Craftsman 139.53675SRT Owner's Manual

Owner's Manual Model No. 139.53662SRT 139.53675SRT For Residential Use Only Caution: Read and follow all safety rules and operating instructions before first use of this product. Fasten the manual near the garage door after installation. Compffeswith UL325/Ih _ re_lations effective January 1, I9_3 . ii Â® GARAGE DOOR OPENER 1/2 HP = Safety Precautions a Assembly = Installation = Adjustment [] Care and Maintenance = Operation ,, Troubleshool_y: = Parts List Sears, Roebuck and Co, Hoffman Estates, IL 60179 U.SoA.
Contents Page A review of safety alert syrnboFs ........................................ 2 You'll need tools ............................................................................... 3 Safety information regarding garage door locks and ropes ............................................................. 3 Testing your garage door for sticking, binding and baJance ............................................................... 3 lllustrat_on of sectional door instaJlaUon ...................... 4 lllustraUon of one-piece door instaflation ...................... 5 Carton inventory ............................................................... 6 Hardware inventory ...................................................... 7 Assembly section - pages 8 - 1'1 Assemble T-rail ............................................................ 8 Attach cable pulley bracket .............................................. 8 Install trolley ............................................................... 9 Fasten T-rail to opener ................................................ 9 Install chain/cable ....................................................... 10 Attach sprocket cover .............................................. 10 Tighten the chain and cable ............................................... 11 Installation section pages 11 - 27 Installation safety instrucUons ................................. 11 Determine header bracket IocaUon Sectional door ....................................................... 12 One-piece door ...................................................... t3 Install the header bracket ....................................... 14 Attach the T-rait to header bracket ............................. 15 Position the opener ................................................. 16 Hang Me opener ....................................................... 17 Install the door control ............................................. 18 i ill i Contents Page lnstalt Me lights and lenses ..................................... !9 Attach emergency release rope and handle ........... 19 ElectdcaJ requirements ................................................ 20 Safety reversing sensor information ....................... -21 Install the safety reversing sensor .......................... 22, 23 Fasten door bracket (sectional door) ......................... 24 Fasten door bracket (one-piece door) ....................... 25 Connect door arm to trolley (sectional door) .......... .26 Connect door arm to U'otley (one-piece door) ......... -27 Adjustment section - pages 28 - 30 Travel limit adjustments ........................................... 28 Force adjustments ......................................................... 29 Test the safety reversing sensor ............................... 30 Test the safety reverse system .... ; ............................. 30 Operation safety instructions ...................................... 31 Care of your opener ....................................................... 31 Maintenance schedule ....................................................... 31 Opera Jon of your opener ........................................... 32 Receiver and remote control programming ................. 33 Having a problem? ............................................... 34, 35 Repair parts, rail assembly ........................................... 36 Repair parts, inst_lation ............................................... 36 Repair parts, opener assembly .................................. 37 Accessories .................................................................. 38 Index .............................................................................. 39 How to order repair parts ............................................... 40 Maintenance agreement ............................................ 40 Warranty ....................................................................... 40 Start by Reviewing these Important Safety Alert Symbols ____ i i , , ,,,,,,,,, ,, ,,, When you see these Safety Symbols on the following pages, they'will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions. The hazard may come from something mechanical or from electric shock Read the insb'uctions carefully Electrical When you see this Sa'_'WSymbel.-)on,.the following pages, it will a ert you to the possibility of damage ..to .,yg__ur garage {] 6 O1 " andloi_.-thee garage cIoor opener if you do not comply with the corresponding mstructton_ Read ttte mstruction _'caretuJly...__ t]:, :, - ,. , ...... i _ _ _ _ . i !I,.JIIi _' S.'. %: _,: . . ;.'!_ : :_ _ #i : 5:. _ # -I t .... r ...... .......... i ii i' iii I ii, ii i * i , This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual.
You'll Need Tools During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below S_e_adder Tape Measure Per'<_ Hac_ Saw Claw Hammer A_ustable End Wtenc_ i , i i i i i,i An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed. If your garage door binds, sticks or is out of balance, call for professional garage door service. Garage doors, door springs, cables, pulleys, brackets and their hardware are under extreme tension and can cause serious injury or death. Do not try to loosen, move or adjust them yourself! Ropes left on a garage door could cause someone to become entangled and killed. Remove all ropes connected to the door before installing and operating the opener. Identify the type and height of your door and any special conditions that exist and any additional materials that may be required by referring to the lists on page 4 or page 5 SECTIONAL DOOR To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position. Operation at other than 120V 60 Hz will cause opener malfunction and damage. =mN ,,, Before you begin, complete the following test to make sure your door is balanced, and is not sticldng or binding: . Uft the door about halfway as shown. Release the door. It shoul_l stay in place, supported entirely by its spdngs. â¢ Raise and lower the door to see if there is any binding or sticking. I ONE-PtECE DOOR
.............. . .. ........... :., _. ........ . _ Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. Slack in Chain Tension is No_ When Garage Door is Clo_ed Extension Sp_ing OR Access Door 0 Safety Reversing Sensor Based on your particular requirements, there are several installation steps which might call for matedaJs and/or hardware not included in the carton. â¢ Step 1, page 12 - Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports. . Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required. o Safety reversing sensor, page 2t - Depending upon garage construction, wood blocks may need to be {astened to mounting locations before sensors are installed. â¢ Step 10, page 22 - Alternate floor mounting of the safety reversing sensor will require hardware not provided. Â° Step 11, page 24 - Do you have a steel, aluminum, fiberglass or glass panel door? if so, horizontal and vertical reinforcement is requiredÂ° â¢ Look at the garage door where it meets the floor., It must close on the floor al! the way across. Otherwise, the safety reverse system may not work properly. See page 3& Floor or door should be repaired. Closed Position Rail A.'_embly Emerger, cy Release -- Rope & Handle . Header Ca_e Pulley â¢ The opener can be installed within 2 feet to the left or dght of the door center if there is a torsion spdng or center bearing plate in the way of the header bracket or door bracket area. If your door has extension spdngs, the opener must be installed in the center of the door. See pages 12 and 24. â¢ Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is require& See page 38Â° - If your door is more than 7 feet high, see the rail extension kits listed on page 38. You may find it helpful to refer back to this page as you proceed with the installation of your opener. 4
Based on your particular requirements, there are several instaJlat_on steps which might call for materiaJs and/or hardware not included in the carton. '. Step 1, page 13 - Look at the wail or ceiling above the garage door. The header bracket mustbe securely fastened to structural supportsÂ° â¢ Step 5, page 17 - Do you havea finished ceiling in your garage? If so, a support bracket and additiona! fastening hardware (not supplied) may be required. â¢ Safety reversing sensor, page 21 - Depending on garage constn_ction, wood blocks may need to be securely fastened to mounting locations before sensors are installed. â¢ Step 10, page 22 -Altemate floor mounting of the safety reversing sensor will require hardware that is not provided. â¢ Step 11, page 25 - Generally, a one-piece door does not require reinforcement. If your door is lightweight, you can refer to the information relating to sectional doors on page 24. â¢ Step 11, page 25 - Depending on your door's construction, you might need additional mounting hardware for the door bracket. â¢ Do you have an access door in addition to the garage door?. If not, Model 53702 Emergency Key Release is requiredÂ° See page 38. â¢ The gap between the bottom of the garage door and the floor cannot exceed 114". Otherwise, the safety reverse system may not work properly. See page 30. The floor or the door should be repaired. Safety across width of door _r Cable Bracket Closed Position Cable Trolley Straight Bracket Door Door Arm Ch_Jtl I T-rail Ernetgency Retease Rope & Handle You may find it helpful to refer back to this page as you proceed with the installation of your opener.
Carton Inventory Your garage door opener is packaged in two cartons which contain aJl parts illustrated below.. If anything is missing, carefully check the packing matedaJ. Parts may be "stuck = in the foam. Hardware for assembly and installation is shown on page 7o Model 53675 on{y Premium Coetr_ Console SECURITY Three-Function Retake Conm:_l = ..,._'_ w_ V'_,_r C_lp (2) SECURITY M Lfft_Fur'_;'*,JQn Key{ess Entry Ught Lens (2) 2-Cooduc_r BeLl Wire Wh_e & W'_e/Red Safety Revering Sensor Mounling Bracket W_th Square Holes (2) Safety Reversing Sensor Mounting Bracket With S{ot (2) {2) Safety Reversing Sensors (1 Sendrng Eye and I Receiving Eye) with 2_,onductor White & Wh_tefBEack Bell W_re attached Curved Door Arm Section Safety Labels and LJtet"dluce H_'tging Bt-ackets oI oI el Straigh_ Door Ann Section
Separate all hardware from the packages in the rail carton and the opener carton, as shown below, for the assembly and installation procedures. Assembly Hardware Waslkei'ed Screw Hex Screw Nut 5/16"-18xl/2" (2) 5/16*-18x7fS" (3) 5./16 (5} {rilotlnted _i opene[) Trolley Threaded Shall (1) C_-riage Bolts 1t4"-20Ã1/2" (4} Â© Lo_ Wmsher 5/_6" (4) 4 Ma_erUnk(2) Â© Loc_ Nut 114"-20x7tt6" (4) Installation Hardware L_g Screw 5/16"-18xl-7/8" (2) Carnage Boll 5/16"_18x2-I/2" (2) Clevis Pin 5/16"x2-3_4" (I) Ring Faslener(3) RaJI Grease Rope oll Clevis Pin Clevis Pin ktsu_led 5/16"x1-1t4" (1) 5/16*x1" (I) Stales (10) i iiiiii ii Hill I II,INIIN.Ill 1/4x1-112" (4) Hex Screw 114-20x 1-1/'2" (2 ! ii i ININ Safety Reversing Sensor Installation Hardware Carriage Bolts l14"4_0x1,t_ (4) S_ew t/t O-32x3t8 Â° (4) Lock Nut Wing Nut (2) 1/4=-20 (4) Lock Nut Insulaled t10x32 (4) Staples (20)
Assembly Section: Pages 8 - 11 To avoid installation difficulties, do not run the garage door opener until instructed to do so. Assembly Step 1 Assemble the T-raft & Attach the Cable Pulley Bracket . Place the 3 T-rail sections on a flat surface for assembly. The end sections are identical. Make sure the "arrow label" on the center section is pointing toward the doon â¢ insert the carriage bolts so the square bolt ned_ seat in the square holes in the T-rail end sections and pass through the round holes in T-rail center section. Assemble lock nuts, ensure alignment and tighten. Make sure bolt necks are seated In the square holes and rails are aligned before you tighten lock nuts, (See right and wrong views). Improper assembly can cause jerky trolley operation, noise and/or nuisance door reversals. Right Wrong t/4" Lock Nut Q If Trail is not assembled EXACTLY as shown, ! trolley wilt not travel smoothly along length of rail or it will hit against the nuts. \ Ca_{e putIey bracket at_ches Io FRONT END of T-r_] T-RAIL FRONT (TO _oon) Hardware Shown Actual Size Â© Lock Nut Carnage Bolts 1/4"-L_xT/16" 114"-20xl _" Hex $_mv Nut Lc<:k Washer _I 6"-1BxT/8" _16 % 18 _16" â¢ Posi_on the cable puiley bracket on the front end of the T-rail as shown_ Fasten securely with the hardware. O Right Wrong When tightening the screws, be sure to keep bracket parallel to the rail. Otherwise, the rail may bow when opener is operated.
Assembly Step 2 Install the Trolley on the T-rail â¢ Attach the threaded shaft to the trolley with the lock washer and nuts as shownÂ° T_ey Lock Washer 5/16" Inner Nut 5/16" Hardware Shown Actual Size Lo_ W_he r 5/16" Â© NuI =J16"-18 Trottey Assembly Step 3 ! Fasten the T-rail to the Opener â¢ Place the opener on packing material to protect the cover,, For convenience, put a support under the cable pulley brackeL â¢ Remove the (2) 5/16"-18xl/2" washered screws mounted in the top of the opener. â¢ Align the holes in the back section of the T-rail with the holes in the opener. â¢ Fasten the rail with the (2) washered screws previously removed. Tighten securely. Remember to use only these screws! Any other screws will cause serious damage to the opener. â¢ Insert a 5/16=-18x7/8" hex screw into the cover protection bolt hole in the T-rail as shownÂ° Tighten securely with a 5/16" lock washer and nut. NOTE: This screw prevents trolley over-travel. Keep a 2" minimum between the trolley and this screw when adjusting travel limits (see page 28). Hardware Shown Actual Size Hex Screw Nul Lock Washer 5/16""18_718_ 5/16" 5/16" u UmHHHHmiin=, - As a temporary stop, insert a screwdriver into the hole in the front end of the T-rail. â¢ Slide the trolley assembly along the rail to the screwdriver stop. If trolley hits against any nuts on the T-rail, the bolts and nuts were attached from the wrong side and must be repositioned. Review Step 1. To fasten rail, use only those screws mounted in the top of the opener. Any other screws will c_use seriou_ damage to the opener, Hex Screw 5/16_-18x7/8 â¢ Cover Protection T-ran (Back Section). 5/16"-18
Assembly Step 4 Install the Chain/Cable & Attach the Sprocket Cover Dispensing C, arlc, r_ Leave Chain and Cable {nside Dispensing Carton to Prevec_t K3nking, Kee_ Cha;n and Cable Taul When Dispensing â¢ Detach the cable loop from the carton and fasten it to the trolley with a master tink from the hardware bag. See master link procedure, Figure 1. â¢ With the trolley against the screwdriver, dispense the cable around the putley. o Proceed back around the opener sprocket, Figure 2. Be sure sprocket teeth engage the chain. Continue forward to the trolley threaded shaft, Figure 3. â¢ Use the second master link to connect the chain to the flat end of the shaft. Check to make sure the chain is not twisted. â¢ Remove the screwdriver. Cable Loop I Serious Injury can result If fingers become I entangled tn moving opener sprocket. Attach 1 sprocket cover securely, Never operate opener while your hand is near the opener sprocket. Opener Figure 2 sp_t Master Master U_ Ctip-On Spring , Mas_er Unk Cap Ra[ End of Trolley Threaded Shaft Figure 3 Chin Sprocket Cover Slot Top o! Opener Master Link Procedure: Push pins of master link bar through cable loop and hole tn front end of tce[ley. Push cap over pins and past notches,. Slide cJip-on spring over cap and into notches until both pins are securely" locked. To attach the sprocket cover: â¢ _nsert the back tab in the opener slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate. 10
Assembly Step 5 _ghten the Chain & Cable â¢ Spfn the inner nut and lock washer down the threaded shaft, away from the trolley. â¢ To tighten the chain, turn outer nut in the direction shown. As you turn the nut, keep the chain from twisting. When the chain is approximately 1/2" above the base of the T-rail at its midpoint, re-tighten the inner nut to secure the adjustment Sprocket noise can result if chain is either too loose or too tight When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the pos_en shown when the door is open, do not re-adjust the chainÂ° NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain. Loc_ Outer Nul Washer lnne'r Nut To T_ghten O,.er Nut _ --\ / Cha_ I 1Â£2 Inch I You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section: =,luJ,Hl!l ill, ,i '11 I I I '1 I I'l'l'lllllq I '14 I '! I I -- i ................ IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury or death to persons: 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional service person before installing opener. 3. Disable all locks and remove all ropes connected to the garage door before installing the opener. Ropes connected to a garage door can cause entanglement and death. 4, If possible, install door opener 7 feet or more above floor with the emergency release handle mounted 6 feet above the floor. 5. Do not connect the opener to power source until instructed to do so. 6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all moving parts of the door. 7. Install the User Safety Instruction Label on the wall adjacent to the door control and the Maintenance Instruction Label in a prominent location on the inside of the garage door. 8. Upon completion of the installation, the door must reverse when it comes in contact with a one-inch high object or a 2x4 laid flat on the floor. 9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or loose clothing can be caught in the mechanism of the garage door or the openerÂ° 11
Installation Section: Pages 12 - 27 â¢ =, L ,,, Installation Step 1 Determine Header Bracket Location Installation procedures vary according to garage door types. Follow the instructions which apply to your door. ,= = ,== ........................... , H, _de_ WaM .J VertJc_ GuideSne __ FinL_hed __ Ceiling if the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page 30). The door might not reverse when required, and could cause serious iniury or death. The garage door springs, cables, pulleys, brackets and their hardware are under extreme tension. Do not attempt to loosen, move or adjust them yourself. Serious personal injury or death could result. Call for professional garage door service. II=I,Hiii= ,,, Hill, = ,ll,= - Close the door and mark the inside vertical centedine of the garage door. â¢ Extend the line onto the header wail above the doorÂ° Remember, you can fasten the header bracket within 2 feet of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 14) when clearance is minimal. (it may be mounted on the wall upside down if necessary, to gain approximately 1/2".) ff you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten .the 2x4 to structural supports as shown here and on page l& â¢ Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will provide travel clearance for the top edge of the door. Door clearance brackets are available for sectional doors when headroom clearance is less than 2"o See accessory page 38. Proceed to Step 2, page t4. Sectional door with curved track One-piece door with horizontal track Â£ 12
Pead the Safety instructions on page 12. They also apply to doors withm_t tracks. â¢ Close the door and mark the inside ve_c_t centedine of your garage door. Extend the fine onto the header wall above door. If headroom clearance is minimal, you can install the header bracket on the ceilingÂ° See page 14. â¢ If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural supports as shown. Header Wall 2x4 Jamb Haxdware Header WalJ / Highest Point of Travel ii One-piece door without track jamb hardware One-piece door without track pivot hardware Â° Open your door to the highest point of travel as shown. Measure the distance from the top of the door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example), â¢ Close the door and draw an intersecting horizontal line on the header wall at the determined height. If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 14 for ceiling installation. EXAMPLE Distance from top of door (at highest point of travel) to floor ............................ 92" Actual height of door ................................................ -88" Remainder .................................................................. 4" Add ........................................................................... 8" Bracket height on header wall ............................... =12" (Measure UP from top of CLOSED door) Proceed to Step 2, page 14. 13
Installation Step 2 Install the Header Bracket I You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the Instructions which will work best for your particular requirements. Fasten the Header Bracket to the Wall â¢ Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal tine as shown (with the arrow pointing toward the ceiling), â¢ Mark either set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided. _ Header Wall Highest Point of Travel (_f Garage Door) Vertical Center Line Hardware Shown Actual Size Lag Screw 5/16"-9xl -5/8" Fasten the Header Bracket to the Ceiling â¢ Extend the vertical guideline onto the ceiling as shown, â¢ Center the bracket on the vertical mark, no more than 6" from the wail Make sure the arrow iS pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance is minimal, â¢ Mark holes designated for ceiling mount only. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided. Ceiling Mounting Holes Doo_ Spdng The hall hole is for positioning onty You must use tag screws to mounl the header bracket ._Header Wall 14
Installation Step 3 Attach the T-rail to the Header Bracket â¢ Position the opener on the garage floor below the header brackeL Use packing material as a protective base., If the door spring is in the way you'll need help. Have someone hold the opener securely on a temporary support to a!low the T-rail to clear the spring, â¢ Position the cable pulley bracket against the header bracket. â¢ Align the bracket holes and join with a clevis pin as shown. Â° Insert a ring fastener to secure. Ring Faslener Header Bracket Bracket Tempom_3, Support Hardware Shown Actual Size Â°B C!evis Pin 5/16";{2-3/4" Â© Ring Faslener H IH, H,H !5
w ......... Installation Step 4 Position the Opener =ollow Instructions which apply to your door type as illustrated. A 2x4 laid flat Is convenient for setting an ideal door-to-T-rail distance. â¢ Raise the opener onto a stepladder. You will need help at this point ff the/adder is not tall enough. â¢ Open the door aJl the way and place a 2x4 laid flat on the top section beneath the T-raiL If the top panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect the inner and outer sections. The trolley can remain disconnected until Step 12 is completed. Door â¢ With the door fully open and parallel to the floor, measure the distance from the floor to the top of the door. â¢ Using a stepladder as a support, raise the opener to the same distance as the door from the floor (it will be at a slight angle as shown). o The top of the door should be level with the top of the opener. Do not position the opener more than 2" above this point. Top of Opener 16
installation Step 5 Hang the Opener Two representative installations are shown. Yours may be different. Hanging brackets should be angled, Figure 1, to provide rigid support. On inished ceilings, F_gure 2, attach a sturdy metal bracket to structural supports before installing the opener. The bracket and fastening hardware are not supplied. See accessory page 38. â¢ Measure the distance from each side of the opener to the structural support. = Cut both pieces of the hanging bracket to required lengths. â¢ Drill 3/16" pilot holes in the structural supports. â¢ Attach one end of each bracket to a support w_th 5/16"-18xl-7/8' lag screws. - Fasten the opener to the hanging brackets with 5/16=-18x7/8" screws, lock washers and nuts. â¢ Check to make sure the T-rail is centered over the door (or in line w_ the header bracket if the bracket is not centered above the door). â¢ Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket. Figure I Figure 2 H_dden " "_'r Hardware Shown Actual Size L_ Screw 5/16"-18xt -7/8" Hex Screw 5/16"- t6x7/8" Nu[ 5/16 Lock W_het 5,/'_6 _ ,l= ,,, II,L==I, = "f7
â¢ ,ll i installation Step 6 Install the Premium Control Console Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach, and away from all moving parts of the door and door hardware. The door control is typically attached directly to the wall If installing into drywall, ddll 5/32" holes and use the anchors provided. For pro-wired installations (as in new home construction), Console models may be mounted to a standard single gang box (Figure 2). 1 .Stdp 1/4" of insulation from one end of the bell wire and connect it to the two screw terminals on the back of the door control: white to 2, and white/red to 1. 2. Pry off cover along one side with a screwdriver blade (see Figure 1). Fasten with 6ABxl-1/4" self- tapping screws (standard installation) or 6-32x1" machine screws (pre-wired installation) as follows: â¢ Install bottom screw, allowing 1/8" to protrude above wall surface. â¢ Position bottom of door control on screw head and slide down to securer Adjust screw for snug fit. â¢ DdU and install top screw with care to avoid cracking plastic housing. Do not overtighten. . Insert top tabs and snap on cover 3. (For standard installation) Run the bell wire up the wall and across the ceiling to the opener. Use insulated staples to secure the wire in several places. Be careful not to pierce the wire with a staple, creating a short. 4. Connect the bell wire to the terminal screws on the opener panel: white to 2; white!red to 1. 5. Position the antenna wire as shown. k Do not connect to five ele_cal _rlng. Connect only to 24 Volt low voltage wires. Connection to live wires or higher voltage may cause serious injury from shock, burn or electrocution. Children operating or playing with a garage door opener can Injure themselves or others. The garage door could close and cause serious injury or death. Install the door control (or any additional push buttons) out of the reach of children and away from all moving parts of the door and door hardware, but where the garage door Is Wsfble. Do not allow Â¢h|Idren to operate the push button(s) or me remote control(s). A moving garage door could.injure someone under it. Activate the opener only when the door is properly adjusted, you can see it clearly, and there are no obstructions to door travel. Hardware Shown Actual Size Comtol Console (bid ir,_-taJlat.i(xr_) Insulted S_es Dry Wa_ ,,_,ncho_ Figure 1 REMOVE & REPLACE COVER To Replace, _._To R_'nove, Insert ._'_,TwisI Top Tabs *" ['P_/']r_'i J Here Figure 2 pRE-VvlRED INSTALLATION 24 Volt 2-G_nductor Bell Wire / Ught Lc_k PREMIUM CONTROL CONSOLE ! O 18
6_ Attach the User Safety Instruction label to the wall near the door control, and the Maintenance Instruction label in a prominent tocai_on on the inside of the garage door. Page 32 explains how to use the door control. Do NOT connect the power and operate the openerat this time. The trolley will travel to the full open posltlon but will not return to the close position until the sensor beam is connected and properly aligned. See Safety Reversing Sensor instructions beginning on page 21. Installation Step 7 Install the Lights and the Lenses n i nl i nil n I i Ul u i i I u II i Install the lights: â¢ Install a 75 watt maximum light bulb in each socket. The lights will tum ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF. o If the bulbs bum out prematurely due to vibraUon, replace them with standard neck "Garage Door Opener = bulbs. Install the lenses: * Apply slight pressure on the sides of each lens and slide the tabs into the slots in the side panels. . For convenience, the lenses may be installed after Adjustment Step 4 on page 30. .. Reverse the procedure to remove _e lenses. Lens "Cab T_b Installation Step 8 Attach the Emergency Release Rope and Handle i â¢ Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side up as shown. Secure with an overhand knot. The knot should be at least 1" from the end of the rope to prevent slipping. â¢ Thread the other end of the rope through the hole in the release arm of the outer trolley. â¢ Adjust rope length so the handle is 6 feet above the floor. Secure with an overhand knot. If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling. Do not use the red handle to pull the door open or closed. The rope knot could become untied and you could fall, Use the emergency release only to disengage the trolley and, if possible, only when the door is closed. Garage doors are heavy. If the door is open when the handle is pulled, the door could close inadvertently if it ts not properly balanced. Serious injury may result to persons under the door. Make sure the doorway is clear of persons and obstructions before pulling handle when door is open. - _t_======_ Overhand _OF. ....... " _ Knot T_oliey Rope -- Release Arm _--R Emergency eiease Handte Overhand Kno_ 19
.... i ,,,,u, uJl Installation Step 9 Electrical Requirements To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin_ This plug will onlyfit into a grounding type cutlet.. If the plug doesn_ fit into the outlet you have, contact a qualified electrician to install the proper outlet, To prevent electrocution or fire, Installation and wiring must be In compliance with local electrical and building codes. Do NOTuse an extension cord, 2-wire adapter, or change the plug In any way to make It fit your outlet. / ilu== i uHu==l i i,= _, l To avoM installation difficulties, do not run the opener at this time. Right Wrong If permanent wiring is required by your local code, refer to the following procedure: = ii=,,ll i ='=u Lu= i llll ,,,,,,,,,,,,,,,, ,,,, j To prevent electrocution, remove power from the garage door opener and from the circuit you plan to use for the permanent connection. HHH= == _,H',U_ HHH,= To make a permanent connection through the 718" diameter hole in the top of the opener (according to local code): â¢ Remove the opener cover screws and set the cover aside. â¢ Remove the attached 3-prong cord. â¢ Connect the black (line) wire to the screw on the brass terminal; the white (neutra!) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded. â¢ Reinstall the cover. To avoid installation difficulties, do not run the opener at this time. 1 Ground Tab G_een Screw W_rB Permanent Wiring Connections B_ac_k Wire 20
The Safety Reversing System Information you'll need before you begin the installation of the safety reversing sensor. The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down directionÂ° This is a required safety device and cannot be disabled. Installation procedures are the same for sectional and one-piece doors. Without a properly working safety reversing sensor, persons (particularly children) could be injured or killed by a closing garage door. Read and follow all Instructions. To protect small children, install the safety reversing sensor so that the beam will be no higher than 4"-6" above the garage floor. Disconnect power to the garage door opener before installing the safety reversing sensor. .................................. i Be sure power to the opener is disconnected. The sending eye transmits an invisible light beam to the receiving eye. The units can be installed on either side of the garage door as long as the sun never shines directly into the receiving eye lens. Look at the label on the connector end of each case to identify the sensors. The brackets must be connected and fastened so that the sending and receiving eyes face each other as shown in Figure 1. If an obstruction breaks the light beam while the garage door is closing, the door will stop and reverse to full open position and the opener lights will flash for 5 seconds. The brackets must be securely fastened to a solid surface such as the studs on either side of the door, or add a piece of wood at each location if installing in masonry construction. The invisible light beam path must be unobstructedÂ° No part of the garage door (or door tracks, spdngs, hinges, rollers or other hardware) can interrupt the beam while the door is closing. If it does, use a piece of wood to build out each sensor mounting location to the minimum depth required for light beam clearance. Sellsor Be_Brr_ 4,.6" rr_,Xo above floor lnvlsit3e Ught Beam Protection Area Figure 1 : Facing the door from inside the garage 21
Installation Step 10 " ---] Figures 2 and 3 show assembly of brackets and "C" wrap based on the recommended installation of the sensors as shown on page 21. However, Figures 4 and 5 are variations which may rr_ your installation requirements betterÂ° Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door. Â° Fasten the "C" wraps to the mounting brackets ha,.4ng square holes, using the hardware shown in Figure 2. â¢ Connect each assembly to a slotted bracket, using the hardware shown in Figure 3o Note the alignment of the brackets for teft and right sides of the door. â¢ Finger tighten the lock nuts. Â° Use bracket mounting holes as a template to locate and ddH (2) 3/16" diameter pilot holes on both sides of the garage door, 4"-6" above the floor but not exceeding 6; (See warning on page 21 ,) â¢ Attach bracket assemblies with 1!4"x1-1/2" lag screws as shown in Figure 3. â¢ Adjust right and left side bracket assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared. Tighten the nuts securely. Figure 2 Meurrdng B racJ_ t W'_ Square Hoes 114"-20 Lock N tr_.s Figure 3 Â© #10-32.x3/8 Â° #10x_2 Screw Lock Nut Hardware Shown Actual Size 1/4"-20*zif2 Â° 1/4"Ã·20 Lag Screw S_tes Cania_e BOILS Lock Nut Figure 4 Alternate Wall Mount Figure 5 A|temate Roor Mount Sensor with w_re In_calor IJght Mounting Bracket wiLh Square Holes Mount_g Bracket with Stot Attach wiLh Â¢onc_ele anchors (net provided) 22
o Center each sensor unit in a "C" wrap with lenses pointing toward each other across the door (see _gure 6). â¢ Secure sensors with the hardware shownÂ° Finger tighten the wing nut on the receiving eye to allow for final adjustment. Securely tighten the sending eye wing nut. â¢ Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling. o Strip 1/4" of insulation from each set of wires. Separate white and white!black wires sufficiently to connect to the opener terminal screws: white to 2 and white/black to 3. Aligning the Safety Sensors â¢ Plug in the opener. Green indicator lights in both the sending and receMng eyes will glowsteadilyif wiring connections and alignment are correct. The sanding eye indicator light will glow regardless of alignment or obstruction. If the indicator light is off, dim, or flickering in the receiving eye (and the invisible light beam path is not obstructed), alignment is require& â¢ Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place. â¢ Loosen the receiving eye wing nut and adjust sensor vertically and/or horizontally until it receives the sender's beam. When the green indicator light glows steadily, tighten the wing nut. Figure 6 Trouble Shooting 1o If the sending eye indicator light does not glow steadily after installation, check for. â¢ Electric power to the opener. â¢ A short in the white or white/black wires. These can occur under staples or at screw terminal connections. â¢ Incorrect wiring between sensors and opener. â¢ An open wire (wire break). 2. If the sending eye indicator light glows steadily but the receMng eye indicator light doesn't: â¢ Check alignment. â¢ Check for an open wire to the receiving eye. 3. If the receiving eye indicator light is dim, realign either sensor. NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, # will not close. The opener lights will flash 10 times. (If bulbs are not installed, 10 clicks are audible.) See page 21. 23
i ,,i ,,ll, ii,ll i Installation Step 11 Fasten Door Bracket Follow Instructions which apply to your door type as illustrated below or on page 25. ILl, Ill, A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the height of the top panel. The Illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle tron are used to create a "U"-shaped support. The best solution is to check with your garage door manufacturer for an opener Installation door reinforcement kit, o Center the door bracket on the previously marked vertical guideline used for the header bracket instaJlationÂ° Note correct UP placement, as stamped inside the brackeL â¢ Position the bracket on the face of the door within the following limits: A) The top edge of the bracket 2"-4" below the top edge of the door. B) The top edge of the bracket directly below any structural support across the top of the doorÂ° â¢ Mark and drill 5/16" left and right fastening holes. Secure the bracket as shown in Figure 1 if there is vertical reinforcement. If your installation doesn't require vertical reinforce- ment but does need top and bottom fasten{ng holes for the door bracket, fasten as shown in Figure 2. HH Figure I Inside Edge of Door or Reinforcement Board % Door Bracket Figure 2 Hardware Shown Actual Size Nut 5/16-I 8 L_ Washer 5/16 = 24
P'.ease read and comply with the warnings and reinforcement instructions on page 24. They apply to one-piece doors also. 1 1 I 2x4 Support Vertical Cente_ne of Ooor â¢ Center the bracket on the top of the door, in line with the header bracket as shown. Mark holesÂ° â¢ Drill 5/16" pilot holes and fasten the door bracket with hardware supplied. If the door has no exposed framing, drill 3/16" pilot holes and fasten the bracket with 5/16"x1-112" lag screws (not supplied) to the top of the door. The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.) Drill 3/16" pilot holes and substitute 5/16"x1-112" lag screws (not supplied) to fasten the bracket to the door. Hardware Shown Actual Size Â© Â© Nut 5/16"-18 Loc_ washer 5/16" 25
Installation Step 12 Connect Door Arm to Trolley Follow Instructions which apply to your door type as tUustrated below and on page 27. ll,lllllll i Ill Ill :" Make sure garage door is fully closed, Pull the emergency release handle to disconnect the outer trolley from the inner trolley, Slide the outer trolley back (away from the door) about 2" as shown in Figures I, 2 and 3. Figure 1: - Fasten straight door arm section to outer trolley with the the 5/16"x1" clevis pin. Secure the connection with a ring fastener. - Fasten curved door arm to the door bracket in the same way, using the 5/16"xl-1/4"c/evispin. Figure 2: â¢ Bring arm sections together. Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidityÂ° Inner Trotley Ring tlI _ 16_I- Fastener / iP! ,u _ lol -- S_ght Curved Figure 1 5_'16"x1-114" Hole Alignment Alternative Figure 3: - if holes in curved arm are above holes in straight arm, disconnect straight arm. Cut about 6" from the sol{d end. Reconnect to trolley with cut end down as shown. - Bring arm sections together. Â° Find two pairs of holes that line up and join with screws, lock washers and nuts. Hardware Shown Actual Size Â© Nut 5/16"-18 Clevis Pin Â©Â© Lock Washer 5/16" Ring Fastener o C_ev[s P_n 5/16"xI' 0"roIley) Hex Screw 5t'16_xl-lt4 Â° (Door Bracket} 5/16'-18x7/8" â¢ _ Cu! Th_s End Figure 3 Proceed to Adjustment Step 1, page 28_ Trolley wilt re-engage automatically when the opener is operated. 26
Assemble the Door Arm: â¢ Fasten the straight and curved door arm sections together to the longest possible length, w_ a 2 or 3 hole ovedap. â¢ With the door closed, connect the straight door arm section to the door bracket with the 5-16" Ã 1-1/4' clevis pin. â¢ Secure with a ring fastenerÂ° Ooor Rir_g Brad<or _.j_,-_JO----- Fastene r Door Arm On one-piece doors, before connecting the door arm to _qe trolley the travel limffs must be adjusted. Umit adjust- ment screws are located on the left side panel as shown on page 28. Follow adjustment procedures below. ' I __L__ Closed I I Door Open Door Ooo_ w_ I E.ack'watd Slant Door Arm Adjustment Procedures for One-Piece Doors Open Door Adjustment: Decrease UP limit â¢ Turn the UP limit adjustment screw counter- clockwise 5-t/2 turns, â¢ Press the Wall Control push bar. The trolley will travel to the fully open position. â¢ Manually raise the door to the open position (parallel to the floor), and lift the door arm to the trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the fully open trolley/door arm positions in the illustration. If the arm does not extend far enough, adjust the {imit further. One full tum equals 2" of trolley travel. Closed Door Adjustment: Decrease DOWN limit â¢ Turn the DOWN limit adjustment screw clockwise 5 complete tums_ * Press the Wall Control push barÂ° The trolley will travel to the fully closed position. â¢ Manually close the door and lift the door arm to the trolleyÂ° The arm should touch the trolley just ahead of the door arm connector hole. Refer to the fully closed trolley/door arm positions in the illustrationÂ° If the arm is behind the connector hole, adjust the limit furtherÂ° One full turn equals 2" of trolley travel. Connect the door arm to the trolley. â¢ Close the door and join the curved arm to the connecter hole in the trolley with the remaining clevis pin. It may be necessary to lift the door slightly to make the connection. â¢ Secure with a ring fastener_ â¢ Run the opener through a complete travel cycle If the door has a slight "backward" slant in full open position as shown in the illustration, decrease the UP limit until the door is parallel to the floor 27
Adjustment Section: Pages 28 -30 Adjustment Step 1 Adjust the UP and DOWN Limits Do not make any limit adjustments until the safety reversing sensors are completely installed_ Limit adjustment settings regulate the points at which the door will stop when moving up or down. The door will stop in the up direction if anything interferes with door travel The door will reverse in the down direction if anything interferes with the door travel (including binding or unbalanced doors). To operate the opener, press the Door Control push button,. Run the opener through a complete travel cycle. â¢ Does the door open and close completely? â¢ Does the door stay closed and not reverse unintentionally when fully closed? If your door passes both of these tests, no limit adjustments are necessary unless the reversing test fails (See page 30). Adjustment procedures are outlined below. Run the opener through a complete travel cycle after each adjustment. Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and try again. Read the procedures carefully before proceeding to Adjustment Step 2o Use a screwdriver to make limit adjustments. Improper adjustment of the travel limits will interfere wlth the proper operation of the safety reverse system. The door might not reverse properly when required and could seriously injure or kill someone under it. Test the safety reverse system following all adjustments to the travel limits. See page 30. =,= = =m,= CQvaf d ProtecSon Bdt i0 o .... Â°I1 13mit Adjustment Screws Adjustment Label How and When to Adjust the Limits â¢ If the door does not open completely, but opens at/eastfive feet." Increase up travel. Turn the UP limit adjustment screw clockwise. One hJm equals 2" of travel. NOTE; To prevent the trolley from hitting the cover protection bolt, keep a minimum distance of 2-4" between the trolley and the boil â¢ If door does not open at least 5 feet: Adjust the UP (open) force as explained in Adjustment Step 2_ â¢ If the door does not close completely: increase down travel Turn the DOWN limit adjustment screw counterclockwise_ One turn equals 2" of travel If the door still won't close completely and the trolley bumps into the pulley bracket (see page 4 or 5), try lengthening the door arm, (see page 26)._ If you have adjusted the door arm to the maximum length and the door still will not ctose completely, lower the header bracket. See Installation Step 1, pages 12 and 13. o If the opener reverses in fully closed position: Decrease down travel. Turn the DOWN limit adjustment screw clockwise. One turn equals 2" of travel. â¢ If the door reverses when closing and there is no visible interference to trevel cycle: If the opener lights are flashing, the Safety Reversing Sensors are either not installed, misaligned, or obstructed. See Troubleshooting, page 23. Test the door for binding: Pull the manual release handle. Manually open and close the door. tf the door is binding, call for garage door service. If the door is not binding or unbalanced, adjust the DOWN (close) force. See Adjustment Step 2. 28
ill ...... _J ,J_ i,,, HH IL_ I Adjustment Step 2 Adjust the Force J,, ii i,i NIl ,,q,,iH ill ii Force adjustment controls are located on the right side panel of the opener. Force adjustment settings regulate the amount of power required to open and close the door. The door will stop in the up direction if anything interferes with its travel. The door will reverse in the down direction if anything interferes with its travel (including binding or unbalanced doors). I{ the forces are set too light, door travel may be intem_pted by nuisance reversals in the down direction and stops in the up direction. Weather conditions can affect the door movement, so occasional adjustment may be needed. The maximum force adjustment range is 260 degrees, about 3/4 of a complete tum, Do not force controls beyond that point. Turn force adjustment controls wff.h a screwdriver.. A_ustmettt Labe! Too much force on the door will interfere with the proper operation of the safety reverse system. The door might not reverse properly when required and could seriously injure or kill someone under it. Do not increase the force beyond the minimum amount required to close the door, Do not use the force adjustments to compensate for a binding or sticking garage door. Test the safety reverse system following all adjustments to force levels. See page 30. Right Side Panel How and When to Adjust the Forces Test the DOWN (close) force Grasp the door bottom when the door is about halfway through DOWN (close) travel. The door should reverse. Reversal halfway through down travel does not guarantee reversal on a one-inch obstruction. See page 30. If the door is hard to hold or doesn't reverse, decrease the DOWN (close) force by turning the control counterclockwiseÂ° Make 10 degree turn adjustments until the door reverses normally. After each adjustment, run the opener through a complete cycle. Test the UP (open) force Grasp the door bottom when the door is about halfway through UP (open) travel. The door should stop. if the door is hard to hold or doesn't stop, decrease UP (open) force by tuming the control counterclockwiseo Make 10 degree turn adjustments until the door stops easily. After each adjustment, run the opener through a complete travel cycle. if the door doesn't open at least 5 feet Increase UP (Open) force by turning the control clockwise. Make 10 degree turn adjustments until door opens completely. Re-adjust the UP limit if necessary. After each adjustment, run the opener through a complete travel cycle. If the door reverses during the down (close) cycle and the opener lights aren't flashing Increase DOWN (close) force by turning the control clockwise. Make 10 degree turn adjustments until the door completes a close cycle. After each adjustment, run the opener through a complete travel cycleÂ° Do not increase the force beyond the minimum amount required to close the door. 29
Adjustment Step 3 Test The Safety Reversing Sensor , Press the remote control push button to open the door. Â° Place the opener carton in the path of the door. â¢ Press the remote control push bt_on to close the door. The door will not move more than an inch, and the opener light(s) wi!l flash. Professional service is required if the opener closes the door when the safety reversing sensor is obstructed. The garage door opener will not close from a remote control if the indicator light in either sensor is off (alerting you to the fact that the sensor is misaligned or obstructed). The garage door can be dosed by pressing and holding the Door Control push button until down travel is completed. ,,,,,,r,,,,,,r,,,,,,,,,,,,, ,,,,,,,, ...... = Adjustment Step 4 J Test the Safety Reverse System ! =p,ln,u=uHi H= =,,n = H n== i Test: . Place a one-inch board (or a 2x4 laid flat) on the floor, centered under the garage door. â¢ Operate the door in the down direction. The door must reverse on striking the obstruction. Adjustment: If the door stops on the obstruction, it is not traveling far enough in the down direction_ â¢ Increase the DOWN limit by tuming the DOWN limit adjustment screw counterdockwise 1/4 turn. â¢ Repeat the test. On a sectional door, make sure limit adjustments do not force the door arm beyond a straight up and down position. See the illustration on page 26. â¢ When the door reverses on the one-inch board, remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment. If the door will not reverse after repeated adjustment attempts, call for professional garage door service. 3O Without a properly working safety reversing sensor, persons (particularly children) could be seriously injured or killed if tTapped by a closing garage door. Repeat this test once a month. Sens_ Failure to test and adjust the safety reverse I system may result in serious injury or death to persons trapped by a closing garage door. Repeat this test once a month and adjust as needed. ,m uH H,H Hm,H U ,1 m n= n U = Important safety check Repeat Adjustment Steps 1, 2 and 4 after: â¢ Each adjustment of door arm Iength, force controls or limit control& â¢ Any repair to or adjustment of the garage door (including springs and hardware). â¢ Any repair to or buckling of the garage floor, â¢ Any repair to or adjustment of the opener.
IMPORTANT SAFETY INSTRUCTIONS i i _ L, ....... I ii i ........ i_ i _,?. iiiiii To reduce the risk of severe injury or death to persons: 1. READ AND FOLLOW ALL INSTRUCTIONS. 5. If possible, use the emergency release only 2. Do not permit children either to operate or to when the door is in a closed position. Caution play with the opener. Keep remote control in a tocation inaccessible to children. 3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in sight until It Is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. 4. Check safety reversal system monthly. See page 30. The gauge door MUSTreverse on contact with a one-inch (or a 2x4 board laid flat) object placed on the floor. If an adjusb'nent is made to either the force or the limit of travel, both adjustments may be needed and the safety reversal system must be checked. Failure to properly adjust the opener may result in severe injury or death. ,,,,,, ,,,,, â¢ should be t_ken whenever the disconnect cord is actuated wIth the door open. Weak or broken springs may cause the door to fall rapidly, causing injury or death to persons. 6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3. An improperly balanced door may not reverse when required and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a professional garage door person. 7. Disconnect the electric power to the garage door opener before making any repairs or removing the covers. 8. SAVE THESE INSTRUCTIONS. II Care of Your Opener Limit and force adjustment controls Limit Controls Force Controls _ent Label (Located on the right side pane_) A_ustmen= L_bel (Lor_led on the left side pBneI) The remote control The lithium batteries should produce power for up to 5 years. To replace batteries, use the visor clip or screwdriver blade to pry open the case as shown. (=Open" location is stamped on back of remote 3-FUNCTION Open this end _.., hc_s_ny COMPAC_ Twist heref-_<:_O..x_ _ to open Weather conditions may cause some minor changes in door operation requiring some re- adjustments, particularly during the first year of operation. Pages 28 and 29 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully. Repeat the safety reverse test (page 30) after any adjustment of limits or force. control case 0 Insert batteries positive side down. Replace cover as follows. 3-Function remote: Insert the 3 tabs at the opposite end and snap shut. Compact 3-Function remote: Snap shut along both sides. Dispose of old batteries properly. Once a Month Manually operate door. If it is unbalanced or binding, calI for professional garage door service. Check to be sure door opens and closes fully. Adjust limits and/or force if necessary. (See pages 28 and 29_) Repeat the safety reverse tesL Make any necessary adjustments (See page 30). Maintenance Schedule Twice a Year Check chain tension. Disconnect trolley first. Adjust if necessary (See page 11)o Once a Year Oil door rollers, bearings and hinges. The opener does not require additional fubdcation. Do not grease the door tracks.. 31
Operation of Your Opener Activate the opener with any of the following: â¢ The Remote Control: Hold push button down until the door starts to mover - The Door Control: Hold push button down until the door starts to move. â¢ The Outdoor Key Switch or Keyless Entry: (See Accessories) When the opener is activated with the safety reversing sensor installed and correctly aligned: 1. If open, the door will close. If closed, the door will open. 2. If closing, the door will reverse. 3. If opening; the door will stop (allowing space for entry and exit of pets and for fresh air). 4. If the door has been stepped in a partially open position, it will close. 5. If obstructed while closing, the door will reverse. 6. If obstructed while opening, the door will stop. 7., The garage door will reverse in the closing cycle when the invisible beam is broken. If fully open, the door will not close when the beam is broken. The sensor has no effect in the opening cycle. If the sensor is not installed, or is not aligned correctly, the door wont close from any remote transmitter,. You can close the door with the Door Control, the Outdoor Key Switch, or Key_ess Entry, however, if you activate them until down travel is completeÂ° If you release them too soon, the door will reverse. The opener lights will blink for 5 seconds when the safety reversing sensor causes the door to reverse. The Opener Lights will turn on under the following conditions: When the opener is inilJaily plugged in; when the power is interrupted; when the opener is activated. They will turn off automatically after 4-1/2 minutes or provide constant light when the Light feature on the Premium Control Console is activated. SECURITY models: Lights will also tum on when someone walks through the open garage door. Bulb size is 75 watts maximum. Weak or broken springs could allow an open door to fall (either rapidly or unexpectedly), resulting in serious injury, death or property damage. If possible, use the emergency release rope and handle only when the door is fully closed. T ,ley Trolley ._ Emergency Release Hat.He (Pull Down) Manual disconnect position To open the door manually: The door should be fully closed ff possible. Pull down on the red emergency release handle and lift the door manually. To reconnect the door to the opener, press the Door Control push button. The lockout feature __ey prevents the trolley from reconnecting automatically,_ Pull the emergency handle down and back (toward the Trolley j "_ opener). The door can then _k be raised and lowered manually as often as necessary. To disengage Emorg_r_y the Lockout Feature, pull R_ease Handle the emergency handle (Pu_ Do_ & eack straight down. The trolley Towards Opener) will reconnect on the next Lockout position UP or Down operation_ Operation of the Door Controls (see page 18) (SECURITY models: See additional programming features, next page.) Press the lighted push button to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it's opening. Premium Console: Light Feature - Press the large round Ught button. If the opener lights are off, they will turn on. If the opener lights are on, (even in the 4-1/2 minute automatic cycle) they will turn off. But if you use the Light button to turn the lights on and then activate the opener, the lights will turn off after 4-1/2 minutes, The Ught button will not control the opener lights when the door is in motion. Premium Console (conto): Lock Feature-The Lock feature is designed to prevent operation of the door from remote controls. However, the door will open and close from the Door Control, the Outdoor Key Switch and the Keyless Entry AccessoriesÂ° To Activate: Press and hold the small round Lock button for 2 seconds. The push button light will flash as long as the Lock feature is on. To tum off: Press and hold the Lock button again for 2 seconds.The push button light wilt stop flashing. The Lock feature will also turn off whenever the "SRT" button on the opener panel is activated.. 32
Receiver and Remote Control Programming Your garage door opener receiver and remote control have been pro-set at the factory. The door will open when you press the LARGE remote control push button,, The code between the remote control and the receiver changes with each use, randomly accessing over 100 bilIion new codes. The 3-function remote control can also activate additional SECURITY garage door openers and/or light controls. Your SECURITY opener will operate with: â¢ several SECURITY,tl, remote controls (with blue push buttons) utilizing up to 8 functions. â¢ one SECURITY,I- Keyless Entry System (Model 139.53684). Follow the instructions below to program your opener to match any additional remotes you may purchase. See Accessories on page 38. To comp_ _;_ FCC Â¢u_s. adiu_rn_Â¢_ or n_ot,s or _i_ roc_iver-_ _(t_'or v-anstn;'_ are _ _ for d"_._g tt_e code se_jn 9 orl repla_ the bakery THE.RE ARE NO OTH_'R USER SERVICF_ABLE PARTS,, 1 Children operating or playing with a gara! door opener can injure themselves or others. The garage door could close and cause serious injury or death. Do not allow children to operate the door push button(s) or remote con_ol(s). A moving garage door could injure or kill someone under it. Activate the opener only when you can see the door cleady, it is free of obstructions, and ls properly adjusted. Figure 1 Selea a remoze _ pu_ button to operate opener To Add A Remote Control ff you have a Premium Control Console: 1 With the door dosed, press and hold a remote control push button, See Figure 1. 2. Press and hold the Ught button on the door control 3, Press and hold the door control push button. 4_ After the opener light flashes, release all buttons. Test by pressing the remote push button. ff you do not have a Premium Control Console; 1o Press and holdthe selected remote control push button. See Figure 1. 2.Then press and release the SRT (learn) button on the back panel of the opener, Figure 2o The indicator light on the panel will begin to blink and the opener light will flash once_ 3. Release the remote push button. Test by pressing the remote push button. To Erase All Remote Control Codes Press and hold the SRT button on the opener panel until the indicator light turns off (about 6 seconds). All remote control codes are now erased. Then follow the stops above to re-program each remote control. SECURITY-I- 3-Function Remote Control Figure 2 SECURITY Garage Door Opener *SRT" (learn) rndk:;atm" RIGHT Bu_toÂ¢_ Lkjht PANEL To Control the Opener Ught (Premium Consoles) With SECURITY remote controls, a push bt_on can be programmed to operate the opener light without opening the door. 1. With the door closed, press and hold the remote button that you want to control the light. 2. Press and hold the Ught button on the door control, 3o Press and hold the Lock button on the door control. 4, After the opener light flashes, release all buttons. Test by pressing the remote push button. The opener light should turn on or off but the door should not move. 33
Having a Problem? Situation Probable Cause and Solution "The opener doesn't operate from either the Door Control or the remote controb ....... J 1. Does the opener have electric power?. Plug a lamp into the oLr_et. If it doesn't light, check the fuse box or the circuit breaker._ (Some outlets are controlled by a door switch.) 2o Have you disabled all door locks? Review installa*Jon instruction warnings on Page 11. 3. Is there a build-up of ice or snow under the door?. The door may be frozen to the ground. Remove any restriction. 4. The garage door spring may be broken. Have it replaced. 5- Repeated operation may have tripped the overload protector in the motor. Wait 15 mintxtes. Try again. Opener operates from the remote control, but not from the Door Control: t_ Is the Door Control tit? If not, remove the bell wire from the opener terminal screws. Short the red and white terminals by touching both terminals at the same time with a piece of wire. If the opener runs, check for a faulty wire connection at the Door Control, a short under the staples, or a broken wire. 2. Are the wiring connections correct? Review Step 6, page 18. The door operates from the Door Control, but not from the remote control: illllll.i i ,i,illlll iiiiiiiiiiiiii i ,i i t. Is any door push button flashing? If your model has the Lock feature, make sure the lock is Off. 2, Your opener needs to re-learn a remote control code. Refer to Instructions on the opener panel. 3. Program the receiver to match the remote control code. 4. Repeat the receiver programming procedure with all remote controls. iiii i i ii The remote control has short range: Opener noise is disturbing in living quarters of home: !. Change the location of the remote control in your car. 2. Check to be sure the antenna on the side or back panel of opener extends fully downward. 3. Some installations may have shorter range due to a metal door, foil backed insulation, or metal garage siding. (Antenna Extender Kit 41A3504) IHI IIIlllll I II I I If operational noise is a problem because of proximity of the opener to the living quarters, the Vibration Isolator Kit 4tA3263 can be installedÂ° This kit was designed to minimize vibration to the house and is easy to install. The garage door opens and closes by itseih 1. Be sure that all remote control push buttons are off. 2. Remove the bell wire from the Door Control terminals and operate from the remote control only. If this solves the problem, the Door Control is faulty (replace), or there is an intermittent short on the wire between the Door Control and the opener. 3. Clear memory and reprogram all remote controls. iiiii ii iiii The door doesn't open completely: I.HI IIIIllll I. I 1, Is something obstructing the door?. Remove the obstruction or repair the door. 2. If the door has been working properly but now doesn't open all the way, increase the up force. See page 29. 3. If door opens at least 5 feet, the travel limits may need to be increased. One turn equals 2 inches of travel. See page 28. Repeat the safety reverse test after the adjustment is complete. The door stops but doesn't close completely: ,1111 ill i ,llllllll,lll ,ll ill i Review the travel limits adjustment procedures on page 28. Repeat the safety reverse test after any adjustment of door arm length, close force or down limit. 34
*t i ,_ Having a Problem? (continued) Situation The door opens but won't close: Probable Cause & Solution i i l llll lllll i i ill i i i i Illll I I N,ll 1. If the opener lights blink, check the safety reversing sensor. See page 23, 2. If the opener lights do not blink and it is a new installation, check the down force. See Adjustment Step 2, page 29. For an existing installation, see below. Repeat the safety reverse test after the adjustment is complete. The door revet'ses for no apparent reason and opener lights don _t blink: 1. Is something obstructing the door?. Pull the red emergency release handle. Operate the door manually. If it is unbalanced or binding, ball for professional garage door service. 2. Clear any ice or snow from the garage floor area where the door closes. 3. Review the force adjustment procedures on page 29. 4o If door reverses in the fully closed position, decrease the travel limits (page 28). Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment of the force and limit seffdngs is normal. Weather conditions in particular can affect door travel. The door reverses for no apparent reason and opener lights blink for 5 seconds after reversing: Check the safety reversing sensorÂ° Remove any obstruction or align the receiving eye. See page 23. The opener lights: ... don't turn on: Replace the light bulbs (75 watts maximum). Use a standard neck garage door opener bulb if regular bulb bums out. ... don't turn off: ls the Light feature on? Turn it off. The opener strains or maximum force is needed to operate door: The door may be out of balance or the springs are broken. Close the door and use the emergency release to disconnect the trolley. Open and close the door manually, A propedy balanced door will stay in any point of travel while being supported entirely by its springs. If it does not, disconnect the opener and call a professional garage door servicemanÂ° Do not increase the force to operate the opener. The opener motor hums briefly, then won't work: The opener won't operate due to power failure: 1. The garage door springs are broken. See above. 2. If the problem occurs on the first operation of the opener, door may be locked. Disable the door lock. If the chain was removed and reinstalled, the motor may be out of phase. Remove the chain; cycle the motor to the down position, Observe the drive sprocket. When it tums in a clockwise direction and stops in the down position, reinstall the chain. Repeat the safety reverse test after the adjustment is complete. 1, Use the emergency release to disconnect the trolley. The door can be opened and dosed manually. When the power is restored, press the Door Control push button and trolley will automatically reconnect (unless trolley is in lockout pos_ono) See page 32_ 2. The Emergency Key Retease accessory (for use on garages with no service door) disconnects the trolley from outside the garage in case of power failure. The chain droops or sags: It is normal for the chain to droop slightly in the closed door position. Use the emergency release to disconnect the trolley_ If the chain retums to normal height when the trolley is disengaged and the door reverses on a one-inch board, no adjustments are needed (see page t 1),. 35
Rail Assembly Parts Repair Parts 3 Installation Parts NO. NO. t 41A4884 2 41A5032 3 10A19 4 298134 5 31 D431 6 31B430 7 '10A2 8 41 A2828 9 41A4353 10 217A238 11 178B35 t 2 41 A5047 13 41A4373A 4 KEY NO. 1 2 3 4 5 6 7 14 12B483 15 12B484 16 12B485 17 12B350 18 178B34 41 A3475-4 41A41t6 114A2122 4 DESCRIPTION Premium control consote 3-function remote centre! housing (no circuit board) 3V 2016 Lithium battery (2 required) Visor clip Keg/less entry keypad cover Keyless entry battery cover 12Volt battery Emergency rope & handle assembly Header bracket wtctev_s pin & fastener 2*conductor be!l wire - white & white/red Curved door arm section Door bracket w/clevis pin & fastener Safety sensor kit (receMng and sending eyes) with 3' 2-conductor bell wire attached "C" Wrap Bracket Square Hote Bracket S!otted Bracket Hanging brackets Straight door arm section NOT SHOWN Installation hardware bag (includes hardware illustrated on page 7), Safety sensor hardware Owner's manual PART NO. 1A995 41A3489 1B3117 183Bl10 41B2616 41A3473 83A4 41 A3534 4 DESCRIPTION Master link kit Complete trolley assembly T-rail - center section T-rail - end section Cable pulley bracket assembly Chain and cable Rait grease NOT SHOWN Rail assembly hardware kit (includes hardware illustrated on page 7). = = , 1,1 13 --14 15 36
, )p(:ner Assembly Parts I Repair Parts =nn= 19 18 17 KEY PART NO. NO. DESCRIPTION 1 31 D380 2 41 C4220A 3 41A2817 4 41 B4245 5 41 C4253 6 41 A5021-2 7 4tA4351 8 175B88 15 13 14 Sprocket cover Gear and sprocket assembly Complete with: Spring washer Thrust washer Retaining ring Bearing plate Roll pins (2) Drive gear and worm gear Helical gear w/retainer and grease Drive/worm gear kit w/grease Roll pins (2) Line cord Wire harness assembly w/plug Receiver logic board assembly Complete with: Logic board End paneI w/ail labels End panel w/all labels Light socket KEY PART NO. NO. 9 108D48-2 10 30B363 11 t 2A373 12 41A3150 13 41 D3058 t4 41 D0328-7 15 41A2818 16 41 [33452 17 41 C4398A 18 41 A2826 19 41A2822A 20 41A4352 41 A2825 DESCRIPTION Lens Capacitor- 1/2HP Capacitor bracket Terminal block w/screws Universal replacement motor & bracket assembly Complete with: Motor, worm, bracket, bearing assembly, RPM sensor Cover Helical gear & retainer w/grease Limit switch assembly RPM sensor assembly Shaft bearing kit Interrupter cup assembty End panel NOT SHOWN Opener assembly hardware kit (includes screws not designated by a number in illustration), i= ,u,, 37
ACCESS,. .............................. ,,,,,,,,, ,,,,, .......................... Sears offers many useful accessories for your garage door opener, They are Illustrated below _ tth Sears model numbers and descriptions. iii iii i ,111 ,,,,, ,,,,,, ,,,,,,,11111111 iu 139.53702 Emergency Key Release: J 139.53703 Required for a garage with NO access door. Enables homeowner to open garage door manually from outside by disengaging trolley. H 139.53704 iiii ii i,i, ii 139.53705 53885 Outdoor Key Switch: Operates the garage door automatically from outside when remote control is not handy, i1,11 ii iiii1,1,,i,1,1 ii 8 Foot Rai! Extension To allow an 8 foot door to open fully. i i,iii i i 10 Foot Rail Extension: To allow a 10 foot door to open fully. Support Brackets: For finished ceilings or where additional support is required, based on garage construction. ,, ,, ,,,,,,,,,,, ,,, 139.53681 139.53680 139.53684 139.53686 @ SECURITYÃ· 3:Funciion Retool -- Control: Includes visor clip. SECU RITYÃ· Compact 3-Function Remote Control: With loop for attaching key ring. (Available April, t 997) SECURITYÃ· Keyless Entry: Enables homeowner to operate garage door opener from outside by entering a password. Also can add a temporary password for visitors or service persons. This temporary password can be limited to a programmable number of hours or entries. Plug-In Light Control: Enables homeowner to turn on a lamp, television or other appliance _1 from car, bedside, or anywhere in the home with a remote. (Available Apdl, 1997) ,, ,,, , _ ................................................. Includes brackets and fastening hardware. 139.53709 Door Clearance Brackets: (FOr Sectional Doors Only) Replaces top brackets and rollers on door to reduce height of door travel. For use when installing opener in garage with low headroom clearance. To Add the Keyless Entry We recommend that you program your password before you install the Keyless Entry. You will not need assistance, and you can test the reception at the mounting location before installation. If you have a Premium Control Console: 1. With the door closed, press the four digit password desired, then press and hold Enter. 2. Press and hold the light button on the door control. 3o Press and hold the door control push bar. 4. After the opener light flashes, release all buttons. ff you do not have a Premium Control'Console: 1.. Choose a 4-digit password using numbers from 0 to 9 (a number can be used more than once, for example, 4, 0, 4, 1). 2.. Press the four buttons for the password, then press and hold the Enter button. The indicator light on the door opener panel will blink., 3, Press and release the SRT (learn) button on the opener panel. After the opener light flashes, release the Enter buttonÂ° Test by pressing the password, then press EnterÂ° The door should begin to move. 38
Index Access Door/Outside Key Release Accessory ................................................................................................ 4, 5 Electrical Safety Warnings .................................................................................................................................... 2, 20, 31 Garage Door Testing for balance, binding and sticking .............................................. _. ........................................................................ 3, 28, 31 Determining high point of travel: Sectional door .................................................................................................................................................... 12 One-piece door .................................................................................................................................................. 13 Disabling existing locks ..................................................................................................................................... 3, 11 Door clearance brackets (for garages with low headroom) ............................................................................. 12, 38 Force controls Adjustment procedures ...................................................................................................................................... 4, 29 Problems that might require force adjustments ............................................................................................. 34, 35 Safety warnings ............................................................................................................................................ .29, 31 Door hardware ..................................................................................................................... 3, 9, 11, 12, 18, 31, 32 Maintenance instnJction label .......................................................................................................................... 11, 28 Reinforcement requirements ................................................................................................................................. 4, 24 Removing of all ropes ......................................................................................................................................... 3, "11 Possible door damage .................................................................................................................................... 16, 24 Travel limits Adjustment procedures ........................................................................................................................................ 28 Problems that might require limit adjustments .................................................................................................. 34, 35 Safety warnings ............................................................................................................................................... 28, 31 Manual (Emergency) Release Rope & Handle Lockout feature .......................................................................................................................................................... 32 Manual disconnect ...................................................................................................................................................... 32 Safety warnings ..................................................................................................................................... 11, 19, 31, 32 Opener Terminals Door control connections ........................................................................................................................................................... 18 Safety reversing sensor connections .......................................................................................................................... 23 Operational Noise Sprocket noise ....................................................................................................................................................... 11 Vibration noise (isolator kit) ............................................................................................................................................. 34 Receiver and Remote Control Programming the receiver .................................................................................................................................................. 33 Erasing all codes .................................................................................................................................................................... 33 Activating other openers ........................................................................................................................................... 33 Safety waming ......................................................................................................................................................................... 33 Problems with remote control operation .................................................................................................................. 34 Safety Reverse Test Procedure .............................................................................................................................. 30 Testing required ...................................................................................................................................... 11,30, 34, 35 Safety reverse system problems Securing header bracket to wall .......................................................................................................................................... 12 Adjusting travel limits ...................................................................................................................................................... 28 Applying excessive force on the door ...................................................................................................................... 29 Buckling or uneven floor .................................................................................................................................................. 4, 5 Safety Warnings .............................................................. 2, 3, 9, 11, 12, 16, 18, 19, 20, 21,24, 28, 29, 30, 31, 32, 33 User Instruction Label for garage wall ................................................................................................................................. I 1, 18 39
For professional installation Cal! 24 hours a day, 7 days a week t -800-865..6500 For the repair or replacement parts you need Call 7 am - 7 pm, 7 days a week t -800-366-PART (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week t -800-4-RIEPAIR (1-800-473-7247) For the location of a Sears Repair Service Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 0 db For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Ca!! 9 am - 5 pro, Monday-Saturday t -800-827=6655 The model number label is located under the light lens on the front end panel of your opener. When requesting service or ordering parts, always give the following information: o Product Type - Part Number Â° Model Number . Part Description A Ame#ca's Repair Specialists SEARS WARRANTY FULL 90-DAY WARRANTY ON GARAGE DOOR OPENER For 90 days from the date of purchase, Seats will repair this Garage Door Opener, free of charge, if defective in mateda] or workmanship_ LIMITED WARRANTY From the 91st day unt{! one year from the date of purch_e, Seam will furnish replacement parts for any defective parts, free of charge You pay for labor. LIMITED WARRANTY ON MOTOR t/2HP MOTOR: After I year and through 5 yeats, if the motor on this Garage Door Opener is defective, Seam will furnish a replacement motor, free of charge.. You pay for labor. LIMITATION ON L1ABILFrY SEARS WILL NOT BE LIABLE FOR LOSS OR DAMAGE TO PROPERTY OR ANY INCIDENTAL OR CONSEQUENTIAL LOSS OR EXPENSE FROM PROPERTY DAMAGE DUE DIRECTLY OR INDIRECTLY FROM THE USE OF THIS PRODUCT. Some states do not allow the exclusion or _imitation of incident_ ar consequential damages, so the above limita_on or e:(clusion may not apply to you. This warranty does not cover light butbs or repair parts necessa_ because of operator abuse or negligence, including the failure to install, adjust and operate this garage door opener according to instruct{ons contained in the owner's manual. WARRANTY SERVICE |S AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARs CENTERiOEPARTMENT iN THE UNITED STATES. .This warranty appfies onty white this product is in use in the United States. This warranty gives you specific legal rights, and you may atso have other rights which vary from state to state_ Sears, Roebuck and Co.., DepL 817WA, Hoffman Estates, IL 60179 114A2122 Â©1996, All Rights Reserved Printed in Mexico