Craftsman 917.270512 Owner's Manual

Owner's Manual [RAFTZMAN 14.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model NO. 917.270512 • Safety • Assembly • Operation • Maintenance • Repair Parts \ CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179
• .Warranty ............. _; .................................. 2 S_ificetions ........................... 5 ...... .... :.. .......................... 8 __o_.;..._;-...,.i..:;_ ..... : ..... ,_... ........... 11 Maint_ance_chedule, ...... _,...,.. ........... 17 Maintenance ......................................... 17 Service and Adjustments ............ ._, ..... _.21 Storage ................................................. 27 Troubleshooting .................................... 28 Repair Parts ......................................... 34 Parts Ordering ....................... Back Cover LIMITI_D "1"_O yEAR W'AR_AN_Y ON CRAFTSMAN RIDING EQUIPMENT For twct (2)_eam irom tl_ d4te oi purchase, if this Craftsman Riding Equipment is main- tained,I, _.u.ubrilcat. a _ tu!p'ed up_ according to the instructions in.the owner's manual, Sears vtill r_paie_dt or rr_, place, frlee o.f charge, any parts found to be defective in material or workmanship. ' .... This W4rrar_ty a_es !_ot c[pvel_: • Expendable items which bc_,co_e worn during normal use, such as blades, spark • plugs|air [clea_ers, belts, eic. Tire r_pla_em_nt or redair _aused by punctures from outside objects, such as nails, thom_, stlJmp_, or glas'_, i ; • Repa_'s n_ce_ary because of operator abuse, negligence, improper storage or acci- dent dr th_ failbre to m&intaln the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 GENERAL OPERATION • Read, understand, and follow all instruc- tions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. - Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and throw_ by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. 2 • Never carry passengers. • Do not mow in reverse unless absolute- ly necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unat-.. tended. Always tum off blades, set-park- ing brake, stop engine, and remove keys before dismounting.
•Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unload- ing the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor.related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: * Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-otis, ditches, or embankments. The mower could sud- denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize th_ ma'Ollfh-e by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children, Children are often attracted to the machine and the mowing activity. Never assume that children wUl remain where you last saw them. • Keep childrer_out of the mowing area and under the watchful care of another responsible adult. .... - • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere witl" safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do not smoke. Never refuel the rn_ac_in-e-Fridoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if_you strike an object. Repair, if necessary, before restarting. .q
• Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolute- ly necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. ,_Look for this symbol to point out impor- tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFE- TY IS INVOLVED. ACAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug. manufacturer's recommended pa_ when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Mow up and down slopes (15 ° Max), not across= • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. _)LWARNING: The engine exhaust from this product contains chemicals known to the State of California to_cause can_cer, birth defects, or other repro.ductive harm. ,4
PRODUCT SPECIFICATIONS 1.25 GALLONS UNLEADED GASOUNE CAPACITY AND TYPE: REGULAR OIL TYPE SAE 30 (above 32°F) (API-SF/SG/SH): SAE 5W-30 (below 32°F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: Champion RC12YC (GAP: .030") VALVE INTAKE: .003"-.005" CLEARANCE: EXHAUST: .005"-.007' GROUND SPEED (MPH): FORWARD: "IST 1.1 2 ND 1.4 3 RD 2.2 4 TH 3.2 5 TH 4.4 6 TM 5.0 REVERSE: 1.4 TIRE PRESSURE: FRONT: 14 PSI REAR: 12 PSI CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS BATI'ERY: AMP/HR: 25 MIN. CCA: 190 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performani;e. Should you experience any problem you cannot easily remedy, please contact ym nearest Sears AuthodzJi_! Sal;I_ Center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Alway, observe the =SAFETY RULES". MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail- able on this product. Contact your neares Sears store for details. CUSTOMER RESPONSIBILITIES _. • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is-available throug_ your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). R
Parts Bag contents shown full size (2) Sheet Metal Screws #10-16 x 1/2 _ (1) Locknut 3/8-24 (1) Large Flat Washer (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Shoulder Bolt 5/16-18
Parts packed separately in carton Seat D Video Cassette Steedng Wheel Manual Steering Boot I Parts Bag Parts Bag contents not shown full size Steering Wheel Insert Slope Sheet (2) Keys __ teering Bushing | u i i Steering Wheel Adapter 7
Your new tractor hasbeen assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation ef_youfdk_t6i" all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Utility knife (2) 1/2" wrench (1) Pliers (1) Phillips Screwdriver (1) Tire pressure gauge When right or left hand is mentioned in this manual, itmeans, fromyour point of view, when you are in the operating posi- tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR OFF SKID A'n'ACH STEERING WHEEL Steering Wheel • Remove protective materials from trac- tor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert ._ 3/8-24 L_knut _ Large Flat Washer Sheet Metal Screw Steering Wheel Adapter _ Tabs toe n0 Steering (Assembly Position) Steering Bushing Steering Shaft:/ , _ ,,',,' (Shipping .,,,,'_," ....... Position) "" ....... ."-'---..._ ,' F Tab Slot • Slide the steering bushing over the steering shaft. • Raise steering shaft forward until screw holes in dash line up with steering bush- ing. Install two (2) sheet metal screws and tighten securely. • Position steering boot over steering shaft. • Place tabs of steering boot over tab slots in dash and push down to secure. • Slide steering wheel adapter onto upper steering shaft. • Position front wheels of the tractor so they are pointing straight forward. • Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.. • Assemble large flat washer and 3/8-24 Iocknut and tighten securely. • Snap steering wheel insert into center of steering wheel. TO ROLL TRACTOR OFF SKID Operation section for l_ti6h_-n_ function of controls) • Press lift lever plunger and raise attach- ment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) posi- tion. • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. 8
HOW TO SET UP YOUR-TRACTOR CHECK BATTERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge bat- tery for minimum of one hour. at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Seat Pan Battery Box Door Terminal ,Label Terminal INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove cardboard pacldllg o'_ pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position, • Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder Bolt Adjustment Knob Rat Washer ;'i ...... ii 9
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS .... See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are rout- ed correctly. CHECK BRAKE SYSTEM After you leam how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/CHECKLIST PLEASE REVIEW THE FOLLOWINP_ CHECKLIST: / All assembly instructions have been completed. 4' No remaining loose parts in carton. / Battery is propedy prepared and charged. (Minimum I hour at 6 amps) • / Seat is adjusted comfortably and tightened securely. ,/ All tires are propedy inflated. (For shipping purposes, the tires were overinflated .at the factory). ,/ Be sure mower deck is properly level_ side-to-side/fFont-to-rear for best cutting results. (Tires must be properl! inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed properly around pulle_ and inside all belt keepers. ,/ Check wiring. See that all connection,, are still secure and Wires are properly clamped. WHILE LEARNING HOW TO USE YOUF TRACTOR, PAY EXTRA ATTENTION T¢ THE FOLLOWING IMPORTANT ITEMS: 4' Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/ Become familiar with all controls - thei location and function. Operate them before you start the engine. ,# Be sure brake system is in safe operating condition. 10
These symbols may appear on your tractor or in literature supplied with _ p_.,_ Leam and understand their meaning. t BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON " OVER TEMP UGHT CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED ! R N H L <® 31 REVERSE NEUTRAL HIGH LOW PARKING BRAKE MOWER LIFT ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY IGNITION FREE WHEEL (Automatic Models only) 11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR . ._3t._'; "_ , • __ Compare the illustrations with your tractor to familiarize yourself with the loc_.hons_T" various controls and adjustments. Save this manual for future reference. ThrottleChoke Control Clutch/Brake Pedal Gearshift Lever Attachment Clutch Lever Ammeter Ignition Switch . -. :... Light Switch Lift Lever Plunger Attachment Lift =;Lever - ; Height Adjustment Postions ( Parking Brake Our tractors conform to the safety standards of the American .... .... National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Tums the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or perfor_m._g.an_just- ments or repairs. We recommend a wide vision safety _ask'b_-"_-r the spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE • Depress clutch/brake pedal into full =BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position and release pres- sure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold trac- tor secure. Attachment Clutch Lever ThrotUe/Choke _ 'Engaged" Position Control lever " _ _ _ "Disengaged- Clutch/B _ _._ Parking Pedal "Ddve" t_ \ _ 2._._ Brake Posi ._ /'Engaged- __osi_on _ Gearshift "Disengaged" " _ Lever Position "Brake" _osition STOPPING MOWER BLADES - • To stop mower blades, move attach- ment clutch lever to =DISENGAGED" position. GROUND DRIVE - • To stop ground ddve, depress clutch/brake pedal into full =BRAKE" position. • Move gearshift lever to neutral (N) posi- tion. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to =backfire". •Tum ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause the battery to be discharged (dead). NOTE: Under certain conditions when tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when _l_pping tractor on grass areas. CAUTION: Always stop tractor com- pletely, as described above, before leaving- the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throt- tle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired posi- tion. • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle ............. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximate- ly 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela- tively high; the second to desired height. TO OPERATE MOWER Your tractor is f_,quipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attach- ment clutch control. • TO STOP MOWER BLADES - disen- age attachment clutch-control. AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Lift Lever High Position Attachment Clutch Lever =Engaged" Position Low ,:'_ Position =Disengaged" Position _--_ ge O OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowingis necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. * To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N_ position ..... • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). BEFORE STARTING THE ENGINE CHECK ENGINE, OIL LEVEL • The engine in your tractor has been shipped, from the factory, alreadyfilled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Mainten- ance section of this manual). • To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline: Purchase-fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good ,_dAweather starting. RNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days er longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
See Storage Instructions for additional information. Never use engine or carbure- tor cleaner products in the fuel tank or per- anent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in-neutral (N) posi- tion. • Move attachment clutch to "DISEN- GAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move th_ thrnttl_. control to the fast positi6_. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F AND BELOW) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi- tion. This may require an engine warm. up period from several seconds to sev- eral minutes, depending on the temper- ature. • The attachments can also be used dur- ing the engine warm-up period. NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 E) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cut- ting. • When mowing large areas_ start by tum- ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished • If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow gra,s,_o d_ before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best pe_ormance of the at- tachment being used. f ]l ,, J 16
CUSTOMER RESPONSIBlUTIES MAINTENANCE SCHEDULE " _ _ ,e_./_.. _ -_ ^eVOUCOM ETE • REGUI./_R SERVlCE , .._"d _/'€'t_'_-'_/_'_"I,,";'_'_[ERVICE .DATES Check Brake OperaUon V' Check Tire Pressure _' _' Check Operator Presence and T Interlock Systems Check for Loose Fasteners VP7 lk_ : _ Sharpen/Replace Mower Blades _. LubricaUon Chart I_ T Check Battery Level R c_an Battery and Terminals/Recharge _ Check Tran=mxte coo,n0 S/ Adjust Blade Belt,(s)-Tenslon .... _, ._:- Adjust Motion Drive Belt(s) Tension ll_s Check Engine Oil Level !k/ !k_ Change Engine Oil _,= V' BE Clean Air Filter _= C;ean Air Screen V'= G; Inspect Muffler/Spark Arrester Replace 011 Filter (If equipped) _t.a N Clean Engine Cooling Fins I_:_ -- RepUte _ mug I/' V' Replace Air Filter Paper Cartridge _= Replace Fuel Filter V' 1 - Change more often when operating trader = heavy load or if= high ambient temperatures. S - ff equll=ped with _lJusteble system. 2 - Service more oRen when operating In dirty o€ du_y €ondltlons. 3 - If equippedwlth oil _ter. change olevorySOhour=.. 6 - Not requlre<l If _ with makltenlm_',o-ffes battery. 7 - Tighten front mdle pivot Ix)It to _ It.-II_. rnL_drnum. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodi- cally to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for loose fasteners. LUBRICATION CHART O Spindle Zerk Zerk Front Wheel O Front Wheel Bearing Zerk Bearing Zerk • Engine O Attachment Clutch Pivot(s) O SAE 30 or 10w30 Motor OIL @ General Purpose Grease , @ Refer to Maintenance Engine Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear- ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self: lubricating bearings. If you feel they must be lubricated, use only a dry, powde[ed graphite type lubricant sparingly. 17
TRACTOR k Always observe safety rules when per- forming any maintenance. • BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" on Page 5 of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter- lock systems are working properly. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, Io¢_wa_g_ancl flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailing Center Mandrel Edge Up Blade Hole Assembly Lock Washel Hex Bolt Star (Grade 8)_.._ .. Washer %je *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered,-but-are-not:-. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hori- zontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole B_ade 5/8" Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use. 18
However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter- • minals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with.plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manu- al). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating tem- perature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. SAE VISCOSITY GRADES e F -20" O e _ _ 410" IO* 80" 1OO' • c _o" _" -,_- _" 1_" _ =- _- TEMPERATURE RN_GE ANTICIPATED BEFORE NEXT OIL CHANGE Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. "l'_jhten oil fill cap/dip- stick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractqr is on level surface. • Oil will drain n_ore freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dip stick tube. Pour slowly. Do not overfill. For approximate capacity see =PROD- UCT SPECIFICATIONS" on page 5 of this manual. • Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill /__. pi Cap/Dipstick Oil Drain ug AIR FILTER 19 Your engine will not run propedy using a dirty air filter. Clean the foam pre_leaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob(s) and cover. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. ° Squeeze it dry in a clean cloth. ___ • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
• If very dirty or damaged, replace pre- cleaner. • Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE • Remove cartddge nut. ,, Carefully remove cartddge to prevent debds from entering carburetor. Clean base carefully to prevent debds from entering carburetor. • Clean cartddge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be usedto clean the cartddge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry car- tddge. Cover Knob Cover Cartridge Nut Fre°a.r_leaner_ Cartridge __aase CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from over- heating. Clean with a wire brush or com- pressed air to remove dirt and stubbom dded gum fibers. Screws Blower Housing air screen Di Assembly Engine Cooling Plug ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. • Remove screws from blower housing and lift housing and dipstick tube assembly off engine. • Cover oil fill opening to prevent entry of dirt. • Use compressed air or stiff bdstle brush to thoroughly clean engine cooling fins. • To reassemble, reverse above proce- dure. MUFFLER Inspect and replace.corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" on page 5 of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gaso- line. Fuel Rlter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the elec- trical system, muffler, air filter and carbure- tor are covered to keep water out.Water_ in engine can result in a shortened engine life. 20
ACAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. Tum ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely Stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in =DISEN- GAGED" position. - • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever-to raise suspension arms. Slide mower out from under trac tor. :: IMPORTANT: If an attachment other that the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER • Raise attachment lift lever to its highes position. • Slide mower under tractor with dis- - charge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Clutch Lever Clutch Rod Retainer Spring Suspension Arms Engine Pulley Front Retainer Spring Anti-Swaybar Retainer Springs (Both Sides) Springs Sides) 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS"). If tires are over or underinflated, you will not propedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjust- ment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about I18". Bottom , - - , Bottom ofcu. - Qfcu. equal in length. Both links should be approximately 10-3/8". • If links are not equal in le_gth,_just-- one link to same length as othei: link. • To lower front of mower loosen nut=E" on both front links an equal number of turns. • When distance"D" is 1/8" to 1/2" lower at front than rear, tighten nuts =F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number o.f tums. • When distance =D" is 1/8" to 1/2" lower at front than rear,_ tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. . - Mandrel Both Front Links Should be Equal in Length Suspension Arm Nut "F" Nut =E" Lift Link Adj Nut Recheck measurements after adjusting. :RONT-TO-BACK ADJUSTMENT MPORTANT: Deck must be level side-to- _ide. If the followingfront-to-back adjust- nent is necessary, be sure to adjust both ront links equally so mower will stay evel side-to-side. ro obtain the best cutting results, the nower housing should be adjusted so that he front is approximately 1/8" to 1/2" :}wer than the rear when the mower is in :s highest position. ;heck adjustment on fight side of tractor. /leasure distance "D" directly in front and )ehind the mandrel at bottom edge of nower housing as shown. Before making any necessary adjust- ments, check that both front links are Trunnion 22 Front Links Trunnion TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys a_l idler pulleys. • Pull belt away from mower.
BELT INSTALLATION • Install new belt in reverse order of removal. Mandrel Pulley • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Idler Pulleys Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in high- est gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake oper- ating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized ser- vice center. With Parking Brake "Engaged" Nut "A" Jam Nut ;)erating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom _ide of left footrest. • Remove mower (See =TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around engine pulley. • Install new belt by reversing above pro- cedure. Clutching Idl Stationary ,d,er-_ __ II 23
TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not hori- zontal (left to right) when wheels are posi- tioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rearwheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Axle Square Key .___..__' (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY 4,CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from batter- ies. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATrERY" in the MAINTENANCE sec- tion of this manual). If ,jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLE_3 - _ "° • Connect each end of the RED cable to the POSITIVE ( ) terminal of each bat- tery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABI'ES, REVERSE ORDER - • BLACK cable first irom chassis and then from the fully charged battery. • RED cable last from both batteries. Positive Terminal TermirBl Charged Battery Positive Terminal Negative Terminal REPLACING BATTERY ACAUTION: Do not short battery ter- minals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wrist- watch bands, rings,etc. Positive terminal must be connected first to prevent sparking fromaceiden- tal grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to posi- tive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex belt and keps nut. Tighten securely. • Close battery box door. 24
Seat Pan Battery Box Door Keps Hex Bolt Positive (Red) Cable Negative (Black) Cable TO REPLACE HEADLIG.HT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or pre- vent it from starting. • Check wiring. See electrical wiring dia- gram in the Repair Parts section of this manual. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand infront of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at thec_rs- expense, may be performed by any non- road engine repair establishment or indi- vidual. Warranty repairs must be per- formed by an authorized engine manufac- turer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. • Check that holes =A" in governor control lever and hole in governor plate line-up. If holes =A" are not aligned, loosen clamp screw and move throttle cable_ until holes are aligned. Tighten clamp screw securely. Governor Govemor Control Lever Control Plate \ Holes "A" Clamp Screw Throttle Cable Hood Headlight Wire Connector 25
TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot he removed without breaking the adjusting needle. The carburetor has been preset at the fac- tory and adjustment should not be neces- sary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment; proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (countemlockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat incarburetor may result if screw is tumed in too tight. PRELIMINARY SETTING - • Air cleaner assembly must be assem- bled to the carburetor when making car- buretor adjustments. • Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING - • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. • Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. • While still holding throttle lever against idle speed screw, tum idle mixture valve full travel clockwise then countemlock- wise until engine runs roO_il: T_aive to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counter- clockwise) 1/8 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust--damage may result. IMPORTANT: Never tamper with the engine govemor, which is.factory set _for proper engine speed, overspeeding the engine above the factory high speed set- ting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper equip ment to make any necessary adjustments. Idle Speed Throttle Screw Lever Idle Mixture Valve With Limiter 26
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. '&CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stor- ing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thor- oughly. Remove all dirt, grease, leaves, ,etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint sur- faces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see =TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnect- ed and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract rnoistu_h-- leads to separation and formation of acids during storage. Acidic gas can damage th_ fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add sta- bilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure- tor. Do not drain the ga s tank and carbure- tor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Tum ignition key to =START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. .......... ..... • Replaceyour gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable pro- tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot. breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start CAUSE • Out of fuel. • Engine not "CHOKED" properly. • Engine flooded. • Bad spark plug. • Dirty air filter. • Dirty fuel filter. • Water in fuel. Engine will not turn over Engine clicks Dut will not start • Loose or damaged wiring. • Carburetor out of adjust- ment. • Engine valves out of adjustment. • Dirty air filter. • Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjust- ment. • Engine valves out of adjustment. • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery termi- nals. • Loose or damaged wiring. • Faulty ignition switch. CORRECTION • Fill fuel tank: -_--_ _- _ "- • See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel fil- ter. • Check all wiring. • See -ToAdjust Carburetor" in Service and Adjustments section. • Contact an authorized ser- vice center. • Clean/replace air filter. • Replace spark plug. • Recharge or replace battery. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized ser- vice center. • Depress clutch/brake pedal. • Faulty solenoid or starter. • Faulty operator presence switch(es). • Weak or dead battery. • Corroded battery termi- nals. • Disengage attacbme.,oL- clutch. • Recharge or replace battery. • Replace fuse. • Clean battery terminals. • Check all wiring. • Check/replace ignition switch. • Check/replace solenoid or starter. • Contact an authorized ser- vice center. • Recharge or replace battery. • Clean battery terminals. 28
PROBLEM Engine clicks but will not start (cont'd) TROUBLESHOOTING CHART CAUSE • Loose or damaged Wiring. • Faulty solenoid or starter. Loss of power • Cutting too much grass/too fast. • Throttle in =CHOKE" posi- tion. • Build-up of grass, leaves and trash under mower. CORRECTION • Check all widng. , Check/replace solenoid or starter. • Set in =Higher Cut" posi- tion/reduce speed. • Adjust throttle control. Clean underside of mower housing. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • Dirty engine air screen/fins. • Dirty/clogged muffler. • Clean/replace air filter. • Check oil level/change oil. • Clean and regap or change sparkplug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carbure- tor, refill tank with fresh gaso- line and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. Excessive vibration • Loose or damaged wiring. • Carburetor out of adjust- ment. Engine continues to run when operator leaves seat with at- tachment clutch engaged Poor cut - uneven • Engine valves out of adjustment. •Wom, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). • Faulty operator-safety presence control system. •Wom, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized ser- vice center. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten_loose. pa[t (s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho- rized service center. • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven (cont'd) Mower blades will not rotate Poor grass dis- charge • Headlight(s) not working (if so equipped) Battery will not charge Engine =backfires" when tuming engine =OFF" CAUSE • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Engine speed too slow. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pres- sure. •Wom, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt wom. • Blades improperly installed. • Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Switch is "OFF". • Bulb(s) bumed out. • Faulty light switch. • Loose or damaged wiring. • Blown fuse. • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. Engine throttle control not set at "SLOW" ' position for 30 seconds before stopping engine. CORRECTION • Clean around mandrels to open vent holes. • Remove obstruction. • Replace mower drive belt. • Replace idler pulley. • Replace blade mandrel. • Place throttle control in =FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Tum switch "ON". • Replace bL=]5(sT. _ ...... • Check/replace light switch. • Check wiring and connections. • Replace fuse. • Replace battery. • Check/clean all connections. • Replace regulator. • Replace altemator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 3O
31
32
SCHEMATIC TRACTOR - - MODEL NUMBER 917.270512 " BATTERY AMMETER (OPTIONAL) ,G L BNmON SWITCH | ! L- J CLUTCH / BRAKE (PEDAL UP) 1 I FUSE 30 AMP. ; _ , | , _ Ill _ 'C) ' _ SOLENOID RED wHrrE WHrrE RED BLACK ___ HOUR (OPTIONAL) r I I '1 LINE J STARTER IGNITION SWITCH ! j FUEL SHUT_)FF SOLENOID SEAT SWITCH (NOT OCCUPIED) WHITE ! I ...... 1 , L_ I I J I I I I I I "1" ___ | I_ f ATT'MENTCLUTCH "_ -_ GROUNDING (CLUTCH OFF) I CONNECTOR SPARK (_ IGNITION _ PLUG UNIT GAP PLUGS ON TWIN CYL ENGINES) CHARGING SYSTEM _ 3 VOLTS AC MIN. • 3600 RPM 3AMP DC • 3600 I:tPM (CHAR_NG SYSTEM OISCONNECTIED) BLUE U6.41_G SYSTEM OUTPUT I SA_AC ._00_UTP_ DIODE ;ALTERNATOR I1 PosmoN CIRCUIT "MAKE" BROWN BLACK NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS HEADLIGHTS WILL DIM. AS THE ENGINE IS NON-REMOVABLE SPEEDED UP, THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST. e REMOVABLE CONNECTIONS OFF G M L NONE RUN/LIGHT B L A Y RUN B L NONE START B L S NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33
TRACTOR -- MODEL NUMBER 917.270512 ELECTRICAL t I | I \ I I I 7O I I I L I \i I I I I 34
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270512 KEY PART NO. NO. DESCRIPTION 1 144925 2 74760412 8 156417 16 153664 19 STD551125 20 -.-73350400 21 136850 22 4152J 24 4799J 25 146147 26 108824X 27 73510400 28 4207J 29 121305X 30 140301 31 124211X 32 141226 33 109310X 40 156442 41 71110408 42 131563 43 145673 44 736404OO 45 121433X 52 141940 70 140422 NOTE: Battery 12 Volt 25 AMP Bolt Hex Hd 1/4-20unc X 3/4 Case Batteny Switch Interlock Push-In Washer Lock 1/4 Nut Jam Hex 1/4-20 Uric Harness Socket Light W/4152J Bulb Light #1156 Cable Battery 6ga 11" red Cable Battery 6 Ga W/16 Wir red Fuse 30 AMP Auto Green Nut Keps Hex 1/4-20 Unc Cable Ground 6ga 12" black Switch Plunger Nc Gray, Switch Ign 4 pos Nut Ignition Cover Sw Ignition Key Ign Molded Craftsman, Delta Harness Man CI Am Hm 97 Bolt Bik Hex 1/4-20unc x 1/2 Cover Terminal Red Solenoid Nut Keps BIk Hex 1/4-20 Unc Ammeter Rectangular 6 AMP Protection Wire Loop Harness Engine, Dual 14 OHV All component dimensions give in U.S. inches 1 inch = 25A mm 35
TRACTOR - - MODEL NUMBER 917.270512 CHASSIS AND ENCLOSURES 17 26 31 '_ 14 26 S I 26 I 29 19 28 10 34 26 36
TRACTOR - - MODEL NUMBER 917.270512 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 160393 2 14O356 3 17490612 4 STD551025 5 155272 6 155924X012 7 126842X 8 155138 9 161914X012 10 STD_33710 11 155927 13 155934X010 14 17490608 15 74180512 16 STD541431 17 154988X558 18 126938X 19 17521312 21 122933X 22 124479X 24 STD523710 25 19131312 26 STD541437 28 140137 29 124029X 30 157584X558 31 136619 33 145244X558 34 145243X558 35 STD533707 37 17490508 38 139886 39 139887 54 161464 140 158418 145 156524 161 161547 - - 5479J NOTE: ChassLs Drawbar Stretch Screw Thdrol 3/8-16 x 3/4 Ty-tt Washer 13/32 X 3/4 X 16 Ga Bumper Dash Hood Saddle Slkscr Shield HL Hood Kohl/Dia Engine Clip Retainer Slide On Dash Slkscr 1-pc Bolt Rdhd Sqnk 3/8-16unc X 1 Panel Dash LH Panel Slkscr Dash RH Screw Thdrol 3/8-16 x 1/2 Ty-tt Screw Mach TRHD 5/16-18 unc x 3/4 Nut Keps 5/16-18 Unc Hood Asm Pnt Slope Weld Ms-558 Bumper Hood Screw Sltd Hex Hd W/PI Washer Rivet Ratchet Nylon Washer Nylon Blk 28 x 75 x 19 Bolt Fin Hex 3/8-16 unc x I Gr. 5 Washer 13/32 X 13/16 x 12 Ga Nut Hex Lock W/Ins. 3/8-16 Unc Grille Black Lens Headlight Bar Clear Fender Pnt LT W/o Shift Bracket Fender Rep1109873x Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 ScrewThdrol. 5/16-18 x 1/2 Bracket Asm Pvt LH MWR Rear Bracket Asm Pvt RH MWR Rear Screw Hex Wshd 8-18 x 7/8 Bracket Suspension Front Rod Pivot Chassls/Hood Extrusion Bumper Plug Button BIk 359 Dia Choke All component dimensions give in U.S. inches 1 inch = 25.4 mm 37
TRACTOR -- MODEL NUMBER 917.270512 GROUND DRIVE 34 38
TRACTOR - - MODEL NUMBER 917.270512 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 Transaxle (See Breakdown) 48 154407 Peerless Model 206-506B 49 123205X 2 146682 Spring Return Brake T/a Zinc 50 STD523715 3 123666X Pulley Transaxle 18/20" tires 51 STD541437 4 12000028 Ring Retainer # 5100-62 52 STD541431 5 121520X Strap Torque 30 Degrees 53 105710X 6 17490512 Screw Thdrol 5/16-18 x 3/4 TYT 54 2751R 7 162240 Bracket Saddle Shift T/a 55 105709X 8 131679 Rod Shf Sdl LY/YT Str BIk Zinc 56 STD523712 10 STD561210 Pin Cotter 1/8 x I Cad 57 130801 11 105701X Washer Plate Shf 388 Sq Hole 58 127274X 12 19151216 Washer 15/32 x 3/4 x 16ga 59 140312 13 74550412 Bolt 114-28unf Gr8 W/Patch 61 17490612 14 STD551125 Washer Lock Hvy Helical 1/4 62 8883R 18 STD523710 Bolt Rn Hex 63 140186 19 STD541437 Nut Lock Hex W/Ins. 3/8-16 Unc 64 71170764 21 106933X Knob Rd 1/2-13 Plstc Thds BIk 65 STD551143 22 130804 Rod Brake BIk Zinc 26 840 66 154778 24 STD541237 Nut Hex Jam 3/8-16 Unc 70 134683 25 106888X Spring Rod Brake 2 00 Zinc 72 19132012 26 STD551037 Washer 13/32 x 13/16 x 16 Ga 74 137057 27 STD561210 Pin Cotter 1/8 x 3/4 Cad 75 121749X 28 145204 Rod Brake Parking Lt/Yt 76 STD581075 29 124236X Cap Brake Parldng Red 77 123583X 30 130807 Bracket Mtg Transaxle 78 121748X 31 127275X Keeper Belt LH LT 14 Ga 79 2228M 32 STD523107 Bolt Hex Hd 5/16-18unc x 3/4 96 4497H 34 155071 Shaft Asm Pedal Foot 112 19091210 35 120183X Bearing Nylon BIk 629 Id 113 127285X 36 STD551062 Washer 21/32 x I x 16 Ga 116 72110610 37 STD571810 Pin Roll 3/16 x 1" 38 123674X Pulley Idler Flat 145 74490540 39 STD523727 Bolt Fin Hex 3/6-16unc x 2o3/4 148 159103 40 4470J Spacer Split 395 x 59 Bzp 149 122052X 41 154777 Keeper Belt Idler 1 50 150935 42 19131312 Washer 13/32 x 13/16 x 12 Ga 151 19133210 47 127783 Pulley Idler V Groove Plastic NOTE: DESCRIPTION Be,crank Clutch Gm Drv Stl Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc x 1-1/2 Nut Crownlock 3/8-16 UNC Nut Crown Lock 5/16-18 Link Clutch 7 66 Clip Fuel Line 13/32 Mtg. Hole --.Spring Retum Clutch 6 75 Bolt Fin Hex 3/8-16 unc x 1-1/4 • .V-Belt Gd Drive 95 00. Keeper Belt RH LT Pnt/zinc 16g Keeper Belt Centerspan Screw Thdro13/8-16 x 3/4 Ty-tt Cover Pedal BIk Round Pulley Eng CI Mech 38deg LT/YT Bolt Hex 7/16-20 x 4 Gr 5 Washer Lock Hvy Hlci Spr 7/16 Keeper Belt Engine Guide Belt Mower Drive RH Washer 13/32 x 1-1/4 x 12 Ga Spacer Axle Washer 25/32 x 1 1/4 x 16 Ga E-dng #5133-75 Key Square 2 0 x 1845/1865 Washer 25/32 x 1-5/8 x 16ga Key Woodruff #9 3/16 x 3/4 Retainer Spring 1" Washer 9/32 x 3/4 x 10 Ga Strap Torque Lh Lt Bolt Rdhd Sq Neck 3/8-16 x 1.25 Bolt Hex FLGHD 5/16-18Gr.5 Spacer Spacer Retainer PM Mower • Bushing Nylon Collered Was he-r-13T32 x--2i-10 Ga All component dimensions give in U.S. inches 1 inch = 25.4 mm r4Q
TRACTOR - - MODEL NUMBER 917.270512 STEERING ASSEMBLY M / i L 27 II \ '\ M 43 40
TRACTOR - - MODEL NUMBER 917.270512 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R tO 156438 11 10040600 13 154779 15 73901000 17 156545 18 57079 19 124035X 20 126684X 22 71200410 23 127501 25 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 104820X 42 124417X 43 121749X 46 121232X 47 6855M 62 156593 65 - 154780 66 154404 67 74781044 68 154429 NOTE: Wheel Steering Opp Sears BIk Axle Asm Front Lt Spindle Asm Lh Spindle Asm Rh Washer Thlust .75 x 1.230 Washer 25/32 x 1-5/8 x 16 Ga. Washer 27/32 x 1-1/4 x 16 Ga. RingKlip #T5304-75 Bearing Col Strg BIk Draglink Extended Stamped Washer Lock Hvy Hlcl Spr 3/8 Bearing Axle Locknut Flange 5/8-11 UNC Shaft Asm Strg 5/8 x 15.19 U Washer Thrust .515 x .750 x .033 Support Shaft Washer Shim 1/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 5/8 Shaft Asm Pitman Bracket Steedng Bushing Unk Drag BIk LR Gear Sector 22 Teeth Washer 13/32 x 7/8 x 16 Ga. Screw Thdrol 3/8-16 x 3/4 TY-TT Pin Cotter 118 x 3/4 Cad Rod Tie Wire Form 19.75 Mech Bushing Strg. 5/8 ID Dash Screw Cap Wheel Steer Opp Sears USA Washer 13/32 x 2-3/8 x 8 Ga. Locknut Center 3/8-24 Unf Adaptor Wheel Strg..640/.635 Id Boot Shaft Steering Craftsman Washer 25/32 x 1-114 x 16 Ga. Cap Spindle Fr Top BIk Fitting Grease Steering Assembly SpacerAxte Bearing Arm Pittman Bolt Fin Hex 5/8-11 UNC x 2-3/4 Brace Axle All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR -- MODEL NUMBER 917.270512 81 38 78 '33 7 4 s_ _ -% ! •_.• E) o L=, 29 \ OPTIONAL EQUIPMENT Spark Arrester 23 42
ENGINE TRACTOR - - MODEL NUMBER 917.270512 KEY NO. 1 2 3 4 13 14 15 16 23 29 31 32 33 35 37 38 4O 44 46 62 72 78 81 NOTE: PART NO. DESCRIPTION 162144 17720410 137352 _- 165291 1 3280324 13200300 STD551237 15988O 137180 109202X 158990 123487X 17490512 137040 124O28X 17490412 19091416 STD551131 71070512 17490620 128861 Control TWch RH BIk Pd115 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breekdown)Bdggs, Model No 287707-1255-E1 Muffler Exh LT B&S 14HP IC OHV .,. Gasket Eng I 313 IdTin Plated Nipple Pipe 3/8 Npt x 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning/Debris Guard Kit Spark Arrestor (Flat Scm) Tank Fuel Front I 25 Cap Asm Fuel Seers Vented Clamp Hose BIk Screw Thdrol 5/16-18 x 3/4 TYT Line Fuel 20" Plug Oil Drain (Order From Engine Manufacturer) Bushing Snap Nyi BIk Fuel Une Screw Hexwsh Thdrol 1/4-20 x 3/4 Washer 9/32 x 718 x 16 ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hex Hd Cap 5/16-18 X 3/4 Screw Thdrol 3/8-16x1-1/4 TY'I-r Nut Flange 1/4-20 Starter Nut All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270512 SEAT ASSEMBLY 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. 140122 Seat 13 121248X 140551 Bracket Pvt St 14 72050412 STD523710 Bolt Fin Hex 3/8-16unc X 1 15 134300 19131610 Washer Rat 13/32 X 1 X 10 Ga 16 121250X 145006 Clip Push-In Hinged 17 123976X STD541437 Locknut Hex W/Wsh 3/8-16 21 153236 124181X Spdng Seat Cprsn 2 250 BIk Zi 22 STD541431 17490616 Screw Thdrol 3/8-16 X 1 Ty-tt 24 19171912 19131614 Washer 13/32 X 1 X 14 Ga 25 127018X 155925 Pan Seat 120068X . Knob Seat 1/2-13 Unc BIk 121246X Bracket Mounting Switch DESCRIPTION Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28x 96 Yel Zinc Spring Cprsn I 27 BIk Pnt Nut Lock 1/4 Lge Rg Gr 5 Zinc Bolt Shld 5/16-18 Unc Nut Lock Hex "W/Ins 5/16-18. Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in UoS. inches 1 inch = 25.4 mm 44
DECALS 9 16 TRACTOR - - MODEL NUMBER 917.270512 14 6 3 21 4 14 11 lO 12 15 2 13 1 KEY NO. PART NO. 1 156867 2 165393 3 163990 4 163991 5 133179 6 133644 9 1632O4 10 149516 11 156439 DESCRIPTION Decal Dash Inst Oper English Decal HP Engine Decal Hood RH Decal Hood LH Decal Mower QC System Decal Maint Cust Sears Domesti Decal Fender Craftsman White Decal Battery Dngr/Psn Eng Acme Decal Danger Fender Eng/span KEY NO. PART NO. 12 4900J 13 146046 14 163249 15 160396 16 163209 21 131265 - - 157199 - - 138311 - - 165428 - - 165429 DESCRIPTION Decal Clutch/brake English Decal V-Belt Dr Sch Tractor Decal Panel Dash 6sp 42" Decal V-Belt Sch Decal Fender Sd 6/42 Decal Lightbox Pad Footrest Decal Handle Lft Height Adjust Manual Owners English Manual Owners Spanish WHEELS & TIRES 4,10 11 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 NOTE: PART NO. DESCRIPTION 59192 65139 106222X 599O4 106732X427 278H 9040H 106108X427 124635X 7152J 104757X 144334 Cap Value Tire Stern Value 13re F Ts 15X 6 0- 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service F_ng Grease Beadng Range Rim Asm 8"rear White Service Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk I 50X1 00 Sealant, "Rre (10 oz. tube) All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270512 LIFT ASSEMBLY 7 8 5 ! i / i ! / ! i / / 13 12 13 20 6 5 20 15 4 20 46
TRACTOR - - MODEL NUMBER 917.270512 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159474 Shaft Asm Lift 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Beadng Nylon BIk 629 Id 7 125631X Grip Handle Ruted BIk 8 122365X Button Plunger Red 11 139865 Link Lift LH 12 139866 Unk Lift RH 13 STD624008 Retainer Spring 15 127218 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnk)n BIk zinc 18 73680800 Nut Crownlock 1/2-13unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 140302 Bearing Pvt Lift Spherical 32 73540600 Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inche._ 1 inch = 25.4 mm /1"7
TRACTOR - - MODEL NUMBER 917.270512 MOWER DECK 76 77 68 _132 _84 40_36 34 33 32 31 \ 2 16 18 18 29 21 22 28 _. 27 48
TRACTOR - - MODEL NUMBER 917.270512 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 164961 Mower Housing 48 133944 2 STD533107 Bolt 49 155066 3 138017 Bracket Assembly, Sway Bar, 50 131340 Front 51 STD541410 4 138440 Bracket Assembly, Sway Bar 52 139888 5 STD624008 Retainer Spring 53 131645 6 130832 Arm, Suspension, Rear 54 133943 8 850857 Boll Hex 3/8-24 x 1.25 Gr. 8 55 155046 9 STD551137 Washer, Lock 56 122052X 10 140296 Washer, Hardened 56 140086 11 134149 Blade, Mulching 59 141043 12 129895 Boadng, BaH- 67 162113 13 137645 Shaft Assembly, Mandrel, 68 144200 Vented (Includes Key No. 6) 71 142427 14 128774 Housing, Mandrel, Vented 72 131870 15 110485X Bearing, Ball, Mandrel 73 127647 16 140329 Stripper, Vented Mower Deck 74 121748X 17 72110610 Bolt, Carriage 3/8-16 x 1-1/4 75 12000029 18 72140505 Bolt, Cardage 5/16-18 x 5/8 76 128903 19 132827 Bolt, Shoulder 20 159770 Baffle, Vortex 77 127645 21 STD541431 Nut Crownlock 5/16-18 UNC 78 160571 22 134753 Stiffener Bracket 23 131267 Bracket, Deflector 79 127498 24 105304X Cap, Sleeve 80 153701 25 123713X Spring, Torsion, Deflector 81 73350600 26 110452X Nut, Push 82 142028 27 130968 Shield, Deflector 83 120958X 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 64 156064 29 131491 Rod, Hinge 85 72140620 30 157722 Screw Thdrol Washer Head 92 STD541437 31 129963 Washer, Spacer 128 153390 32 153535 Pulley, Mandrel 132 19132203 33 137266 Nut, Toplock, Ranged 34 STD533717 Bolt 141 6266H 35 133835 Fastner, Christmas Tree - - 130794 36 131494 Pulley, Idler, Fiat 37 19131316 Washer 13/32 x 13/16 x 16 Ga. 40 STD541437 Nut Crownlock 3/8-16 UNC - - 164963 41 133551 Rod, Pivot, with Nibs 43 140083 Rod, Clutch, Secondary, w/Nibs 44 140088 Guard, Mandrel, LH. 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 DESCRIPTION Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-i8 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt ROd, Clutch, Pdmary, with Nibs Spdng, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Lever Asm. Clutch Pd Plm STLT Bushing, Large, Brass Spdng, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer Sintered Keeper Belt Idler Bolt Carriage 3/8-16 x 2-1/2 Nut Washer Felt Spacer, Washer 13/32 I.D. x 1- 3/80.D. x 1/4 Washer Thrust .75 x 1.230 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32).. Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49
TRACTOR-- MODEL NUMBER 917.270512 PEERLESS TRANSAXLE - - MODEL NUMBER 206-508B 35A 157 ! I 1' 83 47 13 NUMBERS HERE 5O
TRACTOR - - MODEL NUMBER 917.270512 PEERLESS TRANSAXLE - - MODEL NUMBER 206-508B REF PART REF PART NO. NO. DESCRIPTION NO. NO. 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Beefing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 WoodruJf Key #9 49 778356 9 784352 Shift Collar 50 776338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) (Ind. 14) 54 778346 14 778367 Bevel Pinion (13 teeth) (Ind. 56 778355 13) 57 778337 15 778370 Ring Gear (43 teeth) 56 778353 17 786188 Drive Pin 59 776351 18 786102 Spacer 60 778349 20 792077 Ball 5/16" dia 61 778345 21 792078 Set Screw 3/8-16 x 3/8" 65 780189 22 792079 Spdng 66 776422 25 792073A Screw 1/4-20 x 1-1/4" 67 776396 25A 792177 Screw 1/4-20 X 1-3/8" 69 792170 26 792125 Retaining Ring (pkg of 2) 70 786187 27 792035 Retaining Ring 71 788069 28 788040 Retaining Ring 71B 788092 29 780072 Washer 76 780090 29A 780160 Washer 77 788078A 29B 780051 Thrust Washer (.762 ID) 79 792144 29C 780199 Anti-Rotation Washer 82 778333 30 780108 Washer 31 780001 Washer (.056 wide) 83 778338 (USE AS NEEDED) 85 7921 54 31A 780195 Flat Washer (.062 wide) 87 788089 32 788083 Oil Seal 5/8" 150 788093A 34 780194 Bushing 157 788088 35 780193 Flanged Bushing 180 730229A 35A 780197 Flanged Bushing 3/4" 900 -- 36 790075 Broke Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Flat Washer DESCRIPTION Brake Lever Screw 1/4-20 x 1-1/4" Screw 1/4-20 x 2-114" Locknut 5/16-24 Brake Pad Holder Spacer Brake Lever Bracket Axle (11-15/16" long) Axle (16-1/2" long) ; Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Washer Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring =0" Ring Washer Inverted Retaining Ring Spring Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liq-u "_G a-_l_et--R'l_Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement 206-50813 Transa)de Parts must be ordered from Tecurnseh Products Co. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 718 552 I1 562 40 1022 166 1029 1034 1026 23O 230 634A REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 52
TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 127 138 106 987 95 117 634 121 CARBURETOR OVERHAUL KIT 52 164 _123 • A' REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 51 127 € LOCATION 24 1045 U 1033 VAILVE OVERHAUL KIT 142 1270 _105 186A(_ -13_z1 /lO 4 53
TRACTOR -- MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E1 3O4 524 _634A 842 524 868 868A 1006 358 GASKET SET 1= 977 CARBURETOR GASKET SET 467 445 3O5 668 78 73 ,188 224 I 54
TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE N_lBF_255-E1 2O9 728 663 265 1019 LABEL KIT I 240 11036 LABEL KIT- EMISSIONS I ._ 1 !o. owmes .A.UAL I 783 615 311 8O3 801 1090
TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E KEY PART NO. NO. 1 496412 2 399265 3 391086 4 494238 5 495858 7 272614 8 495735 9 278O3 10 94621 11 281246 12 271916 271997 271996 13 94728 15 94239 16 495162 94196 20 291675 22 94624 23 492326 24 222698 25 495860 495977 495978 495979 26 495854 495852 495851 495855 27 263129 28 498319 29 494504 495490 32 94695 32A 94648 33 495856 34 495857 33 262811 224_2 40 224641 45 262411 496884 51 272465 52 272569 KEY PART DESCRIPTION NO. NO. Cylinder Assembly 53 94637 Beadng, Cylinder 73 224948 *Seal, Oil 75 225136 Base, Engine 78 94626 Head, Cylinder 93 281346 ***Gasket, Cylinder Head 95 94098 Breather Assembly 98 495800 *Gasket, Valve Cover 104 231789 Screw, Seres 105 231855 Tube, Breather 106 231854 *Gasket, Crankcase Cover, 108 224540 1/64-'- 111 262719 *Gasket, Crankcase Cover, 117 232118 .005" 232119 *Gasket, Crankcase Cover, 118 498030 .009" 121 499233 Screw, Cylinder Head 123 94913 Plug, Oil Drain 125 499153 Crankshaft 127 - - - "[iming Gear Key 130 224539 *Seal, Oil 131 494379 Screw, Sems, Base Mounting 133 49438;I Flywheel and Ring Gear 137 281165 Assembly, Magneto 138 281164 Key, Rywheel 141 495931 Piston Assembly, Standard Size 142 232117 Piston Assembly, .01 (7' Oversize 154 214047 Piston Assembly, .020. 166 94555 Oversize 171 281051 Piston Assembly, .030. 187 492790 Oversize Ring Set, Piston, Standard Size 188 94627 Ring Set, Piston, .010" Oversize 192 492160 Ring Set, Piston, .020" Oversize 201 262767 Ring Set, Piston, .030. Oversize 209 260695 Lock, Piston Pin 216 262766 Pin Assy., Piston, Standard Size 219 490815 Rod Assembly, Connecting 222 495611 Rod Assembly, Connecting, 224 94729 .020" Undersize Crankpin Born" 225 495157 Screw, Hex Washer Head, 1- 227 493935 57/64 230 94927 Screw, Hex Washer Head, 1- 232 262785 5/8 238 262836 Valve, Exhaust 240 394358 Valve, Intake 265 221535 Spdng, Valve NOTE: Guard, Rywheel Retainer, Valve Spdng Tappet, Valve Gear, Cam "**Gasket, Carburetor (Carburetor to Elbow) "**Gasket, Carburetor (Elbow to Cylinder) DESCRIPTION Stud, Carburetor Mounting Screen, Rush Rotating Washer, Spring Screw, Serns Bushing, Throttle Shaft **Screw, Throttle Screw, Idle Speed **Pin, Float Hinge **Valve Float **Seat, Inlet Valve Valve, Choke Spdng, Choke ° Jet, Main (Std.) Jet, Main (Hi-Air.) Valve, Needle Carburetor Overhaul Kit Screw, Elbow Mounting Carburetor Assembly **Plug, Welch (Sold in Kit Onl_ Valve, Throttle Shaft and Lever, Throttle Float, Carburetor **"Gasket, Roat Bowl ****Washer, Bowl Shaft and Lever, Choke Nozzle, Carburetor Elbow, Carburetor Stud, Rocker Arm Nut, Air Cleaner Mounting Line, Fuel (11" Long, Cut to Suit) Screw, Hex Head, 3/4 Screw Assembly, Rocker Arm Link, Governor Spring, Governor Link, Choke Gear, Govemor Plate, GoyemoT Control Screw, Seres, Air Cleaner Crank, Governor Lever Assembly, Governor Washer, Governor Crank Spring, Governor Unk cap, Filter, Fuel (In Fuel Une) Clamp, Casing All component dimensions given in U.S. inches 1 inch = 25.4 mm * Included In Gasket Set (495993) ** Included In Carburetor Kit (499233) *** Included In Both Gasket Set (495993) and Valve Overhaul I_t (495992) **** Included In Gasket Set (495993), Carburetor K, (499233) and Carburetor Gasket Set (494385) 56
TRACTOR - - MODEL NUMBER 917.270512 BRIGGS & STRATTON ENGINE-MODEL NUMBER 287707, TYPE NUMBER 1255-E" KEY PART NO. NO. 284 94704 294 810068 304 496318 305 94786 306 225020 307 94930 309 497595 310 497602 311 497608 333 495859 334 94731 337 491055 346 93705 356 497708 356A 497671 356B 494705 358 495993 363 19203 383 89838 423 94903 445 496894 455 222561 467 493903 474 393474 482 93621 510 497606 523 495230 524 281370 525 496113 535 272403 537 281106 544 497603 552 231597 552 94907 592 231978 601 93053 611 493496 614 93,306 615 263080 634 494455 634A 491323 635 280872 646 224546 657 94906 663 94929 668 280848 718 230192 726 392134 727 490324 728 94951 729 225170 KEY PART DESCRIPTION NO. NO. DESCRIPTION Screw, Hex Head 729A 281390 Screw, Set 741 262932 Housing, Blower 757 213998 Screw, Hex, Head, 758 399891 Blower Housing Mounting 759 298909 Shield, Cylinder 761 94593 Screw, Cylinder Shield 783 2801 04 Motor, Starter 801 394856 Bolt, Thru 802 497605 Brush Set 803 497604 Armature, Magneto 942 270920 Screw, Sere,s, An'nature 947 496415 Mounting 851 493880 Plug, Spark 868 494435 Screw, Hex Head 868A 272610 Wire Assembly 871 262835 Wire, Stop Wire Stop 872 281104 Gasket Set 875 495862 Puller, Flywheel 877 393456 Wrench, Spark Plug 947 497672 Screw, Sems 965 94108 Cartridge, Air Cleaner 975 495933 Cup, Screen Mounting 977 494385 Knob, Air Cleaner 987 281166 Stator, Alternator 1005 280687 Screw, Sems 1006 224413 Ddve, Starter 1019 496758 Cap and Dipstick, Oil Filler 1022 272475 *Seal, Filler Tube 1023 224552 Tube, Oil Filler 1026 494432 Element, Filter 495136 *O-Ring, Air Cleaner 1029 224554 Armature, Starter 1033 495992 Bushing, Governor Crank 1034 495248 Bolt, Govemor Lever 1036 499364 Nut, Hex 1044 94673 Clamp, Fuel Pipe 1045 231828 Elbow, Fuel Pipe 1058 272623 Pin, Cotter 1090 497607 Retainer 1091 281364 "*Seal, Choke Shaft 2500 28N707-1026 *Seal, Governor ---- 496050 Elbow, Spark Plug RPM Settings: Brace, Air Cleaner Screw, Sems Screw, Serf-Tapping Spacer Pin, Dowel Gear, Ring (Includes Mounting Hardware) Cover, Starter Screw, Hex Head Retainer, wire Clip, Wire Gear, "riming Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear, Starter Cap, Ddve _ap, End Housing, Starter *Seal, Oil Filler Cap Rim Group, Oil Terminal, Ignition Cable ***Seal Assembly, Valve ***Gasket, Valve Bushing, Guide (Intake & Exhaust) Cover, Air Cleaner Body, AirCleaner Diode and Connector Assemb- Solenoid Nut, Hex Bowl Assembly, Carburetor Carburetor Gasket Set **Seal, Throttle Shaft Fan, Rywheel Retainer, Fan LabeJ K_ *"'Gasket, Cover Cover, Rocker Arm Rod, Push, Intake Rod, Push, Exhaust Arm, Rocker Valve Overhaul K'_ Guide Assembly, Push Rod Label Kit, Emissions Screw, Hex Head Extension; Crankshaft - Manual, OwneK)s Retainer, Brush Cap, Umlter Replacement Engine Replacement Shorlblock Low:. 1650-1850, High: 3200- 34OO NOTE: All component dimensions given in U.S. inche_ 1 inch = 25.4 mm * Included In Gasket Set (495993) ** Included In Carburetor Kit (499233) *** Included In Both Gasket Set (495993) and Valve Overhaul Kit (495992) **** Included In Gasket Set (495993), Carburetor F (499233) and Carburetor Gasket Set (494385) 57
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For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n a domicilio - 1-800-676.-.5811 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 REPNR S_ When requesting service or ordering parts, always provide the following information: • Product Type • Part Number • Model Number • Part Description SEARS Amenca's Repair Special_ts _____ 165428 Rev. 2 7.21.98 RH Printed in U.S.A.