Craftsman 917.253724 Owner's Manual

Sears l OWNERS MANUAL MODEL NO. 917,253724 Caution: Read Rules for Safe Operation and Instructions Carefully GARDEN Assembly Installation Operation Repair Parts TRACTOR Sears, Roebuck and Co., Chicago, III. 60684 U.S.A.
CONGRATULATIONS on your purchase of a Sears Varidrive GTV 16 HP. Garden Tractor_ It has been designed, engineered and manufactured to give you dependability and performance Should you experience any problem you cannot easily rem- edy, pfease contact your nearest Sears, Roebuck and Co. store They have competent, well-trained technicians and the proper tools and parts to service or repair this unit. Please read and retain this manual, The instructions wilt enable you to assemble, operate and manta n your Tractor properly. Always observe the "RULES FOR SAFE OPERATION". MODEL NUMBER SERIAL NUMBER THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON THE MODEL PLATE ATTACH- ED TO THE TOP RIGHT SIDE OF DRAWBAR {REFER TO PAGE 16). YOU SHOULD RECORD BOTH MODEL AND SERIAL NUMBERS AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE, YOUR NEW GTV IG GARDEN TRACTOR FEATURES ... CRAFTSMAN 16 H,PÂ° ENGINE-Â°cool-running performance and long life w_th plenty of power to take on a variety of yard, gardening or snow removal tasks. INTERLOCK SWITCH SYSTEM-allows engine to start only when tractor Clutch-Brake Pedal is depressed and Attachment Clutch Lever is in "OFF" pos{tiono ALL GEAR TRANSMISSION-three speeds forward, plus reverse to let you select the proper match for the terra{n and the job Automotive-type differential helps guard against turf scuffing VARIDR!VE SPEED CONTROL-is especially valuable when load is not uniform When _ngineodriven attachments are overloaded, such as with heavy lawn mowing or deep snow throwing, the ground speed may be reduced with the Control Lever to relieve the load wh_le the attachment continues to operate at fun speed CONTROL PANEL-with Throttle, Choke, Light Switch, Ig- nition Switch, Ammeter and Parking Brake Lever-convenient- ly grouped for ease of user ATTACHMENT VERSATILITY-handles a large variety of Sears Yard and Garden Tractor Attachments including . . , MANUAL OR ELECTRIC LIFT. 44 INCH MOWER with three "high-lift" blades to stand grass up for level cuts. SELF POWERED ROTO TILLER prepares soil for new Eawns and gardens with a 30 inch wide tilling path,, OTHER SOIL TILLAGE ATTACHMENTS including Plow, Disc Harrow, D rag Harrow and Cultivator_ CHEVRON TIRES for added t;action in loose soil, gravel or snow,. 46 INCH DOZER BLADE levels or moves dirt and gravel or removes snow. 42 INCH SNOW BLOWER handles wet, heavy powdery snow with ease. REAR GRADER AND LEVELER BLADE levels new yards, grading lanes, drive ways and parking areas., FULL ONE YEAR WARRANTY ON ELECTRnC START GARDEN TRACTOR For one year from the date of purchase, when this Garden Tractor is used for personal household purposes, Sears will repair any defect in material or workmanship in this Garden Tractor, except the battery, at no charge. If this Garden Tractor is used for commercial or rent{_l purposes, this warranty applies for only 30 days from the date of purchaseÂ° FULL 90-DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with the Garden Tractor proves defective in material or workmanship and will not hold a charge, Sears will replace the battery, at no charge= LOMgTED WARRANTY ON BATTERY From the 91st day until one year from the date of purchase, if any battery inctuded with the Garden Tractor proves defec., rive in material or workmanship and will not hold a charge, Sears w_ll replace the battery, charging 1/12th of the price of the new battery for each full month from the date of pumhase. Warranty service is available at your home, at no charge, by simply contacting the nearest Sears store or Service Center throughout the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state, Sears, Roebuck and Cot Sears Tower BSC 4 t-3 Chicago, IL 60684
TABLE OF CONTENTS RULES FOR SAFE OPERATION ........ BELOW MAINTENANCE INSTRUCTIONS .............. 6 ASSEMBLY INSTRUCTIONS ................. 2 TROUBLE SHOOTING ..................... 13 OPERATION INSTRUCTIONS ................ 4 REPAIR PARTS ........................... 15 RULES FOR SAFE OPERATmON 1_ Know the controls and how to stop quickly, READ THE OWNER'S MANUAL 2o Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction or with- out having read the owners manual, 3. Do not carry passengers, Keep children and pets a safe dis- tance away, 4, Always wear substantial footwear, Do not wear loose fitting clothing that could get caught in moving parts, 5, Keep your eyes and mind on your tractor, mower and the area being cut, Don't let other interests distract you, 6o Do not attempt to operate your tractor or mower when not in the drivers seat. 7. Always get on or off your tractor from the operators left hand side, 8, Clear the work area of objects which might be picked up and thrown. 9, Disengage ali attachment clutches and return speed control lever to neutral before attempting to start the engine, 10, Disengage power to att#chments and stop the engine be- fore leaving the operator's positionÂ° 1 t Disengage power to mower, stop the engine and disconnect spark plug wire(s) from spark plug(s) before cleaning, mak- ing an adjustment or repairs, 12, Disengage power to attachments when transporting or not in useÂ° 13. Take all possible precautions when leaving the vehlcte un- attended, such as disengaging the power-take-off, lowering the attachments, returning drive control lever to neutral, sh_fting into neutral, setting the parking brake, stopping the engine and removing the key, 14_ Do not stop or start suddenly when going uphill or down- hilt. Mow up and down the face of slopes (not greater than 15Â°); never across the face, 15. Reduce speed on slopes and make turns gradually to pre- vent tipping or loss of control, Exercise extreme caution when changing dfrection on slopes, 16. While going up or down slopes choose Ist gear to negotiate the slope without stopping To reduce speed, move Vad- drive Control Lever rearward to slower position,, 17, Never mow in wet or slippery grass, when traction is un- sure or at a speed which could cause a skid, I8, Stay alert for holes in the terrain and other hidden hazards. 19. Do not drive too close to creeks, ditches and public high- ways. 20_ Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never deliberately run tractor or mower into or over any foreign object,. 21, Never shift gears until tractor comes to a stop, 224 Never place hands or feet under the mower, in discharge chute or near any moving parts while tractor or mower are running. Always keep clear of discharge chuteÂ° 23. Use care when pulling loads or using heavy equipment a, Use only approved drawbar hitch points, b, Limit loads to those you can safety control. cÂ° Do not turn sharply, Use care when backing,, d. Use counterweight or wheel weights when suggested in the owner's manual. 24, Watch out for traffic when crossing or near roadways. 25, When using any attachments, never direct discharge of material toward bystanders nor atlow anyone near the ve- hicle while in operation. 26. Handte gasoline with care - it is highly flammable. ao Use approved gasoline containers. b, Never remove the cap of the fuel tank or add gasoline to a running or hot engine, or fill the fuel tank indoorsÂ° Wipe up spilled gasoline c, Open doors if the engine is run in the garage - exhaust fumes are dangerous, Do not run the engine indoors, 27, Keep the vehicle and attachments in good operating con- dition, and keep safety devices in place_ 28. Keep all nuts, bolts and screws tight to be sure the equip- ment is in safe working condition, 29, Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, 30. To reduce fire hazard, keep the engine free of grass, leaves or excessive grease, Do not clean product while engine is running. 31, Except for adjustment; DO NOT operate Engine if air cleaner or cover directly over carburetor air intake is re- moved. Removal of such part could create a fire hazard, 32Â° DO NOT OPERATE WITHOUT A MUFFLER OR TAM- PER WITH THE EXHAUST SYSTEM Damaged mufflers or spark arresters could create a fire hazard Inspect period- ically and replace if necessary, 33, The vehicle and attachments should be stopped and in- spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment, 34 Do not change the engine governor settings or overspeed the engine; severe damage or injury may result_ 35 When using the vehicle with mower, proceed as follows: a_, Mow only in daylight or in good artificial light,, b, Never make a cutting height adjustment while the engine is running if the operator must dismount to do so. c_ Shut the engine off when removing the grass catcher or unclogging chute. do Check the blade mounting bolts for proper tightness at frequent intervals. 36 Check the grass catcher bags frequently for wear or deterio- ration, Replace with new bags for safety protection. 37_ Do not operate the mower without the entire grass catcher, on mowers so equipped, or the deflector shield in place, 38 Disengage power to mower before backing up Do not mow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower. LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTION& IT MEANS - ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. WARNING This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable 1ocaf or state laws (if any), If a spark arrester is used, it should be maintained in effective worldng order by the operator In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws., Federal laws apply on federat fands, See your AuthorSzed Service Center for spark arrester muffler part number 674A380.
CAUTION: DO NOT OPERATE VARIDRIVE CONTROL (FIG. 11) UNLESS ENGINE IS RUNNING, DAMAGE MAY OCCUR TO VARIDRIVE SYSTEM, CUT AWAY VIEW _._ VENT CAP L_.-_J BATTERY TUBE BATTERY CELL WING NUT _._I_ _'- FLAT WASHER _._f"-,...,.----_ BATT E R Y J/iT-, ROD WING NUT__ _-i FLATWASHER--/7_/f!/-_-_'r- k_ NEGATIVE BLACK _ ._"7 _ //, _'_ GROUND _ _,'_,a f,_\ _// : CAR E ..-.. F,GURE%.'& iI Â¥ Xi /N .......... To assemble and adjust your Tractor you will need: one 3/4" socket, two 7/16" wrenches and one 11/16" wrench NOTE: RIGHT HAND (R,H_) AND LEFT HAND (LÂ°H.} ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON TRACTOR, ASSElVtIaLY 1, Remove Shipping Strap Banding, Bundling Wires, Battery, Steering Wheel and Bag of Parts. Also there is a Hold Down Rod (shown below) hotding front end of tractor to wood crate Remove Lag Screw from Hold Down Rod and wood crate, Discard Rod and Screw, _2" 2. Fill and charge Battery (before installing). NOTE: SEE DETAILED INSTRUCTIONS PACKAGED WITH BAT- TERY, _!_ WEAR EYE AND FACE SHIELD" j ao Fill Battery with electrolyte to bottoms of tubes in cells (Fig. 1). NOTE: DO NOT OVERFILL. OVERFILLING WILL RESULT IN DAMAGE TO TRACTOR. ATELY IF ACCIDENTALLY IN CONTACT WITH ELECTROLYTE, b. Check level of electrolyte after 30 minutes. Add addi- tional electrolyte if necessary, NOTE: TIGHTEN VENT CAPS SECURELYÂ° c, Charge Battery at a rate not exceeding three amperes for about two and one half hours, I" _ DO NOT SMOKE, FUMES FROM CHARG- ED ELECTROLYTE ARE EXPLOSIVE. d, Neutralize excess electrolyte for disposal by adding it to four inches of water in a five gallon plastic contain- er. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming. 3. Install Battery using: Battery Rod, two Wing Nuts, two Flat Washers, two Bah tery Bolts, two Flat Washers, two Lockwashers, two Hex Bolts and two Hex Nuts found in Bag of Parts. ao Lift Hood from rear sides (Fig, 2). bo Remove tape from Plastic Tray_ Make sure Drain Tube (Fig. 3) is fastened to Drain Hole in Battery Tray and Battery Tray is positioned in hole of Battery Support. co Piece Battery in Plastic Tray (Batten/Terminals to front of Tractor) (Fig. 3)_ NOTE: TIGHTEN WING NUTS SECURELY USING YOUR THUMB AND FOREFINGER. DO NOT USE TOOLS - OVER TIGHTENING MAY OVERSTRESS OR CRACK THE BATTERY CASE,
d. Insert Battery Bo_t into square hole on the left side of Battery Support (Fig,, 3), Fasten Battery Rod to Battery Bolt with a Flat Washer and Wing Nut. e. Insert remaining Battery Bolt into square hole in Roll side of Battery Support and fasten Battery Rod with a Flat Washer and Wing Nut (Fig, 3). Tighten Wing Nuts securely fo Position Terminal Cover over RED Battery Cable {Fig, 4). g Connect RED Battery Cable to Positive ( } Battery Ter- minal with Hex Bolt, Flat Washer, Lockwasher and Hex Nut (Fig. 4), Form Cable in an upward position (Fig, 4) and tighten securely. Place Terminal Cover over Termi- nal NOTE: PULL TERMINAL COVER FORWARD TO ENCLOSE BATTERY TERMINAL (FIG, 4- INSET), POSITIVE TERMINAL MUST BE CON- NECTED FIRST TO PREVENT SPARKS FROM ACCIDENTAL GROUNDING. hr Connect BLACK Ground Cable to Negative (-) Bat- tery Terminat with remaining Hex Bolt, Flat Washer, Lockwasher and Hex Nut {Fig. 4) Tighten Nut secure- ly, 4, C{ose Hood 5, install Steering Whee/ using Flat Washer, Hex Jam Nut (shown full size below) and Steering Wheel Insert found in Bag of Parts a, Secure the Steerinq Wheel to Steering Shaft with Washer and Hex Jam Nut (Fig, 5) Tighten securely b Install the Steering Wheel Insert NOTE: A SPARK ARRESTOR MUFFLER (PAGE 1) IS AVAILABLE AS AN ACCESSORY PART FOR YOUR TRACTOR CHECK LEGAL REQUIREMENTS INYOUR AREA BNITIAL ADJUSTMENTS 1. Reduce Tire pressure to 14 pounds in frontand 10 pounds in rear T_res. (Tires were overinflated for shipping pur- poses), 2, Seat position may be adjusted forward or backward by _oosening Bolt in Seat Plate (Fig 6) NOTE: WHEN RE- TiGHTENiNG BOLT AFTER ADJUSTMENT, MAKE SURE SEAT PLATE HAS NOT TWISTED OUT OF ALIGNMENT WITH SEAT SPRING INITIAL SERVICE NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL, 1, Check Engine Oil Level with Tractor on level ground, Wipe d{pstick (Fig 7) clean, push it in tight for a few sec_ onds, remove and read Oil Level If necessary, add Oil until "FULL" mark is reached. In summer use S.A E, 30 (SC, SD, SE or SF) Oil, In winter (below 32Â°F) use SA, E. 10W30 (SC, SD, SE or SF). In extreme cold (beJow DÂ°F.) use S,A.E. 5W20 (SC, SD, SE or SF) DO NOT USE 10W40 OIL. NOTE: DO NOT OVERFILL 2. Fil! Fuel Tank (Fig, 6) with fresh, clean regular grade lead- ed or !ow-tead automotive gasoline only. Capacity is 3.1/2 gallons. NOTE: DO NOT SWITCH FROM LEADED TO LEAD-FREE GASOLINE. SEAT ENGINE OIL FILL DIPSTICK WARNING: Do not use Gasoholo Gasohol type alcohols react with water content in the fuel and tend to form strong acids which can corrode metal parts, even eat rubber and plasticsÂ° FILL TO BOTTOM OF GAS TANK FILL- ER NECK. DO NOT OVERFILL. WIPE OFF ANY SPILLED OIL OR FUEL. -3-
FIGURE 8 CLUTCHÂ°BRAKE PEDAL "DRIVE" POSITION FOOT , \ | PEDAL 1,, 2, 3, 4_ Keep aIl shields in place,. Before leaving operator's position: a Shift transmission to neutral b Set Parking Brake. c, Disengage Attachment Lever, d Shut off engine, e, Remove Ignition Key, Wait fm all movement to stop before servicing machine,, Keep peopie and pets a safe distance away from machine. LEARN TO START, STOP AND REVERSE YOUR TRACTOR tN A LARGE, OPEN AREA. THIS TRACTOR tS EQUIPPED WITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR ENGINE WHILE THE ATTACHMENT CLUTCH LEVER IS IN THE ENGAGED POSITION (FIG. 8) AND THE CLUTCH BRAKE PEDAL IS IN DRIVE POSITION (FIG. 9), IMMEDIATELY REPLACE SWITCHES THAT ARE NOT IN PROPER WORKING ORDER. DO NOT' ATTEMPT TO DEFEAT THE PURPOSE OF THESE SWITCHES. IGNITION -_ KEY PARKING BRAKE GEAR SHIFT "DISENGAGED". POSITION / LEVER FIGURE 10 _ " - VARIDRIVE CONTROL LEVER "SLOW" POSITION I]"--- "FAST" _t_ _ I_'(7 \_ '|, f POSITION FIGURE 11 _-"_,_-:" '_"-"i"-_'_ STARTUNG THE ENGINE 1. Place Attachment Clutch Lever in position (Fig_ B), 2. 3, 4, 5 Pull Choke out (Fig 10] 6. 7_ "DISENGAGED" Push Clutch-Brake Pedal fully into brake posit{on (Fig. 9)_ Place Parking Brake Lever in "ENGAGED" position (Fig.. t0) Place Gear Shift Control Lever in "NEUTRAL", start position (Fig 8). Move Throttle Control to middle position (Fig. 10L Turn Ignition Key to "START" position until Engine starts (Fig. 10). Release key into "ON" positionÂ° NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR MORE THAN THIRTY SECONDS AT A TIMEo tf engine does not start after several atl:empts, move Throttle Control II II * , , to FAST pos_tlon, wmt a few minutes, and try again. ALWAYS WEAR SUBSTANTIAL FDOT_ WEAR AND AVOID LOOSE FITTING CLOTHING THAT COULD GET CAUGHT IN MOVING PARTS. -4-
WARMUNG UP THE ENGINE Move Throttle Control to "SLOW" position. Push Choke in as engine warms up. NOTE: ALLOW ENGINE TO WARM UP FOR A FEW MINUTES BEFORE OPERATING. When restartinq a warm engine move Throttle Control mid- way between SLOW and FAST position,, Choke may not have to be used. TRACTOR OPERATION I With engine running and warm place Throttle Control mid- t II fl I_ * , way between SLOW and FAST post on. 2o Push Clutch-Brake Pedal down flrmly to disengage Parking Brake and hold Clutch-Brake Pedal in Brake position (Fig, 9) 3. Move Gear Shift Control Lever to desired gear (Fig. 10). 4, Release Clutch-Brake Pedal SLOWLY to start forward or rearward movement 5. Move Varidrive Control Lever to desired speed (Fig. 11) If ground travel is too slow advance Throttle Lever. NOTE: ALWAYS SELECT A GROUND TRAVEL SPEED THAT WILL SUIT THE TERRAIN AND THE ATTACH- MENT BE{NG USED. 2o Move Shift Control Lever to "NEUTRAL" position. 3 Place Parking Brake in "ENGAGED" position: CLUTCH-BRAKE PEDAL SHOULD RE- MAIN COMPLETELY DEPRESSED WHEN FOOT PRESSURE IS RELEASED. DO NOT OPERATE VARIDRIVE CON- TROL UNLESS ENGINE IS RUNNING. DAMAGE MAY OCCUR TO VARIDRIVE SYSTEM. BRING TRACTOR TO COMPLETE STOP BEFORE SHIFTING GEARSÂ° NEVER PLACE YOUR HANDS OR FEET tN OR UNDER ANY POWERED ATTACH- MENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACHMENT IS RUNNING. DO NOT OPERATE THE MOWER WITH- OUT EITHER THE ENTIRE GRASS CAT- CHER, ON MOWERS SO EQUIPPED, OR THE DEFLECTOR SHIELD IN PLACE. NOTE: ALWAYS OPERATE ENGINE AT FULL ENGINE RPM WHEN MOWING TO ASSURE BETTER MOWING PER- FORMANCE, LONG ENGINE LIFE AND PROPER DIS- CHARGE OF CUT MATERIAL. 4, Place Attachment Clutch Lever in "DISENGAGED" posi- tion and Iower attachment to the ground. It rl 5. Move Throttle Control to SLOW position. â¢ I| I1 , , 6. Move Var_drlve Control Lever to SLOW post ono 7o Turn Ignition Key to "OFF" position. REMOVE KEY WHEN LEAVING TRAC- i TOR TO PREVENT UNAUTHORIZED USE. TRANSPORTnNO YOUR TRACTOR TOWING IS NOT RECOMMENDED Internal transexle damage can resultÂ° TRACTOR OPERATION ON HILLS 1 Choose one of the lowest gears BEFORE starting up or down hills. ATTACHMENT LIFT ADJUSTMENT Due to different weights of Attachments, the Attachment Lift Spring may require adjustment, The Adjustment Bolt is located on rear of tractor top ieft side (FigÂ° 12), 1. Holding Spring Bushing with Wrench, loosen Jam Nut. 2 Turn Adjustment Bolt clockwise ((_) to extend Spring and reduce lift effort (for heavier Attachments), 3, Turn Adjustment Bolt counterclockwise ( f-_ ) (for Hghter Attachments), 4, Retighten Jam Nut against Spring Bushing DO NOT ADJUST FOR MAXIMUM SPRING EXTENSION WHEN USING LIGHT ATTACHMENTS, SUCH AS MOWER. ADJUST LIFT SPRING TO AID tN LIFT- ING ATTACHMENT, DON'T OVER POWER SPRING. STOPPIINO YOUR TRACTOR 1. Push Clutch-Brake Pedal completely into "BRAKE t' posi- tion. DO NOT DRIVE UP OR DOWN HILLS WITH SLOPES GREATER THAN 15 Â°, AND DO NOT DRIVE ACROSS ANY SLOPE. 2. AVOID STOPPING OR SHIFTING ON HILLS,, a, If slowing is necessary, move Varidrive Control Lever to slower position. LEAVE ENOUGH ROOM WHEN STOP- PING AND STARTING TO ALLOW SLIGHT TRACTOR ROLL DOWNHILL AS CLUTCH-BRAKE PEDAL MOVES THROUGH CLUTCH POSITION. b, If stopping is absolutely necessary, push Clutch-Brake Pedal quickly to brake position and lock Parking Brake, c, To restart your tractor, make sure tractor is in 1st year and that you have allowed room to roll slightty downhill,, Unlock Parking Brake and retease Clutch- Brake Pedal SLOWLY to start tractor forward move- ment, then move Varidrive Control Lever to desired speed, 3 Make all turns gradually -5-
DISCHARGING FIGURE 13 CHARGING - _ â¢ _. â¢ 1,, Connect each end of the RED cable to the POSITIVE ( ) terminals of each battery (taking care not to shor_t against chassis), 2, Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the cable to ENGINE BLOCK or good CHASSIS GROUND on tractor (away from Gas Tank or Battery), 4,_ Disconnect cables in reverse order': a, Engine Block or chassis of tractor_ b_ Negative terminal of fully charged battery_ c. Positive terminals,, 1 DO NOT USE YOUR TRACTOR BAT- I TERY TO START OTHER VEHICLES. I MAINTENANCE To keep your tractor running better, longer; perform nec- essary service using the following Maintenance Schedule. Each time you start your tractor, check your Ammeter (Fig. 13). The needle should move towards the (charging) mark indicating the battery is being charged as you operate the tractor. DISCONNECT SPARK PLUG WIRES TO PREVENT ACCIDENTAL STARTING BE- FORE MAKING ANY INSPECTION, AD- JUSTMENT OR REPAIR (EXCEPT CAR- BURETOR). / DIAGNOSTIC TERMINAL ADAPTEF FIGURE 15 STARTING YOUR TRACTOR WITH A LOW BATTERY If your Battery is too tow to start the engine it should be II II . recharged. If Jumper Cables are used for emergency starting foilow this procedure: NOTE: YOUR TRACTOR IS EQUIP- PED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGA- TIVE GROUNDED SYSTEM. LEAD-ACID BATTERIES GENERATE EX- PLOSIVE GASES. KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES, ALWAYS WEAR EYE PROTECTION AROUND BATTERIES. DAILY MAINTENANCE Make sure all nuts on bolts are tight and cotter pins are secure. Observe all safety precautionsÂ° Keep Tractor well lubricated (refer to page 8)_ ELECTRICAL MAINTENANCE DIAGNOSTIC TERMINAL BOX Your Tractor is equipped with a Tractor Diagnostic Terminal Box which is used to simplify electrical system diagnosis. The Iocation of the Diagnostic Terminal Box is shown in Fig. 14. The Diagnostic Terminal Box provides access to a number of test points within the electrical system of the tractor. WHEN USING THE DIAGNOSTIC TER- MINAL BOX - ENGINE TO BE STOPPED AND IGNITION OFF, USE PROPER EQUIPMENT IN THE CHECKING OF ELECTRICAL SYSTEM THROUGH THE DIAGNOSTIC TERMIN- AL BOX. The Diagnostic Terminal Box is designed to accept the Diag- nostic Terminal Adapter (optional) (FigÂ° t5), which is avail- able from Sears (Part No. 677A823)_ If you order the Adap- ter, also order the Test Procedure Manual (Manual Nor 8441J), showing diagnostic procedures and components of electrical circuitsÂ° To perform the testing with the Diagnostic Terminal Box, a quality multimeter or automotive analyzer is required. _6-
FIRST HOURS 1_ CHECK BELT ADJUSTMENT New Belts may stretch after the first few hours of operation resulting in loss of power. am With engine running, transmission in neutral, place Vari- drive Control Lever in "FAST" position (Fig. 11) and check if Secondary Belt (Fig. 16 - Inset) rides flush with outside of Variator Sheave (DO NOT PUSH DOWN ON CLUTCH PEDAL). b, If Secondary Belt is riding down in groove of Variator Sheave adjustment is required, 2. V-BELT ADJUSTMENT a With engine running, Transmission in "NEUTRAL" position, move Varidrive Control Lever to full "FAST" position (Fig. 11) b. Shut engine off and loosen Adjustment Nut on Bolt "A" for Variator Stop Plate (Fig. 16). c, Start engine and run at idle Speed d Slowly move Vafidrive Control Lever (Fig. 11) forward or backward until Secondary Belt is riding flush to 1/16" outside of Variator Sheave (Fig 16 - Inset). NOTE: DO NOT PUSH DOWN ON CLUTCH PEDAL. e., Shut engine off holding Varidrive Control Lever in posi- tion as described in step d and tighten Adjustment Nut on Bolt "A" (Fig. 16)., f, Start engine and move Varidrive Control Lever to SLOW posttlon (F_g. 11). Primary Belt should ride flush to 1/16" out of Variator Sheave (Fig. 16 - Inset). g Adjustment is complete when the Secondary Belt rides in the same position on the Variator Sheave in full "FAST" position, as the Primary Belt does in the "SLOW" position, h Re-adjust as needed thereafter i f Be t cannot be adjusted as described in step g replace V-Betts= Refer to Belt Replacement , page 12. 3. CHANGE ENGINE OIL Changing Oil after the first two hours will help eliminate break4n residue which might be damaging to your Engine, NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHANGING OIL. a Drain Oil with Engine warm, Unscrew Oil Drain Plug (Fig. 18) and catch Oil in a suitable container, Replace Plug, b Refill Engine Oil (FigÂ° 17). In summer use S.AE. 30 (SC, SD, SE or SF) Oil. in winter (below 32Â°F) use S,A.E_ 10W30 (SC, SD, SE or SF). In extreme cold (below 0Â°F.) use S.A_E 5W20 (SC, SD, SE or SF). DO NOT USE 10W40 OIL. Refill capacity is 3 pints_ NOTE: DO NOT OVERFILL, FREGUENTLY 1_ CHECK BATTERY a Electrolyte solutlon teve] in each Battery Ceil should be even with bottoms of tubes in cells (Fig. 19)o Add dis- tilled water if necessary NOTE: DO NOT OVERFILL b, Keep Battery and Terminals clean, Refer to page !2, step 6. co Keep Battery Bolts tight. d. Keep Vent Caps tight and small vent holes in Caps open. e_ Recharge SLOWLY at 3 amperes if necessary. 2, CHECK TIRE PRESSURE Tire pressure in front should be t4 pounds and rear Tires should be 10 pounds_ 3, CLEAN AIR SCREEN Air Screen (Fig,, 17) must be kept free of dirt and chaff to prevent Engine damage from overheating., .7- R,H. SIDE OF TRACTOR ENGINE _-_ CLUTCH PULLEy_ IDLER FLAT VARIATOR IDLER STOP_ PLATE _- t I VARIATOR -- _""---_'=====_. CONTROL ARM_'_ _R _P_R_IM_AgY BELT SECONDARY ..... BELT _ "-_ Wm_==_m,=,_m \ < VmWE6'-- _ _ < FROM REAR _- I< -- - OF TRACTOR ENGINE OIL FILL DIPST'CK & I_ 7_._ L J FIGU F_E 18 CUT-AWAY VIEW -VENTCAP t' .................................... ........ 3 TUBE BATTERY CELL FIGURE 19
EVERY HOURS 1. CHECK ENGINE OIL LEVEL DO NOT CHECK ENGINE OiL LEVEL WITH ENGINE RUNNINGÂ° Several minutes after stopping Engine, check Engine Oil Level with Tractor on level ground. Wipe dipstick (Fig, 17) clean, push it down tight for a few seconds, remove and read Oil Level. If necessary, add Oil until "FULL" mark is reached.. In summer use S.A,E, 30 (SC, SD, SE or SF) Oil. In winter (below 32Â°F.) use S,A.E 10W30 (SC, SD, SE or SF). In extreme cold (below OAF.) use S.A.E. 5W20 (SC0 SD, SE or SF). DO NOT USE 10W40 OIL. NOTE: DO NOT OVE RFI LL KNOB COVER _-'-,m-- NUT WASH ER CARTRIDGE PLATE PAPER CARTRIDGE OIL FOAM PRE.CLEANER FIGURE_ BODY fvE.v .o..s (EVERY 15 HOURS IF OPERATING IN VERY DUSTY CONDITIONS) CLEAN FOAM PRE-CLEANER. a_ Unscrew Knob (Fig. 21) to remove Cover. bo Remove Nut and Washer to remove Cartridge Plate, Paper Cartridge and Oil Foam Pro-Cleaner,. c. Wash Foam Pre_31eaner in detergent and water.. d. Rinse, squeeze (rather than twist} and allow to dry tboroughiy_ e., Coat w_th three tablespoons of S_A.E, 30 Engine Oil, squeeze to distribute evenly, and squeeze out excess. f. Check Paper Cartridge. Replace if excessively dirtyÂ° g. Reassemble Paper Cartridge and re-position on Tractor, NOTE: NEVER RUN ENGINE WITH AIR CLEANER RE- MOVED. 2_ CLEAN AIR SCREEN Air Screen (Fig, 22) must allow free-flow of air to prevent Engine damage from overheating. Clean with a wire brush, compressed air or water pressure to remove dirt, chaff, stubborn dried gum and fibers, 3. CHANGE ENGINE OIL The best time to change Engine Oil is at the end of a days operation when all dirt and foreign material is suspended in the hot Oil. Refer to page 7_ 4, CLEAN FRONT GRILL SCREEN The Front Grill Screen (Fig_ 2) must allow free flow of air to prevent engine damage from overheating. ao Remove Grill Screen by removing two screws. b. Clean with a wire brush, compressed air or water pres_ sure to remove dirt, chaff, stubborn dried gum and fibers c. Replace Grill Screen and secure screws. 5. LUBRICATE STEERING AND FRONT WHEELS There are seven Grease Fittings on your Tractor (Fig's. 20 and 24)., Using a Grease Gun, give each Grease Fitting two shots of Extreme Pressure Lubricating Grease Amdex No, 1 or equivalent (available through your Sears Service Center). -8-
6, OIL PIVOT POINTS Place several drops of SAA.E. 30 Oil at points where parts move against each other, especially: a,, Front Axle Pivot (Fig. 20). b, Hood Hinges. c_ Foot Pedal Shaft (Fig_9), d, Lift Shaft (Fig, 33). e. Polyfoam Seat at Varlator Arm Assembly Pivot Shaft (saturate with oil), see page !8, Key No's. 46, 51 and 53. f. Clutch Link and Varidrlve Control Link, see page 18, Key No's, 47 and 49, g Varidrive Handle Pivot Bushing (Fig 33) Ew.v BÂ® .o..s 1o CLEAN ENGINE COOLING FINS Remove any dust. dirt or oil from Engine Cooling Fins to prevent Engine damage from overheating (Fig 23) 2. CHECK TRANSAXLE OIL LEVEL a Remove Filler Plug (Fig, 25) from Transaxle, Oil Level should be even with Filler P}ug threads Add S A,E 30 Motor Oil if necessary. b Check Pressure Relief Vatve (Fig, 27 - Inset) located on R,H side near top It should spring completely closed when pulted out by hand and released 3. LUBRICATE STEERING U-JOINT a Lift Hood (Fig 2). b Rotate Steering Wheel so that U-Joint Grease Fitting is exposed (Fig 24), c Using a Grease Gun, give Fitting two shots of Extreme Pressure Lubricating Grease Amdex No. 1 or equivalent (available at your Sears Service Center) 4. MUFFLER Do not operate the tractor without a Muffler (Fig. 22) or tamper with the exhaust system Damaged Mufflers or spark arresters could create a fire hazard, Inspect periodl- cal{y and replace if necessary if your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection Replace if damaged. HEATSHIELD HEAT SHIELD ,AIR SCREEN VIEWED FROM FRONT FIGURE 22 TUBE AND DEBRIS FIGURE 23 lvl.v ;]GO .o..s 1, REPLACE SPARK PLUGS & RESET GAP Replace Spark Plugs at the beginning of each season or every 100 hours, whichever comes first Gap should be set at .030 inch (Fig. 26) 2o LUBRICATE BALL JOINTS a Move Rubber Boots to expose Ball Joints on Tie Rods and Steering Link (Fig 20) b. Coat Bait Joints with Silicone Spray Lubricant. c, Reposition Rubber Boots, -9-
2o REPLACE AIR CLEANER PAPER CARTRIDGE Refer to page 8,_ REPLACE IN-LINE FUEL FILTER If fuel filter is clogged, obstructing fuel flow to carburetor, reptacement is required, a, With Engine coot, remove and plug Fuel Line Sections as removed from both ends of Fuel F_lter (Fig. 28). b,_ Place new Fuel Filter in position in Fuel Line (arrow on side of Filter in direction of fuel flow)_ BE SURE THERE ARE NO FUEL LINE| LEAKS AND THAT FUEL LINE IS IN J PROPER POSITION IN HOSE CLAMPS. =w.v 5Â®@ .o..s 1_ CHANGE TRANSAXLE OIL a_ Block up Rear Axle securely or use a T_to_r Jack_ Re_ move left Rear Wheel by removing Hub Bolts (FigÂ° 36L b_ Drain TransaÃte Oil by removing Drain Ptug (Fig. 27) and catching Oil in suitable container. Replace Drain Plug. c_ Refill Transaxle with S,,AE_ 30 (SC, SD or SE) Motor Oil, Capacity is 5 quar"_s_ Pressure Relief Valve (R.H. side of Transaxle)(Fig. 27 _ Inset) may be hefd open to allow Transaxle to fit! more quick}y. do Check Pressure Relief Valve.. It should spring completely closed when pulled out by hand and released. e, Reposition wheel Secure with Hub Bolts, FIGURE 29 AS NEEDED 1. TOEJN ADJUSTMENT If any parts in Front Axle or Steering Mechanism are being replaced, Tie Rod adjustment is required. a. Loosen Jam Nuts (Fig. 29) at each end of Tie Rod Ad* justment SleevesÂ° b_ Adjust both Tie Rods so that Tie Rod Joints measure It 9 - 5/8 from center to center. c, On front of front tires measure distance from center to center (measurement No 1)_ d. On rear of front tires measure distance from center to center (measurement No 2).. eo Compare measurements - measurement No. 1 should be t/8 - 1/4 less than measurement No. 2, f.. tf not adjust each Tie Rod equally to get correct mea- su rement. g Tighten Jam Nuts making sure Tie Rod Joints are parallel (180 Â°) to each other, This adjustment secures proper front wheei Toe-In and Steering operation. - 10-
2. BRAKE ADJUSTMENT IF TRACTOR REQUIRES MORE THAN SIX FEET STOPPING DISTANCE IN HIGHEST GEAR ON A LEVEL DRY CONCRETE OR PAVED SURFACE THEN BRAKE MUST BE ADJUSTED a Remove (4} Hex Washer Head Tapping Screws from Shift Cover Plate (Fig, 30), located on top tractor frame Remove the Cover Plate, b Loosen .Jam Nut (A) on Brake Rod (B) at Clevis (C) (Fig, 31) c Rotate Brake Rod (B) counterclockwise, (_Â¢-_) turning Brake Rod out of Clevis (C) four to six turns (Fig., 31), â¢ , â¢ rt I_ * d, Start tractor w_th Transm ss on n NEUTRAL pos- tion, eo Depress Brake-Clutch Pedal to the point where Secon- dary Belt (Fig 16) stops moving, Hold Brake-Clutch Pedal in position by engaging Parking Brake (Fig, 10) If Secondary Belt begins to move after engaging Parking Brake, depress Brake_CRJtch Pedal to next notch on Parking Brake, f, Shut engine off, Rotate Brake Rod (B) clockwise by hand, turning Brake Rod into Clevis (C), until tight_ Tighten ,Jam Nut (A) on Brake Rod (B) at Clevis (C) (Fig, 31) 3. CARBURETOR ADJUSTMENT Never attempt to change maximum engine speed This is preset at the factory and should only be changed by a quali- fied service technician who has the necessary equipment, a_ Adjust Carburetor to suggested initial settings. -- Turn Needle Valve clockwise ( _ ) closing finger tight ONLY, and then turn counterclockwise ((_.) 1 - 1/2 turns (Fig 32). -- Turn Idie Valve clockwise, (('_) closing finger tight ONLY, and then turn counterclockwise (F_) 1 - I/2 turns, CAUTION: Valves may be damaged if turned in too far. "_ FIGURE 31 REFER TO "STARTING THE ENGINE" PAGE 4 b- Start Engine and allow to warm for five minutes. Make final adjustments with Engine running. ,. With Throttle Control in "SLOW" position, hold Throttle Lever against Idle Stop and set Idle Speed Adjusting Screw to give an engine speed of 1400 RPM. Turn Idle Valve clockwise (('_) siowly until engine begins to miss and then open 1/2 turn counter- clockwise (f_) -- Set Idle Speed Screw to give engine speed of 90U RPM, When Throttle Lever is release from Idle Stop, engine speed should be between 1000 and 1400 RPM, controlled by governor NOTE: ALL ABOVE SPEED AND FUEL MIXTURE ADJUSTMENTS MUST BE DONE WITH THE THROTTLE LEVER HELD AGAINST THE IDLE STOP AND AT SPEEDS NOTED, -. With Throttte Contro_ in "FAST" position, turn Needle Valve slowly clockwise ((_) until engine be gins to miss and then set 1/2 turn counterclockwise, (t'_,) NOTE: IF ENGINE HESITATESWHEN MOV- ING THROTTLE CONTROL FROM 'SLOW" TO "FAST" POSITIONS, TURN NEEDLE VALVE COUNTERCLOCKWISE ((%) I/8 TURN MORE 4 ADJUSTMENT V BELT it may be occasionally necessary to re-adjust V Belt_ (See page 7). l _ CHECKTOMAKESURETRACTORDOES] NOT START WITHOUT FU LLY DEPRESS- ING CLUTCH-BRAKE PEDAL 11-
ENGINE PIVOT SHAFT SECONDARY BELT (REARI IATOR S, BELT KEEPER PRIMARY IDL V FIGURE 34 WASH E R WASHER KLIP RiNG FIGURE 35 BOLT 5o BELT REPLACEMENT The belts on this tractor are special for this application, when replacing Belts always replace with Sears belts. a, Disconnect Negative Ground Battery Cable_ b. Set Parking Brake (F_g, 10). c Pull Varidrive Control Lever to slow position (Fig. 11) giving Primary Belt slack. d Remove Primary Belt from Engine Putley (Fig. 34)_ e,, Remove 3 Bolts and Nuts holding Primary Idler Sheaves to Frame (Fig. 33). f_ Remove Klip Ring and Washer from Variator P_vot Shaft (FigÂ° 34)_ Slide Pivot Arm inwards. g, Remove Belt from Variator Sheave. h_ Remove Idler Nuts and Idler Sheaves from Primary Idier Sheaves (Fig, 34}. L Primary (Front) Belt can now be removed, j. To replace Secondary (Rear) Belt move Varidrive Con- trol Lever to fast position, Remove Variator Belt Keeper (Fig. 34) and remove Secondary Belt from Variatoro ko Remove Clutching Idler (Fig. 34). I. Remove Transmission Pulley Belt Guard Belt can now be removed from Transmission Pulley. m_ Reverse the above procedures to install new Belts. Re- place Primary Idler Package, Belt Keeper, Clutching Idler and Transmission Pulley Belt GuardÂ° n, Connect Battery, NOTE: WHEN A NEW BELT OR BELTS ARE INSTALL- ED, YOU MUST CHECK BELT ADJUSTMENT'. REFER TO "CHECK BELT ADJUSTMENTtI0 PAGE 7o 6. CLEAN BATTERY AND TERMINALS Corrosion and dirt on the Battery and Terminals cause the Battery to "leak *' power and hinders the operation of the charger,, a,, Remove the Battery from the Tractor and wash with four tablespoons of baking soda to one gallon of water.. NOTE: BE CAREFUL NOT TO GET THE SODA SOLUTION INTO THE CELLS, Rinse the Battery with plain water, dry and reinstall on Tractor_ bo Clean terminals and cable ends with a wire brush until bright Replace Battery Cables, Coat terminal connec- tions with Vasoline. 7_ TIRE CARE a,, Maintain tire pressure in front at 14 pounds and rear tires at 10 pounds. b Keep tlres free of gasoline, oil, or insect control chemi- cals which can destroy rubber,, c, Avoid stumps, stones, deep ruts and other hazards that may cause tire damage, d. Removing front wheel for tire repair (Fig= 35),, -- Block up front axle securely or use a Sears Tractor Jack. .- Remove Klip Ring and Washer to allow wheel re- moval. .- Repair tire and reassemble. Replace washer and snap Klip Ring securely in axle groove. e_ Removing rear wheel for tire repair (Fig. 36), .- Block up rear axle securely or use a Sears Tractor Jack. -- Remove (5) Hub Bolts to allow wheel removal. -- Repair tire and reassemble. Replace and tighten Hub Bolts securely_ WHEN MOUNTING TIRES, UNLESS BEADS ARE SEATED, OVER INFLATION CAN CAUSE AN EXPLOSIONÂ° 8. FINISH Keep tractor finish and seat free of gasoline, oil, insect chemicals or battery electrolyte,_ Protect painted surfaces with automotive type wax. :IGURE 36
TROUBLE SH{:)OT|NG POSSIBLE CAUSE POSSIBLE REMEDY WILL NOT START Clutch-Brake Pedal in drive position Attachment Clutch Lever in "ENGAGED" position No gasoline in Fuel Tank or clogged Fuel Line or Fuel Filter BIown Fuse Dead Battery Defective ignition or loose Wiring Push Peda nto brake position (Fig, 9) Move Lever to "DISENGAGED" position (Fig_ 8) Fill Tank with fresh Gasoline, Check Fuel Line (Fig. 28) and Carburetor (clean if necessary) Check for fault and replace Fuse Recharge or replace Battery Check Wirlng and Spark Plug HARD TO START i Choked improperly, flooded Engine Clogged Fuel Tank, Fuel Line, or Fue! Filter Dirty Air Cleaner Spark Plug dirty or improper gap Defective Battery Defective Ignition or loose wiring Water in gasoline or otd fuel Improper Carburetor adjustment ENGINE MISSES OR LACKS POWER Engine overload Clogged Fuel Filter Clogged Fuel Tank Partially plugged Air Cleaner ]mproper Carburetor adjustment Dirty Air Screen Low oil level or dirty oil Spark Plug dirty, improper gap or wrong type Faulty ignition Poor compression Oit in gasoline Place Throttle Control in fast position (FigÂ° t0) and run starter several times to clear out gas Remove and clean (Figo 28) Remove and clean (Fig. 2t) Replace Spark Plug and adjust gap (Fig_ 26) Recharge or replace Check the wiring and Spark Plug Drain Fuel Tank and Carburetor, use fresh fuel and replace Spark Plug Make necessary adjustments (Fig, 32) Shift to a lower gear or reduce load Remove and reptace (Fig, 28) Remove and clean Remove and clean (Fig, 21 ) Make necessary adjustments (Fig. 32) Clean Air Screen, Cylinder Fins (Fig,23) & Muffler area Add or change oil (Fig, 7) Replace Spark Plugs and adjust gap (Fig, 26} Check Spark Plugs and for any loose wires Major Engine overhauf Drain and refit! Gas Tank and Carburetor ENGINE OVERHEATS Dirty Air Screen Low oil levef or dirty oil Dirty Engine Partially plugged Muffler Part{ally plugged Air Cleaner Stele fuel or improper Carburetor adjustment Clean Air Screen (Fig,. 17) Add or change oil (Fig. 7) Clean Cylinder Fins, rotating Screen and Muffler area Remove and clean Muffler (Fig. 22) Remove and clean (Fig. 21) Use fresh fuel and adjust Carburetor (Fig. 32) NO LIGHTS No Headlight with Light Switch in "ON" position Check Wire Connectlons and Switch, and engine running Replace Light Bulbs WON'T CHARGE Biown Fuse Check for fault and replace Defective Battery Replace STORAGE 1. ENGINE OIL Drain (with engine warm) and replace with clean engine oil- Refer to page 7. 2. FUEL SYSTEM a Drain fuel tank and carburetor by allowing the engine to run out of gasoline, NOTE: GASOLINE LEFT IN YOUR ENGINE WILL LEAVE GUM DEPOSITS CLOG- GING FUEL SYSTEM, b. D_spose of gasoline if not to be used, NOTE: GASO- LINE STORED FOR SEVERAL MONTHS LOSES ITS VOLATILITY (ABILITY TO BURN EFFECT.. IVELY), 3, CYLINDERS a. Remove Spark Plugs, b, Pour one ounce of oil through spark plug holes intocy- linderso c,, Turn ignition Key to "START _t position for a few seconds to distribute oito 4. BATTERY a. Remove battery if tractor is not used regularly during winter monthsÂ° Store in cool, dry place (above 50Â°F). NOTE: DO NOT STORE BATTERY DIRECTLY ON CONCRETE SURFACE. b. Re-charge each month [f necessary. NOTE: BATTERIES NOT IN USE FOR SEVERAL MONTHS AND NOT KEPT FULLY CHARGED, PRODUCE SULPHUR DEPOSITS ON PLATES WHICH CANNOT BE RE., MOVED BY RECHARGING. 5, GENERAL CLEANING Clean engine, battery, finish etc of all foreign matter, 6. STORE IN A CLEAN AND DRY AREA. Sears, Roebuck and Co reserves the right to make any changes in design or improvements without imposing any obligation to install the same upon its items heretofore manufactured. d. Replace with new Spark Plugs,, -13-
REPAIR PARTS RED SEARS GTV 16 TWIN--MODEL NUMBER 917,253724 RED ................... BLACK -- i I 12V - ED % %% WHITE WHITE 0,1( WHITE _r {iNTER LOCK SWITCH INTERLOCK SWITCH OS BLACK MAGNET, STARTER SOLENOID IGNITION SWITCH BLACK, RED 30 a _,, FUSE AMMETER _ LIGHTS WILL NOT REGISTER ON AMMETE R YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BE- CAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH THE ENGINE SPEED. AT IDLE SPEED THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST_ WIRING INSULATED CLIPS If Insulated Clips were removed for seP vicing of unit, they should be replaced to properly secure your wiring. There are four insulated Clips on your TractoL BLACK â¬ BLACK PLUGS 0 G C _Â¸Â¸ BLACK RED RED LIFT MOTOR CONNECTOR RED RED RECTIFIER CHARGING COIL _ ..................... (DIODE) ORANGE WHITE AC COIL ................. Â¢ _k._.....kJ IGNITION SWITCH STD365400 POSITION CIRCUIT OF F M-G ON B-L START B-S BROWN _ LIGHT SWITCH YELLOW BROWN _ BLACK YELLOW DIAGNOSTIC TERMINALS - 14- BLACK 7 CHA,' ;SiS GROUND
REPASR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 ELECTRICAL _- 19 19. A C D E F _:_5 11 22 _ 6 47 _:_23 (_ 48 D ,_4 F 7 31 3 4 tO 24 45 26 27 12 KEY NO, 1 2 3 4 5 6 7 8 9 I0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART DESCRIPTION KEY PART DESCRfPTION NO. NO. NO. 719J C over - Terminal 25 5115J Cable - Starter 26 7604J 2008J Solenoid 27 6999R STD551125 *Lockwasher 1/4 28 1402P STD541225 *Nut_ Hex Jam 1/4 - 20 UNC 29 6347R 5642P Screw - Hex Hd. Self Tapping 30 677A823 Seres 10 - 24 x 3/8 Type T 4!71R Clip - Insulated 51J Cover - Terminal 31 8441J 4799J Cable - Battery 32 9433R 8020J Harness - ignition & Diagnostic 33 6009J 5584P Screw - Hex Washer Hd, Cutting 34 6951J 1/4 - 20 UNC x 3/4 35 6953J 7603J Tray Battery 36 6952J 9138R Battery 37 4482J 72240460 Bott - Rd, Hd, Sq_ Nk. 38 7682R 1/4 - 20 UNC x 7 - 1/2 39 7320R 1507P Washer 9/32 x 3/4 x 16 Ga 40 7192J STD541625 *Wing- Nut 1/4- 20 UNC 41 4406R 67187 Rod- Battery 42 1411P 7661J Harness Light 43 3258J 7662J Headlight Bulb 44 STD365410 4207J Cable - Battery 45 7755R 225J Cover- Terminal 46 1415P STD522507 *Bolt - Hex Hd 1/4 - 20 UNC x 3/4 47 74760508 STD551025 *Washer 9/32 x 5/8 x 16 Ga 48 73680500 2751R Clip - Insulated --- 7193J -- 8630J STD541025 *Nut-Hexl/4-20UNC -15_ Tube - Plastic Clamp _ Hose Lockwasher - 3/8 Ext, Tooth Fuse Diagnostic Terminal Adapter (Optional) order Test Manual Key No-31 Test Manual (Optional) Ammeter Bracket, Ammeter Washer 7/32 x 1/2 x 18 Ga. Nut, No. 10-32 UNF Loekwasher No. 10 Switch - Light Plate - On - Off Nut- Hex Face Tie - Cable Switch - Ignition Lockwasher 5/8 Nut- Fiat Key Switch - Interlock Lockwasher t/4 Bolt - Hex Fin 5/16Â° 18 x 1/2 Nut- Crownlock 5/16- 18 UNC Tag - Warning Owners M anual *STANDARD HARDWARE--PURCHASE LOCALLY
REPAIR PARTS CHASSIS, FENDER AND DASHBOARD G 79- 22 SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 46 G 13 c_ MODEL 77 44 78 |2 30 27 51 17 37 26 8O 22 36 21 11 36
REPAIR PARTS CHASSIS, FENDER AND DASHBOARD SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 KEY PART DESCRIPTION NO, NO, 1 677A875 2 677A432 3 678H570 4 678H571 5 3600J 6 4110J 7 677H938 8 677H937 9 7091J !0 677H993 11 677A876 12 678H266 13 678H108 14 7092J 15 4904J 16 7090J t7 678H614 18 678H610 t9 678H742 20 678H33 21 678H447 22 678H340 23 8022J 24 7178J 25 5358J 26 678H643 27 80t7J 28 4182J 29 677H941 30 677H786 31 677H779 32 677H778 KEY PART DESCRIPTION NO. NO. KEY PART NO. NO. DESCRIPTION Strap Assembly . Hinge 33 36t6J Tank - Fuel 63 Strap Assembly - Hinge 34 4609J Cap - Fuel Bezel â¢ L.H. 35 6431J Pad - Spacer 64 Bezel - R.H. 36 6999R Clamp - Hose 37 5277J Fuel Line 65 Lens - Headlamp 38 574P Nut * Crowntock 1/4 - 20 UNC Logo - Grill 39 4910J Decal - Caution 66 Screen - Grill 40 677H787 Foot Rest- L.H. 67 Grill 41 678H624 Drawbar Assembly Decal - Strip Hood Front 42 4903J Decal - Reflector R.H. Bracket - Frame, Front 43 4902J Deca_ -,Reflector L,H, 68 Strap Assembly - Hinge 44 1496J Seat 45 678H609 Rail â¢ Frame L.H. 69 Brace - Grill - R.H. 46 678H611 Panel - Side L.H. Hood 47 4900J Decal Clutch/Brake 70 Decal â¢ Strip Hood R.H. 48 678H267 Brace - Grill L.H. 71 Decat - Strip Hood 49 5592J Guard Belt, Main Dr. Decat - Strip Hood L.H. 50 1536P Washer 9/32 x 1/2 x 16 Ga. 72 Support. Battery 5t 8497J Decal - fnstruction Panel - Side R.H. 52 7651J Decat - Control - Vandnve 73 Rail â¢ Frame R.H. 53 5632P Screw - Cross Recess Pan Hd. Foot Rest- R.H. No. 8 * 18 Hi - Lo x 1/2 74 Bracket Ass'y. - Hanger. 54 792IJ Fastener - Push On 75 Front 55 5638P Screw - Hax Slotted Hdo Bracket Ass'v. - Hanger. Rear Parkerized Self Tapping Type 76 AB No. 12x 1/2 Plug - Dash 57 17490616 Screw - Hex Washer Hd. Thd_ 77 Decal, Caution Rolling 3/8 * 16 UNC x 1 78 Decat - Feature 58 545P Nut - Crownlock 3/8 - I6 UNC 79 Bracket Lever, Control 59 STD523707 * Bolt - Hex, Finished 80 Dash 3/8 - t6 UNC x 3/4 81 Sleeve _ Steering 60 STD551037 *Washer 13/32 x 13/16 x 16 Ga, Cover. Shift - Gate 61 80t9J Washer 7/32 x 5/8 x 16 Ga. 82 Fender 62 563tP Screw - Finished Hex 83 Spring -Sea_t Washer Head No. 13 - 16 84 Bracket Ass y. - Fender Hi - Lo x 5/8 85 A B C D E F G H J L M N P Q 67P Bolt . Round Hd. Square Neck 5/16 - 18 UNC x 3/4 Gr. 5 575P Nut - Crownlock 5/16 - 18 UNC 3419P Screw - Truss H d. C ross Recess 5/16 - 18 UNC x 3/4 7605J Boil - Shoulder 1/4 - 20 UNC 5627P Screw - Hex Washer Hdo Type TT Thread Rolling 3/8 - 16 UNC x 3/4 STD533707 *Bolt - Rd, Hd, Sq, Nk. 3/8- 16 UNC x 3/4 Gr, 5 5514P Screw - Hex Washer Hd. Tapping 1/4- 20 x 1/2 STD551143 * Lockwasher 7/16 3034P Bolt- Hex, Finished 7/16- 14 UNC x 1 73680700 Nut - Crownlock 7/16 - !4 UNC STD525010 * Bolt - Hex Finished 1/2-13UNCx 1Gr, 5 STD551150 * Lockwasher 1/2 1625P Washer 17/32 x t - 3/16 x 12 Ga, 3039P Bolt- Hex Finished 7/16- 14 UNC x 2- 1/2 5224J Safety Standard Sticker 8023J Labef - Feature, Product 678H729 Plate - Cover 6553J Keeper â¢ Belt, Secondary 28P Bolt - Rd. Hal, Short Sq, Nk, 3/8- 16x 1Gr. 5 2751R Clip- Fuel Line 4171R Clip Insutated 5339J Decal - Shift Plate 19131614 Washer 13/32 x 1 x 14 Ga. *STANDARD HARDWARE--PURCHASE LOCALLY R S T Â®50 @60 58 @ 75 70
REPAIR PARTS VARIDRIVE SYSTEM SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 4 74 13 14 19 17 18 23 48 B Â¥ 69 68 67 25 65 64 14 63 13 66 26 27 33 28 26 t8 59 60 18 47 84 28 39 45 88 18 -
REPAIR PARTS VARIDRIVE SYSTEM SEARS GTV 16 TWIN--MODEL NUMBER 917253724 KEY PART NO NO, 1 2 3 4 5 6 7 8 g 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4t 42 43 44 45 46 47 48 DESC R tPTION 2895H 8016J 2876H 678H642 4551P 8330H 7596J Grip - Handle Plunger- Lever, Hand Spring Lever Assembly - H and Set Screw - Hex Socket Forged 3/8 - 16 UNC x 3/8 Nylon Patch Key - Woodruff 1/4 x 1 Link- Lift, LH. STD541037 *Hex Nut3/8- 16 UNC 7594J 5024P 1615P 678H621 I616P 5142H 8488J 4939M 6533J STD551037 7222J 2876H STD541237 678H450 gO38R 678H612 7195J 545P 1637P 5315J 7021J 1624P 2263R 28P 678H744 7588J 8001J 4617J 674A271 1588P 5348J 5314J 5661J 1664P 5036P STD522605 4860J 5986J 5324J STD560907 Bracket- Lift, Loll, Klip Ring Washer 15/32 x 13/t6 x 16 Ga- Shaft Assembly o Lift Washer 29/32 x 1 - 1/4 x 16 Ga. Pin _ Roll 3/16 x 1 - 1/4 Link - Lift, R.H,, Pin - Spring, Retaining Rod- Lift, Adjustment *Washer 13/32 x 13/16 x 16 Gao Spacer- Split, 7/t6 x 9/I6 x 3- 1/2 Spring *Nut- Hex. Jam 3/8- t6 UNC Trunnion - Adjust. Height Bearing Support Assembly - Dash, Steering Bait Retainer Nut - Crownlock 3/8 - 16 UNC Washer 13/32 x t - 1/4 x 12 Ga, Disc- Friction Plate - Stop, Variator Washer 3/8 x I - 1/2 x 5 Ga, Spring Washer Bolt- Round HdoSq Neck 3/8- 16UNCx IGr. 5 Bracket - Stop, Variator Grip - Handle Lever - Control, Varidrive Grip - Handle Shaft Assembly - Lever, Control Washer 17/32 x 3/4 x 16 Ga Actuator, Interlock Bushing- Control, Lever Arm - Control, Variator Washer 19/32 x 1 - 3/4 x 16 Ga. Klip Ring *Bolt - Hex Fin,, 1/4 - 20 x I/2 Idler- Flat Seal - Dirt Link - Control Variator *Pin - Cotter 3/32 x 3/4 KEY PART DESCRIPT!ON NO. NO. 49 5O 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 7t 72 73 74 75 76 77 78 79 8O 81 82 84 85 86 87 88 89 9O 91 92 93 94 5640J Link - Clutch 677H916 Arm Assembly - Variator 3445J Seat- Felt 1527P Washer 21/32 x 7/8 x 16 Ga, 5465J Seat - Dirt 206J Washer _ Hardened 7930J Sheave - Variator _ 52._62_ST-7-AS__ly - Idler Clutch J _- V2elt Secon _ 1637P Washer 13/32 x I - 1/4 x 12 Ga. 5031P Klip Ring 5641J Spring - Idler V-Belt P ri m__l'._ 5256J 5255J 677H917 5253J 4200J 5328J 678H445 678H641 7g01J 73900400 Guide - Belt, Flat Idler Bracket- Fiat Idler Bracket - "V" Idler Guide- Belt, "V" Idler Pulley _ "V" Idler Bolt- Adjust, Spring, Assist Bracket- Spring, Assist Spring Assembly - Assist, Lift Shoulder Bolt Flanged Hex Locknut I/4 - 20 STD523710 * Bolt - Hex Finished 3/8 - 16 UNC x t STD523707 *Bolt - Hex Finished 3/8 - 16 UNC x 3/4 STD533707 *Bolt- Round Hd. Sq. Neck 3/8- 16 UNC x 3/4 Gro 5 STD511010 *Screw - Hex Fin. No. 10 - 24 x 1 STD541410 *Nut- No. 10- 24 5627P Screw - Hex Washer Head Thd, Rolling 3/8- 16 UNC x 3/4 72110614 Bolt - Rd. Hd. Short Sq, Nk. 3/8- I6UNCx1-3/4 Gr, 5 6855M Grease Fitting STD533715 *Bolt- Rd Hd. Sq. Nk. 3/8-15UNCx !-1/2 STD533710 *Bolt- Rd. H& Sqo Neck Carriage 3/8- 16 x 1 Gr, 5 STD523107 *Bolt- Hex Finished 5/t6- 18 x 3/4 575P Nut - Crownlock 5/16 - t8 UNC 678H740 Bracket Assembly - Variator 5023P Klip Ring 5025P Ktip Ring 1676P Washer 13/32 x 13/16 x 20 Ga, STD523717 *Bolt - Hex, Finished 3/8- 16 UNC x t - 3/4 STD551 t25 * Lockwasher 1/4 674A232 Keeper - Belt Assembly â¢ STANDARD HARDWARE--PURCHASE LOCALLY A 25 B C D E @ 20 @ 25 e 79 F G H @ 18 @ 18 @ 16 - 19- J K @ 93 87
REPAIR PARTS STEERING SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 39 46 37 1 2 \ \ \ .= 48 26 26 21 43 45 -20-
REPA|R PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917_253724 STEERING KEY PART DESCRIPTION NO. NO, 1 5022P Klip Ring 2 1617P Washer 25/32 x 1 - 1/4x 16Ga 3 3641J Tire - 16 x 6.50 4 9541R Front Wheel (Inc. Key No 5 & 2 of Key No. 6) 5 8856M Grease Fitting 6 9040H Flanged Bearing 7 678H616 Spindle Assembly, L, Ho 8 9530R Pin - Groove, 3/16x I - 1/4 9 6266H Race- Thrust 10 6855M Fitting - Grease t 1 674A244 Axle Assembly - Front (with Bearings) 12 5298J Tube - Pivot, Axle 13 3439P Bolt - Hex Fin. 5/8. 11 UNC x 2 - 3/4 Gr, 5 14 STD551 t62 * Lockwasher 5/8 15 STD54t062 * Nut - Hex 5/8 - t I UNC 16 678H615 Spindle Assembly, RH. 17 5292J Bushing, Bellcrank 18 STD523710 * Bolt - Hex, Finished 3/8 - 16 UNC x 1 19 545P Nut- Crownlock 3/8- 16 UNC 20 677H998 Bellcrank Assembly 21 1616P Washer 29/32 x 1 - I/4 x 16 Ga. 23 5293J Drag Link 24 STD551137 * Lockwasher 3/8 25 STD541137 *Nut- Hex 3/8- 24 UNF 26 7990J Tie Rod â¢ -_27 678H670 U-Joint Assembly _" '_ *Screw- Set Hex Forged Socket 3/8 - 16 UNC x t/2 29 3945J Pinion * Steering 30 9858M1 Key - Woodruff 3/16 x 5/8 31 8839R Bracket - Support, Steering 32 6842M Fitting- Grease 33 677H997 Sector Assembly 34 STD523707 * Bolt .. Hex Finished 3/8 - 16 UNC x 3/4 35 8017P E - Ring Truarc 5133 - 87 37 6784J Wheel - Steering 38 STD541350 *Nut- Hex .Jam t/2 - 20 UNF 39 3649J Insert â¢ Wheel, Steering 40 677H992 Bracket- Axle 41 8922R Tie Rod .Joint L.Ho Thread 42 547P Nut Hex Jam 3/8 - 24 UN F 43 7919J Tie Rod 44 STD541337 *Nut Hex Jam 3/8 - 24 UNF 45 8921R Tie Rod Joint R.H. Thread 46 1545P Washer 17/32 x 1 x t6 Ga, 47 STD523720 * Bolt- Hex Fin, 3/8- 16 UNC x 2 Gr. 5 48 518P Nut- Keps 3/8- 16 UNC 49 1309H Bearing â¢ STANDARD HARDWARE.-PURCHASE LOCALLY -21 -
REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 2O Â°69 B 55 57 19 34 41 44 45 27 75 73 51 \ 5 T 33 71 74 T U V W
REPAIR PARTS CLUTCH-BRAKE SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 t_ KEY PART NO. NO, 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 DESCRIPTION 1660P Washer 13/32 x 3/4 x 10 Ga. 7976J M uffl er 8545J Gasket - Muffler 9858M 1 Woodruff Key 61159 Knob - Throttle Control 74570412 Screw Hex Socket Hd. 1/4 - 20 x 3/4 678H607 Shield - Heat STD533707 *Bolt- Round Hd. Short Sq. Neck 3/8 - 16 UNC x 3/4 Gr. 5 545P Nut - Crowntock 3/8- 16 UNC STD551143 * Lockwasher 7/16 STD522503 * Bolt - Hex Finished 1/4 - 20 UNC x 1/2 STD55t 125 * Lockwasher 1/4 574P Nut- Crownlock 1/4 _ 20 UNC 72140507 Bolt - Rd. Hd. Sq, Neck 5/16 - 18 UNC x 7/8 Gr. 5 STD551037 *Washer 13/32 x 13/16 x 16 Ga. 1402P Lockwasher 3/B Ext. Tooth STD541137 *Nut- Fin. Hex 3/8 - 24 UNF 5142H Pin - Roll 3/16x t - 1/4 678H743 Shaft Assembfv- Pedal, Foot 8883R Cover- Pedal. Foot 5304J Actuator - Switch, Interlock STD511010 *Screw - Hex Fin. No. t0-24 UNC x 1 STD541410 *Nut- Lock No. 10 - 24 UNC STD533107 *Bolt - Rd. Hal. Short Sq. Neck 5/16 - t8 x 3/4 GR. 5 6894J Control - Choke 3640J Tire - Rear 23 x 8.50 - 12 795R Tire Valve 83t8J Bracket- Interlock Switch 5695J Control - Throttle KEY PART DESCRIPTION NO. NO. KEY PART NO. NO. 44 45 46 47 48 49 5O 51 52 53 54 3t 5606P Screw - Hex Washer Hd. 63 Thrd. Forming 1/4 - 20 UNC 64 x 1/2 32 7171J Bracket - Interlock Switch 65 33 677H996 Bracket - Support, Steering 66 34 7970J Engine - 16 H.P, Twin 67 36 7975J Spacer 1 x I - 1/4 x 1.062 68 37 71673 Plunger - Cap 38 678H619 Rod - Brake, Parking 69 39 3034P Bolt- Fin. Hex 70 7/16 - t4 UNCx ! 71 40 1685H Centerlock Nut 5/16 - 18 72 41 7974J Pulley - Drive Attachment 73 42 9396E Key - 1/4 x 2 74 43 1624P Washer 3/8 x 1 - 1/2 x ; 5 Ga, 75 STD551137 * Lockwasher â¢ 3/8 76 3392P Bolt- Hex, Finished 77 3/8 - 24 UNF x 1 - 3/4 78 STD5231 I2 *Bolt- Hex Finished 79 5/16- 18 UNC x 1 - 1/4 Gr. 5 80 STD551131 * Lockwasher 5/16 81 STD54t031 *Nut- Hex 5/16 - 18 UNC 677H918 Base- Engine 82 4033P Elbow - 1/4 NPT Street 4006P Nipple - 114 NPT x 2_- 1/2 83 4025P Elbow - t/4 NPT 90 u 4001P Plug- 1/4 NPT Square Head STD523707 * Bolt- Hex Finished 3/8 - 16 UNC x 3/4 84 85 86 7956J Adapter - Pulley 87 STD523710 *Boll Hex Head 3/8 - 16 UNC 88 xlGr, 5 7955J Pulley - Ground Drive 89 9439M Knob - Control 90 633A109 GearShift ' 9t Lever Ass V. 575P Nut - Crownlock 5/16 - 92 18 UNC 93 7952J Bracket Support, Transaxle 55 56 57 59 60 61 62 DESCRIPTION 8021J Clip - Insulated 73680700 Nut - Crownlock 7/16 - 14 UNC 5241J Pulley _ Transaxle 9204H Locknut, 1/2 20 UNF 7424J Guard - Belt, Transaxle STD523107 *Bolt - Hex0 Finished 5/16 - 18 UNC x 3/4 Gr. 5 1599P Washer 11/32 x 3/4 x 16 Ga. 9528R Wheel - Rear 634A692 Rear Wheel Hub & Bushing 1304H Bolt- Hub 7563R Washer. Thrust 5027P Klip Ring Truarc No. 5304-75 633A110 Transaxie - 3 Speed 4t86J Spacer - Transaxle 214J Drum - Brake STD560907 *Pin - Cotter 3/32 x 3/4 2228M Woodruff Key 7920J Brake Band 3!64P Screw- Machine Undercut Fiat Hd. 3/8 - 16 UNC x 3/4 3022P Bolt - Hex, Finished 3/8 - 16 UNC x 7/8 11P Bolt - Rd. Hd. Sq. Neck I/4 - 20 UNC x 5/8 Gr. 5 STD541025 *Nut. Hex 1/4 - 20 UNC 677A637 Bracket Assembly, Brake 5102J Pin - Clevis 7229J Guide - Rod, Brake 511P Nut - Hex Centeflock with Nylon 724tj Spring - Compression 5308.1 Rod - Brake 5101J Clevis 100000K Clamp - Tube, 1 - 1/8 100001 L Tube - Exhaust *STANDARD HARDWARE.-PURCHASE LOCALLY OPTIONAL EQUIPMENT SPARK ARRESTER MUFFLER 674A380
REPANR PARTS TRANSAXLE SEARS GTV 16 TWIN-MODEL NUMBER 917.253724 1 2 23 3 4 4 6 78 48 32 \ 76 75 7O 74 64 70 73 65 92 93 70 49 14 7 13 39 42 40 97 45 25 24 - 24
REPAIR PARTS TRANSAXLE SEARS GTV 16 TWIN--MODEL NUMBER 917_253724 KEY PART NO, NO,, I, 4t97R 2 6845R 3 4199R 4 4216R 5 4215R 6 4217R 7 6256H 8 3056P 9 7392M 10 6272H 12 6266H 13 4212R I4 4196R 15 6276H 16 216,1 17 8118M 18 8740H 1 19 5385,1 20 4218R 21 6252H1 22 7810H 23 4986R 24 7393R 25 992R 1 26 6216H 27 6262H 28 217J 30 5855H 31 633A65 32 6277H 33 4225R 34 7396H 35 4198R 36 4200R 37 7395H 38 6275H 39 633A64 40 4002P 41 4015P 42 4014P 45 6271H 46 4001P 47 48 48A DESCR IPTtON Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust Washer Hex Bolt 3/8- 24 UNF x 3 - 1/4 (1 "Thread Length} Steel Ball Spring-Shift Fork Detent Thrust Bearing Race 4th Reduction Pinion 3rd Reduction Gear Shaft Retaining Ring 3rd Reduction gear Spacer Needle Bearing Sintered Iron Bearing 3rd Reduction Gear Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3/B - 24 UNF Shift Fork- L.H_ Oil Seal Sintered Iron Bearing Shift Fork Shaft Shift Fork - R.Ho Expansion Plug Pressure Relief Valve Gearcase and Bearings - R.H. (Inc. Key No's. 17, 18, 25, 33, 50, 63, 76, 77, and 82) Dowel Pin Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race Gearcase Gasket Gearcase and Bearings-LH, (Inc. Key No's,, 18, 25, 49, 50 and, 52) Pipe Plug 1/2 - 14 N.P,,To Elbow 90 Â°, 1/2 - 14 N.PoT. Std. Pipe Nipple 112 - !4 N,P.To x 3 Oil Seal Pipe Plug t/4- 18 N, PoT_ STD5231t5 "Hex Bolt 5/16.. 18x 1 - 1/2 Grade 5 1007P Lockwasher 5/16 Extra Heavy t529R Needle Bearing KEY PART NO. NO. 49 4895H 50 4222R 52 8119M 53 4220R 54 4209R 55 4213R 56 5383J 57 4195R 58 42t4R 59 4194R 60 7528R 62 4207R 63 7398H 64 4203R 65 4204R 66 2898J 67 4926H 68 4205R 69 4206R 70 1370H 71 633A69 DESCRIPTION 4193R 4201R Needle Bearing Needle Bearing Needle Bearing Thrust Bearing Race 3rd Reduction Pinion 4th Reduction Gear 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1=t Reduction Shaft Spacer 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key Hi-Pro 1/8 x 17/32 Retaining Ring Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinion input Shaft Low Speed Pinion 72 73 74 STD581062 "E-Ring 75 1153R Reverse Idler Gear 76 7392H Reverse Idler Thrust Washer 77 5529H Needle Bearing 78 STD541031 Â°Hex Nut 5/16- !8 UNC 79 1167R Sealing Washer 80 54tP Hex Jam Nut 7/16- 20 UNF 81 6270H Oil Seal 82 7384H Reverse Idler Shaft 83 6354H Control Knob 54 5384J Gear Shift Lever 85 2978,1 Gear Shift Cap 86 633A65 Gear Shift Ball Cover and pin 87 8739H 1 Shift Lever Guide 88 4924H Spring 89 STD551043 "Washer t5/32 x 15/16 x 16Gao 90 8t05R Shift Mechanism Seal 91 1569P Washer 9/16 x 15/16 x 11 Ga. 92 75J Gear Shift Gate 93 6274H Shift Ball Cover Gasket 94 2505P *Cotter 1/8 x 3/4 95 STD551131 Â°Lockwasher 5/16 96 STD52310B Â°Hex Bolt 5/16 ,, 18 UNC x 7/8 97 633At09 Gear Shift Lever Ass'y, 98 633At 10 Transaxle Assembly Less Brake Drum & Sh ft Lever Ass yo "STANDARD HARDWARE,,-PURCHASE LOCALLY - 25 -
REPAIR PARTS SEARS GTV 16 'TWIN--MODEL NUMBER 917_253724 ENGINE -MODEL NUMBER 402417, TYPE NUMBER 0676_01 AIR CLEANER--CARBURETOR GROUP 31 10 51 65 50 64 - 26 - 34 6
REPAIR PARTS SEARS GTV 16 TWIN-_MODEL NUMBER 917,253724 ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0676-01 AIR CLEANER--CARBURETOR GROUP KEY PART DESCRIPTION KEY PART DESCRIPTION NO, NO. NOt NO, 1 280185 Tube _ Breather 32 261444 2 280198 Tube- intake 33 261531 3 392970 Manifold Ass'y. - Intake 34 261446 4 271412 *Gasket _ Carb, Mtg. 35 261563 5 270884 *Gasket- Intake Manifold Mtg, 36 222807 6 93414 Screw- Carb. Mtg, Sere 37 222828 7 93208 Screw- Intake Manifold Mtg. Sam 38 394324 I t 8 394338 Carburetor Ass y. (Inc_ Key No s. 9 39 393346 thin 25, 28, 44Â° 46 thru 51,61, 63, 64 and 65) 40 222289 9 393297 Body Ass'y. _ Upper Carb, (Inc, Key 41 93868 No's. 10, 13, 18, 23 and 24) 42 221535 10 394505 Body- Upper Carb. 43 93893 11 231209 Bushing - Throttle Shaft 44 65978 12 292681 Valve Ass y. - Carb. Idle 45 66432 !3 93499 Screw - Throttle and Choke Valve 46 280197 Mtgo Sam 47 261395 14 221939 Valve - Throttle 48 270988 15 392672 Shaft and Lever - Throttle 49 221377 16 91920 Screw _ Mach. Fil. Hd, 8 - 32 x 5/8 50 222615 17 26157 Spring- Throttle Adj. 51 93829 18 2710G8 'Gasket. Carburetor Body 52 271271 19 298514 Float - Carburetor 53 271411 20 230896 Pin Â° Float Hinge 54 271180 21 299096 Valve - Fuel Inlet 55 93853 22 394352 Body _ Lower Carb. (Inc,. Key No_s. 56 92278 11, 13, 14, 15 and 63) 57 223001 23 222010 Valve- Choke 58 222835 24 392673 Shaft and Lever - Cl_oke 59 93496 25 93496 Screw- Hex Head Sam 60 392643 10/32 x 5/8 27 93892 Screw - Sere 61 261358 28 394033 Valve Assembly _ Needle (Inc. Key 62 394018 No. 44) 63 271013 29 222752 Body- Air Cleaner 64 270989 30 212292 Knob - Air Cleaner 65 27 t025 31 93715 Nut- Hex 67 93897 68 394358 69 299146 70 93053 71 394501 --- 393397 --- 394502 Link _, Governor Link - Speed Control Spring - Governor Spring - Governed Idle Bracket - Speed Control Lever - Speed Control Plate Ass'y_ Governor Control Lever Ass'y. - Governor (Inc. Key Noes. 40, 55 and 56) Washer Screw - Sam Clamp - Casing Screw - Sam Packing - Needle Valve Washer - Plain Body-. Pump tSpring - Pump t Diaphragm 1"Cap - Spring Cover - Diaphragm Screw - Diaphragm Cover Element - Air Cleaner Gasket- Air Cleaner Washer Bolt- Governor Lever Nut., Hex 10- 24 Cover - Air Cleaner . Cartridge Plate., Air Cleaner Screw- Sere Mounting Strap Assay_ - Air Cleaner (Inc. Key No, 43) Â¢Spring Cartridge .. Air Cleaner Washer- (_oke Shaft t Diaphragm -, Damping 1Gasket - Carb, Pump Screw - Casing Clamp FiJter. Fuel (In FueJ Pipe) Line_ Fuel (28") Clamp - Fuel Pipe Gasket Set Repair Kit - Pump Carburetor Overhaul Kit *INC. IN GASKET SET - 394501 tNC. IN CARBURETOR OVERHAUL KIT - 394502 1*INCLUDED tN CARBURETOR OVERHAUL KIT- 394502 & PUMP REPAIR KIT-393397 - 27 -
REPAIR PARTS SEARS G'TV 16 TWIN--MODEL NUMBER 917.253724 ENGINEJ=MODEL NUMBER 402417, TYPE NUMBER 0676-01 CYLINDER, CRANKSHAFT AND ENGINE BASE GROUP 69 21 44 16 56 17 59 31 29 27 - 28
REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0676-01 CYLINDER, CRANKSHAFT AND ENGINE BASE GROUP KEY PART DESCRIPTION KEY PART DESCRIPTION NOo NQ NO NO. 1 394900 2 391086 3 212461 4 212462 5 270984 6 270983 7 393243 8 393153 9 27803 10 93394 11 270982 11 271145 11 271146 12 93113 13 93111 14 91084 15 392976 16 394420 17 291675 18 93847 19 394955 19 394956 19 394957 19 394958 20 394959 20 394960 20 394961 20 394962 21 394023 23 299691 23 391286 24 394306 25 222480 26 92909 27 390420 28 65906 29 26828 30 221596 31 292260 32 93630 33 261368 34 212337 Cylinder Assembly 35 271316 Sea!- Oil 36 393244 Head - Cylinder No. t 37 394348 Head _ Cylinder No. 2 38 89838 *Gasket - Cylinder Head No. 1 39 220863 *Gasket - Cylinder Head No. 2 40 394539 Breather Assembly No. 1 Breather Assembly No. 2 4t 90576 *Gasket - Valve Cover 42 231174 Screw - Sere 43 280180 *Gasket - Crankcase Cover t/64" Thick 44 394014 *Gasket- Crankcase Cover .005" Thick 45 68838 *Gasket- Crankcase Cover .009" Thick 46 392782 Screw- Cylinder Head (2 .. 15/16'/, long) 47 93783 Screw .. Cylinder Head (1 - 15/16 long) 48 92268 Plug. Oil Drain 49 394391 Crankshaft 50 270981 Cover Assembly - Crankcase 51 222700 Seal .. Oil 52 93053 Screw - Crankcase Cover Mtg. Sem 53 93851 Piston Assembly - Standard 54 394396 (lnc,, Key No_s_, 20 & 22) 55 66538 Piston Assembly- .0!0" O.So 56 91540 Piston Assembly- 020" O.S 57 61760 Piston Assembly-_030" O.& 58 220863 Ring Set - Piston * Standard 59 222773 Ring Set- Piston- ..010" O.rS. 60 261363 Ring Set- Piston - _020" O..So 61 393606 63 230655 Ring Set- Piston- _030" O.S. 64 210940 Dipstick and Tube Assembly 65 261463 (Inc. Key No s. 44.45 & 46) 66 261559 Pin Assembly - Piston - Standard 67 391115 (tnc. Key No. 22) 68 230318 Pin Assembly .. Piston - .005 '10.S 69 92791 Rod Assembly - Connecting 70 93722 Dipper - Connecting Rod 71 261528 Screw. Connecting Rod 72 261623 Valve - Exhaust Spring. Intake Valve Spring- Exhaust Valve Retainer .. Intake Valve Rotocoi! - Exhaust Retainer .r Exhaust Valve Rotocoil Tappet- Valve Gear - Cam Foam Seat - Governor Shaft Pipe - Fuel (Inc. Key No. 52) Gear - Governor Spark Pfug Wrench Washer - Gov. Crank (inside) Plug - Spark (Resistor) (2 - 3/8 High 60 M,M.) Nut-Hex8-32 Terminal Grommet- Insulator Cap and Dipstick - Oil Filler Seal - Filler Tube Tube- Oil Filler Screw- Hex Hd. Washer Base -. Engine *Gasket. Engine Base Baffle - Air Clamp .. Fuel Pipe Retainer- E-Ring Crank - Governor Elbow - Spark Plug Key - Pulley Key- Flywheel Washer Washer - Thrust Gear - Timing Seal Assay. and Retainer Guide - Exhaust Valve Seat - Exhaust Valve (Standard) Seat. Intake Valve (Standard) Lower Bushing - Gov. Wire - Ground Connector- Fue! Pipe Washer - Lock Shakeproof Terminal - Spade Valve - Intake Bearing - Cyclinder *INC, IN GASKET SET- 394501 SPECIAL TOOLS REQUIRED TO IN- STALL - 29 -
REPAIR PARTS SEARS GTV 16 TWIN--MODEL NUMBER 917.253724 ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0676-01 MUFFLER, AIR GUIDE AND HOUSING GROUP KEY NO, t 2 3 4 5 6 7 8 PART NO, 222848 222849 93163 392681 93158 222846 222847 93777 392934 DESCRIPTION Cover- Air Guide Cover - Air Guide Screw - Sere Housing - Blower Screw - Sem Shield - Cylinder Shield - Cylinder Screw- Hex Hd, (Back Plate to Cyli nder) Back Plate Assay, _30-
REPAM PARTS SEARS GTV 16 TWIN-MODEL NUMBER 917.253724 ENGINE-MODEL NUMBER 402417, TYPE NUMBER 0676-01 STARTER MOTOR GROUP 28 21 KEY PART DESCRIPTION NO. NO. 394891 2 394970 3 221798 4 93381 5 394988 6 393362 7 393456 8 93621 9 391362 10 393474 11 19203 12 390837 13 392744 14 93933 Armature Group (lnc- Key Nots, 2, 3, 4 and 5) Trigger Coil Ass'y - Magnatron Ignition Terminal - ignition Cable Screw - Armature Mtgo Sere Armature Assembly I Alternator Harness Ass y_ â¢ I Dtode and Connector Ass y. Screw - Sem Gear - Flywheel Ring (Ine, Mtg,, Parts) Stator - Alternator (Inc. Key No, 7) Puller- Flywheel (Optional Equipment) Armatu re Assembly Housing Assembly Thru Bolt KEY PART DESCRIPTION NO NO, 15 391705 16 394674 17 393017 18 394429 19 90366 20 91162 21 393254 22 93754 23 92674 24 212418 25 22906 26 223008 27 231247 28 93808 29 392956 30 280104 31 391135 Brush Set Commutator End Cap Ass'y, (lnc,, Key Noo 15) Motor - Starting (Inc. Key No_s, 12 thru 15, 16, 18, t9, 20, 30 and 31) Drive End Cap Assay. - Starter Lockwasher Screw- Hex Hd. 5/I6 18 x I _ 1/2 Kit - Pinion Spring (Inc. Key No. 22) Roll Pin Screw- Hex Hd. Fan - Booster Lock - Flywheel Nut Screw- Rotating Nut- Hex Screw- Sem Flywheel and Ring Gear Ass=y. - Magneto Gear - Starter Clutch Ass'y, - Starter -31 -
SERVICE NOTE8 32 -
SERVICE NOTES 8630J-1.1231 - 33 - Printed in U,SÂ°A.
OWNERS MANUAL MODEL NO. 917.253724 HOW TO ORDER REPAIR PARTS GTV 16 TWIN VARIDRIVE GARDEN TRACTOR The Model Number wilt be found on the Model Plate attached to the top right side of Drawbar. Always mention the Model Number' when requesting service or parts for' your Garden Tractor, All parts listed herein may be ordered from any SEARS ROE- BUCK AND CO_ retail or catalog store. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: â¢ THE PART NUMBER @ THE PART DESCRIPTION Â® THE MODEL NUMBER Â® THE NAME OF MERCHANDISE If the pa_ts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribu- tion Center for "expedited handling". Sears, Roebuck and Co. Chicago, III. 60684 U,S.A,