Craftsman 247.797855 Owner's Manual
Caution: Read and Follow All Safety Rules and Instructions Before Operating This Equipment 5 HORSEPOWER 3 CUTTnNG STAGE MULCHING AND BAGGING CHiPPER-SHREDDER Assembly Operation Customer Responsibilities Service and Adjustment Repair Parts ® SEARS, ROEBUCK AND CO., Hoffman Estates, iL Printed in U.S.A. 60195 U.S.A. 770-7110H 9192 (R920818)
SAFETY RULES WARNING: TO REDUCE THE POTENTIAL FOR ANY INJURY, COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS. FAILURE TO COMPLY WITH THE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. TRAINING e Read this owner's manual carefully in its entirety before attempting to assemble or operate this machine Be com pletety familiar with the controls and the proper use of this machine before operating it Keep this manual in a safe place for future and regular reference and for ordering replacement parts., ® Children must never be allowed to operate this equipmenL e No one should operate this unit while intoxicated or while taking medication that impairs the senses or reactions o This equipment should never be operated in the vicinity of children, pets or other persons. e Never run your machine in an enclosed area as the exhaust from the engine contains carbon monoxide, which is an odorless, tasteless and deadly poisonous gas o Never place your hands or any part of your body or cloth- ing inside the feeding chamber, discharge chute, or near any moving part white the machine or engine is running. ® If it is necessary for any reason to inspect or repair the feeding chamber or any part Of the machine where a m0V- ing part can come in contact with your body or clothing, stop the machine, allow it to cool, disconnect the spark plug wire from the spark plug and move it away from the spark plug before attempting such inspection or repair PREPARATION e Wear safety glasses provided with your unit while operat- ing the chipper-shredder to prevent injury from any mate- rial which may be ejected out of the openings. e Wear proper apparel.. Avoid wearing loose fitting clothing Wear gloves when handling material. e HANDLE GASOLINE WITH CARE as it is an extremely flammable fuel, e Check the fuel before starling the engine.. Do not fill the fuel tank indoors, while the engine is running, or while the engine is still hot. Turn the unit off and let the engine cool before refueling e Fuel your chipper-shredder in a clean area, Do not smoke while refueling e Fuel tank cap must be secure at all times except during refueling. e Avoid spilling gasoline or oil Wipe the unit clean of any spilled fuel or oil e Store fuel and oil in approved containers, away from heat or open flame, and out of reach of children, e This machine shoutd be operated only upon a level surface., e Assure that all screws, nuts and bolts and other fasteners are properly secured. OPERATION e When feeding shreddable material into this equipment, be extremely careful that pieces of metal, rocks, bottles, cans or other foreign objects are not included Personal injury or damage to the machine could resulL e If the cutting mechanism strikes any foreign object or if your machine should start making an unusual noise or vibration, immediately stop the engine, disconnect the spark plug wire from the spark plug and move it away from the spark plug, Allow the machine to stop and take the following steps: Inspect for damage Replace or repair any damaged pads. Check for any loose parts and tighten to assure contin- ued safe operation ® The engine must be kept clean of debris and other accu- mulations. e Do not allow an accumulation of processed material to bu{ld up in the discharge area as this will prevent proper discharge and can result in kick-back from feed opening ® Never place your hands or any other part of your body or clothing inside the feeding chamber, discharge chute or near any moving part while the engine is running. e Keep all guards and deflectors in place and in good work- ing condition to assure Continued Safe operation e Always stand clear of the discharge area when operating this machine.. e Keep your face and body back from the feed opening to avoid accidental bounce back of any material e Do not over-reach. Keep proper balance and footing at all times.. e The engine governor settings on your machine must not be altered, changed, or tampered with. The governor controls the maximum safe operating speeds and pro- tects the engine and all moving parts from damage caused by overspeed, e Do not transport machine while engine is running.. e Do not operate engine if air cleaner or cover directly over carburetor air intake is removed, except for adjustment Removal of such parts could create a fire hazard. MAINTENANCE AND STORAGE e When this equipment is stopped for servicing, inspection, storage or to change an accessory, make sure the spark plug wire is disconnected from the spark plug and moved away from the spark plug. The machine should be allowed to cool down before making such inspection, adjustments, service, etc Maintain your machine with care and keep it clean for the best and continued safe operation. e Do not use flammable solutions to clean the air filter e When not in use, your machine should be stored out of the reach of children Keep where gasoline fumes will not reach an open flame or spark. For tong periods of stor- age, refer to the "Storage" section of this manual LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT I MEANS--ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CONGRATULATIONS on your purchase of a Sears Craftsman Chipper-Shredder,, It has been designed, engi- neered and manufactured to give you the best possible dependability and performance_ Should you experience any problem you cannot easily rem- edy, please contact your nearest Sears Service Center/ Department in the United States., We have competent, welt- trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your chipper-shredder properly Always observe the "SAFETY RULES," MODEL NUMBER SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A LABEL ATTACHED TO THE FRAME OF THE CHIPPER-SHREDDER YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,, CUSTOMER RESPONSiBILITiES e Read and observe the safety rules. e Follow a regular schedule in maintaining, caring for' and using your chipper-shreddero e Follow the instructions under "Customer Respons- ibilities" and "Storage" sections of this Owner's Manual.. PRODUCT SPECaFICATIONS Horsepower: 5°0 Displacement: 12.57 cuo in. Fuel Capacity: 3 Quarts (Unleaded) Spark Plug (Gap _030 in_): Champion J19LM (or Equivalent) Magnetron ® Ignition Air Gap: o0125 in. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim- proved forest-covered, brush-covered er grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effec- tive working order by the operator In the State of California the above is required by law (Section 4442 of the California Public Resources Code).. Other states may have similar laws Federal laws apply on federal lands.. A spark attester for the muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual.) ONE YEAR LIMITED WARRANTY ON CRAFTSMAN GAS CHIPPER-SHREDDER For one year from the date of purchase, when this Craftsman Chipper-Shredder is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.. If this Craftsman Chipper-Shredder is used for commercial or rental purposes, this warranty applies for only 30 days from the date of purchase. This warranty does not cover: e Expendable items which become worn during normal use, such as blades, chipper blades, flails, air cleaners, spark plugs and catcher bags. e Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN CHIPPER-SHREDDER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817WA, Hoffman Estates, IL 60195
iii i ,UU,lU,i i i, i,ii TABLE OF CONTENTS ,,u, STORAGE ................................................................................... 13 SERVICE AND ADJUSTMENT ..................................... 13-!5 TROUBLE SHOOTING ..................................................... 16 REPAIR PARTS--CHIPPER-SHREDDER ........ 17, 18 REPAIR PARTS--ENGINE ....................................... 19-23 PARTS ORDERING/SERVICE ..................................... 16 i i,,i lUl INDEX i ii,u , u, A Adjustments: Carburetor ............................................................................. 15 Engine Speed .............................................................................. 15 Assembly Instructions: catcher Bag ................ :ii .................................................. . ,:,6 Chute Crank Deflector ....................................................... 6 Hopper Assembly .................................................................... 6 Catcher Bag ..................................................................... 6, 7 C Catcher Bag ................................................................................. 6, 7 Controls ............................................................................................. 7 Customer Responsibilities .......................................... 3, 11-13 E Engine: Maintenance ................................................................ 11, 12 Starting ................................................................................................ 10 Stopping ................................................................................... 8 Storage ............... ....................................................................... 12 F Fuel ................................................................................................ 9 L Lubrication ..................................................................................... 11 M Maintenance: Agreement ........................................................................... 3 Schedule ............................................................................... 11 Engine ............................................................................ 11, !2 Chipper-Shredder ................................................................ ! 1 0 Oil .................................................................................................. 9 Operating Tips .............................................................................. 8 P Parts Ordering ..tt,_tt,,r,tt,::tt,...,,,tt,t.t.ttttotrt.tt,tt....t ...... ::.16 R Repair/Replacement Parts ......................................... 17-23 Responsibilities, Customer ................................... 3, 11-13 S Safety Rules ................... ....................................................... 2 Sharpening ......................................................................... 14, 15 Service Recommendations ................................................... 1 ! Spark Plug .............................................................................. 12 Specifications ................................................................................ 3 Storage ................................................................................... 13 T Table of Contents ............................................................................. 4 Trouble Shooting ...................................................................... 16 U Unclogging ............................................................................. 13, 14 Unpacking ......................................................................................... 5 W Warranty .................................................................................... 3
£ = 3 Flat ""__ Washer | _ ) 5/16 LD. -NHeX Lock ut 5116-18 Thread ASSEMBLY INSTRUCTIONS i i1,1111,1,1,111,1 iii iiiii1,111111[111111111111111111111111111111111 IMPORTANT: This unit is shipped WITHOUT GASO- LINE or OIL, After assembly, see operation section of this manuat for proper fuel and engine oil recommen- dations NOTE: To determine right and left hand sides of your chipper-shredder, stand behind and face the hopper (engine is at the front of the unit), Your chipper-shredder has been completely assem- bled at the factory, except for the hopper assembly (hopper hood and upper leaf ramp section have been sub-assembled), upper guide assembly, chute deflec- tor and the catcher bag_ The hardware pack and safe- ty glasses are also included in the carton,, The hardware pack contains the parts shown in figure 1 (shown full size) Hex Bolt -_,-----5/16-18 x 8_3/8" Long TO REMOVE CHIPPER-SHREDDER FROM CARTOH Cut the corners of the carton, Remove all packing inserts,, Roll chipper-shredder out of the carton, Make certain all parts and literature have been removed before the carton is discarded. TOOLS REQUIRED FOR ASSEMBLY (1) Phillips Screwdriver (2) 1/2" or Adjustable Wrenches (2) 7/16" or Adjustable Wrenches uss Machine Screws 1/4-20 x 1/2" Long Hex Lock Nuts 1/4-20 Thread FIGURE 1,
Hex Nut . Hand Knob FIGURE 2. Stop Washer Frame FIGURE 3. Hopper Pivot Door, ASSEMBLE THIS TRUSS SCREW AND NUT FIRST Release Bar FIGURE 4_ Assembly FIGURE 5. Housing Bolt Chute HOW TO SET-UP YOUR CHIPPER-SHREDDER MAKE CERTAIN THE SPARK PLUG WIRE IS DISCONNECTED AND MOVED AWAY FROM THE SPARK PLUG BEFORE ASSEMBLING THE CHIPPER,_ SHREDDER. -<P-ATTACHING THE CHUTE DEFLECTOR ® Remove the hand knobs and cupped washers from each side of the discharge opening on the left side of the chipper_shredder,, e Remove hex lock nut, two spacers and hex bolt _ from inside the hinge on top of the housing assem- / btyo Do not remove one spacer from the hex bolto .._\ / ® Place the chute deflector in position on the dis- charge opening, Insert hex bolt and spacer through hinge on chute deflector and housing (spacer fits inside of hinge)., See figure 2,, e Place second spacer over hex bolt, inside other part of hinge. Secure with hex lock nuL Tighten securely,, ® Secure both sides of chute deflector to housing Upper using hand knobs and cupped washers (cupped side Guide of washers go against chute defiector)_ Assembly _P-ATTACHING THE UPPER GUIDE ASSEMBLY Place upper guide assembly in position on frame, making certain edges of the upper guide assembly are underneath stop washers, and the release bar is in the slots. See figure 3., insert hex bolt 8-3/8" long through upper guide assembly and frame., Secure with flat washer and hex lock nut. NOTE: Make certain upper guide assembly can pivot by pulling up on release bar and lowering upper guide assembly,, If necessary, loosen hex lock nut a turn or two. Put the upper guide assembly back into the raised position, Release Bar Bolt 8-318" Long Flat Washer Hex Lock Nut Leaf Ramp Section Remove Truss Screw and Nut Drawstring get -,,=-ATTACHING THE HOPPER ASSEMBLY Your chipper-shredder has been shipped with the upper leaf ramp section attached to the hopper assembly, See figure 4. Attach the hopper assembly to the upper guide assembly as follows_ Be certain to place heads of all truss machine screws inside of hopper assembly° ® Remove one truss machine screw and nut from each side of hopper assembly as shown in figure 4 Push hopper pivot door down inside lower part of hopper as you place hopper assembly (both pieces) inside upper guide assembly_ Replace truss screws and nuts just removed, using the hole shown in figure 4, one on each side. Tighten finger tight only, e Place the six truss machine screws and nuts found in hardware pack in the remaining holes of hopper assembly, alternating sides of the unit and tighten- ing finger tight only, e After assembling all eight screws, tighten them securely _ATTACHING THE CATCHER BAG Your chipper-shredder is equipped with a catcher bag to catch the shredded material,
® To attach the bag, place the opening of the bag over the chute deflector so it completely covers the chute opening Depress the plunger on the draw- string, and putt on the drawstring until tile bag is tight around the chute opening.. Release plunger to lock it into position See figure 5. ................................... ii, i ,lllllll,lll ,IIIIHIIII OPERATION i iii ii ii ,i ii ,i KNOW YOUR CHIPPER-SHREDDER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHIPPER-SHREDDER. Compare the illustrations with your chipper-shredder to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference_ Hopper Assembly Oil Fill Dipstick Chipper Chute Choke Release Bar Chute Deflector Throttle Catcher Bag Handle FIGURE 6. MEETS ANSI SAFETY STANDARDS Sears chipper-shredders conform to the safety standard B71.6-1982 of the American National Standards Institute.. ii i i i,i1,1 i1,111111 iiii i OPERATING CONTROLS (See figure 6) RELEASE BAR--Used to release the hopper when raising or lowering, CHOKE LEVER--Used to enrich the fuel mixture in the carburetor when starting a cold engine._ STARTER HANDLE--Used to manually start the engine, THROTTLE CONTROLmControls engine speed and stops the engine. iiiii1! , , i 'IIM "11'1" IIIIIl'l'll'lll BEFORE USING YOUR CHIPPER-SHREDDER, AGAIN REFER TO THE "SAFETY RULES" AS SHOWN ON PAGE 2 OF THIS MANUAL° ALWAYS BE CAREFUL. The operation of any chipper-shredder can result in foreign objects being thrown into tile eyes, which can result in severe eye damage° Always wear the safety glasses pro- vided with the chipper-shredder or eye shields before chipping or shredding, or' while performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over spectacles or standard glasses available at Sears Retail or Catalog Stores..
TO STOP EHGIHE ® Move throttle control lever to OFF position. See fig- ure6° ® Disconnect spark plug wire and move away from spark plug to prevent accidental starting while equipment is unattended_ HOW TO USE YOUR CHIPPER-SHREDDER Do not attempt to shred or chip any materiat other than vegetation found in a normal yard (Leo, branches, leaves, twigs, etc_) Hopper Assembly No Larger Than 1/2" Diameter Recommended) Or 1" Diameter (Maximum) \ WARNING: THE CHIPPER-SHREDDER DISCHARGES MATERIALS WITH CON- SIDERABLE VELOCITY. KEEP AWAY FROM THE AREA AROUND THE CHUTE DEFLECTOR. ALWAYS STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE WHEN REMOVING OR ATTACHING THE BAG WHEN CHANGING CONTAINERS OR WHEN REMOVING THE SHREDDED MATERIAL. WEAR SAFETY GLASSES AND GLOVES WHENEVER USING YOUR CHIPPER-SHREDDER. FIGURE 7. e Leaves and small twigs can be raked into the hop per assembly when the hopper assembly is low- ered to the ground See figure 8. Small branches up to 1/2" diameter (recommended) or 1" diam- eter (maximum) can also be fed into the hopper assembly in this position.. See figure 9_ The chipper shredder is designed for three different methods of operation. ⢠Leaves and small branches up to 1/2" diameter (recommended) or 1" diameter (maximum) can be fed into the hopper assembly when it is in the raised position See figure 7o If it becomes neces- sary to push material into the chipper-shredder, use a small diameter stick--NOT YOUR HANDS.. The stick should be small enough that it will be ground up if gets into the impeller assembly FIGURE 8. WARNING: DO NOT PUT MATERIAL LARGER THAN 1/2" IN DIAMETER (REC- OMMENDED) or 1" DIAMETER (MAXI- MUM) INTO THE HOPPER ASSEMBLY. MATERIAL UP TO A MAXIMUM OF 3" IN DIAMETER MATERIAL MAY BE FED INTO THE CHIPPER CHUTE, DO NOT ATTEMPT TO SHRED OR CHIP ANY MATERIAL LARGER THAN 3" IN DIAME- TER. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT. No Larger Than 1/2" Diameter (Recommended) Or 1" Diameter (Maximum) FIGURE 9.
e To lower the hopper assembly, use one hand to grasp the handle at the top of the hopper assembly and lift slightly Pull up on the release bar, and lower the hopper' assembly to the ground.. Release the bar. See figure t0. Hopper Assembly GAS AND OIL FILL-UP OIL Only use high quality detergent oil rated with API set- vice classification SG. Select the oil's viscosity grade according to your expected operating temperature. Colder -,_ 32°F _ Warmer FIGURE 10. Bar e Bulky material, such as stalks or heavy branches, up to 3" in diameter, should be fed into the chipper chute See figure 11 _ ARNING: MAKE CERTAIN THE CHIP- PER CHUTE DOOR IS CLOSED WHEN NOT IN USE. 3" Maximum Diameter Chipper Chute FIGURE 11. IMPORTANT: There is a flail screen located inside the housing in the discharge area.. If the flail screen becomes clogged, remove and clean as instructed in the Service and Adjustments section. For best per- formance, it is important to keep the shredding blade and the chipper blades sharp.. If the composition of the material being discharged changes (becomes stringy, etc ) or if the rate at which the material is dis- charged slows down considerably, it is likely that the shredding blade and/or chipper blades are dull and need to be sharpened or replaced. Refer to Service and Adjustments section 5W30 _ SAE 30 NOTE: Although multi-viscosity oils (5W30, 10W30, etc°) improve starting in cold weather, these multi- viscosity oils will result in increased oil consumption when used above 32°Fo Check your oil level more fre- quently to avoid possible engine damage from run- ning low on oil. ® Fill engine with oil as foHows_ Remove oil fill dip ° stick. See figure 12. With chipper-shredder level, use a funnel to fill engine with oil to FULL mark on dipstick Capacity is approximately t-1/4 pints. Be careful not to overfill Tilt chipper-shredder toward the left (from behind the hopper), then re-leveL Check oil level Refill to FULL mark on dipstick if necessary. Replace dipstick and tighten. ] i Oil Fill---'--'_l I Dipstick _ I Drain FIGURE 12. GAS e Remove fuel cap and fill fuel tank with about 3 quarts of clean, fresh, lead-free grade automotive gasoline° DO NOT use Ethyl or high octane gaso- line. Be certain container is clean and free from rust or foreign particles. Never use gasoline that may be stale from long periods of storage in the container_ Replace fuel cap_ WARNING; DO NOT FILL CLOSER THAN 1/2 INCH OF TOP OF FUEL TANK TO PREVENT SPILLS AND TO ALLOW FOR FUEL EXPANSION. IF GASOLINE IS ACCIDENTLY SPILLED, MOVE CHIPPER- SHREDDER AWAY FROM AREA OF SPILL. AVOID CREATING ANY SOURCE OF IGNITION UNTIL GASOLINE VAPORS HAVE DISAPPEARED.
Check the fuel level periodically to avoid running out of gasoline while operating the chipper-shredder. If the unit runs out of gas as it is shredding or chipping, it may be necessary to unclog the unit before it can be restarted.. Refer to "Removing the Flail Screen" in SERVICE AND ADJUSTMENT section_ WARNING: EXPERIENCE INDICATES THAT ALCO- HOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. TO AVOID ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED OR TREATED WITH FUEL STABILIZER BEFORE STORAGE FOR 30 DAYS OR LONGER. USE FRESH FUEL NEXT SEASON. SEE "STORAGE" SECTION FOR ADDITIONAL INFORMATION. NEVER USE ENGINE OR CARBURETOR CLEAN- ER PRODUCTS IN THE FUEL 'TANK OR PERMA- NENT DAMAGE MAY OCCUR. Oil Fill Dipstick Spark Plug, Muffler Wire and Boot Fuel Tank / FIGURE 13. TO START ENGINE WARNING: BE SURE NO ONE OTHER THAN THE OPERATOR IS STANDING NEAR THE CHIPPER-SHREDDER WHILE STARTING OR OPERATING. DO NOT OPERATE THIS CHIPPER-SHREDDER UNLESS THE CHUTE DEFLECTOR HAS BEEN PROPERLY INSTALLED AND IS SECURED WITH THE HAND KNOBS, ® Attach spark plug wire and rubber boot to spark plug if necessary. See figure 13. ® Place the throttle control lever in FAST position_ See figure 14.. e Move choke lever to CHOKE position° ⢠Grasp starter handle (see figure 14) and pull rope out slowly until engine reaches start of compres- sion cycle (rope wil! pull slightly harder at this point). Let the rope rewind slowly° NOTE: A noise will be heard when finding the start of the compression cycle. This noise is caused by the flails and fingers which are part of the shredding mech _ anism falling into place, and should be expected_ In addition, the flails and fingers will be noisy after the engine is started, until the impeller reaches full speed. e Pull rope with a rapid, continuous, full arm stroke° Keep a firm grip on start handle. Let rope rewind slowly° Do not let starter handle snap back against starter. e Repeat preceding two instructions until engine fires. When engine starts, move choke lever on engine halfway between CHOKE and RUN. NOTE: If engine does not fire after three attempts, move choke lever halfway between CHOKE and RUN position and try again° See figure 14. FIGURE 14. ® Move throttle control to IDLE position for a few min- utes warm-up. Move choke lever to RUN position as engine warms Upo NOTE: In order to idle smoothly, a new engine may require 3 to 5 minutes running above slow idle speed. Idte speed has been adjusted to be correct after this break-in period° 10 TO STOP EHGINE ® Move throttle control lever to OFF position See fig- ure 6, ® Disconnect spark plug wire and move away from spark ptug to prevent accidental starting while equipment is unattended..
IIIINIIIIIlUlIIIlUlU lUllU II IllUU ' II " II II U II II I' " II I' III I' I CUSTOMER RESPONSIBILHTHES 1,1,11,1 M iiii MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE ,ul i,i, I-- o Oil Pivot Points ",J O rr Clean Shredder .,/ _/ a. Check Engine Oil q Change Engine Oil 4 4 Service Air Cleaner z Clean Engine Cylinder Spark Plug Muffler 4 ,/ 4 4 ,7 4 ,,/ CHECK GENERAL RECOMMENDATIONS WARNING: ALWAYS STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS, e Periodically check all fasteners and be sure they are tight° ® Follow the Maintenance Schedule abover. CHIPPER-SHREDDER LUBRICATION Lubricate the pivot points on the release bar, hopper assembly, chute deflector arid chipper chute once a season using a light oil ENGINE ENGINE OIL Only use high quality detergent oil rated with API ser- vice classification SG Select the oil's viscosity grade according to your expected operating temperature Colder _ 32°F _" Warmer 5W30 SAE 30 NOTE: Although multi-viscosity oils (SE30, 10W30, etc,) improve starting in cold weather, these multi- vis- cosity oils will result in increased oil consumption when used above 32_F. Check your oil level more fre- quently to avoid possible engine damage from run- ning low on oit. Your four-cycle engine will normally consume some oil--therefore, check engine oil level regularly approx- imately every five hours of operation arid before each usage. Stop engine and wait several minutes before checking oil level. With engine level, the oif must be to FULL mark on dipstick (refer to figure 14). Change engine oil after the first five hours of operation, arid every twenty-five hours thereafter_ 11 To Drain Oil: e Drain oil while engine is warm. a. Remove oil drain plug.. Refer to figure 12. Catch oil in a suitable container. br. When engine is drained of all oil, replace drain plug securely. e Refill with fresh oil.. Refer to GAS AND OIL FILL- U P section. e Replace dipstick..
AIR CLEANER The air cleaner prevents damaging dirt, dust, etc. from entering the carburetor and being forced into the engine and is important to engine life and per- formanceo Never run your engine without air cleaner com- pletely assembled. To Service Air Cleaner: Service pre_cleaner after every 25 hours of use, or at least once a season° Service cartridge every 100 hours of use, or at least once a season_ Service pre- cleaner and cartridge more often under dusty condi- tions. e Loosen screw and remove cover,. e To service pre-cleaner, wash in liquid detergent and water° Squeeze dry in a clean cloth. Saturate in engine oil Squeeze in a clean, absorbent cloth to remove all excess oilo If pre-cleaner is very dirty, replace it. e To service cartridge, clean by tapping gently on a f!at surface. If very dirty, replace _ Do net 0!l car- tridgeo NOTE: Do not use petroleum solvents (eg kerosene) or pressurized air to clean cartridge_ They will cause cartridge to deteriorate ⢠Reinstall cartridge and pre-cleaner_ e Replace cover, and tighten screws securely. Scre__ Screw __-_',--Cover _. :--.._--..-_ =J Pre-Cleaner _j "g FIGURE 15. CLEAN ENGINE Clean engine periodically_ Remove dirt and debris with a cloth or brush. Cleaning with a forceful spray of water is not recommended as water could contami- nate the fuel system Yearly or every 25 hours, whichever occurs first, remove the blower housing and clean the areas shown in figure 16 to avoid overspeeding, overheating and engine damage.. Clean more often if necessary. WARNING: PERIODICALLY CLEAN MUF- FLER AREA TO REMOVE ALL GRASS, DIRT AND COMBUSTIBLE DEBRIS. CLEANING e The chipper-shredder may be cleaned by running water from a hose through the hopper assembly and chipper chute with the engine running. Allow the chipper-shredder to dry thoroughly. e Wash the bag periodically with water. Al!ow to dry thoroughly in the shade,. Do not use heat,. FIGURE 16. SPARK PLUG The spark plug should be cleaned and the gap reset to B30" at least once a season or every 50 hours of operation° See figure 17.. Spark plug replacement is recommended at the start of each season, Refer to engine parts list for correct spark plug type_ NOTE: Do not sandblast spark plug. Spark plug should be cleaned by scraping or wire brushing and washing with a commercial solvent, .030" Feeler Gauge \ FIGURE 17. Spark Plug 12 MUFFLER Do not operate the chipper-shredder without a muffler or tamper with the exhaust system. Damaged mufflers or spark arresters could create a fire hazard_ Inspect periodically, and replace if necessary,. If your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection.. Replace if damaged_
u =, in u l STORAGE Prepare your chipper-shredder for' storage at the end of the season or if the unit will not be used for 30 days or more,, WARNING: NEVER STORE MACHINE WITH FUEL IN THE FUEL TANK INSIDE OF BUILDING WHERE FUMES MAY REACH AN OPEN FLAME OR SPARK, OR WHERE IGNITION SOURCES ARE PRESENT SUCH AS HOT WATER AND SPACE HEATERS, FURNACES, CLOTHES DRYERS, STOVES, ELECTRIC MOTORS, ETC. NOTE: A yearly check-up by your local Sears Service Center is a good way to make certain your chipper- shredder will provide maximum performance for the next season, CHIPPER-SHREDDER e Clean the chipper-shredder thoroughly, e Wipe unit with an oiled rag to prevent rust (use a light oil or siticone),. ENGINE IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE,. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARA- TION AND FORMATION OF ACIDS DURING STOR- AGE ACIDIC GAS CAN DAMAGE THE FUEL SYS- TEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank, ® Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, e Use fresh fuel next season NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or stor- age container, Always follow the mix ratio found on stabilizer container,, Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carbure- tor' if using fuel stabilizer,, e Drain all the oil from the crankcase (this should be done after the engine has been operated and is still warm) and refitl the crankcase with fresh oil e If you have drained the fuel tank, protect the inside of the engine as follow& Remove spark plug, pour approximately 1/2 ounce (approximately one table- spoon) of engine oil into cylinder and crank slowly to distribute oil_ Replace spark plug, OTHER e Do not store gasoline from one season to another, e Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems,, e Store unit in a clean, dry area, Do not store next to corrosive materials, such as fertilizer. NOTE: If storing in an unventilated or metal storage shed, be certain to rustproof the equipment by coating with a light oil or silicone, SERVnCE & ADJUSTMENT i ...... i,,=,,H WARNING: ALWAYS STOP ENGINE AND DISCONNECT SPARK PLUG WIRE AND MOVE IT AWAY FROM SPARK PLUG BEFORE PERFORMING ANY ADJUST- MENTS OR REPAIRS. REMOVING THE FLAIL SCREEN If the discharge area becomes clogged, remove the flaiI screen and clean area as follow& e Stop the engine, make certain the chipper-shredder has come to a complete stop and disconnect spark plug wire from the spark plug before unclogging the chute, e Loosen the two hand knobs on each side of the chute deflector. Lift the chute deflector up, and tie it out of the way. ® Remove two hairpin clips from the clevis pins which extend through the housing, Remove the clevis pins. Lift the flail screen from inside the housing_ See figure 18, e Clean the screen by scraping or washing with water, Reinstall the screen,, NOTE: Be certain to reassemble the flail screen with the curved side down as shown in figure 18 13
Chute Hairpin \ Clips, Clevis Pins _-_Hex Nuts. Washers 4 Screen Chipper Chute FIGURE 18. Hand Knobs SHARPENING OR REPLACING THE BLADES CHIPPER BLADES ® Disconnect spark plug wire and move it away from spark plug. e Remove the flail screen as instructed in previous section., e Remove the chipper chute by removing three hex nuts and washers. A I/2" wrench is required. See figure 18. NOTE: When reassembling, the cupped washer goes on the bottom of the chipper chute with the cupped side against the chute. ® Rotate the impeller assembly by hand until you locate one of the chipper blades in the chipper chute opening. Remove the blade, using a 3/16" allen wrench on the outside of the blade and 1/2" wrench on the impeller assembly (inside the hous- ing). See figure 19_ e Remove the other blade in the same manner, @ FIGURE 19. 14 Replace or sharpen blades. If sharpening, make cer- tain to remove an equal amount from each blade Reassemble in reverse order. Make certain blades are reassembled with the sharp edge facing the direction shown in figure 19 (sharp edge is assembled toward the slotted opening in the impeller assembly). SHREDDING BLADE The shredding blade may be removed for sharpening or replacement as follows. e Disconnect spark plug wire and move it away from spark plug. e Lower the hopper assembly° Block up the housing. See figure 204 e Remove the six hex lock nuts and lock washers from the housing weld bolts using a 1/2" wrench° Separate the chipper-shredder into two halves_ ® Remove the back-up plate. NOTE: When reassembling, make certain the open- ing on the back-up p!ate is toward the bottom of the uniL The back-up plate may be reversed to provide a new cutting edge. Allen Pii Sharp Torque Wrench FIGURE 20. e Loosen the two hand knobs and cupped washers which secure the chute deflector, and raise the chute deflector. e insert a t/2" or 3/4" diameter pipe through the flail screen into the impeller to keep it from turning, or remove the flail screen and insert a piece of wood (2 x 4) into the chute opening, e Remove the two outside screws on the blade, using a 3/16" allen wrench and a 1/2" wrench. e Remove the blade by removing the center bolt, lock washer and flat washer..
NOTE: Use caution when removing the blade to avoid contacting the weld bolts on the housing. ® When sharpening the blade, follow the original angle of grind as a guide. It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. An unbal- anced blade will cause excessive vibration when rotating at high speeds and may cause damage to the unit e The blade can be tested for balance by balancing it on a round shaft screwdriver or nail. Remove metal from the heavy side until it is balanced evenly See figure 21. Nail / ......... ...... t ....................... oTo' o FIGURE 21. e When reassembling the blade, tighten to between 550 and 650 inch pounds, or lacking torque wrench, tighten securely FLAILS The flails, located inside the housing, may be reversed when they become dull. It is suggested that this procedure be performed by your nearest Sears Service Department. CARBURETOR ADJUSTMENT _ WARNING: IF ANY ADJUSTMENTS ARE MADE TO THE ENGINE WHILE THE ENGINE IS RUNNING (E.G. CARBURE- TOR), KEEP CLEAR OF ALL MOVING PARTS. BE CAREFUL OF HEATED SUR- FACES AND MUFFLER° Minor carburetor adjustment may be required to com- pensate for differences in fuel, temperature, altitude or load.. NOTE: A DIRTY AIR CLEANER WILL CAUSE ENGINE TO RUN ROUGH. BE CERTAIN AIR CLEANER IS CLEAN AND ATTACHED TO THE CARBURETOR BEFORE ADJUSTING CARBURE- TORn DO NOT MAKE UNNECESSARY ADJUST- MENTS FACTORY SETTINGS ARE SATISFACTO- RY FOR MOST APPLICATIONS AND CONDITIONS, Never attempt to change maximum engine speed It is pre-set at the factory and should be changed only by a qualified service technician who has the necessary equipment The carburetor may need re-adjusting if engine lacks power or does not idle properly If adjustments are needed, proceed as follows. e Close needle valve (see figure 22) clockwise ((-_) finger tight only. Forcing may cause damage Then open 1-1/2 turns counterclockwise (v'_). ® Start engine and allow to warm for five minutes. e With throttle in FAST position, close needle valve clockwise ((-'_) until engine starts to lose speed (lean mixture)_ Then slowly open needle valve counterclockwise (_'_) until engine JUST BEGINS to run unevenly.. This mixture should be rich enough for best performance under Ioado e Place throttle control in IDLE position. If engine idles, no further adjustment is necessary.. If engine idles too fast, turn idle speed adjusting screw counterclockwise (v--_) until slower speed is obtained° If engine dies, turn idle speed adjusting screw 1/4 turn clockwise (_). Place throttle control in FAST position and restart engine. Move throttle control to tDLE position_ If engine does not idle, repeat third step. e Test the engine by using the chipper-shredder_ If engine tends to stall or die out, it usually indicates that the mixture is slightly lean and it may be nec- essary to open (_'_) the needle valve slightly to provide a richer mixture, This richer mixture may cause a slight unevenness in idling° Idle Speed Adjusting Screw Throttle Stop FIGURE 22. Throttle Needle Valve 15 ENGINE SPEED Your engine speed has been factory seL Do not attempt to increase engine speed or it may result in personal injury_ If you believe the engine is running too fast or too slow, take your chipper-shredder to the nearest SEARS Service Center for repair and adjust- ment
TROUBLE SHOOTING PROBLEM Engine faits to start Loss of power; operation erratic Engine overheats Too much vibration Unit does not discharge Rate of discharge slows considerably or composition of discharged material changes e Fuel tank empty, or stale fuel, ® Spark plug wire disconnected. ⢠Faulty spark plug. e Spark plug wire loose. ⢠Unit running on CHOKE. ® Blocked fuel line or stale fuel o e Water or dirt in fuel system e Carburetor out of adjustment CORRECTIVE ACTION ® Dirty air cleaner, e Carburetor not adjusted e Contact your SEARS Service Center_ properly. e Engine oi_ level Iow. e Fill crankcase with proper oil, ⢠Loose parts or damaged e Stop engine immediately and disconnect impeller spark piug wire Tighten all bolts and nuts_ Discharge ChUte ClOgged ⢠Foreign object lodged in impefler, ⢠Shredding blade and/or chipper blades dull. ⢠Fill tank with clean, fresh fuel e Connect wire to spark plug. e Clean, adjust gap or replace. ⢠Connect and tighten spark plug wire e Move choke lever to OFF position. ⢠Clean fuel fine; fill tank with clean fresh gasoline, ⢠Disconnect fuel line at carburetor to drain fuel tank, Refill with fresh fuel e Adjust carburetor or contact your SEARS Service Center° e Service air cleaner. See Customer Responsibilities section of this manual. Make ail necessary repairs If vibration continues, have unit serviced by a SEARS Service Center. e Stop engine immediately and disconnect spark plug wire Clean flail screen and inside of blower housing See Service/Adjustments section of this manual e Stop engine immediately and disconnect spark plug wire. Remove lodged object. e Sharpen or replace shredding and chipper blades. NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest SEARS Service Center, IM_III,,,,,I,,I,,,I H,I ......................... i,, i1' i' i HOW TO ORDER REPLACEMENT PARTS r_lr,,i,,,,,H,,llll, I' :::::::::::::::::::::::::::::::::: I I I II .... I I ' ' Each chipper-shredder has its own model number *ENGINE MODEL NO. - 135212-0272-01 Each engine has its own model number 135212-0140-01 The model number for your chipper-shredder will be *PART NUMBER found on a label attached to the frame° *PART DESCRIPTION The model number for the engine wil! be found on the Your Sears merchandise has added value when you blower housing of the engine, consider that Sears has service units nationwide All parts listed herein may be ordered through Sears, staffed with Sears trained technicians, .professional Roebuck and Co, Service Centers and most Retail technicians specifically trained on Sears products, Stores. having the parts, tools and the equipment to insure WHEN ORDERING REPAIR PARTS, ALWAYS GIVE that we meet our pledge to you. ,"we service what we THE FOLLOWING INFORMATION: sell" *PRODUCT - "5 H.P. Chipper-Shredder" *MODEL NUMBER - 247.797854 247,797855 16
SEARS CRAFTSMAN 5 H.P. CHIPPER-SHREDDER MODEL NOS. 247.797854 Repair Parts 247.797855 19 57 !3 3 tt 44 / 17
SEARS CRAFTSMAN 5 H.P. CHIPPER-SHREDDER MODEL NOS. 247.797854 Repair Parts 247.797855 KEY PART NOo NOo 1 2 4 5 742-057I 710-0818 710-1254 714-0t14 736-0217 736-0247 6 t1459B 7 71t-0564 8 711-0833A 9 71t-0834 10 715-0249 11 736-0192 12 681-0002 681_0030 13 781-0490 14 7!0_1054 15 7t2-0411 16 736-0119 17 710-0825 18 736-0142 19 750-0793 20 711-0835 22 712-0291 23 714-3010 24 781-0457 25 714-0149B 26 781-0480 27 712-3010 28 736-0242 29 720-0170 30 747-0744A 31 732-0542 32 781-0489 33 781-0475 34 736-0170 35 712-3010 36 781-0510A DESCRIPTION KEY NO. Blade 37 Hex Patch Bolt 3/8-24 x 2" Lg_ 38 (Gro 8) (247.797854) 39 Hex Patch Bolt 3/8-24 x 2,25" Lg, (247.797855) 40 Sq. Key 1/4 x 2°0" Lg° 41 (247°797854) 42 L-Wash, 3/8" I.D HoD. 43 FI-Wash. ,,406" LD, x 1,25" 44 O.D, Hdno Flail Flail Spacer Clevis Pin °496" Dia. 45 Flail Spacer w/. 160" Diao Hole 46 Spring Roll Pin I.12" Lg. 47 FI-Washo o531" I.D. x .94" OoD, 48 impeller Ass'y,, (247,797854)l- Impeller Ass'y, (247.797855)t 49 Chipper Blade 50 Flat Hd. Scr. 5/16-24 x .75,, Lg. 51 PART NO, 710-0157 736_0119 710_3008 710-0442 681-0004 781-0474A 735-0639 135212-0272-01 135212-0140-01 747-053tA 742-0546 712-0429 710-060! 11480 736-0264 710-0542 DESCRIPTION Hex Bolt 5/16_24 x ,75" Lg,, L-Wash, 5/16" I.D,* Hex Bolt 5/16-18 x °75" Lgo (Gr_ 5) Hex Bolt 5/16-18 x 1,5" Lg,,* Flail Housing Ass'y.--LH Flail Housing Ass'y,--RoH_ Spark Plug Boot Engine--B&S 135212-0272-01 (247,797854) Engine--B&S t35212o0140-01 (247,797855) Release Bar Torsion Spring !.06" Lg. Elastic Lock Nut 5/16-18 Thdo Hex Wash, Hd. Self-Tap Scr, 5/16-18 x ,75" Lg,1 Stop Washer FI-Washo 5/16" I.D, Hex Bolt 5/16_18 x 8.38" Lg Hex Top L-Nut 5/16_24 (Gr, 5) 52 L-Wash. 5/16" I Do* 53 Hex Bolt 1/4-20 x 3.,75" Lg.* 54 FI-Washo o281" LD, x .50" O°Do 55 Chute Hinge Spacer 1.66" Lg 56 Clevis Pin ,5" Dia. x 4,,62" Lg, Hex Ctr. L-Nut t/4-20 Thdo 57 Cotter Pin 58 Shredder Screen 59 Internal Cotter Pin 3/8" Dia. 60 Chute Deflector Ass'yo 61 Hex Nut 5/16-18 Thd (Gr. 5) 62 Bell-Wash,, ,345" I,,D, x 88" 63 Hand Knob 75 Chipper Door Rod 76 Torsion Spdng 1 o14" Lg_ 77 Chipper Door 78 Chipper Chute Ass'y 79 Spec. L-Wash. 5/16" l.D_ Hex Nut 5/16-18 Thd. (Gr, 5) Shredder Frame 781-0487B 16522B 781-0494 16524B 710-0286 712-0107 11461B 726-0214 737-0195 750-0786 738-08t4 734-1600 732-0629 747-0747 781-0492 781-0493 726-0106 764-0199A 723-0400 770_71!0H Back-Up Plate Inlet Guide Ass'y, Pivot Hopper Hood Upper Guide Ass'yo Truss Mach Scro 1/4-20 x ,5" Lg Hex L-Nut 1/4-20 Thd, Upper Leaf Ramp Section Push Cap 5/8" Diao Rod Drain Elbow Spacer ,64" I,D x .38" Lg Shredder Axle Wheel Ass'y,, Comp, Torsion Spring Hopper Door Rod Hopper--Pivot Door Hopper Lockout Brkt. Cap Speed Nut 1/4" Rod Bag (Not Shown) Safety Glasses (Not Shown) Owner's Manual l-Incl. Ref. 1,6, 7, 8, 9, 10, 11, 12, 13, 14 *Common Hardware--May Be Purchased Locally, NOTE: Specifications subject to change without notice or obligation, 18
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repai r Pa rts 135212-0140-01 REFo NOo 55 56 57 58 59 60 65 69 69A 373 456 459 461 515 608 1016 PART NO, DESCRIPTION 494846 493824 262594 280406 396892 393152 94686 280973 224322 92987 224321 492833 262626 262625 495766 224278 Housing-Rewind Starter Pulley-Rewind Starter Spring-Rewind Starter Rope-Rewind Starter Cut to Required Length Insert-Starter Handle Handle-Rewind Starter Screw-Housing Mtg. Washer Washer Nut-Hex, Retainer PawI-Starter Pin-Spring Spring Starter Assy -Rewind Spacer 373 55 58 REFo PART NOo NOr DESCRIPTION 1 22 3 23 24 37 73 2OO 304 305 307 332 333 334 356 363 455 851 *Included 395990 97565 °299819 297229 222698 222443 224632 223886 495759 94619 94680 92284 397358 93414 398808 19069 224250 221798 Cylinder Assembly Bushing-Cylinder Seal-Oil Flywheel-Magneto Key-Flywheel Guard-Flywheel Screen-Rotating Guide-Air Housing-Blower Screw-Blower Housing Mounting Screw-Sem Nut-Flywheel Armature Group Screw-Armature Mtg,, Wire-Ground Flywheel Puller Cup-Starter Cable Term.-lgnition in Gasket Set--Part No, 495603 363 356 ,,o, REQUIRES SPECIAL TOOLS _"]_ TO INSTALL. SEE REPAIR INSTRUCTION MANUAL, 19
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repair Parts REF, PART NO, DESCRIPTION NOo 52 *'27t936 90 495426 95 93499 96 223793 97 490048 108 491177 118 231533 t24 94616 127 220352 127A 223789 149 26336 152 260575 154 93527 202 262270 203 280720 205 231520 392 262328 394 °272538 Gasket-Carburetor Mounting (2) Carburetor Assembly Screw*Throttle Valve to Shaft Throttle-Carburetor Shaft and Lever-Throttle Valve & Shaft Group-Choke Valve-Needle Screw-Hex. Head Plug-Welch Plug-Welch Spring-Needle Valve Spring-Throttle Adjustment Screw-Machine, Rd. Hd_ Link-Throttle Bell Crank Screw-Shoulder Spring-Fuel Pump Diaphragm Diaphragm 432 221377 433 93265 434 214021 435 93141 611 391813 634 271853 679 270382 680 221839 987 398970 Cap-Spring Pin-Diaphragm Cover Cover-Diaphragm Screw-Diaphragm Cover Fuel Pipe and Clip Assembly Washer-Throttle Shaft (Foam) Washer-Foam Washer-Brass SeaFThrottle Shaft 1 135212-0140-01 i i J lU,U 634 97 _202 C 394 433 REF, NOo 180 181 190 !90A 191 204 209 223 224 526 916 PART DESCRIPTION NOo 495405 494559 94712 94677 *°272489 222962 262282 223455 93491 94659 280321 * Included Included Tank Assembly-Fuel Cap-Fuel Tank Screw-Fuel Tank Screw-Fuel Tank Mounting (1-3/4" Long) Gasket-Fuel Tank to Carb. Mtg. Bushing-Governor Lever (Flat) Spring*Governor Lever-Gov. Control Rivet-Gov. Control Lever Mounting Screw-Tank Bracket Mounting Sere Rack-Gear Control in Gasket Set--Part No.. 495603 in Carburetor Overhaul Kit--Part No. 495606° 20 190A 209 190 i 526 191 181 224 204 223 916
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repai r Parts 135212-0140-01 REFo PART NO, NO,, DESCRIPTI 12 *270080 18 19 20 21 22 25 26 27 28 29 *270125 *270126 493916 495660 *298504 66768 94682 298904 298905 298906 298907 298982 298983 298984 298985 26026 298909 298908 299430 30 221890 32 94745 45 260642 46 212733 219 494845 220 221551 227 490374 230 222450 562 92613 592 231082 614 93306 615 93307 616 231077 Gasket-Crankcase (.015" Thick, Std.) Gasket-Crankcase ! ,005" Thick) Gasket-Crankcase i.009" Thick) Cover Assy.-Crkcse Bushing-Crankcase Seal-Oil Plug-Oil Filler Screw-Cover Mtg Piston Assyo (Std) Piston Assembly (.0 O.S,) Piston Assembly (,0 O,S,) Piston Assembly (.0 O,,S_) PISTON RING SET_ Note; For Chrome Ring Set (Standard Size) Order No 299742, Ring Set-Piston Std. Ring Set-Piston (,0t0" O,S_) Ring Set-Piston (.020" O,,S) Ring Set-Piston (.030" QS,) Lock-Piston Pin Pin ASSyr,-Piston (Standard) Pin Assy_-Piston (,0_ OoS.) Rod Assy.-Connecti tg Note: For Corm Rod With 020" Under size Crankpir Bore Order No. 390459 Dipper-Conn, Rod Screw-Corm, Rod Tappet-Valve Gear-Cam Gear-Governor Washer-Thrust Lever Assy.-Govern Washer-Gov. Lever Bolt-Governor Leve= Nut-Hex Pin-Cotter Retainer-E-Ring Crank-Governor REE PART' NO, NO. 163 ;271935 298 261409 299 393368 346 93705 535 491435 536 494279 676 393758 725 223867 966 492797 967 491588 968 495357 969 490073 971 94018 [ DESCRIPTION Gasket-Air Cleaner Mounting Locknut-Muffler Muffler-Exhaust Screw-Sem Element-Air Cleaner Cleaner-Air Deflector-Exhaust Shield-Heat Base-Air Cleaner Filter-Air Cleaner Cover-Air Cleaner Screw-Air Cleaner Screw-Hex. Hd. * Included in Gasket Set--Part No 495603. 220 219 12 1 22 -k REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 346 298 26 27 615 614 @ 230 616 969 967 971 SPARK ARRESTING MUFFLER ASSEMBLY 392390 Optional Equipment) Consists of the following: 392154 Screen (1 required) 223372 Deflector (1 required) 93705 Screw (4 required) 21
BRIGGS AND STRATrON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repair Parts REF. PART NO. NO, DESCRIPTION 1 5 7 8 9 10 11 13 14 15 16 33 34 35 36 40 395990 214040 *272157 495774 *27549 94621 66578 94221 94679 94387 495649 495845 211119 261044 260552 26478 93312 Cylinder Assembly Head-Cylinder Gasket-Cylinder Head Breather Assy. Gasket-Valve Cover Screw-Breather Mtg. Grommet-Breather Screw-Cylinder Head (2-3/32" Long) Screw*Cylinder Head (2-15/32" Long) Plug-Pipe Crankshaft (135212_0272-01) Crankshaft (135212-0140-01 ) Note: To Replace Crankshaft Gear Pin Order Part No, 230978. Valve-Exhaust Valve-Intake Spring-Intake Valve Spring-Exhaust Valve Retainer-Intake Valve and Exhaust ⢠Spring 221511 Shield-Cylinder 306 307 308 337 383 527 528 529 94680 224738 802592 89838 223786 231550 67838 552 231079 635 66538 741 261696 869 211787 870! 211172 871 262001 Screw-Cylinder Shield Cover-Cylinder Head Plug-Spark Wrench-Spark Plug Clamp-Breather Tube Tube-Breather Grommet-Breather Tube Bushing-Gov,. Crank Elbow-Spark Plug Gear-Timing Seat-lnL Valve (Std,) Seat-Ex. Valve (Std_) Guide-Exhaust Valve Note: 63709 Guide-Intake Valve REFo PART NOo NON DESCRIPTION 153 201 208 216 222 256 284 4t4 441 467 523 524 525 542 621 779 842 847 995 1012 490589 262280 262279 262359 490649 223813 94620 220982 224240 280715 494416 *271485 280578 93572 396847 262570 *270920 494417 223887 490507 Screw and Collar Link-Governor Red-Speed Control Unk-Choke Panel-Contro! Crank-Bell Screw-Hex, Head Washer Bracket-Oil Fill Knob-Control Dipstick and Cap Assy, Seal-Oi! Filler Tube Tube-Oil Filler Screw Switch-Stop Link-Speed Control Seal-Oil Filler Tube Tube and Dipstick Assyo Lever-Bracket Assy, Retainer-Link 135212-0140-01 5 307 36 35 40 *REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 201 542 523 842 C> o 524 441 308 15 208 153 383 528 10 256 3 414 621 467 * Included in Gasket Set--Part Noo 495603. 22
SAFETY RULES WARNING: TO REDUCE THE POTENTIAL FOR ANY INJURY, COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS. FAILURE TO COMPLY WITH THE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. TRAINING e Read this owner's manual carefully in its entirety before attempting to assemble or operate this machine Be com pletety familiar with the controls and the proper use of this machine before operating it Keep this manual in a safe place for future and regular reference and for ordering replacement parts., ® Children must never be allowed to operate this equipmenL e No one should operate this unit while intoxicated or while taking medication that impairs the senses or reactions o This equipment should never be operated in the vicinity of children, pets or other persons. e Never run your machine in an enclosed area as the exhaust from the engine contains carbon monoxide, which is an odorless, tasteless and deadly poisonous gas o Never place your hands or any part of your body or cloth- ing inside the feeding chamber, discharge chute, or near any moving part white the machine or engine is running. ® If it is necessary for any reason to inspect or repair the feeding chamber or any part Of the machine where a m0V- ing part can come in contact with your body or clothing, stop the machine, allow it to cool, disconnect the spark plug wire from the spark plug and move it away from the spark plug before attempting such inspection or repair PREPARATION e Wear safety glasses provided with your unit while operat- ing the chipper-shredder to prevent injury from any mate- rial which may be ejected out of the openings. e Wear proper apparel.. Avoid wearing loose fitting clothing Wear gloves when handling material. e HANDLE GASOLINE WITH CARE as it is an extremely flammable fuel, e Check the fuel before starling the engine.. Do not fill the fuel tank indoors, while the engine is running, or while the engine is still hot. Turn the unit off and let the engine cool before refueling e Fuel your chipper-shredder in a clean area, Do not smoke while refueling e Fuel tank cap must be secure at all times except during refueling. e Avoid spilling gasoline or oil Wipe the unit clean of any spilled fuel or oil e Store fuel and oil in approved containers, away from heat or open flame, and out of reach of children, e This machine shoutd be operated only upon a level surface., e Assure that all screws, nuts and bolts and other fasteners are properly secured. OPERATION e When feeding shreddable material into this equipment, be extremely careful that pieces of metal, rocks, bottles, cans or other foreign objects are not included Personal injury or damage to the machine could resulL e If the cutting mechanism strikes any foreign object or if your machine should start making an unusual noise or vibration, immediately stop the engine, disconnect the spark plug wire from the spark plug and move it away from the spark plug, Allow the machine to stop and take the following steps: Inspect for damage Replace or repair any damaged pads. Check for any loose parts and tighten to assure contin- ued safe operation ® The engine must be kept clean of debris and other accu- mulations. e Do not allow an accumulation of processed material to bu{ld up in the discharge area as this will prevent proper discharge and can result in kick-back from feed opening ® Never place your hands or any other part of your body or clothing inside the feeding chamber, discharge chute or near any moving part while the engine is running. e Keep all guards and deflectors in place and in good work- ing condition to assure Continued Safe operation e Always stand clear of the discharge area when operating this machine.. e Keep your face and body back from the feed opening to avoid accidental bounce back of any material e Do not over-reach. Keep proper balance and footing at all times.. e The engine governor settings on your machine must not be altered, changed, or tampered with. The governor controls the maximum safe operating speeds and pro- tects the engine and all moving parts from damage caused by overspeed, e Do not transport machine while engine is running.. e Do not operate engine if air cleaner or cover directly over carburetor air intake is removed, except for adjustment Removal of such parts could create a fire hazard. MAINTENANCE AND STORAGE e When this equipment is stopped for servicing, inspection, storage or to change an accessory, make sure the spark plug wire is disconnected from the spark plug and moved away from the spark plug. The machine should be allowed to cool down before making such inspection, adjustments, service, etc Maintain your machine with care and keep it clean for the best and continued safe operation. e Do not use flammable solutions to clean the air filter e When not in use, your machine should be stored out of the reach of children Keep where gasoline fumes will not reach an open flame or spark. For tong periods of stor- age, refer to the "Storage" section of this manual LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT I MEANS--ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CONGRATULATIONS on your purchase of a Sears Craftsman Chipper-Shredder,, It has been designed, engi- neered and manufactured to give you the best possible dependability and performance_ Should you experience any problem you cannot easily rem- edy, please contact your nearest Sears Service Center/ Department in the United States., We have competent, welt- trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your chipper-shredder properly Always observe the "SAFETY RULES," MODEL NUMBER SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A LABEL ATTACHED TO THE FRAME OF THE CHIPPER-SHREDDER YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,, CUSTOMER RESPONSiBILITiES e Read and observe the safety rules. e Follow a regular schedule in maintaining, caring for' and using your chipper-shreddero e Follow the instructions under "Customer Respons- ibilities" and "Storage" sections of this Owner's Manual.. PRODUCT SPECaFICATIONS Horsepower: 5°0 Displacement: 12.57 cuo in. Fuel Capacity: 3 Quarts (Unleaded) Spark Plug (Gap _030 in_): Champion J19LM (or Equivalent) Magnetron ® Ignition Air Gap: o0125 in. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim- proved forest-covered, brush-covered er grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effec- tive working order by the operator In the State of California the above is required by law (Section 4442 of the California Public Resources Code).. Other states may have similar laws Federal laws apply on federal lands.. A spark attester for the muffler is available through your nearest Sears Authorized Service Center (See the REPAIR PARTS section of this manual.) ONE YEAR LIMITED WARRANTY ON CRAFTSMAN GAS CHIPPER-SHREDDER For one year from the date of purchase, when this Craftsman Chipper-Shredder is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.. If this Craftsman Chipper-Shredder is used for commercial or rental purposes, this warranty applies for only 30 days from the date of purchase. This warranty does not cover: e Expendable items which become worn during normal use, such as blades, chipper blades, flails, air cleaners, spark plugs and catcher bags. e Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN CHIPPER-SHREDDER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817WA, Hoffman Estates, IL 60195
iii i ,UU,lU,i i i, i,ii TABLE OF CONTENTS ,,u, STORAGE ................................................................................... 13 SERVICE AND ADJUSTMENT ..................................... 13-!5 TROUBLE SHOOTING ..................................................... 16 REPAIR PARTS--CHIPPER-SHREDDER ........ 17, 18 REPAIR PARTS--ENGINE ....................................... 19-23 PARTS ORDERING/SERVICE ..................................... 16 i i,,i lUl INDEX i ii,u , u, A Adjustments: Carburetor ............................................................................. 15 Engine Speed .............................................................................. 15 Assembly Instructions: catcher Bag ................ :ii .................................................. . ,:,6 Chute Crank Deflector ....................................................... 6 Hopper Assembly .................................................................... 6 Catcher Bag ..................................................................... 6, 7 C Catcher Bag ................................................................................. 6, 7 Controls ............................................................................................. 7 Customer Responsibilities .......................................... 3, 11-13 E Engine: Maintenance ................................................................ 11, 12 Starting ................................................................................................ 10 Stopping ................................................................................... 8 Storage ............... ....................................................................... 12 F Fuel ................................................................................................ 9 L Lubrication ..................................................................................... 11 M Maintenance: Agreement ........................................................................... 3 Schedule ............................................................................... 11 Engine ............................................................................ 11, !2 Chipper-Shredder ................................................................ ! 1 0 Oil .................................................................................................. 9 Operating Tips .............................................................................. 8 P Parts Ordering ..tt,_tt,,r,tt,::tt,...,,,tt,t.t.ttttotrt.tt,tt....t ...... ::.16 R Repair/Replacement Parts ......................................... 17-23 Responsibilities, Customer ................................... 3, 11-13 S Safety Rules ................... ....................................................... 2 Sharpening ......................................................................... 14, 15 Service Recommendations ................................................... 1 ! Spark Plug .............................................................................. 12 Specifications ................................................................................ 3 Storage ................................................................................... 13 T Table of Contents ............................................................................. 4 Trouble Shooting ...................................................................... 16 U Unclogging ............................................................................. 13, 14 Unpacking ......................................................................................... 5 W Warranty .................................................................................... 3
£ = 3 Flat ""__ Washer | _ ) 5/16 LD. -NHeX Lock ut 5116-18 Thread ASSEMBLY INSTRUCTIONS i i1,1111,1,1,111,1 iii iiiii1,111111[111111111111111111111111111111111 IMPORTANT: This unit is shipped WITHOUT GASO- LINE or OIL, After assembly, see operation section of this manuat for proper fuel and engine oil recommen- dations NOTE: To determine right and left hand sides of your chipper-shredder, stand behind and face the hopper (engine is at the front of the unit), Your chipper-shredder has been completely assem- bled at the factory, except for the hopper assembly (hopper hood and upper leaf ramp section have been sub-assembled), upper guide assembly, chute deflec- tor and the catcher bag_ The hardware pack and safe- ty glasses are also included in the carton,, The hardware pack contains the parts shown in figure 1 (shown full size) Hex Bolt -_,-----5/16-18 x 8_3/8" Long TO REMOVE CHIPPER-SHREDDER FROM CARTOH Cut the corners of the carton, Remove all packing inserts,, Roll chipper-shredder out of the carton, Make certain all parts and literature have been removed before the carton is discarded. TOOLS REQUIRED FOR ASSEMBLY (1) Phillips Screwdriver (2) 1/2" or Adjustable Wrenches (2) 7/16" or Adjustable Wrenches uss Machine Screws 1/4-20 x 1/2" Long Hex Lock Nuts 1/4-20 Thread FIGURE 1,
Hex Nut . Hand Knob FIGURE 2. Stop Washer Frame FIGURE 3. Hopper Pivot Door, ASSEMBLE THIS TRUSS SCREW AND NUT FIRST Release Bar FIGURE 4_ Assembly FIGURE 5. Housing Bolt Chute HOW TO SET-UP YOUR CHIPPER-SHREDDER MAKE CERTAIN THE SPARK PLUG WIRE IS DISCONNECTED AND MOVED AWAY FROM THE SPARK PLUG BEFORE ASSEMBLING THE CHIPPER,_ SHREDDER. -<P-ATTACHING THE CHUTE DEFLECTOR ® Remove the hand knobs and cupped washers from each side of the discharge opening on the left side of the chipper_shredder,, e Remove hex lock nut, two spacers and hex bolt _ from inside the hinge on top of the housing assem- / btyo Do not remove one spacer from the hex bolto .._\ / ® Place the chute deflector in position on the dis- charge opening, Insert hex bolt and spacer through hinge on chute deflector and housing (spacer fits inside of hinge)., See figure 2,, e Place second spacer over hex bolt, inside other part of hinge. Secure with hex lock nuL Tighten securely,, ® Secure both sides of chute deflector to housing Upper using hand knobs and cupped washers (cupped side Guide of washers go against chute defiector)_ Assembly _P-ATTACHING THE UPPER GUIDE ASSEMBLY Place upper guide assembly in position on frame, making certain edges of the upper guide assembly are underneath stop washers, and the release bar is in the slots. See figure 3., insert hex bolt 8-3/8" long through upper guide assembly and frame., Secure with flat washer and hex lock nut. NOTE: Make certain upper guide assembly can pivot by pulling up on release bar and lowering upper guide assembly,, If necessary, loosen hex lock nut a turn or two. Put the upper guide assembly back into the raised position, Release Bar Bolt 8-318" Long Flat Washer Hex Lock Nut Leaf Ramp Section Remove Truss Screw and Nut Drawstring get -,,=-ATTACHING THE HOPPER ASSEMBLY Your chipper-shredder has been shipped with the upper leaf ramp section attached to the hopper assembly, See figure 4. Attach the hopper assembly to the upper guide assembly as follows_ Be certain to place heads of all truss machine screws inside of hopper assembly° ® Remove one truss machine screw and nut from each side of hopper assembly as shown in figure 4 Push hopper pivot door down inside lower part of hopper as you place hopper assembly (both pieces) inside upper guide assembly_ Replace truss screws and nuts just removed, using the hole shown in figure 4, one on each side. Tighten finger tight only, e Place the six truss machine screws and nuts found in hardware pack in the remaining holes of hopper assembly, alternating sides of the unit and tighten- ing finger tight only, e After assembling all eight screws, tighten them securely _ATTACHING THE CATCHER BAG Your chipper-shredder is equipped with a catcher bag to catch the shredded material,
® To attach the bag, place the opening of the bag over the chute deflector so it completely covers the chute opening Depress the plunger on the draw- string, and putt on the drawstring until tile bag is tight around the chute opening.. Release plunger to lock it into position See figure 5. ................................... ii, i ,lllllll,lll ,IIIIHIIII OPERATION i iii ii ii ,i ii ,i KNOW YOUR CHIPPER-SHREDDER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHIPPER-SHREDDER. Compare the illustrations with your chipper-shredder to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference_ Hopper Assembly Oil Fill Dipstick Chipper Chute Choke Release Bar Chute Deflector Throttle Catcher Bag Handle FIGURE 6. MEETS ANSI SAFETY STANDARDS Sears chipper-shredders conform to the safety standard B71.6-1982 of the American National Standards Institute.. ii i i i,i1,1 i1,111111 iiii i OPERATING CONTROLS (See figure 6) RELEASE BAR--Used to release the hopper when raising or lowering, CHOKE LEVER--Used to enrich the fuel mixture in the carburetor when starting a cold engine._ STARTER HANDLE--Used to manually start the engine, THROTTLE CONTROLmControls engine speed and stops the engine. iiiii1! , , i 'IIM "11'1" IIIIIl'l'll'lll BEFORE USING YOUR CHIPPER-SHREDDER, AGAIN REFER TO THE "SAFETY RULES" AS SHOWN ON PAGE 2 OF THIS MANUAL° ALWAYS BE CAREFUL. The operation of any chipper-shredder can result in foreign objects being thrown into tile eyes, which can result in severe eye damage° Always wear the safety glasses pro- vided with the chipper-shredder or eye shields before chipping or shredding, or' while performing any adjustments or repairs. We recommend Wide Vision Safety Mask for over spectacles or standard glasses available at Sears Retail or Catalog Stores..
TO STOP EHGIHE ® Move throttle control lever to OFF position. See fig- ure6° ® Disconnect spark plug wire and move away from spark plug to prevent accidental starting while equipment is unattended_ HOW TO USE YOUR CHIPPER-SHREDDER Do not attempt to shred or chip any materiat other than vegetation found in a normal yard (Leo, branches, leaves, twigs, etc_) Hopper Assembly No Larger Than 1/2" Diameter Recommended) Or 1" Diameter (Maximum) \ WARNING: THE CHIPPER-SHREDDER DISCHARGES MATERIALS WITH CON- SIDERABLE VELOCITY. KEEP AWAY FROM THE AREA AROUND THE CHUTE DEFLECTOR. ALWAYS STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE WHEN REMOVING OR ATTACHING THE BAG WHEN CHANGING CONTAINERS OR WHEN REMOVING THE SHREDDED MATERIAL. WEAR SAFETY GLASSES AND GLOVES WHENEVER USING YOUR CHIPPER-SHREDDER. FIGURE 7. e Leaves and small twigs can be raked into the hop per assembly when the hopper assembly is low- ered to the ground See figure 8. Small branches up to 1/2" diameter (recommended) or 1" diam- eter (maximum) can also be fed into the hopper assembly in this position.. See figure 9_ The chipper shredder is designed for three different methods of operation. ⢠Leaves and small branches up to 1/2" diameter (recommended) or 1" diameter (maximum) can be fed into the hopper assembly when it is in the raised position See figure 7o If it becomes neces- sary to push material into the chipper-shredder, use a small diameter stick--NOT YOUR HANDS.. The stick should be small enough that it will be ground up if gets into the impeller assembly FIGURE 8. WARNING: DO NOT PUT MATERIAL LARGER THAN 1/2" IN DIAMETER (REC- OMMENDED) or 1" DIAMETER (MAXI- MUM) INTO THE HOPPER ASSEMBLY. MATERIAL UP TO A MAXIMUM OF 3" IN DIAMETER MATERIAL MAY BE FED INTO THE CHIPPER CHUTE, DO NOT ATTEMPT TO SHRED OR CHIP ANY MATERIAL LARGER THAN 3" IN DIAME- TER. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT. No Larger Than 1/2" Diameter (Recommended) Or 1" Diameter (Maximum) FIGURE 9.
e To lower the hopper assembly, use one hand to grasp the handle at the top of the hopper assembly and lift slightly Pull up on the release bar, and lower the hopper' assembly to the ground.. Release the bar. See figure t0. Hopper Assembly GAS AND OIL FILL-UP OIL Only use high quality detergent oil rated with API set- vice classification SG. Select the oil's viscosity grade according to your expected operating temperature. Colder -,_ 32°F _ Warmer FIGURE 10. Bar e Bulky material, such as stalks or heavy branches, up to 3" in diameter, should be fed into the chipper chute See figure 11 _ ARNING: MAKE CERTAIN THE CHIP- PER CHUTE DOOR IS CLOSED WHEN NOT IN USE. 3" Maximum Diameter Chipper Chute FIGURE 11. IMPORTANT: There is a flail screen located inside the housing in the discharge area.. If the flail screen becomes clogged, remove and clean as instructed in the Service and Adjustments section. For best per- formance, it is important to keep the shredding blade and the chipper blades sharp.. If the composition of the material being discharged changes (becomes stringy, etc ) or if the rate at which the material is dis- charged slows down considerably, it is likely that the shredding blade and/or chipper blades are dull and need to be sharpened or replaced. Refer to Service and Adjustments section 5W30 _ SAE 30 NOTE: Although multi-viscosity oils (5W30, 10W30, etc°) improve starting in cold weather, these multi- viscosity oils will result in increased oil consumption when used above 32°Fo Check your oil level more fre- quently to avoid possible engine damage from run- ning low on oil. ® Fill engine with oil as foHows_ Remove oil fill dip ° stick. See figure 12. With chipper-shredder level, use a funnel to fill engine with oil to FULL mark on dipstick Capacity is approximately t-1/4 pints. Be careful not to overfill Tilt chipper-shredder toward the left (from behind the hopper), then re-leveL Check oil level Refill to FULL mark on dipstick if necessary. Replace dipstick and tighten. ] i Oil Fill---'--'_l I Dipstick _ I Drain FIGURE 12. GAS e Remove fuel cap and fill fuel tank with about 3 quarts of clean, fresh, lead-free grade automotive gasoline° DO NOT use Ethyl or high octane gaso- line. Be certain container is clean and free from rust or foreign particles. Never use gasoline that may be stale from long periods of storage in the container_ Replace fuel cap_ WARNING; DO NOT FILL CLOSER THAN 1/2 INCH OF TOP OF FUEL TANK TO PREVENT SPILLS AND TO ALLOW FOR FUEL EXPANSION. IF GASOLINE IS ACCIDENTLY SPILLED, MOVE CHIPPER- SHREDDER AWAY FROM AREA OF SPILL. AVOID CREATING ANY SOURCE OF IGNITION UNTIL GASOLINE VAPORS HAVE DISAPPEARED.
Check the fuel level periodically to avoid running out of gasoline while operating the chipper-shredder. If the unit runs out of gas as it is shredding or chipping, it may be necessary to unclog the unit before it can be restarted.. Refer to "Removing the Flail Screen" in SERVICE AND ADJUSTMENT section_ WARNING: EXPERIENCE INDICATES THAT ALCO- HOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. TO AVOID ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED OR TREATED WITH FUEL STABILIZER BEFORE STORAGE FOR 30 DAYS OR LONGER. USE FRESH FUEL NEXT SEASON. SEE "STORAGE" SECTION FOR ADDITIONAL INFORMATION. NEVER USE ENGINE OR CARBURETOR CLEAN- ER PRODUCTS IN THE FUEL 'TANK OR PERMA- NENT DAMAGE MAY OCCUR. Oil Fill Dipstick Spark Plug, Muffler Wire and Boot Fuel Tank / FIGURE 13. TO START ENGINE WARNING: BE SURE NO ONE OTHER THAN THE OPERATOR IS STANDING NEAR THE CHIPPER-SHREDDER WHILE STARTING OR OPERATING. DO NOT OPERATE THIS CHIPPER-SHREDDER UNLESS THE CHUTE DEFLECTOR HAS BEEN PROPERLY INSTALLED AND IS SECURED WITH THE HAND KNOBS, ® Attach spark plug wire and rubber boot to spark plug if necessary. See figure 13. ® Place the throttle control lever in FAST position_ See figure 14.. e Move choke lever to CHOKE position° ⢠Grasp starter handle (see figure 14) and pull rope out slowly until engine reaches start of compres- sion cycle (rope wil! pull slightly harder at this point). Let the rope rewind slowly° NOTE: A noise will be heard when finding the start of the compression cycle. This noise is caused by the flails and fingers which are part of the shredding mech _ anism falling into place, and should be expected_ In addition, the flails and fingers will be noisy after the engine is started, until the impeller reaches full speed. e Pull rope with a rapid, continuous, full arm stroke° Keep a firm grip on start handle. Let rope rewind slowly° Do not let starter handle snap back against starter. e Repeat preceding two instructions until engine fires. When engine starts, move choke lever on engine halfway between CHOKE and RUN. NOTE: If engine does not fire after three attempts, move choke lever halfway between CHOKE and RUN position and try again° See figure 14. FIGURE 14. ® Move throttle control to IDLE position for a few min- utes warm-up. Move choke lever to RUN position as engine warms Upo NOTE: In order to idle smoothly, a new engine may require 3 to 5 minutes running above slow idle speed. Idte speed has been adjusted to be correct after this break-in period° 10 TO STOP EHGINE ® Move throttle control lever to OFF position See fig- ure 6, ® Disconnect spark plug wire and move away from spark ptug to prevent accidental starting while equipment is unattended..
IIIINIIIIIlUlIIIlUlU lUllU II IllUU ' II " II II U II II I' " II I' III I' I CUSTOMER RESPONSIBILHTHES 1,1,11,1 M iiii MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE ,ul i,i, I-- o Oil Pivot Points ",J O rr Clean Shredder .,/ _/ a. Check Engine Oil q Change Engine Oil 4 4 Service Air Cleaner z Clean Engine Cylinder Spark Plug Muffler 4 ,/ 4 4 ,7 4 ,,/ CHECK GENERAL RECOMMENDATIONS WARNING: ALWAYS STOP THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS, e Periodically check all fasteners and be sure they are tight° ® Follow the Maintenance Schedule abover. CHIPPER-SHREDDER LUBRICATION Lubricate the pivot points on the release bar, hopper assembly, chute deflector arid chipper chute once a season using a light oil ENGINE ENGINE OIL Only use high quality detergent oil rated with API ser- vice classification SG Select the oil's viscosity grade according to your expected operating temperature Colder _ 32°F _" Warmer 5W30 SAE 30 NOTE: Although multi-viscosity oils (SE30, 10W30, etc,) improve starting in cold weather, these multi- vis- cosity oils will result in increased oil consumption when used above 32_F. Check your oil level more fre- quently to avoid possible engine damage from run- ning low on oit. Your four-cycle engine will normally consume some oil--therefore, check engine oil level regularly approx- imately every five hours of operation arid before each usage. Stop engine and wait several minutes before checking oil level. With engine level, the oif must be to FULL mark on dipstick (refer to figure 14). Change engine oil after the first five hours of operation, arid every twenty-five hours thereafter_ 11 To Drain Oil: e Drain oil while engine is warm. a. Remove oil drain plug.. Refer to figure 12. Catch oil in a suitable container. br. When engine is drained of all oil, replace drain plug securely. e Refill with fresh oil.. Refer to GAS AND OIL FILL- U P section. e Replace dipstick..
AIR CLEANER The air cleaner prevents damaging dirt, dust, etc. from entering the carburetor and being forced into the engine and is important to engine life and per- formanceo Never run your engine without air cleaner com- pletely assembled. To Service Air Cleaner: Service pre_cleaner after every 25 hours of use, or at least once a season° Service cartridge every 100 hours of use, or at least once a season_ Service pre- cleaner and cartridge more often under dusty condi- tions. e Loosen screw and remove cover,. e To service pre-cleaner, wash in liquid detergent and water° Squeeze dry in a clean cloth. Saturate in engine oil Squeeze in a clean, absorbent cloth to remove all excess oilo If pre-cleaner is very dirty, replace it. e To service cartridge, clean by tapping gently on a f!at surface. If very dirty, replace _ Do net 0!l car- tridgeo NOTE: Do not use petroleum solvents (eg kerosene) or pressurized air to clean cartridge_ They will cause cartridge to deteriorate ⢠Reinstall cartridge and pre-cleaner_ e Replace cover, and tighten screws securely. Scre__ Screw __-_',--Cover _. :--.._--..-_ =J Pre-Cleaner _j "g FIGURE 15. CLEAN ENGINE Clean engine periodically_ Remove dirt and debris with a cloth or brush. Cleaning with a forceful spray of water is not recommended as water could contami- nate the fuel system Yearly or every 25 hours, whichever occurs first, remove the blower housing and clean the areas shown in figure 16 to avoid overspeeding, overheating and engine damage.. Clean more often if necessary. WARNING: PERIODICALLY CLEAN MUF- FLER AREA TO REMOVE ALL GRASS, DIRT AND COMBUSTIBLE DEBRIS. CLEANING e The chipper-shredder may be cleaned by running water from a hose through the hopper assembly and chipper chute with the engine running. Allow the chipper-shredder to dry thoroughly. e Wash the bag periodically with water. Al!ow to dry thoroughly in the shade,. Do not use heat,. FIGURE 16. SPARK PLUG The spark plug should be cleaned and the gap reset to B30" at least once a season or every 50 hours of operation° See figure 17.. Spark plug replacement is recommended at the start of each season, Refer to engine parts list for correct spark plug type_ NOTE: Do not sandblast spark plug. Spark plug should be cleaned by scraping or wire brushing and washing with a commercial solvent, .030" Feeler Gauge \ FIGURE 17. Spark Plug 12 MUFFLER Do not operate the chipper-shredder without a muffler or tamper with the exhaust system. Damaged mufflers or spark arresters could create a fire hazard_ Inspect periodically, and replace if necessary,. If your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection.. Replace if damaged_
u =, in u l STORAGE Prepare your chipper-shredder for' storage at the end of the season or if the unit will not be used for 30 days or more,, WARNING: NEVER STORE MACHINE WITH FUEL IN THE FUEL TANK INSIDE OF BUILDING WHERE FUMES MAY REACH AN OPEN FLAME OR SPARK, OR WHERE IGNITION SOURCES ARE PRESENT SUCH AS HOT WATER AND SPACE HEATERS, FURNACES, CLOTHES DRYERS, STOVES, ELECTRIC MOTORS, ETC. NOTE: A yearly check-up by your local Sears Service Center is a good way to make certain your chipper- shredder will provide maximum performance for the next season, CHIPPER-SHREDDER e Clean the chipper-shredder thoroughly, e Wipe unit with an oiled rag to prevent rust (use a light oil or siticone),. ENGINE IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE,. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARA- TION AND FORMATION OF ACIDS DURING STOR- AGE ACIDIC GAS CAN DAMAGE THE FUEL SYS- TEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank, ® Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, e Use fresh fuel next season NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or stor- age container, Always follow the mix ratio found on stabilizer container,, Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carbure- tor' if using fuel stabilizer,, e Drain all the oil from the crankcase (this should be done after the engine has been operated and is still warm) and refitl the crankcase with fresh oil e If you have drained the fuel tank, protect the inside of the engine as follow& Remove spark plug, pour approximately 1/2 ounce (approximately one table- spoon) of engine oil into cylinder and crank slowly to distribute oil_ Replace spark plug, OTHER e Do not store gasoline from one season to another, e Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems,, e Store unit in a clean, dry area, Do not store next to corrosive materials, such as fertilizer. NOTE: If storing in an unventilated or metal storage shed, be certain to rustproof the equipment by coating with a light oil or silicone, SERVnCE & ADJUSTMENT i ...... i,,=,,H WARNING: ALWAYS STOP ENGINE AND DISCONNECT SPARK PLUG WIRE AND MOVE IT AWAY FROM SPARK PLUG BEFORE PERFORMING ANY ADJUST- MENTS OR REPAIRS. REMOVING THE FLAIL SCREEN If the discharge area becomes clogged, remove the flaiI screen and clean area as follow& e Stop the engine, make certain the chipper-shredder has come to a complete stop and disconnect spark plug wire from the spark plug before unclogging the chute, e Loosen the two hand knobs on each side of the chute deflector. Lift the chute deflector up, and tie it out of the way. ® Remove two hairpin clips from the clevis pins which extend through the housing, Remove the clevis pins. Lift the flail screen from inside the housing_ See figure 18, e Clean the screen by scraping or washing with water, Reinstall the screen,, NOTE: Be certain to reassemble the flail screen with the curved side down as shown in figure 18 13
Chute Hairpin \ Clips, Clevis Pins _-_Hex Nuts. Washers 4 Screen Chipper Chute FIGURE 18. Hand Knobs SHARPENING OR REPLACING THE BLADES CHIPPER BLADES ® Disconnect spark plug wire and move it away from spark plug. e Remove the flail screen as instructed in previous section., e Remove the chipper chute by removing three hex nuts and washers. A I/2" wrench is required. See figure 18. NOTE: When reassembling, the cupped washer goes on the bottom of the chipper chute with the cupped side against the chute. ® Rotate the impeller assembly by hand until you locate one of the chipper blades in the chipper chute opening. Remove the blade, using a 3/16" allen wrench on the outside of the blade and 1/2" wrench on the impeller assembly (inside the hous- ing). See figure 19_ e Remove the other blade in the same manner, @ FIGURE 19. 14 Replace or sharpen blades. If sharpening, make cer- tain to remove an equal amount from each blade Reassemble in reverse order. Make certain blades are reassembled with the sharp edge facing the direction shown in figure 19 (sharp edge is assembled toward the slotted opening in the impeller assembly). SHREDDING BLADE The shredding blade may be removed for sharpening or replacement as follows. e Disconnect spark plug wire and move it away from spark plug. e Lower the hopper assembly° Block up the housing. See figure 204 e Remove the six hex lock nuts and lock washers from the housing weld bolts using a 1/2" wrench° Separate the chipper-shredder into two halves_ ® Remove the back-up plate. NOTE: When reassembling, make certain the open- ing on the back-up p!ate is toward the bottom of the uniL The back-up plate may be reversed to provide a new cutting edge. Allen Pii Sharp Torque Wrench FIGURE 20. e Loosen the two hand knobs and cupped washers which secure the chute deflector, and raise the chute deflector. e insert a t/2" or 3/4" diameter pipe through the flail screen into the impeller to keep it from turning, or remove the flail screen and insert a piece of wood (2 x 4) into the chute opening, e Remove the two outside screws on the blade, using a 3/16" allen wrench and a 1/2" wrench. e Remove the blade by removing the center bolt, lock washer and flat washer..
NOTE: Use caution when removing the blade to avoid contacting the weld bolts on the housing. ® When sharpening the blade, follow the original angle of grind as a guide. It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. An unbal- anced blade will cause excessive vibration when rotating at high speeds and may cause damage to the unit e The blade can be tested for balance by balancing it on a round shaft screwdriver or nail. Remove metal from the heavy side until it is balanced evenly See figure 21. Nail / ......... ...... t ....................... oTo' o FIGURE 21. e When reassembling the blade, tighten to between 550 and 650 inch pounds, or lacking torque wrench, tighten securely FLAILS The flails, located inside the housing, may be reversed when they become dull. It is suggested that this procedure be performed by your nearest Sears Service Department. CARBURETOR ADJUSTMENT _ WARNING: IF ANY ADJUSTMENTS ARE MADE TO THE ENGINE WHILE THE ENGINE IS RUNNING (E.G. CARBURE- TOR), KEEP CLEAR OF ALL MOVING PARTS. BE CAREFUL OF HEATED SUR- FACES AND MUFFLER° Minor carburetor adjustment may be required to com- pensate for differences in fuel, temperature, altitude or load.. NOTE: A DIRTY AIR CLEANER WILL CAUSE ENGINE TO RUN ROUGH. BE CERTAIN AIR CLEANER IS CLEAN AND ATTACHED TO THE CARBURETOR BEFORE ADJUSTING CARBURE- TORn DO NOT MAKE UNNECESSARY ADJUST- MENTS FACTORY SETTINGS ARE SATISFACTO- RY FOR MOST APPLICATIONS AND CONDITIONS, Never attempt to change maximum engine speed It is pre-set at the factory and should be changed only by a qualified service technician who has the necessary equipment The carburetor may need re-adjusting if engine lacks power or does not idle properly If adjustments are needed, proceed as follows. e Close needle valve (see figure 22) clockwise ((-_) finger tight only. Forcing may cause damage Then open 1-1/2 turns counterclockwise (v'_). ® Start engine and allow to warm for five minutes. e With throttle in FAST position, close needle valve clockwise ((-'_) until engine starts to lose speed (lean mixture)_ Then slowly open needle valve counterclockwise (_'_) until engine JUST BEGINS to run unevenly.. This mixture should be rich enough for best performance under Ioado e Place throttle control in IDLE position. If engine idles, no further adjustment is necessary.. If engine idles too fast, turn idle speed adjusting screw counterclockwise (v--_) until slower speed is obtained° If engine dies, turn idle speed adjusting screw 1/4 turn clockwise (_). Place throttle control in FAST position and restart engine. Move throttle control to tDLE position_ If engine does not idle, repeat third step. e Test the engine by using the chipper-shredder_ If engine tends to stall or die out, it usually indicates that the mixture is slightly lean and it may be nec- essary to open (_'_) the needle valve slightly to provide a richer mixture, This richer mixture may cause a slight unevenness in idling° Idle Speed Adjusting Screw Throttle Stop FIGURE 22. Throttle Needle Valve 15 ENGINE SPEED Your engine speed has been factory seL Do not attempt to increase engine speed or it may result in personal injury_ If you believe the engine is running too fast or too slow, take your chipper-shredder to the nearest SEARS Service Center for repair and adjust- ment
TROUBLE SHOOTING PROBLEM Engine faits to start Loss of power; operation erratic Engine overheats Too much vibration Unit does not discharge Rate of discharge slows considerably or composition of discharged material changes e Fuel tank empty, or stale fuel, ® Spark plug wire disconnected. ⢠Faulty spark plug. e Spark plug wire loose. ⢠Unit running on CHOKE. ® Blocked fuel line or stale fuel o e Water or dirt in fuel system e Carburetor out of adjustment CORRECTIVE ACTION ® Dirty air cleaner, e Carburetor not adjusted e Contact your SEARS Service Center_ properly. e Engine oi_ level Iow. e Fill crankcase with proper oil, ⢠Loose parts or damaged e Stop engine immediately and disconnect impeller spark piug wire Tighten all bolts and nuts_ Discharge ChUte ClOgged ⢠Foreign object lodged in impefler, ⢠Shredding blade and/or chipper blades dull. ⢠Fill tank with clean, fresh fuel e Connect wire to spark plug. e Clean, adjust gap or replace. ⢠Connect and tighten spark plug wire e Move choke lever to OFF position. ⢠Clean fuel fine; fill tank with clean fresh gasoline, ⢠Disconnect fuel line at carburetor to drain fuel tank, Refill with fresh fuel e Adjust carburetor or contact your SEARS Service Center° e Service air cleaner. See Customer Responsibilities section of this manual. Make ail necessary repairs If vibration continues, have unit serviced by a SEARS Service Center. e Stop engine immediately and disconnect spark plug wire Clean flail screen and inside of blower housing See Service/Adjustments section of this manual e Stop engine immediately and disconnect spark plug wire. Remove lodged object. e Sharpen or replace shredding and chipper blades. NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest SEARS Service Center, IM_III,,,,,I,,I,,,I H,I ......................... i,, i1' i' i HOW TO ORDER REPLACEMENT PARTS r_lr,,i,,,,,H,,llll, I' :::::::::::::::::::::::::::::::::: I I I II .... I I ' ' Each chipper-shredder has its own model number *ENGINE MODEL NO. - 135212-0272-01 Each engine has its own model number 135212-0140-01 The model number for your chipper-shredder will be *PART NUMBER found on a label attached to the frame° *PART DESCRIPTION The model number for the engine wil! be found on the Your Sears merchandise has added value when you blower housing of the engine, consider that Sears has service units nationwide All parts listed herein may be ordered through Sears, staffed with Sears trained technicians, .professional Roebuck and Co, Service Centers and most Retail technicians specifically trained on Sears products, Stores. having the parts, tools and the equipment to insure WHEN ORDERING REPAIR PARTS, ALWAYS GIVE that we meet our pledge to you. ,"we service what we THE FOLLOWING INFORMATION: sell" *PRODUCT - "5 H.P. Chipper-Shredder" *MODEL NUMBER - 247.797854 247,797855 16
SEARS CRAFTSMAN 5 H.P. CHIPPER-SHREDDER MODEL NOS. 247.797854 Repair Parts 247.797855 19 57 !3 3 tt 44 / 17
SEARS CRAFTSMAN 5 H.P. CHIPPER-SHREDDER MODEL NOS. 247.797854 Repair Parts 247.797855 KEY PART NOo NOo 1 2 4 5 742-057I 710-0818 710-1254 714-0t14 736-0217 736-0247 6 t1459B 7 71t-0564 8 711-0833A 9 71t-0834 10 715-0249 11 736-0192 12 681-0002 681_0030 13 781-0490 14 7!0_1054 15 7t2-0411 16 736-0119 17 710-0825 18 736-0142 19 750-0793 20 711-0835 22 712-0291 23 714-3010 24 781-0457 25 714-0149B 26 781-0480 27 712-3010 28 736-0242 29 720-0170 30 747-0744A 31 732-0542 32 781-0489 33 781-0475 34 736-0170 35 712-3010 36 781-0510A DESCRIPTION KEY NO. Blade 37 Hex Patch Bolt 3/8-24 x 2" Lg_ 38 (Gro 8) (247.797854) 39 Hex Patch Bolt 3/8-24 x 2,25" Lg, (247.797855) 40 Sq. Key 1/4 x 2°0" Lg° 41 (247°797854) 42 L-Wash, 3/8" I.D HoD. 43 FI-Wash. ,,406" LD, x 1,25" 44 O.D, Hdno Flail Flail Spacer Clevis Pin °496" Dia. 45 Flail Spacer w/. 160" Diao Hole 46 Spring Roll Pin I.12" Lg. 47 FI-Washo o531" I.D. x .94" OoD, 48 impeller Ass'y,, (247,797854)l- Impeller Ass'y, (247.797855)t 49 Chipper Blade 50 Flat Hd. Scr. 5/16-24 x .75,, Lg. 51 PART NO, 710-0157 736_0119 710_3008 710-0442 681-0004 781-0474A 735-0639 135212-0272-01 135212-0140-01 747-053tA 742-0546 712-0429 710-060! 11480 736-0264 710-0542 DESCRIPTION Hex Bolt 5/16_24 x ,75" Lg,, L-Wash, 5/16" I.D,* Hex Bolt 5/16-18 x °75" Lgo (Gr_ 5) Hex Bolt 5/16-18 x 1,5" Lg,,* Flail Housing Ass'y.--LH Flail Housing Ass'y,--RoH_ Spark Plug Boot Engine--B&S 135212-0272-01 (247,797854) Engine--B&S t35212o0140-01 (247,797855) Release Bar Torsion Spring !.06" Lg. Elastic Lock Nut 5/16-18 Thdo Hex Wash, Hd. Self-Tap Scr, 5/16-18 x ,75" Lg,1 Stop Washer FI-Washo 5/16" I.D, Hex Bolt 5/16_18 x 8.38" Lg Hex Top L-Nut 5/16_24 (Gr, 5) 52 L-Wash. 5/16" I Do* 53 Hex Bolt 1/4-20 x 3.,75" Lg.* 54 FI-Washo o281" LD, x .50" O°Do 55 Chute Hinge Spacer 1.66" Lg 56 Clevis Pin ,5" Dia. x 4,,62" Lg, Hex Ctr. L-Nut t/4-20 Thdo 57 Cotter Pin 58 Shredder Screen 59 Internal Cotter Pin 3/8" Dia. 60 Chute Deflector Ass'yo 61 Hex Nut 5/16-18 Thd (Gr. 5) 62 Bell-Wash,, ,345" I,,D, x 88" 63 Hand Knob 75 Chipper Door Rod 76 Torsion Spdng 1 o14" Lg_ 77 Chipper Door 78 Chipper Chute Ass'y 79 Spec. L-Wash. 5/16" l.D_ Hex Nut 5/16-18 Thd. (Gr, 5) Shredder Frame 781-0487B 16522B 781-0494 16524B 710-0286 712-0107 11461B 726-0214 737-0195 750-0786 738-08t4 734-1600 732-0629 747-0747 781-0492 781-0493 726-0106 764-0199A 723-0400 770_71!0H Back-Up Plate Inlet Guide Ass'y, Pivot Hopper Hood Upper Guide Ass'yo Truss Mach Scro 1/4-20 x ,5" Lg Hex L-Nut 1/4-20 Thd, Upper Leaf Ramp Section Push Cap 5/8" Diao Rod Drain Elbow Spacer ,64" I,D x .38" Lg Shredder Axle Wheel Ass'y,, Comp, Torsion Spring Hopper Door Rod Hopper--Pivot Door Hopper Lockout Brkt. Cap Speed Nut 1/4" Rod Bag (Not Shown) Safety Glasses (Not Shown) Owner's Manual l-Incl. Ref. 1,6, 7, 8, 9, 10, 11, 12, 13, 14 *Common Hardware--May Be Purchased Locally, NOTE: Specifications subject to change without notice or obligation, 18
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repai r Pa rts 135212-0140-01 REFo NOo 55 56 57 58 59 60 65 69 69A 373 456 459 461 515 608 1016 PART NO, DESCRIPTION 494846 493824 262594 280406 396892 393152 94686 280973 224322 92987 224321 492833 262626 262625 495766 224278 Housing-Rewind Starter Pulley-Rewind Starter Spring-Rewind Starter Rope-Rewind Starter Cut to Required Length Insert-Starter Handle Handle-Rewind Starter Screw-Housing Mtg. Washer Washer Nut-Hex, Retainer PawI-Starter Pin-Spring Spring Starter Assy -Rewind Spacer 373 55 58 REFo PART NOo NOr DESCRIPTION 1 22 3 23 24 37 73 2OO 304 305 307 332 333 334 356 363 455 851 *Included 395990 97565 °299819 297229 222698 222443 224632 223886 495759 94619 94680 92284 397358 93414 398808 19069 224250 221798 Cylinder Assembly Bushing-Cylinder Seal-Oil Flywheel-Magneto Key-Flywheel Guard-Flywheel Screen-Rotating Guide-Air Housing-Blower Screw-Blower Housing Mounting Screw-Sem Nut-Flywheel Armature Group Screw-Armature Mtg,, Wire-Ground Flywheel Puller Cup-Starter Cable Term.-lgnition in Gasket Set--Part No, 495603 363 356 ,,o, REQUIRES SPECIAL TOOLS _"]_ TO INSTALL. SEE REPAIR INSTRUCTION MANUAL, 19
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repair Parts REF, PART NO, DESCRIPTION NOo 52 *'27t936 90 495426 95 93499 96 223793 97 490048 108 491177 118 231533 t24 94616 127 220352 127A 223789 149 26336 152 260575 154 93527 202 262270 203 280720 205 231520 392 262328 394 °272538 Gasket-Carburetor Mounting (2) Carburetor Assembly Screw*Throttle Valve to Shaft Throttle-Carburetor Shaft and Lever-Throttle Valve & Shaft Group-Choke Valve-Needle Screw-Hex. Head Plug-Welch Plug-Welch Spring-Needle Valve Spring-Throttle Adjustment Screw-Machine, Rd. Hd_ Link-Throttle Bell Crank Screw-Shoulder Spring-Fuel Pump Diaphragm Diaphragm 432 221377 433 93265 434 214021 435 93141 611 391813 634 271853 679 270382 680 221839 987 398970 Cap-Spring Pin-Diaphragm Cover Cover-Diaphragm Screw-Diaphragm Cover Fuel Pipe and Clip Assembly Washer-Throttle Shaft (Foam) Washer-Foam Washer-Brass SeaFThrottle Shaft 1 135212-0140-01 i i J lU,U 634 97 _202 C 394 433 REF, NOo 180 181 190 !90A 191 204 209 223 224 526 916 PART DESCRIPTION NOo 495405 494559 94712 94677 *°272489 222962 262282 223455 93491 94659 280321 * Included Included Tank Assembly-Fuel Cap-Fuel Tank Screw-Fuel Tank Screw-Fuel Tank Mounting (1-3/4" Long) Gasket-Fuel Tank to Carb. Mtg. Bushing-Governor Lever (Flat) Spring*Governor Lever-Gov. Control Rivet-Gov. Control Lever Mounting Screw-Tank Bracket Mounting Sere Rack-Gear Control in Gasket Set--Part No.. 495603 in Carburetor Overhaul Kit--Part No. 495606° 20 190A 209 190 i 526 191 181 224 204 223 916
BRIGGS AND STRATTON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repai r Parts 135212-0140-01 REFo PART NO, NO,, DESCRIPTI 12 *270080 18 19 20 21 22 25 26 27 28 29 *270125 *270126 493916 495660 *298504 66768 94682 298904 298905 298906 298907 298982 298983 298984 298985 26026 298909 298908 299430 30 221890 32 94745 45 260642 46 212733 219 494845 220 221551 227 490374 230 222450 562 92613 592 231082 614 93306 615 93307 616 231077 Gasket-Crankcase (.015" Thick, Std.) Gasket-Crankcase ! ,005" Thick) Gasket-Crankcase i.009" Thick) Cover Assy.-Crkcse Bushing-Crankcase Seal-Oil Plug-Oil Filler Screw-Cover Mtg Piston Assyo (Std) Piston Assembly (.0 O.S,) Piston Assembly (,0 O,S,) Piston Assembly (.0 O,,S_) PISTON RING SET_ Note; For Chrome Ring Set (Standard Size) Order No 299742, Ring Set-Piston Std. Ring Set-Piston (,0t0" O,S_) Ring Set-Piston (.020" O,,S) Ring Set-Piston (.030" QS,) Lock-Piston Pin Pin ASSyr,-Piston (Standard) Pin Assy_-Piston (,0_ OoS.) Rod Assy.-Connecti tg Note: For Corm Rod With 020" Under size Crankpir Bore Order No. 390459 Dipper-Conn, Rod Screw-Corm, Rod Tappet-Valve Gear-Cam Gear-Governor Washer-Thrust Lever Assy.-Govern Washer-Gov. Lever Bolt-Governor Leve= Nut-Hex Pin-Cotter Retainer-E-Ring Crank-Governor REE PART' NO, NO. 163 ;271935 298 261409 299 393368 346 93705 535 491435 536 494279 676 393758 725 223867 966 492797 967 491588 968 495357 969 490073 971 94018 [ DESCRIPTION Gasket-Air Cleaner Mounting Locknut-Muffler Muffler-Exhaust Screw-Sem Element-Air Cleaner Cleaner-Air Deflector-Exhaust Shield-Heat Base-Air Cleaner Filter-Air Cleaner Cover-Air Cleaner Screw-Air Cleaner Screw-Hex. Hd. * Included in Gasket Set--Part No 495603. 220 219 12 1 22 -k REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 346 298 26 27 615 614 @ 230 616 969 967 971 SPARK ARRESTING MUFFLER ASSEMBLY 392390 Optional Equipment) Consists of the following: 392154 Screen (1 required) 223372 Deflector (1 required) 93705 Screw (4 required) 21
BRIGGS AND STRATrON 5 H.P. ENGINE MODEL NOS. 135212-0272-01 Repair Parts REF. PART NO. NO, DESCRIPTION 1 5 7 8 9 10 11 13 14 15 16 33 34 35 36 40 395990 214040 *272157 495774 *27549 94621 66578 94221 94679 94387 495649 495845 211119 261044 260552 26478 93312 Cylinder Assembly Head-Cylinder Gasket-Cylinder Head Breather Assy. Gasket-Valve Cover Screw-Breather Mtg. Grommet-Breather Screw-Cylinder Head (2-3/32" Long) Screw*Cylinder Head (2-15/32" Long) Plug-Pipe Crankshaft (135212_0272-01) Crankshaft (135212-0140-01 ) Note: To Replace Crankshaft Gear Pin Order Part No, 230978. Valve-Exhaust Valve-Intake Spring-Intake Valve Spring-Exhaust Valve Retainer-Intake Valve and Exhaust ⢠Spring 221511 Shield-Cylinder 306 307 308 337 383 527 528 529 94680 224738 802592 89838 223786 231550 67838 552 231079 635 66538 741 261696 869 211787 870! 211172 871 262001 Screw-Cylinder Shield Cover-Cylinder Head Plug-Spark Wrench-Spark Plug Clamp-Breather Tube Tube-Breather Grommet-Breather Tube Bushing-Gov,. Crank Elbow-Spark Plug Gear-Timing Seat-lnL Valve (Std,) Seat-Ex. Valve (Std_) Guide-Exhaust Valve Note: 63709 Guide-Intake Valve REFo PART NOo NON DESCRIPTION 153 201 208 216 222 256 284 4t4 441 467 523 524 525 542 621 779 842 847 995 1012 490589 262280 262279 262359 490649 223813 94620 220982 224240 280715 494416 *271485 280578 93572 396847 262570 *270920 494417 223887 490507 Screw and Collar Link-Governor Red-Speed Control Unk-Choke Panel-Contro! Crank-Bell Screw-Hex, Head Washer Bracket-Oil Fill Knob-Control Dipstick and Cap Assy, Seal-Oi! Filler Tube Tube-Oil Filler Screw Switch-Stop Link-Speed Control Seal-Oil Filler Tube Tube and Dipstick Assyo Lever-Bracket Assy, Retainer-Link 135212-0140-01 5 307 36 35 40 *REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 201 542 523 842 C> o 524 441 308 15 208 153 383 528 10 256 3 414 621 467 * Included in Gasket Set--Part Noo 495603. 22