Craftsman 917.256544 Owner's Manual

SWARS nFTZMON MODEL NUMBER 917.256544 OWNER'S MANUAL Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts ;AUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clearof ether people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading er unloading the machine into a trailer or truck. I1. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taft grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight dawn the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge el a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause III. CHILDREN Tragic accidents can occur if the operator is net alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and clown for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other luels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, light and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before stodng. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grasscatchercomponents are subjectto wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. Look for this symbol to point out importanJ safety precautions. It means CAUTIONHI BECOME ALERT!I! YOUR SAFETY IS INVOLVED. sliding. Do not try to stabilize the machine by putting your foot on the ground. Do notuse grass catcher on steep slopes. CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. & WARNING & The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm.
CONGRATULATIONS on your purchase of a Sears Tractor. it has been desigr_ed, engineered and manufac- tured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center!Department. We have competent, weJl- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. _ y Always observe the SAEET RULES .. MODEL NUMBER 917256544 SERIAL NUMBER ......................................................................... DATE OF PURCHASE .................................................................................................. THE MODELAND SERIAL NUMBERSWILL BE FOUND ON A PLATE UNDER THE SEAT, YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP !N A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details. CUSTOMER RESPONSIBmLmES - Read and observe the safety rules. o Follow a regular schedule in maintaining, caring tor and using your tractor. , Follow the instructions under "Customer Responsibili- lies" and "Storage" sections of this owneKs manual. PRODUCT SPECIFmCATIONS HORSEPOWER: 15.0 GASOLINE CAPACITY 1,25 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (APFSF!SG): SAE 10W30 (above 32°E) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 4.0 HNTS W!O FILTER: 3.5 P_NTS SPARK PLUG: CHAMPION RC12YC (GAP: ,040") VALVE CLEARANCE: NO] ADJUSTABLE GROUND SPEED (MPH): FORWARD: 1st 11 2nd 1 5 3rd 2_3 4th &5 5th 4_4 6th 5.7 REVERSE: 1 7 TIRE PRESSURE: FRONT: !4 PS! REAR: t0 PSi CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADUGHTS BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R BLADE BOLT TORQUE: 30-35 FT LBS. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable !ocal or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUJPIVlENT For two (2) years from the date ot purchase, it this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owneCs manual, Sears will repair or repmace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: ExpendaMe items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. o Repairs necessary because of operator abuse, negligence, improper storage or accident or the faiBure to maintain lhe equipment according to the instructions contained in the owner's manual • Riding equipment used for commercial or rental purposes. L MITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (iN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THiS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific lega! rights, and you may_#Is_ hav_ otherrights which may vary from state to state. SEARS ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3
TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPEOSFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................. 4 ASSEMBLY ............................................................... 7-9 OPERATION .......................................................... 10-14 MAINTENANCE SCHEDULE ..................................... 15 SERVICE AND ADJUSTMENTS ........................... 20-25 STORAG E ................................................................... 26 TROUBLESHOOTING ........................................... 2"7-28 REPAIR PARTS ° TRACTOR ................................ 30=47 REPAIR PARTS - ENG|NE .................................... 48-53 PARTS ORDERING/SERVICE .................. BACK PAGE INDEX A Accessories ...................... ..................... 5 Adjustments: Brake .......................................... 22 Carburetor .................................. 25 Mower: Front-To-Back ........................ 21 Side-To-Side .......................... 21 Throttle Controi Cable ................. 24 Air Filter. Engine ................................. 18 Air Screen, Engine ............................. 18 Assembly ........................................... 7-9 B Battery: Charging ....................................... 8 Cleaning ...................................... 17 Starting wilh Weak Battery .......... 23 Slorage ....................................... 26 Terminals .................................... 17 Belts: Motion Drive Removal/Replacement ........... 22 Mower B_ade Drive Removal/Replacement ........... 22 Blade: Sharpening .................................. 16 Replacement ............................... 16 Brake Adjustment ............................... 22 C Carburetor Adjustment ...................... 25 Controls, Tractor ................................ 11 Customer Responsibilities ............ 15-19 Engine: Air Filter ................................... 18 Air Screen, Engine .................. 18 Battery ..................................... 17 Cooling Fins, Engine ............... 18 Engine Oil ............................... 17 Fuel Filter ................................. 19 Spark Plugs ............................. 19 Tractor: Blades ..................................... 16 Lubrication Chart ..................... 15 Maintenance Schedule ........... 15 Tire Care ......................... 9,16,23 Cutting Height, Mower ........................ 12 E • Electrical: ' interlocks and Relays ................. 24 Schematic ................................... 29 Wiring Diagram ........................... 30 Engine: Air Filter ...................................... 18 Air Screen .................................... 18 Cooling Fins, Engine ................... 18 Oi] Change ................................ 17 Oil Level ................................. 13,17 Oil Type ...................................... 17 Preparation ................................. 13 Repair Parts ........................... 48-53 Starting ....................................... 14 Storage ....................................... 28 F Filters: Air ................................................ 18 Fuel ............................................. 19 Fuel: Type .......................................... 13 Storage ....................................... 26 Fuse ................................................... 24 G Gauge Wheels ..................................... 9 N Hood Removal!Installation ................. 24 L Leveling Mower Deck ......................... 21 Lubrication Chart ................................ 15 M Maintenance Schedule ...................... 15 Mower: Adjustment, Front-to-Back .......... 21 Adjustment, Side-to-Side ............ 21 Blade Sharpening ....................... 16 Blade Replacement ..................... 16 Cutting Height ............................. 12 Installation ................................... 20 Operation .................................... 13 Removal ............... : ...................... 20 Mowing Tips ....................................... 14 Muffler .: .............................................. 19 Spark Arrester .......................... 3,40 Mulcher Plate ....................................... 9 O Oil: Cold Weather Conditions ....... 13,17 Engine ......................................... 17 Storage ....................................... 26 Operation ...................................... 10-14 Operating Mower .............................. 13 Options: Accessories ................................... 5 Spark Arrester .......................... 3,40 P Parking Brake ............................... 11-12 Parts Bag ............................................. 6 Parts, Replacement/Repair ........... 30-47 Product Specilicatiens ........................... 3 R Repair Parts .................................. 30-47 S Safety Rules ........................................ 2 Seat ...................................................... 8 Service and Adjustments .............. 20-25 Brake .......................... ; ............... 22 Carburetor .................................... 25 Fuse ............................................ 24 Hood Removal/Installation .......... 24 Motion Drive Belt Removal/Replacement ........... 22 Mower Blade Drive Belt Removal/Replacement ........... 22 Mower Adjustment: Fronl-to-Back ......................... 21 Side-to-Side ........................... 21 Mower Installation ....................... 20 Mower Removal .......................... 20 Tire Care ............................. 9,16,23 Slope Guide Sheet ............................ 55 Spark Plugs ......................................... 19 Specifications ...................................... 3 Starting the Engine ....................... 13-14 Steering Wheel ............................... : 7,23 Stopping the Tractor ........................... 12 Storage ............................................... 26 T Throttle Control Cable Adjustment ..... 24 Tires .......................................... 9,16,23 Trouble Shooting Chart .................. 27-28 Transaxle Repair Parts ................. 46-47 W Warranty ............................................... 3 Wiring Diagram ................................. 30 Wiring Schematic ............................... 29 4
ACCE D ATTACHMENTS These accessories and atlachmer_to were available through most Sears retail outlets and service centers when the tractor was purchased_ Most Soars stores can order these items for you when you provide the modai number of your tractor. ENGINE SPARK PLUG MAINTENANCE F GAS CAN AiR FILTER BLA_3ES BELTS PERFOR_ANCE Sears offers a wde v:_,fiety of attac# monte that fit your tractor. Many of these are listed below with brief explanations of bow 1hay can hefp you This list was cura::nt at the time of publication; however, it may change in future years- more attachments may be added, changes may be made in these >_tachme.nts, or some may no longer be available or ti_ your model Contact yot_r nearest Sears store for the accessories and attachments that a_e ava_table for your tractor. Most at these attachments de not require additiona! hitches or conversion kits (those that do are indicated} and are designed for easy attaching arid detaching. AERATOR promotes deep root growth for a healthy lawn Ta- pered 2.5-inch steel spikes meur_fed on 10-inch diameter discs puncture hales in soil at close intervals to !at moisture soak [n Steel weight tray for incleased penetration BAGGER _ets you collect grass cfippings and ieaves for a hen!thief, nearer looking lawn. Two Permanex containers hold 30-gallon plastic bags BUMPER protects front end of tractor from damage_ CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, toot caddy, cad cover, protective mat and dotty. CORING AERATOR takes smatt plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened stee_ coring tips. 150 lb, capacity weight tray_ EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE _OLLER canters in front of mower deck to reduce chances o! "scalping' on uneven terrain. GANG HmTCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, cads or other heavy attachments) GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKF_JDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Usefu! to prepare bare areas forseeding. Available for front or rear mounting. H_GH PERFORMANCE REELoACT_ON SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor. MULCH|NG CLOSE-OUT PLATE KiT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing biades. For models not equipped as 3-in-1 Convertible mowers See 'MOWER" in the Repair Pads section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 _umber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs, of weight. Rounded edges prevent harm to tuff. Adiustable scraper automatically cleans drum. SNOW BLADE for snow _emo_ I only. t,4,-inch high, 48qnch wide btade clears 42-inch path when angled ted or right Raises, bwers with side ]ever, Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight,) SNOWTNROWER has 40-inch swath Drum-type auger handles powdery and weL_heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seal 6qnch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and!or rear drawbar weighL) SPRAYERS use t 2-volt DO electric motor that connects to the tractor battery or other 12-volt source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustab e sp'ray pattern. For applying,, berbicides,_ insecti- cides, fungicides and liquid fedilizers. SPREADER/SEEDERS make seeding, fe_imizing, and weed kilF ing easy. Broadcast spreaders are a!eo usefuJ for granular de- icers and sand. SWEEPERS let you collect grass clippings and leaves. TBLLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own bui_tqn tilt and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optiona_ scceeeor_ea convert unit for dethatching, aerating, hilling..owithout tools, TiRE CHAINS are heavy duty; ciosdy spaced extraqarge cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged motet doors with catch, Keeps operator warm and dry. Remove viny_ sides and windshields for use as sun protector in summer. Optiona_ accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top VACS for powedu_ collection of heavy grass clippings and leaves. Opt_ona! wand attachment to pick up debris in hard4o-reach places. VAO/OH_PPER includes a chipper-shredder_ WEIGHT BRACKET for drawbar for snow removal applications Uses (t) 55 _b_ weight WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials.
CONTENTS OF HARDWARE. PACK Parts Bag contents shown full size (1) Hex Bolt 3/8-16 x 1 \ O (!) Large Flat Washer (1) Leckwasher 3/8 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/18-18 (1) Hex Bolt __ (1) Shoulder Bolt 1/2-13 x 1 5/16-18 "! © (1) Lock Washer 112 (!) Washer 17/32 x 1-3/16 x 12 Gauge (2) Screws #10 x 5/8 (2) Lock Washers #10 q O (2) Weld Nuts #10 Washers 3/16 x 3/4 x 16 Gnu (2) Washer., __ockWashe rs !/4 Seat Steering Wheel Steering Boot Manuai Video Cassette Mulcher Plate I I I I I I I I t I I I I I Parts Bag Parts bag contents not shown full size (2) Washers 3/8 x 7/8 x 14 Gauge ......... - (2) Gauge / Wheels _ (2) Center- lock Nuts Steering Wheel Adapter (2) Shoulder Bolts Assemblys (2) Keys Slope Sheet 6
LY Your new tractor has been assembled at the factory with exception of those parts left unassembied for _-'..-,h_ppmg°, " . #urp _..._ _" ,o_ ...... To ensure safe and proper operation of your tractor a]t parts and hardware you assernbte must be tightened securely. Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed. (1) 5/16" wrench (2) 7/16" wrenches (f) 1/2" wrench (1) 9/!6" wrench (1) 3/4" Socket w/drive rachet Philiips Screwdriver Tire pressure gauge Utility knife When right or left hand is mentioned in this manual, it moans when you are in the operating position (seated behind the steering wheel) TO REMOVE TRACTOR FROM CARTON UNPACK CARTON , Remove all accessible loose paris and parts cartons from carton (See page 6). o Cut, from top to bottom, _'dong lines on all four corners of carton, and lay panels fiat. o Check for any additional loose parts or cartons and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig, 1) ASSEMBLE EXTENSION SHAFT AND BOOT , Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE_ Place tabs of steering boot ever tab slots in dash and push down to secure. INSTALL STEERING WHEEL o Position front wheels of the tractor so they are pointing straight fonNard_ • Slide steering wheel adapter onto steering shaft exten- sion. Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter. Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely, Snap steering wheel insert into center of steering wheel • Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES 11'4 SKID THAT MAY PUNCTURE TmRES WHERE TRACTOR Is TO ROLL OFF SKID. TO ROLL TRACTOR OFF SKID (See Opera- tion section for moeation and function of con- trols) • Press lift iever plunger and raise attachment lift lever to its highest position. o Release parking brake by depressing clutch/brake pedal. = Place gearshift lever in neutral (N) position. • Roll tractor backwards off skid. • Remove banding holding discharge guard up against tractor. STEERING / WHEEL INSERT t_'3'_,-)/I ' __ 3r_ Lock WAS.ER -----,:.=: ........... ,. ,r ........... LARGE FLA] i WASHER j,( / WHEEL STEERING BOOT EXTENSION SHAFT ADAPTER 5f16 HEX BOLl 5/16 LOCKNUT LOWER STEERmNG SHAFT FIG. 1 HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Figs. 2 and 3} CAUTION: Do not short battery termi- nals_ Before connecting battery, re- move meta_ bracelets, wristwa[ch bands, rings, etco Positive terrBir_al must b_ connected first to prevent sparkiag from acciden- tal grounding. o Remove cardboard packing from seat pan and lift seat pan to raised position. • Open battery box door , Remove terminal protective caps and discard. - If this battery is put into service after month and year indicated on label (label !ocated beh,_een terminals) charge batten/for minimum of one hour at 6-10 amps. o First connect RED battery cable to positive ( ) terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. , Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt, fiat washer, !ock washer and hex nut. Tighten securelyo o Close battery box door.
ASSE LY Open battery box door for: o Inspection for secure connections (to tighten hard- ware). mnspection for corrosion. ,, Testing battery. Jumping (if required). Periodic charging DISCARD TERMmNAL PROTECTIVE CAPS POSITIVE (REDt CABLE LOCK HEX WASHER NUT FLAT WASHER NEGATIVE (BLACK) CABLE HEX BOLT SEAT PAN FiG. 2 FIG. 3 INSTALL SEAT (See Fig° 4) Adjust seat before tightening adjustment bolt , Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. , AssemMe adjustment bolt, Iockwasher and flat washer loosely° Do not tighten. Tighten shoulder bolt securely. Lower seat into operating position and sit on seat. o Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. , ,Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely. SEAT \ tt! \ _ LOCK WASHER ADJUBTMENT " LARGE FLAT WASHER BOLT FIG, 4 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. o Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manuai. ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5) Assemble gauge wheels with tractor on a flat level sudace. Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual). . With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8" washer and 3/8-16 Iocknut and tighten securely° Repeat for opposite side installing gauge wheel in same adjustment hole. ,
E LY FiG. 5 _NSTALL MULCHER PLf4TE (See Figs. 6 & 7} install two !arch hooks to mulcher plate using screw, washer, bck washer_ and weld nut as shown. NOTE: Pre-assembte weld nut to latch hook by inserting weld nut from the top with hook pointing down. o Tighten hardware securely. o Raise and hold deflector shield in upright position Place front of mulcher plate over front of mower deck opening and slide in!o place, as shown. o Hook front latch into hole on front of mower deck. o Hook rear latch into hole on back of mower deck. CAUTION: Do not remove discharge q guard from mower. Raise and ham guard when attaching muncher plate ,and alUow it to rest ca plate whiJe in | ape WELD WASHER MULCHER PLATE LOCK WASHER WELD NUT TO CONVERT TO B_,_G_NG OR O_SCNARGiNG Simpiy remove mulcher ptate ard store in a saie p_ace. Your mower is now ready fo; discharging or insta!tation ,of opfionaJ grass catcher accessory. NOTE: It is not necessary to change blades The mulcher btades are designed for discharging and bagging a_so. DEFLECTOR .... / s ( x\ LATCN H©OKS F_G, 7 BEFORE YOU OPERATE AND ENJOY Y@UR NEW TRACTOR, WE WISH TOA.SSURE TH4 T YOU RECEIVE THE BESTPERFOF4MANCEAND SA TfSFA CTION FROM THIS OUALITY PRODUCT_ PLEASE REVIEW THE FOLL OWffVG CHECKLIST} d' AI_ assembly instructions have be÷n completed. v" No remaining loose parts in ca4on / Battery is properly prepared and charged (Minimum 1 hour at 6 amps). v' Seat is adjusted comfortably and tightened securely. v' Alltires are properly inflated (For shipping purposes, the tires were overinflaled at 1he factory) ¢" Be sure mower deck is properly leveled side-to-side/ ffont4o-rear for best cutting rssuffs. (Tires must be propedy inflated for beveling} / Check mower and drive belts. Be sure they are routed properly around pulleys and inside a!J be_t keepers. ,/ Check wiring. See that alJ connections are still secure and wires are properly clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ¢' Engine oil is at proper _eveL / Fuel tank is filled with fresh, c_ean, regular unleaded gasoline. v" Become familiar with all controls - their location and function. Operate them before you star the engine_ / Be sure brake system is in safe operating condition. FIG 6 9
OPERATION These symboJs may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. 4_ t BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE m-@ MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED ! MOWER LIFT REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED L HIGH LOW ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE iGNITION DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL (Hydro Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S bIANUAL AND SAFETY RULES _:J_EFOR:B OPERATING YOUR TRACT'©_R Compa re the illustrations with your tractor to famfRiarize yourself with the !ocat ons of wMous conbels and adj .ts_ments. Save this manual for future reference. THROTTLEICHOKE OONTBOL \ / i FiG, 8 r _tu )r18[ Our tractors conform to the safety standards of the American ,,_.ic °' Standerds hstitute_ ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your Iractor LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CNOKE CONTROL: Used to control engine speed, CLUTCH/BRAKE PEDAL: Used fordeclutching and brak- ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEAR SHIFT LEVER - Selects the speed and direction of the tractor. ATI'ACRB_ENT LIF _ LEVER: Used to raise and bwer the mower deck or other attachments mounted to your tractor. L!_ LEVER PLUNGER: Used to release attachment lift lever when changing its position UGN_TION SW_TCH: Used for starting and stopping the engine_ HEIGHT ADJUSTMENT KNOB: Used_o adjust the mower cutting height. AMMETER: Indicates batteq/charging ( ) or discharging (-). 11
..... i, OPERATIC _can r j s_,_ G__n severe ey e damage. Always wear safety __hile operating your J I tractor or performing any adjustments o_sion safety mask [ over the spectacles or standard safety glass.. .............. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 9) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake wil! shut off the engine. o Depress dutch/brake pedal into full "BRAKE" position and hold. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. THROTTL_CHOKE CONTROL ATTACHMENT CLUTCH LEVER "ENGAGED"POSITION "BRAKE" GEARSHIFT POSITION "DISENGAGED" POSITION CLUTCH/BRAKE HEIGHT ADJUSTMENT PEDAL "DRIVE" KNOB POSmON FIG. 9 STOPPING (See Fig. 9) MOWER BLADES - " Move attachment clutch lever to "DISENGAGED" po- sition. GROUND DRIVE - Depress clutch/brake pedal into full "BRAKE" position. o Move gearshift lever to neutral (N) position. ENGINE - , Move throttle control to slow (,II,) position. NOTE: Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may cause engine to "backfire", ,, Turn ignition key to "OFF" position and remove key, Always remove key when leaving tractor to prevent unauthorized use, - Never use choke to stop engine, NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. TO USE THROTTLE CONTROL (See Fig. 9) Always operate engine at full throttle, • Operating engine at less than full throttle reduces the battery charging rate. Full throttle offers the best bagging and mower perfor- mance. TO MOVE FORWARD AND BACKWARD (See Fig. 9) The direction and speed of movement is controlled by the gearshift lever. - Start tractor with clutcb,/brake pedal depressed and gearshift lever in neutral (N) position. - Move gearshift lever to desired posilion. Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 9) The cutting height is controlled byturning the height adjust- ment knob in desired direction. Turn knob clockwise (f_) to raise cutting height. • Turn knob counterclockwise (_#-_) to lower cutting height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary, depending upon soil conditions, height of grass and types of grass being mowed. . The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. . For best cu_ing performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. 12
0 ON TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sens- ing switch, Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut, • Lower mower with attachment lift control. * Start mower blades by engaging attachment clutch control, o TO STOP MOWER BLADES - disengage attachment clutch control. charge- guard m piece, j ATTACHMENT LIFT LEVER HIGH POSmON HEIGHT ADJUSTMENT }(NOB DISCHARGE GUARD FiG. 10 TO OPERATE ON HmLLS hil_ wi_rea_han 15 ° and [ • Choose the slowest speed before starting up or down His. , Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. ° tf stopping is abso!utely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to felt slightly as you restart movemenL • To restart movemenL s_ow!y releas#_ pa rkir_g brake _nd clutch/brake pedai. , Make eli turns slowty, TO TRANSPORT o Raise attachment flit to l]ighest position with attach- ment lift controi. - When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position Do not push or tow tractor at more than five (5) MPH, NOTE: -To protect hoed from damage when transporting your hector on atruckor atraiier, be sure hood is closed and secured to tractor,. Use an appropriate means of tying hood to tractor (rope, cord, etc,). BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. !7) , The engine in your tractor has been shipped, frem the factory already filled with summer weight oil, - Check engine oil with tractor on Ievet ground. • Unthread and remove oil flit cap/dipstick; wipe oi_ off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level, if necessary, add oi! until "FULL" mark on dipstick is reached Do not eveditl, - For cold weather operation you should chanqe oil for easier starting (See "OIL V!SCOSITY CHAR_F * in the Customer Responsibilities section of this manual}, , To change engine oil, see the Custon-_er Responsibilio ties sec(Lon in this manual, ADD GASOUNE - Fill fuei tank Use fresh_ dean, reguiar unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life) Do not mix oi! with gasoline Purchase fuel in quantities that can be used wilhin 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0'--C), USE FRESH, CLEAN WINTER GRADE GASOUNE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fue! tank or permanent damage may occur. 13
OP TO START ENGINE (See Fig. 9} When starting the engine for the first time or if the engine has run out of fuel, it wil_ take extra cranking time to move fuel from the tank to the engine. * Depress clutch/brake pedal and set parking brake. Place gear shift lever in neutral (N) position. * Move attachment clutch to "DBENGAGED" position. , Move throttle control to choke (IXI) position. Note: Before starting, read the warm and cold starting procedures below. ° Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after several attempts, move throttle control to fast (,f_) position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke (N) position and retry. WARM WEATHER STARTING (50 ° F and above) When engine starts, move the throttle control to the fast (,f_) position. ,, The attachments and ground ddve can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) When engine starts, allow engineto run with thethrottle conlrol in the choke (NI) position until the engine runs roughly, then move thrott e contro to fast (,_) post on. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature, The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor. - Mower should be properly leveled for best mowing peformance. See"TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ,, The left hand side of mower should be used for trim- ming_ • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. o When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11 ). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing, • Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired, o When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. FnG. 11 MULCHING tVIOWiNG TiPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. , The special mulching blade will recur the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. * Avoid cutting your lawn when it is weL Wet grasstends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut and mow slowly. - Certain types of grass and grass conditions may re- quire that an area be mulched a second time to cdm- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path , Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. FIG. 12 14
ER FIESPON ES MAIHTENANCE SCHEDULE FIL.I. IN D#7_ ES AS YOU COlvlPLEI"E REGULAR SERVICE Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery LeveVRecharge Clean Battery and Terminals Check Transa_le Cocling Adjust Blads Be!t/s) Tension Adjust Motion Drive Belt(s) Tension C,_ eck Engine Oil Level Change Engine OIl Clean Air Filter Olearl Air Scnsen Inspect MuffledSpark Arresler R_place Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark PkJg RepDace Air Fil_er Paper Cartridge Replace Fuel Filter - Change roor_ o[ter_ v_hen operating under a hea,_ ( road or in high ambient temperatures. [: Service rr_)re r ftei-_ when oper,_ting in dirty or dus_y conditions 3 - Ir equ pped ',_,ith ell [ir,_r, ch;_.rYje oil every 50 he_rs 4 - Replace b!ades more otten when mowing in sandy soil. SERVICE DATES 5 - It equipped with adjustabie system 6 - Hot required f equipped witir maintel_anct_ffee barrel1,' 7. Tighten lront axle Fi,,mt bolt to :_5 fidbs nle__rimu_ Do not overtighten GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjeded to operator abuse or negligence, To receive full value from the warranty, operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. Once a year you should reptace the spark plug, clean or replace air filter, and check blades and belts for wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer, LUBR CATION CHART ;PJNDLE ZERK @ CLUTCH PiVOT(S) ® BEFORE EACH USE • Check engine oJ( level o Check brake operation • Check tire pressure. , Check for loose fasteners. 15 (_) SAE 30 OR 10W30 MOTOR OiL {_) GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER FtESPONSIB_LmES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE P_VO'f POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBFH- CANTS WILL ATTRACT DUST AND DtRT THAT WILL SHORTEN _HE LIFE OF THE SELF-LUBRICAT!NG BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED, USE ©NLY A E)_4Y POW- DERED GRAPHITE TYPE LUBRIOAN't 3P#RINGLY.
m CUSTO TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual). TIRES ILITIES o Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual). Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE CARE For best results mower blades must be kept sharp. Re- place bent or damaged blades. BLADE REMOVAL (See Fig. 13) • Raise mower to highest position to allow access to blades. o Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. TO SHARPEN BLADE (See Fig. 14} Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and even= tual damage to mower and engine. The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, fo!low the instructions supplied with bal- ance0. . Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel wilh the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balandng blade. The lobes of the center hole may appear to be centered, but are not. Reassemble hex bolt, lock washer and flat washer in exact order as shown. Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. BLADE MANDREL TRAILING EDGE CENTER HOLE / // z / ji BATTERY FIG. 14 HEXBOLT *AGRADE8HEATTREATED BOLTCAN BE _IDENTIFIED BYSIXLINES ONTHE BOLT HEAD, FiG. ! 3 Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. ,, Keep battery and terminals clean. Keep battery bolts light. • Keep smal} vent holes open. Recharge at 6-10 amperes for 1 hour. TQ CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. Open battery box door. Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor. Rinse the battery with plain water and dry. - Clean terminals and battery cable ends with wire brush until bright. . Coat terminals with grease or pelroleum jelly. • Reinstal! battery (See "CONNECT BATTERY" in the Assembly section of this manual). 16
RESPO V-BELTS Check V,belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOUNG Keep tmnsax[e free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality' detergent oil rated with API service ciassification SF or SG Select the oil's SAE viscosity grade according to your expected operating temperature. SAE ViSCOSiTY GRADES F -20" 0 30 _ 32" 40 ° f2-9 _ 80 f00 _ c: _oZ ............ "_29"__.. -_ o ' .......... J!° ............... !.°'_ ............ _ _0 _ ........... _9_. ............ 4oE_ TEMPERA'IURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG, !5 NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oi!. Change the oil after the Iirst two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil I÷ve[ before starting the engine and after each eight (8) hours of operation Tighten oil fill cap/dipstick securely each time you check the oil level. [LITIES TO CHANGE ENGINE OIL (See Figs. 15 and 16) Determine temperature range expected before oil change, All oil must meet AFq servlce cg,,ss#tcahon SF or SG, Be sure tractor is on level surface o Oil wll drain more freely when warm. Catch oi {n a suitable container, Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oi!. o Reh-nove drain plug. o After oil has drained cornpleteiy, repiace oil drain plug and tighten securely. Refill engine with oil through oii fill dipstick tube. Pour slowly. Do not overfil. For approximate capacity see "PRODUCT SPEC[FtCATIOHS' on page 3 of this manual. Use gauge on eli fi! cap/dipstick _or checking !eve[ Insert dipstick into the tube and rest the oil fi/cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at"FULL" line on dipstick. Tighten cap onto the tube securely when finished, AiR CLEANER COVER o WiNG NUT AIR SCREEN PAPER CARTRBDGE PLUG FIG. 18 17
CUSTOM LITI CLEAN AiR SCREEN (See Fig. 16} Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. AIR FILTER (See Fig. 16} Your engine will not run properly using a dirty air filter. Clean the foam pre-deaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions, _, Remove knob and cover. - Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER * Slide foam pre-cleaner off cartridge. - Wash it in liquid detergent and water. - Squeeze i_: dry in a clean cloth. Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Gently tap the flat side of the paper cartridge to dis- lodge dirt= Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. - Reassemble air cleaner, wing nut, cover and tighten knob securely. CLEAN AiR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstaile& NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re- moved will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and!or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. 18
ENGINE O_L FILTER (See Fig. 17} R__place file er:gine oi! fitter every season or every other oi! change if the tractor is used more than 100 hours in one year_ Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL' in this section of this manual thTeugh step remove drain plug). Remove oil filter and wipe off fitter adapter. Apply a thin coating of new engine oil to the rubber _asket on replacement oii filter o Install _ep_acement oil filter on tilter adapter. Turn nil fitter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. o Fill crankcase with new oil (See "TO CHANGE EN- GiNE O&/in this section of this manual) For approxi- mate capacily see "PRODUCT SPECIFICATIONS" on page 3 of this manual o Sta_ the engine and check for oi! Jeaks_ Correct any ieaks before piecing engine into fuji operation. O_L NLTER _NoL_NE FUEL RLTER (See F_g. 18} The fu(q filter should be replaced once each season, tf fu_;i filter &ecomes dogged, obstructing fuel flow to carburetor replacement is required. o With engine cool remove fitter and plug fuel Iine sections o Place new fuel fitter n position in fuel fine with arrow pointing towards carburetor. o Be sure there are no fuel line leaks arrd clamps are properly positioned. _mmediately wipe up any spi_ed gasoline l OLAM_ :_ CLANP i / I FbEL F_LT£:R F_Go 18 CLEANING , C!ean engine, battery, seat, finish _tc of all foreign matter. o Keep finished surfaces and wheels tree of all gasoline, oil, etc. o Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your _ractor unless the electrical system, muffler air filter and carb_sretor are covered to keep ,_ater out. Water in engine can result in a shortened engine life. F_Go 17 19
SERVICE ADJUSTME ...... , , ,i ,, i , CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fuUy and set parking brake. = Place gearshift lever in neutral (N) position. , Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. , Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 19) Mower will be easier to remove from the right side of tractor. Place attachment clutch in "DISENGAGED" position. - Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. e Disconnect ctutch rod from clutch lever by removing retainer spring. Disconnect anti-sway bar from chassis bracket by removing retainer spring. ° Disconnect suspension arms from rear deck brackets by removing retainer springs. = Disconnect front links from deck by removing retainer springs Raise lift fever to raise suspension arms. Slide mower out from under tractor. EMPORTANT: iF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS. TO iNSTALL MOWER (See Fig. 19) • Raise attachment lift lever to its highest position. Slide mower under tracto.r with discharge guard to right side of tractor. , Lower lift lever to its lowest position. • install mower in reverse order of removal instructions. CLUTCH ROD-- SUSPENSION RETAINER SPRING ANTI-SWAY BAR LEVER SPRING ENGINE PU LL EY RETAINER SPRINGS 30TH SIDES RETAINER SPRINGS (BOTH SIDES) FIG. 19 2O
SERVICE AI ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECl FICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs_ 20 and 21) Raise mower to its highest position. At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other_ o If adjustment is necessary, make adjustment on one side of mower only. * To raise one side of mower, tighten lift link adjustment nut on that side. = To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each tull turn of adjustment nut wi!l change mower height about 1/8". Recheck measurements after adjusting. BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO GROUND GROUND FIG. 20 LiFT LINK ADJUSTMENT NUT FiG. 21 FRONT-TO-BACK ADJUSTMENT (See Figs 22 and 23} iMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE _F THE FOLLOWING FRQNT-TOoBACK ADJUSTMENT _S NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately !/4" to 3/4" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor Measure dis° tance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessa_ adjustments, check that beth front links are equal in length. Both !inks should be approximately 10-3/8". If links are not equal in lenglh, adjust ene link to same length as other link_ = To lower front of mower loosen nut "E' on both front links an equal number of turns, , When distance "D _ is 1t4" to 314" lower at front than rear, tighten nuts 'F" against trunnion on both front links. To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut "F" against trunnion on both front links - Recheck side-to-side adjustment. MANDREL FBG. 22 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT "_ FFIONT LINKS TRUNNION NUT "E" 21 FIG. 23
SERVICE ............. i:m, ,, ADJU ENTS r,Fi _ = TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24) The mower blade drive be_t may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - Remove mower from tractor (See '%0 REMOVE MOWER'* in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. Pull belt away from mower. BELT iNSTALLATiON - • Install new belt in reverse order of removal. Make sure belt is in agl pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. MANDREL iDLER PULLEY PULLEYS \ \ _,IANDREL PULLEY FIG. 24 WITH PARKING BRAKE "ENGAGED" JAM NUT FIG. 25 TO REPLACE MOTION DRIVE BELT (See Fig. 26) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. * Remove mower (See 'q'O REMOVE MOWER" in this section of this manual.) , Remove upper belt keeper. , Remove belt from stationary idler and dutcMng idler. = Pull belt slack toward rear of tractor. Remove bett upwards from transaxle pulley by deflecting belt keep- ers. Pul! belt toward front of tractor and remove downwards from around engine pulley. Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted , Depress clutch/brake pedal and engage parking brake , Measure distance between brake operating arm and nut "A" on brake rod • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-!/2" Retighten jam nut against nut "A". o Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary Contact your nearest au- thorized service center/department PULLEY LOCATOR CLUTCHING tABS IDLER PULLEY UPPER BELT KEEPER 22 FIG. 26
TI'4ANSAXLE SHIF_EI*I LINKAGE ANE) ADo JUS°[bIENT (See [qgs. 27 and 28) ..... ,r_-_n._,o_ b; 5_hou!d t}_ ia neu_'ral when the qes.r _fl ft #vet is in the neutra! (N) (lock gate} positior_ The adjust _ent s preset at the _acto:!_ however, if adiustment is neede :: _. Make s_tre transaxie is in neutral (N} o [ oasep, _wo locknuts on !ie rod.. Turn center rod ur:_ti_ gearsMft lever _ails in_o net_h_d k,_ck gate on fender console_ Tigi_te:_ locknu_s secl;reiy. F G, z7 TRANgAXLE F_Go 28 TO ADJUST _TEER_NG WHEEL AL_GN_ENT if steering wheel crossbars are not horizontal (left to right} when wheels are positioned straight forward, remove steer-- ing whee! and reassemble per instructions in the Assembly section of this manual. FBONT WHEEL TOE4NICA_IBER The front wheel toeoin and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber coniact your nearest authorized service nenteddepartment TO RE_'_OVE WHEEL FOR _EPAIRS (See Fig. 29} Biock up axle securely_ o, Reroove axle cover, retaining ring and washers to ailow v_,,heel removal (rear whee_ comtains a square key, Do b_epa_r tire an,,_ reassemble, ," On rear whe % onty sign grooves in rear wheet hub 8nd ax!e. h'_sert square key. _,. Rap!ace washers and snap retaining ring sec_ _,::l_ .... [ ÷ AXLE COVER SQUARE KEY (REAR WHEEL ONLY} _'!Go 29 TO START ENGINE W_TN A WEAK BAKERY _ee Fig_ 30} If your batte_ is too weak to start the engine it should be tf "iumper cabbs' are used for emergency starting_ follow this procedure: !#._PORTANT: YOUR TRACTOR IS EQUIPPED WITH A i2 VOLT NEGATWE GROUNDED SYSTEM, THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES, 10 ATTACH JUMPER CABLES o Connect each _:md of the RED cable to the POSITIVE ( } terminal of each batlery, taking care not to short against chassis_ o Connect one end of the BLACK cabte to the NEGA o T!VE (-) ten_inai of fu!ly charged batte% Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fue! tank and battery. TO REMOVE CABLES, REVERSE ORDER - BLACK cabte first from chassis and then from the fully charged batter_'.. RED cable tast from both batteries. 23
SERVICE ADJUSTMENTS POSITWETERMINAL NEGATDVE TERMINAL TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse_ fuse holder is located behind the dash. CABLES CHARGED BATTERY POSITIVE NEGATIVE TERMINAL TERMINAL FIG. 30 TO REPLACE HEADLIGHT BULB . Raise hood. * PuZl bulb holder out of the hole in the backside of the grill * Replace bulb in hoJder and push bulb holder securely back into the hole in the backside of the grill. , Close hood. The TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31) Raise hood. , Unsnap headlight wire connector. Stand in front of tractor. G rasp hood at sides, tiJt toward engine and lift off of tractor. To replace, reverse above procedures. HOOD HEADLIGHT WIRE CONNECTOR FIG. 31 INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. , Check wiring. See electrical wiring diagram in the Repair Parts section of this manual 24
Am = TO ADdUST TH!IO_LE OONTIIOL O£BLE (8,.-s@ Fig S2} rh,., twetie control hr-s beer, pH<,,set at the Moiety and adjusPaent should p, ot be necessa% Chad' adjustment a s described below before Ioose_ ihg cable If adjustment is necessary, proceed as fe/ows: With engine not mnnirrg, me'_e th_ottle centre! Sever from slow (_) to choke (Id p_ sition SIow!y lever fn)m ekoke (!\i) to fast (@) p :sitio_ o Check to see if hob in l-_rotti_ !ever and hci_ h', speed co@re4 bracl _:,t are aligned If '._oles _re not a!if},nec! kose csb!e ck_r'Hp screw and attain the hoi_.s by r s_: i:ting a p_nr:il ,;t e !/4'" @il h throuf]l_ botP holes. Pull throttle cable _p to remove slack, and tighten c_¢,te cbmp screw,. _:_emeve a!ignme_t N.mci! or driit bit TO A[_JUST CARBURE£TO_ (See Fig, 33} rke carbdreto_ has be,:_l pleset at the factoR7 and adjust. mer}t shotHd r'_ot be necessaw. How(_ver_ minor adjust- merit may ba required to compensate for differences in free! temper?,tur6 @titude or load. If the carb_ rotor does rleed ad),'._stment _i:roeeed as foiiows: !n go:sere!, turning the:. Ktiusting needles ir_ (clockwise} decreases the supply ot fue! !e tle er gine giving a !eerier fuel/air mixture Turning the a@usting needles out (counte_ c!,ockwise) increases the sdppiv of fuel to the engine giv}ng a richer fuel/a r mJ×tLire IMiPOFITAHY: DAMAC, E 1O THE HEEDLES AND THE J, X _ _:_E*_,: 1I',_ CARBURETOR M_W RESULT IF NEEDLE _ N.!Rf_ED !N TOO TIGHT. NOFE: Tke carbur_tor on this engine is k)w emission, it is equipped with an idle fuel adiusting needle with a £miter cap which alows some adjustment within the timits allowed by tt_e cap. Do not attempt to remove the Iimiter cap. The timiter cap cannot be removed without breaking the adjusting _eedie. Be su_ you have a clean air filter and the throttle contrcl came is adjusted properly (see above). o Start engine and ailew to warm for five minutes° Make adiustments wit h engine running and shtt!motion centre i lever in neutral (N) position. - With throttte control lever Jn slow (_) position, engine shoed idle at 1750 RPM !f engine idles too slow or fast, turn id e speed adjusting screw in or out untl correct idle is attained. I@iI._fI@L - With throttle control lever in slow (_} position, turn idle fuel adjustment needle i_ (ck.;ckwise) until engine begins to die and then turn out (counierc!ockwise) untt engine runs rough. 'Turn needle to a point midway between those two positions. Recheck idle speed. Readjust if necessa% LEVER _LE Sl ...ED IIQ. 33
STO Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _ or spark. AIIowthe engine to coeR TRACTOR Remove mower from tractor for winter storage. When mower is to be stored fera period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. . Clean entire tractor (See"CLEAN iNG" in the Customer Responsibilities section of this manuai). Inspect and replace, belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. , Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. After a period of time in storage, battery may require recharging. = To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. * Be sure battery drain tube is securely attached. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENG|NE FUEL SYSTEM iMPORTANT: IT iS iMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. = Drain the fuel tank. ° Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio lound on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allowthe stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDERS ,, Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. , Replace with new spark plug(s). OTHER ° Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to' rust. Rust and/or dirt in your gasoline will cause problems. , Of possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26
Wi_ _tot stert _r_tine wil_ not tuHI r_ver OAUSE ;: Er gina riot "CHOKED' prier #,f Lr gin8 flooded. ,I E<_d spark plug 5 bid? ?_r filter 6. Didyke qlte_ 7. W !,_._ iu fwk CORRect]aM 8. [ c;_4a Or da_[iage;i Wi,dr@1 9 (: rt,uret.._ ,'>it o_ ;_di.isii_ e L in ne valve,.: on! of aditsstteeu_ I Fill fun! tank 2. Sea "TO S'IART ENOiH£' in Operation s#_ction ?. Wet severs! rnirut o ._ eff>m ait÷mpflno io s_ri 4. Rep_ar;e ?_art ptug 5 CIc.ant_'eplec_ MI filer 6 _-_apiaca iue! t_@r. 7. ©pan lu÷d !:.vr k arrd ::,.rburet L raft!} L-mR with hash 9asotine and rap!; :e fi_el fiito '.'3 Check a!t wking i} S;;:. %re Adk!st (,arbt r,:%_ i_ _;.'s vi:e Adiuetm;_rfle _ec tier i0 Cn_tact } s_ tho_ized se_vca center/_epartrnent Engine clicks b_1: wii_ not sts_rt Loss of power I. Di£yair f!te. 2. Bad slsart pKg S Wrak ar dead batt,x y 4. Didy fuel tilt 5. S::rI_:o d_y ftel. 6. Loose(r dare_gerlwMng 7 Calb!lretor otJt o! _,djH_ _lr!s_i! 2 Ergi;_e VRlve :;_!! Of ad!n;.t':x n! 4 6. 7. 8 9. Clutch!l_rake pedal not depress_s_d _i_r_.chrnent clulch is engaged. Werrk or dead battery. tJJlown tt_sa. Curroded batte_, tem_ina!s Lo)se or da_ aged wiring. Fa_fit/ gnitien switch. Fanlty solenoid or ctar_er f:aulty operator _rasance switr:h(esi ! CI_-, rnlr_:,pi_:e _tr fiiisf ; P, ep!ace sp_k plu 9. : I:'_ect 8rt_e or r_ [n!ao_ bakery 4 Ri _:I_ _ e f_e! riper 5 Dram fuel t'r_n,_ a_d refil with [resl gaso_ no 6 (beck ai] v_ttin-_ 7 See "re Adia_ t i{}..nb!!letof n Set ii(( i_djus iienis eectiol . 8 Cantss,c_ :¢_ aHt!',}rized :;eu4c_ centeri-]ei: artment t Depress ck_tcWhrat_a pedal 2 D sengage atiachrn_:nt clutch 3. Roche*lee rr re_la_te L.:_._r'ry. a Replace fuse. '_ Clean Batter tte Irrina!s Check a!! wirng 7 Che'xW_epk.,ce iglqtion sf4tch. ; Checkh apiece solenoid or _:tader 9 Contad an authorized service ner-te_!departr.lent. E_c-essi_ vibralion i, Weak or dead bailer? 2 Corroded batteJ 7 terrnirlaJS. 3_ l..'.'-os_ or damaged wiring 4 Faulty salt;haiti or ,.tarter. I C ttlmg ice much grass!leo fa_t 2 Throttle in "CHOKE: posit on. 3 Build_up o! grass leaves and tra_'h under mowe£ ,!. Dirty air filter 5 Low oil tewJidirt:/oi!. 6. Faulh," spark plug. 7. Dirty frJeJ filter. 8. St{4e or didy _ue!. 9 Water m fuel I0 Spark ptug wire loose 1 t Dirty engine air screen/tiffs 12 Dirty/clogged mu!fter. !3 !_rose or damaged wiring. 14. Carburetor out o[ adjuslroent. t 5 Engine valves out o_ adjuqment. !. Warn bent or loose blade. 2 Bent blade mandre! 3 Loose/damaged pad(s} 1_ Recharge.'_r repb(e battery. 2 Clean battery terminals. 3 Check al_ wiring 4 Chectdraplac_s se!ehoid or static r t Set in "Highr,i Cut' posiiion/roduce sped 2 Adjust throttle car trek 3. Clean underside of mower housing .i Claantraplace air fitch 5 Cheek ql level/change oil 6 Clean arid regap or change spark plug 7 Rnplase fuei titter. 8_ Drain fuel tank and refill with fresh ga<aline 9 D_ain fuel tank and caff_uretor, rnfill tank .a[ih fresh gasoline and raplace luel filter_ 10. Connect and tightaq spark plug wire 11 Ctean engine air screen!fine 12. C_ear_/rep_ace mufltt_f 13 Check all winng 14. See"To Adjust Cerhure/or' m Sorvk'a AdiuMmente seclien iF,. Conia:t an authorized service centeridepa_tmenL _. Replace blade. Irigh_'en blade boll 2 Replace blade mandrel. 3 lighten loose part(si Replace damaged fads. £7 _S
TROUBLESHOOT! POINTS PROBLEM Engine continues to run when operator leaves seat with attachment clutch engaged POOF out - uneven CAUSE 1. Faulty operator-safety presence contro(system. 1. Worn, bent or loose blade, Mower blades wiJl not rotate 2 Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4, Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. m 1 Obstruction in clutch mechanism 2. Worn/damaged mower drive belt. 3, Frozen idler pulley. 4. Frozen blade mandrel. Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" 1. Engine speedtoo slow. 2. Travel speed too fast. 3, Wet grass. 4. Mower deck not Ievel. 5 Low/uneven tire air pressure. 6. Worn, bent or loose blade, 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9 Blades improperly installed 10. Improper blades used f 1. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. t. Switch is "OFF" 2. Bulb(s ) burned out, 3. Faulty[ight switch. 4. Loose or damaged widng 5, Blown fuse, 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Fault_ alternator 1 Engine throttle contro! not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION 1, Check wiring switches and connections, If net corrected, contact an authorized service center/ department. Replace blade. Tighten blade bolt. 2. Level mower deck. 3, Clean underside of mower housing_ 4. Replace blade mandrel 5, Clean around mandrels to open vent holes. 1 Remove obstruction. 2. Replace mower drive bell 3, Replace idler pulley, 4. Replace blade mandrel 1 Place throttle control in "FAST" position, 2. Shift to slower speed. 3, Allow grass to dry before mowing. 4, Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8, Replace mower drive belt, 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes f. Turn switch "ON". 2 Replace bulb(c). 3. Check/replace light switch_ 4. Check wiring and conrlections. 5, Replace luse, 1. Replace battery 2. Check/clean all connections. 3. Replace regulator. 4, Replace alternator. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 28
SCHEMATIC TRACTOR = - MODEL NUMBER 9!7.256544 [ RED BA'I-FERY BLACK G L IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT "MAKE" , ] OFF G M ÷ L NONE RUN!LIGHT B L A Y RUN B L NONE START B L S NONE BLACK BLACK BLACK BLUE ) ! gl ............................... Q ............................................... (_"I IGNITION [_ ..... (-) SPARK _l_ ................ -ll_ .... I. ...................... _!_ ...... I -- PLUG I I C,_\.>. >.>._A j-Q ........................ _I I ......... I AFTER FIRE SOLENOID 28 VOLTS AO MIN, @ 3600 FIPM (CHARGING SYSTEM DISCONNECTED) CHARGING SYSTI'M C)U'[ PU] , 3 AMP DC @ 3600 RPM "_ / I DIODE LIGHTING S_S/EM OUTPUT _ I _1 5 AMP AC @ 3600 RPM '.\ ........... " 14 VOLTS AC MIN @ 3_dO RPM (LIGHTS OFF) ................................................... C o %e o NON-REMOVABLE ',,. / HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. /Z CONNECTIONS --_')--- REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 29
21 !_I ',!liii: ....... "-., ...... ".g:O'i _2 °\ .J f I. _ Zg
REPAIR PARTS TRACTOR - ° MODEL NUMBER 917.256544 ELECTRICAL KEY PART NO, NO. DESCRIPTION 1 146140 2 74760412 3 STD551025 4 STD55!125 6 STD541025 7 109238X 8 144940 9 109596X 15 147688 16 153664 19 STD551125 20 73350400 21 147430 22 4152J 24 4799J 25 146147 26 108824X 28 4207J 29 121305X 30 140301 31 124211X 32 141226 33 !09310X 36 STD601005 38 140336 39 109553X 40 151212 41 71110408 42 131563 43 145673 44 73640400 45 121433X 52 141940 70 142291 Battery 12 Volt 30 Amp Bolt, Hex Head 1/4-20 unc x 3/4 Washer Washer Nut Tube, Plastic, 12" Case, Battery W/2 Holes W/Brty Clamp, Hose Fastener Snap-In Switch Interlock Pushqn Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socke! (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W/ 16 Wir Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Nut, Ignition Cover, Key Switch Key, Ignition Screw Bracket, Interlock Switch Switch, Interlock, Clutch, 4 Terminal Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Nut Keps Blk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp Protection Wire Loop (Hour Meter) Harness Engine LT PL Kohl Cmd-I HL NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 3!
39 2G !4
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256544 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 151169 2 140356 3 17490612 4 19131216 5 146O77 6 145206 8 126471X 9 147633X0!0 10 72140608 . tl 146956 12 145660 13 146962 14 174906O8 15 7418O512 16 STD541431 17 144983X558 24 STD523710 25 19131312 26 STD541437 28 145198X558 29 145199 30 147310X558 31 139976 33 145244X558 34 145243X558 35 STD533707 38 139886 39 139887 40 139977 51 7380O400 52 19091416 53 145201 54 17030814 55 145202 57 74780412 60 721406O6 74 STD541437 140 15O556 -- 5479J Chassis Assembly Drawbar Screw, Thd. Roll 3/8o!6 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Snapqn Saddle Clip Insulator .406 Mtg Hole Dash Bolt, Carriage 3/8-16 x 3/4 Panel, Dash, L.H. Clip Tinnerman Grille P/L Panet, Dash, R.H. Screw Thdrol 3/._}-16 x 1/2 Screw, Machine, Truss Head 5/16-18 UNC x 3/4 Nut Hood Assembly Bolt Washer 13/32 x 13/16 x 12 Gauge Nut Grill Lens, Grille Fender Bracket, Fender Support Footrest, L.H. Footrest, R.H. Bolt Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, R.H. Spacer Fender Raised LT Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x t6 Ga. Bracket Grille Pickoff LH Screw Spiderlock Hex Hd #8-7/8 Bracket Grille Pickoff RH Bolt Fin Hex 1/4-20 UNC x .75 Bolt Rdhd Sqnk 3/8-16unc x 3/4 Nut Crownlock 3/8-!6 UNC Bracket Chassis Front 7 Ga. Plug, Button NOTE: Atl component dimensions given in U.S. inches 1 inch = 25.4 mm 33
_4 J _b _S .7 __ _ _ _'s_ _8 \ t !0 / 7_ ti t ,i!_ I , 3_ • l 7_ 4_ ..... ;7 ?_ -¢_!_
REPAIR DRIVE PARTS TRACTOR - o MODEL NUMBER 917,256544 KEY NO. 2 3 4 5 6 8 10 11 13 14 15 19 21 22 24 25 26 27 28 29 30 31 32 34 35 38 37 38 39 4O 41 42 44 45 46 47 48 49 5O PART NO. 146682 123666X 12000028 121520X 17490512 141003 76020416 105701X 74550412 STD551125 7449O544 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 151128 120183X STD55! 062 STD571810 123674X STD523727 4470J 153399 19131312 105706X 110812X 12000039 127783 123789X 123205X STD523715 KEY PART DESCRIP_ON NO. NO, DESCRiPTiON Transaxle, (See Breakdown) 51 STD541437 Peerless, Model 930-057A 52 STD541431 Spring, Return, Brake 53 105710X Pulley, Transaxle 55 105709X Ring, Retainer 56 BTD523712 Strap, Torque 57 130801 Screw, Thd., Roll. 5/16-18x314 58 127274X Lever, Shift 59 140312 Pin, Cotter 61 17490612 Washer, Shift Plate 02 8883R Bolt 1/4-28 UNF W/Patch Graae 8 63 140186 Washer 64 71170764 Bolt Hex Flghd 5/16-18 Gr. 5 65 STD551143 Nut 68 129921 Knob 70 134683 Rod, Brake 72 19132012 Nut 74 137057 Spring, Brake Rod 75 121749X Washer 76 STD581075 Pin 77 123583X Rod, Parking Brake 78 121748X Cap, Parking Brake, Red 79 2228M Bracket, Transaxfe 80 145090 Keeper, Belt, LH 81 145092 Bolt 82 123782X Shaft Assembly, Foot Pedal 83 19171216 Bearing, Nylon 84 145643 Washer 85 150360 Roll Pin 86 71208 Pulley, idler, Flat 87 19212018 Bolt 88 12000008 Spacer, Split .395 x .59 89 139984 Keeper, Belt, Retainer 90 124346X Washer 13/32 x 13/16 x 12 Gauge 96 STD824003 Bearing, Nylon 110 74780612 Washer, Hardened 112 19091210 Ring, KIip 113 127285X Pulley, Idler, V-Groove, Plastic 116 72110610 Be!lcrank Assembly Retainer, Belt Bolt Nut Crown Lock 3,18-16 UNC Nut Crown Lock 5/!6-18 UNC Link, Clutch Spring, Clutch Return Bolt Fin Hex 3/8-16x 1-1/4 V-Belt, Ground Drive Keeper, Belt, RH_ Keeper, Belt, Center Span Screw, Thd, Roll. 3/8-16 x 3/4 Cover, Pedal Pulley, Engine Bolt, Hex Washer Keeper, Belt, Engine, LH. Guide, Mower Drive Belt, R.H. Washer 13/32 x 1-!/4 x 12 Gauge Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square 2.0 × ot845/o1865 Washer 25/32 x 1-5/8 x 16 Gauge Key Woodruff #9 3/16 x 3/4 Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Lock Center !/4-28 FNTHD Bushing, Pivot Washer EaRing Console, Shift, 6 Speed, N/Ignition Nut, Self-Threading, Washer Hd 1/4 Retainer Spring 1" Zinc Cad Bolt, Fin He× 3/8-16 UNC x 3/4 Washer 9/32 x 3/4 x 10 Gauge Strap Torque LT Bolt Rdhd Sq Neck 38/-16 x 1.25 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
_EpAIR PAinTS G ASSertiVeLY SI"ESR_N 62 4_1, ..... 23" 20. 21 18 24 4_ \ 2_ 5 3 :_; t6 3A / / 4e_ t z'" I • _!!i 3O 43 / // 36
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256544 STEERING ASSEMBLY KEY PAF_T NO. NO, DESCRIPTION 1 121472X 2 142033 3 135227 4 135228 5 6266H 6 !21748X 7 19272016 8 12000029 9 3366R 10 130468 11 STD551137 13 110438X 14 74011O56 15 73901000 16 132624 17 140176 18 57079 19 !24035X 20 126684X 21 STD551125 22 71100410 23 127501 24 109816X 25 124036X 26 126847X 27 136874 28 19131416 29 17490612 3O STD561210 32 13O465 36 132196 37 152927 38 126805X 39 19133808 40 STD541537 41 100711L 42 !45054 43 121749X 44 153720 46 121232X 47 6855M 51 73800500 54 74780520 62 149686 63 STD523710 Steering Wheel Front Axle Assembly Spindle Assembly, LH Spindle Assembly, RH. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Link, Drag Washer, Lock Spacer, Bearing, Front Axle Bolt, He× Head 5/8-11 UNC x 3-1/2 Nut, Lock, Flange 5!8-1t UNC Pin, Axle 5/8 × 1.55/1 °54 Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Washer Screw, Cap. SCKT. Hd. Pittman Shaft Assembly Nyliner, Snap-In Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd, Roll. 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 23/8 x 8 Gauge Gdpco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Steering LR/LT Cap, Spindle Fitting, Grease Nut Lock Hx w/Insert 5/16-18 UNC Bolt Fin Hex 5/16dSUNC x 1-1/4 Kit, Steering Assembly, Service Bolt Fin Hex 3/8°16unc x 1 Gr. 5 NOTE: All component dimensions given in U_S. inches ! inch = 25.4 mm 37
] FL&O :'@R [ !OE}EL NU , BBR 9!7o25 s544 :SEAT ASSE_SBLY .t /- 24 f!, 23 5 25 7 .5 r r 2_ 2! KEY PART NO. NO 1 140123 2 140551 3 STD523710 4 19131610 5 145006 6 STD541437 7 !24181X 8 17490616 9 19131614 !0 140552 _2 12!246X 13, 12!248X 14 72050411 DESCRiPTiON Seat Bracket Pwoi Sea_ Bo!t Washer !3/32 × 1 x 10 Gauge Clip Pusbqn Hinged Iqut Spring, Seat Screw Thd, Roll 3/8-16 x 1 Washer t3/32 x 1 x !4 G_'-mge Pan, Seat Bracket, Switch Mounting Bushing, Snap Bolt, Carriage I/4_20 x 1-3/8 KEY PART NO,_ NOo !5 13430O 16 !21250X !7 123976X 21 153236 22 STD541431 23 74780814 24 19171912 25 !270t8X 26 STD551150 DESGR[PTIO_',_ Spacer, Split .28 × 88 Spring Locknut, Flange 1i4 Grade 5 Boil, Shoulder 5/!6-18 UNC Nut Bolt, Hex Head. Fin 1/2-13 x 7/8 Grade 5 Washer 17/52 x 13/!6 x 12 Gauge Bolt, Shoulder 5/I618 x 62 Washer, Lock NOTE: All component dimensions given in U.S. inches t inch = 25.4 mm 38
REPAIR PARTS TRACTOR - o MODEL NUMBER 917.256544 DECALS 9 13 5 20 6 3 !8 \ 7 7, 18 4 10 1t 8 !4 21 12 13 !7 15 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, 1 140819 Decal, Operating Instruction 14 136832 3 151299 Decal, Hood, R.H. 15 145245 4 151300 Decal, Hood, L.H° 17 133179 5 150333 Decal, Cap Cnsmr Help Line Srs 18 151301 6 133644 Decal, Customer Maintenance 20 146710 7 149407 Decal, Side Panel, Kohler 21 138047 8 151302 Decal, Mower, EZ3 Polo 23 149516 9 146709 Decal, Fender, Craftsman - - 145247 10 137537 Decal, Caution, English -- 138311 11 4900J Decal, Clutch/Brake, English _ o 155155 12 146046 Decal, V-Belt Drive Schematic - - 155156 13 147139 Decal, Chassis, 6 Speed/42" DESCRIPTmON Decal, V-Belt Schematic Pad Footrest Rbr Sq Craftsman Decal, Mower QC System Decal, ins. Hood 15HP OHV Polo Decal. ins Whl Strg Auto Srs Gd Decal, Battery Diehard Sears Decal Battery DangdPsn Srs. Eng Fastener Pop ]n Footrest Decal, Lift Handle Ownees Manual, English Owner's Manual, Spanish WHEELS & TIRES KSY PART NO, NO. 1 59192 I _._....__.___ 2 65139 2 ----_._.._ 5,8 3 t 06222X 4,10 4 59904 11 39 DESCRIPTION 5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X 10 7152J 11 104757X o- 144334 Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim Rear Tire_ Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealanl, Tire (10 oz. Tube) NOTE: A!l component dimensions given in U. S. inches 1 inch = 25.4 mm
REPAIR PARTS TRACTOR o o MODEL NUMBER 917.256544 ENGmNE I l 44 33 OPTIONAL EQUIPMENT Spark Arrester 4 23 35 4O
REPAIR PARTS TRACTOR -° MODEL NUMBER 917.256544 ENGINE KEY PART NO, NO. DESCRIPTION 147025 17720410 4 137350 13 ........ 14 13280328 15 13200300 16 STD551231 23 150554 29 137180 31 109202X 32 123549X 33 123487X 35 17490512 37 137040 38 --_ 40 124028X 44 17490412 46 19091416 82 STD551131 77 191O1216 79 M740!08025 80 74760508 81 128861 Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown) KoNer Model No. CV14S, 41526 Muffler Gasket, Exhaust (Order From Engine Mfgr.) . Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90 °, 3/8-18 NPT Washer Shield, Heat Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose Screw ThdroL 5/16-18 x 3/4 TYT Line, Fuel Plug, Oil Drain (Order From Engine Manufacturer) Bushing, Snap, Fue! Line Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Washer 9/32 x 7/8 × 18 Gauge Washer, Lock Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Bolt Hex Hd 5/16-18 UNC x 1/2 Nut Flange 1/4-20 UNC Starter Nut NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
REPAIR. PARTS TRACTOR - ° MODEL NU_IBER 917o256544 _aOWER LIFT 26 25 24 / 13 4 6 13 t9 19 13 49 30 3 \ 2 i J / / / /< i / , i / 1/ / / / 1 i J / /i 20 . ,_,'h ,J_:>)[ r 20 -, C. V1;S;.%. ........ 42
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256544 MOWER LIFT KEY PART NO, NO, DESCRIPTION 1 136973 2 145117 3 105767X 4 120ooo02 5 19211621 6 120183X 7 125631X 8 122365X 10 122512X 11 139865 12 139866 13 STD624008 15 127218 16 73350800 17 130171 18 73800800 19 139868 2O STD624008 23 110807X 24 19131016 25 2876H 26 76020308 27 126971X 28 73350600 29 138057 30 150233 31 140302 32 73540600 49 145212 Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Grip, Handle, Fluted Button, Plunger Red Spring Link, Lift, L.H. Link, Lift, R.H. Retainer Spring Link, Front Nut, Hex, Jam !/2-13 UNC Trunnion Locknut, Hex, with Washer Insert 1/2o13 UNC Arm, Suspension, Rear Retainer Spring Nut, Special Washer 13/32 x 5i8 × 16 Gauge Spring Pin, Cotter 3/32 x 1/2 Rod, Adjust, Lift Nut, Hex, Jam 3/8-16 UNC Knob, infinite Height Adjustment Trunnion, Depth Stop Bearing, Pvt, Lift Spherical Nut, Crownlock 3/8-24 Nut, Hex Flange Lock NOTE: Al! component dimensions given in U.S. inches 1 inch = 25.4 mm 43
REPAIR PARTS TRACTOR o - MODEL NUMBER 917.256544 MOWER DECK 74 81 82 34 33 32 3O 102 105 17 113 tll 16 1t7" t19 118 3 ....... /_-_.7// 4 // °X \ 2t ..... .-_, !,7 j- 21 22 23 24 25 119
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256544 MOWER DECK KEY PART KEY PART NO. NO. DESCR_PTION NO. NO. DESCRBPTION 1 144393 2 STD533107 3 138017 4 138440 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 1G 140329 1T 72110610 18 72140505 19 132827 20 136888 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 1!0452X 27 130968 28 19111016 29 131491 30 138776 31 129963 32 153535 33 137266 34 STD533717 35 133835 36 131494 37 19131316 40 STD541437 41 133551 43 140083 44 140088 45 STD624003 46 137729 48 133944 49 133940 50 131340 51 STD541410 52 139888 53 131845 Mower Housing 54 133943 Bolt 55 140084 Bracket Assembly,Sway Bar, Front 56 122052X Bracket Assembly, Sway Bar 58 140086 Retainer Spring 59 141043 Arm, Suspension, Rear 67 149846 Bolt, Hex 3/8-24 x 125 Grade 8 68 144200 Washer, Lock 71 142427 Washer, Hardened 72 131870 Blade, Mulching 73 127847 Bearing, Ball 74 121748X Shaft Assembly, Mandrel, Vented 75 12000029 (includes Key Number 6) 76 128903 Housing, Mandrel, Vented 77 127845 Bearing, Ball, Mandrel 78 145132 Stripper, Vented Mower Deck 79 127498 Bolt, Carriage 3/8-16 x 1-1/4 60 153701 Bolt, Carriage 5/16-18 x 5/8 81 73350600 Bolt, Shoulder 82 142028 Baffle, Vortex 83 120958X Nut Crownlock 5/16d8 UNC 84 144394 Stiffener Bracket 85 72t40618 Bracket, Deflector 92 STD541437 Cap, Sleeve 101 136420 Spring, Torsion, Deflector 102 71161010 Nut, Push 103 19061216 Shield, Deflector 104 STD551110 Washer 11/32 x 5/8 x 16 Gauge 105 130758 Rod, Hinge 108 2029J Screw Thdrol Hex Head Zinc Mwr 1I 1 140353 Washer, Spacer 112 132262 Pulley, Mandrel 113 17490512 Nut, Toplock, Flanged 114 73510500 Bolt 115 72110504 Fastner, Christmas Tree 116 137644 Pulley, Idler, Fiat 117 133957 Washer 13/32 x 13/16 x 16 Gauge 118 73930600 Nut Crowniock3/8-16 UNC 119 19121414 Rod, Pivot, with Nibs 121 143723 Rod, Clutch, Secondary, with Nibs 128 153390 Guard, Mandrel, L.H. - - 130794 Retainer Screw, Thd. Roll 1/4-20 x 5/8 - - 145411 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shouider #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV idler Knob, Custom Oval V-Belt Rod, Clutch, Pdmary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8q 6 UNC x 1.44 Keeper, Spring Lever Asm Clutch PL St Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 Uric Trunnion, Adj. Washer Sintered Keeper Belt idler Fixed Bolt Carriage 3/8-16 x 2-1/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centertock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S. inches 1 inch = 2&4 mm 45
F_EPA)R PARTS TRACTOR °- MODEL NUMBER 917.256544 PEERLESS TRANSAXLE = MODEL NUMBER 930-057A t5 900 45 42A 23 90 / 46
REPAIR PARTS TRACTOR - = MODEL NUMBER 917o256544 PEERLESS TRANSAXLE = MODEL NUMBER 930-057A REF PART REF PART NO. NO. DESCRIPTION N©o NO. DESCRIPTION 1 772108A Cover, Transa×le 43 792075 2 780088A Bearing, Needle 44 790025 3 770102A Case, Transaxle 45 786066 4 776260A Shaft, Counter 46 786086 5 776219B Shaft and Pinion Assembly, Output 47 774690 6 778139 Gear, Output, 35Teeth 48 774691 7 778!36 Gear, Spur, 15 Teeth, Steet 49 778215 8 792136A Key, Shift 50 778125 77812_A 8A 792047 Key, Woodruff 5! _. 9 784352 Collar, Shifter 52 778123A 10 784355 Rod and Fork Assembly, Shift 53 778122A 11 778229 Gear, Bevel, 42 Teeth 54 778273 12 778113A Bevel Pinion, input 56 778230 13 778221 Gear, Bevel. 16 Teeth 57 778"151 14 778068 Gear, Bevel Pinion 58 778126A 15 778260 Gear, Ring 59 778127A 17 786t39 Pin, Drive 60 778128A 18 786102 Spacer, Neutral 6! 778163 20 792077 Ball, Steel 5/16" diameter 65 780109 21 792078 Set Screw 3/8-16 x 3/8 66 776135 22 792079 Spring 67 776315A 23 788061 Ring, Seal 68 786116A 25 792073 Screw, Flanged Hex Head, Thread 69 780051 Forming 1/4-20 x 1-1/4 70 786118 28 792125 Ring, Retainer 71 788069 (4 Required, Package of 2) 72 792165 27 792035 Ring, Retainer 72A 788091 28 788040 Ring, Retainer 76 780090 29 780072 Washer, Thrust 77 788078A 30 780108 Washer, Thrust 31 780001 Washer 79 792144 32 792001 "O" Ring 81 786081 33 788095 Seal, Square Cut 34 780105A Bushing, Flanged 82 786082 35 780118A Bushing, Flanged 83 786123 36 790003 Disk, Brake 90 788067B 37 790007 Plate, Brake Pad 103 792166 38 799021 Pad, Brake (Package of 2) t04 792167 39 786026 Pin, Dowel 150 788093 40 792076A Washer, Flat 900 794602 41 790079 Lever, Brake 42 792073 Screw, Flanged Hex Head, Thread Forming 1/4o20 x 1-1/4 42A 792085A Screw 1/4-20 x 2-1/4 Locknut 5/16-24 Holder, Brake Pad Spacer Bracket Brake Lever A×ie !1-5/16" long Axle 10-1/2" long Gear Spur, 37 Teeth, Steel (1°,) Gear Spur, 35 Gear Spur, 30 Gear Spur, 25 Gear Spur, 22 Gear t9 Spur, Gear Spur, 12 Gear Spur, 15 Gear Spur, 20 Gear Spur, 25 Gear, Spur, 28 Teeth (2,-) Teeth (3_) Teeth (44) Teeth (5.) Teeth, Steel (6.) Teeth, Steel (1.) Teeth (2.,) Teeth (3-) Teeth (4_) Teeth (5,) Gear, Spur, 3! Teeth (6.) Washer, Thrust Shaft, !nput Shaft, Brake, 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-!8 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut 1/4_20 Gasket Eliminator (Loctite #5t5) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25A mm 47
REPA B PA£TS TRACTOR - ° MODEL NUMBER 917o256544 KOHLER ENGINE o MODEL NUMBER CV15S_ TYPE NUB_IBER PS-41526 12 __7 ¸ _ANKSNAFT [ ' Q .... N_ BL..WER HOUS_ _4 15 /7 14 / 6 48
REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256544 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41526 AIR iNTAKE ENGINE CONTROLS KEY PART KEY PART NO. NO. DESCRiPTiON NOD NO DESCRIPTION 12 743 05 2 25 341 02 3 12 096 24 4 12 083 08 5 1210001 6 X-25-63 7 12 083 05 8 12 313 04 9 12 094 09 10 12 072 05 11 1208601 12 12 041 02 Kit, Air Cleaner 1 (includes Key Numbers 2 thru !2) 2 Knob, Air Cleaner Cover 3 Cover, Air Cleaner 4 Precleaner Element 5 Wing Nut Washer, Plain 1/4 6 M-0443020 Element, Air Cleaner (includes #7} 7 SM=0443025 Grommet 8 12 089 11 Base, Air Cleaner 9 12 089 23 (Includes Key Numbers 9 and 10) 10 12 089 24 Stud, Mounting Plate . 11 M-0641060 Screw, Mounting Plate Stud (2) 12 SM_0642025 Gasket, Air Cleaner NOT ILLUSTRATED - - 12 113 53 Decal, Air Cleaner CRANKSHAFT KEY PART NO. NO. DESCRIPTION 1 12 014 37 Crankshaft 2 12 139 01 Plug, Cup BLOWER HOUSING AND BAFFLES KEY PART NO. NO. DESCRIPTION 1 M-0545010 2 12 146 O7 3 M-0645020 4 220534 5 24 096 05 6 12 027 32 7 12 14! 01 8 12 096 28 9 25 154 02 10 SM-0545020 11 12 063 05 12 M-0645016 13 12 063 08 14 12 063 01 Screw, Mounting M5 x 0.8 x 10 (13) Plate, Blower Housing Screw, Hex Flange M6 x 1.0 x 20 Washer, Plain 5/16 (2) Cover, Pinion Housing, Blower Ring, Retainer (2) Cover Clip, Mounting (3) Screw, Hex Flange M5 x .8 x 20 (3) Baffle, intake Side Screw, Hex Flange M6 x I x 16 (2) Baffle, Cylinder Head Baffle, Cylinder NOT ILLUSTRATED - - 12 113 64 Decal, Horsepower !2 079 07 12 237 01 SMO645016 SM-0545016 12 536 01 13 12 090 05 14 25 t58 11 15 t2 079 0! 16 25 158 08 Linkage, Choke Clamp, Cable Screw, Rex Head M6 x 1.0 x 16 (2) Screw, Cable Clamp M5 x .8 x 16 Control, Speed Assembly (includes Key Numbers 6 through 8) Screw, Pan Head M4 x 0.7 x 20 Screw, Pan Head M4 x 0.7 x 25 Spring, Choke Adjust Spring, Choke Return Spring, Governor Nut, Governor Arm M6 x 1.0 Sere'w, Governor Arm M6 x 1.0 x 25 [ever, Governor Bushing [inkage, Throttle Bushing EXHAUST KEY PART NO. NOD 1 M-0829033 2 12 041 03 3 M-0841080 4 12 126 11 5 12 445 06 6 M-0645025 DESCRIPTION Stud, Exhaust Manifold M8 x 1.25 x 20 (2) Gasket, Exhaust Manifold Nut, Muffler Mounting M8 x 1.25 (2) Bracket, Muffler Strap, Lifting Screw, Lifting Strap M6 x 1.0 x 25 (2) NOTILLUSTRATED KEY PART NO. NO, -- 12 522 18 -- 12 755 59 DESCRIPTION Short Block Gasket Set RPM Settings: Low Speed: 1500-2000 High Speed: 3200-3400 NOTE: AIJ component dimensions given in U.S. inches 1 inch = 25.4 mm 49
REPAmR PARTS TRACTOR - = MODEL NUMBER 917.256544 KOHLER ENGINE o MODEL NUMBER CV15S, TYPE NUMBER PS-4!526 FUEL SYSTEM / / / / 11 / / / / 0 .... 19 18-._ 24 __ I 23 --26 - 27 '_5-_ -- 29 I ...................... t7 19 20 /8 \ / .____.__// 5O
REPAIR PARTS TRACTOR - = MODEL NUMBER 917.256544 KOHLER ENGINE = MODEL NUMBER CV15S, TYPE NUMBER PS-41526 FU EL SYSTEM CYMNDER HEAD, VALVE AND BREATHER KEY PART KEY PART NO, NO. DESCRIPTION NO, NO, DESCRWPTION 1 12 853 56 2 12 041 02 3 12 053 56 4 12 041 01 5 12 089 23 6 12 079 07 7 12 265 O4 8 X-426°9 9 25 353 10 10 25 O5O O2 1! 47 154 01 12 12 086 07 13 12 431 01 14 12 368 O5 15 12 089 09 16 12 086 04 17 12 089 09 18 12 146 03 19 25 086 27 20 12 144 09 21 12 144 08 22 12 089 10 23 12 146 02 24 12 337 03 25 12 757 O2 26 12 041 05 27 12 104 01 28 12 757 09 Kit, Carburetor (Includes #2 thru 6) 1 12 35! 0t Gasket, Air Cleaner 2 12 755 60 Carburetor Assembly 3 12 411 01 (For Information Only- Not 4 12 041 10 Available Separately) 5 12 017 01 (includes Key Numbers 12 thru 27) 12 0t7 02 Gasket, Carburetor (2) 6 12 016 01 Spring, Choke Return 12 016 02 Linkage, Choke 7 12 146 13 Deflector, Heat 8 12 468 05 Clamp, Hose (2) 9 1211213 Line, Fuel, 9" 10 12 086 15 Filter, Fuel Clip, Cable 11 Screw, Ground Wire 12 Sleeve, Insulating 13 Needle, idle, Fuel Adjust 14 Spring, Idle Fuel 15 Screw, Idle Speed Adjust 16 Spring, Idle Speed Plate, Throttle 17 Screw, Throttle Plate (2) 18 Shaft, Throttle with Lever and Seal 19 Shaft, Choke 20 Spring, Choke 21 P_ate, Choke 22 Jet, Main 23 Kit, Float Gasket, Bowl 24 Bowl, Fuel 25 Kit, Solenoid Assembly 26 (Includes Key Number 7) 27 Gasket, Bowl Retainer Screw Nut, Carburetor M6 x 1.0 (2) Washer, Plain 1/4 Washer, Internal Tooth 1/4 Stud, Carburetor M6 x 1.0 x 110 (2) 29 12 041 06 30 M-0641060 31 X-25-63 32 X-22-11 33 M-0629122 NO-[ ILLUSTRATED -- 12 041 01 Gasket, Carburetor -- 12 757 03 Kit, Carburetor Repair = - 12 518 05 Lead, Solenoid, B_ack, 5", 14 Gauge, Uninsulated Push-On Tabs - - 41 518 34 Lead, Ground, Green, 5", 18 Gauge Insulated Grip Barrel Eyelets 12 089 01 12 173 01 12 755 03 X-426_9 12 326 03 M-0645020 12 096 07 235011 24 032 05 M-0640034 24 194 01 24 186 03 M-0545010 12 018 01 24 402 02 12 318 09 X-75-23 Lifter, Valve (2) Kit, Cylinder Head Rod, Push (2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, _ntake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, _25" Oversize Plate, Guide Washer, Plain 13/32 Spacer, Head Bolt Exhaust Port Screw, Cylinder Head Mr0 x 1.5 x 80 (5) Spring, Valve (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Valve Cover M6 x 1.0 x 20 (5) Cover, Valve with Nipple Retainer, Spring Seal, Valve Stem Screw, Rocker Arm M6 x 1 x 34 (2) Pivot, Rocker Arm (2) Arm, Rocker (2) Screw, Breather Reed Retainer MSx0.8 x 10 Retainer, Breather Reed Reed, Breather Head, Cylinder Plug, Pipe, Allen Head 1/8 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
REPAI P! PARTS TRACTOR o - MODEL NUMBER 917.256544 KOHLER ENGINE - MODEL NUMBER CV15$, TYPE NUMBER PS°41525 23 °-9 lI_ J --- 21 3 1 5_ i _ 8- ! 52
REPAIR PARTS TRACTOR - ° MODEL NUMBER 917.256544 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41526 iGNITION / ELECTRICAL CRANKCASE KEY PART KEY PART NO. NO, DESCRIPT!ON NO. NO, DESCRIP_ON DESCRIPTION 1 12 086 14 Screw, Flywheel M10 x 1.5 × 45.8 1 12 032 03 2 !2 468 03 Washer, Flywheel 2 12 522 18 3 12 !62 03 Screen, Grass 3 12 445 02 4 M-0639016 Screw, Fan M6 x 1 x 13 (4) 4 M-0839025 5 1211201 Spacer, Fan (4) 5 1238003 6 12 157 02 Fan 6 12 755 49 7 X-42-15 Key 7 !2 089 18 8 12 025 25 Flywheel Assembly 8 t2 422 08 9 4! 155 02 Connector (4 Contact) !2 422 09 10 M-0548025 Screw, Stator Mounting t2 422 10 M5 x 0.8 x 25 (2) 12 422 11 11 M-0545010 Screw, Stator Harness Clip 12 422 !2 M5 x 0.8 x 10 (2) 12 422 t3 12 12 154 02 Clip, Stator Harness 12 422 07 13 12 085 03 StatorAssembly 9 12 !44 !9 14 12 132 02 Spark Plug 10 12 874 07 15 X-728-1 Clip, Cable 12 874 08 16 12 584 01 Module, Ignition 12 874 09 17 SM-0545020 Screw, Ignition Module 11 12 018 02 M5x0.8x20(2) 12 12 108 07 12 108 08 NOT _LLUSTRATED 12 108 09 - - 12 518 01 Lead, White, Ground To Kill (19", 13 12 067 05 18 Gauge, Fully Insulated Push-on 12 067 06 Tab and Uninsu_ated Push-on Tab 14 12 380 01 Terminals) 15 12 043 05 16 M-0631005 OIL PAN / LUBRICATION 17 12 144 02 18 52 !39 09 KEY PART 19 1275564 NO. NO. 12 038 01 2 25 755 13 3 12 153 03 4 12 153 02 5 12 123 04 6 SM-0545020 7 12 153 01 8 25 162 07 9 12 096 03 10 M-0545016 11 M-1039025 12 12 126 02 13 12 089 03 14 12 462 01 15 12 2O8 01 16 12 050 01 17 X-75-10 18 12 393 01 19 12 032 04 20 12 096 02 21 M-0545018 Dipstick Assembly (Includes Key Numbers 2 and 3) Kit, Oil Fill Cap (Includes Key #3) O-Ring, Dipstick O-Ring, Upper Oil Fil{ Tube Tube, Oi! Fill Screw, Oil Fill Tube M5 x 0.8 x 20 O-Ring, Lower Oil Fill Tube Screen, Oil Pick-up Cover, Oil Pick-up Screen Screw, Screen Cover Screw, Oil Pump Relief Valve Bracket M10 x 1.5 ×25 Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve Piston, Oil Pump Relief Valve Body, Oil Pump Relief Valve Filter, Oil Plug, Square Head, Solid 3/8 NPTF Oil Pump Assembly O-Ring, Oi_ Pump Cover Cover, Oil Pump Screw, Oil Pump Cover M5 x 0.8 x 16 (3) Sea!, Oil (P.T.O. End) Screw, Oil Pan M8 x 1.25 x 45 (12) Pan, Oil 22 12 032 03 23 SM-0839045 24 12 199 3O 20 12 144 24 21 X-25-102 22 12 032 01 23 BM-0631015 24 12 154 05 Seal, Crankshaft Block, Cylinder (Use Short Block) Strap, Lifting Screw, Lifting Strap M8 x 1.25 x 22 Dowel, Locating (4) Kit, Camshaft (Includes Key #7 & 8) Spring, Actuating Shim, Camshaft, Blue Shim, Camshaft, Red (A.R.) Shim, Camshaft, Yellow (A.R.) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft, Black (A.R.) Shim, Camshaft, White (A.R.) Shaft, Balance Piston w/Ring Set, Standard Piston wiRing Set .25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2) Ring Set, Standard Ring Set .25" Oversize Ring Set .50" Oversize Connecting Rod, Standard Connecting Rod .25" Oversize Pin, Governor Regulating Gear, Governor Assembly Washer, Governor Gear Thrust Shaft, Governor Gear Hug, Cup Kit, Shaft, Governor Cross, with Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1t4 Seal, Governor Cross Shaft Washer, Governor Shaft Clip, Hitch Pin STARTING SYSTEM KEY PART NO. NO. DESCRiPTiON 3 4 5 6 7 8 M-0839070 25 098 03 12 755 54 !2 227 06 45 170 03 82 755 28 12 227 tl 12 086 25 Screw, Starter M8 x 1.25 x 70 (2) Starter Assembly (Includes Key Numbers 3 thru 8) KiL Drive End Cap, Drive End Armature Kit, Brush and Spring End Cap, Commutator Screw, Hex Flange 1/4-20 x 4-5/8 (2) NOTE: All component dimensions given in U.So inches 1 inch = 25.4 mm 53
CE NOTES 54
SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION T SIGHTING "" _. ONLY RiDE UP AND DOWN HILL, NOT ACROSS HiLL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. t _ Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
'S MANUAL MODEL NO. 917.256544 IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 ® 15.0 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Each tractor has its own model number. Each engine has its own model number. The model number for your tractor wilI be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts Iisted herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re- tail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PRODUCT- TRACTOR • MODEL NUMBER - 917.256544 • ENGINE MODEL NO. - 0V15S-41526 • PART NUMBER PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 155155 Rev. 3 10.3.96 JH/KFSW/JH Printed in U.S.A.