Craftsman 39535006 Owner's Manual
Owners Manua \ Door Opener 39°535006 CAUTION: READ INSTRUCTIONS AND RULES FOR SAFE OPERATION CAREFULLY, FASTEN THIS MANUAL NEAR THE GARAGE DOOR AFTER INSTALLATION° PERIODIC CHECKS OF OPENER ARE REQUIRED TO INSURE SATISFACTORY OPERATION,, BNDEX Page Features of Your Opener ................ 2 Specifications ............................... 2 You'll Need Tools ............................ 2 Safety Rules .................................. 3 Carton Check List ............................ 4 Accessories .................................... 5 Identify Your Door Type .................. 5 Assembly ........................................... 6 Installation .......................................... 10 Adjustment ................................ 18 Operation of Your Opener .................. 21 Radio Controls .......................... 22 Having a Problem? ....................... 24 Transmitter Schematic ................... 24 Wiring Diagram ............................. 25 Receiver Schematic ..................... 25 Repair Parts, Rail Assembly ........... 26 Repair Parts, Installation ............... 26 Repair Parts, Chassis Assembly ........ 27 How to Order Repair Parts ............. 28 Maintenance Agreements .......... 28 Sears Warranty ................................. 28
FEATURES OF YOUR OPENER 1o Opener Lights: Turn on and off automatically, with 4-1/2 minute illumination for your safety and convenience. Provide constant light when Work Light control button is pressed.. 2,. Safety System: Independent up and down force adjustment.. Door reverses automatically when ob - structed in DOWN direction Door STOPS when obstructed in UP dkection 3o Emergency Disconnect: Putl cord disconnect permits manual door operation. 4o Automatic Reconnect: Trolley halves reconnect for automatic operation when opener is energized after emergency disconnect. 5_ Motor Power: 1/2 horsepower permanently lubri- cated motor with automatic reset 6., Digital Radio Controls: 19,683 codes from which to choose Can be changed easily by the owner.. 7o Easy Limit Adjustment: Limits of door opening and closing adjusted by turning screws without re- moving chassis cover:. 8, Vacation Push Button: When the Vacation Push Button is ON, the openerwill not operate from the transmitter. The door will operate in the UP direc- tion ONLY from the Wall Control (or optional Key Switch accessory, Page 5) SPECIFICATIONS MOTOR SAFETY Type . 1/2 horsepower permanent split capacitor Speed t500 rpm Volts ._ 120 Volts AC - 60 Hz Only Current 4 5 amperes DRIVE MECHANISM Gear reduction Drive Lubrication Length of Travet Travel rate Lamp Door linkage 16:1 Chain & cable with two-piece trolley on steel Tee rail Motor is setfqubricated. Drive shaft bronze off-life bearings Adjustable to 7-1/2 feet 6 to 8 inches per second On when door starts in travel, off 4-1/2 minutes after stop, Also separate Work Light push button Adjustable door arm PuIi cord trofley release Personal Electronic Electrical Limit device .... Limit adjustment Start circuit Push button & automalic reversal in down direction. Push button & automatic stop in up direction Independent up & down force adjustment screws Motor overload protector and low voltage push button wiring Circuit actuated by limit nut Screwdriver adjustrnenl on side panel Low voltage push button or radio controI DIMENSIONS Length (overall) . . 122-t/2 inches Headroom required 2 inches Shipping Weight 43 pounds YOU'LL NEED TOOLS During assembly and installation of your opener, the instruction will call for use of various hand tools. Have a stepladder handy, and those tools illustrated below: Hammer, electric drill (also 3/16" and 5/16" drill bits), screw driver, adjustable end wrench or socket wrench kit, wire cutters, tape measure, pliers and hack saw. Tape Measure Pliers Hack Saw Wire Cutters Claw Hammer Screwdriver Stepladder Adjustable End Wrench Electric Drili Socket Wrench
THIS SAFETY ALERT SYMBOL MEANS CAUTION -- PERSONAL SAFETY OR PROPERTY DAMAGE IN- STRUCTION., READ THESE INSTRUCTIONS CAREFULLY, THIS GARAGE DOOR OPENER IS DESIGNED AND TESTED TO OFFER REASONABLY SAFE SERVICE PROVIDED IT IS INSTALLED AND OPERATED IN STRICT ACCORDANCE WITH THE FOLLOWING SAFETY INSTRUCTIONS., FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE,. KEEP GARAGE DOOR BALANCED.. STICKING OR BINDING DOORS MUST BE REPAIRED.. GARAGE DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETSANDTHEtR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY° DO NOT ATTEMPT ADJUSTMENTS. CALL A GARAGE DOOR SERVICEMAN TO MOVE_ LOOSEN OR ADJUST DOOR SPRINGS OR HARDWARE. DO NOT USE FORCE ADJUSTMENTS TO COM- PENSATE FOR A BINDING OR STICKING GARAGE DOOR, EXCESSIVE FORCE WILL IN- TERFERE WITH THE PROPER OPERATION OF THE SAFETY REVERSE SYSTEM OR DAMAGE THE GARAGE DOOR,, (SEE PAGE 19),. DO NOT WEAR RINGS, WATCHES OR LOOSE CLOTHING WHILE INSTALLING OR SERVICING A GARAGE DOOR OPENER° FASTEN TH E CAUTION LABEL ON THE WALL NEAR THE WALL CONTROL AS A REMINDER OF SAFE OPERATING PROCEDURES_ TO AVOID SERIOUS PERSONAL INJURY FROM ENTANGLEMENT, REMOVE ALL ROPES CON- NECTED TO THE GARAGE DOOR BEFORE IN- STALLING THE GARAGE DOOR OPENER.. DISENGAGE ALL EXISTING GARAGE DOOR LOCKS TO AVOID DAMAGE TO GARAGE DOOR. INSTALL THE WALL CONTROL (OR ADDITION- AL PUSH BUTTONS) OUTOFTHE REACH OF CHILDREN, DO NOT ALLOW CHILDREN TO OPERATE WALL CONTROL OR TRAN SM ITTERo SERIOUS PERSONAL INJURY FROM A CLOS- ING GARAGE DOOR MAY RESULT FROM ANY MISUSE OFTHE OPENER. INSTALLATION AND WIRING MUST BE IN COM- PLIANCE WITH LOCAL BUILDING AND ELEC- TRICAL CODES.. LIGHTWEIGHT DOORS REQUIRE SUBSTAN _ TIAL REINFORCEMENT TO AVOID DOOR DAMAGE. (SEE PAGE 10)o THE SAFETY REVERSE SYSTEM TEST IS IM- PORTANT (SEE PAGE 20)4 THE GARAGE DOOR MUST REVERSE ON CONTACT WITH A ONE- INCH OBSTACLE PLACED ON THE FLOOR.. FAILURE TO PROPERLY ADJUST THE OPENER MAY. RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR. REPEAT TH E TEST AT LEAST ONCE A YEAR AN D MAKE ANY NEEDED ADJUSTMENTS,. CAUTION: ACTIVATE OPENER ONLY WHEN THE DOOR IS IN FULL VIEW, FREE OF OB- STRUCTION AND OPENER IS PROPERLY AD- JUSTED,, NO ONE SHOULD ENTER OR LEAVE THE GARAGE WHILE DOOR IS IN MOTION., DO NOT ALLOW CHILDREN TO PLAY NEAR DOOR., USE EMERGENCY RELEASE ONLY TO DIS- ENGAGE TROLLEY. DO NOT USE RED EMER- GENCY RELEASE ROPE AN D HAN DLE TO PULL DOOR OPEN OR CLOSED° DISCONNECT ELECTRIC POWER TO GARAGE DOOR OPENER BEFORE MAKING REPAIRS OR REMOVING COVERS_ 3
CARTON CHECK LIST SEARS has packaged your Garage Door Opener in two cartons THE RAtLASSEMBLY CARTON CONTAI NS: a three-piece rail, two hanging straps, straight door arm section* and rail assembly hardware,, THE OPENER CARTON CONTAINS: Opener Chassis Plastic Light Lenses (2) Transmitter and Clip (1) Chain & Cable (in dispenser carton)* 2-Piece Trolley* *ILLUSTRA'T'ED BELOW Walt Control Sprocket Cover* Cable Pully Bracket* Door Bracket & Plate* Wedge Door Arm Section* Header Bracket* 4-Strand BeFI Wire* Owners Manuar Hardware Bag (includes Caution Label) Chain & Cable in Dispenser Carton Inner Trolley Cable PulIey Door Bracket Bracket and Plate Outer Trolley Header 4 Strand Bracket Bell Wire Sprocket Cover J Chain Door Arm Retainer (Wedge & SIraighl Bracket Sections) SEPARATE ALL HARDWARE FOR ASSEMBLY AND INSTALLATION PROCEDURES AS SHOWN BELOW,. ASSEMBLY HARDWARE (_ Lockwasher 5/16"(3) Master Link (2} Carriage Bol! II4"'-20x1/2' (4} Nut 5116"- 18 (6) @ Lock Nut t/4" -20 (4) Washered Screw 5116". 18xl/2' (4) *(2 mounted in Chassis) Hex Screw 5/16"- 18 x 7/8 (2) INSTALLATION HARDWARE Clevis Pin 5/'i6 " x 2_3/4- 5/16"-t8x2-1/2 12) 5/16" - 18xl-7/8' (4) ]L'sI I:IC oo 8AB x 1" (2) g 4 Clevis Pin 5/16'° x t" (2) _e Lock Washer w 5/t6"(6) 5/16"-18 x 7/8- (4) ol fl Cotter Pin Rope (3) Handle Insulated Staple (18) Nul 5116"- 18 (6}
Accessories Sears offers many useful accessories for you r garage door open er, They are illustrated below with Sears stock n u m- bers and descriptions. 53708 _ EXTRA TRANSMITTER: Includes visor clip,, 53716 _ TOUCH CODE LOCK: Enables homeowner to open the garage door opener from the outside by entering code on specially designed keypad, 53703 _// OUTDOOR KEY SWITCH: Opens the garage door automatically from outside when transmitter is not handy 53717 OPEN DOOR INDICATOR: Provides an illuminated signal when your garage door ................. _,_.,_ _ ⢠, .... _,. _; is open 53702 QUICK RELEASE KEY LOCK: Allows manual operation of your garage door from the outside in case of power failure orwhere there is no service entrance For wood or metal doors only 53710 _i _'_ '_FRARED REVERSING SENSOR: An optional system which provides auxiliary t support to the safety features buitt into your opener. Sensors detect any obstruction to your door while in the down cycte and transmit a signal to the opener, The opener _'J " :'7 will cause a closing door to reverse and prevent an open door from closing., 4 IDENTIFY YOUR DOOR TYPE FROM THESE ILLUSTRATIONS SECTIONAL DOOR CURVED TRACK Highest Point of TraveI " l_ck ONE PIECE DOOR NO TRACK JAMB HARDWARE Highest Poinl of Travel .Jamb Hardware ONE PIECE DOOR HORIZONTAL TRACK JAMB HARDWARE Door , // Highest Point of Travel i Track Door ONE PIECE DOOR NO TRACK PIVOT HARDWARE Highest Point of Travel ÷ " ._/ t t I I I ii CERTAIN INSTALLATION PROCEDURES VARY ACCORDING TO GARAGE DOOR TYPES. WHERE DIFFERENCES OCCUR, BE SURE TO FOLLOW ONLY THOSE INSTRUCTIONS WHICH APPLY TO YOUR DOOR i CONSTRUCTION r ....
Assembmy TO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE GARAGE DOOR OPENER UNTIL YOU HAVE COMPLETED STEP 8, PAGE 15. STE P I Assemble Tee Rail & Attach Cable Pulley Bracket ,.,,i ::::= TEE RAIL BACK _' (TO CHASSIS V CAUTION: Do not tighten the lock nuts until bolt ./ /A necks are seated in square holes° Tee Rail ///// (End Section___ "eL _ C.r.._e a0, _,_ / ,_/7_ki_ !f 4".20xl/2'' Tee Rail (Center Section '_. Flange 1/4" Lock Nut _/'_" Squar_ " g Align front end of tee rail with cable pulley bracket and connect as shown, Tighten screws and nuts securety_ PROCEDURE: Place the 3 Tee rail sections on a flat surface for assembly. TH IS IS IMPORTANT. The center section has two connection flanges., The end sections are identical. Refer to illustration. BE SURE CENTER SECTION IS POSITIONED ON THE CORRECT SIDE OF TEE RAIL. (When assembled, Tee rail has a front-to-back position as shown). Bolt center rail section to end sections with the hard- ware illustrated_ SQUARE NECKS ON CARRIAGE BOLTS MUST BE SEATED IN SQUARE HOLES IN TEE RAILS, Cable Pulley Bracket Lock Washer 5f16" Nut r 5t16"
Assemb v S=_E P 2 Connect Trolley & Attach Chain Retainer Bracket As a temporary stop, insert a screwdriver into Tee rail as shown. Slide the inner trolley onto the Tee rail, as shown, until it is firmly against the screw- driver, Slide the outer trolley onto the Tee rail until it partially engages the inner trolley and stops TO FULLY ENGAGE TROLLEY: With a hammer, firmly tap the back end of outer trolley just below the rail guide. Outer trolley must move forward to fully engage inner trolley., Be careful to avoid damaging trolley spring, Temporary Stop Screwdriver Cable Pulley Bracket Outer Nut Lock Washer _,,,_ 5/17" 6" 5/16" _.. inNnu_ r X ). ' , Chain Retainer Bracket Tl_readed End Fiat End Trolley Shaft Attach inner nut, lock washer, chain retainer bracket and outer nut to trolley shaft in the order shown The retainer bracket should be kept in the illustrated position DO NOT TIGHTEN NUTS UNTIL STEP 5, PAGE 9 @ USE ON LY THOSE SCREWS MOUNTED IN TOP OF OPENER CHASSlS. FAILURE TO DO SO WILL CAUSE SERIOUS DAM- AGE TO THE DOOR OPENER, PROCEDURE: Place opener chassis on packing material to protect cover,, For convenience, place a support under the cable pulley bracket, Remove 5/16"-18xt/2" washered screws mounted in top of opener chassis, Align holes in back end of Tee rail with holes in opener chassis, Fasten the rail to the chassis with washered screws previously rein eyed. CA UTION: USE ONL Y THESE SCREW St Use of any other screws will cause serious dam- age to door opener. Tighten screws securely Insert a 5/t 6"-18xt/2" washered screw into the per _ manent stop hole in the Tee rail back section as shown.. Tighten securely with a 5/16" nut. Tee Rail (Back Section) Nut 5/16"-18
Assembly ST_ P 4. Install Chain and Cable Master Link DO NOT REMOVE CHAIN AND CABLE FROM DIS. PENSER CA RTON. Detach cable from side of carton and fasten to trolley with a master link from coin envelope CabIe MASTER LINK PROCEDURE: Push pins of master link bar through loop of cable and hole in fiat end of trolley shaft Push cap onto pins and into notches Slide clip-on spring over cap and into pin notches until both pins are locked in place.. Pin Notch Bar Flat End Troliey Shaft Opene{ Chassis Sprocket CAUTION: Keep chain taut while dispensing from carton to help prevent kinking° Slide trolley tight against screwdriver stop Dispense cable around pulley bracket. Proceed back around the opener sprocket and forward to chain retainer bracket. Be sure teeth on chassis sprocket engage chain. Connect chain to chain retainer bracket, as shown in inset, using second master link from coin envelope NOTE: Check to make sure chain is not twisted. Chain Tee Rail Chain Retainer Washered Screw Bracket 5/t 6"-t 8xl/2 °` 5/16"-t 8 Cable Pultey Bracket Master Link Master Link Threaded End of Trolley Shaft _tley As a permanent trolley stop, insert 5t16" washered screw into remaining hole in Tee rail front, Tighten se- curelywith 5/16" nut. REMOVE TEMPORARYSTOP INSERTED IN STEP 2,
Ass÷mbUv g_g P 5 Tighten the Chain and Cable OAUTIONt Keep chain from twisting as nuts are turned, Loosen Tighten Inner Outer Nut Nut O Lock Washer Chain Retainer Bracket Trolley Chain 1/2 Inch i Base of Tee Rail PROCEDURE: Connect chain and cable to threaded shaft of trolley in the order illustrated: inner nut, lock- washer, chain retainer bracket and outer nut Tighten the chain and cable by threading outer nut toward trolley, Chain is properly tightened when it is approximately 1/2" above the base of Tee rail midway between cable pulley bracket and chassis. When chain tension is correct, turn inner nut toward chain retainer bracket until tight, Sprocket noise can result if chain is either too loose or too tight. CAUTION: Do not overtighten chain and cable. Refer to Page 21. STEP (_ Attach Sprocket Cover to Opener Chassis Sprocket Cover tl PROCEDURE: Attach sprocket cover to chassis as shown in Illustrations (A) and (B). insert back tab in chassis slot Then bend cover forward and insert front tab in slot provided on mounting plate, Mounting Plate ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE. CERTAIN INSTALLATION PROCEDURES VARY ACCORDING TO GARAGE DOOR TYPES. WHERE DIFFER- ENCES OCCUR, BE SURE TO FOLLOW ONLY THOSE INSTRUCTIONS WHICH APPLY TO YOUR DOOR CONSTRUCTION,, DO NOT WEAR WATCHES, RINGS OR LOOSE CLOTHING WHILE INSTALLING OR SERVICING A DOOR OPENER° KEEP GARAGE DOOR BALANCED. STICKING OR BINDING DOORS MUST BE REPAIRED. GARAGE DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TEN- SION AND CAN CAUSE SERIOUS PERSONAL INJURY,, DO NOT ATTEMPT ADJUSTMENTS. CALL A GARAGE DOOR SERVICEI_IAN TO MOVE, LOOSEN OR ADJUST DOOR SPRINGS OR HARDWARE,. 9
Instalaation Completed installations of header bracket, door bracket with plate and door arm (depending on door type) are shown below.. The header bracket supports the front end of the Tee rail. The door bracket connects door arm to troltey, IT IS RECOMMENDED THATTH E OPENER BE INSTALLED 7 FEETOR MOREABOVE THE FLOOR WHERE SPACE PERMITS. Follow only those instructions which apply to your door type as shown on Page 5. STEP 1 Install Door Bracket and Plate TO PREVENT DAMAGE TO LIG HTWEIGHTGARAGE DOORS, ALWAYS REINFORCE THE INSIDE OF DOOR-- BOTH VERTICALLY AND HORIZONTALLYMWITH 2x4 BOARDS OR ANGLE IRON. Horizontal brace should be at least 6 feet tong Verticat brace should cover height of top panel. Reinforcement hardware is not supplied (See No t Below.) FASTEN SECURELY AS SHOWN BEFORE INSTALLING DOOR BRACKET AND PLATE_ Sectional Door installation Procedure With door closed, locate and markthe vertical center- line of garage door. Extend line onto header wail above door. Header :kel L Header Wall I Door Bracket & P{ate Assy SECTIONAL DOOR Door Arm 1. Assemble door bracket and plate as shown Cen- ter bracket on vertical guideline (or up to one foot left or right of center if necessary) 2o Position bracket assembly on face of door within the following limits: A. Top edge of bracket 2" to 4" below the top edge of door B. Directly below any structural support across top of door. Placement depends on your particular needs 3. Mark and drill 5/! 6"TOP and BOTTOM fastening holes Secure bracket as shown Vertical Center-- Line Carriage Bolt ._ 5/16"-18x2-1/2" TOp of Door Board for Inside Edge Lightweight Doors of Door or Reinforcement Board Door Bracket Door Bracket Plate Lock Washer 5/16" Nut 5/16"-18 All One-Piece Door installation Procedure With door closed, locate and mark vertical centerline of door,, Extend line onto header wall above door NOTE: The door bracket has left and right side fastening holes. Assemble door bracket and plate if your installation requires top and bottom fas- tening holes. (Refer to illustration). Center bracket (with or without plate as required) on top edge of door as shown Mark and dri]I two 5/16" fastening holes and secure door bracket. NOTE: if door has no exposed framing, drill 3/16" pilot holes and substitute 5/16" x 1-1/2" lag screws (not supplied) to fasten bracket to top of door° Lock Washer 5/16" Door, 5t16"-!8 Bracket Plate Top Edge of Door (Outside) - (Optiona!) Carriage Boil 5/16"-t8x2-1/2'" NOTE: Door bracket may be installed on face of door if required for your installation. (Refer to dotted line drawing). HOWEVER, drill 3/16"pilot holes and substitute 5/16" x t-1/2" lag screws (not supplied) to fasten bracket to door_ Face of DOOr installation Vertical Center Line ONE PIECE DOOR Door Brackel Plate (Optional) lO
nstanUation S=_E P 2 Position & Install Header Bracket THE HEADER BRACKET MUST BE RIGIDLY FASTENED TO THE HEADER WALL OR CEILING., REINFORCE WALL OR CEILING WITH 2x4 IF NECESSARY,, Locate height for header bracket by opening door to highest point of travel as shown. Draw a horizontal line on header wall 2" above high point This height provides travel clearance for top edge of door When headroom is not sufficient for 2" clearance, bottom edge of bracket may be placed parallel to the hig!_ point of travel, or bracket may be attached to ceiling Optional Quick Turn Brackets are designed for low headroom installations They replace top brackets and roilers on the garage door, thereby lowering the high point of door travel Installation instructions are contained in the accessory carton Position bracket as shown (bottom edge of bracket on horizontal line) Mark either top and bottom or left and right bracket holes Drilt 3/I6" pilot holes and fasten bracket Header Bracket J ,/ / //_ ./ 1 /" Lag Screws F_ /i_ 5/16"-18x1"7/8'_ INSTALLATION SECTIONAL DOOR AND l-PIECE DOOR WITH TRACK SECTIONAL DOOR CURVED TRACK Ceiling Header Bracket Track Highest Point of Travel Door ONE-PIECE DOOR HORIZONTAL TRACK JAMB HARDWARE Header Bracket ack INSTALLATION 1-PIECE DOOR WITHOUT TRACK ONE-PIECE DOOR ONE PIECE DOOR NO TRACK NO TRACK PIVOT HARDWARE -JAMB HARDWARE Locate height for header bracket by opening door to highest point of travel as shown, Measure distance from top of door to floor. Subtract actual height of door Add 8" to the remainder See example below, If the total number of inches exceeds the height available in your garage, use the maximum height possible On finished ceilings, do not position the bracket closer than 1/2" from ceiling,, Measuring from top of door, draw a horizontal line on the header wall at the determined height Position bottom edge of header bracket on horizontal Hne, centering bracket on vertical line. Mark either top and bottom or left and right hole& Drill 3/16" pilot holes and fasten with 5/16" x 1 7/8 '' lag screws as shown above EXAMPLE Distance from top of door (at highest point of travel) to floor 92" Actual height of door -88" Remainder 4" Add 8" Bracket height on header wall =12" 1t
nstamlation STEP 3 Attach Tee Rail to Header Bracket Clevis Pin _- Cotter 5/t6"'x2-3/4- !1j Pin He8 Bracket Cable Pulley" B_acket PROCEDURE: Position opener chassis on garage floor below door' and header brackets. Use packing material base to protect cover NOTE: To enable Tee rail to clear sectional door springs, it may be necessary to lift the chassis onto a temporary support. CAUTION: Chassis must either be secured to sup- port or held firmly in place by another person. Raise Tee rail until cable pulley and header brackets come together.. Align bracket holes and join with clevis pin as shown Insert and spread cotter pin to secure. Packing Materiat STE P 4 po,,io. Opener Chassis TO PREVENT DAMAGE TO ALL LIGHTWEIGHT DOORS, AND DOORS WITH WINDOWS, DO NOT RESTTHE OPENER ON THE DOOR.. SECTIONAL and ONE-PIECE DOOR WiTH TRACK n N STA LL&_ II 0 N NOTE: A 2x4 is convenient for setting an ideal door-to-Tee rail distance, it is not necessary where headroom is insufficient° PROCEDURE: Raise the opener chassis onto a stepladder. Open the garage door Place a 2x4 on edge on top section of door directly above door bracket. Rest Tee rail on 2x4 Tee Rail 2x4 Door Ste ONE-PRECE DOOR WITH NO- TRACK INSTALLATnON PROCEDURE: Measure the distance from floor to top of door (in fully open position and paratlei to floor) Using a stepladder as a support, raise the opener chassis to the same distance from the floor (chassis witt have a slight angle as shown) The top of the door should be level with the top of the opener For maximum efficiency, do not position the opener chassis more than 2 inches above this poinL Header Top o! Opener I Door I Bracket I i I I Equat I --_ Distance --4 from I Floor I I I t 12
UnstaIlation STEP 5 Hang Opener Chassis THE OPENER CHASSIS MUST BE ATTACHED TO A STRUCTURAL SUPPORT OF THE GARAGE Three representative installations are shown_Yours may be different, Hanging brackets should be angled to pro- vide rigid support, PROCEDURE: On EACH side of opener measure the distance from chassis to structural support,, Cut both pieces of the hanging bracket to required lengths. Flatten one end of each bracket and bend or twist to fit fastening a ngles_ DO NOT BEND AT BRAC- KET HOLES Drill 3/16" pilot holes in structural sup- port. Fasten flattened ends of brackets to support as shown,, Lift opener and fasten to hanging bracket as shown,, Checkto make su re Tee rail is centered over door bracket. Close the garage door. If door hits rail, raise header bracket. REMOVE 2x4o Grease rail surfaces on which trolley slides_ A tube of grease is supplied,, Lag Screws 5/16"xt-7/8"' Bracket Finished (Not Supplied) Ceiling Screws 5/16"xl-7t8" _TE P _ Attach Emergency Release Rope & Handle USE EMERGENCY RELEASE ONLY TO DIS- ENGAGE TROLLEY. DO NOT USE RED Overhand EMERGENCY RELEASE ROPE AND HAN_ Knot DLE TO PULL DOOR OPEN OR CLOSED_ PROCEDURE: Thread one end of rope through hole in top of red handle so 'NOTICE' reads right side u15 as shown_ Secure with an overhand knot NOTE: Knot should be at least I inch from end of rope to pre- vent slipping, Thread other end of rope through hole in release arm of outer trolley, Adjust rope length so that handle is 6 feet above the floor,, Secure with an overhand knot as above,, NOTE: If it is necessaryto cut rope, heat seal cut end with a match or lighter to prevent fraying and/or raveling, Rope_ Trolley Release Arm _- overhand Knot 13
Top _nsta_lation Flange r Bo|tom Installation Flange i Wall Control Terminals INSTALL "WALL CONTROL (OR ADDITIONAL PUSH BUTTONS) OUTOFTHE REACH OFCHIL- DREN,_ DO NOT ALLOW CHILDREN TO OPER- ATE WALL CONTROL OR TRANSMITTER_ SERIOUS PERSONAL INJURY FROM A CLOS- ING GARAGE DOOR MAY RESULT FROM ANY MISUSE OF OPENER° FASTEN THE CAUTION LABEL ON THE WALL NEAR THE WALL CONTROL AS A REMINDER OF SAFE OPERATING PROCEDURES,. PROCEDURE: There are 4 screw terminals on the back of the Wall Control Connect the bell wire by color; yellow to yellow, white to white, red to red and black to black, Fasten Wail Control to an inside garage wall, as shown, with the 8ABxl "sheet metal screws provided. A con- venient place is beside the service door and OUT OF THE REACH OF CHILDREN Right Side Panel of Opener o O O C:3 Antenna Opener Terminats Run the belt wire up the wall and across the ceiling to the garage door opener_ Use insulated staples The receiver terminals as well as the antenna are located on the right side panel of the opener., Bend antenna wire down until it is parallel to chassis panef Then connect the wire by color to the red, white, black and yeltow opener terminal screws.. WIRING INSTRUCTIONS FOR ACCESSORIES Infrared Reversing System: To white & black opener terminals Open Door Indicator: To white & orange opener terminals Key Switch: To red & white opener terminals Vacation Push Button Wall Control Push Button Work Light Push Button OPERATION OF WALL CONTROL WALL CONTROL PUSH BUTTON Press and release to open or clQse door Press and release again to REVERSE door during CLOSING cycle or to STOP door during OPENING cycle VACATION PUSH BUTTON Activate Vacation feature only when door is In closed position, Press and release, Push button light will turn ON The Vacation fea- ture was designed to prevent operation of door from the transmitter and aEiow door to travel in the UP direction ONLY from the Wall Con _ trol push button (press and release) and Key Switch accessory Press and release again. Push button light witl turn OFE Opener will return to normal operation A power failure of more than 30 seconds will cause the vacation feature to turn OFF, WORK LIGHT PUSH BUTTON Press and release Opener tight will turn on and remain on Press and release again Opener light wilt return to normal operation. 14
0nstatUation STEP 8 Connect Electric Power I TO AVOID SERIOUS PERSONAL INJURY FROM ENTANGLEMENT, REMOVE ALL ROPES CON NECTEDTO THE I GARAGE DOOR BEFORE OPERATING DOOR OPENER_ REMOVE EXISTING GARAGE DOOR LOCKS OR USE A WOOD SCREW OR NAIL TO MAKE THE_,_ INOPERATIVE, INSTALLATION AND WIRING MUST BE IN COMPLIANCE WITH LOCAL BUILDING AND ELECTRICAL CODES. OPERATION AT OTHER THAN !2OV 6OHz WILL CAUSE OPENER MALFUNCTION AND DAMAGE, IF LOCAL ELECTRICAL CODES DO NOT REQUI RE PER MAN ENT WIRING: Insert the 3-prong plug into a 3-hole receptacle. UNIT MUST BE GROUNDED DO NOT USE A 2-WIRE ADAPTER, IF LOCAL CODES REQUIRE PERMANENTWIRING: Refer to illustration, PROCEDURE: Make connection through 7/8 inch diameter hole in top of opener chassis, 1o Remove opener chassis cover by removing the 4 cover screws, 2,, Remove attached 3-prong cord, 3. Connect black (line) wire to black wire on terminal block; white (neutral) wire to white terminal wire; green (ground) wire to green ground screw CAUTION: BE SURE UNIT IS GROUNDED ACCORDING TO LOCAL CODE Ground Tab Ground Screw I Wire _,White Wire STEP 9 i. to, Lights and Lenses PROCEDURE: Install a 75 watt maximum light bulb in each socket as shown The lights turn on automatF calty when opener starts. After 4-I/2 minutes they will turn off, Lights will REMAIN ON when Work Light push button on Wail Control is pressed, IMPORTANT NOTE: If the lights in your garage door opener do not work, it may NOT be the fault of the opener° Some short-neck butbs_ because of their shape, do not make contact with the socket base tab. Use standard.neck bulbs° INSTALLING LENSES: Slide lenses into the fens guides as shown. Snap bottom tabs into lens slots. (The force and limit adjustment settings are located on side panels behind lenses), NOTE: FOR CONVENIENCE, LENSES MAY BE IN- STALLED AFTER ADJUSTMENT, STEP 3, PAGE 20_ Lens Tab Lens Slot Lens Guide 15
instal|ation : _ ,rrr_ ....... ................... ,hr ST_ P "I 0 Connect Door Arm to Trolley : .......... :r,, ,, ................. ............. SECTIONAL DOOR INSTALLATION ONLY PROCEDURE: Fasten straight door arm section to trolley and wedge door arm section to door bracket, as shown (A)Insert and spread a cotter pin to secure each connection_ B A ! '_ _ .___ ,/II ,ov,s ,n Do,,, /1 I _ 1--- Straight Lock Nut Washers 5/!6"q8 5/16" Door Bracket Bring the door arm sections together. Find a pair of holes that line up and join sections as shown (B), INSTALLATION FOR SECTIONAL DOOR IS COMPLETE. PROCEED TO ADJUSTMENT STEP 1 , PAGE 18. ALL ONE-PIECE DOOR iNSTALLATiONS ASSEMBLE DOOR ARM PROCEDURE: Fasten straight and wedge door arm sections together to their longest possible length. With door.closed, con_ nect straight door arm section to door bracket as shown, insert and spread cotter pin to secure. Cotter Pin --I Door Clevis Pin Straight Door Arm Wed_ Door Screws 5/16"-18 x 7/8" Lock Washer 5/16" 16
nstam ation STE P 11 Adj.,, Limits (All One-Piece Doors Only) CAUTION: To prevent damage to garage doors, the opener limits must be adjusted on ALL ONE- PIECE DOORS, Limit Adjustment settings regulate the points at which door will stop when moving up or down. Repeated operation of the opener during adjustment may cause the motor to overheat and shut off. Simply wait 15 minutes and continue adjustments, Limit adjustment screws are located on the left side panel of the openeras shown Increase limits by turn- ing screws in direction shown on label.. Decrease limits by turning screws in opposite direction._ Left Side Panel Limit Adjustment Screws Adjustment Label The following illustration shows the position of the door arm and trolfeywhen the door is open (solid line drawing), and when the door is closed (dotted line drawing), Fully Closed Trolley ! 1 L Closed I Door i t Door Door Arm Arm Bracket C ADJUSTMENT PROCEDURES PROCEDURE - OPEN DOOR ADJUSTMENT DECREASE the U P limit by turning the UP Hmit adjust _ ment screw counterclockwise 8 complete turns Press Wall Control push button., Trolley will travel ta full open position.. Manually raise garage door to open position (paraF lel to floor) and lift door arm to trolley, The arm should touch trolley just in back of door arm connector hole as shown in solid line drawing if the arm does not extend far enough, make further DECREASED limit adjustment,, One full turn equals 2 inches of door travel, PROCEDURE - CLOSED DOOR ADJUSTMENT DECREASE the DOWN limit by turning the DOWN limit adjustment screw clockwise 4 complete turns Press Wall Control push button. Trolley will travel to full closed position, Manually close garage door and lift door arm to the trottey, Arm should touch trolley just ahead of door arm connector hole as shown in dotted line drawing,, If arm is behind the connector hole, make further DECREASED limit adjustment, One full turn equals 2 inches of door travel. CONNECT DOOR ARM TO TROLLEY PROCEDURE: With door closed,join wedge door arm to connector hole in trolley with the remaining clevis pin, Secure with a cotter pin. NOTE: It may be necessary to lift door slightly to make connection. Run the opener through a complete travel cycle if door has a slight 'downward' slant in full open position, turn the UP limit adjustment screw counterclockwise to decrease travel until door is paraiiel to floor 17
Adjustment STEP 1 ,, ,, ,, _ ,, ....... ,,,, ...... ,,,,,,,,,, Adjust UP and DOWN Limits The limit adjustment screws are located on the left side panel of the opener chassis as shown LI MITADJUSTMENT settings regulate the points at which the door will stop when moving up or down NOTE: Door STOPS in U P direction if anything interferes with door travel_ Door' REVERSES in DOWN direc- tion if anything interferes with door travel (including binding or unbalanced doors). PROCEDURE: To operate opener, press Wall Con_ trot Push Button or transmitter push button. Run the opener through a COMPLETE TRAVEL CYCLE No adjustments are needed when the door- opens and closes completely and does not reverse uninten- tionally in down direction. The following chart outlines adjustment procedures. Run opener through a COMPLETE TRAVEL CYCLE AFTER EACH ADJUSTMENT. NOTE: REPEATED OPERATION OFTH E OPEN ER DURING ADJUST- MENT PROCEDURES MAY CAUSE THE MOTOR TO OVERHEATAND SHUTOFFo SIMPLY WAtT 15 MINUTES AND TRY AGAIN° Read the chart care- fully before proceeding to Step 2, Pg 19 Use a screw- driver to make limit adjustments ilo o Limit Adjustment Screws Adjustment Label LIMIT ADJUSTMENT CHART IF DOOR DOES NOT OPEN COMPLETELY BUT OPENS AT LEAST FIVE FEET IF DOOR DOES NOT CLOSE COMPLETELY IF DOOR REVERSES WHEN CLOSING AND THERE IS NO INTER- FERENCE TO TRAVEL CYCLE Increase UP travel by turning UP LIMIT adjustment screw in clockwise direction as shown on label One turn equals 2 inches of travel if door doesn't open at least 5 feet, adjust OPEN FORCE as explained in Step 2, Page 19 1o ON SECTIONAL DOORS: Lengthen the door arm (See Step 10, Page 16), If door arm is at maximum length, increase the DOWN travel by turning the down limit adjustment screw in a counter clockwise direction as shown on label, One turn equals 2 inches of travel, If door still will not close completely, the header bracket is positioned too high, Repeat Step 2, Page 1t 2o ON ONE-PIECE DOORS: Increase DOWN travel by turning tile down limit adjustment screw in a counterclockwise direction as shown on label, One turn equals 2 inches of travel., TEST DOOR FOR BINDING Pull emergency release handle and manually open and close the door, tf door is binding, call a door serviceman 1. IF OPENER REVERSES BEFORE DOOR CLOSES FULLY: Adjust the CLOSE FORCE as explained in Step 2, Page 19 2,, 1F OPENER REVERSES IN FULLY CLOSED POSITION: Decrease DOWN travel Turn the down limit adjustment screw in clockwise direction. One turn equals 2 inches of travel 18
STEP 2 Adjust DO NOT USE FORCE ADJUSTMENTS TO COMPENSATE FOR A BINDING OR STICKING GARAGE DOOR, EXCESSIVE FORCE WILLINTERFERE WITH THE PROPER OPERATION OFTHE SAFETY REVERSE SYSTEM OR DAMAGE THE GARAGE DOOR. Force Adjustment Controls are located on right side panel of the opener chassis,, FORCE ADJUSTMENT settings regulate the amount of power required to open and close the door NOTE: Door STOPS in UP direction if anything interferes with door travel° Door REVERSES in DOWN direction if anything interferes with door travel (including binding or unbalanced doors)° If force adjustments are set too light, door travel may be interrupted by nuisance reversals in the DOWN direction and stops in the UP direction As weather conditions can affect door movement, occasional adjustment may be needed The maximum force adjustment range is 260 degrees, about 3/4 of a complete turn, Do not force controls beyond that point Turn force adjustment controls with a screwdriver, Controls Adjustmenl Label FORCE ADJUSTMENT CHART IF DOOR DOESN'T OPEN AT LEAST 5 FT: IF DOOR REVERSES DURING THE DOWN (CLOSE) CYCLE: TEST DOWN (CLOSE) FORCE: Increase UP (OPEN) FORCE by turning control in a clock- wise direction as shown on label Make 10 degree turn adjust- ments until door opens completely, Readjust UP LIMIT if necessary. After each adjustment, run the opener through a complete travel cycle increase DOWN (CLOSE) FORCE by turning control in a clockwise direction as shown on label, Make 10 degree turn adjustments until door completes the close cycle, After each adjustment, run opener through a complete travel cycle_ Grasp the door handle or door bottom when door is about halfway tiirough DOWN (CLOSE) TRAVEL,. The door should reverse If the door is hard to hold or doesn't reverse, de- crease the DOWN (CLOSE) FORCE by turning the control in a counter clockwise direction Make 10 degree turn adjust- ments until the door reverses normally, After each adjust- ment, run the opener through a complete travel cycle, 19
THE SAFETY REVERSE SYSTEM TEST iS IMPORTANT. THE GARAGE DOOR MUSTREVERSE ON CONTACT WITH A ON E 1NC H OBSTAC LE PLACED ON TH E FLOOR. FAILU RE TO PROPE R LY ADJ UST TH E OPE N E R MAY RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR° REPEAT THE TEST AT LEAST ONCE A YEAR AND MAKE ANY NEEDED ADJUSTMENTS, PROCEDURE: Place a 1-inch obstacle on the floor under the garage door Operate the door in the DOWN direction,. The door must reverse on the obstruction if a SECTIONAL door STOPS on the obstruction, lenghthen door arm (Step 10, Page 16) until the door reverses in DOWN direction._ If a ONE-PIECE door- stops on obstruction, door is not traveling far enough in DOWN direction Increase the DOWN limit by turning the DOWN limit adjust- mentscrewcounter-clockwise 1/4 turn REPEATTEST,, When the door reverses on the 1-inch obstruction, remove obstruction and run opener through a com- plete travel cycle, Door must not reverse in closed position, if it does, repeat Adjustment Steps 2 and 3 ONE-PIECE DOOR ch ObstruCtion SECTIONAL DOOR I / f REPEAT ADJUSTMENT STEP 3 AFTER: 1 . EACH ADJUSTMENT OF DOOR ARNI LENGTH, CLOSE FORCE OR DOWN LIM|T 2. ANY REPAIR OR ADJUSTMENT OFTHE GARAGE DOOR (INCLUDING SPRINGS AND HARDWARE} 3. ANY REPAIR OR BUCKLING OF THE GARAGE FLOOR 4, ANY REPAIR OR ADJUSTMENT OF THE GARAGE DOOR OPENER (Optional) STEP 4" install tnfrared Reversing System The INFRARED REVERSING SENSOR provides an ADDITIONAL measure of safety against small child- ren being caught u nder a garage door, tt uses an i nvis _ ibte beam which, when broken by an obstruction, causes a closing door to open or prevents an open door from closing After the garage door opener has beeh completely installed and adjusted, the INFRARED REVERSING SENSOR accessory car] be installed, Instructions are included with this optional device CAUTION: The Infrared Reversing Sensor will not be in effect when Vacation Light is ON, 2O
Operation of Your Opener CAUTION: ® START B Y READING THE SAFETY RULES ON PAGE 3. e READ THE OPERATING INSTRUCTIONS ON THIS PAGE CAREFULLY° e DO NOT PERMIT CHILDREN TO PLAY IN AREA OF DOOR. e OPERATE ONLY WHEN OPENER IS PROPERLYADJUSTEDAND DOOR IS IN SIGHTAND FREE OF OBSTRUCTION° THE SAFETY REVERSE SYSTEM IS IMPORTANT (SEE PAGE 20). GARAGE DOOR MUSTREVERSE ON CON- TACTWITH A ON E_iNCH OBSTACLE PLACED ON THE FLOOR. FAILURE TO PROPERLYADJUSTOPENER MAY RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR° REPEATTHE TEST AT LEAST ONCE A YEAR AND MAKE NEEDED ADJUSTMENTS° USING THE OPENER Your garage door opener can be activated by any of the following methods: 1o Pressing the transmitter push button. Hold the button down until door starts to move, 2. Pressing the Wall Control push buttons° 3.. By turning the Key Switch (if you have installed this accessory),, WHEN EITHER THE WALL CONTROL OR TRANSMITTER PUSH BUTTONS ARE PRESSED, ONE OF THE FOLLOWING WILt. OCCUR (Vacation Light OFF): 1.. If open, the door wilt close, if ctosed, the door will open. 2.. if closing, the door will reverse. 3.. If opening, the door will stop (allowing space for entry and exit of pets and for fresh air).. 4, tf the door has been stopped in a partially open position (refer to 3o above), it will close,. 5_ if an obstruction is encountered while closing, the door wilt reverse.. 6. If an obstruction is encountered while opening, the door will stop.. 7o The optional Infrared Reversing Sensor, if installed, will signal the opener to reverse the door in the closing cycle when the IR beam is obstructed and prevent an open door from closing. It has no effect in the opening cycle.. THE LIGHTS When the opener is activated, lights will turn on_ They will turn off automatically after 4-1/2 minutes, BULB SIZE-75 watts maximum.. When Work Light is ON, the lights will remain on. OPENING THE DOOR MANUALLY The door can be operated manually by disconnecting it from the opener. Simply pull down sharply on the red emergency release handle.. The door may now be lifted manually_ DO NOT USE EM ERGE NCY ROPE AND HANDLE TO PULL TH E DO0 R OPEN OR CLOSED. To automatically reconnect the door to the open er, press the Wall Control push button CARE OFTHEOPENER When properly installed, your opener wilt perform efficiently with a minimum of maintenance. You will be required to replace a light bulb or change a transmitter battery from time to time° A 9-Volt AIkaline battery is the most reliable, and is available at Sears.. The opener does not require additional lubrication - HOWEVER - the door rollers, bearings and hinges should be oiled yearly., Most complaints of unsatisfactory opener operation can be traced to problems with the door itself. The opener is not intended to correct problems caused by an unbalanced or binding door, broken door springs or fautty door hardware. When operating the door manually, a properly balanced door will stay in any point of travel while being supported soley by its springs. If you encounter any difficulty when operating door manually, call a garage door serviceman. RADIO CONTROLS Refer to pages 22 and 23 for complete details° LIMIT AND FORCE ADJUSTMENTS Refer to pages 18 and 19 for limit and force adjustments These adjustments must be checked and properly set when opener is installed_ Weather conditions may cause minor changes in door operation requiring some change in adjustments, particularly during the first year of operation. Only a screwdriver is required. Follow instructions carefully_ CHAIN TENSION ADJUSTMENT After installation of opener and adjustment of forces and limits, chain may appear loose,. This is normal. TO CHECK CHAIN TENSION: disconnect the trolley by pulling red emergency handle_ If chain returns to position described in Step 5, Page 9, DO NOT make further adjustments, 21
Radio Controls RECEIVER -Terminals Code Switch Block RADIO CONTROLS consist of a transmitter and a receiver° The transmitter sends a coded signal from outside the garage. The receiver is fastened to the right side panel of the door opener It receives the transmitted signal and starts the door opener. The signal code is set at the factory Page 23 des- cribes code changing procedures, if required.. Self service of radio controls is not recommended, if service is needed, contact your nearest Sears Ser- vice Center. / Right Side Panel Anger THE TRANSMITTER The portable transmitter may be secured toa car sun visor with the clip provided Additional transmitters can be purchased at any time for use in all vehicles using the garage (Refer to Accessories, Page 5). New transmitters must be set to the same code as original transmitter and receiver Follow code set- ting procedures described on Page 23 A 9-volt battery supplies the power The transmitter is equipped with a battery check light When the trans - mitter push button is pressed, light will glow if battery has power (and the opener will operate),. When light does not come on, replace battery., if transmission range lessens, check battery light, THE BATTERY The battery should produce adequate power for approximately one year:, Avoid the inconvenience of unexpected battery failure by replacing it annually, preferably before winter.. Alkaline batteries are the most reliable and are available at Sears.. TO REPLACE BATTERY: Remove visor clip and un- fasten connecting screw, Remove top of transmitter case and discard old battery., Snap connector onto new battery, Replace top of case and connectiqg screw. Replace visor clip Battery Test Light Battery TRANSr_tITTER Push BuUon Visor 22
Radio ControlJs Sears Td nanj Radio ControJ Manutactured ut_der ! or more o! the lollowing U S. patenls: 3 445 848; 3 906,348; and 4 037 20! The coded signal in Sears Trinary Radio Controls can be changed easily without the aid of a serviceman, The only tool needed is a flat blade screwdriver, Choose your own code by changing position of switches numbered 1 through 9 on the receiver code switch block., Changing the position of only one switch makes an entirely different code, ............ -- MATCHING YOUR CODE IN A NEW TRANSMITTER ............. The original transmitter is preset at the factory to the same coded signal as the receiver. The code in any NEW transmitters must be set to match the code in the original transmitter and the receiver. PROCEDURE: With visor clip off, remove screw in the original and new transmitter(s) as illustrated in Figure 1. Carefully turn ca_es over (push button sides up), Remove case tops as shown in Figure 2. CAUTION: Be careful not to move circuit board components. Place transmitter circuit boards side by side as shown in Figure 3. Set the code switches in the new trans- mitter to match those in the original transmitter. Use a fingernail or screwdriver to slide the switches., ) Figure I Figure 3 Transmitter Circuil Board Code Switches Figure 2 CHANGING YOUR CODE IN RECEIVER AND TRANSMITTER(S) ........ ......... DISCONNECT POWER TO OPENER BEFORE CHANGING THE CODE IN THE RECEIVER° The receiver is fastened to the right side panel of the opener chassis. Code switches are shown in Figure 4, IFYOUCHANGETHE CODE tN YOUR RECEIVER, ALSO CHANGE THE CODE IN YOUR TRANSMITTER(S). Figure 4 PROCEDURE: Hold transmitter circuit board along- side receiver code switches as shown To change the code, use a fingernaif or screwdriver. Slide one or more receiver switches to a plus, minus or center (0) position Set code switches in the transmitter(s) to match the new receiver code setting& IMPORTANT NOTE: Code settings must be ex- actly the same in the receiver, transmitter and all additional transmitters used to operate the door. Please keep this instruction manual handy for future reference. Code Switch RED WriT BLK ORN YEL N N ,,, ,, _; ...... . ;:: .............. ,t,,_ * ',,,'"",' ', .... 23
OPENER DOESN'T ACTIVATE 1. Have you removed all door locks and bolts? 2 Does the opener have electric power? Check wait switch, fuse, etc. 3. is there a broken wire between Walt Control and opener? Check under staples, (A positive check can be made by temporarily instalb_g another wire) 4., Are wiring connections correct? Refer to Step 7, Page 14.. 5, Repeated operation may have tripped the overload protector in the motor. Wait 15 minutes. Try again.. TRANSMITTER RANGE INSUFFICIENT 1.. Check battery. 2 Change transmitter location in car 3, Metal garage door, foil-backed insulation or metal siding will reduce range 4 Antenna on side panel of opener must be fully extended downwar& DOOR DOESN'T OPEN OR CLOSE COMPLETELY 1. ts something obstructing the door? 2. Limits may need adjustment. See Pg.. 18 3. Force may need adjustment See Pg, 19 4 Door will not ciose while in Vacation mode.. DOOR OPENS AND CLOSES BY ITSELF 1 Neighborwith a Sears opener using the same code? Change your code.. LIGHTS 1 Won't turn OFF? Check Work Light. is it ON? 2 Won't turn ON? Check light bulbs, DOOR OPERATES FROM PUSH BUTTON BUT NOT FROM TRANSMITTER t. Replace the battery 2 New transmitter'? Have you set the code? Referto Page 23. 3 Vacation light is ON. DOOR REVERSES FOR NO APPARENT REASON t Pull red emergency release handle Operate the door manually. Is it balanced? Binding? If service is needed call a garage door serviceman 2 Force adjustment may be needed See Pg 19 3 Check for proper alignment of Infrared Reversing Sensor (if you have installed this accessory). 4 Clear ice and snow from gar age floor area where gar- age door closes THE NEED FOR OCCASIONAL ADJUSTMENT OF FORCE AND LIMIT CONTROLS IS NORMAL. WEATHER CONDITIONS IN PARTICULAR CAN AFFECT DOOR MOVEMENT_ Transmitter Schematic S2-CODE SELECT t Itl_l tlTI t h h:lhj ................ _t41s16171m_191 I=1 1=3 !_5 b9 b7_*62V b2 _ t_6 l_B OUT 11!__.,.,__,_ _c UI v sslll3 [ i_" ! I 5SK 114 ' 112 Is I --_5._ : u ⢠_ N_, t 0 2/K L__ TP4 R2 _ J-C2 " j TPS_ _! u_ _._,._ "T-t00 J BAS_ .... _ | DRIVE VC _LSla (_TPI,_gv ^ _ C) TP3-6,2V i 9v_L.. cl ..L _ O_ BI_ ,OtpF T .,/_ _ TP2-GND Dl L_I_ i 'c _o7c5B e 33_L _ _L 04 q _ ⢠I _Lcel _._ I _41 T391 C5 t C 24
F I_, i _ g ⢠I =9 25
Repair Parts RAI L ASSEMBLY PARTS LIST KEY PART i NQ_ NO,, DESCRIPTION 1 2 3 4 5 6 7 8 1A995 Master link kit 41 B2617 Outer trolley 4t B2771 Inner trot{ey 12A197 Chain retainer bracket 28313 Tee rail-center section t83893 Tee raiJ-end section (each) 41 82616 Cable pulley bracket assy(each) 41 C2735 Chain and cabie NOT SHOWN 41A2814 Rail assy hardware kit (includes hardware illustrated on Page 4) INSTALLATION PARTS LIST , i,, ,,,,,,, KEY PART NO,. NO. DESCRIPTION 1 41D2736 2 10A13 3 41A2830 4 29C121_2 5 41A2828 6 2t9A319 7 41A2829 8 128374 9 12B380 10 178B32 tt 178B33 Wall control assy 9 volt battery (available at Soars) Transmitter case, cover and screw assy Transmitter visor ctip Emergency rope and handle assy 4-Strand belt wire Header bracket plus cotter pin and clevis Door bracket Door bracket pIate Wedge door arm section Straight door arm section NOT SHOWN 41A2815 Installation hardware bag (includes hardware illus- trated on Page 4) 6 "x. 7 --11 26
Repair Parts Chassis Assembmy Parts List 22 19 18 16 12 13 5 KEY PART 1 NOr NO, DESCRIPTION 3 4 5 6 31C290 Sprocket cover 4IA2827 Gear and sprocket assy Complete with: Spring washer Thrust washer Retaining ring Bearing plate Roll pins (2) Drive gear Worm gear Helical gear w/retainer Grease 41A28t7 Drive/worm gear kit w/grease Roll pins (2) 41 B2991 Line cord 41C2725 Wire harness assy w/pIug 41A3063 Receiver logic board assy. Logic board End panel w/all labets Light socket (1} 4tA3073 End panel wiali labels KEY PART ] NO. NO. DESCRIPTION 8 175B88 Light socket (each) 9 108D30-1 Lens (each) 10 30B363 Capacitor 11 12A373 Capacitor bracket t 2 1A25t0 Terminal Mock w/screws 13 41A2821 Motor assy. w/rolt pin 14 41C2740 Cover w/all labels 15 41A2818 Helical gear and retainer w/grease 16 41 D3013 Limit switch assy t 7 41C3005 RPM sensor assembly 18 41A3027 Motor bracket and bearing assy. t 9 4tA2826 Shaft beadng kit 20 4tA2822 Interrupter cup assy 21 41A3074 End panel 22 t2B350 Hanging brackets NOT SHOWN 114A895 Owners manual 41A2825 Chassis assy hardware kit (includes screws not designated by number in illustration) 27
Owners tiVtlan ua8 ® Garage Door Opener ModeU 139,535006 = .............. ,...... ,i i,, ,i ,,, L ,, HOW TO ORDER REPAIR PARTS Now that you have purchased your Sears Garage Door Opener, should a need ever exist for repair parts or-service, simply contact any Sears Service Center and most Sears, Roebuck and Co stores Be sure to provide atl pertinent facts when you call or visit The MODEL NUMBER of your garage door opener is printed on a label located on the right side panel of the opener chassis.. All parts listed may be ordered from any service center and most Sears stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: e PART NUMBER @ PART DESCRIPTION @ MODEL NUMBER e NAME OF ITEM If the parts you need are not stocked locally, your order wilt be electroni- cally transmitted to a Sears Repair Parts Distribution Center for handling IMPORTANT NOTE: If you suspect radio malfunction, contact your- near- est SEARS Service Center iViAnNTENANCE AGREEMENTS ..,YOUR WAY TO BUY TONiORROW'S SERVICE AT TODAY'S PRICE ... With nationwide service and the benefits of a Sears warranty plus a Sears Mainte- nance Agreement, you don't have to worry about costly repairs resulting from normal use The Maintenance Agreement does not cover installation or reqnstallation of the product or damage resulting from external causes such as: acts of abuse, fire, flood, wind, lightning, freezing, etc. To Purchase a Sears Maintenance Agreement - Ask Any Salesperson or Call Sears Service Today. SEARS WARRANTY r! GARAGE DOOR OPENER MODEL 139.535006 FULL 90 DAY WARRANTY ON GARAGE DOOR OPENER _'1 For 90 days from the date of purchase, Sears will repair- this Garage Door Opener, free of charge if defective in ] material or workmanship.. LIMITED WARRANTY From the 91st day untii one year from the date of purchase, Sears will furnish replacement par ts for any defective parts, 1 free of charge.. You pay for labo LIMITED WARRANTY ON MOTOR _ After 1 year and through 5 years, if the motor on this Garage Door Opener is defective, Sears will furnish a replacement l motor, free of charge.. You pay for labor. U LIMITATION ON LIABILITY Sears will not be liable for loss or damage to property or any incidental or consequential loss or [1 expense from property damage due directly or indirectly from the use of this product. _j Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you [l This warranty does not cover repairs necessary because of operator abuse or negligence, including the failure to install iJ adjust and operate this garage door opener according to the instructions contained in the owner's manual WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART- r 1 MENT IN THE UNITED STATES. This warranty applies only while the product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state i " SEARS ROEBUCK AND COMPANY, Dept. 698/731A, Sears Tower, Chicago, IL 60684 114A895 Printed in Mexico
FEATURES OF YOUR OPENER 1o Opener Lights: Turn on and off automatically, with 4-1/2 minute illumination for your safety and convenience. Provide constant light when Work Light control button is pressed.. 2,. Safety System: Independent up and down force adjustment.. Door reverses automatically when ob - structed in DOWN direction Door STOPS when obstructed in UP dkection 3o Emergency Disconnect: Putl cord disconnect permits manual door operation. 4o Automatic Reconnect: Trolley halves reconnect for automatic operation when opener is energized after emergency disconnect. 5_ Motor Power: 1/2 horsepower permanently lubri- cated motor with automatic reset 6., Digital Radio Controls: 19,683 codes from which to choose Can be changed easily by the owner.. 7o Easy Limit Adjustment: Limits of door opening and closing adjusted by turning screws without re- moving chassis cover:. 8, Vacation Push Button: When the Vacation Push Button is ON, the openerwill not operate from the transmitter. The door will operate in the UP direc- tion ONLY from the Wall Control (or optional Key Switch accessory, Page 5) SPECIFICATIONS MOTOR SAFETY Type . 1/2 horsepower permanent split capacitor Speed t500 rpm Volts ._ 120 Volts AC - 60 Hz Only Current 4 5 amperes DRIVE MECHANISM Gear reduction Drive Lubrication Length of Travet Travel rate Lamp Door linkage 16:1 Chain & cable with two-piece trolley on steel Tee rail Motor is setfqubricated. Drive shaft bronze off-life bearings Adjustable to 7-1/2 feet 6 to 8 inches per second On when door starts in travel, off 4-1/2 minutes after stop, Also separate Work Light push button Adjustable door arm PuIi cord trofley release Personal Electronic Electrical Limit device .... Limit adjustment Start circuit Push button & automalic reversal in down direction. Push button & automatic stop in up direction Independent up & down force adjustment screws Motor overload protector and low voltage push button wiring Circuit actuated by limit nut Screwdriver adjustrnenl on side panel Low voltage push button or radio controI DIMENSIONS Length (overall) . . 122-t/2 inches Headroom required 2 inches Shipping Weight 43 pounds YOU'LL NEED TOOLS During assembly and installation of your opener, the instruction will call for use of various hand tools. Have a stepladder handy, and those tools illustrated below: Hammer, electric drill (also 3/16" and 5/16" drill bits), screw driver, adjustable end wrench or socket wrench kit, wire cutters, tape measure, pliers and hack saw. Tape Measure Pliers Hack Saw Wire Cutters Claw Hammer Screwdriver Stepladder Adjustable End Wrench Electric Drili Socket Wrench
THIS SAFETY ALERT SYMBOL MEANS CAUTION -- PERSONAL SAFETY OR PROPERTY DAMAGE IN- STRUCTION., READ THESE INSTRUCTIONS CAREFULLY, THIS GARAGE DOOR OPENER IS DESIGNED AND TESTED TO OFFER REASONABLY SAFE SERVICE PROVIDED IT IS INSTALLED AND OPERATED IN STRICT ACCORDANCE WITH THE FOLLOWING SAFETY INSTRUCTIONS., FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE,. KEEP GARAGE DOOR BALANCED.. STICKING OR BINDING DOORS MUST BE REPAIRED.. GARAGE DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETSANDTHEtR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY° DO NOT ATTEMPT ADJUSTMENTS. CALL A GARAGE DOOR SERVICEMAN TO MOVE_ LOOSEN OR ADJUST DOOR SPRINGS OR HARDWARE. DO NOT USE FORCE ADJUSTMENTS TO COM- PENSATE FOR A BINDING OR STICKING GARAGE DOOR, EXCESSIVE FORCE WILL IN- TERFERE WITH THE PROPER OPERATION OF THE SAFETY REVERSE SYSTEM OR DAMAGE THE GARAGE DOOR,, (SEE PAGE 19),. DO NOT WEAR RINGS, WATCHES OR LOOSE CLOTHING WHILE INSTALLING OR SERVICING A GARAGE DOOR OPENER° FASTEN TH E CAUTION LABEL ON THE WALL NEAR THE WALL CONTROL AS A REMINDER OF SAFE OPERATING PROCEDURES_ TO AVOID SERIOUS PERSONAL INJURY FROM ENTANGLEMENT, REMOVE ALL ROPES CON- NECTED TO THE GARAGE DOOR BEFORE IN- STALLING THE GARAGE DOOR OPENER.. DISENGAGE ALL EXISTING GARAGE DOOR LOCKS TO AVOID DAMAGE TO GARAGE DOOR. INSTALL THE WALL CONTROL (OR ADDITION- AL PUSH BUTTONS) OUTOFTHE REACH OF CHILDREN, DO NOT ALLOW CHILDREN TO OPERATE WALL CONTROL OR TRAN SM ITTERo SERIOUS PERSONAL INJURY FROM A CLOS- ING GARAGE DOOR MAY RESULT FROM ANY MISUSE OFTHE OPENER. INSTALLATION AND WIRING MUST BE IN COM- PLIANCE WITH LOCAL BUILDING AND ELEC- TRICAL CODES.. LIGHTWEIGHT DOORS REQUIRE SUBSTAN _ TIAL REINFORCEMENT TO AVOID DOOR DAMAGE. (SEE PAGE 10)o THE SAFETY REVERSE SYSTEM TEST IS IM- PORTANT (SEE PAGE 20)4 THE GARAGE DOOR MUST REVERSE ON CONTACT WITH A ONE- INCH OBSTACLE PLACED ON THE FLOOR.. FAILURE TO PROPERLY ADJUST THE OPENER MAY. RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR. REPEAT TH E TEST AT LEAST ONCE A YEAR AN D MAKE ANY NEEDED ADJUSTMENTS,. CAUTION: ACTIVATE OPENER ONLY WHEN THE DOOR IS IN FULL VIEW, FREE OF OB- STRUCTION AND OPENER IS PROPERLY AD- JUSTED,, NO ONE SHOULD ENTER OR LEAVE THE GARAGE WHILE DOOR IS IN MOTION., DO NOT ALLOW CHILDREN TO PLAY NEAR DOOR., USE EMERGENCY RELEASE ONLY TO DIS- ENGAGE TROLLEY. DO NOT USE RED EMER- GENCY RELEASE ROPE AN D HAN DLE TO PULL DOOR OPEN OR CLOSED° DISCONNECT ELECTRIC POWER TO GARAGE DOOR OPENER BEFORE MAKING REPAIRS OR REMOVING COVERS_ 3
CARTON CHECK LIST SEARS has packaged your Garage Door Opener in two cartons THE RAtLASSEMBLY CARTON CONTAI NS: a three-piece rail, two hanging straps, straight door arm section* and rail assembly hardware,, THE OPENER CARTON CONTAINS: Opener Chassis Plastic Light Lenses (2) Transmitter and Clip (1) Chain & Cable (in dispenser carton)* 2-Piece Trolley* *ILLUSTRA'T'ED BELOW Walt Control Sprocket Cover* Cable Pully Bracket* Door Bracket & Plate* Wedge Door Arm Section* Header Bracket* 4-Strand BeFI Wire* Owners Manuar Hardware Bag (includes Caution Label) Chain & Cable in Dispenser Carton Inner Trolley Cable PulIey Door Bracket Bracket and Plate Outer Trolley Header 4 Strand Bracket Bell Wire Sprocket Cover J Chain Door Arm Retainer (Wedge & SIraighl Bracket Sections) SEPARATE ALL HARDWARE FOR ASSEMBLY AND INSTALLATION PROCEDURES AS SHOWN BELOW,. ASSEMBLY HARDWARE (_ Lockwasher 5/16"(3) Master Link (2} Carriage Bol! II4"'-20x1/2' (4} Nut 5116"- 18 (6) @ Lock Nut t/4" -20 (4) Washered Screw 5116". 18xl/2' (4) *(2 mounted in Chassis) Hex Screw 5/16"- 18 x 7/8 (2) INSTALLATION HARDWARE Clevis Pin 5/'i6 " x 2_3/4- 5/16"-t8x2-1/2 12) 5/16" - 18xl-7/8' (4) ]L'sI I:IC oo 8AB x 1" (2) g 4 Clevis Pin 5/16'° x t" (2) _e Lock Washer w 5/t6"(6) 5/16"-18 x 7/8- (4) ol fl Cotter Pin Rope (3) Handle Insulated Staple (18) Nul 5116"- 18 (6}
Accessories Sears offers many useful accessories for you r garage door open er, They are illustrated below with Sears stock n u m- bers and descriptions. 53708 _ EXTRA TRANSMITTER: Includes visor clip,, 53716 _ TOUCH CODE LOCK: Enables homeowner to open the garage door opener from the outside by entering code on specially designed keypad, 53703 _// OUTDOOR KEY SWITCH: Opens the garage door automatically from outside when transmitter is not handy 53717 OPEN DOOR INDICATOR: Provides an illuminated signal when your garage door ................. _,_.,_ _ ⢠, .... _,. _; is open 53702 QUICK RELEASE KEY LOCK: Allows manual operation of your garage door from the outside in case of power failure orwhere there is no service entrance For wood or metal doors only 53710 _i _'_ '_FRARED REVERSING SENSOR: An optional system which provides auxiliary t support to the safety features buitt into your opener. Sensors detect any obstruction to your door while in the down cycte and transmit a signal to the opener, The opener _'J " :'7 will cause a closing door to reverse and prevent an open door from closing., 4 IDENTIFY YOUR DOOR TYPE FROM THESE ILLUSTRATIONS SECTIONAL DOOR CURVED TRACK Highest Point of TraveI " l_ck ONE PIECE DOOR NO TRACK JAMB HARDWARE Highest Poinl of Travel .Jamb Hardware ONE PIECE DOOR HORIZONTAL TRACK JAMB HARDWARE Door , // Highest Point of Travel i Track Door ONE PIECE DOOR NO TRACK PIVOT HARDWARE Highest Point of Travel ÷ " ._/ t t I I I ii CERTAIN INSTALLATION PROCEDURES VARY ACCORDING TO GARAGE DOOR TYPES. WHERE DIFFERENCES OCCUR, BE SURE TO FOLLOW ONLY THOSE INSTRUCTIONS WHICH APPLY TO YOUR DOOR i CONSTRUCTION r ....
Assembmy TO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE GARAGE DOOR OPENER UNTIL YOU HAVE COMPLETED STEP 8, PAGE 15. STE P I Assemble Tee Rail & Attach Cable Pulley Bracket ,.,,i ::::= TEE RAIL BACK _' (TO CHASSIS V CAUTION: Do not tighten the lock nuts until bolt ./ /A necks are seated in square holes° Tee Rail ///// (End Section___ "eL _ C.r.._e a0, _,_ / ,_/7_ki_ !f 4".20xl/2'' Tee Rail (Center Section '_. Flange 1/4" Lock Nut _/'_" Squar_ " g Align front end of tee rail with cable pulley bracket and connect as shown, Tighten screws and nuts securety_ PROCEDURE: Place the 3 Tee rail sections on a flat surface for assembly. TH IS IS IMPORTANT. The center section has two connection flanges., The end sections are identical. Refer to illustration. BE SURE CENTER SECTION IS POSITIONED ON THE CORRECT SIDE OF TEE RAIL. (When assembled, Tee rail has a front-to-back position as shown). Bolt center rail section to end sections with the hard- ware illustrated_ SQUARE NECKS ON CARRIAGE BOLTS MUST BE SEATED IN SQUARE HOLES IN TEE RAILS, Cable Pulley Bracket Lock Washer 5f16" Nut r 5t16"
Assemb v S=_E P 2 Connect Trolley & Attach Chain Retainer Bracket As a temporary stop, insert a screwdriver into Tee rail as shown. Slide the inner trolley onto the Tee rail, as shown, until it is firmly against the screw- driver, Slide the outer trolley onto the Tee rail until it partially engages the inner trolley and stops TO FULLY ENGAGE TROLLEY: With a hammer, firmly tap the back end of outer trolley just below the rail guide. Outer trolley must move forward to fully engage inner trolley., Be careful to avoid damaging trolley spring, Temporary Stop Screwdriver Cable Pulley Bracket Outer Nut Lock Washer _,,,_ 5/17" 6" 5/16" _.. inNnu_ r X ). ' , Chain Retainer Bracket Tl_readed End Fiat End Trolley Shaft Attach inner nut, lock washer, chain retainer bracket and outer nut to trolley shaft in the order shown The retainer bracket should be kept in the illustrated position DO NOT TIGHTEN NUTS UNTIL STEP 5, PAGE 9 @ USE ON LY THOSE SCREWS MOUNTED IN TOP OF OPENER CHASSlS. FAILURE TO DO SO WILL CAUSE SERIOUS DAM- AGE TO THE DOOR OPENER, PROCEDURE: Place opener chassis on packing material to protect cover,, For convenience, place a support under the cable pulley bracket, Remove 5/16"-18xt/2" washered screws mounted in top of opener chassis, Align holes in back end of Tee rail with holes in opener chassis, Fasten the rail to the chassis with washered screws previously rein eyed. CA UTION: USE ONL Y THESE SCREW St Use of any other screws will cause serious dam- age to door opener. Tighten screws securely Insert a 5/t 6"-18xt/2" washered screw into the per _ manent stop hole in the Tee rail back section as shown.. Tighten securely with a 5/16" nut. Tee Rail (Back Section) Nut 5/16"-18
Assembly ST_ P 4. Install Chain and Cable Master Link DO NOT REMOVE CHAIN AND CABLE FROM DIS. PENSER CA RTON. Detach cable from side of carton and fasten to trolley with a master link from coin envelope CabIe MASTER LINK PROCEDURE: Push pins of master link bar through loop of cable and hole in fiat end of trolley shaft Push cap onto pins and into notches Slide clip-on spring over cap and into pin notches until both pins are locked in place.. Pin Notch Bar Flat End Troliey Shaft Opene{ Chassis Sprocket CAUTION: Keep chain taut while dispensing from carton to help prevent kinking° Slide trolley tight against screwdriver stop Dispense cable around pulley bracket. Proceed back around the opener sprocket and forward to chain retainer bracket. Be sure teeth on chassis sprocket engage chain. Connect chain to chain retainer bracket, as shown in inset, using second master link from coin envelope NOTE: Check to make sure chain is not twisted. Chain Tee Rail Chain Retainer Washered Screw Bracket 5/t 6"-t 8xl/2 °` 5/16"-t 8 Cable Pultey Bracket Master Link Master Link Threaded End of Trolley Shaft _tley As a permanent trolley stop, insert 5t16" washered screw into remaining hole in Tee rail front, Tighten se- curelywith 5/16" nut. REMOVE TEMPORARYSTOP INSERTED IN STEP 2,
Ass÷mbUv g_g P 5 Tighten the Chain and Cable OAUTIONt Keep chain from twisting as nuts are turned, Loosen Tighten Inner Outer Nut Nut O Lock Washer Chain Retainer Bracket Trolley Chain 1/2 Inch i Base of Tee Rail PROCEDURE: Connect chain and cable to threaded shaft of trolley in the order illustrated: inner nut, lock- washer, chain retainer bracket and outer nut Tighten the chain and cable by threading outer nut toward trolley, Chain is properly tightened when it is approximately 1/2" above the base of Tee rail midway between cable pulley bracket and chassis. When chain tension is correct, turn inner nut toward chain retainer bracket until tight, Sprocket noise can result if chain is either too loose or too tight. CAUTION: Do not overtighten chain and cable. Refer to Page 21. STEP (_ Attach Sprocket Cover to Opener Chassis Sprocket Cover tl PROCEDURE: Attach sprocket cover to chassis as shown in Illustrations (A) and (B). insert back tab in chassis slot Then bend cover forward and insert front tab in slot provided on mounting plate, Mounting Plate ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE. CERTAIN INSTALLATION PROCEDURES VARY ACCORDING TO GARAGE DOOR TYPES. WHERE DIFFER- ENCES OCCUR, BE SURE TO FOLLOW ONLY THOSE INSTRUCTIONS WHICH APPLY TO YOUR DOOR CONSTRUCTION,, DO NOT WEAR WATCHES, RINGS OR LOOSE CLOTHING WHILE INSTALLING OR SERVICING A DOOR OPENER° KEEP GARAGE DOOR BALANCED. STICKING OR BINDING DOORS MUST BE REPAIRED. GARAGE DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TEN- SION AND CAN CAUSE SERIOUS PERSONAL INJURY,, DO NOT ATTEMPT ADJUSTMENTS. CALL A GARAGE DOOR SERVICEI_IAN TO MOVE, LOOSEN OR ADJUST DOOR SPRINGS OR HARDWARE,. 9
Instalaation Completed installations of header bracket, door bracket with plate and door arm (depending on door type) are shown below.. The header bracket supports the front end of the Tee rail. The door bracket connects door arm to troltey, IT IS RECOMMENDED THATTH E OPENER BE INSTALLED 7 FEETOR MOREABOVE THE FLOOR WHERE SPACE PERMITS. Follow only those instructions which apply to your door type as shown on Page 5. STEP 1 Install Door Bracket and Plate TO PREVENT DAMAGE TO LIG HTWEIGHTGARAGE DOORS, ALWAYS REINFORCE THE INSIDE OF DOOR-- BOTH VERTICALLY AND HORIZONTALLYMWITH 2x4 BOARDS OR ANGLE IRON. Horizontal brace should be at least 6 feet tong Verticat brace should cover height of top panel. Reinforcement hardware is not supplied (See No t Below.) FASTEN SECURELY AS SHOWN BEFORE INSTALLING DOOR BRACKET AND PLATE_ Sectional Door installation Procedure With door closed, locate and markthe vertical center- line of garage door. Extend line onto header wail above door. Header :kel L Header Wall I Door Bracket & P{ate Assy SECTIONAL DOOR Door Arm 1. Assemble door bracket and plate as shown Cen- ter bracket on vertical guideline (or up to one foot left or right of center if necessary) 2o Position bracket assembly on face of door within the following limits: A. Top edge of bracket 2" to 4" below the top edge of door B. Directly below any structural support across top of door. Placement depends on your particular needs 3. Mark and drill 5/! 6"TOP and BOTTOM fastening holes Secure bracket as shown Vertical Center-- Line Carriage Bolt ._ 5/16"-18x2-1/2" TOp of Door Board for Inside Edge Lightweight Doors of Door or Reinforcement Board Door Bracket Door Bracket Plate Lock Washer 5/16" Nut 5/16"-18 All One-Piece Door installation Procedure With door closed, locate and mark vertical centerline of door,, Extend line onto header wall above door NOTE: The door bracket has left and right side fastening holes. Assemble door bracket and plate if your installation requires top and bottom fas- tening holes. (Refer to illustration). Center bracket (with or without plate as required) on top edge of door as shown Mark and dri]I two 5/16" fastening holes and secure door bracket. NOTE: if door has no exposed framing, drill 3/16" pilot holes and substitute 5/16" x 1-1/2" lag screws (not supplied) to fasten bracket to top of door° Lock Washer 5/16" Door, 5t16"-!8 Bracket Plate Top Edge of Door (Outside) - (Optiona!) Carriage Boil 5/16"-t8x2-1/2'" NOTE: Door bracket may be installed on face of door if required for your installation. (Refer to dotted line drawing). HOWEVER, drill 3/16"pilot holes and substitute 5/16" x t-1/2" lag screws (not supplied) to fasten bracket to door_ Face of DOOr installation Vertical Center Line ONE PIECE DOOR Door Brackel Plate (Optional) lO
nstanUation S=_E P 2 Position & Install Header Bracket THE HEADER BRACKET MUST BE RIGIDLY FASTENED TO THE HEADER WALL OR CEILING., REINFORCE WALL OR CEILING WITH 2x4 IF NECESSARY,, Locate height for header bracket by opening door to highest point of travel as shown. Draw a horizontal line on header wall 2" above high point This height provides travel clearance for top edge of door When headroom is not sufficient for 2" clearance, bottom edge of bracket may be placed parallel to the hig!_ point of travel, or bracket may be attached to ceiling Optional Quick Turn Brackets are designed for low headroom installations They replace top brackets and roilers on the garage door, thereby lowering the high point of door travel Installation instructions are contained in the accessory carton Position bracket as shown (bottom edge of bracket on horizontal line) Mark either top and bottom or left and right bracket holes Drilt 3/I6" pilot holes and fasten bracket Header Bracket J ,/ / //_ ./ 1 /" Lag Screws F_ /i_ 5/16"-18x1"7/8'_ INSTALLATION SECTIONAL DOOR AND l-PIECE DOOR WITH TRACK SECTIONAL DOOR CURVED TRACK Ceiling Header Bracket Track Highest Point of Travel Door ONE-PIECE DOOR HORIZONTAL TRACK JAMB HARDWARE Header Bracket ack INSTALLATION 1-PIECE DOOR WITHOUT TRACK ONE-PIECE DOOR ONE PIECE DOOR NO TRACK NO TRACK PIVOT HARDWARE -JAMB HARDWARE Locate height for header bracket by opening door to highest point of travel as shown, Measure distance from top of door to floor. Subtract actual height of door Add 8" to the remainder See example below, If the total number of inches exceeds the height available in your garage, use the maximum height possible On finished ceilings, do not position the bracket closer than 1/2" from ceiling,, Measuring from top of door, draw a horizontal line on the header wall at the determined height Position bottom edge of header bracket on horizontal Hne, centering bracket on vertical line. Mark either top and bottom or left and right hole& Drill 3/16" pilot holes and fasten with 5/16" x 1 7/8 '' lag screws as shown above EXAMPLE Distance from top of door (at highest point of travel) to floor 92" Actual height of door -88" Remainder 4" Add 8" Bracket height on header wall =12" 1t
nstamlation STEP 3 Attach Tee Rail to Header Bracket Clevis Pin _- Cotter 5/t6"'x2-3/4- !1j Pin He8 Bracket Cable Pulley" B_acket PROCEDURE: Position opener chassis on garage floor below door' and header brackets. Use packing material base to protect cover NOTE: To enable Tee rail to clear sectional door springs, it may be necessary to lift the chassis onto a temporary support. CAUTION: Chassis must either be secured to sup- port or held firmly in place by another person. Raise Tee rail until cable pulley and header brackets come together.. Align bracket holes and join with clevis pin as shown Insert and spread cotter pin to secure. Packing Materiat STE P 4 po,,io. Opener Chassis TO PREVENT DAMAGE TO ALL LIGHTWEIGHT DOORS, AND DOORS WITH WINDOWS, DO NOT RESTTHE OPENER ON THE DOOR.. SECTIONAL and ONE-PIECE DOOR WiTH TRACK n N STA LL&_ II 0 N NOTE: A 2x4 is convenient for setting an ideal door-to-Tee rail distance, it is not necessary where headroom is insufficient° PROCEDURE: Raise the opener chassis onto a stepladder. Open the garage door Place a 2x4 on edge on top section of door directly above door bracket. Rest Tee rail on 2x4 Tee Rail 2x4 Door Ste ONE-PRECE DOOR WITH NO- TRACK INSTALLATnON PROCEDURE: Measure the distance from floor to top of door (in fully open position and paratlei to floor) Using a stepladder as a support, raise the opener chassis to the same distance from the floor (chassis witt have a slight angle as shown) The top of the door should be level with the top of the opener For maximum efficiency, do not position the opener chassis more than 2 inches above this poinL Header Top o! Opener I Door I Bracket I i I I Equat I --_ Distance --4 from I Floor I I I t 12
UnstaIlation STEP 5 Hang Opener Chassis THE OPENER CHASSIS MUST BE ATTACHED TO A STRUCTURAL SUPPORT OF THE GARAGE Three representative installations are shown_Yours may be different, Hanging brackets should be angled to pro- vide rigid support, PROCEDURE: On EACH side of opener measure the distance from chassis to structural support,, Cut both pieces of the hanging bracket to required lengths. Flatten one end of each bracket and bend or twist to fit fastening a ngles_ DO NOT BEND AT BRAC- KET HOLES Drill 3/16" pilot holes in structural sup- port. Fasten flattened ends of brackets to support as shown,, Lift opener and fasten to hanging bracket as shown,, Checkto make su re Tee rail is centered over door bracket. Close the garage door. If door hits rail, raise header bracket. REMOVE 2x4o Grease rail surfaces on which trolley slides_ A tube of grease is supplied,, Lag Screws 5/16"xt-7/8"' Bracket Finished (Not Supplied) Ceiling Screws 5/16"xl-7t8" _TE P _ Attach Emergency Release Rope & Handle USE EMERGENCY RELEASE ONLY TO DIS- ENGAGE TROLLEY. DO NOT USE RED Overhand EMERGENCY RELEASE ROPE AND HAN_ Knot DLE TO PULL DOOR OPEN OR CLOSED_ PROCEDURE: Thread one end of rope through hole in top of red handle so 'NOTICE' reads right side u15 as shown_ Secure with an overhand knot NOTE: Knot should be at least I inch from end of rope to pre- vent slipping, Thread other end of rope through hole in release arm of outer trolley, Adjust rope length so that handle is 6 feet above the floor,, Secure with an overhand knot as above,, NOTE: If it is necessaryto cut rope, heat seal cut end with a match or lighter to prevent fraying and/or raveling, Rope_ Trolley Release Arm _- overhand Knot 13
Top _nsta_lation Flange r Bo|tom Installation Flange i Wall Control Terminals INSTALL "WALL CONTROL (OR ADDITIONAL PUSH BUTTONS) OUTOFTHE REACH OFCHIL- DREN,_ DO NOT ALLOW CHILDREN TO OPER- ATE WALL CONTROL OR TRANSMITTER_ SERIOUS PERSONAL INJURY FROM A CLOS- ING GARAGE DOOR MAY RESULT FROM ANY MISUSE OF OPENER° FASTEN THE CAUTION LABEL ON THE WALL NEAR THE WALL CONTROL AS A REMINDER OF SAFE OPERATING PROCEDURES,. PROCEDURE: There are 4 screw terminals on the back of the Wall Control Connect the bell wire by color; yellow to yellow, white to white, red to red and black to black, Fasten Wail Control to an inside garage wall, as shown, with the 8ABxl "sheet metal screws provided. A con- venient place is beside the service door and OUT OF THE REACH OF CHILDREN Right Side Panel of Opener o O O C:3 Antenna Opener Terminats Run the belt wire up the wall and across the ceiling to the garage door opener_ Use insulated staples The receiver terminals as well as the antenna are located on the right side panel of the opener., Bend antenna wire down until it is parallel to chassis panef Then connect the wire by color to the red, white, black and yeltow opener terminal screws.. WIRING INSTRUCTIONS FOR ACCESSORIES Infrared Reversing System: To white & black opener terminals Open Door Indicator: To white & orange opener terminals Key Switch: To red & white opener terminals Vacation Push Button Wall Control Push Button Work Light Push Button OPERATION OF WALL CONTROL WALL CONTROL PUSH BUTTON Press and release to open or clQse door Press and release again to REVERSE door during CLOSING cycle or to STOP door during OPENING cycle VACATION PUSH BUTTON Activate Vacation feature only when door is In closed position, Press and release, Push button light will turn ON The Vacation fea- ture was designed to prevent operation of door from the transmitter and aEiow door to travel in the UP direction ONLY from the Wall Con _ trol push button (press and release) and Key Switch accessory Press and release again. Push button light witl turn OFE Opener will return to normal operation A power failure of more than 30 seconds will cause the vacation feature to turn OFF, WORK LIGHT PUSH BUTTON Press and release Opener tight will turn on and remain on Press and release again Opener light wilt return to normal operation. 14
0nstatUation STEP 8 Connect Electric Power I TO AVOID SERIOUS PERSONAL INJURY FROM ENTANGLEMENT, REMOVE ALL ROPES CON NECTEDTO THE I GARAGE DOOR BEFORE OPERATING DOOR OPENER_ REMOVE EXISTING GARAGE DOOR LOCKS OR USE A WOOD SCREW OR NAIL TO MAKE THE_,_ INOPERATIVE, INSTALLATION AND WIRING MUST BE IN COMPLIANCE WITH LOCAL BUILDING AND ELECTRICAL CODES. OPERATION AT OTHER THAN !2OV 6OHz WILL CAUSE OPENER MALFUNCTION AND DAMAGE, IF LOCAL ELECTRICAL CODES DO NOT REQUI RE PER MAN ENT WIRING: Insert the 3-prong plug into a 3-hole receptacle. UNIT MUST BE GROUNDED DO NOT USE A 2-WIRE ADAPTER, IF LOCAL CODES REQUIRE PERMANENTWIRING: Refer to illustration, PROCEDURE: Make connection through 7/8 inch diameter hole in top of opener chassis, 1o Remove opener chassis cover by removing the 4 cover screws, 2,, Remove attached 3-prong cord, 3. Connect black (line) wire to black wire on terminal block; white (neutral) wire to white terminal wire; green (ground) wire to green ground screw CAUTION: BE SURE UNIT IS GROUNDED ACCORDING TO LOCAL CODE Ground Tab Ground Screw I Wire _,White Wire STEP 9 i. to, Lights and Lenses PROCEDURE: Install a 75 watt maximum light bulb in each socket as shown The lights turn on automatF calty when opener starts. After 4-I/2 minutes they will turn off, Lights will REMAIN ON when Work Light push button on Wail Control is pressed, IMPORTANT NOTE: If the lights in your garage door opener do not work, it may NOT be the fault of the opener° Some short-neck butbs_ because of their shape, do not make contact with the socket base tab. Use standard.neck bulbs° INSTALLING LENSES: Slide lenses into the fens guides as shown. Snap bottom tabs into lens slots. (The force and limit adjustment settings are located on side panels behind lenses), NOTE: FOR CONVENIENCE, LENSES MAY BE IN- STALLED AFTER ADJUSTMENT, STEP 3, PAGE 20_ Lens Tab Lens Slot Lens Guide 15
instal|ation : _ ,rrr_ ....... ................... ,hr ST_ P "I 0 Connect Door Arm to Trolley : .......... :r,, ,, ................. ............. SECTIONAL DOOR INSTALLATION ONLY PROCEDURE: Fasten straight door arm section to trolley and wedge door arm section to door bracket, as shown (A)Insert and spread a cotter pin to secure each connection_ B A ! '_ _ .___ ,/II ,ov,s ,n Do,,, /1 I _ 1--- Straight Lock Nut Washers 5/!6"q8 5/16" Door Bracket Bring the door arm sections together. Find a pair of holes that line up and join sections as shown (B), INSTALLATION FOR SECTIONAL DOOR IS COMPLETE. PROCEED TO ADJUSTMENT STEP 1 , PAGE 18. ALL ONE-PIECE DOOR iNSTALLATiONS ASSEMBLE DOOR ARM PROCEDURE: Fasten straight and wedge door arm sections together to their longest possible length. With door.closed, con_ nect straight door arm section to door bracket as shown, insert and spread cotter pin to secure. Cotter Pin --I Door Clevis Pin Straight Door Arm Wed_ Door Screws 5/16"-18 x 7/8" Lock Washer 5/16" 16
nstam ation STE P 11 Adj.,, Limits (All One-Piece Doors Only) CAUTION: To prevent damage to garage doors, the opener limits must be adjusted on ALL ONE- PIECE DOORS, Limit Adjustment settings regulate the points at which door will stop when moving up or down. Repeated operation of the opener during adjustment may cause the motor to overheat and shut off. Simply wait 15 minutes and continue adjustments, Limit adjustment screws are located on the left side panel of the openeras shown Increase limits by turn- ing screws in direction shown on label.. Decrease limits by turning screws in opposite direction._ Left Side Panel Limit Adjustment Screws Adjustment Label The following illustration shows the position of the door arm and trolfeywhen the door is open (solid line drawing), and when the door is closed (dotted line drawing), Fully Closed Trolley ! 1 L Closed I Door i t Door Door Arm Arm Bracket C ADJUSTMENT PROCEDURES PROCEDURE - OPEN DOOR ADJUSTMENT DECREASE the U P limit by turning the UP Hmit adjust _ ment screw counterclockwise 8 complete turns Press Wall Control push button., Trolley will travel ta full open position.. Manually raise garage door to open position (paraF lel to floor) and lift door arm to trolley, The arm should touch trolley just in back of door arm connector hole as shown in solid line drawing if the arm does not extend far enough, make further DECREASED limit adjustment,, One full turn equals 2 inches of door travel, PROCEDURE - CLOSED DOOR ADJUSTMENT DECREASE the DOWN limit by turning the DOWN limit adjustment screw clockwise 4 complete turns Press Wall Control push button. Trolley will travel to full closed position, Manually close garage door and lift door arm to the trottey, Arm should touch trolley just ahead of door arm connector hole as shown in dotted line drawing,, If arm is behind the connector hole, make further DECREASED limit adjustment, One full turn equals 2 inches of door travel. CONNECT DOOR ARM TO TROLLEY PROCEDURE: With door closed,join wedge door arm to connector hole in trolley with the remaining clevis pin, Secure with a cotter pin. NOTE: It may be necessary to lift door slightly to make connection. Run the opener through a complete travel cycle if door has a slight 'downward' slant in full open position, turn the UP limit adjustment screw counterclockwise to decrease travel until door is paraiiel to floor 17
Adjustment STEP 1 ,, ,, ,, _ ,, ....... ,,,, ...... ,,,,,,,,,, Adjust UP and DOWN Limits The limit adjustment screws are located on the left side panel of the opener chassis as shown LI MITADJUSTMENT settings regulate the points at which the door will stop when moving up or down NOTE: Door STOPS in U P direction if anything interferes with door travel_ Door' REVERSES in DOWN direc- tion if anything interferes with door travel (including binding or unbalanced doors). PROCEDURE: To operate opener, press Wall Con_ trot Push Button or transmitter push button. Run the opener through a COMPLETE TRAVEL CYCLE No adjustments are needed when the door- opens and closes completely and does not reverse uninten- tionally in down direction. The following chart outlines adjustment procedures. Run opener through a COMPLETE TRAVEL CYCLE AFTER EACH ADJUSTMENT. NOTE: REPEATED OPERATION OFTH E OPEN ER DURING ADJUST- MENT PROCEDURES MAY CAUSE THE MOTOR TO OVERHEATAND SHUTOFFo SIMPLY WAtT 15 MINUTES AND TRY AGAIN° Read the chart care- fully before proceeding to Step 2, Pg 19 Use a screw- driver to make limit adjustments ilo o Limit Adjustment Screws Adjustment Label LIMIT ADJUSTMENT CHART IF DOOR DOES NOT OPEN COMPLETELY BUT OPENS AT LEAST FIVE FEET IF DOOR DOES NOT CLOSE COMPLETELY IF DOOR REVERSES WHEN CLOSING AND THERE IS NO INTER- FERENCE TO TRAVEL CYCLE Increase UP travel by turning UP LIMIT adjustment screw in clockwise direction as shown on label One turn equals 2 inches of travel if door doesn't open at least 5 feet, adjust OPEN FORCE as explained in Step 2, Page 19 1o ON SECTIONAL DOORS: Lengthen the door arm (See Step 10, Page 16), If door arm is at maximum length, increase the DOWN travel by turning the down limit adjustment screw in a counter clockwise direction as shown on label, One turn equals 2 inches of travel, If door still will not close completely, the header bracket is positioned too high, Repeat Step 2, Page 1t 2o ON ONE-PIECE DOORS: Increase DOWN travel by turning tile down limit adjustment screw in a counterclockwise direction as shown on label, One turn equals 2 inches of travel., TEST DOOR FOR BINDING Pull emergency release handle and manually open and close the door, tf door is binding, call a door serviceman 1. IF OPENER REVERSES BEFORE DOOR CLOSES FULLY: Adjust the CLOSE FORCE as explained in Step 2, Page 19 2,, 1F OPENER REVERSES IN FULLY CLOSED POSITION: Decrease DOWN travel Turn the down limit adjustment screw in clockwise direction. One turn equals 2 inches of travel 18
STEP 2 Adjust DO NOT USE FORCE ADJUSTMENTS TO COMPENSATE FOR A BINDING OR STICKING GARAGE DOOR, EXCESSIVE FORCE WILLINTERFERE WITH THE PROPER OPERATION OFTHE SAFETY REVERSE SYSTEM OR DAMAGE THE GARAGE DOOR. Force Adjustment Controls are located on right side panel of the opener chassis,, FORCE ADJUSTMENT settings regulate the amount of power required to open and close the door NOTE: Door STOPS in UP direction if anything interferes with door travel° Door REVERSES in DOWN direction if anything interferes with door travel (including binding or unbalanced doors)° If force adjustments are set too light, door travel may be interrupted by nuisance reversals in the DOWN direction and stops in the UP direction As weather conditions can affect door movement, occasional adjustment may be needed The maximum force adjustment range is 260 degrees, about 3/4 of a complete turn, Do not force controls beyond that point Turn force adjustment controls with a screwdriver, Controls Adjustmenl Label FORCE ADJUSTMENT CHART IF DOOR DOESN'T OPEN AT LEAST 5 FT: IF DOOR REVERSES DURING THE DOWN (CLOSE) CYCLE: TEST DOWN (CLOSE) FORCE: Increase UP (OPEN) FORCE by turning control in a clock- wise direction as shown on label Make 10 degree turn adjust- ments until door opens completely, Readjust UP LIMIT if necessary. After each adjustment, run the opener through a complete travel cycle increase DOWN (CLOSE) FORCE by turning control in a clockwise direction as shown on label, Make 10 degree turn adjustments until door completes the close cycle, After each adjustment, run opener through a complete travel cycle_ Grasp the door handle or door bottom when door is about halfway tiirough DOWN (CLOSE) TRAVEL,. The door should reverse If the door is hard to hold or doesn't reverse, de- crease the DOWN (CLOSE) FORCE by turning the control in a counter clockwise direction Make 10 degree turn adjust- ments until the door reverses normally, After each adjust- ment, run the opener through a complete travel cycle, 19
THE SAFETY REVERSE SYSTEM TEST iS IMPORTANT. THE GARAGE DOOR MUSTREVERSE ON CONTACT WITH A ON E 1NC H OBSTAC LE PLACED ON TH E FLOOR. FAILU RE TO PROPE R LY ADJ UST TH E OPE N E R MAY RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR° REPEAT THE TEST AT LEAST ONCE A YEAR AND MAKE ANY NEEDED ADJUSTMENTS, PROCEDURE: Place a 1-inch obstacle on the floor under the garage door Operate the door in the DOWN direction,. The door must reverse on the obstruction if a SECTIONAL door STOPS on the obstruction, lenghthen door arm (Step 10, Page 16) until the door reverses in DOWN direction._ If a ONE-PIECE door- stops on obstruction, door is not traveling far enough in DOWN direction Increase the DOWN limit by turning the DOWN limit adjust- mentscrewcounter-clockwise 1/4 turn REPEATTEST,, When the door reverses on the 1-inch obstruction, remove obstruction and run opener through a com- plete travel cycle, Door must not reverse in closed position, if it does, repeat Adjustment Steps 2 and 3 ONE-PIECE DOOR ch ObstruCtion SECTIONAL DOOR I / f REPEAT ADJUSTMENT STEP 3 AFTER: 1 . EACH ADJUSTMENT OF DOOR ARNI LENGTH, CLOSE FORCE OR DOWN LIM|T 2. ANY REPAIR OR ADJUSTMENT OFTHE GARAGE DOOR (INCLUDING SPRINGS AND HARDWARE} 3. ANY REPAIR OR BUCKLING OF THE GARAGE FLOOR 4, ANY REPAIR OR ADJUSTMENT OF THE GARAGE DOOR OPENER (Optional) STEP 4" install tnfrared Reversing System The INFRARED REVERSING SENSOR provides an ADDITIONAL measure of safety against small child- ren being caught u nder a garage door, tt uses an i nvis _ ibte beam which, when broken by an obstruction, causes a closing door to open or prevents an open door from closing After the garage door opener has beeh completely installed and adjusted, the INFRARED REVERSING SENSOR accessory car] be installed, Instructions are included with this optional device CAUTION: The Infrared Reversing Sensor will not be in effect when Vacation Light is ON, 2O
Operation of Your Opener CAUTION: ® START B Y READING THE SAFETY RULES ON PAGE 3. e READ THE OPERATING INSTRUCTIONS ON THIS PAGE CAREFULLY° e DO NOT PERMIT CHILDREN TO PLAY IN AREA OF DOOR. e OPERATE ONLY WHEN OPENER IS PROPERLYADJUSTEDAND DOOR IS IN SIGHTAND FREE OF OBSTRUCTION° THE SAFETY REVERSE SYSTEM IS IMPORTANT (SEE PAGE 20). GARAGE DOOR MUSTREVERSE ON CON- TACTWITH A ON E_iNCH OBSTACLE PLACED ON THE FLOOR. FAILURE TO PROPERLYADJUSTOPENER MAY RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSING GARAGE DOOR° REPEATTHE TEST AT LEAST ONCE A YEAR AND MAKE NEEDED ADJUSTMENTS° USING THE OPENER Your garage door opener can be activated by any of the following methods: 1o Pressing the transmitter push button. Hold the button down until door starts to move, 2. Pressing the Wall Control push buttons° 3.. By turning the Key Switch (if you have installed this accessory),, WHEN EITHER THE WALL CONTROL OR TRANSMITTER PUSH BUTTONS ARE PRESSED, ONE OF THE FOLLOWING WILt. OCCUR (Vacation Light OFF): 1.. If open, the door wilt close, if ctosed, the door will open. 2.. if closing, the door will reverse. 3.. If opening, the door will stop (allowing space for entry and exit of pets and for fresh air).. 4, tf the door has been stopped in a partially open position (refer to 3o above), it will close,. 5_ if an obstruction is encountered while closing, the door wilt reverse.. 6. If an obstruction is encountered while opening, the door will stop.. 7o The optional Infrared Reversing Sensor, if installed, will signal the opener to reverse the door in the closing cycle when the IR beam is obstructed and prevent an open door from closing. It has no effect in the opening cycle.. THE LIGHTS When the opener is activated, lights will turn on_ They will turn off automatically after 4-1/2 minutes, BULB SIZE-75 watts maximum.. When Work Light is ON, the lights will remain on. OPENING THE DOOR MANUALLY The door can be operated manually by disconnecting it from the opener. Simply pull down sharply on the red emergency release handle.. The door may now be lifted manually_ DO NOT USE EM ERGE NCY ROPE AND HANDLE TO PULL TH E DO0 R OPEN OR CLOSED. To automatically reconnect the door to the open er, press the Wall Control push button CARE OFTHEOPENER When properly installed, your opener wilt perform efficiently with a minimum of maintenance. You will be required to replace a light bulb or change a transmitter battery from time to time° A 9-Volt AIkaline battery is the most reliable, and is available at Sears.. The opener does not require additional lubrication - HOWEVER - the door rollers, bearings and hinges should be oiled yearly., Most complaints of unsatisfactory opener operation can be traced to problems with the door itself. The opener is not intended to correct problems caused by an unbalanced or binding door, broken door springs or fautty door hardware. When operating the door manually, a properly balanced door will stay in any point of travel while being supported soley by its springs. If you encounter any difficulty when operating door manually, call a garage door serviceman. RADIO CONTROLS Refer to pages 22 and 23 for complete details° LIMIT AND FORCE ADJUSTMENTS Refer to pages 18 and 19 for limit and force adjustments These adjustments must be checked and properly set when opener is installed_ Weather conditions may cause minor changes in door operation requiring some change in adjustments, particularly during the first year of operation. Only a screwdriver is required. Follow instructions carefully_ CHAIN TENSION ADJUSTMENT After installation of opener and adjustment of forces and limits, chain may appear loose,. This is normal. TO CHECK CHAIN TENSION: disconnect the trolley by pulling red emergency handle_ If chain returns to position described in Step 5, Page 9, DO NOT make further adjustments, 21
Radio Controls RECEIVER -Terminals Code Switch Block RADIO CONTROLS consist of a transmitter and a receiver° The transmitter sends a coded signal from outside the garage. The receiver is fastened to the right side panel of the door opener It receives the transmitted signal and starts the door opener. The signal code is set at the factory Page 23 des- cribes code changing procedures, if required.. Self service of radio controls is not recommended, if service is needed, contact your nearest Sears Ser- vice Center. / Right Side Panel Anger THE TRANSMITTER The portable transmitter may be secured toa car sun visor with the clip provided Additional transmitters can be purchased at any time for use in all vehicles using the garage (Refer to Accessories, Page 5). New transmitters must be set to the same code as original transmitter and receiver Follow code set- ting procedures described on Page 23 A 9-volt battery supplies the power The transmitter is equipped with a battery check light When the trans - mitter push button is pressed, light will glow if battery has power (and the opener will operate),. When light does not come on, replace battery., if transmission range lessens, check battery light, THE BATTERY The battery should produce adequate power for approximately one year:, Avoid the inconvenience of unexpected battery failure by replacing it annually, preferably before winter.. Alkaline batteries are the most reliable and are available at Sears.. TO REPLACE BATTERY: Remove visor clip and un- fasten connecting screw, Remove top of transmitter case and discard old battery., Snap connector onto new battery, Replace top of case and connectiqg screw. Replace visor clip Battery Test Light Battery TRANSr_tITTER Push BuUon Visor 22
Radio ControlJs Sears Td nanj Radio ControJ Manutactured ut_der ! or more o! the lollowing U S. patenls: 3 445 848; 3 906,348; and 4 037 20! The coded signal in Sears Trinary Radio Controls can be changed easily without the aid of a serviceman, The only tool needed is a flat blade screwdriver, Choose your own code by changing position of switches numbered 1 through 9 on the receiver code switch block., Changing the position of only one switch makes an entirely different code, ............ -- MATCHING YOUR CODE IN A NEW TRANSMITTER ............. The original transmitter is preset at the factory to the same coded signal as the receiver. The code in any NEW transmitters must be set to match the code in the original transmitter and the receiver. PROCEDURE: With visor clip off, remove screw in the original and new transmitter(s) as illustrated in Figure 1. Carefully turn ca_es over (push button sides up), Remove case tops as shown in Figure 2. CAUTION: Be careful not to move circuit board components. Place transmitter circuit boards side by side as shown in Figure 3. Set the code switches in the new trans- mitter to match those in the original transmitter. Use a fingernail or screwdriver to slide the switches., ) Figure I Figure 3 Transmitter Circuil Board Code Switches Figure 2 CHANGING YOUR CODE IN RECEIVER AND TRANSMITTER(S) ........ ......... DISCONNECT POWER TO OPENER BEFORE CHANGING THE CODE IN THE RECEIVER° The receiver is fastened to the right side panel of the opener chassis. Code switches are shown in Figure 4, IFYOUCHANGETHE CODE tN YOUR RECEIVER, ALSO CHANGE THE CODE IN YOUR TRANSMITTER(S). Figure 4 PROCEDURE: Hold transmitter circuit board along- side receiver code switches as shown To change the code, use a fingernaif or screwdriver. Slide one or more receiver switches to a plus, minus or center (0) position Set code switches in the transmitter(s) to match the new receiver code setting& IMPORTANT NOTE: Code settings must be ex- actly the same in the receiver, transmitter and all additional transmitters used to operate the door. Please keep this instruction manual handy for future reference. Code Switch RED WriT BLK ORN YEL N N ,,, ,, _; ...... . ;:: .............. ,t,,_ * ',,,'"",' ', .... 23
OPENER DOESN'T ACTIVATE 1. Have you removed all door locks and bolts? 2 Does the opener have electric power? Check wait switch, fuse, etc. 3. is there a broken wire between Walt Control and opener? Check under staples, (A positive check can be made by temporarily instalb_g another wire) 4., Are wiring connections correct? Refer to Step 7, Page 14.. 5, Repeated operation may have tripped the overload protector in the motor. Wait 15 minutes. Try again.. TRANSMITTER RANGE INSUFFICIENT 1.. Check battery. 2 Change transmitter location in car 3, Metal garage door, foil-backed insulation or metal siding will reduce range 4 Antenna on side panel of opener must be fully extended downwar& DOOR DOESN'T OPEN OR CLOSE COMPLETELY 1. ts something obstructing the door? 2. Limits may need adjustment. See Pg.. 18 3. Force may need adjustment See Pg, 19 4 Door will not ciose while in Vacation mode.. DOOR OPENS AND CLOSES BY ITSELF 1 Neighborwith a Sears opener using the same code? Change your code.. LIGHTS 1 Won't turn OFF? Check Work Light. is it ON? 2 Won't turn ON? Check light bulbs, DOOR OPERATES FROM PUSH BUTTON BUT NOT FROM TRANSMITTER t. Replace the battery 2 New transmitter'? Have you set the code? Referto Page 23. 3 Vacation light is ON. DOOR REVERSES FOR NO APPARENT REASON t Pull red emergency release handle Operate the door manually. Is it balanced? Binding? If service is needed call a garage door serviceman 2 Force adjustment may be needed See Pg 19 3 Check for proper alignment of Infrared Reversing Sensor (if you have installed this accessory). 4 Clear ice and snow from gar age floor area where gar- age door closes THE NEED FOR OCCASIONAL ADJUSTMENT OF FORCE AND LIMIT CONTROLS IS NORMAL. WEATHER CONDITIONS IN PARTICULAR CAN AFFECT DOOR MOVEMENT_ Transmitter Schematic S2-CODE SELECT t Itl_l tlTI t h h:lhj ................ _t41s16171m_191 I=1 1=3 !_5 b9 b7_*62V b2 _ t_6 l_B OUT 11!__.,.,__,_ _c UI v sslll3 [ i_" ! I 5SK 114 ' 112 Is I --_5._ : u ⢠_ N_, t 0 2/K L__ TP4 R2 _ J-C2 " j TPS_ _! u_ _._,._ "T-t00 J BAS_ .... _ | DRIVE VC _LSla (_TPI,_gv ^ _ C) TP3-6,2V i 9v_L.. cl ..L _ O_ BI_ ,OtpF T .,/_ _ TP2-GND Dl L_I_ i 'c _o7c5B e 33_L _ _L 04 q _ ⢠I _Lcel _._ I _41 T391 C5 t C 24
F I_, i _ g ⢠I =9 25
Repair Parts RAI L ASSEMBLY PARTS LIST KEY PART i NQ_ NO,, DESCRIPTION 1 2 3 4 5 6 7 8 1A995 Master link kit 41 B2617 Outer trolley 4t B2771 Inner trot{ey 12A197 Chain retainer bracket 28313 Tee rail-center section t83893 Tee raiJ-end section (each) 41 82616 Cable pulley bracket assy(each) 41 C2735 Chain and cabie NOT SHOWN 41A2814 Rail assy hardware kit (includes hardware illustrated on Page 4) INSTALLATION PARTS LIST , i,, ,,,,,,, KEY PART NO,. NO. DESCRIPTION 1 41D2736 2 10A13 3 41A2830 4 29C121_2 5 41A2828 6 2t9A319 7 41A2829 8 128374 9 12B380 10 178B32 tt 178B33 Wall control assy 9 volt battery (available at Soars) Transmitter case, cover and screw assy Transmitter visor ctip Emergency rope and handle assy 4-Strand belt wire Header bracket plus cotter pin and clevis Door bracket Door bracket pIate Wedge door arm section Straight door arm section NOT SHOWN 41A2815 Installation hardware bag (includes hardware illus- trated on Page 4) 6 "x. 7 --11 26
Repair Parts Chassis Assembmy Parts List 22 19 18 16 12 13 5 KEY PART 1 NOr NO, DESCRIPTION 3 4 5 6 31C290 Sprocket cover 4IA2827 Gear and sprocket assy Complete with: Spring washer Thrust washer Retaining ring Bearing plate Roll pins (2) Drive gear Worm gear Helical gear w/retainer Grease 41A28t7 Drive/worm gear kit w/grease Roll pins (2) 41 B2991 Line cord 41C2725 Wire harness assy w/pIug 41A3063 Receiver logic board assy. Logic board End panel w/all labets Light socket (1} 4tA3073 End panel wiali labels KEY PART ] NO. NO. DESCRIPTION 8 175B88 Light socket (each) 9 108D30-1 Lens (each) 10 30B363 Capacitor 11 12A373 Capacitor bracket t 2 1A25t0 Terminal Mock w/screws 13 41A2821 Motor assy. w/rolt pin 14 41C2740 Cover w/all labels 15 41A2818 Helical gear and retainer w/grease 16 41 D3013 Limit switch assy t 7 41C3005 RPM sensor assembly 18 41A3027 Motor bracket and bearing assy. t 9 4tA2826 Shaft beadng kit 20 4tA2822 Interrupter cup assy 21 41A3074 End panel 22 t2B350 Hanging brackets NOT SHOWN 114A895 Owners manual 41A2825 Chassis assy hardware kit (includes screws not designated by number in illustration) 27
Owners tiVtlan ua8 ® Garage Door Opener ModeU 139,535006 = .............. ,...... ,i i,, ,i ,,, L ,, HOW TO ORDER REPAIR PARTS Now that you have purchased your Sears Garage Door Opener, should a need ever exist for repair parts or-service, simply contact any Sears Service Center and most Sears, Roebuck and Co stores Be sure to provide atl pertinent facts when you call or visit The MODEL NUMBER of your garage door opener is printed on a label located on the right side panel of the opener chassis.. All parts listed may be ordered from any service center and most Sears stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: e PART NUMBER @ PART DESCRIPTION @ MODEL NUMBER e NAME OF ITEM If the parts you need are not stocked locally, your order wilt be electroni- cally transmitted to a Sears Repair Parts Distribution Center for handling IMPORTANT NOTE: If you suspect radio malfunction, contact your- near- est SEARS Service Center iViAnNTENANCE AGREEMENTS ..,YOUR WAY TO BUY TONiORROW'S SERVICE AT TODAY'S PRICE ... With nationwide service and the benefits of a Sears warranty plus a Sears Mainte- nance Agreement, you don't have to worry about costly repairs resulting from normal use The Maintenance Agreement does not cover installation or reqnstallation of the product or damage resulting from external causes such as: acts of abuse, fire, flood, wind, lightning, freezing, etc. To Purchase a Sears Maintenance Agreement - Ask Any Salesperson or Call Sears Service Today. SEARS WARRANTY r! GARAGE DOOR OPENER MODEL 139.535006 FULL 90 DAY WARRANTY ON GARAGE DOOR OPENER _'1 For 90 days from the date of purchase, Sears will repair- this Garage Door Opener, free of charge if defective in ] material or workmanship.. LIMITED WARRANTY From the 91st day untii one year from the date of purchase, Sears will furnish replacement par ts for any defective parts, 1 free of charge.. You pay for labo LIMITED WARRANTY ON MOTOR _ After 1 year and through 5 years, if the motor on this Garage Door Opener is defective, Sears will furnish a replacement l motor, free of charge.. You pay for labor. U LIMITATION ON LIABILITY Sears will not be liable for loss or damage to property or any incidental or consequential loss or [1 expense from property damage due directly or indirectly from the use of this product. _j Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you [l This warranty does not cover repairs necessary because of operator abuse or negligence, including the failure to install iJ adjust and operate this garage door opener according to the instructions contained in the owner's manual WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART- r 1 MENT IN THE UNITED STATES. This warranty applies only while the product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state i " SEARS ROEBUCK AND COMPANY, Dept. 698/731A, Sears Tower, Chicago, IL 60684 114A895 Printed in Mexico