Craftsman 358.794941 Instruction Manual
Instruction Manual I CRAFTSMAN°I 25cc/1.5 cu.in. 2-Cycle 200 MPH/400 CFM GASOLINE POWERED BLOWER/VAC Model No. 358.794941 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Parts List ⢠Espar_ol WARNING: Read and follow all Safety Rules and Operating Instructions before first use of this product. For answers to your questions about this product: Call 7 am-7 pm, Mon.-Sat., or 10 am-7 pm, Sun. 1-800-235-5878 (Hours listed are Central Time) Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 545001475 3/18/05
Warranty Statement 2 Troubleshooting Table 11 Safety Rules 2 Emissions Statement 12 Assembly 4 Parts List 14 Operation 6 Spanish 17 Maintenance 9 Parts and Ordering Back Storage 11 FULL TWO YEAR WARRANTY ON CRAFTSMAN® GAS BLOWER For two (2) years from date of purchase, when this Gas Blower is maintained, lubricated, and tuned up according to the instructions in the instruction manual, Sears will repair, free of charge, any defects in material or workmanship. This warranty excludes blower tubes, spark plug, and air cleaner, which are ex- pendable parts and become worn during normal use. If this blower is used for commercial purposes, this warranty applies for 90 days from the date of purchase. If this Blower is used for rental purposes, this warranty applies for 30 days from the date of purchase. This warranty applies only while this product is in use in the United States. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE BLOWER TO THE NEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL 60179 z_ dt_ WARNING: Failure to follow all Safety Rules and Precautions can re- sult in serious injury. KNOW YOUR UNIT ⢠Read your instruction manual care- fully until you completely understand and can follow all warnings and safety rules before operating the unit. ⢠Restrict unit to users who under- stand and will follow all warnings and safety rules in this manual. _I_WARNING: Inspect area before starting unit. Remove all debris and hard objects such as rocks, glass, wire, etc. that can ricochet, be thrown, or otherwise cause injury or damage during operation. Use your unit as a blower for: ⢠Sweeping debris or grass clippings from driveways, sidewalks, patios, etc. ⢠Blowing grass clippings, straw, or leaves into piles, around joints, or be- tween bricks. Use your unit as a vacuum for: ⢠Picking up dry material such as leaves, grass, small twigs, and bits of paper. ⢠For best results during vacuum use, operate your unit at high speed. ⢠Move slowly back and forth over the material as you vacuum. Avoid forc- ing the unit into a pile of debris as this can clog the unit. ⢠Keep the vacuum tube about an inch above the ground for best results. PLAN AHEAD ⢠Always wear eye protection when op- erating, servicing, or performing main- tenance on unit. Wearing eye protec- tion will help to prevent rocks or debris from being blown or ricocheting into eyes and face which can result in blindness and/or serious injury. Eye protection should be marked Z87. ⢠Always wear foot protection. Do not go barefoot or wear sandals. ⢠Always wear respirator or face mask when working with unit in dusty envi- ronments. ⢠Secure hair above shoulder length. Secure or remove jewelry, loose clothing, or clothing with loosely hanging straps, ties, tassels, etc. They can be caught in moving parts. -2-
⢠Do not operate unit when you are tired, ill, upset, or if you are under the influence of alcohol, drugs, or medi- cation. ⢠Keep children, bystanders, and ani- mals away from work area a mini- mum of 30 feet (10 meters) when starting or operating unit. Do not point blower nozzle in the direction of people or pets. HANDLE FUEL WITH CAUTION, IT IS HIGHLY FLAMMABLE ⢠Eliminate all sources of sparks or flame (including smoking, open flames, or work that can cause sparks) in the areas where fuel is mixed, poured, or stored. ⢠Mix and pour fuel in an outdoor area; store fuel in a cool, dry, well ventilated place; use an approved, marked con- tainer for all fuel purposes. ⢠Do not smoke while handling fuel or while operating the unit. ⢠Make sure the unit is properly as- sembled and in good operating con- dition. ⢠Do not fill fuel tank while engine is running. ⢠Avoid spilling fuel or oil. Wipe up fuel spills before starting engine. ⢠Move at least 10 feet (3 meters) away from fuel and fueling site be- fore starting engine. ⢠Always store gasoline in a container approved for flammable liquids. OPERATE YOUR UNIT SAFELY '_ WARNING: Stop tile engine be- fore opening the vacuum inlet door. The engine must be stopped and the impeller blades no longer turning to avoid serious injury from the rotating blades. ⢠Inspect unit before each use for worn, loose, missing, or damaged parts. Do not use until unit is in proper working order. ⢠Keep outside surfaces free from oil and fuel. ⢠Never start or run engine inside a closed room, building or other un- ventilated area. Breathing exhaust fumes can kill. ⢠To avoid static electricity shock, do not wear rubber gloves or any other insulated gloves while operating unit. ⢠Do not set unit on any surface ex- cept a clean, hard area while engine is running. Debris such as gravel, sand, dust, grass, etc. could be picked up by the air intake and thrown out through discharge open- ing, damaging unit, property, or caus- ing serious injury to bystanders or operator. ⢠Avoid dangerous environments. Do not use in unventilated areas or where explosive vapors or carbon monoxide build up could be present. ⢠Do not overreach or use from unsta- ble surfaces such as ladders, trees, steep slopes, rooftops, etc. Keep firm footing and balance at all times. ⢠Never place objects inside the blower tubes; always direct the blow- ing debris away from people, ani- mals, glass, and solid objects such as trees, automobiles, walls, etc. The force of air can cause rocks, dirt, or sticks to be thrown or to ricochet which can hurt people or animals, break glass, or cause other damage. ⢠Never run unit without the proper equipment attached. When using your unit as a blower, always install blower tubes. When using the op- tional vacuum kit, always install vac- uum tubes and vacuum bag assem- bly. Make sure vacuum bag assem- bly is completely zipped. ⢠Check air intake opening, blower tubes, and vacuum tubes frequently, always with engine stopped and spark plug disconnected. Keep vents and discharge tubes free of debris which can accumulate and restrict proper air flow. ⢠Never place any object in air intake opening as this could restrict proper air flow and cause damage to the unit. ⢠Never use for spreading chemicals, fertilizers, or other substances which may contain toxic materials. ⢠To avoid spreading fire, do not use near leaf or brush fires, fireplaces, barbecue pits, ashtrays, etc. ⢠Use only for jobs explained in this manual. MAINTAIN YOUR UNIT PROPERLY ⢠Have all maintenance other than the recommended procedures described in the instruction manual performed by a Sears Service Center. ⢠Disconnect spark plug before per- forming maintenance except for car- buretor adjustments. ⢠Use only recommended Craftsman _ replacement parts; use of any other parts may void your warranty and cause damage to your unit. -3-
⢠Empty fuel tank before storing the unit. Use up fuel left in carburetor by starting engine and letting it run until it stops. ⢠Do not use any accessory or attach- ment other than those recommended by manufacturer for use with your unit. ⢠Do not store the unit or fuel in a closed area where fuel vapors can reach sparks or an open flame from hot water heaters, electric motors or switches, furnaces, etc. ⢠Store in a dry area out of reach of children. SAFETY NOTICE: Exposure to vibra- tions through prolonged use of gaso- line powered hand tools could cause blood vessel or nerve damage in the fingers, hands, and joints of people prone to circulation disorders or abnor- mal swelling. Prolonged use in cold weather has been linked to blood ves- sel damage in otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength, change in skin color or texture, or loss of feeling in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An antivibration system does not guaran- tee the avoidance of these problems. Users who operate power tools on a continual and regular basis must moni- tor closely their physical condition and the condition of this tool. SPECIAL NOTICE: For users on U.S. Forest Land and in some states, includ- ing California (Public Resources Codes 4442 and 4443), Idaho, Maine, Minne- sota, New Jersey, Oregon, and Wash- ington: Certain internal combustion en- gines operated on forest, brush, and/or grass covered land in the above areas are required to be equipped with a spark arresting screen, maintained in effective working order, or the engine must be constructed, equipped, and maintained for the prevention of fire. Check with your state or local authorities for regula- tions pertaining to these requirements. Failure to follow these requirements is a violation of the law. This unit is not facto- ry equipped with a spark arresting screen; however, a spark arresting screen is available as an optional part. If a spark arresting screen is required in your area, contact Sears Service for the correct kit. The spark arresting screen, blower tubes, and nozzles must be as- sembled to unit to be in full compliance with regulations. CARTON CONTENTS Check carton contents against the fol- lowing list. Model 358.794941 ⢠Blower ⢠Blower tube ⢠Elbow tube ⢠Vacuum bag ⢠Upper vacuum tube ⢠Lower vacuum tube ⢠2-Cycle engine oil NOTE: It is normal for the fuel filter to rattle in the empty fuel tank. ASSEMBLY _.WARNING: Stop engine and be sure the impeller blades have stopped turning before opening the vacuum in- let door or attempting to insert or re- move the vacuum tubes. The rotating blades can cause serious injury. ,_ WARNING: If you receive your unit assembled, repeat all steps to en- sure your unit is properly assembled and all fasteners are secure. ⢠A standard screwdriver is required for assembly. BLOWER ASSEMBLY BLOWER TUBE ASSEMBLY If you have already assembled your unit for use as a vacuum, remove the vacuum tubes and collection bag. 1. Align the rib on the blower tube with the groove in the blower outlet; slide the tube into place. NOTE: Knob must be loose enough to allow blower tube to be inserted in blow- er outlet. Loosen knob by turning coun- terclockwise. 17'_ _ Blower Ootlet Blower £,_'_-_,,_,'_ q_ ./ Tube _Groove _ _ Rib .......... -4-
2. Secure the tube by turning the knob clockwise. 3. To remove the tube, turn the knob counterclockwise to loosen the tube; remove the tube. VACUUM ASSEMBLY VACUUM BAG ASSEMBLY 1. Open tile zipper on the vacuum bag and insert the elbow tube. 2. Push the small end of the elbow tube through the small opening in the bag. Elbow Tube Small Opening i, Zipper Opening Rib NOTE: Make sure edge of the small opening is flush against the flared area of the elbow tube, and the rib on the elbow tube is on the bottom. 3. Close the zipper on the bag. Make sure the zipper is closed completely. 4. Remove blower tube from engine. ve 5. Insert the elbow tube into the blow- er outlet. Make sure elbow tube is aligned with the blower outlet groove. 6. Turn knob clockwise to secure el- bow tube. VACUUM TUBE ASSEMBLY 1. Align tile lower vacuum tube as shown. Push lower vacuum tube into upper vacuum tube. Upper Vacuum Tube _-__ L°vaWe m Tube 2. Insert the tip of a screwdriver into the latch area of the vacuum inlet. _,_ lower Outlet tctu ea inlet Cover 3. Gently tilt the handle of the screw- driver toward the back of the unit to release the latch while pulling up on the vacuum inlet cover with your other hand. 4. Hold the vacuum inlet cover open until upper vacuum tube is installed. Vacuum inlet Retaining Post X_.._/'_)i:.,_ 5. Place the hooks of the upper vacu- um tube on the retaining posts of the unit. 6. Pivot the tube until it is secured to the blower unit by the vacuum inlet latch. PIVOT Inlet Cover Latch Hook Post HOW TO CONVERT UNIT FROM VACUUM USE TO BLOWER USE 1. Remove the vacuum tubes by in- serting the tip of a screwdriver into the latch area of the vacuum inlet. 2. Gently tilt handle of screwdriver to- ward the back of the unit to release the latch while pulling up on the up- per vacuum tube with your other hand. -5-
3. Remove the vacuum bag. 4= Close the vacuum inlet cover and make sure it is latched closed. 5= Reinstallthe blowertube (see BLOWER TUBE ASSEMBLY). SHOULDER STRAP ADJUSTMENT (for vacuum use only) 1. Hold the unit as shown with the muffler side facing away from your body and clothes. 2= Pass the shoulder strap over your head and onto your right shoulder. 3. Extend your left arm toward the rear of the vacuum bag. 4. Adjust shoulder strap until the vac- uum bag/shoulder strap seam lies between your thumb and index finger. 5. Make sure air flows freely from the elbow tube into bag. If bag is kinked, the unit will not operate properly. KNOW YOUR BLOWER READ THIS iNSTRUCTiON MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of the various controls and adjustments. Save this manual for future reference. Upper Lower Vacuum T_ Vacuum Tube Elbow Tube Blower Tube Throttle Lever Primer Button Choke Lever Fuel Mix Fill Cap Starter Rope Rear Handle THROTTLE LEVER The THROTI-LE LEVER is used to select the desired engine speed and to stop the engine. Move the throttle lever to the '{_ position for full speed operation. Move the throttle lever to the _ posi- tion for idle speed. To stop the engine, move the throttle lever to the STOP posi- tion. PRIMER BUTTON The PRIMER BUqq-ON removes air from the carburetor and fuel lines and fills them with fuel. This allows you to start the engine with fewer pulls on the starter rope. Activate primer button by pressing it and allowing it to return to its original position. -6-
CHOKE LEVER The CHOKE helps to supply fuel to the engine to aid in cold starting. Activate the choke by moving the choke lever to the FULL CHOKE position. After engine OPERATING TIPS ⢠While vacuuming or blowing debris, hold the unit with the muffler side fac- ing away from your body and clothes (see OPERATING POSITION below). ⢠To reduce the risk of hearing loss associated with sound level(s), hear- ing protection is required. ⢠To reduce the risk of injury associated with contacting rotating parts, stop the engine before installing or removing attachments. Do not operate without guard(s) in place. ⢠Operate power equipment only at rea- sonable hours-not early in the morn- ing or late at night when people might be disturbed. Comply with times listed in local ordinances. Usual recommen- dations are 9:00 a.m. to 5:00 p.m., Monday though Saturday. ⢠To reduce noise levels, limit the num- ber of pieces of equipment used at any one time. ⢠To reduce noise levels, operate pow- er blowers at the lowest possible throttle speed to do the job. ⢠Use rakes and brooms to loosen debris before blowing. ⢠In dusty conditions, slightly dampen surfaces or use a mister attachment when water is available. ⢠Conserve water by using power blow- ers instead of hoses for many lawn and garden applications, including areas such as gutters, screens, patios, grills, porches, and gardens. ⢠Watch out for children, pets, open windows, or freshly washed cars. Blow debris away safely. ⢠Use the full blower nozzle extension so the air stream can work close to the ground. ⢠After using blowers and other equip- ment, CLEAN UP! Dispose of debris in trash receptacles. attempts to start, move the choke lever to the HALF CHOKE position. Once en- gine starts, move choke lever to the RUN position. OPERATING POSITION Eye Protection Blower Vacuum BEFORE STARTING ENGINE _b WARNING: Be sure to read tile fuel information in the safety rules before you begin. If you do not understand the safety rules, do not attempt to fuel your unit. Call 1-800-235-5878. FUELING ENGINE _bWARNING: Remove fuel cap slowly when refueling. This engine is certified to operate on un- leaded gasoline. Before operation, gaso- line must be mixed with a good quality synthetic 2-cycle air-cooled engine oil. We recommend Craftsman brand syn- thetic oil. Mix gasoline and oil at a ratio of 40:1. A 40:1 ratio is obtained by mix- ing 3.2 ounces of oil with 1 gallon of un- leaded gasoline. Included with this blow- er is a 3.2 ounce container of oil. Pour the entire contents of this container into 1 gallon of gasoline to achieve the prop- er fuel mixture. DO NOT USE automotive oil or boat oil. These oils will cause en- gine damage. When mixing fuel, follow instructions printed on container. Once oil is added to gasoline, shake container momentarily to assure that the fuel is thoroughly mixed. Always read and fol- low the safety rules relating to fuel be- fore fueling your unit. IMPORTANT Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract mois- ture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel sys- tem of an engine while in storage. -7-
To avoid engine problems, empty the fuel system before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Fuel stabilizer is an acceptable alter- native in minimizing the formation of fuel gum deposits during storage. Craftsman brand oil is already blended with fuel stabilizer. See the STORAGE section for additional information. NOTE: Unit must be placed on its side when adding fuel (see illustration below). STOPPING YOUR ENGINE ⢠To stop the engine, move the throttle lever to the STOP position. STARTING THE ENGINE _ WARNING: You MUST make sure the tubes are secure before using the unit. ⢠Fuel engine. Move at least 10 feet (3 meters) away from the fueling site. ⢠Hold the unit in the starting position as shown. Make sure the blower end is directed away from people, ani- mals, glass, and solid objects. STARTING POSITION Blower '\ Vacuum A WARNING: When starting engine, hold the unit as illustrated. Do not set unit on any surface except a clean, hard area when starting engine or while en- gine is running. Debris such as gravel, sand, dust, grass, etc. could be picked up by the air intake and thrown out through the discharge opening, damag- ing the unit or property, or causing seri- ous injury to bystanders or the operator. STARTING A COLD ENGINE 1. Move the throttle lever to the ,t_ position. 2. Move the choke lever to the FULL CHOKE position. 3. Slowly press the primer button 8 times. Throttle Lever Primer Button Choke Lever 4. Pull starter handle sharply until the engine attempts to run, but no more than 5 pulls (below 30°F, 8 pulls). NOTE: If the engine attempts to start before the 5th pull, go to the next step immediately. 5. Move choke lever to HALF CHOKE. 6. Pull the starter handle sharply until the engine runs, but no more than 5 pulls (below 30°F, 10 pulls). 7. After a 5 second warm-up, move the choke lever to the RUN position. 8. Allow the unit to run for 30 more seconds at RUN before moving the throttle lever to the _ position. If the engine has not started after 5 pulls (at HALF CHOKE), repeat the STARTING A COLD ENGINE procedure. If the engine still does not start, pro- ceed to STARTING A FLOODED ENGINE. 9. To stop the engine, move the throttle lever to the STOP position. STARTING A WARM ENGINE NOTE: If fuel tank is empty, add fuel; then, follow STARTING A COLD ENGINE procedure. Do not fill fuel tank while engine is hot. -8-
1. Move the throttle lever to the position. 2. Pull the starter handle sharply until the engine starts, but no more than 5 pulis. NOTE" If the engine has not started, pull starter handle sharply for 5 more pulls. If engine still does not run, it is probably flooded. Proceed to START- ING A FLOODED ENGINE. 3. To stop the engine, move the throttle lever to the STOP position. STARTING A FLOODED ENGINE Flooded engines can be started by plac- ing the choke lever in the RUN position. Move throttle lever to the fast position 4r_ ; then, pull rope until engine starts. After engine starts, move the throttle le- ver to the slow position -_ to allow en- gine to idle. Starting could require pulling the starter rope many times depending on how badly the unit is flooded. If the unit still doesn't start, refer to the TROUBLESHOOTING TABLE or call 1-800-235-5878. CUSTOMER RESPONSIBILITIES _, WARNING: Disconnect the spark plug before performing maintenance, service, or adjustments. CARE & MAINTENANCE TASK Check for loose fasteners and parts Check for damaged or worn parts Inspect and clean unit and labels Clean air filter Replace spark plug Replace fuel filter Check muffler mounting screws WHEN TO PERFORM Before each use Before each use After each use Every 5 hours of operation Yearly Yearly Yearly _WARNING: Avoid touching muf- fler unless engine and muffler are cold. A hot muffler can cause serious burns. _WARNING: Stop engine and be sure the impeller blades have stopped turning before opening the vacuum in- let door or attempting to insert or re- move the vacuum or blower tubes. The rotating blades can cause serious injury. Always disconnect the spark plug before performing maintenance or accessing movable parts. GENERAL RECOMMEN DATIONS The warranty on this unit does not cov- er items that have been subjected to operator abuse or negligence. To re- ceive full value from the warranty, the operator must maintain unit as instruct- ed in this manual. Various adjustments will need to be made periodically to properly maintain your unit. CHECK FOR LOOSE FASTENERS AND PARTS ⢠Spark Plug Boot ⢠Air Filter ⢠Housing Screws CHECK FOR DAMAGED OR WORN PARTS Contact Sears Service Center for re- placement of damaged or worn parts. ⢠Throttle Lever - Ensure throttle lever functions properly by moving the throttle lever to the STOP position. Make sure engine stops; then restart engine and continue. ⢠Fuel Tank - Do not use unit if fuel tank shows signs of damage or leaks. ⢠Vacuum Bag - Do not use vacuum bag if it is torn or damaged. INSPECT AND CLEAN UNIT AND LABELS ⢠After each use, inspect complete unit for loose or damaged parts. Clean the unit using a damp cloth with a mild detergent. ⢠Wipe off unit with a clean dry cloth. -9-
CLEAN AIR FILTER _" / Air Filter _ Air Filter Cover Screws A dirty air filter decreases engine per- formance and increases fuel consump- tion and harmful emissions. Always clean after every 5 hours of operation. Cleaning the air filter: 1. Clean the cover and the area around it to keep debris from falling into the carburetor chamber when the cover is removed. 2. Remove parts as illustrated. NOTE: Do not clean filter in gasoline or other flammable solvent. Doing so can create a fire hazard or produce harmful evaporative emissions. 3. Wash the filter in soap and water. 4. Allow filter to dry. 5. Apply a few drops of oil to the filter; squeeze filter to distribute oil. 6. Replace parts. REPLACE SPARK PLUG Replace spark plug each year to ensure the engine starts easier and runs better. Set spark plug gap at 0.025 inch. Igni- tion timing is fixed, nonadjustable. 1. Twist, then pull off spark plug boot. 2. Remove spark plug from cylinder and discard. 3. Replace with Champion CJ-6Y spark plug and tighten securely with a 3/4 inch socket wrench. 4. Reinstall the spark plug boot. REPLACE FUEL FILTER To replace fuel filter, drain unit by run- ning it dry of fuel, then remove fuel cap/retainer assembly from tank. Pull filter from tank and remove it from the fuel line. Install new fuel filter on fuel line; reinstall parts. Fuel Filter CHECK MUFFLER MOUNTING SCREWS Once each year, ensure muffler mounting screws are secure and tight- ened properly to prevent damage. Mounting 1. Loosen and remove the 2 screws from the muffler cover. 2. Remove the muffler cover. 3. Tighten the 2 muffler mounting screws securely. 4. Reinstall muffler cover and 2 screws. Tighten securely. CARBURETOR ADJUSTMENT There is no screw for idle adjustment on your blower. The throttle lever is used to control engine speed. The throttle lever can be placed in one of four positions: STOP, IDLE or -Jl_, FULLTHROTTLE or '1_, and one inter- mittent position. If your engine will not run properly or you require further assistance, contact your Sears Service Center or call our customer assistance help line at 1-800-235-5878. -10-
A dBi WARNING: Perform the following steps after each use: ⢠Allow engine to cool, and secure the unit before storing or transporting. ⢠Store unit and fuel in a well venti- lated area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc. ⢠Store unit with all guards in place. Position unit so that any sharp object cannot accidentally cause injury. ⢠Store unit and fuel well out of the reach of children. SEASONAL STORAGE Prepare unit for storage at end of sea- son or if it will not be used for 30 days or more. If your unit is to be stored for a period of time: ⢠Clean the entire unit before lengthy storage. ⢠Store in a clean dry area. ⢠Lightly oil external metal surfaces. FUEL SYSTEM Under FUELING ENGINE in the OPERA- TION section of this manual, see mes- sage labeled IMPORTANT regarding the use of gasohol in your engine. Fuel stabilizer is an acceptable alterna- tive in minimizing the formation of fuel gum deposits during storage. Add stabi- lizer to gasoline in fuel tank or fuel stor- age container. Follow the mix instruc- tions found on stabilizer container. Run engine at least 5 minutes after adding stabilizer. Craftsman 40:1,2-cycle engine oil (air cooled) is already blended with fuel stabilizer. If you do not use this Sears oil, you can add a fuel stabilizer to your fuel tank. ENGINE ⢠Remove spark plug and pour 1 tea- spoon of 40:1,2-cycle engine oil (air cooled) through the spark plug open- ing. Slowly pull the starter rope 8 to 10 times to distribute oil. ⢠Replace spark plug with new one of recommended type and heat range. ⢠Clean air filter. ⢠Check entire unit for loose screws, nuts, and bolts. Replace any dam- aged, broken, or worn parts. ⢠At the beginning of the next season, use only fresh fuel having the proper gasoline to oil ratio. OTHER ⢠Do not store gasoline from one sea- son to another. ⢠Replace your gasoline can if it starts to rust. TROUBLESHOOTING TABLE _i WARNING: Always stop unit and disconnect spark plug before perform- ing any of the recommended remedies below other than remedies that re- TROUBLE Engine will not start. quire operation of the unit. CAUSE 1. Engh_e flooded. Engine will not idle properly. 2. Fuel tank empty. 3. Spark plug not firing. 4. Fuel not reaching carburetor. 5. Compression low. 1. Fuel not reaching carburetor. 2. Carburetor requires adjustment. 3. Crankshaft seals worn. 4. Compression tow. REMEDY 1. See "Starting a Flooded Engine" in Operation section. 2. Fill tank with correct fuel mixture. 3. Install new spark plug. 4. Check for dirty fuel filter; replace. Check for kinked or split fuet line; repair or replace. 5. Contact Sears Service (see back cover). 1. Check for dirty fuel filter; replace. Check for kinked or split fuel line; repair or replace. 2. Contact Sears Service (see back cover). 3. Contact Sears Service (see back cover). 4. Contact Sears Service (see back cover). -11 -
TROUBLESHOOTING TABLE (continued) TROUBLE Engh_e will not accelerate, lacks power, or dies under a load. Engine smokes excessively. Engine runs hot. CAUSE 1. Air filter dirty. 2. Fuel not reaching carburetor. 3. Spark plug fouted. 4. Carburetor requires 4. adjustment. 5. Carbon build up. 5. 6. Compression low. 6. 1. Choke partially on. 1. 2. Fuel mixture incorrect. 2. 3. Air filter dirty. 3. 4. Carburetor requires 4. adjustment. 1. Fuel mixture incorrect. 1. 2. Spark plug incorrect. 2. 3. Carburetor requires 3. adjustment. 4. Carbon build up. 4. REMEDY 1. Clean or replace air filter. 2. Check for dirty fueI filter; replace. Check for kinked or split fuel line; repair or replace. 3. Clean or replace spark plug and re-gap. Contact Sears Service (see back cover). Contact Sears Service (see back cover). Contact Sears Service (see back cover). Adjust choke. Empty fuel tank and refill with correct fuel mixture. Clean or replace air filter. Contact Sears Service (see back cover). See "Fueling Engine" in Operation section. Replace with correct spark plug. Contact Sears Service (see back cover). Contact Sears Service (see back cover). YOUR WARRANTY RIGHTS AND OB- LIGATIONS: The U.S. Environmental Protection Agency/California Air Re- sources Board and Sears, Roebuck and Co., U.S.A., are pleased to explain the emissions control system warranty on your year 2005 and later small off-road engine. In California, all small off-road engines must be designed, built, and equipped to meet the State's stringent anti-smog standards. Sears must war- rant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road en- gine. Your emission control system in- cludes parts such as the carburetor and the ignition system. Where a warrant- able condition exists, Sears will repair your small off-road engine engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor. MANUFACTURER'S WARRAN- TY COVERAGE: If any emissions re- lated part on your engine (as listed un- der Emissions Control Warranty Parts List) is defective or a defect in the mate- rials or workmanship of the engine causes the failure of such an emission related part, the part will be repaired or replaced by Sears. OWNER'S WARRANTY RESPONSIBI- LITIES: As the small off-road engine engine owner, you are responsible for the performance of the required mainte- nance listed in your instruction manual. Sears recommends that you retain all receipts covering maintenance on your small off-road engine, but Sears cannot deny warranty solely for the lack of re- ceipts or for your failure to ensure the performance of all scheduled mainte- nance. As the small off-road engine en- gine owner, you should be aware that Sears may deny you warranty coverage if your small off-road engine engine or a part of it has failed due to abuse, ne- glect, improper maintenance, unap- proved modifications, or the use of parts not made or approved by the original equipment manufacturer. You are re- sponsible for presenting your small off- road engine to a Sears authorized repair center as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to ex- ceed 30 days. If you have any ques- tions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-469-4663. WARRANTY COMMENCEMENT DATE: The warran- ty period begins on the date the small -12-
off-road engine is purchased. LENGTH OF COVERAGE: This warranty shall be for a period of two years from the initial date of purchase. WHAT IS COV- ERED: REPAIR OR REPLACEMENT OF PARTS. Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears Service Center. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-469-4663. WAR- RANTY PERIOD: Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as neces- sary" shall be warranted for 2 years. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part. DIAGNOSIS: The owner shall not be charged for diagnos- tic labor which leads to the determina- tion that a warranted part is defective if the diagnostic work is performed at an approved Sears Service Center. CON- SEQUENTIAL DAMAGES: Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warranty. WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance are not covered. ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts can be grounds for disallowing a warranty claim. Sears is not liable to cover failures of warranted parts caused by the use of add-on or modified parts. HOW TO FILE A CLAIM: If you have any ques- tions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-469-4663. WHERE TO GET WARRANTY SERVICE: Warranty services or repairs shall be provided at all Sears Service Centers. Call 1-800-469-4663. MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION RE- LATED PARTS: Any Sears approved replacement part used in the perfor- mance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty. EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, Ignition System: Spark Plug (covered up to maintenance schedule), Ignition Module, Muffler including cata- lyst. MAINTENANCE STATEMENT: The owner is responsible for the perfor- mance of all required maintenance as defined in the instruction manual. The information on the product label indicates to which standard your engine is certified, Example: (Year) EPA Phase I or Phase II and/or CALIFORNIA. This engine is certified to be emissions compliant for the following use: [] Moderate (50 hours) [] Intermediate (125 hours) [] Extended (300 hours) -13-
Warranty Statement 2 Troubleshooting Table 11 Safety Rules 2 Emissions Statement 12 Assembly 4 Parts List 14 Operation 6 Spanish 17 Maintenance 9 Parts and Ordering Back Storage 11 FULL TWO YEAR WARRANTY ON CRAFTSMAN® GAS BLOWER For two (2) years from date of purchase, when this Gas Blower is maintained, lubricated, and tuned up according to the instructions in the instruction manual, Sears will repair, free of charge, any defects in material or workmanship. This warranty excludes blower tubes, spark plug, and air cleaner, which are ex- pendable parts and become worn during normal use. If this blower is used for commercial purposes, this warranty applies for 90 days from the date of purchase. If this Blower is used for rental purposes, this warranty applies for 30 days from the date of purchase. This warranty applies only while this product is in use in the United States. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE BLOWER TO THE NEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., D/817WA, Hoffman Estates, IL 60179 z_ dt_ WARNING: Failure to follow all Safety Rules and Precautions can re- sult in serious injury. KNOW YOUR UNIT ⢠Read your instruction manual care- fully until you completely understand and can follow all warnings and safety rules before operating the unit. ⢠Restrict unit to users who under- stand and will follow all warnings and safety rules in this manual. _I_WARNING: Inspect area before starting unit. Remove all debris and hard objects such as rocks, glass, wire, etc. that can ricochet, be thrown, or otherwise cause injury or damage during operation. Use your unit as a blower for: ⢠Sweeping debris or grass clippings from driveways, sidewalks, patios, etc. ⢠Blowing grass clippings, straw, or leaves into piles, around joints, or be- tween bricks. Use your unit as a vacuum for: ⢠Picking up dry material such as leaves, grass, small twigs, and bits of paper. ⢠For best results during vacuum use, operate your unit at high speed. ⢠Move slowly back and forth over the material as you vacuum. Avoid forc- ing the unit into a pile of debris as this can clog the unit. ⢠Keep the vacuum tube about an inch above the ground for best results. PLAN AHEAD ⢠Always wear eye protection when op- erating, servicing, or performing main- tenance on unit. Wearing eye protec- tion will help to prevent rocks or debris from being blown or ricocheting into eyes and face which can result in blindness and/or serious injury. Eye protection should be marked Z87. ⢠Always wear foot protection. Do not go barefoot or wear sandals. ⢠Always wear respirator or face mask when working with unit in dusty envi- ronments. ⢠Secure hair above shoulder length. Secure or remove jewelry, loose clothing, or clothing with loosely hanging straps, ties, tassels, etc. They can be caught in moving parts. -2-
⢠Do not operate unit when you are tired, ill, upset, or if you are under the influence of alcohol, drugs, or medi- cation. ⢠Keep children, bystanders, and ani- mals away from work area a mini- mum of 30 feet (10 meters) when starting or operating unit. Do not point blower nozzle in the direction of people or pets. HANDLE FUEL WITH CAUTION, IT IS HIGHLY FLAMMABLE ⢠Eliminate all sources of sparks or flame (including smoking, open flames, or work that can cause sparks) in the areas where fuel is mixed, poured, or stored. ⢠Mix and pour fuel in an outdoor area; store fuel in a cool, dry, well ventilated place; use an approved, marked con- tainer for all fuel purposes. ⢠Do not smoke while handling fuel or while operating the unit. ⢠Make sure the unit is properly as- sembled and in good operating con- dition. ⢠Do not fill fuel tank while engine is running. ⢠Avoid spilling fuel or oil. Wipe up fuel spills before starting engine. ⢠Move at least 10 feet (3 meters) away from fuel and fueling site be- fore starting engine. ⢠Always store gasoline in a container approved for flammable liquids. OPERATE YOUR UNIT SAFELY '_ WARNING: Stop tile engine be- fore opening the vacuum inlet door. The engine must be stopped and the impeller blades no longer turning to avoid serious injury from the rotating blades. ⢠Inspect unit before each use for worn, loose, missing, or damaged parts. Do not use until unit is in proper working order. ⢠Keep outside surfaces free from oil and fuel. ⢠Never start or run engine inside a closed room, building or other un- ventilated area. Breathing exhaust fumes can kill. ⢠To avoid static electricity shock, do not wear rubber gloves or any other insulated gloves while operating unit. ⢠Do not set unit on any surface ex- cept a clean, hard area while engine is running. Debris such as gravel, sand, dust, grass, etc. could be picked up by the air intake and thrown out through discharge open- ing, damaging unit, property, or caus- ing serious injury to bystanders or operator. ⢠Avoid dangerous environments. Do not use in unventilated areas or where explosive vapors or carbon monoxide build up could be present. ⢠Do not overreach or use from unsta- ble surfaces such as ladders, trees, steep slopes, rooftops, etc. Keep firm footing and balance at all times. ⢠Never place objects inside the blower tubes; always direct the blow- ing debris away from people, ani- mals, glass, and solid objects such as trees, automobiles, walls, etc. The force of air can cause rocks, dirt, or sticks to be thrown or to ricochet which can hurt people or animals, break glass, or cause other damage. ⢠Never run unit without the proper equipment attached. When using your unit as a blower, always install blower tubes. When using the op- tional vacuum kit, always install vac- uum tubes and vacuum bag assem- bly. Make sure vacuum bag assem- bly is completely zipped. ⢠Check air intake opening, blower tubes, and vacuum tubes frequently, always with engine stopped and spark plug disconnected. Keep vents and discharge tubes free of debris which can accumulate and restrict proper air flow. ⢠Never place any object in air intake opening as this could restrict proper air flow and cause damage to the unit. ⢠Never use for spreading chemicals, fertilizers, or other substances which may contain toxic materials. ⢠To avoid spreading fire, do not use near leaf or brush fires, fireplaces, barbecue pits, ashtrays, etc. ⢠Use only for jobs explained in this manual. MAINTAIN YOUR UNIT PROPERLY ⢠Have all maintenance other than the recommended procedures described in the instruction manual performed by a Sears Service Center. ⢠Disconnect spark plug before per- forming maintenance except for car- buretor adjustments. ⢠Use only recommended Craftsman _ replacement parts; use of any other parts may void your warranty and cause damage to your unit. -3-
⢠Empty fuel tank before storing the unit. Use up fuel left in carburetor by starting engine and letting it run until it stops. ⢠Do not use any accessory or attach- ment other than those recommended by manufacturer for use with your unit. ⢠Do not store the unit or fuel in a closed area where fuel vapors can reach sparks or an open flame from hot water heaters, electric motors or switches, furnaces, etc. ⢠Store in a dry area out of reach of children. SAFETY NOTICE: Exposure to vibra- tions through prolonged use of gaso- line powered hand tools could cause blood vessel or nerve damage in the fingers, hands, and joints of people prone to circulation disorders or abnor- mal swelling. Prolonged use in cold weather has been linked to blood ves- sel damage in otherwise healthy people. If symptoms occur such as numbness, pain, loss of strength, change in skin color or texture, or loss of feeling in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An antivibration system does not guaran- tee the avoidance of these problems. Users who operate power tools on a continual and regular basis must moni- tor closely their physical condition and the condition of this tool. SPECIAL NOTICE: For users on U.S. Forest Land and in some states, includ- ing California (Public Resources Codes 4442 and 4443), Idaho, Maine, Minne- sota, New Jersey, Oregon, and Wash- ington: Certain internal combustion en- gines operated on forest, brush, and/or grass covered land in the above areas are required to be equipped with a spark arresting screen, maintained in effective working order, or the engine must be constructed, equipped, and maintained for the prevention of fire. Check with your state or local authorities for regula- tions pertaining to these requirements. Failure to follow these requirements is a violation of the law. This unit is not facto- ry equipped with a spark arresting screen; however, a spark arresting screen is available as an optional part. If a spark arresting screen is required in your area, contact Sears Service for the correct kit. The spark arresting screen, blower tubes, and nozzles must be as- sembled to unit to be in full compliance with regulations. CARTON CONTENTS Check carton contents against the fol- lowing list. Model 358.794941 ⢠Blower ⢠Blower tube ⢠Elbow tube ⢠Vacuum bag ⢠Upper vacuum tube ⢠Lower vacuum tube ⢠2-Cycle engine oil NOTE: It is normal for the fuel filter to rattle in the empty fuel tank. ASSEMBLY _.WARNING: Stop engine and be sure the impeller blades have stopped turning before opening the vacuum in- let door or attempting to insert or re- move the vacuum tubes. The rotating blades can cause serious injury. ,_ WARNING: If you receive your unit assembled, repeat all steps to en- sure your unit is properly assembled and all fasteners are secure. ⢠A standard screwdriver is required for assembly. BLOWER ASSEMBLY BLOWER TUBE ASSEMBLY If you have already assembled your unit for use as a vacuum, remove the vacuum tubes and collection bag. 1. Align the rib on the blower tube with the groove in the blower outlet; slide the tube into place. NOTE: Knob must be loose enough to allow blower tube to be inserted in blow- er outlet. Loosen knob by turning coun- terclockwise. 17'_ _ Blower Ootlet Blower £,_'_-_,,_,'_ q_ ./ Tube _Groove _ _ Rib .......... -4-
2. Secure the tube by turning the knob clockwise. 3. To remove the tube, turn the knob counterclockwise to loosen the tube; remove the tube. VACUUM ASSEMBLY VACUUM BAG ASSEMBLY 1. Open tile zipper on the vacuum bag and insert the elbow tube. 2. Push the small end of the elbow tube through the small opening in the bag. Elbow Tube Small Opening i, Zipper Opening Rib NOTE: Make sure edge of the small opening is flush against the flared area of the elbow tube, and the rib on the elbow tube is on the bottom. 3. Close the zipper on the bag. Make sure the zipper is closed completely. 4. Remove blower tube from engine. ve 5. Insert the elbow tube into the blow- er outlet. Make sure elbow tube is aligned with the blower outlet groove. 6. Turn knob clockwise to secure el- bow tube. VACUUM TUBE ASSEMBLY 1. Align tile lower vacuum tube as shown. Push lower vacuum tube into upper vacuum tube. Upper Vacuum Tube _-__ L°vaWe m Tube 2. Insert the tip of a screwdriver into the latch area of the vacuum inlet. _,_ lower Outlet tctu ea inlet Cover 3. Gently tilt the handle of the screw- driver toward the back of the unit to release the latch while pulling up on the vacuum inlet cover with your other hand. 4. Hold the vacuum inlet cover open until upper vacuum tube is installed. Vacuum inlet Retaining Post X_.._/'_)i:.,_ 5. Place the hooks of the upper vacu- um tube on the retaining posts of the unit. 6. Pivot the tube until it is secured to the blower unit by the vacuum inlet latch. PIVOT Inlet Cover Latch Hook Post HOW TO CONVERT UNIT FROM VACUUM USE TO BLOWER USE 1. Remove the vacuum tubes by in- serting the tip of a screwdriver into the latch area of the vacuum inlet. 2. Gently tilt handle of screwdriver to- ward the back of the unit to release the latch while pulling up on the up- per vacuum tube with your other hand. -5-
3. Remove the vacuum bag. 4= Close the vacuum inlet cover and make sure it is latched closed. 5= Reinstallthe blowertube (see BLOWER TUBE ASSEMBLY). SHOULDER STRAP ADJUSTMENT (for vacuum use only) 1. Hold the unit as shown with the muffler side facing away from your body and clothes. 2= Pass the shoulder strap over your head and onto your right shoulder. 3. Extend your left arm toward the rear of the vacuum bag. 4. Adjust shoulder strap until the vac- uum bag/shoulder strap seam lies between your thumb and index finger. 5. Make sure air flows freely from the elbow tube into bag. If bag is kinked, the unit will not operate properly. KNOW YOUR BLOWER READ THIS iNSTRUCTiON MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of the various controls and adjustments. Save this manual for future reference. Upper Lower Vacuum T_ Vacuum Tube Elbow Tube Blower Tube Throttle Lever Primer Button Choke Lever Fuel Mix Fill Cap Starter Rope Rear Handle THROTTLE LEVER The THROTI-LE LEVER is used to select the desired engine speed and to stop the engine. Move the throttle lever to the '{_ position for full speed operation. Move the throttle lever to the _ posi- tion for idle speed. To stop the engine, move the throttle lever to the STOP posi- tion. PRIMER BUTTON The PRIMER BUqq-ON removes air from the carburetor and fuel lines and fills them with fuel. This allows you to start the engine with fewer pulls on the starter rope. Activate primer button by pressing it and allowing it to return to its original position. -6-
CHOKE LEVER The CHOKE helps to supply fuel to the engine to aid in cold starting. Activate the choke by moving the choke lever to the FULL CHOKE position. After engine OPERATING TIPS ⢠While vacuuming or blowing debris, hold the unit with the muffler side fac- ing away from your body and clothes (see OPERATING POSITION below). ⢠To reduce the risk of hearing loss associated with sound level(s), hear- ing protection is required. ⢠To reduce the risk of injury associated with contacting rotating parts, stop the engine before installing or removing attachments. Do not operate without guard(s) in place. ⢠Operate power equipment only at rea- sonable hours-not early in the morn- ing or late at night when people might be disturbed. Comply with times listed in local ordinances. Usual recommen- dations are 9:00 a.m. to 5:00 p.m., Monday though Saturday. ⢠To reduce noise levels, limit the num- ber of pieces of equipment used at any one time. ⢠To reduce noise levels, operate pow- er blowers at the lowest possible throttle speed to do the job. ⢠Use rakes and brooms to loosen debris before blowing. ⢠In dusty conditions, slightly dampen surfaces or use a mister attachment when water is available. ⢠Conserve water by using power blow- ers instead of hoses for many lawn and garden applications, including areas such as gutters, screens, patios, grills, porches, and gardens. ⢠Watch out for children, pets, open windows, or freshly washed cars. Blow debris away safely. ⢠Use the full blower nozzle extension so the air stream can work close to the ground. ⢠After using blowers and other equip- ment, CLEAN UP! Dispose of debris in trash receptacles. attempts to start, move the choke lever to the HALF CHOKE position. Once en- gine starts, move choke lever to the RUN position. OPERATING POSITION Eye Protection Blower Vacuum BEFORE STARTING ENGINE _b WARNING: Be sure to read tile fuel information in the safety rules before you begin. If you do not understand the safety rules, do not attempt to fuel your unit. Call 1-800-235-5878. FUELING ENGINE _bWARNING: Remove fuel cap slowly when refueling. This engine is certified to operate on un- leaded gasoline. Before operation, gaso- line must be mixed with a good quality synthetic 2-cycle air-cooled engine oil. We recommend Craftsman brand syn- thetic oil. Mix gasoline and oil at a ratio of 40:1. A 40:1 ratio is obtained by mix- ing 3.2 ounces of oil with 1 gallon of un- leaded gasoline. Included with this blow- er is a 3.2 ounce container of oil. Pour the entire contents of this container into 1 gallon of gasoline to achieve the prop- er fuel mixture. DO NOT USE automotive oil or boat oil. These oils will cause en- gine damage. When mixing fuel, follow instructions printed on container. Once oil is added to gasoline, shake container momentarily to assure that the fuel is thoroughly mixed. Always read and fol- low the safety rules relating to fuel be- fore fueling your unit. IMPORTANT Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract mois- ture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel sys- tem of an engine while in storage. -7-
To avoid engine problems, empty the fuel system before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Fuel stabilizer is an acceptable alter- native in minimizing the formation of fuel gum deposits during storage. Craftsman brand oil is already blended with fuel stabilizer. See the STORAGE section for additional information. NOTE: Unit must be placed on its side when adding fuel (see illustration below). STOPPING YOUR ENGINE ⢠To stop the engine, move the throttle lever to the STOP position. STARTING THE ENGINE _ WARNING: You MUST make sure the tubes are secure before using the unit. ⢠Fuel engine. Move at least 10 feet (3 meters) away from the fueling site. ⢠Hold the unit in the starting position as shown. Make sure the blower end is directed away from people, ani- mals, glass, and solid objects. STARTING POSITION Blower '\ Vacuum A WARNING: When starting engine, hold the unit as illustrated. Do not set unit on any surface except a clean, hard area when starting engine or while en- gine is running. Debris such as gravel, sand, dust, grass, etc. could be picked up by the air intake and thrown out through the discharge opening, damag- ing the unit or property, or causing seri- ous injury to bystanders or the operator. STARTING A COLD ENGINE 1. Move the throttle lever to the ,t_ position. 2. Move the choke lever to the FULL CHOKE position. 3. Slowly press the primer button 8 times. Throttle Lever Primer Button Choke Lever 4. Pull starter handle sharply until the engine attempts to run, but no more than 5 pulls (below 30°F, 8 pulls). NOTE: If the engine attempts to start before the 5th pull, go to the next step immediately. 5. Move choke lever to HALF CHOKE. 6. Pull the starter handle sharply until the engine runs, but no more than 5 pulls (below 30°F, 10 pulls). 7. After a 5 second warm-up, move the choke lever to the RUN position. 8. Allow the unit to run for 30 more seconds at RUN before moving the throttle lever to the _ position. If the engine has not started after 5 pulls (at HALF CHOKE), repeat the STARTING A COLD ENGINE procedure. If the engine still does not start, pro- ceed to STARTING A FLOODED ENGINE. 9. To stop the engine, move the throttle lever to the STOP position. STARTING A WARM ENGINE NOTE: If fuel tank is empty, add fuel; then, follow STARTING A COLD ENGINE procedure. Do not fill fuel tank while engine is hot. -8-
1. Move the throttle lever to the position. 2. Pull the starter handle sharply until the engine starts, but no more than 5 pulis. NOTE" If the engine has not started, pull starter handle sharply for 5 more pulls. If engine still does not run, it is probably flooded. Proceed to START- ING A FLOODED ENGINE. 3. To stop the engine, move the throttle lever to the STOP position. STARTING A FLOODED ENGINE Flooded engines can be started by plac- ing the choke lever in the RUN position. Move throttle lever to the fast position 4r_ ; then, pull rope until engine starts. After engine starts, move the throttle le- ver to the slow position -_ to allow en- gine to idle. Starting could require pulling the starter rope many times depending on how badly the unit is flooded. If the unit still doesn't start, refer to the TROUBLESHOOTING TABLE or call 1-800-235-5878. CUSTOMER RESPONSIBILITIES _, WARNING: Disconnect the spark plug before performing maintenance, service, or adjustments. CARE & MAINTENANCE TASK Check for loose fasteners and parts Check for damaged or worn parts Inspect and clean unit and labels Clean air filter Replace spark plug Replace fuel filter Check muffler mounting screws WHEN TO PERFORM Before each use Before each use After each use Every 5 hours of operation Yearly Yearly Yearly _WARNING: Avoid touching muf- fler unless engine and muffler are cold. A hot muffler can cause serious burns. _WARNING: Stop engine and be sure the impeller blades have stopped turning before opening the vacuum in- let door or attempting to insert or re- move the vacuum or blower tubes. The rotating blades can cause serious injury. Always disconnect the spark plug before performing maintenance or accessing movable parts. GENERAL RECOMMEN DATIONS The warranty on this unit does not cov- er items that have been subjected to operator abuse or negligence. To re- ceive full value from the warranty, the operator must maintain unit as instruct- ed in this manual. Various adjustments will need to be made periodically to properly maintain your unit. CHECK FOR LOOSE FASTENERS AND PARTS ⢠Spark Plug Boot ⢠Air Filter ⢠Housing Screws CHECK FOR DAMAGED OR WORN PARTS Contact Sears Service Center for re- placement of damaged or worn parts. ⢠Throttle Lever - Ensure throttle lever functions properly by moving the throttle lever to the STOP position. Make sure engine stops; then restart engine and continue. ⢠Fuel Tank - Do not use unit if fuel tank shows signs of damage or leaks. ⢠Vacuum Bag - Do not use vacuum bag if it is torn or damaged. INSPECT AND CLEAN UNIT AND LABELS ⢠After each use, inspect complete unit for loose or damaged parts. Clean the unit using a damp cloth with a mild detergent. ⢠Wipe off unit with a clean dry cloth. -9-
CLEAN AIR FILTER _" / Air Filter _ Air Filter Cover Screws A dirty air filter decreases engine per- formance and increases fuel consump- tion and harmful emissions. Always clean after every 5 hours of operation. Cleaning the air filter: 1. Clean the cover and the area around it to keep debris from falling into the carburetor chamber when the cover is removed. 2. Remove parts as illustrated. NOTE: Do not clean filter in gasoline or other flammable solvent. Doing so can create a fire hazard or produce harmful evaporative emissions. 3. Wash the filter in soap and water. 4. Allow filter to dry. 5. Apply a few drops of oil to the filter; squeeze filter to distribute oil. 6. Replace parts. REPLACE SPARK PLUG Replace spark plug each year to ensure the engine starts easier and runs better. Set spark plug gap at 0.025 inch. Igni- tion timing is fixed, nonadjustable. 1. Twist, then pull off spark plug boot. 2. Remove spark plug from cylinder and discard. 3. Replace with Champion CJ-6Y spark plug and tighten securely with a 3/4 inch socket wrench. 4. Reinstall the spark plug boot. REPLACE FUEL FILTER To replace fuel filter, drain unit by run- ning it dry of fuel, then remove fuel cap/retainer assembly from tank. Pull filter from tank and remove it from the fuel line. Install new fuel filter on fuel line; reinstall parts. Fuel Filter CHECK MUFFLER MOUNTING SCREWS Once each year, ensure muffler mounting screws are secure and tight- ened properly to prevent damage. Mounting 1. Loosen and remove the 2 screws from the muffler cover. 2. Remove the muffler cover. 3. Tighten the 2 muffler mounting screws securely. 4. Reinstall muffler cover and 2 screws. Tighten securely. CARBURETOR ADJUSTMENT There is no screw for idle adjustment on your blower. The throttle lever is used to control engine speed. The throttle lever can be placed in one of four positions: STOP, IDLE or -Jl_, FULLTHROTTLE or '1_, and one inter- mittent position. If your engine will not run properly or you require further assistance, contact your Sears Service Center or call our customer assistance help line at 1-800-235-5878. -10-
A dBi WARNING: Perform the following steps after each use: ⢠Allow engine to cool, and secure the unit before storing or transporting. ⢠Store unit and fuel in a well venti- lated area where fuel vapors cannot reach sparks or open flames from water heaters, electric motors or switches, furnaces, etc. ⢠Store unit with all guards in place. Position unit so that any sharp object cannot accidentally cause injury. ⢠Store unit and fuel well out of the reach of children. SEASONAL STORAGE Prepare unit for storage at end of sea- son or if it will not be used for 30 days or more. If your unit is to be stored for a period of time: ⢠Clean the entire unit before lengthy storage. ⢠Store in a clean dry area. ⢠Lightly oil external metal surfaces. FUEL SYSTEM Under FUELING ENGINE in the OPERA- TION section of this manual, see mes- sage labeled IMPORTANT regarding the use of gasohol in your engine. Fuel stabilizer is an acceptable alterna- tive in minimizing the formation of fuel gum deposits during storage. Add stabi- lizer to gasoline in fuel tank or fuel stor- age container. Follow the mix instruc- tions found on stabilizer container. Run engine at least 5 minutes after adding stabilizer. Craftsman 40:1,2-cycle engine oil (air cooled) is already blended with fuel stabilizer. If you do not use this Sears oil, you can add a fuel stabilizer to your fuel tank. ENGINE ⢠Remove spark plug and pour 1 tea- spoon of 40:1,2-cycle engine oil (air cooled) through the spark plug open- ing. Slowly pull the starter rope 8 to 10 times to distribute oil. ⢠Replace spark plug with new one of recommended type and heat range. ⢠Clean air filter. ⢠Check entire unit for loose screws, nuts, and bolts. Replace any dam- aged, broken, or worn parts. ⢠At the beginning of the next season, use only fresh fuel having the proper gasoline to oil ratio. OTHER ⢠Do not store gasoline from one sea- son to another. ⢠Replace your gasoline can if it starts to rust. TROUBLESHOOTING TABLE _i WARNING: Always stop unit and disconnect spark plug before perform- ing any of the recommended remedies below other than remedies that re- TROUBLE Engine will not start. quire operation of the unit. CAUSE 1. Engh_e flooded. Engine will not idle properly. 2. Fuel tank empty. 3. Spark plug not firing. 4. Fuel not reaching carburetor. 5. Compression low. 1. Fuel not reaching carburetor. 2. Carburetor requires adjustment. 3. Crankshaft seals worn. 4. Compression tow. REMEDY 1. See "Starting a Flooded Engine" in Operation section. 2. Fill tank with correct fuel mixture. 3. Install new spark plug. 4. Check for dirty fuel filter; replace. Check for kinked or split fuet line; repair or replace. 5. Contact Sears Service (see back cover). 1. Check for dirty fuel filter; replace. Check for kinked or split fuel line; repair or replace. 2. Contact Sears Service (see back cover). 3. Contact Sears Service (see back cover). 4. Contact Sears Service (see back cover). -11 -
TROUBLESHOOTING TABLE (continued) TROUBLE Engh_e will not accelerate, lacks power, or dies under a load. Engine smokes excessively. Engine runs hot. CAUSE 1. Air filter dirty. 2. Fuel not reaching carburetor. 3. Spark plug fouted. 4. Carburetor requires 4. adjustment. 5. Carbon build up. 5. 6. Compression low. 6. 1. Choke partially on. 1. 2. Fuel mixture incorrect. 2. 3. Air filter dirty. 3. 4. Carburetor requires 4. adjustment. 1. Fuel mixture incorrect. 1. 2. Spark plug incorrect. 2. 3. Carburetor requires 3. adjustment. 4. Carbon build up. 4. REMEDY 1. Clean or replace air filter. 2. Check for dirty fueI filter; replace. Check for kinked or split fuel line; repair or replace. 3. Clean or replace spark plug and re-gap. Contact Sears Service (see back cover). Contact Sears Service (see back cover). Contact Sears Service (see back cover). Adjust choke. Empty fuel tank and refill with correct fuel mixture. Clean or replace air filter. Contact Sears Service (see back cover). See "Fueling Engine" in Operation section. Replace with correct spark plug. Contact Sears Service (see back cover). Contact Sears Service (see back cover). YOUR WARRANTY RIGHTS AND OB- LIGATIONS: The U.S. Environmental Protection Agency/California Air Re- sources Board and Sears, Roebuck and Co., U.S.A., are pleased to explain the emissions control system warranty on your year 2005 and later small off-road engine. In California, all small off-road engines must be designed, built, and equipped to meet the State's stringent anti-smog standards. Sears must war- rant the emission control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road en- gine. Your emission control system in- cludes parts such as the carburetor and the ignition system. Where a warrant- able condition exists, Sears will repair your small off-road engine engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor. MANUFACTURER'S WARRAN- TY COVERAGE: If any emissions re- lated part on your engine (as listed un- der Emissions Control Warranty Parts List) is defective or a defect in the mate- rials or workmanship of the engine causes the failure of such an emission related part, the part will be repaired or replaced by Sears. OWNER'S WARRANTY RESPONSIBI- LITIES: As the small off-road engine engine owner, you are responsible for the performance of the required mainte- nance listed in your instruction manual. Sears recommends that you retain all receipts covering maintenance on your small off-road engine, but Sears cannot deny warranty solely for the lack of re- ceipts or for your failure to ensure the performance of all scheduled mainte- nance. As the small off-road engine en- gine owner, you should be aware that Sears may deny you warranty coverage if your small off-road engine engine or a part of it has failed due to abuse, ne- glect, improper maintenance, unap- proved modifications, or the use of parts not made or approved by the original equipment manufacturer. You are re- sponsible for presenting your small off- road engine to a Sears authorized repair center as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to ex- ceed 30 days. If you have any ques- tions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-469-4663. WARRANTY COMMENCEMENT DATE: The warran- ty period begins on the date the small -12-
off-road engine is purchased. LENGTH OF COVERAGE: This warranty shall be for a period of two years from the initial date of purchase. WHAT IS COV- ERED: REPAIR OR REPLACEMENT OF PARTS. Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears Service Center. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-469-4663. WAR- RANTY PERIOD: Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as neces- sary" shall be warranted for 2 years. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part. DIAGNOSIS: The owner shall not be charged for diagnos- tic labor which leads to the determina- tion that a warranted part is defective if the diagnostic work is performed at an approved Sears Service Center. CON- SEQUENTIAL DAMAGES: Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warranty. WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance are not covered. ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts can be grounds for disallowing a warranty claim. Sears is not liable to cover failures of warranted parts caused by the use of add-on or modified parts. HOW TO FILE A CLAIM: If you have any ques- tions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-469-4663. WHERE TO GET WARRANTY SERVICE: Warranty services or repairs shall be provided at all Sears Service Centers. Call 1-800-469-4663. MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION RE- LATED PARTS: Any Sears approved replacement part used in the perfor- mance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty. EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, Ignition System: Spark Plug (covered up to maintenance schedule), Ignition Module, Muffler including cata- lyst. MAINTENANCE STATEMENT: The owner is responsible for the perfor- mance of all required maintenance as defined in the instruction manual. The information on the product label indicates to which standard your engine is certified, Example: (Year) EPA Phase I or Phase II and/or CALIFORNIA. This engine is certified to be emissions compliant for the following use: [] Moderate (50 hours) [] Intermediate (125 hours) [] Extended (300 hours) -13-