Craftsman 917.252560 Owner's Manual

Â® MODEL 917=252560 OWNER'S MANUAL o Assembly o Operation o Customer ResponsibilitBes o Service and Adjustments o Repair Parts TH CAUTION: Read and follow all safety rules and instructions before operating this equipment.
Safe Operation Practices for Ride-On Mowers IMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS., FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH IÂ° GENERAL OPERATION o Read, understand, and follow all instructions in the manual and on the machine before starting o Only allow responsibie adults, who are familiar with the instructions, to operate the machine, ,, Clear the area of objects such as rocks, toys, wire, etc,, which could be picked up and thrown by the blade, ,, Be sure the area is clear of other people before mowlng Stop machine if anyone enters the area, Â° Never carry passengers, Â° Do not mow in reverse unless abselutety necessary. Always look down and behind before and while backing = Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place ', Slow down before turning - Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and remove keys before dismounting o Turn off blades when not mowing, ,, Stop engine before removing grass catcher or unclogging chute " Mow only in daylight or good artificial light, o Do not operate the machine while under the influence of alcohol or drugs " Watch for traffic when operating near or crossing roadways, o Use extra care when loading or unloading the machine into a trailer or truck, I1. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can resutt in severe injury or death All slopes require extra caution If you cannot back up the slope er if you feet uneasy en it, do not mow it. DO: Â° Mow up and down slopes, not across . Remove obstacles such as rocks, tree limbs, etc, o Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine,, Talf grass can hide obstacles . Use slow speed. Choose a low gear so that you wil$ not have to stop or shift while on the slope, " Foilow the manufacturer's recommendations for wheel weights or counterweights to'improve stability â¢ Use extra care with grass catchers or other attachments These can change the stability of the machine â¢ Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. â¢ Avoid starting or stopping on a slope, If tires lose traction. disengage the blades and proceed slowly straight down the slope, DO NOT: o Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible, Do not mow near drop-offs, ditches, or embankments The mower couid suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in,, o Do not mow on wet grass,. Reduced traction could cause sliding, o Do not try to stabilize the machine by putting your foot on the ground. o Do not use grass catcher on steep slopes, IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the mowing activity Never assume that children will rema=n where you last saw them o Keep children out of the mowing area and under the watchful care of another responsible adult, Â° Be alert and turn machine elf if children enter the area Â° Before and when backing, look behind and down for small children Â° Never carry children They may fall off and be seriously injured or interfere with safe machine operation, Â° Never allow children to operate the machine, o Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision IV, SERVICE â¢ Use extra care in handling gasoline and other fuels, They are ffammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refuefing Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame, such as a water heater - Never run a machine inside a closed area., Â° Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition ,, Never tamper with safety devices, Check their proper operation regularly o Keep machine free of grass, leaves, or other debris build-up Clean oll or fuel spillage,, Allow machine to cool before storing, â¢ Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting,. o Never make adjustments or repairs with the engine running, = Grass catchercomponents are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer s recommended parts, when nec- essary o Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them., o Check brake operation frequently, Adjust and service as required & ............................. m.o- r- Look for this symbol to point out i tant safety precautions, it means ! CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. nu CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
CONGRATULATIONS on your purchase of a Sears TractorÂ° It has been designed, engineered and manufac- tured to give you the best possible dependability and performance,, Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CenteriDepartmenL We have competent, well- trained technicians and the proper tools to service or repair this tractor., Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly Always observe the "SAFETY RULES'. MODEL NUMBER 917.252560 SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL B E FOUN D ON A PLATE UNDER THE SEAT. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod- uct, Contact your nearest Sears store for detaiiso CUSTOMER RESPONSIBQLITUES o Read and observe the safety rules. o Follow a regular schedule in maintaining, caring for and using your tractor. o Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual. PRODUCT SPFECUFRCATIONS HORSEPOWER: t9..0 GASOLINE CAPACITY 3..5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SFtSG); SAE 30 (above 32Â°F) SAE 5W-30 (below 32Â°F) OiL caPaciTY: a,0 P NTS SPARK PLUG: CHAMPfON RJ-19LM (GAP: ..030") STD361458 VALVE CLEARANCE: iNTAKE: 004" - .006" EXHAUST: .007" - 009" GROUND SPEED (MPH): FORWARD: 1st 1.14 2nd 1 50 3rd 2 34 4th 3.50 5th 450 6th &70 REVERSE: 1 ..80 TIRE PRESSURE: FRONT: 14 PSi REAR: 10 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BLADE BOLT TORQUE: 30-35 FT, LBS. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)., tf a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code).. Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this rnanual). J,,L, _" i" ,,_,I,,i, , ........ , ' ,:', ,,, i1" i ,,iq ........ r, .................... LIMgTED TWO YEAR WARRANTY ON ELECTRnC START RUDING EQUmPMENT For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship, This Warranty does not cover: Â° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belt& Â° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual Â° Riding equipment used for commercial or rental purposes. LIMITF_.D 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery wii! not hold a charge, Sears will replace the battery at no charge. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iN THE UNITED STATES This Warranty gives you specific regal rights, and you may afso have other rights which may vary from state to state, SEARS, ROEBUCK AND CQ, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 .... ,, , ............... , r, u i,,, I, i 3
TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOIVtE R RESPONSIBILITIES ..................... 3, 15-18 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ............................................................. 7-10 OPERATION .......................................................... 11-14 MAINTENANCE SCHEDULE ..................................... 15 SERVICE AND ADJUSTMENTS ........................... 19-24 STORAGE ................................................................... 25 TROUBLESHOOTING ........................................... 26-27 REPAIR PARTS - TRACTOR ................................ 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERINGISERVlCE ............... BACK COVER NIBEÃ A Accessories ................................................... 5 Adjustments'. Brake .................................................... 21 Carburetor ...................................... 24 Mower Front-To-Back ........................... 20 Side-To-Side ................................... 20 Throttle Control Cable ........................ 23 Air Filter, Engine ................................ 17-18 Air Screen, Engine ................................ t8 Assembly ........................................... 7-I0 B Battery: Charging ............................................. 8 Cleaning ................................................. 17 Installation .............................................. 9 Levels .......................................................... 8,16 Preparation ............................................... 8 Starting with Weak Battery .............. 22 Storage ................................................... 25 Terminals ................................................. 17 Belt: Motion Drive Remova!/Replacement .............. 21 Mower Blade(s) Removal/Replacement ........... 21 Blade: Sharpening ..................................... 16 Replacement .................................... t6 Brake Adjustment .................................. 21 C Carburetor Adjustment ................ .. ........ 24 Controls, Tractor ................................... 11 Customer Responsibilities ................ t5-18 Engine: Air Filter .................................. 17-18 Air Screen, Engine ...................... 18 Cooling Fins, Engine ................. 18 Engine Oil .................................. 17 Fuel Filter ..................................... ! 8 Spark Plug(s) ................................. 18 Tractor: Battery ........................................................ 17 Blade ................................................ t 6 Lubrication Chart ........................ 15 Maintenance Schedule ............ 15 Tire Care .............................. 8,16,22 Transaxle .......................................... 17 Cutting Height, Mower ............................... 12 E Electrical: Interlocks and Relays ................... 23 Schematic ............................................ 29 Wiring Diagram ................................ 30 Engine: Air Filter ............................................. 18 Air Screen .......................................... 18 Cooling Fins, Engine ........................ 18 Oil Change ....................................... 17 Oil Level .......................................... 13,17 Oil Type .................................................. 17 Preparation ................................ 13 Repair Parts ................................. 30-47 Starting .................................................... 14 Storage ........................................... 25 F Filter: Air Filter ........................................ 17-18 Fuel ................................................... 17-18 Fuel: Type ........................................................ 13 Storage ......................................... 25 Fuse ...................................................... 23 H Hood Removal/Installation .................. 23 L Leveling Mower Deck ................................ 20 Lubrication: Chart ...................................................... 15 M Maintenance Schedule .......................... 15 Mower: Adjustment, Front-to-Back ............. 20 Adjustment, Side-to_Side ................. 20 Blade Sharpening ............................ t6 Blade Replacement ........................ 16 Cutting Height ............................... 12 Installation ........................................ 19 Operation ........................................... 13 Removal ................ _. .......................... 19 Mowing Tips ............................................. 14 Muffler ...................................................... 18 Spark Arrester ............................... 3,40 Oil: 0 Cold Weather Conditions ........ 13,17 Engine ......................................... 13,17 Storage ............................................ 25 Operation ................................................ 11-14 Operating Mower ..................................... 13 Options: Accessories ............................................. 5 Spark Arrester ............................... 3,40 P Parking Brake ................................................ 12 Parts Bag ......................................................... 6 Parts, Replacement!Repair .............. 30-47 Product Specifications ..................................... 3 R Repair Parts ...................................... 30-47 S Safety Rules .................................................. 2 Seat ................................................................. 8 Service and Adjustments ................... 19-24 Carburetor ............................................... 24 Fuse ........................................................ 23 Hood Removal/Installation .............. 23 Motion Drive Belt Removal/Replacement ............... 21 Mower Belt(s) Removal/Replacement ............ 21 Mower Adjustment Front-to-Back ................................... 20 Side-to-Side ...................................... 20 Mower Removal .................................... 19 Tire Care ...................................... 8,16,22 Slope Guide Sheet ................................... 55 Spark Plug(s) ........................................... t 8 Specifications .................................................. 3 Starting the Engine ............................. 13-14 Steering Wheel .......................................... 7,22 Stopping the Tractor ................................ 12 Storage ................................................................ 25 T Throttle Control Cable Adjustment ...... 23 Tires ...................................................... 8,16,22 Trouble Shooting Chart ........................ 26-27 Transaxte ............................................... 17 W Warranty ........................................................ 3 Wiring Diagram ................................. 29 -Wiring Schematic .......................................... 30
ACCESSORIES AND ATTACHMENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor ENGnNEE SPARK PLUG G GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER % MAINTENANCE BLADES BELTS PERFORMANCE Sears offers a wlde variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be avaifabIe or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching. AERATOR promotes deep root growth for a healthy lawn, Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.. Steel weight tray for increased penetrationÂ° BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags BUMPER protects front end of tractor from damage CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 364nch swath. 24 hardened steel coring tips. 150 Ib capacity weight tray EASY OIL DRAIN VALVE makes oil changes easier, faster.. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain, GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments) GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain For mower decks not so equipped. MULCH RAKFJDETHATOHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup.. Twenty spring fine teeth, Useful to prepare bare areas foreeeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTtON SPRING TINE DETHATCHER covers 364nch wide path and tosses thatch into large hopper. Mounts behind tractor, MULCHING CLOSE*OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP TOPS AND FEET let you load and unload tractor from a pickup truck.. Use with 2 x 8 or 2 x I0 lumber. ROLLER for smoother lawn surface. 36-inch wide, 184nch diameterwater-tight drum holds up to 390 Ibs of weightÂ° Rounded edges prevent harm to turf, Adjustable scraper automatically cleans drum. SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight..) SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and web'heavy snow. Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat., 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight..) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source.. Includes booms for automatic spraying and hand held wand for spot spraying, Wand has adjustable spray patternÂ° For applying herbicides, insectF cides, fungicides and Iiquid fertilizers SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de- icers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue,r Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch.. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling., .without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction_ TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keepsoperatorwarm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves,, Optional wand attachment to pick up debris in hard-to-reach placesÂ° VAC/CH1PPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 Ib weight,. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. 5
,,,i,,,u, ,, .............................. , ,,, ........ ,....... , ............................. ,, ,, CONTENTS OF HARDWARE PACK .... , ............. ................ ..:. ...... ,,,,, .............. , .............. i i,,, i , Parts Bag contents shown full size Â© (2) Sheet Metal Screws #10-16 x 1/2 (1) Locknut 3/8-24 (1) Large Flat Washer ....... i ........... Ill,,,, (1) Shoulder Bott 5/16-18 (1) Hex Boft 1/2-13 x 1 (t) Washer 17/32 x 1-3/16 x 12 Gauge ...... o (2) Screws #10 x 5/8 (2) Lock Washers #10 __ (_-_ <2) _Ve,d Nuts _1o "_==j/(2) Washers 3/16 x 3/4 x t6 Gauge (2) Hex Bolts 1/4-20 x 3/4 @ Â® (2) Hex Nuts 1/4-20 (2) Washers 9t32 x 5t8 x 16 Gauge (2) Lock Washers 1/4 .... i,, i , , , Parts packed separately in carton ,i ........ lU ................ Seat Steering Wheel U Parts Bag Steering Boot Mulcher Plate Battep2 acid Owner's Manual ,, ' ....... i ........ i, , ............ , ..... Parts bag contents not shown full size //_1 (2) Gauge Wheels (2) Shoulder \_iJ (2) Washers 3/8 Bolts x 7/8 x 14 Gauge Steering _ (2) Center- Wheel _ lock Nuts Adapter @ teering Bushing Assemblys 15 Â° Slope Sheet (2) Keys _ SteerlnngeV_/heel â¢ ,3 ......... ,* i i-- I ......... [, Battery Caps and Instructions
ASSEMBLY .... r ,i, ,,,i ........... ,, ,i ..... lU ......... i, i,,,i ........ Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securelyÂ° Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set wilt make assembly easier. Standard wrench sizes are listedÂ° (!) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench (1) 3/4" wrench (1) 9/16" wrench (1) Phillips screwdriver Utility knife Tire pressure gauge (1) 3/4" socket with drive ratchet When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON o Remove all accessible loose parts and parts cartons from carton (See page 6)_ â¢ Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. = Check for any additional loose parts or cartons and remove, BEFORE ROLUNG TRACTOR OFF SKID /---.._.______ mSERT =_ , _ STEERING WHEEL STEER,NG 2 #.% STEERING BOOT TABS STEERING SHAFT (ASSEMBLY POSITION) _ STEERING SHAFT (SHIPPING POSITION) ,, TAB SLOT FIG. 1 ATTACH STEERING WHEEL (See Fig. 1) = Slide the steering bushing over the steering shaft. o Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely. o Position steering boot over steering shaft. o Place tabs of steering boot over tab slots in dash and push down to secureÂ° â¢ Slide steering wheel adapter onto upper steering shafL â¢ Position front wheels of the tractor so they are pointing straight forward. o Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. o Assemble large flat washer and 3/8-24 Iocknut and tighten securely,, = Snap steering wheel insert into center of steering wheel. = Remove protective plastic from tractor hood and grill. IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID TO ROLL TRACTOR OFF SKiD (See Fig. 7) o Raise attachment lift lever to its highest position, o Release parking brake by depressing clutchlbrake pedal,, â¢ Place gearshift lever in neutral (N) position. Â° Roll tractor backwards off skid. o Remove banding holding discharge guard up against tractor. 7
i,,, ,,,, ,,u, ................ ' ASSEMBLY HOW TO SET UP YOUR TRACTOR PREPARE BATTERY (See Figs, 2A and 2B) Wash hands or clothing immediately if accidentally in contactwith battery acid, Do not smoke. Fumes from charged battery acid are explosive. Read the instructions included with the battery vent caps, Always wear gloves, clothing and goggles to protect your hands, skin and eyes. Your tractor has a battery charging system which is suffi- cient for normal useÂ° However, periodic charging of the battery with an automotive charger will extend its life o See instructions packed with vent caps in parts bag. o Lift hood to raised position. o Remove battery from tractor to fit! with acid and charge., To remove battery, remove terminal guard and battery bolts securing battery to tractor. â¢ Fill battery with acid, Fill each cell until it reaches the bottom of the vent wells.. Do not overfi]t. o Allow battery to stand and settle for at least thirty minutes. After standing, check the battery ceil acid level If below the vent wells, add more acid until the correct level is reached. While battery is standing (after adding acid) and Pater, while battery is being charged, continue with assembly of tractor. IMPORTANT; TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE,, â¢ Charge battery at a rate of 6 amperes for I hourÂ° Use a 12 volt battery charger, Observe all safety precau- tions required for battery charging, . Check the acid level after the battery is charged, if the acid has fallen below the correct level, add distilled or iron free water. o Install the vent caps to cover the vent weIIs., Wash the top of the battery with water to remove any acid, then wipe dry_ o Check battery case for leakage to make sure that no damage has occurred in handling. o Dispose of excess battery acid. Neutralize acid for disposal by adding it to two gallons of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming,, o Follow instructions on how to install battery. :Â° TERMINAL GUARD BATTERY BOLTS FIG. 2A CUT AWAY VIEW S VENT CAP _.,, BATTERY FIG. 2B INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment bolt. Â° Remove cardboard packing on seat pan_ = Place seat on seat pan and assemble shoulder boll o Assemble adjustment bolt, lock washer and flat washer loosely., Do not tighten. â¢ Tighten shoulder bott securely. = Lower seat into operating position and sit on seat. o Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. o Get off seat without moving its adjusted position. o Raise seat andtighten adjustment bolt securelyÂ° SEAT SEAT PAN SHOULDER BOLT \ ADJUSTMENT BOLT LARGE FLAT WASHER LOCK WASHER 8 FIG. 3
===t====t_.--._ ....... i ......... ,..... AG,GEMBLY ...... i ' ;' ' CHECK TiRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance. o Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled_ See '`TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CH_CK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower bfade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual INSTALL BATTERY (See Figs. 4A and 4B) ....... ,,,, ,,, CAUTION: Do not short battery termi- nals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden- tal grounding." ,,i,iii ................. â¢ Lift hood to raised position. = Be sure battery drain tube has not come loose and is securely attached to drain in battery tray. â¢ Lower battery into battery tray with terminals to front of tractor, o Position terminal guard over battery and install battery bolts through guard mounting holes and into threaded fasteners on support plate. o Tighten battery bolts securely, but do not over tighten. o Open terminal access doors, o First connect RED battery cable to positive ( )battery terminal with hex bolt, ftat washer, lock washer and hex nut as shown. Tighten securely. Â° Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely. o Close terminal access doors. Use terminal access doors for: o Inspection for secure connections (to tighten hard- ware). - Inspection for corrosion. o Testing battery.. . Jumping (if required), â¢ Periodic charging.. â¢ s ""Â°..,._._._.: .,._ " GUARD _"Â° _/./_"_ _ BATTERY THREADED __lJ TRAY \_._' DRAIN TUBE FIG. 4A HEX NUT LOCK FLAT WASHER WASHER HEX BOLT TERMINAL ACCESS DOOR POSITIVE (RED) CABLE NEGATIVE {BLACK) CABLE FIG. 4B ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5) Assemble gauge wheels with tractor on a flat level surface. o Adjust mowerto desired cutting height (See ''TO AD- JUST MOWER CUTTING HEIGHT' in the Operation section of this manual)Â° o With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer and 3/8-16 Iocknut and tighten securelyÂ° o Repeat for opposite side installing gauge wheel in same adjustment hole. GAUGE WHEEL MOUNTING BRACKET LOCKNUT 318 WASHER GAUGE WHEEL" SHOULDER BOLT FIG. 5 9
................. i,,_r .............................................................. ASSE#BLY iNSTALL MULCHER PLATE (See Figs. 6A & 68) o Install two latch hooks to mutcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assembte weld nut to latch hook by inserting weld nut from the top with hook pointing down. o Tighten hardware securety_ o Raise and hold deflector shield in upright position.. = Place front of mulcher plate over front of mower deck opening and slide into place, as shown. â¢ Hook front latch into hole on front of mower deck â¢ Hook rear latch into hole on back of mower deck_ _ i cAUTION: DO not remove discharge ..... i guard from mower. Raise and hold i _, guard when attaching mulcher plate R ! t and allow it to rest on plate while in opera tion. _____._j DEFLECTOR SHIELD FiG. 6B HOOKS TO CONVERT TO BAGGaNG OR DISCHARGING Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of optional grass catcher accessory HOOK POINTS WELD NUT DOWN LOCK WELD. NUT _ WASHER LATCH HOOK HOOK WASHER MULCHER PLATE LOCK WASHER WASHER WELD NUT FiG. 6A J CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST: V" All assembly instructions have been complete& v" No remaining loose parts in carton. ,/" Battery is properly prepared and chargedÂ° (Minimum 1 hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely v" All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory)_ ,/ Be sure mower deck is properly leveled side-to-side! front-to-rear for best cutting results. (Tires must be properly inflated for leveling). _," Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. â¢ / Check wiringo See that all connections are still secure and wires are propedy clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,/ Engine oil is at proper levelÂ° ,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline ,/ Become familiar with all controts - their location and function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. 10
il OPERATBON KNOW YOUR TRACTOR READ THUS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Comparethe illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments_ Save this manual for future reference, CHOKE LIGHT SWITCH CLUTCH/BRAKE PEDAL THROTTLE CONTROL ATTACHMENTCLUTCHLEVER LIFT LEVER AMMETER PLUNGER ] IGNITION SWITCH ATTACHMENT LIFT LEVER PARKING BRAKE LEVER HEIGHT ADJUSTMENT KNOB .GEARSHIFT LEVER FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute, THROTTLE CONTROL: Used for starting and controlling engine speedÂ° CHOKE CONTROL: Used for starting a cold engine. CLUTCHIBRAKE PEDAL: Used for clutching and braking the tractor and starting the engineÂ° HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. IGNITION SWITCH: Used for starting and stopping the engine. LIGHT SWITCH: Turns the headlights on and off_ AMMETER: Indicates charging ( ) or discharging (-) of batteryÂ° ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its positionÂ° ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor, PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into the brake position, GEARSHIFT LEVER: Selects the speed and direction of tractor. 11
OPERATION ........ ,,,,,,,, ,, ,,,,,, ,, ........................ , ......... The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over the spectacles or standard safety glasses, HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch,, When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. o Depress clutch/brake pedal into full "BRAKE" position and hold. o Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedat. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure._ STOPPING (See Fig. 8) MOWER BLADES - o Move attachment clutch lever to "DISENGAGED" po- sition GROUND DRIVE - o Depress clutch/brake pedal into fuft "BRAKE" position, â¢ Move gearshift lever to neutral (N) positionÂ° ENGINE - . Move throttle control to slow (_) position. NOTE: Failure to move throttle control to slow (_) position and atlowing engine to idle before stopping may cause engine to "backfire". â¢ Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use., o Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility, always stop engine when stopping tractor on grass areas, CAUTION: Always stop tractor com- pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at futl throttle. o Operating engine at less than fult throttle reduces the battery charging rate. o Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine, Do not use to start a warm engineÂ° o To engage choke control, pull knob out. Slowly push knob in to disengage, 12 TO MOVE FORWARD AND BACKWARD (See Fig, 8) The direction and speed of movement is controlled by the gearshift lever, â¢ Start tractor with clutch!brake pedal depressed and gearshift lever in neutral (N) position. o Move gearshift lever to desired position. = Slowly release clutch/brake pedal to start movement., IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE., AT_'ACHMENT CLUTCH LEVER "ENGAGED" POSITION CHOKE CONTROL IGNITION KEY THROTTLE CONTROL "DISENGAGED" POSITION PARKING BRAKE "BRAKE" POSITION POSITION CLUTCHIBRAKE PEDAL"DRIVE" POSITION HEIGHT ADJUSTMENT GEARSHIFT LEVER FIG. 8 TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjust- ment knob in desired direction. o Turn knob clockwise ((_) to raise cutting height. o Turn knob counterclockwise (_---_) to lower cutting height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. o The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For heatthier and better looking lawns, mow often and after moderate growth. o For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
OPERATION TO OPERATE MOWER (See Fig. 9) Â° Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart Your tractor is equipped with an operator presence sensing movement. switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will o To restart movement, slowly release parking brake and shut off the engine, clutch/brake pedal. â¢ Select desired height of cut o Make all turns slowly, = Lower mower with attachment lift control. o Start mower blades by engaging attachment clutch controlÂ° , TO STOP MOWER BLADES - disengage attachment clutch controt. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place. ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION LIFT LEVER "HIGHEST" LOWEST POSITION DISCHARGE GUARD FIG. 9 TO OPERATE ON HILLS I ,_ CAUTION: Do not drive up or down hills with slopes greater than 15 Â° and do not drive across any slope. â¢ Choose the slowest speed before starting up or down hills. â¢ Avoid stopping or changing speed on hillsÂ° o If slowing is necessary, move throttle control lever to slower position,, o If stopping is absolutely necessary, push clutch/brake _edal quickly to brake position and engage parking rake. 13 TO TRANSPORT ,, Raise attachment lift to highest position with attach_ ment lift control Â° When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. o Do not push or tow tractor at more than five (5) MPHo NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.. Use an appropriate means of tying hood to tractor (rope, cord, etc.)o BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 15) = The engine in your tractor has been shipped, from the factory, already filled with summer weight oil = Check engine oit with tractor on level ground. o Remove oil fit l cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached, Do not overfill. â¢ For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). o To change engine oil, see the Customer ResponsibitF ties section in this manual. ADD GASOLINE o Fitl fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasolinewiil increase carbon and lead oxide deposits and reduce vafve life). IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32Â°F(0Â°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (calted gasohol or using ethanol or methanol) can attract moisture which Ieads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or Ionger. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occurÂ° = CAUTION: Fill to bottom of gas tank I filler neck. Do notoverfilL Wipe offany I spilled oil or fuel. Do not store, spill or I use gasoline near an open flame. I : :1 ,i i, i i , m u i ..............................
OPEIRATUO TO START ENGINE (See Fig. 8) When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine o Depress clutch/brake pedal and set parking brake o Place gearshift lever in neutral (N) position. â¢ Move attachment clutch to "DISENGAGED" position. Â° Pull choke control out to choke (N) position for cold engine start. For warm engine start do not use choke control.. â¢ Move throttle control to midway between fast (,t_) and slow (,_) positions. o Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute,. If engine does not start after several attempts, move throttle control to fast (._,) position, wait a few minutes and try again, o When engine starts, slowly push choke control in.. . Move throttle control to fast (.f_) position â¢ Allow engine to warm up for a few minutes before engaging drive or attachments,. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32Â°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual. MOWING TIPS = Tire chains cannot be used when the mower housing is attached to tractor. . Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. . The left hand side of mower should be used for trim- ming, o Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in _a more even distribution of clippings and more uniform cutting.. - When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc,. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig 10 )4 o If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pingsÂ° Make first cut relatively high; the second to the desired heightÂ° o Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing,. Â° Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material, Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired_ Â° When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used f FIG, 10 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH CLEAN AFTER EACH USE, o The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also, the mulched grass wilt biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recurring action of the blades - Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun, o For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11).. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. MAX 1/3 14 FIG. 1 ! o Certain types of grass and grass conditions may re- quire that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path, â¢ Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn,.
MAINTENANCE SCHEDULE FILL IN DATES __Â£J .'o" O ',5_ _,..,_vj .{'. _._ _,J p" AS YOU COMPLETE __,_SE__R REGULAR SERVICE VtCE DATES .......... ,,,, _,_, , ,,, ......... Check Brake Operation _ _#_ Check"-Fire Pressu;e _ _' T Check for Loose Fasteners ................ t_ _/7 6/ R "Sharpen/Repl'a'ce Mower Blades $##4 cA ..................... Lub;i'ca'iion Chart _ _ , Ch__ eck Battery Level/Recharge _ l " 0 Clean Batteryand Terminals _ _ ........ R Check Transaxle Coot!rig ....................... _4' Adjust Blade Be]t(Si"T'ension _'s Adjust Mq,tion,,,Drive Belt,(s) Tension .............. I .... 64#s , ...................... Check Engine Oil Level 6/' 6 _ ,, Change Eng neOii ' e" .......... V' . . i -- E â¬lean A i;Fi'lter ....... Â¢* ................ N ,C lean Air Screen , 64_'2 ............... G Inspect Muffler/Spark Arrester _1' t Replace"'(_i[ Filter (if equipped) 6_I,2 N Clean"Engine Cooling Fins _'2 I= Replace Spark Plug 6/ Replace Air Filler Paper Cartridge 6/'2 ...... Replace Fuel Filter ,,1 .................. 6/' 1 - Change more often when operating under a heavy ;cad or in high ambient temperatures 2 - Service more often when operating in dirty Ot dusty conditions 3 - If equipped with oil filter, change oil avery 50 hours 4 - Replace blades more olten when mowing t_ sandy soil 5 - if equipped with adjustable system 6 - Not requited if equipped with maietenance-lree battery 7 - Tighten front axle pivot boll to 35 It 4bs maximum Do r_et overtlghten GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. o Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear,. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.. BEFORE EACH USE â¢ Check engine oil level. , Check brake operation o Check tire pressure. - Check for loose fasteners. (_) SPI LUBRICATION CHART PINDLE ZERK (_) (_ _ FRONT WHEEL (_) BEARING ZERK BEARING ZERK ENGINE (_) C CLUTCH PIVOT{S) 15 (_) SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE I_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW., DERED GRAPHITE TYPE LUBRICANT SPARINGLY
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance, BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual). TIRES o Maintain proper air pressure in all tires (See "PROD* UCT SPECIFICATIONS" on page 3 of this manual). . Keep tires free of gasoline, oit, or insect control chemi- cals which can harm rubber. = Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results mower blades must be kept sharp.. Re- place bent or damaged blades. BLADE REMOVAL (See Fig. 12) â¢ Raise mower to highest position to allow access to blades. Â° Remove hex bolt, Iock washer and fiat washer securing blade. o Install new or resharpened blade with trailing edge up towards deck as shown, , Reassemble hex bolt, lock washer and flat washer in exact order as shown. - Tighten bolt securely (30-35 Ft, Lbs. torque). IMPORTANT: BLADE BOLT 1S GRADE 8 HEATTREATED NOTE: We do not recommend sharpening blade * but if you do, be sure the blade is balanced_ ----_ MANDREL __ ASSEMBLY *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. FIG. 12 TO SHARPEN BLADE (See Fig. 13) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibralon and even- tuat damage to mower and engine. . The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. . To check blade balance, you wii need a 5/8" diameter steei bolt, pin, or a cone balancer (When using a cone balancer, fotow the instructions supplied with baF ancer), Â° Slide blade on to an u nthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal position, tf either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade., The lobes of the center hole may appear to be centered, but are not. j' / I / > eta' BOLT.J "_k.l/',_ OR PIN _ FIG. 13 BATTERY (See Fig. 14) Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. = Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill, , Keep battery and terminals clean, , Keep battery bolts tightÂ° â¢ Keep vent caps tight and small vent holes in caps open. o Recharge at 6 amperes for I hour. CUT AWAY VIEW VENT CAP VENT WELL BATTERY CELL ACID LEVEL FIG. 14 16
CUSYOME RESPONSUBIUVIES TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power = Remove terminal guard, â¢ Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor,, ', Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells,, Rinse the battery with plain water and dry, . Clean terminals and battery cable ends with wire brush until brightÂ° = Coat terminals with grease or petroleum jelly = Reinstall battery (See "INSTALL BATTERY" in the Assembly section of this manual),, V-BELTS Check V-betts for dete rioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooting_ ENGINE o After oil has drained completely, replace oil drain plug and tighten securely. o Refill engine with oit through oil fill dipstick tube. Pour slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual . Use gauge on oil flit dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at "FULL" tire on dipstick,, FIG. 15 LUBRICATION Only use high quality detergent oil rated with API service classification SF or SG Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES _F .20" 0 _ 30 _ 32 _ 40" 60 _ 80 100 Â°c 30Â° 2_o 4;Â° bo 1;o _0 _0Â° ;Â° TEMPERATURE RANGE ANTICIPATED BEFORE NEXT O L CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32Â°F. Check your engine oil level more frequently to avoid possible engine damage from running tow on oil Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oi! levelÂ° TO CHANGE ENGINE OIL (See Fig iS) Determine temperature range expected before oil change,, All oil must meet API service classification SF or SG â¢ Be sure tractor is on level surface. Â° Oil will drain more freely when warm. o Catch oil in a suitable container. o Remove oil fill dipstick.. Be careful not to allow dirt to enter the engine when changing oil Â° Remove drain plug. 17 CLEAN AIR SCREEN (See Fig. 15) Air screen must be kept free of dirt and chaff to prevent engine damage from overheatingÂ° Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of operation or every season. Service paper cartridge every !00 hours or every season, whichever occurs first Service air cleaner more often under dusty conditions. â¢ Remove knob(s) and cover. TO SERVICE PRE-CLEANER Â° Slide foam pre-cieaner off cartridge. Â° Wash it in liquid detergent and waterÂ° - Squeeze it dry in a clean clothÂ° â¢ Saturate it in engine oiL Wrap it in clean, absorbent cIoth and squeeze to remove excess oil, â¢ If very dirty or damaged, replace pre-cleaner, o Reinstall pre-cleaner over cartridge. . Reinstall cover and secure with knob(s) TO SERVICE CARTRIDGE â¢ Remove wing nuts and cartridge plate. o Carefully remove cartridge to prevent debris from entering carburetor. o Clean cartridge by tapping gentiy on flat surface. If very dirty or damaged, reptace cartridge o Reinstall cartridge plate, wing nuts, precteaner, cover and secure with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE, THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE, DO NOT OIL CARTRIDGE, DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE WING FOAM CARTRIDGE PLATE AIR SCREEN CARTRIDGE FIG. 16 ENGINE COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheatingÂ° Air guide covers must be removed. Remove side panets and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual) TOP AIR GUIDE COVE ENGINE COOLING FINS -\ ,_ AIR GUIDE COVER (BOTH SIDES) MUFFLER Inspect and replace corroded muffler and spark arrestor (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PROD- UCT SPECIFICATIONS" on page 3 of this manual. IN-LINE FUEL FILTER (See Fig. 18) The fuel filter shoutd be replaced once each season If fue_ filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. o With engine cool, remove filter and plug fuel Jine sections o Place new fuei filter in position in fue! fine with arrow pointing towards carburetor. o Be sure there are no fueI line Eeaks and clamps are properly positioned o Immediately wipe up any spilled gasoline. CLAMP CLAMP FUEL F, FIG. 18 CLEANmNG Â° Clean engine, battery, seat, finish, etc of all foreign matter . Keep finished surfaces and wheels free of all gasoline, oil, etc_ . Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unIess the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine fife. FIG. 17 18
m_ ............. i i i,,,,i,i1,1,, I i ji SERVICE AND ADJUSTMENTS i , ,,i,, ,,i ......... ,,11 I @ o o Depress clutch/brake pedal fully and set parking brake, Place gearshift lever in neutral (N) position, Place attachment clutch in "DISENGAGED" position, Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped, Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug, , i i ,11,111,, i TRACTOR TO REMOVE MOWER (See Fig. 19) Mower will be easier to remove from the rig ht side of tracto r. , Place attachment clutch in "DISENGAGED" position. o Move attachment lift lever forward to lower mower to its lowest position â¢ Roll belt off engine pulley. , Disconnect clutch rod from clutch lever by removing retainer spring Â° Disconnect anti-sway bar from chassis bracket by removing retainer spdng. = Disconnect suspension arms from rear deck brackets by removing retainer springsÂ° o Disconnect front links from deck by removing retainer springs,, o Raise lift lever to raise suspension arms, Slide mower out from under tractor, IMPORTANT: tF AN ATTACHMENT OTHER THAN THE MOWER tS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L,H. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR TO INSTALL MOWER (See Fig. 19) Â° Raise attachment lift {ever to its highest positionÂ° = Slide mower under tractor with discharge guard to right side of tractorÂ° o Lower lift lever to its lowest position. o Install mower in reverse order of removal instructions. CLUTCH LEVER SUSPENSION ARMS RETAINER SPRING ENGINE PULLEY RETAINER SPRING ANTI-SWAY BAR RETAINER RETAINER SPRINGS SPRINGS (BOTH SIDES) (BOTH SIDES) FIG. 19 19
SE CE AN ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower_ SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) â¢ Raise mower to its highest position. Â° At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.. Distance"A" on both sides of mower should be the same or within 1/4" of each other. â¢ If adjustment is necessary, make adjustment on one side of mower only o To raise one side of mower, tighten lift link adjustment nut on that side. Â° To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8"o o Recheck measurements after adjusting. BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO GROUND GROUND FIG. 20 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG. 21 FRONT-TO-BACK ADJUSTMENT (See Figs.. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. tF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately t/4" to 3/4" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor Measure dis- tance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. â¢ Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8"o â¢ If links are not equal in length, adjust one link to same length as other link. â¢ To lower front of mower loosen nut "E" on both front links an equal number of turns_ o When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front links - To raise front of mower, loosen nut"F"from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, o When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front links. - Recheck side-to-side adjustment. .-. % oo] .,/MANDREL FIG. 22 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT "E" LINKS TRUNNION 20 FIG, 23
,,, i i,i ,r .... ,,, , i_ , i, , ,i i,,11,-,i,,,,,,,,,i ........ SERVmCE AN ADJUSTMENTS ........ i,ii ,,,i,,,,11, ii,l,i WITH PARKING BRAKE "ENGAGED" ,,, i .......... i Â¸ TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - o Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manuaI), o Work belt off both mandrel pulleys and idler pulleysÂ° , Pull belt away from mower_ BELT INSTALLATION - Â° Install new belt in reverse order of removal., o Make sure belt is in al{ pulley grooves and inside atl belt guides. Install mower in reverse order of removal instructions. NUT "A" M NUT ERATING M FIG. 25 MANDREL PULLEY IDLER PULLEYS MANDRELPULLEY FIG. 24 TO REPLACE MOTION DRIVE BELT (See Fig. 26) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest, . Remove mower (See "TO REMOVE MOWER" in this section of this manuaL) Â° Remove upper belt keeper,, . Remove belt from stationary idler and clutching idler. o Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keep- ers. o Pull belt toward front of tractor and remove downwards from around engine pulley,, . Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS, TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxie, If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted, â¢ Depress clutch/brake pedal and engage parking brake,. . Measure distance between brake operating arm and nut "A" on brake rod. Â° If distance is other than 1-I/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2L Retighten jam nut against nut "A". . Road test tractor for proper stopping distance as stated above,, Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessaryÂ° Contact your nearest authorized service centeddepartment, PULLEY IDLER IDLER PULLEY TABS KEEPER FIG. 26 21
SERVICE AN ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT if steering wheel crossbars are not horizontal (left to right) when wheeis are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-INICAMBER The front wheet toe-in and camber are not adjustable on your tractor, if damage has occurred to affect the front wheel toe4n or camber, contact your nearest authorized service center. TO REMOVE WHEEL FOR REPAIRS (See Fig. 27) o Block up axle securely. = Remove axle cover, retaining ring and washers to aflow wheel removal (rear wheel contains a square key - Do not lose). o Repair tire and reassemble_ Â° On rear wheels only: align grooves in rear wheel hub and axle. Insert square key,, . Replace washers and snap retaining ring securely in axle groove. â¢ Replace axle cover. WASHERS RETAINING RING AXLE COVER | (REARWHEELONLY) FIG_27 TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) CAUTION; Lead-acid batteries gener- J ate explosive gases. Keep sparks, flame I and smoking materials away from bat- teries. Always wear eye protection when around batteries. your battery is too weak to start the engine, it should be recharged.. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES - . Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis., Â° Connect one end of the BLACK cable to the NEGA- TIVE (-) terminal of ful{y charged battery. â¢ Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tankand battery. TO REMOVE CABLES, REVERSE ORDER - o BLACK cable first from chassis and then from the fully charged battery o RED cable last from both batteries, "POSITIVE" ( ) "NEGATIVE"(-) PANEL BOLT FIG. 28 22
_. , , ,, i,rl,,,,,llU,U ..... TO REPLACE HEADLIGHT BULB o Raise hood, Â° Pull bulb holder out of the hole in the backside of the grill - Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Â° Close hoodÂ° INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorty, stop running, or prevent it from starting, - Check wiring., See electrical wiring diagram in Repair Parts section of this manual SERVICE AN ADJUSTMENTS i TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse, The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL (See Fig, 29) ,, Raise hood. . Unsnap headlight wire connector, , Stand in front of tractor. Grasp hood at sides, tilt forward and lift off of tractor. Â° To reinstall, slide hood pivot brackets into slots in frame â¢ Reconnect headlight wire connector and close hood, HOOD HEADLIGHT WIRE CONNECTOR FIG. 29 ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 30) The throttle control has been preset at the factory and adjustment should net be necessary. Check adjustment as described below before loosening cable if adjustment is necessary, proceed as follows: o With engine not running, move throttle controftever to fast (,_) posifion_ = Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pul! cable back until swivel is against quarter circle. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL (See Fig. 31) The choke control has been preset at the factory and adjustment should not be necessaryÂ° Check adjustment as described below before loosening cable If adjustment is necessary, proceed as follows: . With engine not running, move choke control (located on dash panel) to full choke (IXI) position. o Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Customer Responsibilities section of this manual). = Choke should be closedÂ° If it is not, loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw se- curely â¢ Reassemble air cleanerÂ° CLAMP SCREW QUARTER CIRCLE SWIVEL FIG, 30 CHOKE CASING CLAMP SCREW CHOKE LEVER FIG. 31 23
SERVICE AND ADJUSTMENTS iii i ,,U,l,ll,,ll,,l=ll,,i .... i,, ,_ ...... _,_-, ,,,11,_1 TO ADJUST CARBURETOR (See Figs. 32 and 33) The carburetor has been preset at the factory and adjust- ment should not be necessaryÂ° However, minor adjust- ment may be required to compensate for differences in fuel, temperature, altitude or Ioado If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the mixture screw out (counterclock- wise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT-- DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT PRELIMINARY SETTING - . Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above)_ o With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1-1/4 to 1_1/2 turns FINAL SETTING - Â° Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. = With throttle control lever in slow (._) position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM. Â° While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock- wise) until engine runs rough. Turn screw to a point midway between those two positions. Â° Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM. Release throttle lever. ACCELERATION TEST - Move throttle control lever from slow (,_.) to fast (._) positionÂ° If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accel- erates smoothly High speed stop is factory adjusted,, Do not adjust - damage may resulL IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE THE FACTORY HiGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS IDLE SPEED SCREW IDLE MIXTURE SCREW THROTTLE LEVER FIG. 32 IDLE SPEED __ _t_ THROTrLE \ IDLE MIXTURE LEVER SCREW FIG, 33 24
i , , lU, n,l,lnl STORAGE ........ , ..... ,,i Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. , ,, ..... - i,,I, i& CAUTION: Never store the tractor with I I gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool ! ,before storing in an, y,e,nclosure:,, 1 ! TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc Store in a clean, dry areaÂ° o Clean entire tractor (See"CLEANING" inthe Customer Responsibilities section of this manual), . Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual), o Lubricate as shown in the Customer Responsibilities section of this manual. * Be sure that all nuts, bolts and screws are securely fastened, Inspect moving partsfordamage, breakage and wear, Replace if necessary, o Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY . Fuliy charge the battery for storage. o After a period of time in storage, battery may require recharging â¢ To help prevent corrosion and power leakage during long periods of storage, battery cables should be â¢ _ O disconnected and battery cleaned thoroughly (see q" CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals., o Be sure battery drain tube is securely attached, Â° If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces, ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE., ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE, o Drain the fuei tank - Start the engine and let it run until the fuel lines and carburetor are empty.. . Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, o Use fresh fuel next seasonÂ° NOTE: Fuet stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container., Always follow the mix ratio found on stabilizer container, Run engine at least 10 minutes after adding stabilizer toallowthe stabilizerto reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual), CYLINDERS â¢ Remove spark plug(s). = Pour one ounce of oil through spark plug hole(s) into cylinder(s)_ o Turn ignition key to"START" position for a few seconds to distribute oil. Â° Replace with new spark plug(s), OTHER â¢ Do not store gasoline from one season to another,, o Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline witl cause problems. . If possible, store your tractor indoors and cover it to give protection from dust and dirt. â¢ Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust, IMPORTANT: NEVER COVERTRACTOR WHILE ENGLNE AND EXHAUST AREAS ARE STILL WARM 25
TROUBLESHOOTING POBNTS PROBLEM i, iii, ,, Will not start i,,n ..... Hard to start Engine will not turn over Engine clicks but will not start m Loss of power Excessive vibration CAUSE 1 Out of rue[ 2 Engine not "CHOKED" properly 3, Engine fiooded 4 Sad sparkplug 5- Dirty air filter 6 Dirty fuel filter 7 Water in fuel 8 Loose or damaged wiring 9 Carburetor out of adjustment.. 10 Engine valves out of adjustment,, CORRECTION 1 FIU fuel tank. 2 See "TO START ENGINE" in Operation section. 3 Wait several minutes before altempting to start, 4 Replace spark plug, 5 Clean/replace air filter 6 Replace fuet filter, 7 Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter 8 Check all wiring 9 Contact an authorized service center/department. 10 Contact an authorized service centertdepartment, 1 Dirty air filter. 2 Bad spark plug 3 Weak or dead battery 4 Dirty fuel filte_ 5, Stale or dirty fuel.. 6 Loose or damaged wiring 7 Carburetor out of adjustment 8, Engine vaives out of adjustment, 1 Clutch/brake peda! not depressed, 2 Attachment clutch is engaged 3 Weaker dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose or damaged wiring 7 Faulty ignition switch 8 Faulty solenoid or starter, 9 Faulty operator presence switch(es) ........................ i ,lUl,,,,Ull, t Clean/replace air filter 2 Replace spark plug 3 Recharge or replace battery 4 Replace fuel filter 5 Drain fuel tank and refill with fresh gasoline.. 6 Check alt wiring 7 Contact an authorized service center/department, 8 Contact an authorized service center/depadment. 1 Depress clutch/brake pedal 2 Disengage attachment clutch 3 Recharge or replace battery 4 Replace fuse. 5 Clean battery terminals, 6 Check all wiring 7 Checklreplace ignition switch 8 Check/replace solenoid or starter 9 Contact an authorized service center/department t Weak or dead battery 2. Corroded battery terminals 3 Loose or damaged widng 4., Faulty solenoid or starter. 1 Cutting leo much grass/too fast 2 Throttle in "CHOKE" position 3 Build-up of grass, leaves and trash under mower 4 Dirty air fitter 5, Low oil levetididy oiI, 6 Faulty spark plug 7 Dirty fuel filter 8 Stale or dirty fuel 9 Waterin fuet 10 Spark plug wire loose 11 Dirty engine air screen/fins, 12 Didy/cfogged mt,fffier, 13 Loose or damaged wiring 14 Carburetor out of adjustment. 15 Engine vatves out of adjustment 1. Worn, bent or loose blade 2, Bent blade mandrel. 3 Loose/damaged part(s) 1 Recharge or replace battery 2 Clean battery terminals 3 CheckaH wiring. 4 CheckJreptace solenoid or starter , u ,,, ,,. ,,i,n "H "M'U I' 1 Set in "Higher Cut" position/reduce speed 2 Adjust throttle control, 3 Clean underside of mower housing. 4. Clean/replace air filter.. 5 Check oil level/change oil. 6 Clean and regap or change spark plug 7 Replace fuel filter 8 Drain fuel tank and refill with fresh gasoline, 9 Drain fuel tank and carburetor, refill tank with fresh gasofine and replace fuel filter, !0 Connect and tighten spark plug wire, 11 Clean engine air screen/fins 12 Clean/replace muffler 13 Check all wiring 14 Contact an authorized service center/departmenh 15 Contact an authorized service center/department 1 Replace blade Tighten blade bolt 2 Replace blade mandrel 3 Tighten loose part(s) Replace damaged pads- 26
TROUBLESHOOTUNG POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE 1 Faulty operator-safety presence control system.. 1. Worn, bent orloose blade 2.. Mower deck not level 3 BuiJdup of grass, leaves, and trash under mower 4 Bent blade mandrel 5 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels m ,i , ii L_ ! Obstruction in clutch mechanism 2 Wornldamaged mower drive belt 3 Frozen idler pulley 4 Frozen blade mandrel 1 Engine speed too slow 2. Travel speed too fast 3. Wet grass 4. Mower deck notleve! 5 Low/uneven tire air pressure 6. Worn, bent or loose blade 7 Buildup el grass, leaves and trash under mower 8 Mower drive beltworn. 9. Btades improperly installed ! 0 Improper blades used 11 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels 1 Switch is "OFF" 2 Bulb(s) burned out 3 Faulty light switch 4 Loose or damaged widng 5 Blown fuse t Bad battery cell(s).. 2 Poor cable connections 3 Faulty regulator (if so equipped) 4 Faulty alternator 1 Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine CORRECTION 1 Check wiring, switches and connections., if not corrected, contact an authorized service center/ department 1 Replace blade Tighten blade bolt. 2. Level mower deck 3 Clean underside of mower housing 4 Replace blade mandrel. 5 Clean around mandrels to open vent holes 1 Remove obstruction 2. Replace mower drive belt 3 Replace idier pulley 4 Replace blade mandrel. ! Place throttle control in "FAST" position. 2 Shift to slower speed. 3 Allow grass to dry before mowing 4 Level mower deck.. 5 Check tires for proper air pressure. 6 Replace/sharpen blade.. Tighten blade bolt 7_ Clean underside of mower housing 8 Replace mower drive belt 9 Reinstall blades sharp edge down 10 Replace with blades listed in this manual. 11 Clean around mandrels to open vent holes 1 Turn switch "ON" 2 Replace bulb(s) 3 Check/replace light switch 4 Check wiring and connections.. 5 Replace fuse. 1 Replace battery 2 Check/clean allconnectiOnSr 3 Replace regulator 4 Replace alternator 1 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engtne_. 27
SERVICE NOTES ....................... i 28
SCHEMATIC RED TRACTOR - - MODEL NUMBER 917.252560 o111o BATTERY AMMETER RED WHITE IGNITION SWITCH O 4D FUSE 30 AMP. 1 ,, Oz- -- t ....... J CLUTCH / BRAKE (PEDAL UP) BLACK I ...... I I ..... J SOLENOID RED STARTER BLACK WHITE SEAT SWITCH (NOT OCCUPIED) WHITE I I I 4 1 I t I I I l f t "t k- ? i " A H GROUNDING CONNECTOR BLACK ____ IGNITION _ SPARK UNIT PLUGS CHARGING SYSTEM OUTPUT 3 AMP DO @ 3600 RPM 28 VOLTS AC MIN, @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) IGNITION SWITCH POSITION CIRCUIT OFF M G ON B L START B S L RED UGHTING SYSTEM I OUTPUT DIODE I ALTERNATOR $ AMP AC @_ NOTE j_. -_x,, ' ......... J YOU R TRACTOR IS I_ " 14 VOLTS AC MIN e $660 RPM (UG_S OFF} EQUIPPED WITH A SPECIAL 1 Â° HEADLIGHTS ALTERNATOR SYSTEM. I _ ...... _ THE LIGHTS ARE NOT _ _(_ __ CONNECTED TO THE ;_.-_ _ ___.__; v T \.-J T v BATTERY, BUT HAVE THEIR HEADLIGI4T J I OWN ELECTRICAL SOURCE. SWlTCIit L---,(6 BECAUSE OF THIS, THE (OFF) \---.--/ BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST_ NON-REMOVABLE _ REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS /-_ -7 NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29
REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252560 ELECTRICAL 22 21 12 8 9 11 26 42 24 i _ 40 41 34 36 39 36 35 32 31 30 E _28 _ 39 30 L;
REPAIR PARTS TRACTOR = = MODEL NUMBER 917.252560 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 121537X 2 74760412 3 19091016 4 10040400 5 121264X 6 73220400 7 7697J 8 7603J 9 109596X 10 145211 11 145209 12 145769 19 10090400 20 73350400 21 13685O 22 4152J 24 4206J 25 146148 26 108824X 28 145491 29 121305X 30 144921 31 140400 32 141226 33 140403 34 110712X 35 108236X 36 17021008 38 140336 39 t09553X 40 146057 41 71110412 42 131563 43 145673 44 73800400 45 121433X 49 11151000 55 17490508 7O 140413 Battery Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4 Caps, Battery Nut, Hex 1/4-20 Tube Tray, Battery Clamp, Hose Bo_t, Btr Front 1/4-20 x 7-1/2 Holddown Battery Dash Mount Nut, Push Nylon Battery Front 1/4 Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Light Socket (With Bulbs) Light Bulb Cable, Battery Cable, Battery Fuse Cable, Ground Switch, Seat Switch, Ignition 3 Position Nut, Ignition Switch Cover, Ignition Switch Key, Molded, Craftsman Switch, Light Bracket, Switch Screw, Hex, Tapping #10-24 x 1/2 Bracket, Switch Interlock Switch, Interlock, Attachment Clutch Harness, Ignition Bolt, Hex Head 1/4-20 x 3/4 Cover, Terminal Solenoid Nut Lock W/Insert 1/4-20 UNC Ammeter Rectangular 6 Amp Washer Lock Internal Tooth 5/8 Screw Thdrol 5t16-18 x 1/2 Harness, Engine NOTE: All component dimensions given in U.rS_ inches 1 inch = 254 mm 31
REPAUR PARTS TRACTOR -- MODEL NUMBER 917.252580 CHASSIS AND ENCLOSURES I 26 47 24 3O 21 17 18 27 14 31 26 44 9 29 33 10 38 34 39 26 14 32
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 145501 2 140356 3 1749O612 4 STD551025 6 145206 7 142844 8 126471X 9 145938X012 10 STD533710 11 135464 13 126276X 14 17490608 15 74180512 16 STD541431 17 __ 18 126938X 19 17521312 20 140281 21 122933X 22 124479X 23 124028X 24 STD5237t0 25 19131312 26 STD541437 27 17030814 28 140137 29 124029X 30 140002X459 31 137113 32 133835 33 145244X459 34 145243X459 35 STD533707 36 108067X 37 17490512 38 139886 39 139887 44 140675 47 105531X 62 141606 -- 5479J Chassis Drawbar Screw, Thd., RoE 3/8-16 x 3/4 Type TT Washer 13/32 x 3/4 x 16 Gauge Saddle Shield, Heat, Hood Clip, Fuel Line [_ash, Silkscreened Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Panel, Dash, RH Screw, Thd. Roll. 3/8_16 x 1/2 Type TT Screw, Machine, Thd, Rolto 5/16-18 UNC x 3/4 Nut, Hex, Keps 5/16-18 UNC Hood Assembly Hood Bumpers Screw, Slotted Hex Head w/PL washer Support, Battery Rivet, Ratchet, Nylon Washer, Nylon .28 x ,75 x .19 Bushing, Snap, Nylon, Fuel Line Bolt, Hex Head, Fin. 3/8_16 UNC x I Grade 5 Washer 13/32 x 13/18 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Screw, Hex Head, Spidedock #8 x 7/8 AB Grille, Grey Lens, HeadIight, Bar, Clear Fender Bracket, Fender Fastener, Christmas Tree Footrest, LH Footrest, RH Bolt, Carriage 3/8-16 x 3/4 Nut, Pal Screw, Thd. Roll. 5/16-t8 x 3/4 Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear Strap Assembly, Fender Nut, Push, Nylon Clip, Wire Plug, Button NOTE: All component dimensions given in UoS, inchesÂ° 1 inch = 2&4 mm 33
REPAIR PARTS TRACTOR - " MODEL NUMBER 917.252560 DRIVE 8 4 61 52 77 6 32 52 62 35 26 27 53 34
REPAUR PARTS "TRACTOR = - MODEL NUMBER 917.252560 DRIVE KEY PART _ KEY PART NO. NO. DESCRIPTION NO. NO. 1 1426e_ Transaxle, Peerless, 6 Speed, 51 STD541437 Model Number 930-057 52 STD541431 2 146682 Spring, Extension, Brake 53 105710X 3 123666X Pulley, Transaxle 55 105709X 4 12000028 Ring, Retainer 56 STD523712 5 121520X Strap, Torque 57 130801 6 17490512 Screw, Thd., Rorl. 5/16-18 x 3/4 58 !27274X 8 141002 Rod, Shift 59 140312 10 76020416 Pin, Cotter 61 !7490612 11 105701X Washer, Shift Plate 62 8883R 13 74550412 Bolt 1/4-28 UNF Grade 8 W/Patch 63 140186 14 STD551125 Washer 64 71170764 15 74780544 Bolt, Hex Head 5/16-I8 x 2-3/4 65 STD551143 19 STD541437 Nut Lock HexW/Ins 3/8-I6 UNC 66 129921 21 106933X Knob 70 134683 22 130804 Rod, Brake 72 19132012 24 STD541237 Nut 74 137057 25 106888X Spring, Brake Rod 75 121749X 26 STD551037 Washer 76 STD581075 27 STD561210 Pin 77 123583X 28 145204 Rod, Parking Brake 78 121748X 29 124236X Cap, Parking Brake, Red 79 2228M 30 130807 Bracket, Transaxle 80 !45090 31 127275X Keeper, Beft, L_H. 81 145092 32 STD523107 Bolt 82 123782X 34 122424X Shaft Assembly, Foot Pedal 83 191712t6 35 120183X Bearing, Nylon 84 145643 36 STD551062 Washer 85 73530400 37 STD571810 Rot1 Pin 86 71208 38 123674X Pulley, Idler, Flat 87 19212016 39 STD523727 Bolt 88 f2000008 40 4470J Spacer, Split ,395 x.59 89 139991 41 109070X Keeper, Belt, Retainer 90 124346X 42 19131312 Washer 13/32 x 13/t6 x 12 Gauge 96 4497H 44 105706X Bearing, Nylon 100 19111216 45 110812X Washer, Hardened 110 STD523707 46 12000039 Ring, Klip 112 19091210 47 127783 Pulley, Idler, V-Groove, Plastic 't'13 127285X 48 123789X Beilcrank Assembly 49 123205X Retainer, Belt 50 STD523715 Bolt DESCRIPTION Nut Nut, Crown!ock 5/16-18 UNC Link, Clutch Spring, Clutch Return Bolt, Fin Hex 3/8-16 x 1-!/4 V-Belt, Ground Drive Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll.. 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bolt, Hex 7/16-20 x 4 Gr, 5 Washer Keeper, Belt, Engine, L.H.. Guide, Mower Drive Belt, R,.Ho Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square 2Â°0 x .1845/.1865 Washer 25/32 x 1-5/8 x t6 Gauge Key Woodruff #9 3/16 x 3/4 Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Nylock Bushing, Pivot Washer E-Ring Console, Shift, 6 Speed, N/Ignition Nut, Self-Threading, Washer Hd 1/4 Retainer Spring Washer 11/32 x 3/4 x 16 Ga. Bolt Washer 9/32 x 3/4 x t0 Gao Strap Torque LH NOTE: Al! component dimensions given in U.S. inches. t inch = 25Â°4 mm 35
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 STEERING ASSEMBLY ,'- F-"'-"_ 38 ...... _ _ _ _ - _ iI _''_-'-'-'_ 1 ._1 12 29 16 ;5 26 3 / t6 / 12 14 V 3O 4 / / /_ "_ \_ 43 36
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 142033 3 135227 4 135228 5 6266H 6 !21748X 7 19272016 8 12000029 9 3366R 10 130468 11 STD551137 12 73610600 13 110438X t4 74011056 15 739O1OOO 16 132624 17 132614 18 57079 !9 '124035X 20 126684X 21 STD551125 22 71070410 23 127501 24 109816X 25 124036X 26 126847X 27 136874 28 19131416 29 174906'12 30 STD561210 32 130465 36 132196 37 STD611005 38 139769 39 19133808 40 STD541537 41 104820X 42 124417X 43 12t749X 46 121232X 47 6855M Wheel Steering Std Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg BIk Link Drag Sol Ball Jt 20 064 Washer Lock Hvy Hici Spr 3/8 Nut Fin Hex 3/8-24 Unf Spacer Bearing Axle Front Bott Hex 5/8-1! Unc X 3_1/2 Locknut FIange 5/8-11 Uric Pin Axle 5/8 X 1 55/1 54 Lg Shaft Asm Strg 5/8 X 15 19 Lt Washer Thrust 5'15x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Washer Lock H W Helical 1/4 Screw Hex Socket 1/4-20 X 5/8 Shaft Asm Pittman Nytiner Snap In Bracket Steering Bushing Rod Tie Blk Lt Gear Sector Washer 13/32 X 7/8 X 16ga Screw Thdrol 3/8-16x3/4 Ty-tt Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg 5/8 td Dash Screw SIftp #10-16 X 1/2 Ty-b Insert Cap Strg Wheel Std Btk Washer 13/32 X 2-3/8 X 8 Ga Nut Lock Center 3/8-24unf Adaptor Wheei Strg 640/635id Boot Shaft Steering Washer 25/32 X 1 1/4 X 16 Ga Cap Spindle Fr Top BIk Fitting Grease NOTE: All component dimensions given in U.S. inches 1 inch = 25Â°4 mm 37
REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252560 SEAT ASSEMBLY KEY NO. 1 2 5 7 8 9 10 12 13 14 15 16 i , 15 17 12 23 PART NO. DESCRIPTION 140123 140551 145006 124181X 17490508 19131614 140552 121246X 121248X 72050411 134300 121250X Seat Bracket Pnt Pivot Seat (blk) Clip Push-in Spring Seat Cprsn 2 250 Blk Zi Screw Thdrol 3/8-16 X 1 Ty-tt Washer t3/32 X 1 X 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt 28 21 KEY PART NO. NO. DESCRIPTION 17 123976X 21 139888 22 STD541431 23 74780814 24 19171912 25 127018X 26 STD551150 27 17490608 28 STD541437 Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Blkz Nut Lock Hex W/lns 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr5 Washer 17/32 X t-3/t6 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Htcl Spr t/2 Screw ThdroL 3/8-t6 x t/2 Nut Crownlock 3/8-16 Unc NOTE: All component dimensions given in UoS. inchesÂ° 1 inch = 25.4 mm 38
REPAIR PARTS TRACTOR - = MODEL NUMBER 917.252560 DECALS KEY PART NO. NO. 1 138955 2 273082 3 143735 4 143736 5 132674 6 133644 7 142235 8 145245 9 128314 '11 137537 12 4900J 13 146046 DESCRIPTION Decal instruction Operat Eng Decal Engine B&S Decal Hood Slope Rh Craftsman Decal Hood Slope Lh Craftsman Decal GriIle Lt4000 Craft Usa Decal Maint Customer Sears Dom Decal Panel Side B&S Pad, Footrest Decal Fender Craftsman White Decal Caution English/Spanish Decal Clutch/brake English Decal V-belt Dr Sch Tractor E KEY PART NO. NO. 14 131473 15 136832 16 140837 17 146637 18 133179 20 133178 21 131265 22 138047 -- 138311 -- 145247 _- 146834 -- 146835 DESCRIPTION Decal Chassis 6 Sp 42" Decal Mower Ddve Schematic Decal, Parking Brake, Saddle Decal, rnsert, Hood Decal Mower Qc System Decal Mower 3 in One Convo Decal Lightbox Decal Battery Decal Lift Handle Fastener Pop-In Footrest Manual, Owner's (English) Manual, Owner s (Spanish) WHEELS & TIRES 4,10 KEY PART NO. NO. DESCRIPTION tl 1 59192 2 65139 3 106222X 4 59904 5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X 10 7152J It 104757X Cap Value Tire Stem Value Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Bearing Flange Rim Asm 8"rear White Service Tire R Ts 20 x 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 NOTE: All component dimensions given in U,S, inches, 1 inch = 25,4 mm 39
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 ENGINE â¢ 1-_ 15 25 32 3'1 34 40 39 33 41 14 27 35 36 10 13 33 / 37 29 \ 2O OPTIONAL EQUIPMENT Spark Arrester 22 23 40
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 132755 17720410 145314 4 137978 5 144069 6 144068 7 138129 8 122439X 9 17190408 10 145552 11 STD55t125 12 STD522507 13 8545J 14 13280336 15 13200300 16 STD551237 17 17490624 18 137358 19 105839X 20 105838X 21 110436X 22 123650X 23 128953 24 17021008 25 145996 26 73610600 27 17541008 29 137180 31 141069 32 123549X 33 123487X 34 106082X 35 17490512 36 19132012 37 5277J 38 --- 39 109227X 40 3645J 4t 139277 81 73510400 Control Throt Rh Blk Pd115 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine B&s 19hp, Model No. 42A707, Type No. 1251-01 Muffler Exhaust Exhaust Asm_ Left Exhaust Asm. Right Clamp Tube Double Engine Bracket Muffler Mounting Screw Hex Whs Thdcut 1/4-20 Unc Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20 x 3/4 Gasket Muffler Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16x1_1/2 Tytt Shield Pnt Heat Receptacle 1/4 Turn Dacrotized Retainer 1/4 Turn 3650dx 222id Bushing, Snap, Split Stud 1/4 Turn (replaces 105751 Shield Pnt Heat Browning Grass Screw Tap Hex #10-24 UNC x 1/2 Control Choke Nut Hex 3/8-24 Unf Screw Slftp #10-24 x 1/2 Arrestor Spark Tank Fuel 3 50 Rear Cap Asm Fuel W!sym Vented Clamp Hose BIk Spacer Pad Screw Hexwsh Thdrol 5/16-18 x 3/4 Washer 13/32 x 1-1/4 x 12 Gao Line Fuel Plug Oil Drain (Order From Engine Manufacturer) Pad Idler 1.75 x .75 x Â°06 Bushing Stem Tank Fuel Nut Keps Hex 1/4-20 UNC NOTE: All component dimensions given in U,So inches. 1 inch = 25.4 mm 41
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 MOWER LIFT 28 27 ,/ 26 23 11 22 5 21 4 _. 6 19 13 ) 32 32 19 13 20 15 2O 161718 20 15 42
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 MOWER LIFT KEY PART NO, NO. DESCRIPTION t 136973 2 122507X 3 105767X 4 12000002 5 1921162'i 6 120!83X 7 t25631X 8 122365X 10 t22512X !1 139865 12 139866 13 4939M !5 127218 16 73350800 17 130171 18 73800800 19 139868 20 3146R 21 19151216 22 12000037 23 110807X 24 19131016 25 2876H 26 76020308 27 126971X 28 73350600 29 138057 30 110810X 31 140302 32 73540600 Wire Assy_, Inner, with Plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Spring Cprsn Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Uric Trunnion BIk Zinc Nut Lock W/Wsh 1/2-13 Uric Arm Suspension Rear Retainer Spring Washer 15/32 x 3/4 x 16 Gao Ring Ktip #T5304-37 Nut Spnng Washer t3/32 x 5/8 x 16 Ga. Spring 2-1/8" Pin cotter 3/32 x 1/2 Rod Adj. Lift Nut Hex Jam 3/8-16 Knob Inf_ 3/8-16 Trunnion Dp. Stop Bearing, Pivot, Lift, Special Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U. S. inches 1 inch = 254 mm 43
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252560 MOWER DECK 76 77 C_"'_67 \80 34 33 102 32 58 35 30 i ,-21 105 't 06 \ 21 \ 2 16 21 22 23 24 25 26 27
REPAIR PARTS TRACTOR = = MODEL NUMBER 917o252560 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO, NO, DESCRIPTION 1 144393 2 STD533107 3 138017 4 138440 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 17 7211061O 18 72140505 19 132827 20 136888 21 73680500 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 28 19t110't6 29 131491 30 138776 31 129963 32 129861 33 137266 34 STD533717 35 133835 36 131494 37 STD551037 40 73680600 41 133551 43 140083 44 14OO88 45 STD624003 46 137729 48 133944 49 133940 50 131340 51 STD541410 52 139888 53 131845 Mower Deck Assembly, 42" 54 Bolt 55 Bracket Asm Fr. Sway Bar 56 Bracket Asm Deck 42" Sway Bar 58 Retainer Spring 59 Arm, Suspension, Rear 67 Bolt 3/8-24 x to25 Grade 8 68 Washer, Lock 71 Washer, Hardened 72 Blade, Mulching, 42" Mower Deck 73 Bearing, Ball 74 Shaft Assembly, Mandrel, Vented 75 HlnCludes Key Number 12) 76 ousing, Mandrel, Vented 77 Bearing, Ball, Mandrel 78 Stripper, Vented Mower Deck 79 Bolt, Carriage 3/8-'16 x 2-1/4 80 Bolt, Carriage 5/t6-'18 x 5/8 81 Bolt, Shoulder 82 Baffle, Vortex 83 Nut Crownlock 5/16-18 84 Stiffener Bracket 85 Bracket, Deflector Cap, Sleeve 92 Spring, Torsion, Deflector 101 Nut, Push 102 Shield, Deflector 103 Washer tl/32 x 5/8 x 16 Gauge 104 Rod, Hinge 105 Bolt 5/16-18 x 1_25 106 Washer, Spacer 11 t Pulley, Mandre_ t 12 Nut, Flanged, Toplock 9/16 '113 Bolt 114 Fastner, Christmas Tree 115 Pulley, Idler, Flat 116 Washer 13/32 x 13/16 x 16 Gauge 117 Nut, Crownlock 118 Red, Pivot, with Nibs 119 Rod, Clutch, Secondary, with Nibs 12'1 Guard, Mandrel, LH - - Retainer Screw, Hex Hd, Thdcut 1/4-20 x 5/8 _ - Washer, Hardened Roller Assembly, Cam Follower Bolt, Shloulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC NOTE: Arm Assembly, Pad, Brake 133943 140084 122052X 140086 141043 106932X 144200 142427 131870 127847 121748X 12000029 128903 127845 140334 127498 128759 73350600 142028 120958X 144394 74140620 73800600 136420 71161010 19061216 STD551110 130758 2029J 140353 132262 17490512 7351O5O0 72110504 137644 133957 73930600 STD551037 143723 130794 1454'1'I Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion, Brake Guard, Idler Knob Rd. 3/8-16 Plstc. V-Belt, 42" Mower Rod, Clutch, Primary Spring, Extension, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex, Jam 3/8-16 Trunnion Washer Sintered Keeper, Belt Idler Fixed Bolt, RdHd Sqnk 3/8-16 x 2-1/2 Gr. 5 Locknut, Hex W/Wash Insert Mulcher cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LoHo Bracket, Gauge, Wheel Roll. Screw, Thdrol 5/16 -t8 x 3/4 Nut, Hex Keps 5/16-!8 UNC Bolt, Carriage 5/16UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga_ Bracket, Extruded Gauge Wheel Mandrel Assembly (Includes Key Numbers 8-'t0, 12-15, 31 and 33) Mower Deck, Complete (Standard Deck; Order Mulcher Plate and Gauge Wheel Components Separately T Key Nos. 101_106, 111_119, 12t) All component dimensions given in US. inches 1 inch = 25.4 mm 45
REP.&_F_ PARTS TRACTOR - - MODEL NUMBER 917.252560 PEERLESS TRANSAXLE - MODEL NUMBER 930-057 23 ! 47 / % 8 33 / 46
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252580 PEERLESS TRANSAXLE - MODEL NUMBER 930-057 REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772108A Transaxle Cover 45 786066 2 780086 Needle Bearing 46 786086 3 770102A Transaxle Case 47 774690 4 776260 Countershaft 48 774691 5 776219B Output Shaft & Pinion 49 778215 6 778139 Output Gear, 35 Teeth 50 778125 7 778136 Spur Gear, 15 Teeth, Steel 51 778124A 8 792136A Shift Key 52 778123A 9 784352 Shift Collar 53 778122A 10 784355 Shift Rod & Fork 54 778273 11 778229 Bevel Gear, 42 Teeth 56 778230 12 778113A Input Bevel Pinion 57 778151 13 778221 Bevel Gear, 16 Teeth 58 778126A 14 778068 Differential Pinion 59 778127A 15 778260 Ring Gear 60 778128A 17 786139 Drive Pin 61 778163 18 786102 Spacer 65 780t09 20 792077 Steel Ball, 5/16" Diameter 66 776t 35 21 792078 Set Screw 3/8-16 x 3/8 67 776315A 22 792079 Spring 68 786116 23 788061 Seal Ring 69 780051 25 792073 Screw 1/4-20 x 1-1/4 70 7861t8 26 792125 Retaining Ring, Package of 2 71 788069 27 792035 Retaining Ring 72 792165 28 788040 Retaining Ring 72A 788091 29 780072 Washer 76 780090 30 780108 Washer 77 788078A 31 780001 Washer 32 792001 "O" Ring 79 792144 33 788051 Square Cut Ring 81 786081 34 780105A Flanged Bushing 35 780118A Flanged Bushing 82 786082 36 790003 Brake Disk 83 786123 37 790007 Brake Pad Plate 90 788067B 38 799021 Brake Pad, Package of 2 103 792166 39 786026 Dowel Pin 104 792167 40 792076A Washer 150 510334 41 790079 Brake Lever 42 792073 Screw 1/4-20 x 1-1/4 42A 792085A Screw 1/4-20 x 2-1/4 43 792075 Locknut 5/16-24 44 790025 Brake Pad Holder Spacer Brake Lever Bracket Axle, t t-15/16" Long Axle, 16-1/2" Long Spur Gear, 37 Teeth, Steel Spur Gear, 35 Teeth Spur Gear, 30 Teeth Spur Gear, 25 Teeth Spur Gear, 22 Teeth Spur Gear, 19 Teeth, Steel Spur Gear, 12 Teeth, Steel Spur Gear, 15 Teeth Spur Gear, 20 Teeth Spur Gear, 25 Teeth Spur Gear, 28 Teeth Spur Gear, 31 Teeth Washer Input Shaft Shifter and Brake Shaft Disk Washer Spacer Square Cut Ring Threaded Plug 9/16-18 "0" Ring Washer Inverted Retaining Ring, Package of 2 Spring Roller Chain, Number 41 Chain, 24 Links Sprocket, 9 Teeth Reverse Sprocket, 18 Teeth Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut t/4-20 Gasket Eliminator, Loctite #515 Parts must be ordered from Tecumseh Products Co, NOTE: All component dimensions given in U.S inches 1 inch = 2&4 mm 47
REPAR PARTS TRACTOR - - MODEL NUMBER 917.252560 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01 615 W 24 634A Q 552A _ 615 552 220 @ _i'.-'_'r )._ 616_ 2ao 601 18 868 _ _35 41 34 219A _ 45 15 525 524 0 523 842 % 422 284A 284 534 165 643 535 445 235 537 642 161 48
REPA_F_ PAF_T$ TRACTOR Â° o MODEL NUMBER 917.252580 BRBGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01 _.ASKET SET I 1861 PUMP REPAIR KgT_ 1121 CARBURETOR K_T ! 95 104 103 102 468 332 75 188 _ 1006 _3 482 63 51 51A 232 _=_ 202 257 52 205 634 52 54 356 337 _635 383 49
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252580 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 125t-01 653 783 / 311 803 310 801 8O2 592 =r_H=m=L 259 267 265 414 206 207 224 5O
REPAgR PARTS TRACTOR = = MODEL NUMBER 917.252560 BRgGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER t251-01 8A 9 244 572 10A lO 304 7 5A 13 Fo_80W.ER'S MAN,,UAL I [!o19 LABEL KITJ "_r REQUIRES SPECIAL TOOLS TO INSTALL, SEE REPAIR INSTRUCTION MANUAL. 305 305 308 306 "t1'17 308A 307 305A 51
REPAIR PARTS TRACTOR - o MODEL NUI EtER 917.252560 BRIGGS & STRATlrON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01 KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION 1 497074 2 399265 3 391O86 5 493457 5A 493458 7 271867 7A 271868 8 398065 8A 222892 9 27803 10 94382 10A 94830 11 280225 12 271703 271188 271189 13 94565 15 94239 15 94239 16 394028 94196 18 493304 20 291675 22 94724 23 491180 24 222698 25 394955 394956 394957 394958 26 394959 394960 394961 394962 27 260924 28 299691 391286 29 394306 397158 32 94671 33 390420 34 261528 35 65906 36 26828 40 221596 41 292260 42 93630 45 261368 46 213520 50 213290 51 271412 51A 280319 52 270884 53 93970 Cylinder Assembly 54 93208 Bushing 75 222511 * Seal, Oil 78 94326 Head, Cylinder#1 90 495181 Head, Cylinder #2 91 495035 * Gasket, Cylinder Head #1 93 231209 * Gasket, Cytinder Head #2 94 491538 Breather Assembly #1 95 93499 Cover, Breather Cylinder #2 96 221939 (Used Only on Key #572, 97 392672 Air Baffle with Holes for Mounting) 98 91920 *Gasket, Breather 99 26157 Screw, Seres 102 271607 Screw, Seres 103 29851 Tube, Breather 104 230896 * Gasket, Crankcase, .015" Thick 105 394683 * Gasket, Crankcase, .005" Thick 107 491543 * Gasket, Crankcase, .009" Thick 108 223534 Screw, Cylinder Head 109 392673 Plug, Oil Drain 116 280474 Plug, Oil Drain 117 231338 Crankshaft 231333 Timing Gear Key Sump, Engine 119 94152 * Seal, Oil 121 491539 Screw, Sems 127 223472 Flywheel 161 496599 Key, Flywheel 165 94289 Piston Assembly, Standard Size 187 299146 Piston Assembly, .010" Oversize 188 93535 Piston Assembly, .020" Oversize 201 262683 Piston Assembly, Â°030" Oversize 202 262684 Ring Set, Standard Size 203 280997 Ring Set, ..0t0" Oversize 203A 490207 Ring Set, Â°020" Oversize 205 93971 Ring Set, .030" Oversize 206 94298 Lock, Piston Pin 207 262337 Pin, Piston, Standard Size 209 262352 Pin, Piston, .005" Oversize 209A 261563 Rod, Connecting, Standard Size 2t6 262375 Rod, Connecting, Â°020" Undersize 219 394348 Screw, Connecting Rod 219A 393415 Valve, Exhaust 220 222773 Valve, Intake 222 491282 Spring, Valve, Intake Spring, Valve, Exhaust * Retainer, Valve, intake Retainer, Valve, Exhaust ** Keeper, Valve Tappet, Valve "** Gear, Cam Manifold, Intake .... Gasket, Carburetor Mounting Spacer, Carburetor * Gasket, intake Manifold Mounting Screw, Hex Head, Carburetor to Manifold Screw, Sems Washer, Spring Screw, Sems Carburetor Body Assembly, Upper Bushing, Throttle Shaft ** Valve, Idle Adjust Screw, Sems Valve, Throttle Shaft, Throttle Screw, Fillister Head Spring, Throttle Adjust ** Gasket, Carburetor Body Float, Carburetor ** Pin, Float Hinge ** Valve, Needle Body Assembly, Lower Valve, Choke Shaft, Choke * O-Ring Jet, Needle Valve, Fixed Jet, Needle Valve, Fixed, High Altitude Screw, Hex Head Carburetor Kit ** Plug, Welch Base, Air Cleaner Nut, Wing Line, Fuel, 28" Long (Cut to Suit) Screw Link Link Crank, Betl Crank, Bell Screw, Hex Head Nut, Square Spring, Control Rod Spring, Governor Spring, Governor Idle Link Gear, Governor Oil SLinger Washer, Thrust Bracket, Control Included in Gasket Set (495868) Included in Carburetor Kit (49'1539) tnciuded in Carburetor Kit (491539), and Pump Repair Kit (393397) .... included in Gasket Set (495868), and Carburetor Kit (491539) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 52
REPAUR PARTS TRACTOR - - MODEL NUMBER 917.252560 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42A707, TYPE NUMBER 1251-01 KEY PART KEY PART NO. NO, DESCRIPTION NO, NOr DESCRIPTION 224 94297 Screw, Pan Head 562 93853 Bolt, Governor Lever 227 491297 Lever Assembly, Governor 567 93777 Screw, Hex Head, 229 222289 Washer Back Plate to Cylinder 230 223882 Washer, Governor Crank, Inside 569 272645 * Gasket, Base 235 224995 Shield, Fuel Spray 572 224816 Baffle, Air, Cylinder #2 240 394358 Filter, Fuel 573 491304 Plate, Back 244 230318 Connector, Fuel Line 592 92278 Nut, Hex. 257 93897 Screw, Seres 601 93053 Clamp, Hose 258 93949 Screw, Seres 615 94296 Retainer, E-Ring 259 223890 Bracket, Cable 616 491530 Crank, Governor 265 221535 Clamp, Casing 634 271013 ** Washer, Throttle Shaft 267 94906 Screw, Sems 634A 491287 * Seal, Governor Shaft 284 94264 Screw, Hex Head 635 66538 Boot, Spark Plug 284A 93469 Screw, Hex Head 642 225008 Cover, Air Cleaner 304 495588 Housing, Blower, Red 643 496700 Plate, Air Cleaner 305 94786 Screw, Sems 653 93585 Screw, Hex Head 305A 93343 Screw, Sems 726 391362 Gear, Ring 306 222846 Shield, Cylinder (Includes Mounting Parts) 306A 223734 Shield, Cylinder 741 262989 Gear, Timing 307 94386 Screw, Self-Tapping 783 280104 Gear, Starter 308 224774 Cover, Air Guide 801 394860 Cap, Drive 308A 224775 Cover, AirGuide 802 497607 Cap, End 309 497596 Motor, Starter 803 497604 Housing, Starter 310 497602 Bolt, Thru 819 94675 Screw, Hex Head 311 497608 Brush Set 842 270920 * Seat, Cap 332 230674 Nut, Hex 847 495715 Tube Assembly, Oil 333 394891 Armature, Magneto 851 221798 Terminal, Cable 334 93381 Screw, Sems 858 270989 *** Diaphragm, Carburetor 337 802592 Plug, Spark 859 271025 *** Gasket, Pump 356 494705 Wire, Stop 860 261358 *** Spring, Diaphragm 358 491856 Gasket Set 861 393397 Repair Kit, Pump 363 19203 Flywheel Puller 868 393606 Seal, Valve 383 89838 Wrench, Spark Plug 869 261463 Seat, Valve, Intake 387 280197 Body, Pump 870 213316 Seat, Valve, Exhaust 392 261395 *** Spring, Diaphragm 871 261961 Bushing, Guide (Exhaust Only) 394 270988 *** Diaphragm, Carburetor 231218 Bushing, Guide (Intake, Brass) 414 220680 Washer 877 393456 Wire, Alternator 422 222875 Bracket, Oil Fill 881 495901 Plate, Cover 432 221377 *** Cap, Spring 955 397882 Plug and Seal, Solenoid 434 223688 Cover, Diaphragm 1005 281053 Fan, Flywheel 435 93829 Screw, Diaphragm Cover 1006 224413 Retainer, Fan 445 394019 Filter, Air 1019 496726 Label Kit 468 224521 Screen, Rotating 1058 272112 Owner's Manual 474 393474 Alternator, Dual Circuit 1090 497605 Retainer, Brush 482 93621 Screw, Sems 510 497606 Drive, Starter * Included in Gasket Set (495868) 523 494947 Cap, Oil Fill 524 271157 * Seal, Fill Tube ** Included in Carburetor Kit (491539) 525 495348 Tube, Oil Fill (Includes Seals) 528 393815 Pipe, Fuel *** Included in Carburetor Kit (491539), 534 94823 Screw, Air Cleaner and Pump Repair Kit (393397) 535 271271 Filter, Air 537 271411 .... Gasket, Air Cleaner .... Included in Gasket Set (495868), 544 497603 Armature, Starter and Carburetor Kit (491539) 552 262332 Lower Bushing, Governor 552A 262331 Upper Bushing, Governor NOTE: All component dimensions given in U_S. inches 556 93585 Screw, Hex Head 1 inch = 25.4 mm 53
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SUGGESTED GUDDE FOR SIGHTING SLOPES FOR SAFE OPERATXON O1 SIGHTING _UIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 Â° iViAX. t'8 _ Operate your Tractor up and down the face of slopes (not l !i_ _ greater than 15 ), never across the face. Make turns gradu- i;t | ally to prevent tipping or toss of control. Exercise extreme IU caution when changing direction on slopes,
MODEL NO. 917,252560 iF YOU NEED REPAIR SERVaCE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) Â® 19 HP TWgN CYLINDER ELECTRIC START 3 in One Convertibae 42" MOWER 6 SPESD TRANSAXLE LAWN i"-RACTOR Each tractor has its own model number Each engine has its own model number, The model number for your tractor will be found on the model ptate located under the seat, The model number for your engine will be found on the blower housing of the engine, All parts listed herein may be ordered from any Sears, Roebuck and Co, Service Center/Department and most Re- tail Stores_ WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: = PRODUCT - TRACTOR Â° MODEL NUMBER - 917.252560 â¢ ENGINE MODEL NO. - 42A707, TYPE NO. 1251-01 o PART NUMBER o PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians .... professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell,, 146834 11o0394 Printed in U,S,Ao : : : : :