Craftsman 2 IN ONE MULCHER/BAGGER 917.37248 Owner's Manual
SEARS ® MODEL NUMBER 917.372480 OWNER'S MANUAL o Assembly o Operation o Customer Responsibilities o Service - Adjustments o Repair Parts Caution: Read and Follow all Safety Rules and Instructions Before Operating This Equipment
SAFETY RULES CAUTION: ALWAYS DISCONNECTSPARK PLUG WIRE AND PLACE WIRE WHERE ITCANNOT CONTACTSPARK & PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS. IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OFINJURY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES. TRAINING: ', Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower_ . Do not allow children to use your mower. Never allow adults to use mower without proper instructions. ⢠Keep the area of operation clear of all persons, especially small children and pets. ⢠Use mower only as the manufacturer intended and as de- scribed in this manual. , Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower. ⢠Do not use accessory attachments that are not recommended by the manufacturer. Use of such attachments may be hazardous. ⢠The blade turns when the engine is running. PREPARATION: ⢠Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury. . Always wear safety glasses or eye shields when starting and while using your mower. ⢠Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing. o Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine. ⢠Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running. . Mow only in daylight or good artificial light. OPERATION: *' Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you. ⢠Do not mow wet or slippery grass. Never run while operating your mower. Always be sure of your footing - keep a firm hold on the handles and walk. . Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. - Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas. . Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it. ⢠Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. , Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any dam- age before restarting and operating you mower. ⢠Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result. ° Do not operate your mower if it vibrates abnormally. Exces- sive vibration is an indication of damage; stop the engine, safely checkfor the cause of vibration and repair as required. ⢠Do not run the engine indoors. Exhaust fumes are danger- ous. ° Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing. ⢠Never operate your mower without proper guards, plates, grass catcher or other safety devices in place. MAINTENANCE ANDSTORAGE: ⢠Check the blade and the engine mounting bolts often to be sure they are tightened properly. ⢠Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condi- tion. ⢠Keep all safety devices in place and working. ⢠To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil. ⢠Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower. ⢠Always keep a sharp blade on your mower. ⢠Allow engine to cool before storing in any enclosure. ⢠Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. I LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS - ATTENTION!!t BECOME ALERTH! YOUR SAFETY IS INVOLVED. I
CONGRATULATIONS on your purchase of a Sears Craftsman Lawn Mower. It has been designed, engineered and manufactured to give you the best possible de- pendability and performance. Should you experience any problems you cannot easily remedy, please contact your nearest Sears Service Cen- ter!Department. Sears has competent, well trained tech- nicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES". MODEL NUMBER 9! 7.372480 SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING. YOU SHOULD RECORD BOTH SERIALNUMBER AND DATE OF PURCHASE AND KEEPtN A SAFE PLACEFORFUTUREREFERENCE. PRODUCT SPECIFICATIONS HORSEPOWER: 5.0 DISPLACEMENT: 12.04 cu. in. GASOLINE CAPACITY: 1 quart (Unleaded) OIL (20 oz. Capacity): SAE 30 (Above 32°F) 5W30 (Below 32°F) SPARK PLUG (GAP .030 in.): (0.76 mm) Champion RJ19LM or Sears z_ 33312 or STD 361458 or STD 360950 VALVE CLEARANCE: Intake: .008 in. Exhaust: .008 in. SOLID STATE IGNITION AIR GAP: .0!25 in, BLADE BOLT TORQUE: 35-40 ft.-Ibs, MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. . Follow a regular schedule in maintaining, caring for and using your lawn mower. Follow the instructions under "Customer Responsibilities" and "Storage" sections of this OwneCs Manual LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears wilt repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: . Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. ⢠Repairs necessary because of operator abuse or neg!igence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT iS IN USE IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684 3
TABLE OF CONTENTS SAFETY RULES ............................................. 2 PRODUCT SPECIFICATIONS ........................ 3 CUSTOMER RESPONSIBILITIES ...... 3, 12-14 WARRANTY ................................................... 3 LAWN MOWER ACCESSORIES ................... 5 ASSEMBLY .................................................... 6 OPERATION ................................................... 7 SERVICE AND ADJ USTM ENTS .................. 15 STORAGE ..................................................... 17 TROUBLESHOOTING .................................. 27 REPAIR PARTS- LAWN MOWER ......... 18-22 REPAIR PARTS - ENGINE ...................... 23-25 PARTS ORDERING/SERVICE. BACK COVER INDEX A Accessories ............................................ 5 Adjustments: Carburetor .................................. 16 Drive Control Cable ................... 15 Handle Height ............................ 16 Height of Cut ................................ 9 Air Filter: Service ........................................ 14 Assembly: Handle .......................................... 6 Grass Catcher .............................. 6 B Blade: Sharpening ................................. 13 Replacement .............................. !3 C Controls: Operator Presence Control Bar .7 Drive Control ............................... 7 Customer Responsibilities ..... 3, 12-14 Air Filter ...................................... 14 Blade Care/Replacement .......... 13 Drive Wheels .............................. 13 Engine ........................................ 14 Gear Case ................................... 13 Lubrication ................................. 12 Spark Plug ................................. !4 E Engine: OH Change ................................. 14 Oil LeveJ ..................................... 14 Oil Type ...................................... 14 Starting ....................................... 10 Storage ....................................... 17 F Fuel: Type ............................................ 10 Storage ....................................... 17 H Handle: Adjustment ................................. 16 Assembly ..................................... 6 L Lubrication: Engine ........................................ 12 Brake Spring Bracket ................ 12 Rear Door Hinge ........................ 12 Handle Bracket Mounting Pin .. 12 Wheel Adjuster .......................... 12 M Maintenance Agreement .................... 3 Maintenance Schedule ..................... 12 Mowing Tips .......... , ........................... 11 Mulching!Mowing Tips ....... , ............. !1 0 Oil: Engine ........................................ 10 Storage ....................................... 18 Operation: Operating Lawn Mower ............... 7 Drive Control ................................ 9 Operator Presence Control Bar ......... 7 Options: Attachments ................................. 5 P Repair Parts Lawn Mower .................. . ....... 18-22 Engine ................................... 23-25 R Responsibilities, Customer ....3, 12-14 S Safety Rules ........................................ 2 Service and Adjustments: Carburetor .................................. 16 Drive Control Cable ................... 15 Drive Belt ................................... 15 Engine Speed ............................ 16 Handle ........................................ 16 Spark Plug ......................................... 14 Specifications ..................................... 3 Starting the Engine .......................... t0 Stopping the Engine ........................ 10 Storage .............................................. 17 T Trouble Shooting Chart ................... 27 W Warranty .............................................. 3 Wheels: Wheel Adjusters .......................... 7
ACCESSORIES These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can also order repair parts for you, when you provide the model number' of your lawn mower. Some of these accessories may not apply to your lawn mower. ENGINE SPARK PLUG MUFFLER AIR FILTER if lawn mower is an electric start LAWN MOWER PERFORMANCE REAR BAG OPTIONAL FABRIC BAG LAWN MOWER MAINTENANCE REPLACEMENT BAG FOR REAR DISCHARGE LAWN MOWERS BELT BLADE _ GAS CAN ENGINE OiL STABiLiZER DUST SHIELD OPTIONAL CATCHER FOR SIDE DISCHARGE LAWN MOWER CLiPPiNG DEFLECTOR SiDE DISCHARGE CATCHER BLADE ADAPTER WHEELS LAWN MOWER COVER 5
BLY Your lawn mower has been assembled at the factory except for the grass catcher bag and the grass catcher frame. TO REMOVE LAWN MOWER FROM CARTON * Remove loose parts included with mower. o Cut down two end corners of carton and lay end panel down flat. * Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. * Roll lawn mower out of carton and check carton thor- oughly for additional loose parts. HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE (See Fig. 1) Raise handles until tower handle section locks into place in mowing position. * Raise upper handle section into place on lower handle, remove protective padding and tighten both handle knobs. = Remove handle padding holding operator presence control bar to upper handle. o Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and Adjustment section of this manual. TO ASSEMBLE GRASS CATCHER (See Fig. 2) - Put grass catcher frame into grass bag with stiff part of bag on the bottom. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes, if bag gets wet, let it dry before using. OPERATOR PRESENCE CONTROL BAR UPPER HANDLE LIFT UP LOWER HANDLE FiG. 1 CATCHER FRAME MOWING POSITION \ FiG. 2 FRAME OPENING 6
OPERATION KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Savethis manual for future reference. ENGINE ZONE CONTROL CABLE OPERATOR PRESENCE CONTROL BAR DRtVE CONTROL LEVER STARTER HANDLE GRASSCATCHER ENGINE OIL CAP W/DIPSTICK GASOUNECAP PRIMER ,ENGINESPEED CONTROL DRIVE COVER WHEELADJUSTER (ON EACH WHEEL) HOUSING FIG, 3 MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running. OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine, Release to stop the engine, PRIMER- pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. STARTER HANDLE - used for sta_ing the engine. DRIVE CONTROL LEVER o used to engage power-pro.- pelled forward motion of lawn mower. ENGINE SPEED CONTROL - located on the side of the engine which a!lows you to select either "HIGH" (_) or "LOW" (._) engine speed. 7
OPERATION HOW TO USE YOUR LAWN MOWER CAUTION: Do notrunyourlawn mower without muicher plate in place and door closed or without an approved clipping deflector or graescatcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open, ENGINE SPEED (See Fig. 4) The engine speed is controlled by a !ever (red knob) located on the side of the engine. "HIGH" ('_IY) position is for starting the engine, normal cutting, and better grass bagging. "LOW" (_) position is for I ght cutting trim- ming and fuel economy. ENGINE ZONE CONTROL CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do net un- der any circumstances attempt to de- feat the function of the operator centre!, The blade turns when the engine is running. - Your lawn mower is equipped with an operator pres- ence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. TO iNSTALL ATTACHIVlENTS (See Figs. 5 & 6) Your lawn mower was shipped ready to be used as a mulcher. To install attachments for bagging or discharging: Open rear door and remove mulcher plate. , You can now install catcher or optional clipping deflec- tor, , "To return to mu!ching operation reverse the above steps. BE SURE MULCHER PLATE IS INSTALLED BEFORE USING FOR MULCHING OPERATION. ENGINE SPEED CONTROL _ LEVER FIG, 4 \ REAR DOOR FIG. 5 FIG. 6 TO INSTALL GRASS CATCHER (See Fig. 7) ⢠Liftthereardooronthelawnmowerhousingandplace the grass catcher frame onto the formed up tabs on the rear door hinge bracket. The grass catcher is secured to the !awn mower when the rear door is lowered onto the grass catcher frame, HINGE /:/ )OOR GRASS CATCHER FRAME FiG. 7 8
OPERATION TO EMPTY GRASS CATCHER (See Fig. 8) ⢠To remove grass catcher, release operator presence control bar to stop engine. ° Lift up rear door and remove the grass catcher by the handle. , Do not drag the bag when emptying; it will cause unnecessary wear. DRIVE CONTROL (See Fig. 9) ⢠Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever. ⢠Forward motion wilt stop when the operator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly unti! the drive control disengages. Hold operator presence control bar down to handle to con- tinue mowing without self-propelling. ⢠To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. TO ADJUST CUTTING HEIGHT (See Fig. 10) ⢠Raise wheels for low cut and lower wheels for high cut. ⢠Wheels are set in low cut for shipping. Adjust cutting height to suit your requirements. Medium position is best for most lawns, , To change cutting height, squeeze adjuster lever to- ward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting. FIG. 8 OPERATOR PRESENCE CONTROL BAR DRIVE CONTR__ FiG. 9 LOWER WHEELS FOR HIGH CUT RAISE WHEELS FOR LOW CUT FIG, 10
OPERATION BEFORE STARTING ENGINE OIL (See Fig. 11) A 20 oz. bottle of Pennzoil SAE 30 oil is included with your new lawn mower. Remove engine oil cap and fill to the FULL !ine on the dipstick. * Use 20 ozs. of oil For type and grade of oil to use, see "ENGINE" in Customer Responsibilities section of this manual. . POUR OIL SLOWLY. DO NOT OVER FILL. * Check oil level before each use. Add oil if needed. Fill to FULL line on dipstick. * To read proper level, tighten engine oil cap each time. o Reinstall engine oil cap and tighten. ° After the first two (2) hours of mowing, change the oil, and every 25 hours thereafter. You may need to change the oil more often under dusty, dirty conditions. GAS (See Fig. 11) , Fill gasoline tank with fresh, clean unleaded gasoline. DO NOT USE PREMIUM GASOLINE. BE CAREFUL NOT TO OVER FILL TANK. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage for30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. GA,_OLINE RLLER CAP ENGINE OIL CAP W/DiPSTICK FIG. 11 TO START ENGINE To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. ⢠Push engine speed control lever to HIGH (,_) posi- tion. ⢠Hold operatorpresence control bar down to the handle and pull starter handle quickly. DO NOT allow starter rope to snap back. ⢠To "STOP" engine, release operator presence con- trol bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and DO NOT repeat priming steps. 10
OP ATION MOWING TIPS ⢠Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the en- gine and leaving clumps of grass clippings. ⢠For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better discharge o_ grass. For better grass bagging and most cutting conditions, the engine speed should be set in the '"HIGH" (_) (FAST) position. ° When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time. ⢠If a trail of grass clippings is left on the right side of a rear discharge lawn mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass. ⢠Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catchers off with water and tet dry before using. MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. SEE "CLEANING" IN CUSTOMER RESPONSIBILITIES SECTION OF THIS MANUAL. The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. FiG, 12 * Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. , For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig. 12). If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut, mow slowly and raise the rear of the lawn mower one wheel adjuster setting higher than the front. o Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. , Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 11
CUSTO RESPONSi LITIES MAINTENANCE SCHEDULE MI Ot WI El RI NI Et FILL tN DATES AS YOU COMPLETE REGULAR SERVICE Check for Loose Fasteners Clean/Inspect Grass Catcher Clean Lawn Mower Inspect Mower Blade Replace/Sharpen Mower Blade Lubricate Pivot Points Check Engine Oil Level Change Engine Oil Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge 1 ° Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 _ Replace blades more often when mowing in sandy soil. GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year, replace the spark plug, replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better and last longer. Follow the maintenance schedule in this manual. LUBRICATION CHART I WHEEL ADJUSTER BRAKE SPRING BRACKET BEFORE EACH USE ⢠Check engine oil level. Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART"), HANDLE BRACKET MOUNTING PIN _(_) REAR DOOR HINGE 12 (_ SPRAY LUBRICANT (_ _ 30 MOTOR OiL REFER TO ENGINE = CUSTOMER RESPONSIBIL_IES SECTION, iMPORTANT: DO NOT OiL OR GREASE PLASTIC WHEEL BEARINGS, VISCOUS LUBRICANTS WiLL ATTRACT DUST AND D_RT THAT WiLL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS. IF YOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY,
CUSTOMER RESPONSI LITIES LAWN MOWER Always observe safety rules when performing any mainte- nance. TIRES Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber, Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results, mower btade must be kept sharp. Replace bent or damaged blades. TO REMOVE BLADE (See Fig. 13) Remove spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. Turn lawn mower on its side. Make sure air filter and carburetor are up. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt, Protect your hands with gloves and/or wrap blade with heavy cloth. Remove blade bolt by turning counter-clockwise. Use a 9/16" box or open-end wrench, Remove blade and attaching hardware (bolt, lock washer and hardened washer). NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly, Replace adapter if damaged. TO REPLACE BLADE (See Fig, !3) ⢠Position the blade adapter on the engine crankshaft. Be sure key in adapter and keyway in crankshaft are aligned, Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. Be sure the word TOP (stamped on the blade) is toward the engine, Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshafL Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. ⢠The recommended tightening torque is 35-40 ft. Ibs. IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. CAUTION: A _oose bJade can be dan- gerous. Use only Sears authorized replacement blade to get the best cutting results, NOTE: We do not recommend sharpening blade .. but if you do, be sure the blade is balanced, TO SHARPEN BLADE The blade can be sharpened with afite or on a grinding wheel, Do not attempt to sharpen while on the mower. To check blade balance, drive a nail into a beam or wa!l, Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail, If blade is balanced, it sho'..'!d remain in a horizontal position, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced, [_ CRANK- SHAFT BLADE _LL BOLT CRANK- SHAFT KEYWAY LOCK WASHER BLADE ADAPTER FIG. 13 GEAR CASE To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season, , The gear case is filled with lubricant to the proper level at the factory, The only time the lubricant needs attention is if service has been performed on the gear case. ⢠if lubricant is required, use only Texaco Starplex Pre- mium Grease, part no, 750355. Do not substitute, DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels, If necessary to clean the drive wheels, check both front wheels. ⢠Remove hubcaps, hairpin cotters and washers. ⢠Remove wheels from wheel adjusters, ⢠Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth. ⢠Put wheels back in place. ⢠If after cleaning, the drive wheels do not turn freely, contact your nearest Sears Service Center. GRASS CATCHER ⢠The grass catcher may be hosed with water, but must be dry when used. ⢠Check your grass catcher often for damage or deterio- ration, Through normal use it will wear. If catcher needs replacing, replace only with a manufacturer approved replacement catcher from Sears. Give the lawn mower model number when ordering, !3
CUSTO L TIES ENGINE LUBRICATION Use only high quality detergent oil rated with APi service classification SG. Select the oit's SAE viscosity grade according to your expected operating temperature. RECOMMENDED SAE VISCOSITY GRADES °F -20 ° 0 ° 32 ° 60 ° 80 ° 100 ° °C-29 ° -18 ° 0 ° t6 ° 27 ° 38 ° NOTE: Although mu!ti-viscosity oils (5W30, 10W30 etc,) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your' engine oi! level more frequently to avoid possible engine damage from running low on oi!. Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the lawn mower is not used for' 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level, TO CHANGE ENGtNE OiL (See Fig. 14) Disconnect spark plug wire from spark plug, Remove engine oil cap; lay aside on a clean surface. Tip lawn mower on its side and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine, Wipe off any spilled oil on lawn mower and on side of engine. Fill engine with SAE 30 or 10W 30 oil. All oil must meet API service classification SG. Fill only to the "FULL" line on the dipstick. DO NOT OVER FILL. o Replace engine oil cap. Reconnect spark plug wire to spark plug, AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more often if you mow in very dusty, dirty condkions. Do not wash air filter. TO CHANGE AIR FILTER (See Fig, 15) Remove the aiHiker cover by turning counterclockwise to the stop and putt away from collar. , Remove filter from inside of cover. ⢠Clean the inside of the cover and the collar to remove any dirt accumulation, Insert new filter into cover, , Put air filter cover and filter into collar aligning the tab with the slot. Push in on cover and turn clockwise to tighten. S COLLAR __, CONTAINER F_G. 14 SLOT TURN COUNTER* CLOCKWISE TO REMOVE 14 TURN CLOCKWISE TO TIGHTEN AiR FILTER COVER FIG, 15 MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage, SPARK PLUG Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch. CLEANING IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN UNDERSIDE OF MOWER HOUSING AFTER EACH USE, CAUTION: Disconnect spark plug wire t from spark plug and place wire where it cannot come in cor_tact with the spark o Turn lawn mower on its side. Make sure air filter and carburetor are up_ Clean the underside of your lawn mower by scraping to remove build-up of grass and trash, ⢠Clean engine often to keep trash from accumulating, A clogged engine runs hotter and shortens engine life, ° Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠We DO NOT recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at teast twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover.
SERVICE AND ADJUSTMENTS CAUT_©N: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: ⢠Release control bat. o Make sure the blade and all moving parts have completely stopped. , Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug, LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual. DISCHARGE GUARD The discharge guard, attached to the discharge opening of your lawn mower, is provided to prevent the possibility of injury resulting from objects being thrown out of the dis- charge opening into the operator mowing position. If the discharge guard becomes damaged, it should be replaced. TO REMOVE/REPLACE DRIVE BELT (See Fig. 16) Remove drive cover. Remove bett by pushing down on gear case putley. ⢠Turn tawn mower on its side with carburetor and fuel cap up. , Remove blade. ⢠Remove debris shield. ⢠Remove belt from engine pulley on crankshaft. o Install new belt by reversing above steps, , Always use factory approved belt to assure fit and long life. TO ADJUST DRRVE CONTROL CABLE (See Fig. 17') A drive control cable that needs adjustment will keep your lawn mower from self-propelling properly and can also cause gear case components to wear out sooner. ⢠Remove drive cover. , Loosen cable clamp screw "A" and nuts "B" and "C". ⢠Hold down operator presence control bar to handle and engage drive control. o Move shifter arm to drive position while rotating front wheels to be sure jaw clutch is engaged. Pull threaded sleeve with p_iers. Do not pull on control cable. ⢠Tighten nut "C" until steeve is snug. o Tighten screw"A" and nut"B". , Push lawn mower back and forth to be sure gear case is engagedl ⢠Replace drive cover. o Release operator presence control bar. PRESS _ FiG, !6 PUER$ JAM NUT "C"-_ JAM NUT "B". "_%_.SLEEVE_ o.,vo SHiFteR _._) _ J Ill AR CLUTCH SPRING SCREW "A" ADJUSTING BRACKET FJGo 17 REAR DEFLECTOR The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator's mowing position. If the rear deflector becomes damaged, it should be replaced. 15
SERVICE AND ADJUSTMENTS TO ADJUST HANDLE (See Figs, 18 Thru 20) Your lawn mower handle can be raised or lowered for your mowing comfort. Four (4) positions are available: high, medium high, medium low and low, Handles are shipped mounted in the medium low position. To change from medium low to medium high position, the upper and lower handle sections will have to be turned over (See Fig. 18B). Remove the controls and operator presence control bar from the upper handle, o Remove the starter rope guide from the tower handle. Remove hairpin cotters. ⢠Disconnect the lower handle from the hand!e brackets (See Fig. 20). ° Turn the handle over and reassemble the hairpin cotters that have been removed. ⢠Reassemble the starter rope guide. , Reassemble the controls and the operator presence control bar to the upper handle. CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when contro_ bar is released. Do not over t{ghten the fasteners holding the controls to the upper handle. ⢠To change from medium low to high position only the upper handle section will have to be turned over (See Fig, 19A)_ , To change from medium low to tow position, only the lower handle section wil! have to be turned over (See Fig, 19B). ENGINE ENGINE SPEED Your engine speed has been factory set, Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized Sears Service Center for repair and adjustment. CARBURETOR Your carburetor has a non-adjustable fixed main jet for mixture control. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to an authorized Sears Service Center for repair and adjustment, SHiPPiNG POSITION MEDIUM LOW MEDIUM HiGH FiG, 18A HIGH FIG. 18B LOW FIG. 19A FiG. 19B LOWER HANDLE HANDLE BRACKET FiG, 20 16
STORAGE Immediately prepare your lawn mower for storage at the end of the season or if the unit wilt not be used for 30 days or more. LAWN MOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. , Clean entire lawn mower (See "CLEANING" in the Customer Responsibilities section of this manual). , Lubricate as shown in the Customer Responsibilities section of this manual. ⢠Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. HANDLE (See Fig. 21) You can fold your lawn mower handle for storage. ⢠Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. ⢠Loosen upper handle mounting bolts enough to allow upper handle to be folded back. IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES. ⢠When setting up your hand!e from the storage position, the lower handle will automatically lock into the mow- ing position. LOWER HANDLE HANDLE BRACKET HAIRPIN COTTER OPERATOR PRESENCE CONTROLBAR UPPER HANDLE FOLDFORWARD FORSTORAGE FOLD BACKWARD MOWING POSITION LOWER HANDLE FiG. 21 ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. ⢠Drain the fue! tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. , Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OiL Drain oii (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDER ⢠Remove spark plug. Pour one ounce (29 m!) of oil through spark plug hole into cylinder. ⢠Pull starter handle slowly a few times to distribute oil. , Replace with new spark plug. OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠tf possible, store your unit indoors and cover it to give protection from dust and dirt. ⢠Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which al!ows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER MOWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. CAUTION: Never store the lawn mower with gasoline in the tank inside a build- ing where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. 17
0RAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS ! \ 11 9 35 27 58 29 28 55 12 54 62 47
CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS KEY PART DESCRIPTION KEY PART NO. NO NO. NO 1 133088X479 Upper Handle 37 55187 2 130861 Engine Zone Control Cable 38 STD541431 3 STD522515 Hex Head Bolt 1/4-20 x 1-1/2 39 86912X417 4 STD541425 Locknut 1/4-20 40 86913X417 5 85827 Cable Clip 41 850998 6 63688 Handle Knob 42 750097 7 STD541425 Locknut 1/4-20 43 87930 8 851509 Controt Bar 44 48273 9 48137 Rear Door Kit (Incl. Key#10) 46 851514 !0 750328 Hinge Rod 47 752234 1! 36953 Self Tapping Screw #10-24 48 851074 !2 STD512505 Hex Tapping Screw 1/4-20 x 1/2 49 850263 14 88644X479 Back Plate 50 851084 15 133189 Side Baffle 51 87587X479 16 133190X417 Discharge Baffle 52 85463 17 87596X479 Rear Baffle 54 STD533107 20 128796 Rear Skirt 55 751592 21 133170X479 Mulcher Plate 56 88652 22 85543 Engine Pulley 57 51793 23 87677 Hi-Pro Key #505 58 84676X479 24 77400 Hubcap 59 131959 25 85179 Retainer Clip 60 85t201X004 26 52160 Washer 61 103672X 27 87748 Wheel & Tire Assembly 62 134612 28 84921 Shoulder Bolt 3/8-16 64 132961 29 62335 Belleville Washer - = 134078 30 85021X004 Axle Arm Assembly 31 87877 Selector Knob 32 850855X004 Selector Spring 34 84920 Spacer 35 850923 Wheel Adjusting Bracket (Left) 36 850924 Wheel Adjusting Bracket (Right) DESCRIPTION Thread Cutting Screw 5/t6-18 x 3/4 Locknut 5/16-18 Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) Hex Head Thread Roiling Screw 3/8-16 à 1-1/8 Hex Washer Head Screw #10-24 x 1/2 Guide Clip Lawn Mower Housing (Incl. Key #14,15,5t &52) Blade Adapter Blade 22" Hardened Washer HeJical Washer 3/8-24 x 1-3/8 Grd. 8 Hex Head Machine Screw 3/8-24 x 1 -,3/8 Grd. 8 Front Baffle Danger Decal Carriage Bolt 5/16-18 x 5/8 Locknut 3/8-16 Hinge Screw Hairpin Cotter Lower Handle Handle Boit Washer Rope Guide Debris Shield Engine- Craftsman - Model No. 143.424!52 Owner's Manual Available accessories not included with lawn mower: ⢠71 33303 Clipping Deflector 7_!1 33623 Gas Can (2.5 gal.) 7_!_133500 Fuel Stabilizer 7_!_33300 SAE 30W Oil (20 oz.) 7_.!. 33417 Dust Shield 71 33316 Mower Cover
,,.RAFTSMAN 22" ROTARY' LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS 54 5 I 18 2O 21 \ 15 11 13 20 7 / 35-"
CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS =,a}, KEY PART DESCRiPTiON KEY PART NO. NO. NO. NO 1 48029 Drive Head _ 25 751031 2 133049 Drive Control L_,_ 26 87866 3 74189 Locknut #10-24 27 750097 4 750029 Pan Head Machine Screw #10-24 à 2 28 5 83691 V-Belt 29 750108 6 74760444 Hex Head Bolt 1/4-20 x 2o3/4 7 85!79 Retainer Clip 30 83700 8 77400 Hubcap 31 132010 9 52160 Washer _ 431-482 t0 86960 Nylon Bushing _ 4826_c 1! 87729 Wheel & Tire Assembiy 8.00 x 2.00 34 _STD_0014 12 12000003 E-Ring 35 48175 13 74507 Pinion 36 48281 14 76401 Dust Cover 37 83632 15 86273 Spacer Bearing 38 STD541425 16 86274 Belleville Washer 40 75192 t7 851019X004 Selector Spring (Left) 41 48!74 18 87877 Selector Knob 52 88614 19 88284X004 Axle Arm Assembly 54 751663 20 850922 Wheel Adjusting Bracket 55 86012 21 58922 Retaining Clip 56 851552 23 851021X004 Selector Spnng (Right) DESCRIPTION Drive Cover Decal Pan Head Tapping Screw #1 0-24 x 2-3/4 Hex Washer Head Screw #10-24 à 3/'4 Drive Cover "_2_ _-_,_ _/ Heà Washer Head Tapping Screw #10-24 à 3/8 Cable Clamp Hex Flange Nut Drive Pulley Drive Control Cable Kit Woodruff Key #3 Wheel Adjuster Assembly (Left) Gear Case Assembly Spring Locknut !/4-20 Spring Wheel Adjuster Assembly (Right) Catcher Frame Grassbag Assembly Driveshaft Cover Screw, Pan Head, Hi-Lo #10-16 x 1/2
22 °' POWER- PROPELLED REPAIR PARTS LAWN MOWER 917.372480 GEAR CASE ASSEMBLY PART NUMBER 132232 ¢ 15 17 7, 22 KEY PART NO. NO. ! 53838 2 85178 3 131483 4 57072 5 57388 6 48032 7 77881 8 77039 9 750430 10 57079 11 131484 12 131485 DESCRIPTION Locknut, Keps 1/4-20 Bracket, Adjusting Shifter Seal Pin, Grooved 1/8 x 1/2 Gear Case Halves, Upper and Lower (includes Key #4, 5 and 7) Bearing Bracket, Spring Drive Shaft Washer, Hardened Yoke, Clutch Bushing KEY PART NO. NO, DESCRIPTION 13 86447 Plug 14 133804 Gear, Helical 15 750436 Jaw, Clutch 16 750355 Grease 17 STD581050 E-Ring 18 850848 Key, Hi-Pro 19 131481 Shaft, Worm 20 65692 Key, Woodruff, #3 21 83680 Worm 22 STD522512 Screw, Hex Head 1/'4-20 x 1-1/4 NOTE: All component dimensions given in U.S. inches 1 inch : 25.4 mm 22
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.424tS2 L / 23
CRAFTSMAN 4..CYCLE ENGINE MODEL NO. 143.424152 REF PART NO, NO. 1 33968B 2 26727 6 33734 7 342!4A 8 33735 9 30200 12A 33886 12B 34695 14 28277 15 30589 16 31383A 17 31335 18 650548 19 31361 20 32600 30 35801 40 34535 34536 34537 4! 33662B 33563B 33564B 42 33567 33568 33569 43 20381 45 32875 46 32610A 48 27241 50 33553 52 29914 69 35261 70 34311C 72 30572 73 28833 75 27897 80 30574 81 30590A 82 30591 83 30588A 84 29193 86 650488 89 611004 90 611109 92 650815 93 650816 !00 34443A 101 610118 103 650814 110 34961 119 33554A 120 34342 125 29313C 29315C t26 29314B 29315C 130 6021A 135 35395 REF PART DESCRIPTION NO. NO. Cylinder Assembly (Includes #2, 20) 150 31672 Pin, Dowel 151 31673 Element, Breather t66 35827 Breather Assembly (Includes 169 27234A Reference #6, 8, 9, 12Aand 12B) 172 32755 * Gasket, Breather 174 650128 Screw, Sems, Hex Washer Head, 178 29752 Self-Tapping #10-24 x 9/16 182 6201 Tube, Breather 184 26756 Elbow, Breather Tube 185 31384A Washer, Fiat !86 34358 Rod, Governor (includes Ref. #14) 189 650839 Lever, Governor Clamp, Governor Lever 190 35831 Screw, HexWasher #8-32 x 5/16 191 35039B Spring, Extension 192 34966 Seal, Oil t93 34965 Crankshaft Assembly 194 32309 Piston, Pin & Ring Assembly, Std. 195 610973 Piston, Pin & Ring Assy..010" over 200 35727 Piston, Pin & Ring Assy..020" over (Assemblys Include #41,42 and 43) 202 33802 Piston & Pin Assembly, Standard 203 31342 Piston & Pin Assembly .010" over 204 650549 Piston & Pin Assembly .020" over 205 650777 (Assemblys Include Reference #43) 207 34336 Ring Set, Piston, Standard Size 215 35511 Ring Set, Piston .010" oversize 223 650451 Ring Set, Piston .020" oversize 224 34690A Ring, Piston Pin Retaining 238 650932 Rod Assy., Connecting (Incl. #46) Bolt, Connecting Rod 239 34338 Valve, Lifter 241 35797 Camshaft, Mech. Comp. Release 245 35066 Pump Assembly, Oil 250 35065 * Gasket, Mounting Flange 260 35826 Flange, Mount. (Inc!. #72,73,75,80) 262 650831 Plug, Oil Drain (Includes Ref. #73) Gasket, Oil Drain Plug (Not 263 35821 Required with Plastic Oil Plug) 275 34613 Seal, Oil 276 33753 Shaft, Governor 277 650795 Washer, Flat 285 35000 Gear Assy., Governor (Incl. #81) 287 650884 Spool, Governor 290 34357 Ring, Retaining 292 26460 Screw, Sems, Hex 1/4-20 x 1-1/4 300 35586 Key, Flywheel 301 35355 Flywheel 305 35819A Washer, Betlevilie 306 34265 Nut, Flywheel 307 35499 Solid State Assembly 309 650936 Cover, Spark Plug Screw, Sems, Torx , Hex 310 35822 Washer Head #10_24 x 1 3t3 34080 Wire, Ground 347 650898 * Gasket, Cylinder Head Head, Cylinder 370 35840 Valve, Exhaust, Standard Size 370C 35167 Valve, Exhaust, 1/32" oversize 380 632078A Valve, Intake, Standard Size 390 590637 Valve, htake, 1/32" oversize (Atl 400 35997 Valves Include Reference #t 51) Screw, Hex Flange 5/16o!8 x lq/2 Spark Plug, Resistor Type (Champion RJ-19LM or Equivalent) DESCRIPTION Spring, Valve Cap, Lower Valve Spring Shroud, Engine * Gasket, Valve Spring Box Cover, Valve Spring Box Screw, Seres, Hex Hd. #10-24 x 1/2 Nut and Lock Washer 1/4-28 Screw, Hex Hd., Cap 1/4-28 x 7/8 * Gasket, Carburetor Pipe, Intake (Includes Ref, #224) Link, Governor Spring Screw, Seres, Hex Head, Powerlok 1/4-20 x 3/8 Lever, Brake Bracket, S.E. Brake (Includes #195) Link, Control Spring, Extension Ring, Retaining Terminal Assembly Bracket Assembly, Control (Includes Reference #202 thru 205) Spring, Compression Spring, Compression Screw, Fillister Head #5-40 x 7/16 Screw, Fillister Head #6-32 x 21/32 Link, Throttle Knob, Control Screw, Sems, Hex Head 1/4-20 x I * Gasket, Intake Pipe Screw, Hex Washer Head, Shoulder #10_32 x 49/64 * Gasket, Air Cleaner Collar, Air Cleaner Filter, Air Cleaner, Paper Cover, Air Cleaner Housing, Blower Screw, Hex Washer Head, Powerlok Thread 1/4-20 x 15/32 Grill Assembly, Recoil Muffler Assembly (includes #277) Plate, Lock Screw, Hex Head 1/4-20 x 2-1/4 Hub, Starter Screw, Hex Wash. Hd. #8-32 x 1/2 Line, Fuel Clamp, Fuel Line Tank Assy. (includes #292 & 301) Cap, Fuel Tube, Oil Fill (includes Ref. #309) * Gasket, Fil! Tube "O" Rin q Screw, "Rex Washer Head, Shoulder #10-32 x 13/32 Dipstick, Oit Fill Spacer, Flywheel Key Screw, Hex Washer Head, Shoulder #10-32 x 27/32 Decal, Name Decal, Instruction Carburetor (includes Ref. #184) Starter, Rewind Gasket Set (lnci. items marked *) RPM Setting: Low Speed: 2450-2750, High: 2900-3200 *indicates Parts Included in Gasket Set, Reference #400 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 24
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143,424152 CARBURETOR NO. 632078A I ' 3O 31 ",4 ! REWIND STARTER NO. 590637 27 REF PART NO. NO. DESCRIPTION 1 631615 2 631767 4 631184 5 631971 6 631616 7 650506 16 632527 25 631700 27 631024 28 632019 29 631028 30 631021 31 631022 35 632047 40 632071 44 631334 48 631027 Throttle Shaft and Lever Assembly Throttle Return Spring Dust Seal Washer Dust Seal Throttle Shutter Throttle Shutter Screw Fuel Fitting Float Bowl Float Shaft Float "O" Ring, Float Bowl to Body inlet Needle, Seat & C!ip (tncl, #31) Spring Clip Primer Bulb/Retainer Ring High Speed Bowl Nut Bowl Nut Washer Welch Plug, Atmospheric Vent NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 10 REF PART NO. NO. DESCRiPTiON - - 590637 Starter, Rewind 1 590599 Pin, Spring (includes Reference #4) 2 590600 Washer 3 590615 Retainer 4 590601 Washer 5 590598 Spring, Brake 6 590616 Dog, Starter 7 590617 Spring, Dog 8 590618 Pulley 9 590619 Spring, Rewind 10 590620 Cover, Spring 1! 590638 Housing Assembly, Starter 12 590535 Rope, Starter (98" long, 9/64" dia.) !3 590452 Handle, Starter NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 25
SERVICE NOTES 26
TROUBLESHOOTING POINTS PROBLEM Does not start CAUSE 1. Dirty air filter. 2. Out of fuel. 3. Stale fuel. 4. Water in fuel. CORRECTION 1. Clean/replace air filter. 2. Fill fuettank. 3. Drain tank and refill with fresh clean fuel. 4. Drain fuel tank and carburetorand refill tank with fresh gasoline. Loss of power Poor cut - uneven Excessive vibration Starter rope hard to pull Loss of drive Grass catcher not filling (If so equipped) Hard to push 5. Spark plug wire is disconnected. 6. Bad spark plug. 7. Loose blade or broken blade adapter. 8. Control bar in released position 9. Control bar defective 1. Rear of lawn mower housing/blade dragging in heavy grass. 2. Cutting too much grass. 3. Dirty air filter. 4. Buildup of grass, leaves and trash under mower. 5. Too much oil in engine. 6. Walking speed too fast. 1. Worn, bent or loose blade. 2. Wheel heights uneven. 3_ Low engine speed. 4. Buildup of grass, leaves, and trash under mower. 1. Worn, bent or loose blade. 2. Bent engine crankshaft. 1. Engine flywheel brake is on when control bar is released. 2. Bent engine crankshaft 3. Blade adapter broken. 4. Blade dragging in grass. 1. Drive wheels not turning with drive control engaged. 2. Belt not driving. 1. Cutting height too low. 2. Lift on blade worn off. 3. Catcher not venting air. 4. Low engine speed. 1. Grass is too high or wheel height is too low. 2. Rear of lawn mower housing/blade dragging in grass. 3. Grass catcher too full. 4. Handle height position not right for you. 5. Connect wire to plug. 8. Replace spark plug. 7. Tighten blade bolt or replace blade adapter. 8. Depress control bar to handle. 9. Replace control bar. 1. Set in "Higher Cut" position. 2. Set in "Higher Cut" position. 3. Clean/replace air filter. 4. Clean underside of mower housing. 5. Check oil level. 6. Cut at slower walking speed. 1. Replace blade. Tighten blade bolt. 2. Set all wheels at same height. 3. Set engine speed control in HiGH position. 4. Clean underside of mower housing. 1. Replace blade. Tighten blade bolt. 2. Contact Sears Service Department. 1. 2. 3. 4. Depress control bar to upper handle before pulling starter rope. Contact Sears Service Department. Replace blade adapter. Move lawn mower to cut grass or to hard surface to start engine. 1. Adjust or replace drive control cable, if broken. 2. Put belt on pulleys or replace belts if broken. 1. Raise cutting height. 2. Replace blade. 3. Clean grass catcher. 4. Set engine speed control in HIGH position. 1. Raise cutting height. 2. Raise rear of lawn mower housing one (1) setting higher. 3. Empty grass catcher. 4. Adjust handle height to suit. 27
S_FA/ S OWNER'S MANUAL MODEL NO. 917.372480 HOW TO ORDER REPAIR PARTS 5.0 HORSEPOWER 22" REAR DISCHARGE 2 in ONE Mulcher/Bagger POWER PROPELLED ROTARY LAWN MOWER Each Lawn Mower has its own model number. Each engine has its own model number. The model number for your lawn mower will be found on a decal attached to the rear of the lawn mower housing. The model number for the engine will be found on the Blower Housing of the engine adjacent to the spark plug. All parts listed here in may be ordered through Sears, Roebuck and Co. Service Centers and most Retail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: ⢠PRODUCT - "ROTARY LAWN MOWER" ⢠MODEL NUMBER- 917'.372480 ° ENGINE - CRAFTSMAN - MODEL NO. 143.424152 ⢠PART NUMBER ⢠PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians...professional technicians specifically trained on Sears products, having the parts, tools and the equipment to insure that we meet our pledge to you, we service what we sell. ® 134078 Rev. 2 02/27/92 Printed in U.S.A. '11 II I_1 I IIII IIIIIII II I1"1 U
SAFETY RULES CAUTION: ALWAYS DISCONNECTSPARK PLUG WIRE AND PLACE WIRE WHERE ITCANNOT CONTACTSPARK & PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS. IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OFINJURY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES. TRAINING: ', Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower_ . Do not allow children to use your mower. Never allow adults to use mower without proper instructions. ⢠Keep the area of operation clear of all persons, especially small children and pets. ⢠Use mower only as the manufacturer intended and as de- scribed in this manual. , Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower. ⢠Do not use accessory attachments that are not recommended by the manufacturer. Use of such attachments may be hazardous. ⢠The blade turns when the engine is running. PREPARATION: ⢠Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury. . Always wear safety glasses or eye shields when starting and while using your mower. ⢠Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing. o Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine. ⢠Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running. . Mow only in daylight or good artificial light. OPERATION: *' Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you. ⢠Do not mow wet or slippery grass. Never run while operating your mower. Always be sure of your footing - keep a firm hold on the handles and walk. . Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. - Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel-covered areas. . Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it. ⢠Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting. , Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any dam- age before restarting and operating you mower. ⢠Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result. ° Do not operate your mower if it vibrates abnormally. Exces- sive vibration is an indication of damage; stop the engine, safely checkfor the cause of vibration and repair as required. ⢠Do not run the engine indoors. Exhaust fumes are danger- ous. ° Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions - maintain good footing. ⢠Never operate your mower without proper guards, plates, grass catcher or other safety devices in place. MAINTENANCE ANDSTORAGE: ⢠Check the blade and the engine mounting bolts often to be sure they are tightened properly. ⢠Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condi- tion. ⢠Keep all safety devices in place and working. ⢠To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil. ⢠Check grass catcher often for deterioration and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower. ⢠Always keep a sharp blade on your mower. ⢠Allow engine to cool before storing in any enclosure. ⢠Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. I LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS - ATTENTION!!t BECOME ALERTH! YOUR SAFETY IS INVOLVED. I
CONGRATULATIONS on your purchase of a Sears Craftsman Lawn Mower. It has been designed, engineered and manufactured to give you the best possible de- pendability and performance. Should you experience any problems you cannot easily remedy, please contact your nearest Sears Service Cen- ter!Department. Sears has competent, well trained tech- nicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the "SAFETY RULES". MODEL NUMBER 9! 7.372480 SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING. YOU SHOULD RECORD BOTH SERIALNUMBER AND DATE OF PURCHASE AND KEEPtN A SAFE PLACEFORFUTUREREFERENCE. PRODUCT SPECIFICATIONS HORSEPOWER: 5.0 DISPLACEMENT: 12.04 cu. in. GASOLINE CAPACITY: 1 quart (Unleaded) OIL (20 oz. Capacity): SAE 30 (Above 32°F) 5W30 (Below 32°F) SPARK PLUG (GAP .030 in.): (0.76 mm) Champion RJ19LM or Sears z_ 33312 or STD 361458 or STD 360950 VALVE CLEARANCE: Intake: .008 in. Exhaust: .008 in. SOLID STATE IGNITION AIR GAP: .0!25 in, BLADE BOLT TORQUE: 35-40 ft.-Ibs, MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. . Follow a regular schedule in maintaining, caring for and using your lawn mower. Follow the instructions under "Customer Responsibilities" and "Storage" sections of this OwneCs Manual LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears wilt repair free of charge any defect in material or workmanship. If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: . Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. ⢠Repairs necessary because of operator abuse or neg!igence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT iS IN USE IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684 3
TABLE OF CONTENTS SAFETY RULES ............................................. 2 PRODUCT SPECIFICATIONS ........................ 3 CUSTOMER RESPONSIBILITIES ...... 3, 12-14 WARRANTY ................................................... 3 LAWN MOWER ACCESSORIES ................... 5 ASSEMBLY .................................................... 6 OPERATION ................................................... 7 SERVICE AND ADJ USTM ENTS .................. 15 STORAGE ..................................................... 17 TROUBLESHOOTING .................................. 27 REPAIR PARTS- LAWN MOWER ......... 18-22 REPAIR PARTS - ENGINE ...................... 23-25 PARTS ORDERING/SERVICE. BACK COVER INDEX A Accessories ............................................ 5 Adjustments: Carburetor .................................. 16 Drive Control Cable ................... 15 Handle Height ............................ 16 Height of Cut ................................ 9 Air Filter: Service ........................................ 14 Assembly: Handle .......................................... 6 Grass Catcher .............................. 6 B Blade: Sharpening ................................. 13 Replacement .............................. !3 C Controls: Operator Presence Control Bar .7 Drive Control ............................... 7 Customer Responsibilities ..... 3, 12-14 Air Filter ...................................... 14 Blade Care/Replacement .......... 13 Drive Wheels .............................. 13 Engine ........................................ 14 Gear Case ................................... 13 Lubrication ................................. 12 Spark Plug ................................. !4 E Engine: OH Change ................................. 14 Oil LeveJ ..................................... 14 Oil Type ...................................... 14 Starting ....................................... 10 Storage ....................................... 17 F Fuel: Type ............................................ 10 Storage ....................................... 17 H Handle: Adjustment ................................. 16 Assembly ..................................... 6 L Lubrication: Engine ........................................ 12 Brake Spring Bracket ................ 12 Rear Door Hinge ........................ 12 Handle Bracket Mounting Pin .. 12 Wheel Adjuster .......................... 12 M Maintenance Agreement .................... 3 Maintenance Schedule ..................... 12 Mowing Tips .......... , ........................... 11 Mulching!Mowing Tips ....... , ............. !1 0 Oil: Engine ........................................ 10 Storage ....................................... 18 Operation: Operating Lawn Mower ............... 7 Drive Control ................................ 9 Operator Presence Control Bar ......... 7 Options: Attachments ................................. 5 P Repair Parts Lawn Mower .................. . ....... 18-22 Engine ................................... 23-25 R Responsibilities, Customer ....3, 12-14 S Safety Rules ........................................ 2 Service and Adjustments: Carburetor .................................. 16 Drive Control Cable ................... 15 Drive Belt ................................... 15 Engine Speed ............................ 16 Handle ........................................ 16 Spark Plug ......................................... 14 Specifications ..................................... 3 Starting the Engine .......................... t0 Stopping the Engine ........................ 10 Storage .............................................. 17 T Trouble Shooting Chart ................... 27 W Warranty .............................................. 3 Wheels: Wheel Adjusters .......................... 7
ACCESSORIES These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can also order repair parts for you, when you provide the model number' of your lawn mower. Some of these accessories may not apply to your lawn mower. ENGINE SPARK PLUG MUFFLER AIR FILTER if lawn mower is an electric start LAWN MOWER PERFORMANCE REAR BAG OPTIONAL FABRIC BAG LAWN MOWER MAINTENANCE REPLACEMENT BAG FOR REAR DISCHARGE LAWN MOWERS BELT BLADE _ GAS CAN ENGINE OiL STABiLiZER DUST SHIELD OPTIONAL CATCHER FOR SIDE DISCHARGE LAWN MOWER CLiPPiNG DEFLECTOR SiDE DISCHARGE CATCHER BLADE ADAPTER WHEELS LAWN MOWER COVER 5
BLY Your lawn mower has been assembled at the factory except for the grass catcher bag and the grass catcher frame. TO REMOVE LAWN MOWER FROM CARTON * Remove loose parts included with mower. o Cut down two end corners of carton and lay end panel down flat. * Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. * Roll lawn mower out of carton and check carton thor- oughly for additional loose parts. HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE (See Fig. 1) Raise handles until tower handle section locks into place in mowing position. * Raise upper handle section into place on lower handle, remove protective padding and tighten both handle knobs. = Remove handle padding holding operator presence control bar to upper handle. o Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and Adjustment section of this manual. TO ASSEMBLE GRASS CATCHER (See Fig. 2) - Put grass catcher frame into grass bag with stiff part of bag on the bottom. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes, if bag gets wet, let it dry before using. OPERATOR PRESENCE CONTROL BAR UPPER HANDLE LIFT UP LOWER HANDLE FiG. 1 CATCHER FRAME MOWING POSITION \ FiG. 2 FRAME OPENING 6
OPERATION KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Savethis manual for future reference. ENGINE ZONE CONTROL CABLE OPERATOR PRESENCE CONTROL BAR DRtVE CONTROL LEVER STARTER HANDLE GRASSCATCHER ENGINE OIL CAP W/DIPSTICK GASOUNECAP PRIMER ,ENGINESPEED CONTROL DRIVE COVER WHEELADJUSTER (ON EACH WHEEL) HOUSING FIG, 3 MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running. OPERATOR PRESENCE CONTROL - must be held down to the handle to start the engine, Release to stop the engine, PRIMER- pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. STARTER HANDLE - used for sta_ing the engine. DRIVE CONTROL LEVER o used to engage power-pro.- pelled forward motion of lawn mower. ENGINE SPEED CONTROL - located on the side of the engine which a!lows you to select either "HIGH" (_) or "LOW" (._) engine speed. 7
OPERATION HOW TO USE YOUR LAWN MOWER CAUTION: Do notrunyourlawn mower without muicher plate in place and door closed or without an approved clipping deflector or graescatcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open, ENGINE SPEED (See Fig. 4) The engine speed is controlled by a !ever (red knob) located on the side of the engine. "HIGH" ('_IY) position is for starting the engine, normal cutting, and better grass bagging. "LOW" (_) position is for I ght cutting trim- ming and fuel economy. ENGINE ZONE CONTROL CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do net un- der any circumstances attempt to de- feat the function of the operator centre!, The blade turns when the engine is running. - Your lawn mower is equipped with an operator pres- ence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. TO iNSTALL ATTACHIVlENTS (See Figs. 5 & 6) Your lawn mower was shipped ready to be used as a mulcher. To install attachments for bagging or discharging: Open rear door and remove mulcher plate. , You can now install catcher or optional clipping deflec- tor, , "To return to mu!ching operation reverse the above steps. BE SURE MULCHER PLATE IS INSTALLED BEFORE USING FOR MULCHING OPERATION. ENGINE SPEED CONTROL _ LEVER FIG, 4 \ REAR DOOR FIG. 5 FIG. 6 TO INSTALL GRASS CATCHER (See Fig. 7) ⢠Liftthereardooronthelawnmowerhousingandplace the grass catcher frame onto the formed up tabs on the rear door hinge bracket. The grass catcher is secured to the !awn mower when the rear door is lowered onto the grass catcher frame, HINGE /:/ )OOR GRASS CATCHER FRAME FiG. 7 8
OPERATION TO EMPTY GRASS CATCHER (See Fig. 8) ⢠To remove grass catcher, release operator presence control bar to stop engine. ° Lift up rear door and remove the grass catcher by the handle. , Do not drag the bag when emptying; it will cause unnecessary wear. DRIVE CONTROL (See Fig. 9) ⢠Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then release the lever. ⢠Forward motion wilt stop when the operator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly unti! the drive control disengages. Hold operator presence control bar down to handle to con- tinue mowing without self-propelling. ⢠To keep drive control engaged when turning corners, push down on handle and lift front wheels off ground while turning lawn mower. TO ADJUST CUTTING HEIGHT (See Fig. 10) ⢠Raise wheels for low cut and lower wheels for high cut. ⢠Wheels are set in low cut for shipping. Adjust cutting height to suit your requirements. Medium position is best for most lawns, , To change cutting height, squeeze adjuster lever to- ward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting. FIG. 8 OPERATOR PRESENCE CONTROL BAR DRIVE CONTR__ FiG. 9 LOWER WHEELS FOR HIGH CUT RAISE WHEELS FOR LOW CUT FIG, 10
OPERATION BEFORE STARTING ENGINE OIL (See Fig. 11) A 20 oz. bottle of Pennzoil SAE 30 oil is included with your new lawn mower. Remove engine oil cap and fill to the FULL !ine on the dipstick. * Use 20 ozs. of oil For type and grade of oil to use, see "ENGINE" in Customer Responsibilities section of this manual. . POUR OIL SLOWLY. DO NOT OVER FILL. * Check oil level before each use. Add oil if needed. Fill to FULL line on dipstick. * To read proper level, tighten engine oil cap each time. o Reinstall engine oil cap and tighten. ° After the first two (2) hours of mowing, change the oil, and every 25 hours thereafter. You may need to change the oil more often under dusty, dirty conditions. GAS (See Fig. 11) , Fill gasoline tank with fresh, clean unleaded gasoline. DO NOT USE PREMIUM GASOLINE. BE CAREFUL NOT TO OVER FILL TANK. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage for30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. GA,_OLINE RLLER CAP ENGINE OIL CAP W/DiPSTICK FIG. 11 TO START ENGINE To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. ⢠Push engine speed control lever to HIGH (,_) posi- tion. ⢠Hold operatorpresence control bar down to the handle and pull starter handle quickly. DO NOT allow starter rope to snap back. ⢠To "STOP" engine, release operator presence con- trol bar. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and DO NOT repeat priming steps. 10
OP ATION MOWING TIPS ⢠Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the en- gine and leaving clumps of grass clippings. ⢠For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better discharge o_ grass. For better grass bagging and most cutting conditions, the engine speed should be set in the '"HIGH" (_) (FAST) position. ° When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time. ⢠If a trail of grass clippings is left on the right side of a rear discharge lawn mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass. ⢠Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catchers off with water and tet dry before using. MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. SEE "CLEANING" IN CUSTOMER RESPONSIBILITIES SECTION OF THIS MANUAL. The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. FiG, 12 * Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. , For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig. 12). If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut, mow slowly and raise the rear of the lawn mower one wheel adjuster setting higher than the front. o Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. , Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 11
CUSTO RESPONSi LITIES MAINTENANCE SCHEDULE MI Ot WI El RI NI Et FILL tN DATES AS YOU COMPLETE REGULAR SERVICE Check for Loose Fasteners Clean/Inspect Grass Catcher Clean Lawn Mower Inspect Mower Blade Replace/Sharpen Mower Blade Lubricate Pivot Points Check Engine Oil Level Change Engine Oil Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge 1 ° Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 _ Replace blades more often when mowing in sandy soil. GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year, replace the spark plug, replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better and last longer. Follow the maintenance schedule in this manual. LUBRICATION CHART I WHEEL ADJUSTER BRAKE SPRING BRACKET BEFORE EACH USE ⢠Check engine oil level. Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART"), HANDLE BRACKET MOUNTING PIN _(_) REAR DOOR HINGE 12 (_ SPRAY LUBRICANT (_ _ 30 MOTOR OiL REFER TO ENGINE = CUSTOMER RESPONSIBIL_IES SECTION, iMPORTANT: DO NOT OiL OR GREASE PLASTIC WHEEL BEARINGS, VISCOUS LUBRICANTS WiLL ATTRACT DUST AND D_RT THAT WiLL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS. IF YOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY,
CUSTOMER RESPONSI LITIES LAWN MOWER Always observe safety rules when performing any mainte- nance. TIRES Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber, Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results, mower btade must be kept sharp. Replace bent or damaged blades. TO REMOVE BLADE (See Fig. 13) Remove spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. Turn lawn mower on its side. Make sure air filter and carburetor are up. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt, Protect your hands with gloves and/or wrap blade with heavy cloth. Remove blade bolt by turning counter-clockwise. Use a 9/16" box or open-end wrench, Remove blade and attaching hardware (bolt, lock washer and hardened washer). NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly, Replace adapter if damaged. TO REPLACE BLADE (See Fig, !3) ⢠Position the blade adapter on the engine crankshaft. Be sure key in adapter and keyway in crankshaft are aligned, Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. Be sure the word TOP (stamped on the blade) is toward the engine, Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshafL Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. ⢠The recommended tightening torque is 35-40 ft. Ibs. IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. CAUTION: A _oose bJade can be dan- gerous. Use only Sears authorized replacement blade to get the best cutting results, NOTE: We do not recommend sharpening blade .. but if you do, be sure the blade is balanced, TO SHARPEN BLADE The blade can be sharpened with afite or on a grinding wheel, Do not attempt to sharpen while on the mower. To check blade balance, drive a nail into a beam or wa!l, Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail, If blade is balanced, it sho'..'!d remain in a horizontal position, If either end of the blade moves downward, sharpen the heavy end until the blade is balanced, [_ CRANK- SHAFT BLADE _LL BOLT CRANK- SHAFT KEYWAY LOCK WASHER BLADE ADAPTER FIG. 13 GEAR CASE To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season, , The gear case is filled with lubricant to the proper level at the factory, The only time the lubricant needs attention is if service has been performed on the gear case. ⢠if lubricant is required, use only Texaco Starplex Pre- mium Grease, part no, 750355. Do not substitute, DRIVE WHEELS Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels, If necessary to clean the drive wheels, check both front wheels. ⢠Remove hubcaps, hairpin cotters and washers. ⢠Remove wheels from wheel adjusters, ⢠Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth. ⢠Put wheels back in place. ⢠If after cleaning, the drive wheels do not turn freely, contact your nearest Sears Service Center. GRASS CATCHER ⢠The grass catcher may be hosed with water, but must be dry when used. ⢠Check your grass catcher often for damage or deterio- ration, Through normal use it will wear. If catcher needs replacing, replace only with a manufacturer approved replacement catcher from Sears. Give the lawn mower model number when ordering, !3
CUSTO L TIES ENGINE LUBRICATION Use only high quality detergent oil rated with APi service classification SG. Select the oit's SAE viscosity grade according to your expected operating temperature. RECOMMENDED SAE VISCOSITY GRADES °F -20 ° 0 ° 32 ° 60 ° 80 ° 100 ° °C-29 ° -18 ° 0 ° t6 ° 27 ° 38 ° NOTE: Although mu!ti-viscosity oils (5W30, 10W30 etc,) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your' engine oi! level more frequently to avoid possible engine damage from running low on oi!. Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the lawn mower is not used for' 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level, TO CHANGE ENGtNE OiL (See Fig. 14) Disconnect spark plug wire from spark plug, Remove engine oil cap; lay aside on a clean surface. Tip lawn mower on its side and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine, Wipe off any spilled oil on lawn mower and on side of engine. Fill engine with SAE 30 or 10W 30 oil. All oil must meet API service classification SG. Fill only to the "FULL" line on the dipstick. DO NOT OVER FILL. o Replace engine oil cap. Reconnect spark plug wire to spark plug, AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more often if you mow in very dusty, dirty condkions. Do not wash air filter. TO CHANGE AIR FILTER (See Fig, 15) Remove the aiHiker cover by turning counterclockwise to the stop and putt away from collar. , Remove filter from inside of cover. ⢠Clean the inside of the cover and the collar to remove any dirt accumulation, Insert new filter into cover, , Put air filter cover and filter into collar aligning the tab with the slot. Push in on cover and turn clockwise to tighten. S COLLAR __, CONTAINER F_G. 14 SLOT TURN COUNTER* CLOCKWISE TO REMOVE 14 TURN CLOCKWISE TO TIGHTEN AiR FILTER COVER FIG, 15 MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage, SPARK PLUG Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch. CLEANING IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN UNDERSIDE OF MOWER HOUSING AFTER EACH USE, CAUTION: Disconnect spark plug wire t from spark plug and place wire where it cannot come in cor_tact with the spark o Turn lawn mower on its side. Make sure air filter and carburetor are up_ Clean the underside of your lawn mower by scraping to remove build-up of grass and trash, ⢠Clean engine often to keep trash from accumulating, A clogged engine runs hotter and shortens engine life, ° Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠We DO NOT recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at teast twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover.
SERVICE AND ADJUSTMENTS CAUT_©N: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: ⢠Release control bat. o Make sure the blade and all moving parts have completely stopped. , Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug, LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual. DISCHARGE GUARD The discharge guard, attached to the discharge opening of your lawn mower, is provided to prevent the possibility of injury resulting from objects being thrown out of the dis- charge opening into the operator mowing position. If the discharge guard becomes damaged, it should be replaced. TO REMOVE/REPLACE DRIVE BELT (See Fig. 16) Remove drive cover. Remove bett by pushing down on gear case putley. ⢠Turn tawn mower on its side with carburetor and fuel cap up. , Remove blade. ⢠Remove debris shield. ⢠Remove belt from engine pulley on crankshaft. o Install new belt by reversing above steps, , Always use factory approved belt to assure fit and long life. TO ADJUST DRRVE CONTROL CABLE (See Fig. 17') A drive control cable that needs adjustment will keep your lawn mower from self-propelling properly and can also cause gear case components to wear out sooner. ⢠Remove drive cover. , Loosen cable clamp screw "A" and nuts "B" and "C". ⢠Hold down operator presence control bar to handle and engage drive control. o Move shifter arm to drive position while rotating front wheels to be sure jaw clutch is engaged. Pull threaded sleeve with p_iers. Do not pull on control cable. ⢠Tighten nut "C" until steeve is snug. o Tighten screw"A" and nut"B". , Push lawn mower back and forth to be sure gear case is engagedl ⢠Replace drive cover. o Release operator presence control bar. PRESS _ FiG, !6 PUER$ JAM NUT "C"-_ JAM NUT "B". "_%_.SLEEVE_ o.,vo SHiFteR _._) _ J Ill AR CLUTCH SPRING SCREW "A" ADJUSTING BRACKET FJGo 17 REAR DEFLECTOR The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator's mowing position. If the rear deflector becomes damaged, it should be replaced. 15
SERVICE AND ADJUSTMENTS TO ADJUST HANDLE (See Figs, 18 Thru 20) Your lawn mower handle can be raised or lowered for your mowing comfort. Four (4) positions are available: high, medium high, medium low and low, Handles are shipped mounted in the medium low position. To change from medium low to medium high position, the upper and lower handle sections will have to be turned over (See Fig. 18B). Remove the controls and operator presence control bar from the upper handle, o Remove the starter rope guide from the tower handle. Remove hairpin cotters. ⢠Disconnect the lower handle from the hand!e brackets (See Fig. 20). ° Turn the handle over and reassemble the hairpin cotters that have been removed. ⢠Reassemble the starter rope guide. , Reassemble the controls and the operator presence control bar to the upper handle. CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when contro_ bar is released. Do not over t{ghten the fasteners holding the controls to the upper handle. ⢠To change from medium low to high position only the upper handle section will have to be turned over (See Fig, 19A)_ , To change from medium low to tow position, only the lower handle section wil! have to be turned over (See Fig, 19B). ENGINE ENGINE SPEED Your engine speed has been factory set, Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized Sears Service Center for repair and adjustment. CARBURETOR Your carburetor has a non-adjustable fixed main jet for mixture control. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to an authorized Sears Service Center for repair and adjustment, SHiPPiNG POSITION MEDIUM LOW MEDIUM HiGH FiG, 18A HIGH FIG. 18B LOW FIG. 19A FiG. 19B LOWER HANDLE HANDLE BRACKET FiG, 20 16
STORAGE Immediately prepare your lawn mower for storage at the end of the season or if the unit wilt not be used for 30 days or more. LAWN MOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. , Clean entire lawn mower (See "CLEANING" in the Customer Responsibilities section of this manual). , Lubricate as shown in the Customer Responsibilities section of this manual. ⢠Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. HANDLE (See Fig. 21) You can fold your lawn mower handle for storage. ⢠Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward. ⢠Loosen upper handle mounting bolts enough to allow upper handle to be folded back. IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES. ⢠When setting up your hand!e from the storage position, the lower handle will automatically lock into the mow- ing position. LOWER HANDLE HANDLE BRACKET HAIRPIN COTTER OPERATOR PRESENCE CONTROLBAR UPPER HANDLE FOLDFORWARD FORSTORAGE FOLD BACKWARD MOWING POSITION LOWER HANDLE FiG. 21 ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. ⢠Drain the fue! tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. , Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OiL Drain oii (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDER ⢠Remove spark plug. Pour one ounce (29 m!) of oil through spark plug hole into cylinder. ⢠Pull starter handle slowly a few times to distribute oil. , Replace with new spark plug. OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠tf possible, store your unit indoors and cover it to give protection from dust and dirt. ⢠Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which al!ows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER MOWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. CAUTION: Never store the lawn mower with gasoline in the tank inside a build- ing where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. 17
0RAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS ! \ 11 9 35 27 58 29 28 55 12 54 62 47
CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS KEY PART DESCRIPTION KEY PART NO. NO NO. NO 1 133088X479 Upper Handle 37 55187 2 130861 Engine Zone Control Cable 38 STD541431 3 STD522515 Hex Head Bolt 1/4-20 x 1-1/2 39 86912X417 4 STD541425 Locknut 1/4-20 40 86913X417 5 85827 Cable Clip 41 850998 6 63688 Handle Knob 42 750097 7 STD541425 Locknut 1/4-20 43 87930 8 851509 Controt Bar 44 48273 9 48137 Rear Door Kit (Incl. Key#10) 46 851514 !0 750328 Hinge Rod 47 752234 1! 36953 Self Tapping Screw #10-24 48 851074 !2 STD512505 Hex Tapping Screw 1/4-20 x 1/2 49 850263 14 88644X479 Back Plate 50 851084 15 133189 Side Baffle 51 87587X479 16 133190X417 Discharge Baffle 52 85463 17 87596X479 Rear Baffle 54 STD533107 20 128796 Rear Skirt 55 751592 21 133170X479 Mulcher Plate 56 88652 22 85543 Engine Pulley 57 51793 23 87677 Hi-Pro Key #505 58 84676X479 24 77400 Hubcap 59 131959 25 85179 Retainer Clip 60 85t201X004 26 52160 Washer 61 103672X 27 87748 Wheel & Tire Assembly 62 134612 28 84921 Shoulder Bolt 3/8-16 64 132961 29 62335 Belleville Washer - = 134078 30 85021X004 Axle Arm Assembly 31 87877 Selector Knob 32 850855X004 Selector Spring 34 84920 Spacer 35 850923 Wheel Adjusting Bracket (Left) 36 850924 Wheel Adjusting Bracket (Right) DESCRIPTION Thread Cutting Screw 5/t6-18 x 3/4 Locknut 5/16-18 Handle Bracket Assembly (Left) Handle Bracket Assembly (Right) Hex Head Thread Roiling Screw 3/8-16 à 1-1/8 Hex Washer Head Screw #10-24 x 1/2 Guide Clip Lawn Mower Housing (Incl. Key #14,15,5t &52) Blade Adapter Blade 22" Hardened Washer HeJical Washer 3/8-24 x 1-3/8 Grd. 8 Hex Head Machine Screw 3/8-24 x 1 -,3/8 Grd. 8 Front Baffle Danger Decal Carriage Bolt 5/16-18 x 5/8 Locknut 3/8-16 Hinge Screw Hairpin Cotter Lower Handle Handle Boit Washer Rope Guide Debris Shield Engine- Craftsman - Model No. 143.424!52 Owner's Manual Available accessories not included with lawn mower: ⢠71 33303 Clipping Deflector 7_!1 33623 Gas Can (2.5 gal.) 7_!_133500 Fuel Stabilizer 7_!_33300 SAE 30W Oil (20 oz.) 7_.!. 33417 Dust Shield 71 33316 Mower Cover
,,.RAFTSMAN 22" ROTARY' LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS 54 5 I 18 2O 21 \ 15 11 13 20 7 / 35-"
CRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.372480 REPAIR PARTS =,a}, KEY PART DESCRiPTiON KEY PART NO. NO. NO. NO 1 48029 Drive Head _ 25 751031 2 133049 Drive Control L_,_ 26 87866 3 74189 Locknut #10-24 27 750097 4 750029 Pan Head Machine Screw #10-24 à 2 28 5 83691 V-Belt 29 750108 6 74760444 Hex Head Bolt 1/4-20 x 2o3/4 7 85!79 Retainer Clip 30 83700 8 77400 Hubcap 31 132010 9 52160 Washer _ 431-482 t0 86960 Nylon Bushing _ 4826_c 1! 87729 Wheel & Tire Assembiy 8.00 x 2.00 34 _STD_0014 12 12000003 E-Ring 35 48175 13 74507 Pinion 36 48281 14 76401 Dust Cover 37 83632 15 86273 Spacer Bearing 38 STD541425 16 86274 Belleville Washer 40 75192 t7 851019X004 Selector Spring (Left) 41 48!74 18 87877 Selector Knob 52 88614 19 88284X004 Axle Arm Assembly 54 751663 20 850922 Wheel Adjusting Bracket 55 86012 21 58922 Retaining Clip 56 851552 23 851021X004 Selector Spnng (Right) DESCRIPTION Drive Cover Decal Pan Head Tapping Screw #1 0-24 x 2-3/4 Hex Washer Head Screw #10-24 à 3/'4 Drive Cover "_2_ _-_,_ _/ Heà Washer Head Tapping Screw #10-24 à 3/8 Cable Clamp Hex Flange Nut Drive Pulley Drive Control Cable Kit Woodruff Key #3 Wheel Adjuster Assembly (Left) Gear Case Assembly Spring Locknut !/4-20 Spring Wheel Adjuster Assembly (Right) Catcher Frame Grassbag Assembly Driveshaft Cover Screw, Pan Head, Hi-Lo #10-16 x 1/2
22 °' POWER- PROPELLED REPAIR PARTS LAWN MOWER 917.372480 GEAR CASE ASSEMBLY PART NUMBER 132232 ¢ 15 17 7, 22 KEY PART NO. NO. ! 53838 2 85178 3 131483 4 57072 5 57388 6 48032 7 77881 8 77039 9 750430 10 57079 11 131484 12 131485 DESCRIPTION Locknut, Keps 1/4-20 Bracket, Adjusting Shifter Seal Pin, Grooved 1/8 x 1/2 Gear Case Halves, Upper and Lower (includes Key #4, 5 and 7) Bearing Bracket, Spring Drive Shaft Washer, Hardened Yoke, Clutch Bushing KEY PART NO. NO, DESCRIPTION 13 86447 Plug 14 133804 Gear, Helical 15 750436 Jaw, Clutch 16 750355 Grease 17 STD581050 E-Ring 18 850848 Key, Hi-Pro 19 131481 Shaft, Worm 20 65692 Key, Woodruff, #3 21 83680 Worm 22 STD522512 Screw, Hex Head 1/'4-20 x 1-1/4 NOTE: All component dimensions given in U.S. inches 1 inch : 25.4 mm 22
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.424tS2 L / 23
CRAFTSMAN 4..CYCLE ENGINE MODEL NO. 143.424152 REF PART NO, NO. 1 33968B 2 26727 6 33734 7 342!4A 8 33735 9 30200 12A 33886 12B 34695 14 28277 15 30589 16 31383A 17 31335 18 650548 19 31361 20 32600 30 35801 40 34535 34536 34537 4! 33662B 33563B 33564B 42 33567 33568 33569 43 20381 45 32875 46 32610A 48 27241 50 33553 52 29914 69 35261 70 34311C 72 30572 73 28833 75 27897 80 30574 81 30590A 82 30591 83 30588A 84 29193 86 650488 89 611004 90 611109 92 650815 93 650816 !00 34443A 101 610118 103 650814 110 34961 119 33554A 120 34342 125 29313C 29315C t26 29314B 29315C 130 6021A 135 35395 REF PART DESCRIPTION NO. NO. Cylinder Assembly (Includes #2, 20) 150 31672 Pin, Dowel 151 31673 Element, Breather t66 35827 Breather Assembly (Includes 169 27234A Reference #6, 8, 9, 12Aand 12B) 172 32755 * Gasket, Breather 174 650128 Screw, Sems, Hex Washer Head, 178 29752 Self-Tapping #10-24 x 9/16 182 6201 Tube, Breather 184 26756 Elbow, Breather Tube 185 31384A Washer, Fiat !86 34358 Rod, Governor (includes Ref. #14) 189 650839 Lever, Governor Clamp, Governor Lever 190 35831 Screw, HexWasher #8-32 x 5/16 191 35039B Spring, Extension 192 34966 Seal, Oil t93 34965 Crankshaft Assembly 194 32309 Piston, Pin & Ring Assembly, Std. 195 610973 Piston, Pin & Ring Assy..010" over 200 35727 Piston, Pin & Ring Assy..020" over (Assemblys Include #41,42 and 43) 202 33802 Piston & Pin Assembly, Standard 203 31342 Piston & Pin Assembly .010" over 204 650549 Piston & Pin Assembly .020" over 205 650777 (Assemblys Include Reference #43) 207 34336 Ring Set, Piston, Standard Size 215 35511 Ring Set, Piston .010" oversize 223 650451 Ring Set, Piston .020" oversize 224 34690A Ring, Piston Pin Retaining 238 650932 Rod Assy., Connecting (Incl. #46) Bolt, Connecting Rod 239 34338 Valve, Lifter 241 35797 Camshaft, Mech. Comp. Release 245 35066 Pump Assembly, Oil 250 35065 * Gasket, Mounting Flange 260 35826 Flange, Mount. (Inc!. #72,73,75,80) 262 650831 Plug, Oil Drain (Includes Ref. #73) Gasket, Oil Drain Plug (Not 263 35821 Required with Plastic Oil Plug) 275 34613 Seal, Oil 276 33753 Shaft, Governor 277 650795 Washer, Flat 285 35000 Gear Assy., Governor (Incl. #81) 287 650884 Spool, Governor 290 34357 Ring, Retaining 292 26460 Screw, Sems, Hex 1/4-20 x 1-1/4 300 35586 Key, Flywheel 301 35355 Flywheel 305 35819A Washer, Betlevilie 306 34265 Nut, Flywheel 307 35499 Solid State Assembly 309 650936 Cover, Spark Plug Screw, Sems, Torx , Hex 310 35822 Washer Head #10_24 x 1 3t3 34080 Wire, Ground 347 650898 * Gasket, Cylinder Head Head, Cylinder 370 35840 Valve, Exhaust, Standard Size 370C 35167 Valve, Exhaust, 1/32" oversize 380 632078A Valve, Intake, Standard Size 390 590637 Valve, htake, 1/32" oversize (Atl 400 35997 Valves Include Reference #t 51) Screw, Hex Flange 5/16o!8 x lq/2 Spark Plug, Resistor Type (Champion RJ-19LM or Equivalent) DESCRIPTION Spring, Valve Cap, Lower Valve Spring Shroud, Engine * Gasket, Valve Spring Box Cover, Valve Spring Box Screw, Seres, Hex Hd. #10-24 x 1/2 Nut and Lock Washer 1/4-28 Screw, Hex Hd., Cap 1/4-28 x 7/8 * Gasket, Carburetor Pipe, Intake (Includes Ref, #224) Link, Governor Spring Screw, Seres, Hex Head, Powerlok 1/4-20 x 3/8 Lever, Brake Bracket, S.E. Brake (Includes #195) Link, Control Spring, Extension Ring, Retaining Terminal Assembly Bracket Assembly, Control (Includes Reference #202 thru 205) Spring, Compression Spring, Compression Screw, Fillister Head #5-40 x 7/16 Screw, Fillister Head #6-32 x 21/32 Link, Throttle Knob, Control Screw, Sems, Hex Head 1/4-20 x I * Gasket, Intake Pipe Screw, Hex Washer Head, Shoulder #10_32 x 49/64 * Gasket, Air Cleaner Collar, Air Cleaner Filter, Air Cleaner, Paper Cover, Air Cleaner Housing, Blower Screw, Hex Washer Head, Powerlok Thread 1/4-20 x 15/32 Grill Assembly, Recoil Muffler Assembly (includes #277) Plate, Lock Screw, Hex Head 1/4-20 x 2-1/4 Hub, Starter Screw, Hex Wash. Hd. #8-32 x 1/2 Line, Fuel Clamp, Fuel Line Tank Assy. (includes #292 & 301) Cap, Fuel Tube, Oil Fill (includes Ref. #309) * Gasket, Fil! Tube "O" Rin q Screw, "Rex Washer Head, Shoulder #10-32 x 13/32 Dipstick, Oit Fill Spacer, Flywheel Key Screw, Hex Washer Head, Shoulder #10-32 x 27/32 Decal, Name Decal, Instruction Carburetor (includes Ref. #184) Starter, Rewind Gasket Set (lnci. items marked *) RPM Setting: Low Speed: 2450-2750, High: 2900-3200 *indicates Parts Included in Gasket Set, Reference #400 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 24
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143,424152 CARBURETOR NO. 632078A I ' 3O 31 ",4 ! REWIND STARTER NO. 590637 27 REF PART NO. NO. DESCRIPTION 1 631615 2 631767 4 631184 5 631971 6 631616 7 650506 16 632527 25 631700 27 631024 28 632019 29 631028 30 631021 31 631022 35 632047 40 632071 44 631334 48 631027 Throttle Shaft and Lever Assembly Throttle Return Spring Dust Seal Washer Dust Seal Throttle Shutter Throttle Shutter Screw Fuel Fitting Float Bowl Float Shaft Float "O" Ring, Float Bowl to Body inlet Needle, Seat & C!ip (tncl, #31) Spring Clip Primer Bulb/Retainer Ring High Speed Bowl Nut Bowl Nut Washer Welch Plug, Atmospheric Vent NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 10 REF PART NO. NO. DESCRiPTiON - - 590637 Starter, Rewind 1 590599 Pin, Spring (includes Reference #4) 2 590600 Washer 3 590615 Retainer 4 590601 Washer 5 590598 Spring, Brake 6 590616 Dog, Starter 7 590617 Spring, Dog 8 590618 Pulley 9 590619 Spring, Rewind 10 590620 Cover, Spring 1! 590638 Housing Assembly, Starter 12 590535 Rope, Starter (98" long, 9/64" dia.) !3 590452 Handle, Starter NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 25
SERVICE NOTES 26
TROUBLESHOOTING POINTS PROBLEM Does not start CAUSE 1. Dirty air filter. 2. Out of fuel. 3. Stale fuel. 4. Water in fuel. CORRECTION 1. Clean/replace air filter. 2. Fill fuettank. 3. Drain tank and refill with fresh clean fuel. 4. Drain fuel tank and carburetorand refill tank with fresh gasoline. Loss of power Poor cut - uneven Excessive vibration Starter rope hard to pull Loss of drive Grass catcher not filling (If so equipped) Hard to push 5. Spark plug wire is disconnected. 6. Bad spark plug. 7. Loose blade or broken blade adapter. 8. Control bar in released position 9. Control bar defective 1. Rear of lawn mower housing/blade dragging in heavy grass. 2. Cutting too much grass. 3. Dirty air filter. 4. Buildup of grass, leaves and trash under mower. 5. Too much oil in engine. 6. Walking speed too fast. 1. Worn, bent or loose blade. 2. Wheel heights uneven. 3_ Low engine speed. 4. Buildup of grass, leaves, and trash under mower. 1. Worn, bent or loose blade. 2. Bent engine crankshaft. 1. Engine flywheel brake is on when control bar is released. 2. Bent engine crankshaft 3. Blade adapter broken. 4. Blade dragging in grass. 1. Drive wheels not turning with drive control engaged. 2. Belt not driving. 1. Cutting height too low. 2. Lift on blade worn off. 3. Catcher not venting air. 4. Low engine speed. 1. Grass is too high or wheel height is too low. 2. Rear of lawn mower housing/blade dragging in grass. 3. Grass catcher too full. 4. Handle height position not right for you. 5. Connect wire to plug. 8. Replace spark plug. 7. Tighten blade bolt or replace blade adapter. 8. Depress control bar to handle. 9. Replace control bar. 1. Set in "Higher Cut" position. 2. Set in "Higher Cut" position. 3. Clean/replace air filter. 4. Clean underside of mower housing. 5. Check oil level. 6. Cut at slower walking speed. 1. Replace blade. Tighten blade bolt. 2. Set all wheels at same height. 3. Set engine speed control in HiGH position. 4. Clean underside of mower housing. 1. Replace blade. Tighten blade bolt. 2. Contact Sears Service Department. 1. 2. 3. 4. Depress control bar to upper handle before pulling starter rope. Contact Sears Service Department. Replace blade adapter. Move lawn mower to cut grass or to hard surface to start engine. 1. Adjust or replace drive control cable, if broken. 2. Put belt on pulleys or replace belts if broken. 1. Raise cutting height. 2. Replace blade. 3. Clean grass catcher. 4. Set engine speed control in HIGH position. 1. Raise cutting height. 2. Raise rear of lawn mower housing one (1) setting higher. 3. Empty grass catcher. 4. Adjust handle height to suit. 27
S_FA/ S OWNER'S MANUAL MODEL NO. 917.372480 HOW TO ORDER REPAIR PARTS 5.0 HORSEPOWER 22" REAR DISCHARGE 2 in ONE Mulcher/Bagger POWER PROPELLED ROTARY LAWN MOWER Each Lawn Mower has its own model number. Each engine has its own model number. The model number for your lawn mower will be found on a decal attached to the rear of the lawn mower housing. The model number for the engine will be found on the Blower Housing of the engine adjacent to the spark plug. All parts listed here in may be ordered through Sears, Roebuck and Co. Service Centers and most Retail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: ⢠PRODUCT - "ROTARY LAWN MOWER" ⢠MODEL NUMBER- 917'.372480 ° ENGINE - CRAFTSMAN - MODEL NO. 143.424152 ⢠PART NUMBER ⢠PART DESCRIPTION Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians...professional technicians specifically trained on Sears products, having the parts, tools and the equipment to insure that we meet our pledge to you, we service what we sell. ® 134078 Rev. 2 02/27/92 Printed in U.S.A. '11 II I_1 I IIII IIIIIII II I1"1 U