Craftsman 917.271023 Owner's Manual

Owner's Manual CRAFTSMAN 15.5 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.271023 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179
--t,_"_""_ ........... I_-""r_'•-•-_ "" .......... 2 r.•.._..._: .......... 2 • ,_...._.. ........... 5 Assemb Y.--i ...... _ ......... 8 Operati_ n... I ........ 11 Mainter mc_ ....... 18 Maintenance ......................................... 18 Service and Adjustments....; ................. 22 Storage ................................................. 28 Troubleshooting .................................... 29 Repair Parts ......................................... 34 Parts Ordering ....................... Back Cover II I LIMF TV_ ' ON CRAFTSMAN RIDING EQUIPMENT For two 2) y if this Craftsman Riding Equipment is main- tained, =briq to the instructions in the owner's manual, charge, any parts found to be defective in material or This cover_ ° worn during normal use, such as blades, spark plugs, et €. ; • Tire replacement or repair Caused by punctures from outside objects, such as nails, thoms, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BA'I-rERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center• (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state• Sears, Roebuck and Co., D/817 WA Hoffman Estates, IL 60179 GENERAL OPERATIC_ _, • Read, understand, and follow all instruc- tions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. 2 • Nevercarrypassengers. ° Do not mow in reverse unless absolute- ly necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place• • Slow down before tuming. • Never leave a running machine unat- tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting.
• Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unload- ing the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, de not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tireslose traction, disengage the blades and proceed slowly straight down the slope. _, DO NOT: • Donotturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could sud- denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be sedously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. 3
• Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolute- ly necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not acroSS. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • Donottum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. _,Look for this symbol to point out impor- tant safety precautions. It means CAU- TION!!! BECOME AWAREI!! YOUR SAFE- TY IS INVOLVED. ,_CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs=always discon- nect spark plug wire and place wire where it cannot contact spark plug. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 4
PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE10W30 API-SF/SG/SH): (above 32°F) SAE 10W30 (below 32°F) _)IL CAPACITY: 4.0 W/PINTS 3.5 W/O I_INTS SPARK PLUG: Champion RC12YC GAP: .040 =) VALVE CLEARANCE: NOTADJUSTABLE GROUND SPEED FORWARD: 0- 5.5 (MPH): REVERSE: 0-2.4 TIRE PRESSURE: FRONT." 14 PSI REAR: 10 PSI CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 30 MIN. CCA:240 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. iTORQUE: l CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail- able on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under =Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). 5
PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large Flat Washer O (1) Hex Bolt 3/8-16 x I (1) Lockwasher 3/8 (1) Hex Bolt 5/16-18x 1-1/4 @ (1) Locknut 5/16-18 (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob 6
PARTS BAG CONTENTS SHOWN FULL SIZE (2) Screws _ (2) Lock #10 x 5/8 Washers #10 (2) Weld Nuts _ O #10 (2) Washers 3/16 x 3/4 x 16 Gauge Parts packet separately in carton Seat Cassette Manual Parts Bag Parts Bag contents not shown full size u (2) Latch Hook Assemblies Steering Wheel Adapter Slope Sheet Steedng Wheel Insert -4= (2) Keys Steering 1 Extension Shaft ____ (2) Shoulder Bolt (2) Washers 3/8 x 7/8 x 14 Gauge (2) Gauge Wheels Q (2) Centedock Nuts 7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. l) 9/16" wrench 2) 1/2" wrench 1) 3/4" wrench (1) Utility knife (1)Pliers (1) 3/4" Socket w/ drive ratchet (1) Phillips Screw- driver (1) Tire pressure _]auge When right or left hand =s mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton (See page 6). • Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steer- ing shaft. Align mounting holes in exten- sion and lower shafts and install 5/16 hex b01t and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut secure- ly to 18-22 ft. Ibs. torque. =_ • Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Slide steering wheel adapter onto steer- ing shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. _ Insert _._,_------_33_ 8HLe_c_/t a s h e r Large Flat_ Washer j_ I_ _ Steering Steering Wheel ,__tbs Extension Shaft _ Adapter 5/16 Hex 5/16 Lower , , - ='----, Steering ! p i Shaft 7"'.. _ Tab _- "- .... Slots • Snap steering wheel insert into center of steering wheel. • Remove protective materials from trac- tor hood and grill. IMPORTANT: Check for and remove any staples in skid that maypuncture tires where tractor is to roll offskid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attach- ment lift lever to itshighest position. • Release parking brake by depressing clutch/brake pedal. - Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward offskid. • Remove banding holding discharge guard up against tractor. 8
HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised position and open battery box door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge bat- tery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging instructions). Seat Pan Battery Label Terminal ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are proper- ly adjusted to ensure optimum mower per- formance. • Assemble gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut po- sition, gauge wheels should be assem- bled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8- 16 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Mounting Bracket INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. Seat F _, Seat Pan =_ _/_-"._'_l / _ \, Shoulder \ '_-'_\ ! \ AdjustmenC_-_._ _" Knob _ _ _ Flat Washer 3/8-16 3/8 Washer Shoulder Gauge Wheel Bolt CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. 9
CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are rout- ed correctly. CHECK BRAKE SYSTEM After you leam how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER PLATE • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assembie weld nut to latch hook by inserting weld nut from the top with hook pointing down. • Tighten hardware securely. • Raise and hold deflector shield in up- right position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook roar latch into hole on back of mower deck. Weld Nut From Hook Points The Top Down Look Weld Washer Latch Latch Washer Mulcher- Plate Nut Lock Washer Washer '_ Screw Deflector Shield Hooks ACAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to res: on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove muicher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. =/CHECKLIST PLEASE REVIEW THE FOLLOWING CHECKLIST: v' All assembly instructions have been completed. v' No remaining loose parts in carton. i/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). _/ Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). t/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (13res must be properly inflated for leveling). _/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. i,,' Check wiring. See that all connections are still secure and wires are properly clamped. _/ Before driving tractor, be sure free- wheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: • / Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline. • / Become familiar with all controls - their location and function. Operate them before you start the engine. • / Be sure brake system is in safe operat- ing condition. ,/ It is important to purge the transmis- sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and =PURGE TRANSMISSION" in the Op- eration section of this manual). 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. = BAI-rERY CAUTION OR WARNING ENGINE ON ENGINE OFF REVERSE FORWARD FAST SLOW OIL PRESSURE FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS AI-rACHMENT IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY (SEE SAFETYRULES SEC_ON) FREEWHEEL (A_omat_ Mode_on_) 11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ignition Clutch Lever Switch Light Switch Position Throttle/Choke Control Ammeter Lift Lever Plunger Attachment Lift Lever ClutcWBrake Control Freewheel Control Parking Height Adjustment Indicator Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach- ments mounted to your _acJpr. LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used to control engine speed. CLUTCWBRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. MOTION CONTROL LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position, 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety ,qlasses. -lOW TO USE YOUR TRACTOR Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Throttle/Choke Lever "Engaged" Control Position _ Disengaged" Position "Brake" "_'-_:__b._Parkin g B rak e Posi_o__.__.._ ', ._" \_/_ "Engaged" Clutch/Brak_. _/ "_'_MotJon Pedal "Ddve" =Disengaged" Control Position Position Lever STOPPING MOWER BLADES - • Tost0p mower blades, move attach- ment clutch lever to "DISENGAGED" position. _,. ,, GROUND DRIVE - • To stop ground drive, depress clutch/brake pedal into full =BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE - • -Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to =backfire". • Turn ignition key to =OFP position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFP will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ,A CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throt- tle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. • Release parking brake and clutch/brake pedal. • Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relative- ly high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attach- ment clutch control. • TO STOP MOWER BLADES - disen- _gcage attachment clutch control. AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Lever "Engaged" Position Attachment Lift Lever High Position IMPORTANT: The motion control lever does not retum to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control knob out and hold in position by inserting retainer spring into for_vard hole of control rod. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). Low Position Position _ Guard TO OPERATE ON HILLS _,CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the badl_oPthis manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move motion control lever to neutral (N) position. TOWING CARTS AND OTHER A'I'I'ACHMENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. 14
• Unthread and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If nec- essary, add oil until UFULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OiL VISCOSITY CHART" in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good _l_NAweather starting. RNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner products in the fuel tank or perma- _nt damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfm. V_pe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • on ssat operat j depress _utc_rak_ ped_ and sst paddng brske. • Place motion control lever in neutral (N) position. • Move attachment clutch to "DISEN- GAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and tum key clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi- tion. This may require an engine warm- up period from several seconds to sev- eral minutes, depending on the temper- ature. AUTOMATIC TRANSMISSION WARM UP • Before ddving the unit in cold weather, the transmission should be warmed up as follows: * Be sure the tractor is on level ground. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly retum to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used dur- ing the engine warm-up period after the transmission has been warmed up. NOTE: At a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
,_RGE TRANSMISSION CAUTION: Never engage or disen- gage freewheel lever while the engine is running. To ensure proper operation and perfor- mance, it is recommended that the trans- mission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing free- wheel control in freewheeling position (See rl'O TRANSPORT" in this section of manual ) . • Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive sys- tem. • Move motion control lever to neutral (N) position. Shut off engine and set parking brake. • Engage transmission by placing free- wheel control in driving position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor s, eat_start engine. After the engine is running, move throt- tle control to half (1/2) speed. With motion control lever in neutral (N) posi- tion, slowly disengage clutch/brake pedal. • Slowly move motion control lever for- ward; after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this pro- cedure with the motion control lever three (3) times. • Your tractor is now purged and ready for normal operation. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cuL Have the cut area to the right of the tractor. This will result in a more even distribu- tion of clippings and more uniform cut- ting. • When mowing large areas, start by turn- ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used. I 16
MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut- ling action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cut- ting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 • L t 17
CUSTOMER RESPONSIBILITIES AS YOU COMPLETE Check Brake Operation _ Check Tim Pm_um T Interlock Systems 14 r R Check for Loose Fasteners _ _7 _ SharpeNReplace Mower Blades _4 T Lubrication Chart 0 Check Battery Level I_ W claan Battery and Temlinals _ I_ Check Ttinsaxla Cooling I1_ Adjust Blade BeR(s) Tension I_s AdJust Moron Drive Balt(s) Tension I_s Check Engine Oil Level V t i Change Eng ne Oil I_1.=,: If E Clean Air Filter a Clean Air Screen GI Inspect Muffler/Spark Arrester Replace Oil Filter (if equipped) I_l.t N ' Clean Engine C°°ling Fins _= Replace Spark Plug Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter V p 1 - C_ mole o#_'_ where o_l_ltJnO tmd4w i hew4y k_d or In _gh am_4e_t temp_oturN. 5 * _ equipped with adjultibl/systmn. 2 - Sen4ce m_. ohln when opera,rig in erty of dusty _. 3 - N K_oped w_ o¢ f_er. change oJ evwp/50 hours. 4 - Repkx_ _=de= mor_ often when rnowb_ in sandy sol. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodi- cally to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or re_laL'_e air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • Check engine oil level. • Check brake operation, • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for loose fasteners. 6 - Net required # equipped with malntenance-_e b_t_y. 7 - "nghten Itont ex_ pivot bo, to 35 tL-Ibs, maximum. DO r_ ov_ighter_ LUBRICATION CHART Zerk Zerk Front Front Wheel Wheel Beadng_ _:_ ring Qutch Y l | I II Pivot(s) "_,_,_____ SAE 30 or 10w30 Motor OIL O General Purpose Grease . Refer to Maintenance Engine Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri- cant sparingly. 18
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter- lock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex boll, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT." To ensure proper assembly, center hole in blade must align with star on mandrel assembly. • Reassemble hex boll, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Trailing I _ Up Mandrel Assembly Blade Center Lock _p._.. Hex Bolt (Grade 8)" TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel boll, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the boll or pin parallel with the ground. If blade is balanced, it should remain in a hori- zontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole 5/8" Bolt or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The odginal equipment battery on your tractor is maintenance free. Do not 19attempt to open or remove caps or covers.
Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter- minals can cause the battery to =leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bdght. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manu- Check V-belts for deterioration and wear after t00 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or reqube servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating tam- perature. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one yean SAE VISCC_TY GRADES Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/dip- stick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at UFULLW line on dipstick. Tighten cap onto the tube securely when finished. Air Cleaner Cover Knob Cover Wing Foam Nut Pre-Claaner Rubber Air Cleaner Air Base Cleaner Paper Oil Fill Cartridge CapOipstick Oil Drain 2O
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from over- heating. Clean with a wire brush or com- pressed air to remove dirt and stubborn dried gum fibers. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartriage every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER • Slide foam pro-cleaner off cartddge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged car- tridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartddge. • Reinstall the pre-cieaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dustyrdi_y conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re- moved will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in uPRODUCT SPECIFICATIONS" section of this manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Drain oil from engine crankcase (See =TO CHANGE ENGINE OIL" in this sec- tion of this manual, through step remove drain plug). • Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oil to the rubber gasket on replacement oil fil- ter. • Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn. • Fill crankcase with new oil (See =TO CHANGE ENGINE OIL" in this section of this manual). For approximate capac- ity see "PRODUCT SPECIFICATIONS" section of this manual. • Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. Oil Filter / IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. • With engine cool, remove filter and plug fuel line sections. 21
• Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. • Be sure there are no fuel line leaks and damps are properly positioned. • Immediately wipe up any spilled gaso- line. CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the elec- trical system, muffler, air filter and carbure- tor are covered to keep water out. Water in engine can result in a shortened engine life. Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in =DISENGAGED" position. • Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in "DISEN- GAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Disconnect dutch rod from clutch lever by removing retainer spring. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. Clutch • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under trac- tor, IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with dis- charge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Retainer Spring Front Link Retainer Spring Anti-Swaybar 22 (Both Sides) (Both Sides)
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are propedy inflated (See =PROD- UCT SPECIFICATIONS'). If tiros are over or underinflated, you will not propedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjust- ment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full tum of adjustment nut will change mower height about 118". • Recheck measurements after adjusting. Bottom edge of Bottom edge mower to of mower to ground \_gmund Suspension A_ • Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of tums. • When distance =D" is 1/8" to 1/2" lower at front than roar, tighten nuts =F" against trunnion on both front links. • To raise front of mower, loosen nut =P from trunnion on both front links. Tighten nut =E" on both front links an equal number of tums. • When distance =D" is 1/8" to 1/2" lower at front than roar, tighten nut =P against trunnion on both front links. • Recheck side-to-side adjustment. _.._\_ ! ..I ..Mandrel o = e Both Front Links Should be Equal in Length Lift Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be _rure,to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the roar when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Front Links TO REPLACE MOWER BLADE DRIVE BELT (See lllustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. 23
BELT INSTALLATION - • Install new belt in reverse order of removal. Mandrel Pulley • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Idler Pulleys Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in high- est gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake oper- ating arm and nut "A" on brake rod. • If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Cdntact your nearest authorized ser- vice center/department. - Operating Arm Do Not touch this nut. If further brake adjustment is necessary contact your nearest authorized service center/department 24 TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "1"O REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cool- ing fan blades. • Pull belt toward front of tractor and remove downward from around engine pulley. • Install new belt by reversing above pro- cedure. Engine.._.......___ Pulley Clutching Idler-- Stationary Idler-....... Transmission Input Pulley_ 4.- ,.JP" ] ]_/(t
TO ADJUST MOTION CONTROL LEVER The motion control lever has been preset at the factory and adjustment should not be necessary. If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of transmis- sion. • Park tractor on level surface. Stop trac- tor by turning ignition key to,=OFP ' posi- tion, and engage parking brake. • Adjust motion control lever by tightening adjustment Iocknut one half (1/2) tum. NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 to 1/2 turn. Road test tractor after adjustment and repeat procedure if necessary. TRANSMISSION REMOVAL/REPLACE- MENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. Ad_justmen t Locknut TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not hori- zontal (left to right) when wheels are posi- tioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS • .Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. R etaininW_h_ A (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY ACAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks, flame and smoking materials away from batter- ies. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec- tion of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - • Connect each end of the RED cable to the POSITIVE ( ) terminal of each bat- tery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. 25
TO REMOVE CABLES, REVERSE ORDER - • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. Positive Terminal Negative Terminal Chassis Negative Terminal REPLACING BATrERY ACAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to posi- tive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negat'we (-) terminal with remaining hex bolt and keps nut. Tighten securely. • Close batten/box door. Keps Hex Bolt Positive (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or pre- vent it from starting. • Check wiring. See electrical wiring dia- gram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedures. _Co HOOd Hweradlight nnector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or indi- vidual. Warranty repairs must be per- formed by an authorized engine manufac- turer's service outlet. TO ADJUST THRO'I'rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: • With engine not running, move throttle 26
control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" ddll bit through both holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. TO ADJUST CARBURETOR The carburetor has been preset at the fac- tory and adjustment should not be neces- sary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the adjusting needles out (countemlockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if nee- dle is turned in too tighL NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filler and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjusfme_s with engine running and shift/motion control lever in neutral (N) position. • Idle soeed settino - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is at- tained. • I f I ttin - With throttle control lever in slow position, tum idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (countemlockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if neces- sary. ACCELERATION TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 118 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine govemor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set- ting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHO- RIZED service center/department, which has proper equipment and experience to make any necessary adjustments. Cable Clamp Screw Speed COntrol Bracket Throttle Lever Idle Speed _ Adjusting • Screw Idle Fuel Adjusting Needle 27
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _,CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stor- ing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thor- oughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint sur- faces; sand lightly before painting. BATTERY • Fully charge the battery for storage. After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see _O CLEAN BATTERY AND TERMINALS in the Maintenance section of this manual). • After cleaning, leave cables disconnect- ed and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add sta- bilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure- tor. Do not drain the gas tank and carbure- tor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). •Tum ignition key to "START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protec- tive cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 28
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over CAUSE CORRECTION • Loose or damaged wiring. ! • Carburetor out of adjust- ment. • Engine valves out of adjustment. • Dirty air filter. • Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. Out of fuel. • Engine not =CHOKED" • properly. Engine flooded. • Bad spark plug. • Dirty air filter. ! • Dirty'fuel filter. • Water in fuel. • • Loose or damaged wiring. • Carburetor out of adjust- ment. • Engine valves out of adjustment. • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery termi- _'_ n_ls. • Loose or damaged wiring. • Faulty ignition switch. • Faulty solenoid or starter. • Faulty operator presence switch(es). Fill fuel tank. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel fil- ter. Check all wiring. See =To Adjust Carburetor" in Service and Adjustments section. Contact an authorized ser- vice center. Clean/replace air filter. Replace spark plug, • Recharge or replace battery. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See =To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized ser- vice center. • Depress clutch/brake pedal. • Disengage attachment clutch. • Recharge or replace battery. • Replace fuse. • Clean battery terminals. • Check all widng. • Check/replace ignition switch. • Check/replace solenoid or starter. • Contact an authorized ser- vice center. 29
TROUBLESHOOTING CHART CAUSE PROBLEM Engine clicks but will not start Loss of power Excessive vibration Engine continues to run when operator leaves seat with at tachment clutch engaged • Weak or dead battery. • Corroded battery termi- nals. • Loose or damaged wiring. • Faulty solenoid or starter. • Cutting too much grass/too fast. • Throttle in =CHOKE" posi- tion. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • Dirty engine air screen/fins. • Dirty/clogged muffler. • Loose or damaged wiring. • Carburetor out of adjust- ment. • Engine valves out of adjustment. • Wom, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). *" F_'ulty operator-safety presence control system. CORRECTION • Recharge or replace battery. • Clean battery terminals. • Check all wiring. • Check/replace solenoid or starter. • Set in =Higher Cut" posi- tion/reduce speed. • Adjust throttle control. • Clean underside of mower housing. • Clean/replace air filter. • Check oil level/change oil. • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carbure- tor, refill tank with fresh gaso- line and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all wiring. • See "To Adjust Carburetor" in Service and Adjustments section. • Contact an authorized ser- vice center. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho- rized service center/ department. 30
TROUBLESHOOTING CHART i PROBLEM CAUSE Poor cut - uneven • Worn, bent or loose blade. Mower blades will not rotate Poor grass dis charge Headlight(s) not working (if so equipped) Battery will not charge i • Mower deck not level. • Buildup of grass, leaves, • and trash under mower. Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Engine speed too slow. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pres- sure, • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Switch is =OFF". =, Bulb(s) burned out. • Faulty light switch. • Loose or damaged wiring. • Blown fuse. • Bad battery cell(s). • Poor cable connections. • Faulty regulator (if so equipped). • Faulty alternator. CORRECTION • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to open vent holes. • Remove obstruction. • Replace mower drive belt. • Replace idler pulley. • Replace blade mandrel. • Place throttle control in =FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. i • Replace mower ddve belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Turn switch =ON'. • Replace bulb(s). • Check/replace light switch. • Check wiring and connections. • Replace fuse. • Replace battery. • Check/clean all connections. • Replace regulator. • Replace altemator. 31
tROUBLESHOOTING CHART iPROBLEM CAUSE Lo_s of drive • Freewheel control in =dis- engaged" position. • Motion drive belt worn, damaged or broken. • Air trapped in transmis- sion during shipment or servicing. Engine "backfires" • Engine4throttle control not when turning set at =SLOW" engine "OFF" position for 30 seconds before stopping engine. CORRECTION • Place freewheel control in =engaged" position. • Replace motion drive belt. • Purge transmission. • Move throttle control to =SLOW" position and allow to idle for 30 seconds before stopping engine. 32
SCHEMATIC TRACTOR - - MODEL NUMBER 917.271023 I AMMETER ;lllllE -- BATTERY SOLENOID o-r- FUSE 30 AMP. i I R CLL_CH I BRAKE _ • (PEDAL UP) ...... j i i I I LI'_=-- _ ," ....... ' : ' ' " UNE :FUEL: !---1----: , L , ........ J SOLENOID SEAT SWITCH (NOT OCCUPIED) __ _sT_A___, T ........ _ IGNITION PLUG OPERATOR UNff GAP I"4VlN CYL ENGINES) DIOOE t ALTERNATOR : i IGNmON SWITCH NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BA'rrERY, BGT HAVE THEIR OWN ELECTRICAL SOURCE, BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE UGHTS 1 HEADLIGHTS RELAY NON-REMOVABLE REMOVABLE WILL BECOME THEIR BRIGHTEST. CONNECTIONS CONNECTIONS WIRING b'_;U LATED CUPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING:OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33
ELECTRICAL TRACTOR - - MODEL NUMBER 917.271023 41 t i t 34
ELECTRICAL TRACTOR - - MODEL NUMBER 917.271023 KEY PART NO. NO. DESCRIPTION 1 163465 Battery 12 Volt 28Amp 2 74760412 Bolt, HexHead 1/4-20uncx3/4 8 156417 Case, Banefy Mech Hinge 16 161343 Switch, |ntedock N OpntN Opn 19 STD551125 _hasher, Lock 20 73350400 Nut, Hey,, Jam 1/4-20 UNC 21 147430 Hmnese, Light Socket (Includes 4152J) 22 4152J Bulb, Light 24 4799J Cable, Battery, 6 Gauge, Red, 11" 25 146147 Cable, Battery, 6 Gauge, Red, W/16 Wire 26 108824X Fuse, 30 Amp 27 73510400 Nut Keps Flex 1/4-20 Uric 28 4207J Cable, Ground, 6 Gauge, Black, 12" 29 160784 Switch, Plunger Normal Op Olive 30 140_01 Sw_tch, Ig_tion 31 124211X Nut, Igei_on 32 141226 Cover, Key Switch 33 109310X Key, Igei_on 40 161352 Harness, IgelUon 41 71110408 Bc4t, HexHead, Rn. 1/4-20xl/2 42 131563 Cover, Terminal, Red 43 145673 Soleflo_ 44 73640400 NutKepsBIkHex 1/4-20UNC 45 121433X Ammeter Rectangular 6 Amp 52 141940 Protectlon Wire Loop 70 142621 Hames.s En_ne 81 109748X Relay Asm. NOTE: An component dimenslons glven in U.S. Inches I ir_h = 25.4 rr_ 35
TRACTOR - - MODEL NUMBER 917.271023 CHASSIS AND ENCLOSURES 28 58 12 53 52 5s 54 3 3 74 3 36 14
TRACTOR - - MODEL NUMBER 917.271023 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 11 1 160392 2 14035_ 3 17490612 4 19131216 5 155272 9 161917X013 10 STD533710 11 155927 12 145660 13 155934X010 14 17490608 17 144983)(558 18 126938X 25 19131312 26 STD541437 28 145198X558 29 155217X599 30 151287X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 161464 55 145202 57 STD522507 58 150127 60 72140606 64 154798 74 73680600 140 158418 142 165867 143 154966 144 154207 145 156524 - - 5479J Chassis Stamping Drawbar Screw, Thd. Roll. 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH. Clip Tinnerman Grille P/L Panel, Dash, R.H. ScrewThdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Washer 13/32 x 13/16 x 12 Gauge Nut Grille w/Clips MS-558 Lens, Gdlle Fend/Ftrast Pnt STLT N HLD 558 Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, R.H. Nut Lock w/insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Gritle Pickoff LH Screw Hex Wshd 8-18 x 7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x .75 Duct Air Engine P/I. LT Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 UNC Bracket Suspension Front Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest BTLT RJod Pivot Chassis/Hood Plug, Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.271023 GROUND DRIVE 30 103 96 95 94-_ ,146 tO0 27 _lOo 55 38
TRACTOR - - MODEL NUMBER 917.271023 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 150071B TransaxleAssembly 71 140158 Strap Torque Lh Hydro 18/20" 2 142431 Spdng, Retum, Brake T 3 143995 Pulley, Transaxle 72 19132012 Washer 13/32 x1-1/4 x12 8 154792 Rod Shift Hydro LT Gauge 10 76020416 PinCotter 1/8xl CAD 73 156347 StrapTorqueRhHydro 18/20" 16 738(X)500 NutLockHexW/Ins. 5/16-18 T Unc 74 121199X Spacer, Split 18 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 75 121749X Washer 25/32 x 1-1/4 x 16 5 Gauge 19 73800600 NutLockHexW/Wsh 3/8-16 76 12000001 E-Ring Unc 77 123583X Key, Square 21 130564 Knob, Deluxe 1/2-13 78 121748X Washer 25/32 x 1-5/8 x 16 22 145627 Rod, Brake Hydro Gauge 24 73350600 Nut, HexJam 3/8-16 Unc 81 156046 ShaftAsm. Cross Hydro 20" Tires 25 106888X Spring, Brake Rod 26 19131316 Washer 82 123782X SpdngTorsion T/A 27 76020412 PinCotter 1/8 x 3/4 CAD. 83 19171216 Washer 17i32x3/4x16Ga. 28 145204 Rod, Parking Brake 84 161901 Rod, "13e Hydro 20" "firas 29 124236X Cap, Parking Brake 86 157480 Bushing 30 130607 Bracket, Transaxle 87 19212016 Washer 21/32 x 1-1/4 x 16 Ga. 32 74760512 BoltHexHd 5/16-18Uncx3/4 88 12000008 RingKlip #5304-62 34 155071 Shaft, Foot Pedal 59 164890X428 Console, Shift 35 120183X Bearing, Nylon 90 124346X NutSelf-ThdWsh-hd 1/4Zinc 36 19211616 Washer 93 142564 Line Fuel Hydro 4" 37 1572H Pin, Roll 94 140462 Fan, Hydro 7" 38 131494 Pulley, Idler, Rat 95 144643 Control Bypass Hydro 20"'l]res 39 74760644 Bolt 96 4497H Retainer Spdng 1" Zinc/Cad 40 4470J Spacer, Split 97 140469 Keeper Bolt Rh Hydro 0750. 18/20" 41 165838 Keeper, Bolt Idler 42 19131312 Washe[ 13/32 x13/16 x12 98 73510600 Nut KepaHex 3/8-16Unc Gauge 100 19111216 Washer 11i32x3/4x16Ga. 47 127783 Pulley, Idler, V-Groove 102 141322 WasherBollville .501Dx 1.50D 48 154407 Bollcrank, Clutch 103 73940800 NutHexJamToplock 1/4-20 49 123205X Retainer, Belt Unf 50 74760624 Bolt 104 140156 Arm, Control Hydro 51 73680600 NutCrownlock 3/6-16UNC 105 71070516 ScrowCapHex 5/16x18x1 52 73680500 Nut, Crownlock 5/16-18Unc 106 74780520 BoltRnHex 5/16-18Uncx1- 53 105710X Link, Clutch 114 55 105709X Spring, Return, Clutch 116 72110610 Bolt Rdhd Sqneck 3/8-16 x 56 74760620 BoltHex 3/6-16x1-1/4 1.25 57 140294 V-Bolt, Ground Drive, Hydro 144 19111016 Washer 11/32x5/8x16Ga. 59 140312 Keeper, CentarSpan 145 74490540 BoltHexFIghd 5/16-18xGr. 5 61 17490612 Screw Thdrol. 3/8-16 x 3/4 Ty. 146 74490536 Bolt Hex Flghd 5/16-18 x 2-1/4 1-1" 147 74490524 Bolt hex Flghd 5/16-16 x 1-1/2 62 8883R Cover, Pedal 148 159103 Spacer 63 140186 Pulley, _ngi_e 149 122052X Spacer, Retainer Pm Mower 64 71170764 BoltHex 7/!6-20x4Gr. 5 150 15(7935 BushtngNylonCogerad 65 10040700 Washer 151 19133210 Washer 13/32x2x10Ga. 66 154778 Keeper Bolt Engine Hydro 70 134683 Keeper Belt Engine NOTE: All component dimensions given in U.S. ind'P_.s 1 inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.271023 STEERING ASSEMBLY -----.__44 1 _41 27_!_27 43 44 27 2o....._ 4O
TRACTOR- - MODEL NUMBER 917.271023 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 1561183 4 157473 5 62661"1 6 121748X 7 19272016 8 12000029 9 3366R 10 156438 11 STD551137 13 154779 15 73901000 17 156546 18 57079 19 124035X 20 126684X 22 71200410 23 127501 25 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 100711L 42 145054 43 121749)( 44 153720 46 121232X 47 6855M 51 STD541431 54 74780520 62 156594 63 STD523710 65 154780 -66 _154404 67 74781044 68 154429 Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, LH. Spindle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steedng Column Draglink Extended Stamped Washer, Lock Beadng Axle STLT/GT Nut, Lock, Flange 5/8-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x .062 Screw Hex Socket 1/4-20 x 5/8 Plttman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw, Thd., Roll. 3/6.16 x 3/4 Pin Rod, _e Bushing, Steering Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 8 Gauge Nut Lock Center Hvy Hid Spr 3/8 Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steedng LR.LT Cap, Spindle F_ng, Grease Nut LockHexw/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 I_t Steedng Asm Service Bolt, Fin Hex 3/6-16 UNC x I Gr 5 Spacer Axle Bearing Arm Piftman Bolt, Fin He_ 5/8-11 UNC x 2-3/4 Axle, Brace NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 _ 41
ENGINE TRACTOR - - MODEL NUMBER 917.271023 33 33 29 OPTIONAL EQUIPMENT Spark Arrester 8O 4 23 / 42
ENGINE TRACTOR - - MODEL NUMBER 917.271023 KEY PART NO. NO. DESCRIPTION 1 162156 2 17720410 3 ...... 4 159420 13 12-041-03 14 13280328 15 13200300 16 STD551237 23 159880 29 137180 31 109202X 32 158990 33 123487X 35 17490512 37 137040 38 ....... 40 124(_8X 44 17490412 46 19091416 62 STD551131 77 19101216 79 M740108G25 80 74760508 81 128861 101 M73030800 Control, Throttle Screw, Hex Head, Thread Cutting 114-20 x 5/8 Engine, (Sea Breakdown) Kohler Model No. CV15S-41572 Muffler Gasket Kohler CV13-CV16.5 Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90 °, 3/8-18 NPT Washer Shield Bm/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Seam, Vented Clamp, Hose Screw Thdrol 5/16-18 x 3-4 Tyt Une, Fuel Plug, Oil Drain (Order From Engine Manufacturer) Bushing, Snap, Fuel Une Screw, Hex Washer Head, Thd., Roll 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer, Lock Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Bob Hex lid 5/16-18 Uric x 1/2 Nut Flange 1/4-20 Starter Nut Nut Flange M8-1.25 Non-LK NOTE: All component _mensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.271023 SEAT ASSEMBLY I 5 KEY PART NO. NO. 1 140123 2 140551 3 STD523710 4 19131610 5 145O06 6 STD641437 7 124191X 8 17490616 9 19131614 10 155925 11 120068X 12 121246X KEY PART DESCRIPTION NO. NO. DESCRIPTION Seat 13 121248X BrackP=t, P_pt, Seat 14 72050412 Bolt 15 134300 Washer 13/32 x I x 10 Gauge 16 121250X Clip, Push-In Hinged 17 123976X Nut 21 153236 Spring, Seat 22 STD541431 Screw, Thd.,RolL 3/8-16xl 24 19171912 Washer 13/32x 1 x 14Gauge Pan, Seat Emboss QCK Conn. 25 127018X Knob Seat Bracket, Switch Mounting Bushing, Snap Bolt, Carriage 114-20 x 1-1/2 Spacer, Split .28 x .88 Spring Locknut, Range 114 Grade 5 Bolt, Shoulder 5/16-18 UNC Nut Washer 17/32 x 1-3/16 x 12 Gauge Bolt, Shoulder 5/16-18 x .62 NOTE: All component dimensions given in U.S. inch- esl inch = 25.4 mm 44
DECALS TRACTOR - - MODEL NUMBER 917.271023 21 7 7 6 3 1 10 16 20 11 8 12 KEY PART NO. NO, 1 156811 3 163200 4 163202 6 133644 7 163261 8 163203 9 163204 10 156439 11 142341 12 146046 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 14 160396 Decal, Hood, R.H. 16 138047 Decal, Hood, L.H. 20 149516 Decal, Customer Maintenance 21 163205 Decal, Side Panel -- 138311 Decal, Deck Mower EZ3 - - 154515 Decal, Fender, Craftsman - - 154516 Decal, Fender Danger -- 167096 Decal, Drawbar Cntd Mvt Hyd Lt - - 167097 Decal, V-Belt Drive Schematic DESCRIPTION Decal, V-Bait Schemalic Decal, Batter'/Diehard Decal, Battery Dngr/Psn Eng Decal, Fender Auto Sears Gold Decal, Uft Handle Pad Footrest LH STLT Pad Footrest RH STLT Owners Manual, English Owner's Manual, Spanish WHEELS & TIRES 2 _ 5,8 7 11 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 59192 Valve Cap, Tire 65139 Stem, Valve 106222X Tire, Front 59904 Tube, Front Tire (Not Provided, Service Item Only) 106732X427 Rim, Front 278H F_ng, Grease (Front Wheel Only) 9040H Beadng, Flange (Front Wheel Only) 106108X427 Rim, Rear 122082X Tire, Rear 7152J Tube, Rear "Rre (Not Provided, Service Item Only) 104757X Cap, Axle 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.271023 LIFT ASSEMBLY 5 13 12 13 3 2 6 2O 46
TRACTOR - - MODEL NUMBER 917.271023 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assembly 2 159471 ShaftAssembly, Lift 3 105767X Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x I x 21 Gauge 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Ruted 8 122365X Button, Plunger, Red 11 139865 Link, Lilt, LH. 12 139866 Link, Lift, R.H. 13 4939M Retainer Spring 15 127218 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 130171 Trunnion 18 73680800 Nut, Crownlock 1/2-13 UNC 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 140302 Bearing, Pvt, Lift Spherical 32 73540600 Nut, Crowniock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.271023 MOWER DECK 58 17 >21 \ 2 16 27 48
TRACTOR - - MODEL NUMBER 917.271023 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 164961 Mower Houslog 59 141043 2 STD533107 Bolt 67 162113 3 138017 Bracket Assembly, SwayBar, 68 144200 Front 71 142427 4 138440 SracketAssembly, SwayBar 72 131870 5 STD624008 RetainerSpdng 73 127847 6 130832 Arm, Suspension, Rear 74 121748X 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 9 STD551137 Washer, Lock 75 120(X)(_9 10 140296 Washer, Hardened 76 128903 11 134149 Blade, Mulching 12 129895 Boadng, Ball 77 127845 13 137645 ShaftAssambly, Mandrel, 78 160570 Vented (Includes Key No. 6) 14 128774 Housing, Mandrel, Vented 79 127498 15 110485X Beadng, Ball, Mandrel 80 153701 16 140329 Stdpper, Vented Mower Deck 81 73350600 17 72110610 Bolt, Carriage 3/8-16x1-1/_, 82 142028 18 72140505 Bolt, Carriage 5/16-18 x 5/8 83 120958X 19 132827 Bolt, Shoulder 84 156084 20 159770 Baffle, Vortex 85 721406o20 21 STD541431 NutCroweleck5/16-18UNC 92 STD541437 22 134753 Stiffener Bracket 101 136420 23 131267 Bracket, Deflector 102 71161010 24 105304X Cap, Sleeve 103 19061216 25 123713X Spdng, Torsion, Deflector 104 STD551110 26 110452X Nut, Push 105 160793 27 130968 Shield, Deflector 106 2029J 28 19111016 Washer 11i32x5/8x16 111 155197 Gauge 112 155198 29 131491 Rod, Hinge 113 17480512 30 157722 Screw Thd Rolling Wase Head 114 73510500 31 129963 Washer, Spacer 115 72110504 32 153535 Pulley, Mandrel 116 137644 33 137266 Nut, Toplock, Flanged 117 133957 34 STD533717 Bolt 118 73930600 35 133835 Fas_er, ChdstmasTree 119 19121414 36 131494 Pulley, Idler, Flat 121 143723 37 19131316 Washer 13/32 x13/16 x16 128 153390 Gauge 129 19131312 40 STD541437 NutCrowelock3/8-16UNC 130 STD523710 41 133551 Rod, Pivot, with Nibs 43 140083 Rod, Clutch, Secondary, with 131 STD533710 Nibs - 44 140088 Guard,_anc_"ral, LH. 132 19132203 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 141 6266H 48 133944 Washer, Hardened - - 130794 49 155066 RollerAssembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD541410 Locknut - - 164963 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 122052X Spacer, Retainer 58 140086 Spdng, Torsion Brakes DESCRIPTION Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Pdmary, with Nil_ Spdng, Return Arm, Clutch, Secondaly Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spdng Lever Asm. Clutch Pd PIm STLT Bushing, Large, Brass Spdng, Mower Clutch Nut, Hex Jam 3/8-16 Uric Trunnion, Adj. Washer Sintered Keeper Belt Idler Fixed Bolt Carriage 3/8-16 x 2-1/2 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel Roll. Screw Thdrol 5/16-18 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-16 UNC xl Sdacer Washer 13/32 I.D. x 1- 3/80.D. x 1/4 Washer Thrust .75 x 1.230 Mandrel Assembly (Includes Key Numbers 6-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S.inches 1 inch = 25A mm 49
TRACTOR - - MODEL NUMBER 917.271023 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-O650 58 139 28 59 -91- 23 19 I 3O 9O 53 4 5 3 35 1 5O
TRACTOR - - MODEL NUMBER 917.271023 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 142930 Housing, Lower 43 142884 Washer 7/16 x 7/8 x .060 2 142931 Assembly, Upper Housing 44 150829 Dilfemn_alAseambly 3 142932 Seal, Lip 52 142991 Washer 3/4 x 1.5 x .13 4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x .250 5 142933 Ring, Retaining 56 142963 Shaft, Input 6 142934 Bearing, Shaft Ball 58 142964 Bolt 1/4-20 x 1.38 7 142935 Bearing, Cradle 59 142965 Pin .50D x .43 ID x .750 8 150771 Bearing, Thrust 30x52x13 62 142966 Arm, Control 9 142937 Swashplate, Variable 63 142967 Puck, Dampener 13 142938 Block, CylinderAssembly 64 142920 Set Screw 14 142939 Arm, Trunnion 68 142969 Spring 15 142940 Seal, Lip 69 144610 Stud 5/16-24 17 142941 Guide, Slot 83 142971 JackshaftAssembly 18 150772 Shaft, Motor 85 150806 Jackshaft 19 150773 Bearing, Thrust 42x68x16 88 142973 Screw, Cap 23 142944 Block, CylinderAssembly 89 142974 Washer 7/16 x I x 1/2 24 142945 Seal, Lip 10x25x7 90 142975 SlaeveBearing 25 142946 Actuator, Bypass 91 142976 Seal, Wiper 26 150774 Center Section Assembly Kit 92 142977 Spring, Block 27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust 28 142949 Ring, Retaining 113 142917 Cap, VentAssembly 29 142950 Washer 26 x 35 x I 114 142918 Fitting, O-Ring Assembly 30 150787 Plate, Bypass 119 142980 Spacer 34 142951 Oil Filter Element 134 144607 Nut, Castle 5/16-24 35 142952 Arm, Bypass 135 144608 Pin, Cotter 36 142953 Ring, Retaining 139 150775 Spring, Compression 37 142954 Arm, Actuaitng 140 150776 Nut, Hex 5/16-24 38 142955 Pin, Actuating 39 150777 Belt 5/16-24 x 1-3/4 NOTE: All component dimensions given in U.S. inches 40 150778 Locknut, Hex 5/16-24 UNJC 1 inch = 25A mm 41 142958 Brake Rotor/Stator Kit 51
TRACTOR - - MODEL NUMBER 917.917.271023 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572 AIR INTAKE J 6--1 8--W _ 11 -- _--10 _--9 CRANKSHAFT I II _ip BLOWER HOUSING AND BAFFLES I ENGINE CONTROLS ] EXHAUST I / $ 52
TRACTOR - - MODEL NUMBER 917.917.271023 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572 AIR INTAKE KEY PART NO. NO. 1 12-743-05 2 25-341-02 3 12-096-24 4 12-083-08 5 12-100-01 6 X-25-63 7 12-083-05 8 12-313-04 9 12-094-12 10 12-072-05 11 12-086-01 12 12-041-02 NOT ILLUSTRATED -- 12-113-53 ENGINE CONTROLS KEY PART DESCRIPTION NO. NO. DESCRIPTION Kit, Air Cleaner (Includes Key Numbers 2 thru 12) Knob, Air Cleafrer Cover Cover, Air Cleaner Precleaner Element Wing Nut Washer, Plain 1/4 Element, Air Cleaner (Includes #7) Grommet Base, Air Cleaner (Includes Key Numbers 9 and 10) Stud, Mounting Plate M6 x 1.0 x 66 Screw, #10 Hi-Lo Thread Forming (2) Gasket, Air Cleaner Decal, Air Cleaner CRANKSHAFT KEY PART NO. NO. DESCRIPTION 1 12-014-37 Crankshaft 2 12-139-01 Plug, Cup BLOWER HOUSING AND BAFFLES KEY PART NO. NO. DESCRIPTION 1 M-O545010 Screw, Hex Flange M5 x0.8x 10 (8) 2 24-468-10 Washer, Plain 1/4 3 12-146-07 Plate, _low_ Housing 4 M-0645020 Screw, Hex Flange M6 x 1.0 x 20 6 24-096-05 Cover, Pinion 7 12-027-32 Housing, Blower 9 12-141-O1 Ring, Retainer (2) 8 12-096-28 Cover 10 25-154-02 Clip, Mounting (3) 11 M-0545020 Screw, HexFlange M5x.Sx20 (3) 12 12-06o3-05 Baffle, Intake Side 13 M-0645016 Screw, Hex Flange M6 x 1.0x 16 (2) 14 12-063-08 Baffle, Cylinder Head 15 12-063-O1 Baffle, Cylinder 1 12-079-07 Linkage, Choke 2 12-237-01 Clamp, Cable 3 M-0664020 Screw, Locked Socket M6 x 1.0 x20 (2) 4 M-0545016 Screw, Hex Flange M5 x .8 x 16 5 12-536-09 Control, Speed Assembly (Includes Key Numbers 6 through 9) 6 M-0443020 Screw, Pan Head M4 x 0.7 x 20 7 SM-0443025 Screw, Pan Head M4 x 0.7 x 25 8 12-089-11 Spring, Choke Adjust (2) 9 12-089-23 Spdng, Choke Return 10 12-089-24 Spnng, Govemor 11 M-0641060 Nut, Hex Flange M6 x 1.0 12 SM-0642025 Screw, Hex Flange M6x 1.0x25 13 12-090-05 Lever, Governor 14 25-158-11 Bushing, Throttle Unkage 15 12-079-01 Linkage, Throttle 16 25-158-08 Bushing, Linkage Retaining EXHAUST KEY PART NO. NO. DESCRIPTION 1 M-0829033 2 12-o41-03 3 M-0841080 4 12-126-11 5 12-445-06 6 M-0645025 Stud, M8 x 1.25 x 33 (2) Gasket, Exhaust Manifold Nut, Hex Flange M8 x 1.25 (2) Bracket, Muffler Strap, Ufting Screw, Hex Flange M6 x 1.0 x 25 (2) NOT ILLUSTRATED KEY PART NO. NO. - - 12-522-18 -- 12-755-59 RPM Settings: RPM Seffings: DESCRIPTION Short Block Gasket Set Low Speed: 1500-2000 High Speed: 3200-3400 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR - - MODEL NUMBER 917.917.271023 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572 FUEL SYSTEM J 4 / 7 / (_1o 14 33 CYLINDER HEAD, VALVE AND BREATHER J 25__ _4 I 15 54
TRACTOR - - MODEL NUMBER 917.917.271023 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572 FUEL SYSTEM KEY PART NO. NO. 1 12-853-56 2 12-041-02 3 12-053-56 4 12-041-01 5 12-089-23 6 12.079-07 7 12-265-04 8 X-426-9 9 25-353-10 10 25050-0"2 11 47-154-01 12 12.086-07 13 12-431-01 14 12-368-05 15 12-089-09 16 12.086.04 17 12.089-09 18 12-146-03 19 25-086-27 20 12-144-09 21 12o144.08 22 12-089-10 23 12-146-O2 24 12-337-03 25 12-757-02 26 12-041-05 27 12-104-01 28 12-757-09 29 12-041.06 30 M.0641060 31 X-25-63 32 X-22-11 33 M--0629122 NOT ILLUSTRATED -- 12041-01 - - 12-757-03 - - 12-518-05 - - 41-518-34 -- 277563 -- 12-454.O3 CYLINDER HEAD, VALVE AND BREATHER KEY PART DESCRIPTION NO. NO. DESCRIPTION Kit, Carburetor (Includes #2 _m 1 12-351-01 6) 2 12-755-60 Gasket, Air Claaner 3 12-411-01 Carburetor Assembly 4 12-041-10 (For Information Only - Not 5 12-017-01 Available Sepamtaly) 12-017-02 (includes Key Numbers 12 thru 6 12-016-01 27) 12-016-02 Gasket, Carburetor (2) 7 12-146-13 Spdng, Choke Return 8 12-468-05 Linkage, Choke 9 12-112-13 Deflector, Heat 10 12-086-15 Clamp, Hose (2) Line, Fuel, 9" 11 12-08901 Filter, Fuel 12 12-173-01 Clip, Cable 13 12-755-03 Screw, Hex Cap 8-32 x 3/8 14 X-426-9 Sleeve, Insulating 15 12-326-03 Needle, Idle, Fuel Adjust 16 M-0645020 Spdng, Idle Fuel Screw, Idle Speed Adjust 17 12-09607 Spring, Idle Spend 18 235011 Plate, Thmttla 19 24-032-05 Screw, Throttle Plate (2) 20 M.0640034 Shaft, Throttle with Lever and Seal 21 24-194-01 Shaft, Choke 22 24-186-03 Spring, Choke 23 M-0545010 Plate, Choke Jet, Main 24 12-01801 Kit, Float 25 12-402-02 Gasket, Bowl 26 12-31809 Bowl, Fuel 27 X-75-23 Kit, Solenoid Assembly (Includes Key Number 28) NOTE: Gasket, Bowl Retainer Screw Nut, Hex Flange M6 x 1.0 (2) Washer, Plain 1/4 Washer, Lock 1/4 Stud, M6 x 1.0 x 122 (2) _BP Gasket, Carburetor Kit, Carburetor Repair Lead, Solenoid, Black, 5", 14 Gauge, Uniosulated Push-On Tabs Lead, Ground, Green, 5", 18 Gauge Insulated Grip Barrel Eyelets Connector "Re, Cable Lifter, Valve (2) K'_, Cylinder Head Rod, Push (2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, Intake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, .25" Oversize Plate, Guide Washer, Plain 13/32 Spacer, Head Bolt Exhaust Port Screw, Hex Flange M10 x 1.5 x 81 (5) Spdng, Valve (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Flange M6 x 1.0 x20 (5) Cover, Valve with Nipple Retainer, Spdng Seal, Valve Stem Screw, Hex Flange M6 x 1 x 34 (2) Pivot, Rocker Arm (2) Arm, Rocker (2) Screw, Hex Flange M5x0.8x 10 Retainer, Breather Rend Reed, Breather Head, Cylinder Plug, Pipe, Allen Head 1/8 All component dimensions given in U.S. inches 1 inch = 25.4 mm 55
TRACTOR - - MODEL NUMBER917.271023 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572 IGNITION I ELECTRICAL I mit 14-- ,_D e-----:r OIL PAN I LUBRICATION I CRANKCASE I 10 2 STARTING SYSTEM J 3- i 56
TRACTOR - - MODEL NUMBER 917.271023 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER PS-41572 IGNITION I ELECTRICAL CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 12-086-14 Screw, Hex Flange 1 12-032-03 M10x 1.5x46 2 12-522-18 2 12-468-03 Washer, Plain 3/8 3 24-162-03 Screen, Grass 3 12-445-02 4 M-0639016 Screw, Hex F_nge M6 x 1 x 16 4 M-0839025 (4) 5 12-112-01 Spacer, Fan (4) 5 12-380-O3 6 12-157-_2 Fan 6 12-755-49 7 X-42-15 Key 8 12-025-37 FlywheelAssembly 7 12-089-18 9 12-155-O2 Connector (4 Contact) 8 12-422-O8 10 M-0548025 Screw, Hex Cap 12-422-09 M5 x 0.8 x 25 (2) 12-422-10 11 M-0545010 Screw, Hex Range 12-422-11 M5 x 0.8 x 10 (2) 12-422-12 12 12-154-02 Clip, Stator Hamess 12-422-13 13 12-085-07 Stator Assembly 12-422-07 14 12-132-0_ Spark Plug 9 12-144-27 15 X-728-1 Clip, Cable 10 12-874-07 16 12-584-01 Module, Ignition 12-874-08 17 M-0545020 Screw, Hex Flange 12-874-09 M5 x 0.8 x 20 (2) 11 12-018-02 NOT ILLUSTRATED 12 12-108-07 - - 12-518-11 Lead, White, Ground To Kill (19", 12-108-08 18 Gauge, Fully Insulated Push- 12-108-09 on Tab and Uninsulated Push-on 13 12-067-05 Tab Terminals) 12-067-06 14 12-380-01 OIL PAN / LUBRICATION 15 12-043-05 16 M-0631005 KEY PART 17 12-144-02 NO. NO. DESCRIPTION 18 52-13909 1 12-038-01 DipstickAssembly 19 12-755-64 (Includes Key Numbers 2 and 3) 2 25-755-13 Kit, Oil Fill Cap (Includes Key #3) 20 12-144-24 3 12-153-03 O-Ring, Dipstick 21 X-25-102 4 12-15302 O-Ring, Upper Oil Fill Tube 22 12-032-01 5 12-123-04 Tube, Oil Fill 23 SM-0631015 6 M-0545020 Screw, Hex Flange M5 x 0.8 x 24 12-154-05 20 O-Ring, Lower Oil Fill Tube Screen, Oil Pick*up Cover, Oil Pick*up Screen Screw, Hex Flange M5 x 0.8 x 16 Screw,;Rexl,=tange M10 x 1.5 x 25 Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve Piston, Oil Pump Relief Valve Body, Oil Pump Relief Valve Filter, Oil Plug, Square Head, Solid 3/8 Oil Pump Assembly O-Ring, Oil Pump Cover Cover, Oil Pump Screw, Hex Flange M5 x0.8 x 16 (3) Seal, Oil (RT.O. End) Screw, Hex Flange M8 x 1.25 x 45 (12) Pan, Oil 57 7 12-153-01 8 25-162-07 9 .! 2-096-03 10 M-0545016 11 M-1039025 12 12-126-02 13 12-089-03 14 12-462-01 15 12-208-01 16 12-050-01 17 X-75-10 18 12-393-01 19 12-o32-04 20 12-096-02 21 M-0545016 22 12-O32-03 23 SM-0839045 24 12-199-30 DESCRIPTION Seal, Crankshaft Block, Cylinder (Use Short Block) Strap, Lifting Screw, Hex Flange M8 x 1.25 x 25 Dowel, Locating (4) Kit, Camshaft (Indodas Key #7 &8) Spring, Actuating Shim, Camshaft, Blue Shim, Camshaft, Red (A.R.) Shim, Camshaft, Yellow (A.R.) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft, Black (A.R.) Shim, Camshaft, White (A.R.) Shaft, Balance Piston w/Ring Set, Standard Piston w/Ring Set .25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2) Ring Set, Standard Ring Set .25" Oversize Ring Set .50" Oversize Connecting ROd, Standard Connecting ROd .25" Oversize Pin, Governor Regulating Gear, Governor Assembly Washer, Plain, 6ram Shaft, Governor Gear Plug, Cup Kit, Shaft, Governor Cross, with Clip (Indudas Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain, 6mm Clip, Hitch Pin STARTING SYSTEM KEY PART NO. NO. DESCRIPTION 1 M-0839070 Screw, Hex Flange MSx 125x70 (2) 2 25-095-03 Starter Aesembly (Includes Key Numbers 3 thru 8) 3 12-755-54 Kit, Drive End 4 12-227-06 Gap, Drive End 5 45-170-03 Armature 7 12-227-11 End Cap, Commutator 8 12-086-25 Screw, Hex Flange 1/4-20 x 4-5/8 (2) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL (.n co 6 Operate your Tractor up and down the face of slopes (not I I greater than 15°), never across the face. Make turns gradu- r ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar plezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio de reparaci6n a domicilio - 1-600-676-5811 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pm, Monday-Saturday 1-800-827-6655 When requesting service or ordering parts, always provide the following information: _" _- • Product Type • Part Number • Model Number • Part Description mmmmmm mmmmmm SE ARS Amenca's Repazr Specialists 167096 10.19.98 RH Printed in U.S.A.