Craftsman 917.259561 Owner's Manual
8EAR8 £RnFTXMaN ° Vl 11 MODEL NUMBER 917.259561 OWNER'S MANUAL ⢠Assembly ⢠Operation ⢠Customer Responsibilities ⢠Service and Adjustments oRepair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of ob ects such as rocks, toys, wire, etc., wh ch cou d be p cked up and thrown by the blade. ⢠Be sure the area is clear of other people befors mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look clown and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass, Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They ars flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec- essary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. & Look for thls symbol to point out Important safety precautions. It means CAUTIONI!! BECOME ALERTlll YOUR SAFETY IS INVOLVED. CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug In order to prevent accidental starting when setting up, transporting, adjusting or making repairs. A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm, 2
CONGRATULATIONS on your purchase of a. Sears Tractor. It has been designed, engineered and manufac- turad to give you the best possible dependability and performance. Should you experience any problem 'you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor propedy. Always observe the "SAFETY RULES'. MODEL NUMBER 917.259561 SERIAL NUMBER DATEOFPURCHASE THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT. YOUSHOULDRECORDBOTHSERIALNUMBERAND DATE OFPURCHASEANDKEEPINASAFEPLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintaining, caring for and using your tractor. ⢠Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manua_l. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped PRODUCT SPECIFICATIONS HORSEPOWER: 19.5 i GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (abeve 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 3.5 PINTS W/O FILTER: 3.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") VALVE CLEARANCE: INTAKE: .004" - .006" EXHAUST: .004" - .006" GROUND SPEED (MPH): FORWARD: 1st 1.1 2nd 1.5 3rd 2,3 4th 3,5 5th 4.4 6th 5.7 REVERSE: 1.7 TIRE PRESSURE: FRONT: 14PSI REAR: 10 PSI .'HARGING SYSTEM: 16 @ 3600 RPM 3ATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R BLADE BOLT TORQUE: 30-35 FT. LBS. with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Expendable items which become wom during normal Use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BA'R'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3
TABLE OF CONTENTS SAFETY RULES ...... . ................................ _ .................... 2 PRODUCT SPECIFICATIONS ............................... . ...... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ........................................................... 10-14 MAINTENANCE SCHEDULE ...................................... 15 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE .................. BACK PAGE INDEX A Accessories ............................................ 5 Adjustments: Brake ....................... . ................... 22 Carburetor ................................... 28 Mower: Front-To-Back ........................ 21 Side-To-Side .......................... 21 Throttle Control Cable ................. 24 Air Filter, Engine ................................. 18 Air Screen, Engine ............................. 18 Assembly ........................................... 7-9 B Battery: Charging .................................... 7-8 Cleaning ...................................... 17 Connecting ................................. 7-8 Starting with Weak Battery ......... 23 Storage ....................................... 26 Terminals .................................... 17 Belts: Motion Drive Removal/Replacement ........... 22 Mower Blade Drive Removal/Replacement ........... 22 Blade: Sharpening .................................. 18 Replacement ............................... 16 Brake Adjustment ............................... 22 C Carburetor Adjustment ......... _ ............. 25 Controls, Tractor ................................ 11 Customer Responsibilities ............. 15-19 Engine: Air Filter ................................... 18 Air Screen, Engine .................. 18 Battery ..................................... 17 Cooling Fins, Engine ............... 18 Engine Oil ............................... 17 Fuel Filter ................................ 19 Spark Plugs ............................. 19 Tractor: Blades ..................................... 16 Lubrication Chart ..................... 15 Maintenance Schedule ........... 15 Tire Care ......................... 8,16,23 Cutting Height, Mower ....................... 12 E Electrical: Interlocks and Relays ................. 24 Schematic ................................... 29 Wiring Diagram ........................... 30 Engine: Air Filter ....................................... 18 Air Screen ................................... 18 Cooling Fins, Engine ................... 18 Oil Change .................................. 17 Oil Level ................................. 13,17 Oil Type ....................................... 17 Preparation ................................. 13 Repair Parts ........................... 48-53 Starting ........................................ 14 Storage ....................................... 26 F Filters: Air ................................................ 18 Fuel ............................................. 19 Fuel: Type ............................................ 13 Storage ....................................... 26 Fuse ................................................... 24 G Gauge Wheels ..................................... 8 H Hood Removal/Installation ................. 24 L Leveling Mower Deck ......................... 21 Lubrication Chart ................................ 15 M Maintenance Schedule ...................... 15 Mower: Adjustment, Front-to-Beck .......... 21 Adjustment, Side-to-Side ............ 21 Blade Sharpening ....................... 16 Blade Replacement ..................... 16 Cutting Height ............................. 12 Installation ................................... 20 Operation .................................... 13 Removal ...................................... 20 Mowing Tips ....................................... 14 Muffler ................................................ 19 Spark Arraster .......................... 3,40 Mulcher Plate ....................................... 9 4 O Oil: Cold Weather Conditions ....... 13,17 Engine ............................. .-. .......... 17 Storage ....................................... 26 Operation ...................................... 11-14 Operating Mower ................................ 13 Options: Accessories ................................... 5 Spark Arrester .......................... 3,40 P Parking Brake ................................ 11-12 Parts Bag ............................................. 6 Parts, Replacement/Repair ........... 30-47 Product Specifications ........................... 3 R Repair Parts .................................. 30-47 S Safety Rules ......................................... 2 Seat ...................................................... 8 Service and Adjustments .............. 20-25 Brake ........................................... 22 Carburetor ................................... 25 Fuse ............................................ 24 Hood Removal/Installation .......... 24 Motion Drive Belt Removal/Replacement ........... 22 Mower Blade Drive Belt Removal/Replacement ........... 22 Mower Adjustment: Front-to-Back ......................... 21 Side-to-Side ........................... 21 Mower Installation ....................... 20 Mower Removal .......................... 20 Tire Care ............................. 8,16,23 Slope Guide Sheet ............................. 55 Spark Plugs ........................................ 19 Specifications ....................................... 3 Starting the Engine ....................... 13-14 Steering Wheel ................................ 7,23 Stopping the Tractor ........................... 12 Storage ............................................... 26 T Throttle Control Cable Adjustment ..... 24 Tires ........................................... 8,16,23 Trouble Shooting Chart .................. 27-28 Transaxle Repair Parts ................. 46-47 W Warranty ............................................... 3 Wiring Diagram .................................. 80 Wiring Schematic ............................... 29
ACCESSORIES AND ATTACHMENTS These accessodoo and attachments were available through most Sears retail outlets and service centers whenthe tractor was pumhased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OIL FUEL STABlUZER AIR RLTER % BLADES BELTS PERFORMANCE Sears offers a wide vadety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching. AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch stool spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Vadety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GAN G HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dsthatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spdng fine teeth. Useful to prepare bare areas fo r seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See =MOWER" in the Repair Parts section of this manual. RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum. SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheal weights and/or rear drawbar weight.) SNOW'rHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt soume. Includes booms for ⢠automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also uooful for granular de- icers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TIRE CHAINS are heavy duty; closaiy spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard.to-reach places. VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. 5
rl CONTENTS OF HARDWARE PACK @ (1) Locknut 5/16-18 .J (1) Shoulder (1) Hex Bolt _i" Bolt 5/16-18 f _ (1)Washer _ 17/32 x 1-3/16.x 12 Gauge (1) Lock Washer 1/2 __t (2) Lock Wash#_ O 2) Washers 3/16 x 3/4 x 16 Gauge (2) Screws ( #10 x 5/8 q l (2) Weld Nuts #10 m If (2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20 9/32 x 5/8 x 16 Gauge . (2) Lock Washers 1/4 ._) Washers Parts packed separately in carton Steering Wheel Seat r-q Video Cassette Mulcher Plate Manual Steering Boot Parts Bag Parts bag contents not shown full size (2) Shoulder Bolts © (2) Center- lock Nuts Steering Wheel Adapter 2) Latch Hook Assemblys (2) Washers 3/8 x 7/8 x 14 Gauge (2) Gauge Wheels (2) Keys @ teering Wheel Insert Slope Sheet n Steering Extension Shaft 6
ASSEMBLY I Your new tractor has been assembled at the factory with exception of those parts left unassembled for shlpplng purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed, (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver (2) 1/2 = wrench Tire pressure gauge (1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts cartons from carton (See page 6). ⢠Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. ⢠Check for any additional loose parts or cartons and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and iocknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Slide steering wheel adapter onto steering shaft exten- sion. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt an d tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. I@1 _:E INSERT X BOLT LOCK WASHER LARGE FLAT WASHER STEERING' WHEEL ADAPTER STEERING BOOT EXTENSION SHAFT 5/16 HEX BOLT 5I16LOCKNUT LOWER STEERING SHAFT FIG. 1 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor backwards off skid. ⢠Remove banding holding discharge guard up against tractor. 7
ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. 2) CAUTION: Do not short battery terml- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wrlstwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden- tal grounding. Lift hood to raised position⢠⢠Open terminal access doors, remove terminal protec- tive caps and discard. ⢠If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. ⢠First connect RED battery cable to positive ( ) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely. ⢠Close terminal access doors. Use terminal access doors for: ⢠Inspection for secure connections (to tighten hard- ware)⢠⢠Inspection for corrosion. ⢠Testing battery. ⢠Jumping (if required). ⢠Periodic charging. LOCK FLAT DISCARD TERMINAL WASHER WASHER PROTECTIVE CAPS HEX NUT TERMINAL'---; ACCESS DOOR POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 2 INSTALL SEAT (See Fig.3) Adjust seat before tightening adjustment bolt. ⢠Remove cardboard packing on seat pan. ⢠- Place seat on seat pan and assemble shoulder bolt. ⢠Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten. ⢠Tighten shoulder bolt securely. ⢠Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving its adjusted position. ⢠Raise seat and tighten adjustment bolt securely. SEAT SEAT PAN SHOULDER BOLT \ ADJUSTMENT BOLT FIG. 3 CHECK TIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual⢠CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4) The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. ⢠Assemble gauge wheels with tractor on a flat level surface. Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUFFING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side installing gauge wheel in same adjustment hole. 8
GAUGE WHEEL MOUN_NG BRACKET "_. LOCKNUT 3/8" WASHER GAUGE WHEEL ASSEMBLY I TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of optional grass catcher accessory. SHOULDER BOLT FIG. 4 INSTALL MULCHER PLATE (See Figs. 5 & 6) ⢠Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. ⢠Tighten hardware securely. ⢠Raise and hold deflector shield in upright position. ⢠Place front of mulcher plate over front of mower deck opening and slide into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. WELD NUT FROM THE TOP HOOK POINTS DOWN LOCK WELD WASHER NUT_ LATCH HOOK WASHER MULCHER PLATE LOCK WASHER WELD NUT DEFLECTOR FIG. 6 ,/CHECKLIST LATCH HOOKS BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (Forshipping purposes, the tires were overinflated at the factory). ⢠/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/ Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLL OWING IMPORTANT ITEMS: ,/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/ Become familiar with all controls - their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. FIG. 5 9
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BAI-rERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE LOCK LOCKED UNLOCKED L R REVERSE ! lg MOWER LIFT N H L NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL (Hydro Models only) 10
I i OPERATION I KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiadze yourself with the locations of various controls and adjustments. Save this manual for future reference. THROTTLE CONTROL ATTACHMENT IGNITION UGHT SWITCH CLUTCH LEVER sWITCH POBmON AMMETER 1 CHOKE " _ _ " " " " " " " " ⢠LIFT LEVER PLUNGER ' O ATTACHMENT CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT KNOB PARKING BRAKE GEARSHIFT LEVER FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower cutting height. AMMETER; Indicates battery charging ( ) or discharging (-). 11
OPERATION The operation of any tractor can result In foreign objects thrown into the eyes, which can result In severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedalshould remain in "BRAKE" position. Make sure parking brake will hold tractor secure. THROTTLE CONTROL CHOKE CONTROL "BRAKE" POSITION ?< CLUTCII/BRAKE PEDAL "DRIVE" POSITION ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION "DISENGAGED" POSITION _ AR_NG BRAKE t, / / "ENGAGED" ⢠/ POSITION GEARSHIFT LEVER "O, SENGAGED"POS,T,ON HEIGHT ADJUSTMENT KNOB FIG. 8 I_ CAUTION: Always stop tractor com- pletely, as described above, before leav- ing the operator's positlon; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD (See Fig. 8) The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift and range shift levers to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SOWILL SHORTEN THE USEFUL LiFE OF YOUR TRANSAXLE. STOPPING (See Fig. 8) MOWER BLADES - ⢠Move attachment clutch lever to "DISENGAGED" po- sition. GROUND DRIVE - ⢠Depress clutch/brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. 12 TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjust- ment knob in desired direction. ⢠Turn knob clockwise (F_() to raise cutting height. ⢠Turn knob counterclockwise (IP_)to lower cutting height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
I OPERATION TO OPERATE MOWER (See Fig. 9) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Lower mower with attachment lift control. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disengage attachment clutch control. I CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place. A'FFACHMENT CLUTCH LEVER "DISENGAGED = POSITION =ENGAGED" POSITION // A'FrACHMENT HIGH POSITION DISCHARGE GUARD FIG. 9 TO OPERATE ON HILLS I CAUTION: Do not drive up or down I hills with slopes greater than 15 ° and I do not drive across any slope. Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brakeand clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attach- ment lift control. ⢠When pushing or towing your tractor be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting yourtractoron atruck ora trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 15) ⢠The engineinyour tractor has been shipped, fromthe factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ⢠To change engine oil, see the Customer Responsibili- ties section in this manual. 13 ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never uSe engine or carburetor cleaner products in the fuel tank or permanent damage may occur. filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
OPERATION TO START ENGINE (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to =DISENGAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn keyclockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm- up period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS ⢠Tire chains cannot be used when the mower housing is attached to tractor. ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in ⢠the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trim- ming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one ortwo rounds, mow in the opposite direction making left hand tums until finished (See Fig. 10 ). ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dded clip- dPin_ls. Make first cut relatively high; the second to the eslred height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. FIG. 10 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. ⢠The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dded and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mowercutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut and mow slowly. Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 14 FIG. 11
I I I CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE ___/_ ,_ _/_ FILL IN DATES /_'_/_Q"_//_/._O_J_ AS You COMPL REGU R BERV,CE DATES Check Brake Operati°n _Vp _Vp Check Tire Pressure T Check for Loose Fasteners V _ I_';' V' H Sharpen/Replace Mower Blades =_j4 A Lubrication Chart T Check Battery Level/Recharge, Clean Battery and Terminals R Check Transaxle Cooling V' Adjust Blade Belt(s) Tension VPs Adjust Motion Drive Belt(s) Tension b/5 Check Engine Oil Level V t V t Change Engine Oil _1,2,3 V t Clean Air Filter _2 NE Clean Air Screen 14"2 G Inspect Muffler/Spark Arrester V p N_ Replace Oil Filter (If equipped) E i Clean Engine Cooling Fins V*2 Replace Spark Plug _l' V' Replace Air Filter Paper Cartridge V'2 Replace Fuel Filter V p 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - if equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowin G in sandy soil. 5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 It.-Iba. maximum. Do not overtighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. @ LUBRICATION CHART @ BEARING ZERK ® CLUTCH PIVOT(S) ⢠FRONT WHEEL @ BEARING ZERK ® BEFORE EACH USE ⢠Check engine oil level. Check brake operation. ⢠Check tire pressure. ⢠Check for loose fasteners. ® PIVOTS (_) SAE 30 OR 10W30 MOTOR OIL @ GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- 15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual). TIRES ⢠Maintainproper airpre_urs in all tires (See "PROD- UCT SPECIFICATIONS on page 3 of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE CARE For best results mower blades must be kept sharp. Re- place bent or damaged blades. BLADE REMOVAL (See Fig. 12) ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, Iockwasher and flat washer securing blade. ⢠Install new or resharpened blade with trailing edge up towards deck as shown. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. BLADE MANDREL TRAlUNG EDGE HEX BOLT *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIRED BY SiX LINES ON THE BOLT HEAD. FIG. 12 TO SHARPEN BLADE (See Fig. 13) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even- tual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer). ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. CENTER HOLE BLADE 518" BOLT OR PIN J FIG. 13 16
CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for I hour. TO CLEAN BAI-I-ERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Remove terminal guard. ⢠Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminats with grease or petroleum jelly. ⢠Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES I_O o .30 ° .20 _ .10 ° C _ 10 ° 20 ° 30 ⢠TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Fig; 14) Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. AIR SCREEN FIG. 14 ENGINE OIL FILTER (See Fig. 15) Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. ⢠Unscrew old filter by turning counterclockwise. Use a suitable container to catch oil. ⢠Apply a thin coating of new engine oil to rubber gasket on replacement oil filter. ⢠Install replacement oil filter by turning clockwise until rubber gasket contacts mounting surface, then tighten filter an additional 1/2 to 3/4 turn. ⢠Fill crankcase with new oil (See "30 CHANGE EN- GINE OIL" in this section of this manual). For approxi- mate capacity see =PRODUCT SPECIFICATIONS" on page 3 of this manual. ⢠Start engine and check for oil leaks. Correct any leaks before placing engine into full operation. OIL RLTER 17 FIG. 15
CUSTOMER RESPONSIBILITIES I AIR FILTER (See Flg. 16) Your engine will not run pmpedy using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. Failure to clean or service air cleaner will cause engine to run rich and could cause spark plug fouling. ⢠Unhook clips on both sides of air cleanre and remove cover. TO SERVICE PRE-CLEANER ⢠Slide foam pre-cleaner off cartridge. ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre.-cleaner. ⢠Reinstall pre-cleaner over cartridge. ⢠Reinstall air cleanercover and reattach clips to sides of air cleaner body. TO SERVICE CARTRIDGE ⢠Remove knob and cartridge plate. ⢠Carefully remove cartridge to prevent debris from entering carburetor. ⢠Clean cartridge by tapping gently on flat surface. Ifvery dirty or damaged, replace cartridge. ⢠Reinstall cartridge plate, cover plate, knob and precleaner. ⢠Reinstall air cleaner cover and reattach clips to sides of air cleaner body. IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. ;OE' LEA.E. KNOB_ RT_RIDG A E __'__________'_-_- CARTR,DG E PLATE _ COVER FIG. 16 CLEAN AIR SCREEN (See Fig. 14) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). CLEAN THESE AREAS OF DIRT AND DEBRIS FIG. 17 18
I I i I CUSTOMER RESPONSIBILITIES I I I I I CLAMP, MUFFLER Inspect and replace corroded muffler and spark an'ester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. IN-LINE FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carburetor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. FUEL FILTER CLEANING CLAMP FIG. 18 ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 19
SERVICE ANDADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever In neutral (N) posltlon. Place attachment clutch in "DISENGAGED" position. ⢠Turn ignltlon key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and placew|rewhere it cannot come In contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 19) Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Disconnect clutch rod from clutch lever by removing retainer spdng. ⢠Disconnect anti-sway bar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER iS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER (See Fig. 19) ⢠Raise attachment lift lever to it s highest position. ⢠Slide mower under tractor with discharge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removalinstructions. RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS (BOTH SIDES) FIG. 19 2O
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mowerwhiie tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) ⢠Raise mower to its highest position. ⢠At the midpoint of I_th sides of mower, measure height from bottom edge of mower to ground. Distance"A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full tum of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO GROUND GROUND FIG. 20 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG. 21 FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. iF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 118" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on dght side of tractor. Measure dis- tance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. MANDREL FIG. 22 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT "F"'__ NUT *E" FRONT LINKS TRUNNION 21 FIG. 23
SERVICE AND ADJUSTMENTS WITH PARKING BRAKE =ENGAGED" TO REPLACE MOWER BLADE DRIVE BELT (See Flg. 24) The mower blade ddve belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. BELT INSTALLATION - ⢠Install new belt in reverse order of removal. ⢠Make sure belt is in all pulley g moves and inside all belt guides. ⢠Install mower in reverse order of removal instructions. MANDREL IDLER PULLEY PULLEYS MANDREL PULLEY FIG. 24 TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut =A" on brake rod. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au- thorized service center/department. NUT "A" JAM NUT FIG. 25 TO REPLACE MOTION DRIVE BELT (See Fig. 26) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove upper belt keeper. ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keep- ers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. ENGINE"-.,.-. PULLEY CLUTCHING IDLER STATIONARY IDLER PULLEY ---.-.-...._/- / -LOCATOR TABS UPPER BELT KEEPER FIG. 26 22
[ SERVICE AND ADJUSTMENTS TRANSAXLE SHIFTER LINKAGE AND AD- TO REMOVE WHEEL FOR REPAIRS JUSTMENT (See Figs. 27 and 28) (See Fig. 29) The transaxle should be in neutralwhen the gear shift lever ⢠Block up axle securely. is in the neutral (N) (lock gate) position. The adjustment is ⢠Remove axlecover, retaining dng and washerstoallow preset at the factory; however, if adjustment is needed, wheel removal (rear wheel contains a square key - Do proceed as follows: not lose). Make sure transaxle is in neutral (N). ⢠Repair tire and reassemble. Loosen two Iocknuts on tie rod. ⢠On rear wheels only: align grooves in rear wheel hub Turn center rod until gearshift lever falls into neutral ⢠and axle. Insert square key. lock gate on fender console. Replace washers and snap retaining ring securely in Tighten Iocknuts securely_ _ m _ axle groove. ,=._/'_'_'Ir_---.-'-GEARSHIFT LEVER ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to __._ f/._i..._ _ NEUTRAL SlOW leaks, tire sealant may be purchased from your local __ LOCK GATE parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS RETAINING _ _ F,G. 27 R'NG ___I KNUTS /_ AXLE COVER SQUARE KEY (REAR I WHEELON'_ I ) _CENTERROD FIG. 29 ___ _,=__, _TO START ENGINE WITH A WEAK BATTERY (See Fig. 30) TIE ROD _ --! I _lh CAUTION: Lead-acid batteries gener- I ⢠⢠ateexplosivegases. Keepsparks flame O._.. TRANSAXLE I _ and smoking materials away from bat- D{_) _ I U teries. Always wear eye protection around batteries. I w.en _ If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: FIG. 28 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. IMPORTANT:YOURTRACTORISEQUIPPED WITHAl2 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable tO the NEGA- TIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to good CHASSIS GROUN D, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. 23 ° RED cable last from both batteries.
SERVICE AND ADJUSTMENTS I ENGINE FIG. 30 TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31) ⢠Raise hood. ⢠Unsnap headlight wire connector. ⢠Stand in frent of trector. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. _O HOOD HEADLIGHT % ECTO. . TO ADJUST THRO'FrLE CONTROL CABLE (See Fig. 32) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL (See Fig. 33) The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se- curely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR (See Fig. 34) The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuell air mixture. Turning the mixture screw out (counterclock- wise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY SETTING - ⢠Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above). ⢠With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1-1/4 to 1-1/2 turns. FINAL SETTING - ⢠Start engine and allow to warm for five minutes. Make final ad ustments with engine running and shift/motion control lever in neutral (N) posit on. ⢠With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1300 to 1500 RPM. FIG. 31 24
I III II I SERVICE AND ADJUSTMENTS i I I I CHOKE While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (countemlock- wise) until engine runs rough. Turn screw to a point midway between those two positions. Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 RPM, if the igovemed idle spring is red, or 900 RPM, if the governed die spring is white. Release throttle lever. ACCELERATION TEST - ⢠Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) l/8tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. CLAMPSCREW SWIVEL CABLE GOVERNED IDLE SPRING (RED OR WHITE) FIG. 32 _STOP CLAMP SCREW LEVER IDLE SPEED SCREW SCREW FIG. 34 25
STORAGE I ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Neverstorethetractorwith gasoline In the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). ⢠Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Customer Responsibilities section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see 'q-O CLEAN BATTERY AND TERMINALS in the Cus- tomer Responsibilities section of this manual). ⢠After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. ⢠Be sure battery drain tube is securely attached. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. ⢠Drain the fueltank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetorcleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDERS ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to"START" position fora few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26
I I TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration 1. Out of fuel. 2, Engine not'CHOKED" propedy. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged widng. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged widng. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6, Louse or damaged widng. 7. Faulty ignifion switch, 8. Faulty solenoid or starter. 9. Faulty operator presence switch(as). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged widng. 4. Faulty solenoid or starter. 1. Cutting too much grass/too fast. 2. Throttle in =CHOKE" posifion. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. t 1. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Wom, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. RII fuel tank. 2. See "TO START ENGINE" In Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. CleaNreplece air filten 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all widng. 9. See "To Adjust Carburetor" in Service Adjustments section. 10. Contact an authorized service cantor/depar_nent. 1. Clean/raplece air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filtcr. 5. Drain fuel tank and refill with fresh gasc41ne. 6. Check all widng. 7. See "To Adjust Carburetor" in Service Adjustments secfion. 8. Contact an authorized service canter/dspartmant. 1. Depress dutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all widng. 7. Check/raplace ignition switch. 8. Check/rsplece solenoid or starter. 9. Contact an authorized service center/dspartmant. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all widng. 4. Check/rsplace solenoid or starter. 1. Set in "Higher Cut" position/reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/raplace air filter. 5. Check oil levegchange oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/fins. 12. Clean/replace muffler. 13. Check all wiring. 14. See "To Adjust Carburetor" in Service Adjustments sec_on. 15. Contact an authorized service center/department. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. 27
I TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine oontlnues to run when operator leaves eeet with attachment clutch engaged Poorcut-uneven Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" 1. Faulty operator-safety presence control system. 1. Wom, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Obstruction in clutch mechanism. 2. Worn/damaged mower ddve belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow, 2, Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/unevan tire air pressure. 6. Wom, bent or loose blade. 7, Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed, 10. Improper blades used, 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is =OFF". 2. Bulb(s) burned out. 3. Faulty light switch. 4, Loose or damaged widng. 5. Blown fuse, 1, Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped), 4. Faulty alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1, Check widng, switches and connections. If not corrected, contact an authorized service center/ department. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3, Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes_ I. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. 1, Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5, Check tires for proper air pressure, 6. Replace/sharpan blade. Tighten blade boll 7. Clean underside of mower housing. 8. Replace mower drive belt. 9, Reinstall blades sharp edge down. 10, Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Tum switch "ON". 2. Replace bulb(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery, 2. Check/clean all connections. 3. Reptece regulator. 4. Replace alternator. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. ⢠28
SCHEMATIC TRACTOR - - MODEL NUMBER 917.259561 RED [ RED ) WHITE ---( ,G L< IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF G M L NONE RUN/LIGHT B L A Y RUN B L NONE START B L S NONE BA'I-FERY FUSE 3O AMP. HOUR _. METER (OPTIONAL) BLACK FUEL: i _NEi I " I FUEL SHUT-OFF ⢠SOLENOID F BLACK t) I t I i -i STARTER L WHITE SEAT SWITCH (NOT OCCUPIED) WHITE I ....... I I-- -- - 1 ,-_@' I _ BLACK (CLUTCH OFF) j GROUNDING CONNECTOR d& IW L ⢠i ⢠F k _/w SPARK ' IGNITION _ PLUG L UNIT I LJ GAP r ) I (2 PLUGS ON TWIN CYL. ENGINES) ,_ L 1' 11⢠30 VOLTS AC <) 3600 RPM (REGULATOR DISCONNECTED) CHARGING SYSTEM OUTPUT 18AMP DC @ 3600 RPM (_ REGULATOR _U.OW NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BA'I-FERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST, HEADLIGHTS BROWN I 0 F-7 NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 ELECTRICAL 20 I 42 ' I 41 21 26 I I I I ,16 _ _ I /? 161 / ...... / \ / / \ / / I 28 I I 12 29 30 .... I t t
REPAIR PARTS TRACTOR-- MODEL NUMBER 917.259561 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 144926 2 74760412 3 STD551025 4 STD551125 6 STD541025 7 7697J 8 7603J 9 109596X 10 145211 11 150109 ⢠12 145769 16 153664 19 STD551125 20 73350400 21 147430 22 4152J 24 4799J 25 146148 26 108824X 28 145491 29 121305X 30 140301 31 124211X 32 141226 33 109310X 40 156442 41 71110408 42 131563 43 145673 44 73640400 45 122822X 52 141940 55 17490508 70 140424 Battery Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 114 Nut, Hex 1/4-20 Tube Tray, Battery Clamp, Hose Bolt, Btr Front 1/4-20 x 7-112 Holddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-In Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery Fuse Cable, Ground Switch, Seat Switch, ignition 4 Position Nut, Ignition Cover, ignition Switch Key, Molded, Craftsman Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Nut Keps BIk Hex 1/4-20 UNC Ammeter Rectangular 15 Amp Protection Wire Loop (Hour Meter) Screw Thdrol 5/16-18 x 1/2 Harness EngineVang VII 16AR NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31
REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259561 CHASSIS AND ENCLOSURES 28 58 12 14 31 53 55 7 37 20 23 54 60 14 32
REPAIR PARTS TRACTOR - -MODEL NUMBER 917,259561 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 159527 2 140356 3 17490612 4 STD551025 5 155272 9 150156X011 10 STD533710 11 155927 12 145660 13 155936 - 14 17490608 17 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STD541437 26 145198X558 29 155217 30 151287X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 17080814 55 145202 57 STD552507 58 150127 60 72140606 64 154798 71 73680400 74 STD541437 114 158112 115 17490620 116 19131614 122 157301 123 152927 140 158418 142 156095 143 154966 144 154207 145 .156524 147 74760412 Chassis Drawbar Screw, Thd., Roll. 3/8-16 x 3/4 Type TT Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash, Silkscreened Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Clip Tinnerrnan Gdlle P/L Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Type TT Hood Assembly Bumber Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Grille, W/Clips MS-558 Lens, Grille Fender/Footrest Bracket, Fender/Support Screw, Thdml. 5/16-18 x 1/2 TYT Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear Nut Lock W/Insert 114 - 20 UNC Washer 9/32 X 7/8 X 16 Ga. Bracket Grille Pickoff LH Screw, Hex Head, Spideriock #8 x 718 AB Bracket Grille PickoffRH Bolt FinHex 1/4 -20 UNC X.75 Duct Air Engine PL/LT Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlock 1/4-20 UNC Nut Crownlock 3/8-16 UNC Keeper Belt Rear LH Screw Thdml 3/8-16 x 1-1/4 Washer 13132 x I x 14 Ga. Bracket Shift STLT Screw Bracket Suspension Front Plate Reinforcement STLT Backrest Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood Bolt Hex Hd 1/4-20 UNC x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 DRIVE 57 31 B 87 [_ 86 81 84 87 21 18 113 32 52 58 51 5 6 61 56 62 35 t 48 118 ⢠26 51 37 24 i 53 22 26 27 34
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 2 146682 3 123666X 4 12000028 5 121520X 6 17490512 8 154792 10 STD561210 11 105701X 13 74550412 14 STD551125 15 74490544 18 STD523710 19 STD541437 21 106933X 22 130804 24 STD541237 25 106888X 26 STD551037 27 STD561210 28 145204 29 124236X 30 130807 31 127275X 32 STD523107 34 155071 35 120183X 36 STD551062 37 STD571810 38 123674X 39 STD523727 40 4470J 41 154777 42 19131312 47 127783 48 154604 49 123205X 50 STD523715 51 STD541437 52 STD541431 Transaxle (See Breakdown) Peerless 930-057A Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Thd., Roll. 5/16-18 x 3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Grade 8 Washer Bolt, Hex Flghd 5/16-18 Grade 5 Bolt Fin Hex 3/8-16 UNC x 1. Gr 5 Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Belt, L.H. Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley, Idler, Flat Bolt Spacer, Split .395 x .59 Keeper, Belt, Idler Fool-Proof Washer 13/32 x 13/16 x 12 Gauge Pulley, Idler, V-Groove, Plastic Bellcrank Assembly Retainer, Belt Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC 53 105710X 55 105709X 56 STD523712 57 130801 58 127274X 59 140312 61 17490612 62 8883R 63 140186 64 71170764 65 STD551143 66 154778 70 134683 72 19132012 74 137057 75 121749X 76 STD581075 77 123583X 78 121748X 79 2228M 80 145090 81 156049 82 123782X 83 19171216 84 145643 85 150360 86 71208 87 19212016 88 12000008 89 154886 90 124346X 96 4497H 112 19091210 113 127285X 116 72110610 118 154774 121 154419 Link, Clutch Spring, Clutch Retum Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, Ground Ddve Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll. 3/8-16x3/4 Cover, Pedal Pulley, Engine Bolt, Hex Head, Fin. 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool-Proof Guide, Belt RH Engine Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Gauge Key Woodruff #9 3/16 x 3/4 Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Nylock Bushing, Pivot Washer E-Ring Console, Shift, STLT Nut, Self-Threading, Washer Hd 1/4 Retainer Spdng 1" Zinc Cad Washer 9/32 x 3/4 x 10 Gauge Strap Torque LT Bolt Rdhd Sqneck 3/8-16 x 1.25 Spacer Bellcrank Nyliner Clutching STL NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259561 STEERING ASSEMBLY 62 t e f_ "1 _41 37---_ ! Y---- 36
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 156438 11 STD551137 13 154779 15 73901000 17 156546 18 57079 19 124035X 20 126684X 22 71200410 23 127501 28 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD561210 32 130468 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 100711L 42 145054 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 53 73680600 54 74780520 62 156594 63 STD523710 65 154780 66 154404 67 74781044 68 154429 69 160367 70 74780636 Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Beadng, Steering Column Draglink Extended Stamped Washer, Lock Bearing Axle STLT/GT Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 114 x 5/8 x .062 Screw, Hex Socket 1/4-20 x 5/8 Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd., Roll. 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gdpco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steedng LR.LT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Nut, Crownlock 3/8-16 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt, Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace Spacer, Brace, Axle Bolt, Fin, Hex 3/8-16 UNC x 2-1/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 SEAT ASSEMBLY 23 12 KEY NO. 1 2 3 4 5 6 7 "8 9 10 12 13 PART NO. 140123 140551 74760616 19131610 145006 STD541437 124181X 17490616 19131614 155925 121246X 121248X DESCRIPTION Seat Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16 UNC x 1 Washer Flat 13/32 x 1 x 10 Ga Clip Push-In Nut Lock Hex W/Ins 3/8 -16 UNC Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16xl Washer 13/32 x 1 x 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id KEY PART NO. NO, DESCRIPTION 14 72050412 15 134300 16 121250X 17 123976X 21 153236 22 STD541431 23 74780814 24 19171912 25 127018X 26 STD551150 Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5116-18 Unc Nut Lock Hex W/Ins 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Hlcl Spr 1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 38
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 DECALS 17 14 15 13 14 KEY PART NO. NO. 1 156439 2 160876 3 160284 4 160285 5 160879 6 133644 7 150927 8 160880 9 146709 10 150333 11 156368 13 146046 DESCRIPTION KEY PART NO. NO. Decal, Fender Danger Sears 14 147139 Decal, Engine 19.5 HP Turbo 15 160396 Decal, Hood Rh Craftsman 17 158215 Decal, Hood Lh Craftsman 19 138047 Decal, Engine Radius 20 156787 Decal, Maint Customer Sears Dora 22 149516 Decal, Panel Side B&S - - 138311 Decal, Engine Air Cleaner Cover - - 154515 Decal, Fender Craftsman Gold - - 154516 Decal, Cap CNSMR Help Line SRS - - 160872 Decal, Fender STLT Oper Inst F_JS - - 160873 Decal V-belt Dr Sch DESCRIPTION Decal Chassis 42" Decal Mower Drive Schematic Decal Insert, Hood Decal Battery Diehard Sears Decal Deck Mower EZ3 Mulching Decal Battery Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT Manual, Owner's (English) Manual, Owner's (Spanish) WHEELS & TIRES 4,10 7 11 39 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Beadng, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259551 ENGINE 32 31 14 34 13 "10 11 12 39 40 41 '37 33 33 29 l I Spark Arrester 40
REPAIR PARTS TRACTOR - - MODEL NUMBER 9 7.259561 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 151273 17720410 4 149723 5 122434X 6 122435X 7 138129 8 150176 10 145552 11 ......... 12 13 14 13280336 15 13200300 16 STD551237 23 156123 25 132780 26 73920600 29 137180 31 157103 32 155971 33 123487)( 34 106082X 35 17490512 37 8543R 38 ....... 39 109227X 40 3645J 41 139277 78 17490620 81 128861 Control Throt Paddle Screw Hex Thd Cut 1/4-20 x 5/8 T Engine(See Breakdown) Bdggs Model No. 351777-1036-A1 Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/16 - 18 UNC X 3/4 W/Seres Heat Shield Lt Washer Lock Hvy. Helical 114 (Order from Engine Manufacturer) Bolt FinHex 1/4-20 x 3/4 (Order from Engine Manufacturer) Gasket Muffler (Order from Engine Manufacturer) Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning Control Choke Nut Keps 3/8-24 Unf Arrestor Spark Tank Fuel 3 50 Rear Cap Fuel Guage STLT Clamp Hose BIk Spacer Pad ⢠Screw Thdrol 5/16-18 x 3/4 TY'I" Line Fuel Plug Oil Drain (Order From Engine Manufacturer) Pad Idler 1.75 x .75 x .06 Bushing Stem Tank Fuel Screw Thdrol 3/8-16 x 1-1/4 Nut, Flange 1/4-20 Starter Nut NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 MOWER LIFT 27 25 24 23 7 5 49 30 3 26 6 8 ./ / ,/ /' ./ /' ./ /" 5 4 19 13 42
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 MOWER LIFT KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 49 50 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 110807X 19131016 2876H 76020308 126971X 73350600 138057 150233 140302 73540600 145212 110452X Wire Assy., Inner, with Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylon Gdp Handle Fluted Button Plunger Read Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut LockW/Wsh 1/2-13 Unc Arm Suspension Rear Retainer Spdng Nut Spring Washer 13/32 x 5/8 x 16 Ga. Spring 2-1/8" Pin cotter 3/32 x 1/2 Rod Adj. Lift Nut Hex Jam 3/8-16 Knob Inf. 3/8-16 Trunnion Infin. Height Beadng, Pivot, Lift, Special Nut, Crownlock 3/8-24 Nut Flange Lock Nut Push NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
REPAIR PARTS TRACTOR - .MODEL NUMBER 917,259561 MOWER DECK 76 73 I 83 I L 43 45 40 _"_ 84 58 31 >21 101_ 04 106 ,_r"--. 104 105 _,_ 106_ \ 2 16 18 21 22 /'23 24 28 29 114--_, [_ 121 26 27 5 6 19_ _117 %..116 44
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 144393 2 STD533107 3 138017 4 138440 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 17 72110610 18 72140505 19 132827 20 136888 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 157722 31 129963 32 153535 33 137266 34 STD533717 35 133835 36 131494 37 19131316 40 STD541437 41 133551 43 140083 44 140088 45 STD624003 46 137729 48 133944 49 155066 50 131340 51 STD541410 52 139888 53 131845X900 Mower Housing 54 133943 Bolt 55 155046 56 122052X Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar 58 140086 59 141043 Retainer Spring 67 149846 Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 68 144200 Washer, Lock 71 142427 Washer, Hardened 72 131870 73 127847 Blade, Mulching Bearing, Ball 74 121748X 75 12000029 Shaft Assembly, Mandrel, Vented 76 128903 (Includes Key Number 6) Housing, Mandrel, Vented 77 127845 Bearing, Ball, Mandrel 78 154809 Stripper, Vented Mower Deck 79 127498 Bolt, Carriage 3/8-16 x 1-1/4 80 153701 Bolt, Carriage 5/16-18 x 5/8 81 73350600 Bolt, Shoulder 82 142028 Baffle, Vortex 83 120958X Nut Crewnlock 5/16-18 UNC 84 156084 Stiffener Bracket 85 72140618 Bracket, Deflector 92 STD541437 Cap, Sleeve 101 136420 Spring, Torsion, Deflector 102 71161010 Nut, Push 103 19061216 Shield, Deflector 104 STD551110 105 160793 Washer 11/32 x 5/8 x 16 Gauge 106 2029J Rod, Hinge Screw Thdrol Washer Head 111 155197 Washer, Spacer 112 155198 113 17490512 Pulley, Mandrel Nut, Toplock, Flanged 114 73510500 Bolt 115 72110504 Fastner, Christmas Tree 116 137644 Pulley, Idler, Flat 117 133957 Washer 13/32 x 13/16 x 16 Gauge 118 73930600 Nut Crownlock 3/8-16 UNC 119 19121414 Rod, Pivot, with Nibs 121 143723 Rod, Clutch, Secondary, with Nibs 128 153390 Guard, Mandrel, L.H. 129 19131312 Retainer 130 STD523710 Screw, Thd. Roll 1/4-20 x 5/8 131 STD533710 Washer, Hardened 132 19132293 Roller Assembly, Cam Follower - - 130794 Bolt, Shoulder #10-24 Grade 5 Locknut - - 145411 Bolt, Shoulder 5/15-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring ⢠Lever Asm. Clutch Pd PIm STLT Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer, Sintered Keeper Belt Idler Bolt RDHD Sq 3/8-16 UNC x 2-1/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 3/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1 Washer 13/32 x 1-3/8 x 4 Ga. Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 PEERLESS TRANSAXLE - MODEL NUMBER 930-057A 23 34 _10 I 35 9 31 6 8 _. 5 31 13 31 35 77 29 / 15 83 69 65 69 1' _14 57 33 58 5g 6O 61 MQOEL and _;E_At NUMBERS HERE 43 gO 46
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 PEERLESS TRANSAXLE - MODEL NUMBER 930-057A REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772108A Cover, Transaxle 43 792075 2 780086A Bearing, Needle 44 790025 3 770102A Case, Transaxle 46 786066 4 776260A Shaft, Counter 46 786086 5 776219B Shaft and Pinion Assembly, Output 47 774690 6 778139 Gear, Output, 35 Teeth 48 774691 7 778136 Gear, Spur, 15 Teeth, Steel 49 778216 8 792136A Key, Shift 50 778125 8A 792047 Key, Woodruff 51 778124A 9 784352 Collar, Shifter 52 778123A 10 784355 Rod and Fork Assembly, Shift 53 778122A 11 778229 Gear, Bevel, 42 Teeth 54 778273 12 778113A Bevel Pinion, Input 56 778230 13 778221 Gear, Bevel, 16 Teeth 57 778151 14 778068 Gear, Bevel Pinion 58 778126A 15 778260 Gear, Ring 59 778127A 17 786139 Pin, Drive 60 778128A 18 786102 Spacer, Neutral 61 778163 20 792077 Ball, Steel 5/16" diameter 65 780109 21 792078 Set Screw 3/8-16 x 3/8 66 776135 22 792079 Spring 67 776315A 23 788061 Ring, Seal 68 786116A 25 792073 Screw, Flanged Hex Head, Thread 69 780051 Forming 1/4-20 x 1-1/4 70 786118 26 792125 Ring, Retainer 71 788069 (4 Required, Package of 2) 72 792165 27 792035 Ring, Retainer 72A 788091 28 788040 Ring, Retainer 76 780090 29 780072 Washer, Thrust 77 788078A 30 780108 Washer, Thrust 31 780001 Washer 79 792144 32 792001 "O" Ring 81 786081 33 788095 Seal, Square Cut 34 780105A Bushing, Flanged 82 786082 35 780118A Bushing, Flanged 83 786123 36 790003 Disk, Brake 90 788067B 37 790007 Plate, Brake Pad 103 792166 38 799021 Pad, Brake (Package of 2) 104 792167 39 786026 Pin, Dowel 150 788093 40 792076A Washer, Flat 900 794602 41 790079 Lever, Brake 42 792073 Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 42A 792085A Screw 1/4-20 x 2-1/4 Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1.) Gear, Spur, 35 Teeth (2_.._,) Gear, Spur, 30 Teeth (3.) Gear, Spur, 25 Teeth (_) Gear, Spur, 22 Teeth (5) Gear, Spur, 19 Teeth, Steel (6.) Gear, Spur, 12 Teeth, Steel (11=_ ) Gear, Spur, 15 Teeth (2..) Gear, Spur, 20 Teeth (3) Gear, Spur, 25 Teeth (_) Gear, Spur, 28 Teeth (5) Gear, Spur, 31 Teeth (6.) Washer. Thrust Shaft, Input Shaft, Brake. 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut 1/4-20 Gasket Eliminator (Loctite #515) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 823 ;25 823, Q 524 01s 552A_ 552 87_ 614 _23 3 _ _ lo_, 842 8 o 722 _10 . REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 6340 _22 167 171 1023 5A 1022 102, 1031 1030 166 541 _ 613 5O 52 53 5B 635 52 122_ 51 48
REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259561 BRIGGS & STRA'I-rON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 105 1125 137 1975 _117A 113 117 119 38_ _. I,,71 I_ 5'' 49
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 271 467 643 209A 277 592 222 209 232 201 445 , 354_ 819A 19 _1014 1004 _ 537 862 12 722 167 116A _1_ 116 L358 GASKET SET 50
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRA'rTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 305 78 657 '_ 308.1 \ 31 304 _. 353 985 0_ 354 520 I 1019 LABEL KIT I 1054 363 334 668 474 @ 3O7 305 727 356 729 51
REPAIR PARTS TRACTOR- - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 5101 76 I 783 513 803 544 802 188A 1022 171 1033 VALVE OVERHAUL KIT 104 117A 117 121 CARBURETOR KIT 722 9 BREATHER GASKET SET 52
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATrON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 808093 2 807687 3 805101 5.1 807821 5.2 807822 6 805193 7 805653 8 807795 9 805379 10 805751 11 805906 12 805112 13 805890 13A 805959 15 805048 16 807779 94196 18 807638 20 805049 22 805696 23 808132 24 806065 25 807888 807991 807992 807993 28 807889 807994 807995 807996 27 805099 28 807886 29 807900 32 805395 33 807681 34 807680 35 805937 40 805092 42 807683 45 262679 46 807542 50 806823 51 805903 52 805023 53 805899 54 805006 78 805447 84 91488 87 8O5054 94 807719 95 805538 98 808177 104 805976 105 805547 108 805977 113 805970 116 805058 116A 805198 117 805972 Cylinder Assembly Bearing, Cylinder * Seal, Oil Head, Cylinder, Cylinder #1 Head, Cylinder, Cylinder #2 ** Washer, Cylinder Head .... Gasket, Cylinder Head Breather Assembly * Gasket, Breather Screw, Breather Tube, Breather * Gasket, Crankcase Screw, Cylinder Head Screw, cylinder Head Plug, Oil Drain Crankshaft Key, Timing Gear Retaining Cover Crankcase * Seal, Oil Screw, Crankcase Cover Flywheel Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, .010" Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030" Oversize Lock, Piston Pin Pin, Piston, Standard Size Rod, Connecting Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve Retainer, Valve Spring Retainer, Valve Tappet, Valve Gear, Cam Manifold, Intake * Gasket, Carburetor Mounting .... Gasket, Intake Manifold Stud, Carburetor Mounting Screw, Sems Screw, Sems Plug, Pipe Seal, Oil *** Valve, Idle Adjust Screw, Valve Mounting Screw, Throttle Adjustment *** Pin, Float Hinge *** Valve, Float Valve, Choke Nozzle, Carburetor * O-Ring, Oil Pump * O-Ring, Crankcase Cover *** Jet, Main DESCRIPTION 117A 805971 118 807719 119 805980 121 808265 122 805900 125 808266 130 805978 131 808132 133 808180 137 --- 141 808181 161 808103 166 805343 166A 805073 167 805420 171 805019 187 296004 187A 398367 188 94627 188A 805247 189 805449 192 807623 201 805895 209 805462 209A 805453 216 805901 222 808195 227 807528 232 805907 240 493629 243 805964 254 808176 265 221535 271 808145 277 805018 304 808102 305 805406 305A 805902 307 805025 308.1 808309 308.2 808098 *** Jet, Main *** Valve, Idle Adjust Screw, Sems Carburetor Kit Spacer, Carburetor Carburetor Valve, Throttle Shaft, Throttle Float, Bowl *** Gasket, Bowl (Sold in Kit Only) Shaft, Choke Base, Air Cleaner Stud, Rocker Arm Stud, Oil Filter Adapter .... Washer, Valve Cover ** Nut, Nylock Hose, Fuel (23" Long, Cut to Required Length) Hose, Fuel (Cut to Required Length) Screw, Sems Screw, Hex. Head Washer, Lock Screw, Valve Adjustment (Includes Jam Nut) Link, Governor Spring, Governor Spring, Governed Idle Link, Choke Bracket, Governor Control Lever Assembly, Governor Spring, Governor Link Eilter, Fuel Screen, Oil Drain, Carburetor Bowl Clamp, Casing Bracket, Choke Control Washer Housing, Blower (Red) Screw, Sems Screw, Sems Screw, Sems Cover, Air Guide, Cylinder #1 Cover, Air Guide, Cylinder #2 Included in Gasket Set (Part No. 807887) ** Included in Valve Overhaul Kit (Part No. 807910) *** Included in Carburetor Kit (Part No. 808265) .... Included in both Gasket Set (Part No. 807887), and Valve Overhaul Kit (Part No. 807910) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 309 494990 Motor, Stader 802 494988 310 94004 Bolt, Thru 803 494205 324 494439 Screen, Rotating 819 805894 332 806028 Nut, Hex 819A 805057 333 492341 Armature, Magneto 823 805317 334 805407 Screw, Mounting 842 270920 337 491055 Plug, Spark 851 493880 351 805169 Screw, Hex Head 862 805896 353 92791 Washer, Lock 864 805083 353A 806101 Washer,Lock 866 805738 354 90576 Nut, Hex 868 805094 354A 810078 Nut, Hex 869 805085 356 493792 Wire, Ground 870 805086 358 807887 Gasket Set 871 805084 363 19203 Puller, Flywheel 876 495877 387 80828 B Pump, Fuel 879 805841 423 805260 Screw, Sems 883 805024 445 394018 Cartridge, Air Cleaner 896 94288 467 491875 Knob, Air Cleaner 918 393815 474 393295 Stator, Alternator 947 808175 501 394890 Regulator, Alternator 955A 807723 510 495878 Drive, Starter 975 808179 513 398003 Clutch Assembly 978 805250 520 93722 Terminal, Spade 982 805030 523 807985 Dipstick 985 398525 524 805011 Seal, FillerTube 1004 805892 525 807611 Tube, Oil Filler 1005 808082 526 805448 Screw, Sems 1006 224413 527 223167 Clamp, Fuel Pipe 1014 808105 535 272490 Element, Foam 1022 806039 537 806013 * Gasket, Air Cleaner 1023 805100 544 490309 Armature, Starter 807665 552 805412 Bushing, Governor Shaft 552A 805413 Bushing, Governor Shaft 1024 807546 562 805381 Bolt 1025 805313 572 805197 Baffle, Breather 1026 805352 573 807663 Plate, Back 805617 592 805383 Nut, Hex 601 93053 Clamp, Hose 1027 492932 613 805158 Screw, Sems 1028 805292 614 805417 Pin, Cotter 1029 808096 616 807596 Crank, Governor 1030 805342 634 805416 Washer, Governor Shaft 1031 805341 634A 808183 ***Seal, Shaft 1033 807910 634B 805544 ***Seal, Shaft 1036 807688 635 805529 Elbow, Spark Plug 1054 270723 642 807862 Cover, AirCleaner 1054A 280275 643 805631 Plate, Cartridge 1091 805862 657 805009 Screw, Sems 668 805402 Spacer 718 805103 Dowel, Crankcase 722 805483 * Seal, Breather Screw 726 807805 Gear, Flywheel Ring 727 805505 Shield, Starter 729 805641 Grommet 729A 224356 Clip, Debris 729B 280470 Clip, Wire 741 805675 Gear, Timing 783 280104 Gear 788 807685 Bracket, Fuel Pump 801 394856 Cap, Drive 54 DESCRIPTION Cap, End Housing, Starter Screw, Sems Screw, Hex Head Screw, Mounting O-Ring Terminal, Ignition Cable Bracket, Air Cleaner Liner, Exhaust Port Valley Cover, Air Guide Seal, Valve Guide Seat, Intake Valve Seat, Exhaust Valve Guide, Valve Kit, Retainer Cover, Carburetor .... Gasket, Exhaust Manifold Pin, Roll Hose, Vacuum Solenoid Plug, Main Jet Bowl, Float * Gasket, Oil Filter Adapter Screw, Sems Insulator Assembly Tube, Air Inlet Fan, Flywheel Retainer, Fan Shield, Carburetor Air Cleaner .... Gasket, Valve Cover Cover, Valve Cover, Valve (Used on Cylinder #1 on Fuel Pump Applications) Pump Assembly, Oil Slider, Governor Rod, Push Intake, Steel Rod, Push, Aluminum (Used on Exhaust Side Only) Filter, Oil Adapter, Oil Filter Arm, Rocker Shaft, Rocker Arm Support, Rocker Arm Overhaul Kit, Valve Breather Gasket Set Tie, Wire Tie, Wire *** Cap, Limiter RPM Settings: Low: 1200-1600, High: 3200-3400 Included in Gasket Set (Part No. 807887) ** Included in Valve Overhaul Kit (Part No. 807910) *** Included in Carburetor Kit (Part No. 808265) .... Included in both Gasket Set (Part No. 807887), and Valve Overhaul Kit (Part No. 807910) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
SEARS OWNER'S MANUAL MODEL NO. 917.259561 IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 CRAFTZMAN ® 19.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Each tractor has its own model number. Each engine has its own model number. The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re- tail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: ⢠PRODUCT- TRACTOR ⢠MODEL NUMBER - 917.259561 ⢠ENGINE MODEL NO. - 351777-1036-A1 ⢠PART NUMBER ⢠PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 160872 Rev. 1 05.14.97 KFSW Printed in U.S.A.
SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of ob ects such as rocks, toys, wire, etc., wh ch cou d be p cked up and thrown by the blade. ⢠Be sure the area is clear of other people befors mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look clown and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. Do not mow on wet grass, Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They ars flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec- essary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. & Look for thls symbol to point out Important safety precautions. It means CAUTIONI!! BECOME ALERTlll YOUR SAFETY IS INVOLVED. CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug In order to prevent accidental starting when setting up, transporting, adjusting or making repairs. A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm, 2
CONGRATULATIONS on your purchase of a. Sears Tractor. It has been designed, engineered and manufac- turad to give you the best possible dependability and performance. Should you experience any problem 'you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor propedy. Always observe the "SAFETY RULES'. MODEL NUMBER 917.259561 SERIAL NUMBER DATEOFPURCHASE THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT. YOUSHOULDRECORDBOTHSERIALNUMBERAND DATE OFPURCHASEANDKEEPINASAFEPLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintaining, caring for and using your tractor. ⢠Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manua_l. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped PRODUCT SPECIFICATIONS HORSEPOWER: 19.5 i GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (abeve 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 3.5 PINTS W/O FILTER: 3.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") VALVE CLEARANCE: INTAKE: .004" - .006" EXHAUST: .004" - .006" GROUND SPEED (MPH): FORWARD: 1st 1.1 2nd 1.5 3rd 2,3 4th 3,5 5th 4.4 6th 5.7 REVERSE: 1.7 TIRE PRESSURE: FRONT: 14PSI REAR: 10 PSI .'HARGING SYSTEM: 16 @ 3600 RPM 3ATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R BLADE BOLT TORQUE: 30-35 FT. LBS. with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: Expendable items which become wom during normal Use, such as blades, spark plugs, air cleaners, belts, etc. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BA'R'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 3
TABLE OF CONTENTS SAFETY RULES ...... . ................................ _ .................... 2 PRODUCT SPECIFICATIONS ............................... . ...... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ........................................................... 10-14 MAINTENANCE SCHEDULE ...................................... 15 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR ................................. 30-47 REPAIR PARTS - ENGINE .................................... 48-53 PARTS ORDERING/SERVICE .................. BACK PAGE INDEX A Accessories ............................................ 5 Adjustments: Brake ....................... . ................... 22 Carburetor ................................... 28 Mower: Front-To-Back ........................ 21 Side-To-Side .......................... 21 Throttle Control Cable ................. 24 Air Filter, Engine ................................. 18 Air Screen, Engine ............................. 18 Assembly ........................................... 7-9 B Battery: Charging .................................... 7-8 Cleaning ...................................... 17 Connecting ................................. 7-8 Starting with Weak Battery ......... 23 Storage ....................................... 26 Terminals .................................... 17 Belts: Motion Drive Removal/Replacement ........... 22 Mower Blade Drive Removal/Replacement ........... 22 Blade: Sharpening .................................. 18 Replacement ............................... 16 Brake Adjustment ............................... 22 C Carburetor Adjustment ......... _ ............. 25 Controls, Tractor ................................ 11 Customer Responsibilities ............. 15-19 Engine: Air Filter ................................... 18 Air Screen, Engine .................. 18 Battery ..................................... 17 Cooling Fins, Engine ............... 18 Engine Oil ............................... 17 Fuel Filter ................................ 19 Spark Plugs ............................. 19 Tractor: Blades ..................................... 16 Lubrication Chart ..................... 15 Maintenance Schedule ........... 15 Tire Care ......................... 8,16,23 Cutting Height, Mower ....................... 12 E Electrical: Interlocks and Relays ................. 24 Schematic ................................... 29 Wiring Diagram ........................... 30 Engine: Air Filter ....................................... 18 Air Screen ................................... 18 Cooling Fins, Engine ................... 18 Oil Change .................................. 17 Oil Level ................................. 13,17 Oil Type ....................................... 17 Preparation ................................. 13 Repair Parts ........................... 48-53 Starting ........................................ 14 Storage ....................................... 26 F Filters: Air ................................................ 18 Fuel ............................................. 19 Fuel: Type ............................................ 13 Storage ....................................... 26 Fuse ................................................... 24 G Gauge Wheels ..................................... 8 H Hood Removal/Installation ................. 24 L Leveling Mower Deck ......................... 21 Lubrication Chart ................................ 15 M Maintenance Schedule ...................... 15 Mower: Adjustment, Front-to-Beck .......... 21 Adjustment, Side-to-Side ............ 21 Blade Sharpening ....................... 16 Blade Replacement ..................... 16 Cutting Height ............................. 12 Installation ................................... 20 Operation .................................... 13 Removal ...................................... 20 Mowing Tips ....................................... 14 Muffler ................................................ 19 Spark Arraster .......................... 3,40 Mulcher Plate ....................................... 9 4 O Oil: Cold Weather Conditions ....... 13,17 Engine ............................. .-. .......... 17 Storage ....................................... 26 Operation ...................................... 11-14 Operating Mower ................................ 13 Options: Accessories ................................... 5 Spark Arrester .......................... 3,40 P Parking Brake ................................ 11-12 Parts Bag ............................................. 6 Parts, Replacement/Repair ........... 30-47 Product Specifications ........................... 3 R Repair Parts .................................. 30-47 S Safety Rules ......................................... 2 Seat ...................................................... 8 Service and Adjustments .............. 20-25 Brake ........................................... 22 Carburetor ................................... 25 Fuse ............................................ 24 Hood Removal/Installation .......... 24 Motion Drive Belt Removal/Replacement ........... 22 Mower Blade Drive Belt Removal/Replacement ........... 22 Mower Adjustment: Front-to-Back ......................... 21 Side-to-Side ........................... 21 Mower Installation ....................... 20 Mower Removal .......................... 20 Tire Care ............................. 8,16,23 Slope Guide Sheet ............................. 55 Spark Plugs ........................................ 19 Specifications ....................................... 3 Starting the Engine ....................... 13-14 Steering Wheel ................................ 7,23 Stopping the Tractor ........................... 12 Storage ............................................... 26 T Throttle Control Cable Adjustment ..... 24 Tires ........................................... 8,16,23 Trouble Shooting Chart .................. 27-28 Transaxle Repair Parts ................. 46-47 W Warranty ............................................... 3 Wiring Diagram .................................. 80 Wiring Schematic ............................... 29
ACCESSORIES AND ATTACHMENTS These accessodoo and attachments were available through most Sears retail outlets and service centers whenthe tractor was pumhased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OIL FUEL STABlUZER AIR RLTER % BLADES BELTS PERFORMANCE Sears offers a wide vadety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching. AERATOR promotes deep root growth for a healthy lawn. Ta- pered 2.5-inch stool spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Vadety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly. CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. 150 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GAN G HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dsthatchers, aerators (not for use with rollers, carts or other heavy attachments). GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spdng fine teeth. Useful to prepare bare areas fo r seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers. See =MOWER" in the Repair Parts section of this manual. RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameterwater-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum. SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right. Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheal weights and/or rear drawbar weight.) SNOW'rHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt soume. Includes booms for ⢠automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecti- cides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also uooful for granular de- icers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling...without tools. TIRE CHAINS are heavy duty; closaiy spaced extra-large cross links give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top. VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard.to-reach places. VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. 5
rl CONTENTS OF HARDWARE PACK @ (1) Locknut 5/16-18 .J (1) Shoulder (1) Hex Bolt _i" Bolt 5/16-18 f _ (1)Washer _ 17/32 x 1-3/16.x 12 Gauge (1) Lock Washer 1/2 __t (2) Lock Wash#_ O 2) Washers 3/16 x 3/4 x 16 Gauge (2) Screws ( #10 x 5/8 q l (2) Weld Nuts #10 m If (2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20 9/32 x 5/8 x 16 Gauge . (2) Lock Washers 1/4 ._) Washers Parts packed separately in carton Steering Wheel Seat r-q Video Cassette Mulcher Plate Manual Steering Boot Parts Bag Parts bag contents not shown full size (2) Shoulder Bolts © (2) Center- lock Nuts Steering Wheel Adapter 2) Latch Hook Assemblys (2) Washers 3/8 x 7/8 x 14 Gauge (2) Gauge Wheels (2) Keys @ teering Wheel Insert Slope Sheet n Steering Extension Shaft 6
ASSEMBLY I Your new tractor has been assembled at the factory with exception of those parts left unassembled for shlpplng purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed, (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches Phillips Screwdriver (2) 1/2 = wrench Tire pressure gauge (1) 9/16" wrench Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts cartons from carton (See page 6). ⢠Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. ⢠Check for any additional loose parts or cartons and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and iocknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Slide steering wheel adapter onto steering shaft exten- sion. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt an d tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. I@1 _:E INSERT X BOLT LOCK WASHER LARGE FLAT WASHER STEERING' WHEEL ADAPTER STEERING BOOT EXTENSION SHAFT 5/16 HEX BOLT 5I16LOCKNUT LOWER STEERING SHAFT FIG. 1 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor backwards off skid. ⢠Remove banding holding discharge guard up against tractor. 7
ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. 2) CAUTION: Do not short battery terml- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wrlstwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden- tal grounding. Lift hood to raised position⢠⢠Open terminal access doors, remove terminal protec- tive caps and discard. ⢠If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. ⢠First connect RED battery cable to positive ( ) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, fiat washer, lock washer and hex nut. Tighten securely. ⢠Close terminal access doors. Use terminal access doors for: ⢠Inspection for secure connections (to tighten hard- ware)⢠⢠Inspection for corrosion. ⢠Testing battery. ⢠Jumping (if required). ⢠Periodic charging. LOCK FLAT DISCARD TERMINAL WASHER WASHER PROTECTIVE CAPS HEX NUT TERMINAL'---; ACCESS DOOR POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 2 INSTALL SEAT (See Fig.3) Adjust seat before tightening adjustment bolt. ⢠Remove cardboard packing on seat pan. ⢠- Place seat on seat pan and assemble shoulder bolt. ⢠Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten. ⢠Tighten shoulder bolt securely. ⢠Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving its adjusted position. ⢠Raise seat and tighten adjustment bolt securely. SEAT SEAT PAN SHOULDER BOLT \ ADJUSTMENT BOLT FIG. 3 CHECK TIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual⢠CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4) The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. ⢠Assemble gauge wheels with tractor on a flat level surface. Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUFFING HEIGHT" in the Operation section of this manual). With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side installing gauge wheel in same adjustment hole. 8
GAUGE WHEEL MOUN_NG BRACKET "_. LOCKNUT 3/8" WASHER GAUGE WHEEL ASSEMBLY I TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place, Your mower is now ready for discharging or installation of optional grass catcher accessory. SHOULDER BOLT FIG. 4 INSTALL MULCHER PLATE (See Figs. 5 & 6) ⢠Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. ⢠Tighten hardware securely. ⢠Raise and hold deflector shield in upright position. ⢠Place front of mulcher plate over front of mower deck opening and slide into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. WELD NUT FROM THE TOP HOOK POINTS DOWN LOCK WELD WASHER NUT_ LATCH HOOK WASHER MULCHER PLATE LOCK WASHER WELD NUT DEFLECTOR FIG. 6 ,/CHECKLIST LATCH HOOKS BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (Forshipping purposes, the tires were overinflated at the factory). ⢠/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/ Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLL OWING IMPORTANT ITEMS: ,/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/ Become familiar with all controls - their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. FIG. 5 9
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BAI-rERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE LOCK LOCKED UNLOCKED L R REVERSE ! lg MOWER LIFT N H L NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL (Hydro Models only) 10
I i OPERATION I KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiadze yourself with the locations of various controls and adjustments. Save this manual for future reference. THROTTLE CONTROL ATTACHMENT IGNITION UGHT SWITCH CLUTCH LEVER sWITCH POBmON AMMETER 1 CHOKE " _ _ " " " " " " " " ⢠LIFT LEVER PLUNGER ' O ATTACHMENT CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT KNOB PARKING BRAKE GEARSHIFT LEVER FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower cutting height. AMMETER; Indicates battery charging ( ) or discharging (-). 11
OPERATION The operation of any tractor can result In foreign objects thrown into the eyes, which can result In severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedalshould remain in "BRAKE" position. Make sure parking brake will hold tractor secure. THROTTLE CONTROL CHOKE CONTROL "BRAKE" POSITION ?< CLUTCII/BRAKE PEDAL "DRIVE" POSITION ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION "DISENGAGED" POSITION _ AR_NG BRAKE t, / / "ENGAGED" ⢠/ POSITION GEARSHIFT LEVER "O, SENGAGED"POS,T,ON HEIGHT ADJUSTMENT KNOB FIG. 8 I_ CAUTION: Always stop tractor com- pletely, as described above, before leav- ing the operator's positlon; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower perfor- mance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD (See Fig. 8) The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift and range shift levers to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SOWILL SHORTEN THE USEFUL LiFE OF YOUR TRANSAXLE. STOPPING (See Fig. 8) MOWER BLADES - ⢠Move attachment clutch lever to "DISENGAGED" po- sition. GROUND DRIVE - ⢠Depress clutch/brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. 12 TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjust- ment knob in desired direction. ⢠Turn knob clockwise (F_() to raise cutting height. ⢠Turn knob counterclockwise (IP_)to lower cutting height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
I OPERATION TO OPERATE MOWER (See Fig. 9) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Lower mower with attachment lift control. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disengage attachment clutch control. I CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place. A'FFACHMENT CLUTCH LEVER "DISENGAGED = POSITION =ENGAGED" POSITION // A'FrACHMENT HIGH POSITION DISCHARGE GUARD FIG. 9 TO OPERATE ON HILLS I CAUTION: Do not drive up or down I hills with slopes greater than 15 ° and I do not drive across any slope. Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brakeand clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attach- ment lift control. ⢠When pushing or towing your tractor be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting yourtractoron atruck ora trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 15) ⢠The engineinyour tractor has been shipped, fromthe factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ⢠To change engine oil, see the Customer Responsibili- ties section in this manual. 13 ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never uSe engine or carburetor cleaner products in the fuel tank or permanent damage may occur. filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
OPERATION TO START ENGINE (See Fig. 8) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to =DISENGAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn keyclockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm- up period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS ⢠Tire chains cannot be used when the mower housing is attached to tractor. ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in ⢠the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trim- ming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one ortwo rounds, mow in the opposite direction making left hand tums until finished (See Fig. 10 ). ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dded clip- dPin_ls. Make first cut relatively high; the second to the eslred height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. FIG. 10 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. ⢠The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dded and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mowercutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut and mow slowly. Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 14 FIG. 11
I I I CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE ___/_ ,_ _/_ FILL IN DATES /_'_/_Q"_//_/._O_J_ AS You COMPL REGU R BERV,CE DATES Check Brake Operati°n _Vp _Vp Check Tire Pressure T Check for Loose Fasteners V _ I_';' V' H Sharpen/Replace Mower Blades =_j4 A Lubrication Chart T Check Battery Level/Recharge, Clean Battery and Terminals R Check Transaxle Cooling V' Adjust Blade Belt(s) Tension VPs Adjust Motion Drive Belt(s) Tension b/5 Check Engine Oil Level V t V t Change Engine Oil _1,2,3 V t Clean Air Filter _2 NE Clean Air Screen 14"2 G Inspect Muffler/Spark Arrester V p N_ Replace Oil Filter (If equipped) E i Clean Engine Cooling Fins V*2 Replace Spark Plug _l' V' Replace Air Filter Paper Cartridge V'2 Replace Fuel Filter V p 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - if equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowin G in sandy soil. 5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 It.-Iba. maximum. Do not overtighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. @ LUBRICATION CHART @ BEARING ZERK ® CLUTCH PIVOT(S) ⢠FRONT WHEEL @ BEARING ZERK ® BEFORE EACH USE ⢠Check engine oil level. Check brake operation. ⢠Check tire pressure. ⢠Check for loose fasteners. ® PIVOTS (_) SAE 30 OR 10W30 MOTOR OIL @ GENERAL PURPOSE GREASE ® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- 15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual). TIRES ⢠Maintainproper airpre_urs in all tires (See "PROD- UCT SPECIFICATIONS on page 3 of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE CARE For best results mower blades must be kept sharp. Re- place bent or damaged blades. BLADE REMOVAL (See Fig. 12) ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, Iockwasher and flat washer securing blade. ⢠Install new or resharpened blade with trailing edge up towards deck as shown. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. BLADE MANDREL TRAlUNG EDGE HEX BOLT *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIRED BY SiX LINES ON THE BOLT HEAD. FIG. 12 TO SHARPEN BLADE (See Fig. 13) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even- tual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer). ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. CENTER HOLE BLADE 518" BOLT OR PIN J FIG. 13 16
CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for I hour. TO CLEAN BAI-I-ERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Remove terminal guard. ⢠Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminats with grease or petroleum jelly. ⢠Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES I_O o .30 ° .20 _ .10 ° C _ 10 ° 20 ° 30 ⢠TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Fig; 14) Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. AIR SCREEN FIG. 14 ENGINE OIL FILTER (See Fig. 15) Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. ⢠Unscrew old filter by turning counterclockwise. Use a suitable container to catch oil. ⢠Apply a thin coating of new engine oil to rubber gasket on replacement oil filter. ⢠Install replacement oil filter by turning clockwise until rubber gasket contacts mounting surface, then tighten filter an additional 1/2 to 3/4 turn. ⢠Fill crankcase with new oil (See "30 CHANGE EN- GINE OIL" in this section of this manual). For approxi- mate capacity see =PRODUCT SPECIFICATIONS" on page 3 of this manual. ⢠Start engine and check for oil leaks. Correct any leaks before placing engine into full operation. OIL RLTER 17 FIG. 15
CUSTOMER RESPONSIBILITIES I AIR FILTER (See Flg. 16) Your engine will not run pmpedy using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. Failure to clean or service air cleaner will cause engine to run rich and could cause spark plug fouling. ⢠Unhook clips on both sides of air cleanre and remove cover. TO SERVICE PRE-CLEANER ⢠Slide foam pre-cleaner off cartridge. ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre.-cleaner. ⢠Reinstall pre-cleaner over cartridge. ⢠Reinstall air cleanercover and reattach clips to sides of air cleaner body. TO SERVICE CARTRIDGE ⢠Remove knob and cartridge plate. ⢠Carefully remove cartridge to prevent debris from entering carburetor. ⢠Clean cartridge by tapping gently on flat surface. Ifvery dirty or damaged, replace cartridge. ⢠Reinstall cartridge plate, cover plate, knob and precleaner. ⢠Reinstall air cleaner cover and reattach clips to sides of air cleaner body. IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. ;OE' LEA.E. KNOB_ RT_RIDG A E __'__________'_-_- CARTR,DG E PLATE _ COVER FIG. 16 CLEAN AIR SCREEN (See Fig. 14) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 17) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). CLEAN THESE AREAS OF DIRT AND DEBRIS FIG. 17 18
I I i I CUSTOMER RESPONSIBILITIES I I I I I CLAMP, MUFFLER Inspect and replace corroded muffler and spark an'ester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. IN-LINE FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carburetor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. FUEL FILTER CLEANING CLAMP FIG. 18 ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 19
SERVICE ANDADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever In neutral (N) posltlon. Place attachment clutch in "DISENGAGED" position. ⢠Turn ignltlon key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and placew|rewhere it cannot come In contact with plug. TRACTOR TO REMOVE MOWER (See Fig. 19) Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Disconnect clutch rod from clutch lever by removing retainer spdng. ⢠Disconnect anti-sway bar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER iS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS. TO INSTALL MOWER (See Fig. 19) ⢠Raise attachment lift lever to it s highest position. ⢠Slide mower under tractor with discharge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removalinstructions. RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS (BOTH SIDES) FIG. 19 2O
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mowerwhiie tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) ⢠Raise mower to its highest position. ⢠At the midpoint of I_th sides of mower, measure height from bottom edge of mower to ground. Distance"A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full tum of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO GROUND GROUND FIG. 20 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG. 21 FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. iF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 118" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on dght side of tractor. Measure dis- tance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8". ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. MANDREL FIG. 22 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT "F"'__ NUT *E" FRONT LINKS TRUNNION 21 FIG. 23
SERVICE AND ADJUSTMENTS WITH PARKING BRAKE =ENGAGED" TO REPLACE MOWER BLADE DRIVE BELT (See Flg. 24) The mower blade ddve belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. BELT INSTALLATION - ⢠Install new belt in reverse order of removal. ⢠Make sure belt is in all pulley g moves and inside all belt guides. ⢠Install mower in reverse order of removal instructions. MANDREL IDLER PULLEY PULLEYS MANDREL PULLEY FIG. 24 TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut =A" on brake rod. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au- thorized service center/department. NUT "A" JAM NUT FIG. 25 TO REPLACE MOTION DRIVE BELT (See Fig. 26) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove upper belt keeper. ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keep- ers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. ENGINE"-.,.-. PULLEY CLUTCHING IDLER STATIONARY IDLER PULLEY ---.-.-...._/- / -LOCATOR TABS UPPER BELT KEEPER FIG. 26 22
[ SERVICE AND ADJUSTMENTS TRANSAXLE SHIFTER LINKAGE AND AD- TO REMOVE WHEEL FOR REPAIRS JUSTMENT (See Figs. 27 and 28) (See Fig. 29) The transaxle should be in neutralwhen the gear shift lever ⢠Block up axle securely. is in the neutral (N) (lock gate) position. The adjustment is ⢠Remove axlecover, retaining dng and washerstoallow preset at the factory; however, if adjustment is needed, wheel removal (rear wheel contains a square key - Do proceed as follows: not lose). Make sure transaxle is in neutral (N). ⢠Repair tire and reassemble. Loosen two Iocknuts on tie rod. ⢠On rear wheels only: align grooves in rear wheel hub Turn center rod until gearshift lever falls into neutral ⢠and axle. Insert square key. lock gate on fender console. Replace washers and snap retaining ring securely in Tighten Iocknuts securely_ _ m _ axle groove. ,=._/'_'_'Ir_---.-'-GEARSHIFT LEVER ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to __._ f/._i..._ _ NEUTRAL SlOW leaks, tire sealant may be purchased from your local __ LOCK GATE parts dealer. Tire sealant also prevents tire dry rot and corrosion. WASHERS RETAINING _ _ F,G. 27 R'NG ___I KNUTS /_ AXLE COVER SQUARE KEY (REAR I WHEELON'_ I ) _CENTERROD FIG. 29 ___ _,=__, _TO START ENGINE WITH A WEAK BATTERY (See Fig. 30) TIE ROD _ --! I _lh CAUTION: Lead-acid batteries gener- I ⢠⢠ateexplosivegases. Keepsparks flame O._.. TRANSAXLE I _ and smoking materials away from bat- D{_) _ I U teries. Always wear eye protection around batteries. I w.en _ If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: FIG. 28 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. IMPORTANT:YOURTRACTORISEQUIPPED WITHAl2 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable tO the NEGA- TIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to good CHASSIS GROUN D, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. 23 ° RED cable last from both batteries.
SERVICE AND ADJUSTMENTS I ENGINE FIG. 30 TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31) ⢠Raise hood. ⢠Unsnap headlight wire connector. ⢠Stand in frent of trector. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. _O HOOD HEADLIGHT % ECTO. . TO ADJUST THRO'FrLE CONTROL CABLE (See Fig. 32) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL (See Fig. 33) The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se- curely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR (See Fig. 34) The carburetor has been preset at the factory and adjust- ment should not be necessary. However, minor adjust- ment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuell air mixture. Turning the mixture screw out (counterclock- wise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY SETTING - ⢠Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above). ⢠With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1-1/4 to 1-1/2 turns. FINAL SETTING - ⢠Start engine and allow to warm for five minutes. Make final ad ustments with engine running and shift/motion control lever in neutral (N) posit on. ⢠With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1300 to 1500 RPM. FIG. 31 24
I III II I SERVICE AND ADJUSTMENTS i I I I CHOKE While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (countemlock- wise) until engine runs rough. Turn screw to a point midway between those two positions. Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 RPM, if the igovemed idle spring is red, or 900 RPM, if the governed die spring is white. Release throttle lever. ACCELERATION TEST - ⢠Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) l/8tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. CLAMPSCREW SWIVEL CABLE GOVERNED IDLE SPRING (RED OR WHITE) FIG. 32 _STOP CLAMP SCREW LEVER IDLE SPEED SCREW SCREW FIG. 34 25
STORAGE I ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Neverstorethetractorwith gasoline In the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). ⢠Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Customer Responsibilities section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see 'q-O CLEAN BATTERY AND TERMINALS in the Cus- tomer Responsibilities section of this manual). ⢠After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. ⢠Be sure battery drain tube is securely attached. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. ⢠Drain the fueltank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetorcleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). CYLINDERS ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to"START" position fora few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26
I I TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration 1. Out of fuel. 2, Engine not'CHOKED" propedy. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged widng. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged widng. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6, Louse or damaged widng. 7. Faulty ignifion switch, 8. Faulty solenoid or starter. 9. Faulty operator presence switch(as). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged widng. 4. Faulty solenoid or starter. 1. Cutting too much grass/too fast. 2. Throttle in =CHOKE" posifion. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. t 1. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Wom, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. RII fuel tank. 2. See "TO START ENGINE" In Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. CleaNreplece air filten 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all widng. 9. See "To Adjust Carburetor" in Service Adjustments section. 10. Contact an authorized service cantor/depar_nent. 1. Clean/raplece air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filtcr. 5. Drain fuel tank and refill with fresh gasc41ne. 6. Check all widng. 7. See "To Adjust Carburetor" in Service Adjustments secfion. 8. Contact an authorized service canter/dspartmant. 1. Depress dutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all widng. 7. Check/raplace ignition switch. 8. Check/rsplece solenoid or starter. 9. Contact an authorized service center/dspartmant. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all widng. 4. Check/rsplace solenoid or starter. 1. Set in "Higher Cut" position/reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/raplace air filter. 5. Check oil levegchange oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/fins. 12. Clean/replace muffler. 13. Check all wiring. 14. See "To Adjust Carburetor" in Service Adjustments sec_on. 15. Contact an authorized service center/department. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. 27
I TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine oontlnues to run when operator leaves eeet with attachment clutch engaged Poorcut-uneven Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" 1. Faulty operator-safety presence control system. 1. Wom, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Obstruction in clutch mechanism. 2. Worn/damaged mower ddve belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow, 2, Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/unevan tire air pressure. 6. Wom, bent or loose blade. 7, Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed, 10. Improper blades used, 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is =OFF". 2. Bulb(s) burned out. 3. Faulty light switch. 4, Loose or damaged widng. 5. Blown fuse, 1, Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped), 4. Faulty alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1, Check widng, switches and connections. If not corrected, contact an authorized service center/ department. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3, Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes_ I. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. 1, Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5, Check tires for proper air pressure, 6. Replace/sharpan blade. Tighten blade boll 7. Clean underside of mower housing. 8. Replace mower drive belt. 9, Reinstall blades sharp edge down. 10, Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Tum switch "ON". 2. Replace bulb(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery, 2. Check/clean all connections. 3. Reptece regulator. 4. Replace alternator. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. ⢠28
SCHEMATIC TRACTOR - - MODEL NUMBER 917.259561 RED [ RED ) WHITE ---( ,G L< IGNITION SWITCH IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF G M L NONE RUN/LIGHT B L A Y RUN B L NONE START B L S NONE BA'I-FERY FUSE 3O AMP. HOUR _. METER (OPTIONAL) BLACK FUEL: i _NEi I " I FUEL SHUT-OFF ⢠SOLENOID F BLACK t) I t I i -i STARTER L WHITE SEAT SWITCH (NOT OCCUPIED) WHITE I ....... I I-- -- - 1 ,-_@' I _ BLACK (CLUTCH OFF) j GROUNDING CONNECTOR d& IW L ⢠i ⢠F k _/w SPARK ' IGNITION _ PLUG L UNIT I LJ GAP r ) I (2 PLUGS ON TWIN CYL. ENGINES) ,_ L 1' 11⢠30 VOLTS AC <) 3600 RPM (REGULATOR DISCONNECTED) CHARGING SYSTEM OUTPUT 18AMP DC @ 3600 RPM (_ REGULATOR _U.OW NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BA'I-FERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST, HEADLIGHTS BROWN I 0 F-7 NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 ELECTRICAL 20 I 42 ' I 41 21 26 I I I I ,16 _ _ I /? 161 / ...... / \ / / \ / / I 28 I I 12 29 30 .... I t t
REPAIR PARTS TRACTOR-- MODEL NUMBER 917.259561 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 144926 2 74760412 3 STD551025 4 STD551125 6 STD541025 7 7697J 8 7603J 9 109596X 10 145211 11 150109 ⢠12 145769 16 153664 19 STD551125 20 73350400 21 147430 22 4152J 24 4799J 25 146148 26 108824X 28 145491 29 121305X 30 140301 31 124211X 32 141226 33 109310X 40 156442 41 71110408 42 131563 43 145673 44 73640400 45 122822X 52 141940 55 17490508 70 140424 Battery Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 114 Nut, Hex 1/4-20 Tube Tray, Battery Clamp, Hose Bolt, Btr Front 1/4-20 x 7-112 Holddown Battery Front Mount Nut, Push Nylon Battery Front 1/4 Switch Interlock Push-In Washer, Lock 1/4 Nut, Hex, Jam 1/4-20 Harness, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery Fuse Cable, Ground Switch, Seat Switch, ignition 4 Position Nut, Ignition Cover, ignition Switch Key, Molded, Craftsman Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Nut Keps BIk Hex 1/4-20 UNC Ammeter Rectangular 15 Amp Protection Wire Loop (Hour Meter) Screw Thdrol 5/16-18 x 1/2 Harness EngineVang VII 16AR NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31
REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259561 CHASSIS AND ENCLOSURES 28 58 12 14 31 53 55 7 37 20 23 54 60 14 32
REPAIR PARTS TRACTOR - -MODEL NUMBER 917,259561 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 159527 2 140356 3 17490612 4 STD551025 5 155272 9 150156X011 10 STD533710 11 155927 12 145660 13 155936 - 14 17490608 17 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STD541437 26 145198X558 29 155217 30 151287X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 17080814 55 145202 57 STD552507 58 150127 60 72140606 64 154798 71 73680400 74 STD541437 114 158112 115 17490620 116 19131614 122 157301 123 152927 140 158418 142 156095 143 154966 144 154207 145 .156524 147 74760412 Chassis Drawbar Screw, Thd., Roll. 3/8-16 x 3/4 Type TT Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash, Silkscreened Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Clip Tinnerrnan Gdlle P/L Panel, Dash, RH Screw, Thd., Roll. 3/8-16 x 1/2 Type TT Hood Assembly Bumber Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Grille, W/Clips MS-558 Lens, Grille Fender/Footrest Bracket, Fender/Support Screw, Thdml. 5/16-18 x 1/2 TYT Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear Nut Lock W/Insert 114 - 20 UNC Washer 9/32 X 7/8 X 16 Ga. Bracket Grille Pickoff LH Screw, Hex Head, Spideriock #8 x 718 AB Bracket Grille PickoffRH Bolt FinHex 1/4 -20 UNC X.75 Duct Air Engine PL/LT Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlock 1/4-20 UNC Nut Crownlock 3/8-16 UNC Keeper Belt Rear LH Screw Thdml 3/8-16 x 1-1/4 Washer 13132 x I x 14 Ga. Bracket Shift STLT Screw Bracket Suspension Front Plate Reinforcement STLT Backrest Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis/Hood Bolt Hex Hd 1/4-20 UNC x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 DRIVE 57 31 B 87 [_ 86 81 84 87 21 18 113 32 52 58 51 5 6 61 56 62 35 t 48 118 ⢠26 51 37 24 i 53 22 26 27 34
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 2 146682 3 123666X 4 12000028 5 121520X 6 17490512 8 154792 10 STD561210 11 105701X 13 74550412 14 STD551125 15 74490544 18 STD523710 19 STD541437 21 106933X 22 130804 24 STD541237 25 106888X 26 STD551037 27 STD561210 28 145204 29 124236X 30 130807 31 127275X 32 STD523107 34 155071 35 120183X 36 STD551062 37 STD571810 38 123674X 39 STD523727 40 4470J 41 154777 42 19131312 47 127783 48 154604 49 123205X 50 STD523715 51 STD541437 52 STD541431 Transaxle (See Breakdown) Peerless 930-057A Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw, Thd., Roll. 5/16-18 x 3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 UNF W/Patch Grade 8 Washer Bolt, Hex Flghd 5/16-18 Grade 5 Bolt Fin Hex 3/8-16 UNC x 1. Gr 5 Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake, Red Bracket, Transaxle Keeper, Belt, L.H. Bolt Shaft Assembly, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley, Idler, Flat Bolt Spacer, Split .395 x .59 Keeper, Belt, Idler Fool-Proof Washer 13/32 x 13/16 x 12 Gauge Pulley, Idler, V-Groove, Plastic Bellcrank Assembly Retainer, Belt Bolt Nut Crown Lock 3/8-16 UNC Nut Crown Lock 5/16-18 UNC 53 105710X 55 105709X 56 STD523712 57 130801 58 127274X 59 140312 61 17490612 62 8883R 63 140186 64 71170764 65 STD551143 66 154778 70 134683 72 19132012 74 137057 75 121749X 76 STD581075 77 123583X 78 121748X 79 2228M 80 145090 81 156049 82 123782X 83 19171216 84 145643 85 150360 86 71208 87 19212016 88 12000008 89 154886 90 124346X 96 4497H 112 19091210 113 127285X 116 72110610 118 154774 121 154419 Link, Clutch Spring, Clutch Retum Bolt Fin Hex 3/8-16 x 1-1/4 V-Belt, Ground Ddve Keeper, Belt, R.H. Keeper, Belt, Center Span Screw, Thd., Roll. 3/8-16x3/4 Cover, Pedal Pulley, Engine Bolt, Hex Head, Fin. 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool-Proof Guide, Belt RH Engine Washer 13/32 x 1-1/4 x 12 Gauge Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Gauge Key Woodruff #9 3/16 x 3/4 Arm, Shift Shaft Assembly Spring, Torsion Washer 17/32 x 3/4 x 16 Gauge Tie Rod Nut, Nylock Bushing, Pivot Washer E-Ring Console, Shift, STLT Nut, Self-Threading, Washer Hd 1/4 Retainer Spdng 1" Zinc Cad Washer 9/32 x 3/4 x 10 Gauge Strap Torque LT Bolt Rdhd Sqneck 3/8-16 x 1.25 Spacer Bellcrank Nyliner Clutching STL NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259561 STEERING ASSEMBLY 62 t e f_ "1 _41 37---_ ! Y---- 36
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 156438 11 STD551137 13 154779 15 73901000 17 156546 18 57079 19 124035X 20 126684X 22 71200410 23 127501 28 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD561210 32 130468 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 100711L 42 145054 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 53 73680600 54 74780520 62 156594 63 STD523710 65 154780 66 154404 67 74781044 68 154429 69 160367 70 74780636 Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Beadng, Steering Column Draglink Extended Stamped Washer, Lock Bearing Axle STLT/GT Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 114 x 5/8 x .062 Screw, Hex Socket 1/4-20 x 5/8 Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd., Roll. 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gdpco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steedng LR.LT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Nut, Crownlock 3/8-16 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt, Fin Hex 5/8-11 UNC x 2-3/4 Axle, Brace Spacer, Brace, Axle Bolt, Fin, Hex 3/8-16 UNC x 2-1/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 SEAT ASSEMBLY 23 12 KEY NO. 1 2 3 4 5 6 7 "8 9 10 12 13 PART NO. 140123 140551 74760616 19131610 145006 STD541437 124181X 17490616 19131614 155925 121246X 121248X DESCRIPTION Seat Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16 UNC x 1 Washer Flat 13/32 x 1 x 10 Ga Clip Push-In Nut Lock Hex W/Ins 3/8 -16 UNC Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16xl Washer 13/32 x 1 x 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id KEY PART NO. NO, DESCRIPTION 14 72050412 15 134300 16 121250X 17 123976X 21 153236 22 STD541431 23 74780814 24 19171912 25 127018X 26 STD551150 Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5116-18 Unc Nut Lock Hex W/Ins 5/16-18 Bolt Fin Hex 1/2-13 X 7/8 Gr5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Hlcl Spr 1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 38
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 DECALS 17 14 15 13 14 KEY PART NO. NO. 1 156439 2 160876 3 160284 4 160285 5 160879 6 133644 7 150927 8 160880 9 146709 10 150333 11 156368 13 146046 DESCRIPTION KEY PART NO. NO. Decal, Fender Danger Sears 14 147139 Decal, Engine 19.5 HP Turbo 15 160396 Decal, Hood Rh Craftsman 17 158215 Decal, Hood Lh Craftsman 19 138047 Decal, Engine Radius 20 156787 Decal, Maint Customer Sears Dora 22 149516 Decal, Panel Side B&S - - 138311 Decal, Engine Air Cleaner Cover - - 154515 Decal, Fender Craftsman Gold - - 154516 Decal, Cap CNSMR Help Line SRS - - 160872 Decal, Fender STLT Oper Inst F_JS - - 160873 Decal V-belt Dr Sch DESCRIPTION Decal Chassis 42" Decal Mower Drive Schematic Decal Insert, Hood Decal Battery Diehard Sears Decal Deck Mower EZ3 Mulching Decal Battery Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT Manual, Owner's (English) Manual, Owner's (Spanish) WHEELS & TIRES 4,10 7 11 39 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Beadng, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259551 ENGINE 32 31 14 34 13 "10 11 12 39 40 41 '37 33 33 29 l I Spark Arrester 40
REPAIR PARTS TRACTOR - - MODEL NUMBER 9 7.259561 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 151273 17720410 4 149723 5 122434X 6 122435X 7 138129 8 150176 10 145552 11 ......... 12 13 14 13280336 15 13200300 16 STD551237 23 156123 25 132780 26 73920600 29 137180 31 157103 32 155971 33 123487)( 34 106082X 35 17490512 37 8543R 38 ....... 39 109227X 40 3645J 41 139277 78 17490620 81 128861 Control Throt Paddle Screw Hex Thd Cut 1/4-20 x 5/8 T Engine(See Breakdown) Bdggs Model No. 351777-1036-A1 Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/16 - 18 UNC X 3/4 W/Seres Heat Shield Lt Washer Lock Hvy. Helical 114 (Order from Engine Manufacturer) Bolt FinHex 1/4-20 x 3/4 (Order from Engine Manufacturer) Gasket Muffler (Order from Engine Manufacturer) Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning Control Choke Nut Keps 3/8-24 Unf Arrestor Spark Tank Fuel 3 50 Rear Cap Fuel Guage STLT Clamp Hose BIk Spacer Pad ⢠Screw Thdrol 5/16-18 x 3/4 TY'I" Line Fuel Plug Oil Drain (Order From Engine Manufacturer) Pad Idler 1.75 x .75 x .06 Bushing Stem Tank Fuel Screw Thdrol 3/8-16 x 1-1/4 Nut, Flange 1/4-20 Starter Nut NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 MOWER LIFT 27 25 24 23 7 5 49 30 3 26 6 8 ./ / ,/ /' ./ /' ./ /" 5 4 19 13 42
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 MOWER LIFT KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 49 50 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 110807X 19131016 2876H 76020308 126971X 73350600 138057 150233 140302 73540600 145212 110452X Wire Assy., Inner, with Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylon Gdp Handle Fluted Button Plunger Read Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut LockW/Wsh 1/2-13 Unc Arm Suspension Rear Retainer Spdng Nut Spring Washer 13/32 x 5/8 x 16 Ga. Spring 2-1/8" Pin cotter 3/32 x 1/2 Rod Adj. Lift Nut Hex Jam 3/8-16 Knob Inf. 3/8-16 Trunnion Infin. Height Beadng, Pivot, Lift, Special Nut, Crownlock 3/8-24 Nut Flange Lock Nut Push NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
REPAIR PARTS TRACTOR - .MODEL NUMBER 917,259561 MOWER DECK 76 73 I 83 I L 43 45 40 _"_ 84 58 31 >21 101_ 04 106 ,_r"--. 104 105 _,_ 106_ \ 2 16 18 21 22 /'23 24 28 29 114--_, [_ 121 26 27 5 6 19_ _117 %..116 44
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 144393 2 STD533107 3 138017 4 138440 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 17 72110610 18 72140505 19 132827 20 136888 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 157722 31 129963 32 153535 33 137266 34 STD533717 35 133835 36 131494 37 19131316 40 STD541437 41 133551 43 140083 44 140088 45 STD624003 46 137729 48 133944 49 155066 50 131340 51 STD541410 52 139888 53 131845X900 Mower Housing 54 133943 Bolt 55 155046 56 122052X Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar 58 140086 59 141043 Retainer Spring 67 149846 Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 68 144200 Washer, Lock 71 142427 Washer, Hardened 72 131870 73 127847 Blade, Mulching Bearing, Ball 74 121748X 75 12000029 Shaft Assembly, Mandrel, Vented 76 128903 (Includes Key Number 6) Housing, Mandrel, Vented 77 127845 Bearing, Ball, Mandrel 78 154809 Stripper, Vented Mower Deck 79 127498 Bolt, Carriage 3/8-16 x 1-1/4 80 153701 Bolt, Carriage 5/16-18 x 5/8 81 73350600 Bolt, Shoulder 82 142028 Baffle, Vortex 83 120958X Nut Crewnlock 5/16-18 UNC 84 156084 Stiffener Bracket 85 72140618 Bracket, Deflector 92 STD541437 Cap, Sleeve 101 136420 Spring, Torsion, Deflector 102 71161010 Nut, Push 103 19061216 Shield, Deflector 104 STD551110 105 160793 Washer 11/32 x 5/8 x 16 Gauge 106 2029J Rod, Hinge Screw Thdrol Washer Head 111 155197 Washer, Spacer 112 155198 113 17490512 Pulley, Mandrel Nut, Toplock, Flanged 114 73510500 Bolt 115 72110504 Fastner, Christmas Tree 116 137644 Pulley, Idler, Flat 117 133957 Washer 13/32 x 13/16 x 16 Gauge 118 73930600 Nut Crownlock 3/8-16 UNC 119 19121414 Rod, Pivot, with Nibs 121 143723 Rod, Clutch, Secondary, with Nibs 128 153390 Guard, Mandrel, L.H. 129 19131312 Retainer 130 STD523710 Screw, Thd. Roll 1/4-20 x 5/8 131 STD533710 Washer, Hardened 132 19132293 Roller Assembly, Cam Follower - - 130794 Bolt, Shoulder #10-24 Grade 5 Locknut - - 145411 Bolt, Shoulder 5/15-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring ⢠Lever Asm. Clutch Pd PIm STLT Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer, Sintered Keeper Belt Idler Bolt RDHD Sq 3/8-16 UNC x 2-1/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 3/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC x 1 Washer 13/32 x 1-3/8 x 4 Ga. Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 PEERLESS TRANSAXLE - MODEL NUMBER 930-057A 23 34 _10 I 35 9 31 6 8 _. 5 31 13 31 35 77 29 / 15 83 69 65 69 1' _14 57 33 58 5g 6O 61 MQOEL and _;E_At NUMBERS HERE 43 gO 46
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 PEERLESS TRANSAXLE - MODEL NUMBER 930-057A REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772108A Cover, Transaxle 43 792075 2 780086A Bearing, Needle 44 790025 3 770102A Case, Transaxle 46 786066 4 776260A Shaft, Counter 46 786086 5 776219B Shaft and Pinion Assembly, Output 47 774690 6 778139 Gear, Output, 35 Teeth 48 774691 7 778136 Gear, Spur, 15 Teeth, Steel 49 778216 8 792136A Key, Shift 50 778125 8A 792047 Key, Woodruff 51 778124A 9 784352 Collar, Shifter 52 778123A 10 784355 Rod and Fork Assembly, Shift 53 778122A 11 778229 Gear, Bevel, 42 Teeth 54 778273 12 778113A Bevel Pinion, Input 56 778230 13 778221 Gear, Bevel, 16 Teeth 57 778151 14 778068 Gear, Bevel Pinion 58 778126A 15 778260 Gear, Ring 59 778127A 17 786139 Pin, Drive 60 778128A 18 786102 Spacer, Neutral 61 778163 20 792077 Ball, Steel 5/16" diameter 65 780109 21 792078 Set Screw 3/8-16 x 3/8 66 776135 22 792079 Spring 67 776315A 23 788061 Ring, Seal 68 786116A 25 792073 Screw, Flanged Hex Head, Thread 69 780051 Forming 1/4-20 x 1-1/4 70 786118 26 792125 Ring, Retainer 71 788069 (4 Required, Package of 2) 72 792165 27 792035 Ring, Retainer 72A 788091 28 788040 Ring, Retainer 76 780090 29 780072 Washer, Thrust 77 788078A 30 780108 Washer, Thrust 31 780001 Washer 79 792144 32 792001 "O" Ring 81 786081 33 788095 Seal, Square Cut 34 780105A Bushing, Flanged 82 786082 35 780118A Bushing, Flanged 83 786123 36 790003 Disk, Brake 90 788067B 37 790007 Plate, Brake Pad 103 792166 38 799021 Pad, Brake (Package of 2) 104 792167 39 786026 Pin, Dowel 150 788093 40 792076A Washer, Flat 900 794602 41 790079 Lever, Brake 42 792073 Screw, Flanged Hex Head, Thread Forming 1/4-20 x 1-1/4 42A 792085A Screw 1/4-20 x 2-1/4 Locknut 5/16-24 Holder, Brake Pad Spacer Bracket, Brake Lever Axle 11-5/16" long Axle 16-1/2" long Gear, Spur, 37 Teeth, Steel (1.) Gear, Spur, 35 Teeth (2_.._,) Gear, Spur, 30 Teeth (3.) Gear, Spur, 25 Teeth (_) Gear, Spur, 22 Teeth (5) Gear, Spur, 19 Teeth, Steel (6.) Gear, Spur, 12 Teeth, Steel (11=_ ) Gear, Spur, 15 Teeth (2..) Gear, Spur, 20 Teeth (3) Gear, Spur, 25 Teeth (_) Gear, Spur, 28 Teeth (5) Gear, Spur, 31 Teeth (6.) Washer. Thrust Shaft, Input Shaft, Brake. 4 Keyed Plug Washer, Thrust Spacer Square Cut Ring Plug, Threaded 9/16-18 "O" Ring Washer, Thrust Ring, Retaining, Inverted (Package of 2) Spring, Brake Chain, Roller (Number 41 Chain, 24 Links) Sprocket, 9 Teeth (Reverse) Sprocket, 18 Teeth (Reverse) Grease, Bentonite, 32 Ounce Bottle Screw 1/4-20 x 2 Locknut 1/4-20 Gasket Eliminator (Loctite #515) Replacement Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Parts must be ordered from Tecumseh Products Co. 47
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 823 ;25 823, Q 524 01s 552A_ 552 87_ 614 _23 3 _ _ lo_, 842 8 o 722 _10 . REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 6340 _22 167 171 1023 5A 1022 102, 1031 1030 166 541 _ 613 5O 52 53 5B 635 52 122_ 51 48
REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259561 BRIGGS & STRA'I-rON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 105 1125 137 1975 _117A 113 117 119 38_ _. I,,71 I_ 5'' 49
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 271 467 643 209A 277 592 222 209 232 201 445 , 354_ 819A 19 _1014 1004 _ 537 862 12 722 167 116A _1_ 116 L358 GASKET SET 50
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRA'rTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 305 78 657 '_ 308.1 \ 31 304 _. 353 985 0_ 354 520 I 1019 LABEL KIT I 1054 363 334 668 474 @ 3O7 305 727 356 729 51
REPAIR PARTS TRACTOR- - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 5101 76 I 783 513 803 544 802 188A 1022 171 1033 VALVE OVERHAUL KIT 104 117A 117 121 CARBURETOR KIT 722 9 BREATHER GASKET SET 52
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATrON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 808093 2 807687 3 805101 5.1 807821 5.2 807822 6 805193 7 805653 8 807795 9 805379 10 805751 11 805906 12 805112 13 805890 13A 805959 15 805048 16 807779 94196 18 807638 20 805049 22 805696 23 808132 24 806065 25 807888 807991 807992 807993 28 807889 807994 807995 807996 27 805099 28 807886 29 807900 32 805395 33 807681 34 807680 35 805937 40 805092 42 807683 45 262679 46 807542 50 806823 51 805903 52 805023 53 805899 54 805006 78 805447 84 91488 87 8O5054 94 807719 95 805538 98 808177 104 805976 105 805547 108 805977 113 805970 116 805058 116A 805198 117 805972 Cylinder Assembly Bearing, Cylinder * Seal, Oil Head, Cylinder, Cylinder #1 Head, Cylinder, Cylinder #2 ** Washer, Cylinder Head .... Gasket, Cylinder Head Breather Assembly * Gasket, Breather Screw, Breather Tube, Breather * Gasket, Crankcase Screw, Cylinder Head Screw, cylinder Head Plug, Oil Drain Crankshaft Key, Timing Gear Retaining Cover Crankcase * Seal, Oil Screw, Crankcase Cover Flywheel Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Piston, Standard Size Ring Set, Piston, .010" Oversize Ring Set, Piston, .020" Oversize Ring Set, Piston, .030" Oversize Lock, Piston Pin Pin, Piston, Standard Size Rod, Connecting Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve Retainer, Valve Spring Retainer, Valve Tappet, Valve Gear, Cam Manifold, Intake * Gasket, Carburetor Mounting .... Gasket, Intake Manifold Stud, Carburetor Mounting Screw, Sems Screw, Sems Plug, Pipe Seal, Oil *** Valve, Idle Adjust Screw, Valve Mounting Screw, Throttle Adjustment *** Pin, Float Hinge *** Valve, Float Valve, Choke Nozzle, Carburetor * O-Ring, Oil Pump * O-Ring, Crankcase Cover *** Jet, Main DESCRIPTION 117A 805971 118 807719 119 805980 121 808265 122 805900 125 808266 130 805978 131 808132 133 808180 137 --- 141 808181 161 808103 166 805343 166A 805073 167 805420 171 805019 187 296004 187A 398367 188 94627 188A 805247 189 805449 192 807623 201 805895 209 805462 209A 805453 216 805901 222 808195 227 807528 232 805907 240 493629 243 805964 254 808176 265 221535 271 808145 277 805018 304 808102 305 805406 305A 805902 307 805025 308.1 808309 308.2 808098 *** Jet, Main *** Valve, Idle Adjust Screw, Sems Carburetor Kit Spacer, Carburetor Carburetor Valve, Throttle Shaft, Throttle Float, Bowl *** Gasket, Bowl (Sold in Kit Only) Shaft, Choke Base, Air Cleaner Stud, Rocker Arm Stud, Oil Filter Adapter .... Washer, Valve Cover ** Nut, Nylock Hose, Fuel (23" Long, Cut to Required Length) Hose, Fuel (Cut to Required Length) Screw, Sems Screw, Hex. Head Washer, Lock Screw, Valve Adjustment (Includes Jam Nut) Link, Governor Spring, Governor Spring, Governed Idle Link, Choke Bracket, Governor Control Lever Assembly, Governor Spring, Governor Link Eilter, Fuel Screen, Oil Drain, Carburetor Bowl Clamp, Casing Bracket, Choke Control Washer Housing, Blower (Red) Screw, Sems Screw, Sems Screw, Sems Cover, Air Guide, Cylinder #1 Cover, Air Guide, Cylinder #2 Included in Gasket Set (Part No. 807887) ** Included in Valve Overhaul Kit (Part No. 807910) *** Included in Carburetor Kit (Part No. 808265) .... Included in both Gasket Set (Part No. 807887), and Valve Overhaul Kit (Part No. 807910) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259561 BRIGGS & STRATTON ENGINE - MODEL NUMBER 351777, TYPE NUMBER 1036-A1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 309 494990 Motor, Stader 802 494988 310 94004 Bolt, Thru 803 494205 324 494439 Screen, Rotating 819 805894 332 806028 Nut, Hex 819A 805057 333 492341 Armature, Magneto 823 805317 334 805407 Screw, Mounting 842 270920 337 491055 Plug, Spark 851 493880 351 805169 Screw, Hex Head 862 805896 353 92791 Washer, Lock 864 805083 353A 806101 Washer,Lock 866 805738 354 90576 Nut, Hex 868 805094 354A 810078 Nut, Hex 869 805085 356 493792 Wire, Ground 870 805086 358 807887 Gasket Set 871 805084 363 19203 Puller, Flywheel 876 495877 387 80828 B Pump, Fuel 879 805841 423 805260 Screw, Sems 883 805024 445 394018 Cartridge, Air Cleaner 896 94288 467 491875 Knob, Air Cleaner 918 393815 474 393295 Stator, Alternator 947 808175 501 394890 Regulator, Alternator 955A 807723 510 495878 Drive, Starter 975 808179 513 398003 Clutch Assembly 978 805250 520 93722 Terminal, Spade 982 805030 523 807985 Dipstick 985 398525 524 805011 Seal, FillerTube 1004 805892 525 807611 Tube, Oil Filler 1005 808082 526 805448 Screw, Sems 1006 224413 527 223167 Clamp, Fuel Pipe 1014 808105 535 272490 Element, Foam 1022 806039 537 806013 * Gasket, Air Cleaner 1023 805100 544 490309 Armature, Starter 807665 552 805412 Bushing, Governor Shaft 552A 805413 Bushing, Governor Shaft 1024 807546 562 805381 Bolt 1025 805313 572 805197 Baffle, Breather 1026 805352 573 807663 Plate, Back 805617 592 805383 Nut, Hex 601 93053 Clamp, Hose 1027 492932 613 805158 Screw, Sems 1028 805292 614 805417 Pin, Cotter 1029 808096 616 807596 Crank, Governor 1030 805342 634 805416 Washer, Governor Shaft 1031 805341 634A 808183 ***Seal, Shaft 1033 807910 634B 805544 ***Seal, Shaft 1036 807688 635 805529 Elbow, Spark Plug 1054 270723 642 807862 Cover, AirCleaner 1054A 280275 643 805631 Plate, Cartridge 1091 805862 657 805009 Screw, Sems 668 805402 Spacer 718 805103 Dowel, Crankcase 722 805483 * Seal, Breather Screw 726 807805 Gear, Flywheel Ring 727 805505 Shield, Starter 729 805641 Grommet 729A 224356 Clip, Debris 729B 280470 Clip, Wire 741 805675 Gear, Timing 783 280104 Gear 788 807685 Bracket, Fuel Pump 801 394856 Cap, Drive 54 DESCRIPTION Cap, End Housing, Starter Screw, Sems Screw, Hex Head Screw, Mounting O-Ring Terminal, Ignition Cable Bracket, Air Cleaner Liner, Exhaust Port Valley Cover, Air Guide Seal, Valve Guide Seat, Intake Valve Seat, Exhaust Valve Guide, Valve Kit, Retainer Cover, Carburetor .... Gasket, Exhaust Manifold Pin, Roll Hose, Vacuum Solenoid Plug, Main Jet Bowl, Float * Gasket, Oil Filter Adapter Screw, Sems Insulator Assembly Tube, Air Inlet Fan, Flywheel Retainer, Fan Shield, Carburetor Air Cleaner .... Gasket, Valve Cover Cover, Valve Cover, Valve (Used on Cylinder #1 on Fuel Pump Applications) Pump Assembly, Oil Slider, Governor Rod, Push Intake, Steel Rod, Push, Aluminum (Used on Exhaust Side Only) Filter, Oil Adapter, Oil Filter Arm, Rocker Shaft, Rocker Arm Support, Rocker Arm Overhaul Kit, Valve Breather Gasket Set Tie, Wire Tie, Wire *** Cap, Limiter RPM Settings: Low: 1200-1600, High: 3200-3400 Included in Gasket Set (Part No. 807887) ** Included in Valve Overhaul Kit (Part No. 807910) *** Included in Carburetor Kit (Part No. 808265) .... Included in both Gasket Set (Part No. 807887), and Valve Overhaul Kit (Part No. 807910) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
SEARS OWNER'S MANUAL MODEL NO. 917.259561 IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 CRAFTZMAN ® 19.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Each tractor has its own model number. Each engine has its own model number. The model number for your tractor will be found on the model plate located under the seat. The model number for your engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re- tail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: ⢠PRODUCT- TRACTOR ⢠MODEL NUMBER - 917.259561 ⢠ENGINE MODEL NO. - 351777-1036-A1 ⢠PART NUMBER ⢠PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. 160872 Rev. 1 05.14.97 KFSW Printed in U.S.A.