Craftsman 917.27113 Owner's Manual

Owner's Manual [RRFTSMRW 16.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSA)_F_ LAWN TRACTOR Model No. 917.271130 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 ,, ,_ Service and Adjustments .................... 20 Safety Rules ......................................... 3- Storable ............................................... 26 Product Specifications ........................ ._.5 Troubleshooting ................................. 27 Assembly ..... 7 Repair Parts ........................................ 32 Operation ..... ..; ......................... _._ ........ 10 - Parts Ordering ..................... Back Cover Maintenance Schedule ...................... 16 LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War- rarity service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolute- ly necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless neces- sary, and then, tum slowly and gradual- ly downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. 3
• Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs wit the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneve terrain could overturn the machine. TaL grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope, • Avoid starting or stopping on a slope. If tires lose traction, disengage the blade_ and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradual- ly downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONU! BECOMEAWAREt!! YOUR SAFETY IS INVOLVED. &CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. _CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _kWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR OlLTYPE SAE 10W30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: W/FILTER: 4.0 PINTS W/OFILTER: 3.5 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") GROUND SPEED FORWARD: CMPH): I ST 1.2 2 NO 1.5 3 Re 2.4 4 TM 3.5 5 TM 4.8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 15AMPS @ 3600 RPM BA'I-I'ERY: AMP/HR: 30 MIN, CCA: 240 CASE SIZE: U 1 R BLADE BOLT 27--35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible depend- ability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authodzed service center. 5 We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". REPAIR AGREEMENT A Sears Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. _, WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the opera- tor. In the state of California the above is required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arraster for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).
Steering Wheel Insert I_(1) Hex Bolt 3/8-16 x I Steerin,c_ Boot Steering Wheel (1) Lock washer 3/8 (1) Locknut 5/16-18 =_ Steering Wheel Adapter Seat (_Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 1-1/4 t teering Extension Shaft _) Shoulder olt 5/16-18 Slope Sheet Keys D Video Cassette 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette befor you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Remove mower and packing materi- als. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR OFF SKID ATrACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. • Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension. r Shaft 7 Hex Bolt Slots • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter, • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove an_ staples in skid that may puncture tires where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised postion and open battery box door. • If this battery is put into service after month and year indicated on label (la- bel located between terminals) charge battery for minimum of one hour at 6- 10 amps. (See "BATTERY" in MAINTE- NANCE section of this manual for charging structions.)
Seat Battery Door Terminal INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob, securely. Seat Shoulder Seat Pan Bolt FLat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. • Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _IbWARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clea, of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tanF with gasoline. • Sit on seat in operating position, depress clutch/brake pedal and set th_ parking brake. • Place gear shift lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Depress clutch/brake pedal into full =BRAKE" position and hold. Move gearshift lever to 1st gear. • Slowly release clutch/brake pedal and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. • Turn ignition key to =OFF" position. Continue with the instructions that follow, 8
INSTALL MULCHER PLATE (if previously removed) • Raise and held deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and stide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. A_CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera- tion. Mulcher Rate Shield Latch Hooks TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The muloher blades are de- signed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were ovedn- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Vedfy that the belts are routed correctly. CHECK BRAKE SYSTEM After you leam how to operate your tractor, check to see that the brake is propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. 9 PLEASE REVIEW THE FOLLOWING CHECKLIST: / All assembly instructions have been completed. • / No remaining loose pads in carton. / Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. • / All tires are propedy inflated. (For shipping purposes, the tires were ovednflated at the factory). / Be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results. (Tires must be property inflated for |eveting). / Check mower and ddve belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are propedy clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - theiq location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition.
These symbols may appear on your tractor or in literature supplied with the product. Leam and understand their meaning. BATTERY CAUTION OR WARNING ENGINE ON ENGINE OFF REVERSE FORWARD FAST SLOW OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L c®) I ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 10 FREE WHEEL (Automatic Models only)
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ignition Switch Light Switch Clutch Lever Throttle/Choke Control Attachment Lift Laver Clutch/ Brake Pedal Parking Brake Lever Height Adjustment Knob Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. A'FFACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights o_ and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THRO'I-FLE/CHOKE CONTROL - Used for starting and controlling engine speed. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "EN- GAGED" position and release pres- sure from clutch/brake pedal, Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position __"Disengaged" _\_-_(,_ _ ] Position Throttle -"" .' Parkin C,utc--_ _ _ _ V _.._'____._:_._ "._¢" PE nJtaogne d" "D iftisengageo" Height Lever Position Adjustment Knob STOPPING MOWER BLADES - • To stop mower blades,move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground ddve, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to =backfire". • Tum ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthodzed use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _1_ CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming the height adjustment knob in desired direction. •Tum knob clockwise (F_I) to raise cutting height. • Tum knob counterclockwise (W'_)to lower cutting height. The cutting height range is approxi- mately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary 12
depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches dudng the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the,ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions, • Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See =TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Mounting Bracket 3/8-16 Locknut 3/8 ;houlder Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Stad mower blades by engaging attachment clutch control. 13 • TO STOP MOWER BLADES - disen- gage attachment dutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Attachemnt =Engaged"" Position _.._ Position Low Position Position Deflector Shield TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with stopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restad movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "13res can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh- ness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. a_c WARNING: Experience indicates that ohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carbure- tor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may _cur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISEN- GAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and tnj again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 14
COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu- tion of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. 15 • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used, MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen- dicular to the first cut path. • Change your cutting pattem from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
As You COMPLETE ___,_._ _,_ SE.V,CE 2"SSE.V,CE OATES Check Tim Pressure Check Operator Presence and "1" Interlock Systen_ R Check for LOOSe Femurs _ VP_ V' A Sharpen_e0ace Mower _a_s _W_=. T Lubrication Chart I_ 0 Check Battery Level R Clean Battery and Terminals I_ Check Transax_ Co_ing V e Adjust Blade Belt(s) Tension _ds A_ust Motion Drive Belt(s) Tension _s Check Engine Oil Level _ V e E Clean A_r Filter lld#= I N Clean Air Screen'1 Ve: i1_ Inspect MuffiedSpark Arrester I1_ Replace Oit Fitter (11 eq_pped) _.; N Clean Engine Cooling Fins Replace Spark Plug Replace hJr R;ter Paper Certndge Replace Fuel Filter v' 1 * change more often when op_ing under = helw load or in h_l ambient _u_, $ - ff equipped wllh sdJuMab_ I,/M_I. 2. ,_ef_ rt_e o_lm when o_1_ _ ditty _,*_ d_y ¢ol_l_k_n=, I_ - H O_ f IKit_ld _ Ii_t_ w_h II_a_lt ¢m_r_lt ba_ep_f. 3 - If equ_oped w_h o_l f_er. chan9_ o11 every 60 hour_. 7 - Tigtlt en ff0_ _xk) _ bolt to _15 fl.-Ibt, maximum. 4 - RepFac_ b_de= more often wt_n mo_ng In _ndy =oil. Do _ ov_tight e_. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for loose fasteners. LUBRICATION CHART Zerk (_Fmnt Wheel ,- ' Bearing Zerk BeadngZerk i I i I t I _)SAE 30 or 10w30 MOTOR OIL _3ENERAL PURPOSE GREASE (_REFER TO Maintenance =ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the seff-lubdcat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubdcant spadngly. 16
TRACTOR Always observe safety rulas when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working propedy. If your tractor does not function as descdbed, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assem- bly, center hole in blade must align with star on mandrel assembly. • Reassemble hex belt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Mandrel Assembly Edge Up Blade Center Hole Flat Washer, Lock Washer 17 / _--'- Hex Bolt *A Grads 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hodzontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. f_lt_ecente r Hole 5/8"
BATrERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petro- leum jelly. • Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES -2_ _ "C .30- .10- to" _0 = TEMPERAI_JRE RANGE ANTICIPATE D BEFORE NEx'r OIL CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level, Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Air Cleaner Cover Foam Pre- ----"_1 Cleaner _ Screen Cover Knob Wing Nut Rubber -'_ TGrommet \ !_ _x_A'lr Cleaner _"_Paper Cartridge _Air Cleaner _Base Oil Fil Cap/ Dipstick _.Oil Drain Plug CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. 18
CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre- cleaner after every 25 hours of operation or every season. Service paper car- tridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. ENGINE OIL FILTER Replace the e'lgine oil filter every season or every other oil change if the tractor is used more than 100 hours in one yean 19 • Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of this manual, through step remove drain plug). • Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. • Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an addi- tional 1/2 turn. • Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFiCA- TIONS" section of this manual, • Start the engine and check for oil leaks. Correct any teaks before placin engine into full operation. MUFFLER Oil Filter Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning c each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting ar shown in =PRODUCT SPEClFICATION_ section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbur_ tor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned, • Immediately wipe up any spilled gasoline.
ClamP_lam p Fuel Filter CLEANING i lean engine, battery, seat, finish, etc. of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a short- ened engine life. _CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. i um ignition key =OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in =DISEN- GAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. • Disconnect anti-swaybar from chassis bracket by removing retainer spdng. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. Small Retainer • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. '_"_"""- Square Hole Clutch Sp Retainer Spdng Anti-Sway Collar Housing Retainer Springs (Both Sides) Large Spdng Bracket 20
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires areproperly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full tum of adjustment nut will change mower height about 1/8". • Recheck measurements after adjust- ing. Bottom edge of Bottom edge o! mower to _ mower to ground _ ground A7- /Ground Une Arm • =e@ Lift Unk N_ Adjustment FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-beck adjustment is necessary, be sure to adjust beth front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance =D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut =F" from trunnion on both front links. Tighten nut =E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F* against trunnion on both front links. • Recheck side,to-side adjustment. - _\_ - o ot / Mandrel o o o Both Front Links Should be Equal in Length Front Unks 21
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL- • Remove mower from tractor (See =TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION - • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Mandrel Idler , Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact your nearest authorized service center/department. With Parking Brake "Engaged" Nut "A" Jam Nut Mand Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and tum nut =A" until distance becomes 1-112". Retighten jam nut against nut =A _. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See =TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around engine pulley. • Install new belt by reversing above procedure. Engine Pulley_ Clutchingldler I Stationary dler Transaxle Pulley_ 22
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxte is in neutral. • Loosen adjustment bolt in front of the right rear wheel. • Position the gear shift lever in the neutral (N) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. "rire sealant also prevents tire dry rot and corrosion. Washer Retaining Axle Cover Square Key J (Rear Wheel Only) TO START ENGINE WITH A WEAK BA'n'ERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries, Always wear eye protection when around battedes. If your battery is too weak to start the engine, it should be recharged, (See "BATrERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emer- gency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system, The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles, TO ATTACH JUMPER CABLES - • Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER- • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. 23
Positive Terminal Negative Terminal Hex Nut Positive Terminal Negative Terminal REPLACING BATTERY CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to positive ( ) terminal with hex bolt and nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and nut. Tighten securely. • Close battery box door. Battery Door Positive (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. Hood _eadlight rWir e 24
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-read engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. Cable "_ Clamp_ Screw BS rì kede t_ n t r_--"_"-" T _rottte Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, tuming the adjusting needles In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/aft mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is low emission, it is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • JdJ._ - With throttle control lever in slow position, engine should idle at 1750 RPM. if engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained, 25
• Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. ACCELERATION TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest autho- rized service center/department, which has proper equipment and experience to make any necessary adjustments. Idle Speed 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storable. When mower is to be stored for a penod of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). • inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Mainte- nance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'I-FERY •Fulty charge the battery for storage, • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent puUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to =START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another, • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • _f possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start CAUSE • Out of fuel. • Engine not'CHOKED" properly. • Engine flooded. • Bad spark plug. • Dirty air filter. • Dirty fuel filter. • Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment Hard to start Engine will not turn over CORRECTION • Engine valves out of adjustment. • Dirty air filter. • Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. i• Loose or damaged wiring. • Carburetor out of adjustment • Engine valves out of • adjustment. Clutch/brake pedal not • depressed. Attachment clutch is • engaged. Weak or dead battery. • Blown fuse. • Corroded battery terminals. • Loose or damaged wiring. • Faulty ignition switch. • Faulty solenoid or starter. • Faulty operator presence • switch(es). • Fill fuel tank. • See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/ department. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See =To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department, 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but • Weak or dead battery. • Recharge or replace battery. will not start • Corroded battery terminals. • Clean battery terminals. • Loose or damaged wiring. • Check all wiring. • Faulty solenoid or starter. • Check/replace solenoid or starter. Loss of power • Cutting too much grass/too fast. • Throttle in"CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged • Spark plug wire loose. • Dirty engine air screen/fins. • Dirty/clogged muffler. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. • Wom, bent or loose blade. • Bent blade mandrel. • Loose/damaged pert(s). • Faulty operator-safety presence control system. • Set in =Higher Cut" position/ reduce speed. • Adjust throttle control. • Clean underside of mower housing. • Clean/replace air filter. • Check oil level/change oil. • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler, • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/depertment. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. Check widng, switches and connections. If not corrected, contact an autho rized service center/ department. _Q
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Poor cut - uneven • Worn, bent or loose blade. Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not • charge • Engine "backfires" • when turning engine "OFF" • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Engine speed too slow. • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. • Worn. bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Switch is =OFF". • Bulb(s) bumed out. • Faulty light switch. • Loose or damaged wiring. • Blown fuse. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty altemator. Engine throttle control not set at =SLOW" position for 30 seconds before stopping engine. • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to open vent holes. • Remove obstruction. • Replace mower drive belt. • Replace idler pulley. • Replace blade mandrel. • Place throttle control in =FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replacelsharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Turn switch'ON". • Replace bulb(s). • Check/replace light switch. • Check wiring and connection.< • Replace fuse. • Replace battery. • Check/clean all connections. • Replace regulator. • Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 3O
SCHEMATIC TRACTOR - - MODEL NUMBER 917.271130 REO i _IEO AMMETER (OPTIONAL) WHITE IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G A1 NONE START B S A1 NONE RUN/LIGHT ll_-A 1 A2 L RUN B AI NONE RELAy NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CUPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.271130 41 25 I I I I I I I ,/ ..... T 16 ' i o 32
TRACTOR -- MODEL NUMBER 917.271130 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 156417 16 161343 21 166182 22 4152J 24 4799J 25 146147 26 166180 27 73510400 28 4207J 29 160784 30 163968 33 14O403 40 170219 41 71110408 42 131563 43 145673 45 122822X 52 141940 70 170250 81 109748X Battery Bolt, Hex 1/4-20 x 3/4 Case Battery Switch Interlock Hamsss, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery Fuse Nut Keps Hex 1/4-20 Unc Cable, Ground Switch, Seat Switch, Ignition Key, Molded Harness, Ignition Bolt BIk Fin Hex 1/4-20 UNC x 1/2 Cover, Terminal Solenoid Ammeter Protection Wire Loop (Hour Meter Harness Engine RelayAsm NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 33
TRACTOR -- MODEL NUMBER 917.271130 CHASSIS AND ENCLOSURES 28 58 12 208 53 54 60 3 74 f 2O8
TRACTOR - - MODEL NUMBER 917.271130 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Dmv/oar 3 17060612 Screw 3/6-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 S'TD533710 Bolt, Carriage 3/8-16 x 1 11 155927 Panel, Dash, LH 12 145660 Clip T'mnerman G rit|e P/L 13 172108 Panel, Dash, RH 17 144983X558 Hood Assembly 18 126938X Bumber Hood 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Locknut, Hex, with Insert 3/6-16 UNC 28 156725X568 Grille 29 155217X599 Lens, Gdlle 30 164918X558 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 169834 Pivot Bracket Assembly, LH, Mower, Rear 51 73800400 Nut Lock WJlnsert 1/4 - 20 UNC 52 19091416 Weshar 9/32 X 7/8 X 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw, Hex Wshd #8-18 x 7/8 55 145202 Bracket Gdlle Pickoff RH 57 S'TD552507 Bolt FinHex 1/4 -20 UNC X75 58 150127 Air Duct 60 72140606 Bott Rdhd Sqnk 3/6-16 UNC x 3/4 64 154798 Dash Lower STLT 74 STD541437 Nut Crownlock 3/8-16 UNC 114 158112 Keeper Belt 115 17060620 Screw 3/6-16 x 1-1/4 142 165867 Plale Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 154207 Bracket Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18"l-r 207 17670508 Screw Thdrol 5/16-18 x 1/2 17670608 Screw Thdrol 3/6-16 x 1/2 211 145212 Nut FlanOe Hsx 212 165919 Insert Lens . - 5479J Plug Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.271130 GROUND DRIVE 6 25 26 27 36
TRACTOR '- MODEL NUMBER 917,271130 GROUND DRIVE KEY PART NO. NO. 2 146682 3 123666X 4 12000028 5 121520X 6 17060512 6 165866 t0 STD561210 11 10570tX 13 74550412 14 10040400 16 STD541431 18 STD523710 19 STD541437 21 106933X 22 13O8O4 24 STD541237 25 106888X 26 S'TD551037 27 STD561210 28 145204 29 71673 30 169592 32 S'T'D523107 34 155071 35 120183X 36 STD551062 37 STD571810 38 131494 39 _727 40 4470J 41 165838 42 19131312 47 127783 48 154407 49 1232 5X 50 STD523715 51 STD541437 52 STD541431 53 I08710X 55 105709X 56 ST1_523712 57 13(_01 59 169691 61 17060612 62 8883R 63 140186 64 71170764 KEY PART DESCRIPTION NO. NO. DESCRIPTION Transaxle (See Breakdown) 65 STD551143 Peedess 206.545C 66 154778 Spring, Return, Brake Pulley, Transaxle 70 134683 Ring, Retainer 72 19132012 Strap, Torque 74 137057 Screw 5/16-18 x 3/4 75 121749X Rod Shifter Fender STLT 76 STD581075 Pin, Cotter 77 123583X Washer, Shift Plate 78 121748X Bolt 1/4-28 UNF W/Patch Gr. 8 79 STD5800_5 Washer Lock Hvy Helical 80 145090 Nut Lock Hx W/Ins 81 165592 5/16-18 x Gr.5 Bolt Fin Hex 82 16571 t 3/8-16UNC x 1 Gr. 5 83 19171216 Nut 84 166231 Knob 85 150360 Rod, Brake 89 158391X428 Nut 90 124346X Spdng, Brake Rod 96 STD624003 Washer 112 19091210 Pin 113 127285X Rod. Parking Brake 116 72110610 Cap, Parking Brake Bracket, Tmnsaxle 145 74490540 Bolt 150 165850 Shaft Assembly, Foot Pedal 151 19133210 Beadng, Nylon 156 166002 Washer 158 165589 Roll Pin 159 165494 Pulley, td|er, Fiat 161 72140406 Bolt Spacer, Split .395 x .59 162 73680400 Keeper, Belt, Idler 163 74780416 Washer 13/32 x 13/16 x12 Ga. Pul|ey, Idler, V-Groove, Plastic 164 19091010 Bellcrank Clutch Grnd Dry Stl 165 165623 Retainer, Belt 166 166880 Bolt 168 1654g_ Nut Crown Lock 3/8-16 UNC 169 165580 Nut Cmvm Lock 5/16-18 UNC 170 165849 Link, Clutch 197 169613 Spring, Clutch Retum 1 g8 16959_ Bolt Fin Hex 3/6-16 x 1-1/4 202 72110612 V-Belt, Ground Ddve Keeper, Belt, Center Span 204 17060516 Screw 3/6-16 x 3/4 Cover, Pedal Pulley, Engine Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool Proof Guide, Mower Drive Belt, R.H. Washer 13/32 x 1-1/4 x 12 Gz Spacer, Axle Washer 25/32 x 1-1/4 x 16 G_ E-Ring Key, Square 2.0 x .1845/186 Washer 25/32 x 1-5/8 x 16 G KeyWoodruff Ann, Shift Shaft Asm Cross Tapered 65020 Spring, Torsion Washer 17132 x 3/4 x 16 Ga. Linl( Transaxle Nut, Nylock Console, Shift, STLT Nut, Self-Thding, Wsh Hd 1/4 Retainer Spring 1" Washer 9,"32 x 3/4 x 10 Ga, Strap Torque gO Degrees Bolt Rdhd Sqneck 3/6-16 x 1.25 Bolt, Hex Flghd 5/16-18 Gr. 5 Bushing Bettcrank Grd. Drive Washer 13/32 x 2 x t0 Ga. Washer Srrted 5/161D x 1,125 Bracket Shift Mount Hub Tapered Range Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 114-20 Unc Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Bolt Tmnsaxta Gear Nyliner Snap-ln Washer Nyflner Bolt Cart. SH 3/8-16 x 1-1/2 Gr. 5 Screw 5/16-18 x 1 SMGML NOTE: All component dimensions given in U.S. inche', 1 Inch = 25.4 mm 37
TRACTOR -- MODEL NUMBER 917.271130 STEERING ASSEMBLY d i i --_..- 1 • . L J .s • ... ::----_-'-:... i i t n 44 / 40 47 2$ 3O a8
TRACTOR-- MODEL NUMBER 917.271130 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169639 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD551137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 154406 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 51 738OO5OO 54 74780520 62 167902 63 74780616 65 160367 66 154404 67 72140618 68 169827 79 19132012 80 74950612 8_ 169835 85 133835 Steedng Whael Front Axle Assembly Spindle Assembly, LH. Spindle Assembly, R.H. Boadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washar 27/32 x 1-1/4 x 16 Gauge Ring, Klip Beadng, Steering Column Link, Drag Washer, Lock Spacer, Beadng, Front Axle Nut, Hexflange Lock Shaft Assembly, Steering Washer, Thrust .515 x ,750 x .033 Support, Shaft Screw hex Wshhd Torx Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw TT #10-32 x 5 x 3/8 Flange Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Lock Nut Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 25/32 x 1-1/4 x 16 Gauge Extension Steedng Non-Adjust Cap, Spindle Fitting, Grease Nut Lock Hx W/Ins 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit, Steering Assembly, Service Bolt Fin Hex 3/8-16 unc. x I Gr. 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3/8.16 Unc x 2-1/4 Brace Axle Washer 13/32 x 1-1/4 x 12 Ga Bolt Hex Nylon 3/6-16 x 3/4 Bracket Susp Chassis Front Fastener Christmas Tree NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR -- MODEL NUMBER 917.271130 ENGINE 8O 40
ENGINE TRACTOR - - MODEL NUMBER 917.271130 KEY PART NO. NO. 1 162152 2 17720410 3 4 159420 13 12-041-03 14 13280328 15 13200300 16 $10551231 23 169837 29 137180 31 109202X 32 15899O 33 123487X 37 137040 38 ....... 40 124028X 44 17490412 45 17000612 46 19091416 62 STD551131 77 19101216 79 M740106025 80 74760508 81 73510400 101 M73030800 NOTE: DESCRIPTION Control Throt 1 Ch Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Kohler Model No. CV16s-43520 Muffler Gasket Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Std 90 Degree 3/8-18 Npt Washer Shield, BRNiDBR Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp Hose BIk Une Fuel Plug Oil Drain (See Engine Breakdown) Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd. Roll 1/4-20 x 3/4 Screw Hexwsh Thdr 3/8.16 x 3/4 Washer, 9/32 x 7/8 x 16 Guage Washer, Lock Washer 5/16 x 3/4 x 16 Guege Bolt, Hex Bolt, Hex Hd 5/16-18 Uric x 1/2 Nut, Keps Hex 1/4-20 Unc Nut Flange MB-1.25 All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.271130 SEAT ASSEMBLY KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 140123 140551 71110616 19131610 145006 STD541437 124181X 17000615 19131614 155925 166369 Seat 3450 BIkJblk Craftsman 12 12t246X Bracket Pnt Pivot Seat (blk) 13 12t248X Bolt Fin Hex 3/8-16unc X 1 14 72050412 Washer 13/32 X 3/4 X 10 Ga 15 134300 Clip Push In Hinged 16 121250X Nut Hex Lock w/Ins 3/8-16 17 123976X Unc 21 171852 Spring Seat Cprsn 2 250 BIk Zi 22 STD5414-31 Screw 3/8-16 x 1.5 SMGML 24 19171912 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) 25 127018X Knob Seat Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17132 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 42
DECALS TRACTOR - - MODEL NUMBER 917.271130 7 4 I 2 KEY NO. 1 2 3 4 5 6 7 9 11 PART NO. 156439 163207 171698 171699 168920 133644 171764 163204 156368 14 2O KEY PART DESCRIPTION NO. NO. Decal Fender Danger Seara 13 146046 Decal Fend Auto Sears Gotd 14 163263 Decal Hood Rh Craftsman 15 160396 Decal Hood Lh Craftsman 19 138047 Decal Engine H/P 20 166887 Decal Maint Customer 22 149516 Sears Dom - - 138311 Decal Replacement Sra - - 165800X428 Decal Fender Craftsman Gold - - 165799X428 Decal Feoder STLTH Oper - - 172212 Inst E/S . - 172213 14 13 DESCRIPTION Decal V-belt Dr Sch Tractor E Decal Dash Panel Decal Mower Dnve Schematic Decal, Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT Manual, Owner's (English) Manual, Owner's (Spanish) WHEELS & TIRES 4,10 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 8 9 10 11 .° NOTE: 11 7 59192 Valve Cap, Tire 65139 Stem, Valve 106222X Tire, Front 59904 Tube, Front Tire (Not Provided, Service Item Only) 106732)(427 Rim, Front 2781-t Fitting, Grease (Front Wheel Only) 9040t-I Bearing, Flange (Front Wheel Only) 106108X427 Rim, Rear 122O82X Tire, Rear 7152J Tube, Rear Tire (Not Provided, Service item Only) 104757X Cap, Axle 144334 Sealant, Tire (10 oz. Tube) All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR -- MODEL NUMBER 917.271130 LIFT ASSEMBLY 13 12 13 7 3O 3 26 6 2O 44
TRACTOR -- MODEL NUMBER 917.271130 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Asm. 2 159471 Shaft Asm. Lift 3 105767X Pin Groove 4 12000002 E Ring 5 19211621 Washer 21/32 x t x21 Ga. 6 120183X Beadng Nylon 7 12563tX Grip Handle Fluted 8 122365X Button Plunger Red 11 139865 Link Lift L.H. 12 139866 Unk Uft R.H. 13 S'rD624008 Retainer Spdng 15 173288 Link Front 16 73350800 Nut Jam Hax 1/2-13 Unc 17 130171 Trunnion 18 73800800 Locknut, Hex, with Washer Insert 1/2-13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spdng 23 119807X Nut, Special 24 19131016 Washer 13/32 x 5/8 x 16 Ga, 25 2876H Spdng 26 169484 RetainerClip 27 126971X Rod, Adjust Lift 28 73350600 Nut, Hex Jam 3/8-16 UNC 29 138057 Knob, Infinite Height Adjustment 30 150233 Trunnion, Inf. Height 31 140302 Beadng, Pvt. Lift. Spherical 32 73540600 Nut Crownlock 3/8-24 49 145212 Nut, Hex Flange Lock 50 110452 Nut, Push Phos. &-Oil NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.271130 MOWER DECK '-_{i_- T_ -_ 21 22 119 121 . 16 1 18 29 .18 .117 26 27 46
TRACTOR - - MODEL NUMBER 917.271130 MOWER DECK KEY PART NO, NO. 1 165892 2 STD533107 3 138017 4 165460 5 S'T0624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 12o_895 13 137645 14 128774 15 110485X 16 140329 18 72140505 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 157722 31 129963 32 153535 33 137266 34 STD533717 35 133835 36 131494 37 19131316 40 STD541437 44 140088 45 STD624003 46 137729 48 133944 49 155O66 50 131340 51 STD541410 52 139888 53 131845 54 133943 55 155046 56 165723 59 141043 67 149846 68 144959 90 74760616 91 132274 KEY PART DESCRIPTION NO. NO. Mower Housing 92 STD541437 Bolt Bracket Assembly,Sway 93 19171416 Bar, Front 94 132264 Bracket Sway Bar 38/42" 95 132273 Retainer Spring 101 136420 Arm, Suspension, Rear 102 71161010 Bolt, Hex 3/6-24 x 1.25 Gr. 8 103 19061216 Washer, Lock 104 STD551110 Washer, Hardened 105 160793 Blade, Muiohing 106 2029J Bearing, Ball 111 155197 Shaft Assembly, Mandrel, 112 155198 Vented (Incl. Key Number 6) 113 17060512 Housing, Mandrel, Vented 114 73510500 Beadng, Ball, Mandrel 115 72110504 Stripper, Vented Mower Deck 116 4898H Bolt, Cardage 5/16-18 x 5/8 117 165746 Bolt, Shoulder 118 73930600 Baffle, Vortex 119 19121414 Nut, Crownlock 5/16-18 UNC 121 143723 Stiffener Bracket 128 153390 Bracket, Deflector 129 19131312 Cap, Sleeve 130 STD523710 Spring, Torsion, Deflector Nut, Push 131 STD533710 Shield, Deflector 142 165890 Washor 11/32 x 5/8 x 16 Ga. 143 157109 Rod, Hinge 144 158634 Screw Thdrol Rolling Wsh Hd 145 165888 Washer, Spacer 146 165891 Pulley, Mandrel 147 131335 Nut, Toplock, Flanged 148 169022 Bolt 149 165898 Fastner, ChdstmasTree 150 19091216 Pulley, Idler, Flat 151 169670 Washer 13/32 x 13/16 x 16 152 169676 Ga. 153 169674 Nut, Crownlock 3/8-16 UNC 154 169675 Guard, Mandrel, L.H. 155 169671 Retainer 156 169872 Screw, Thd. Roll 1/4-20 x 5/8 157 169669 Washer, Hardened 158 17720410 Roller Assembly, Cam Follower 159 STD533717 Bolt, Shoulder #10-24 Grade 5 Locknut - - 130794 Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardenod - - 169583 Arm, Idler Spacer, Retainer Guard, Tuv Idler Knob Custom Oval V-Belt Bolt Fin Hex 3/8-16 Unc x 1 Bracket Asm Noseroller LH DESCRIPTION Locknut, Hex W/Wsh 3/8-16 UNC Washer 17/32 x 7/8 x 16 Ga. RoflerNose Bracket Asm Noseroltar RH Cover Mulching 42" Black Screw Truss Hd Phil10-24 x5/8 Washer#10 Washer Lock Latch Asm Bagger Nut Weld Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw 5/16-18 x 3/4 Nut, Hex Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Crowniock 3/8-16 Washer 13/32 x 7/8 x 14 Ga. Bracket WasherFelt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc x 1 Gr.5 Bolt Rdhd Sqnk 3/8-16 UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cabte Pulley Idler Flat Bolt Carraige Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga, Bracket Clutch Cable Clutch 42" Washer flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer RodClutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 1- 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Std deck - order separately mulcher plate components key nos. 101-106) NOTE: All component dimensions given in U,S.inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.271130 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 9 157 47 8 70_ 11 lO 4 / 157 48
TRACTOR-- MODEL NUMBER 917.271130 PEERLESS TRANSAXLE--MODELNUMBER20_545C REF PART NO. NO. DESCRIPTION 1 772147 2 780(O6A 3 770128 4 776395 5 776409 6 778364 6A 778369 7 7783,30 8 792180 8A 792047 9 784352 10 784378 11 778334 12 778309 13 778368 14 778368 15 778370 17 786188 18 786102 20 792077A 21 792078 22 792079 25 792073A 25A 792177 26 792125 27 792035 28 788040 29 780072 29A 780160 2913 780051 29C 780199 30 780108 31 780001 31A 780195 32 788083 34 780194 35 780193 35A 780197 36 790075 37 790007 38 799021 39 786026 40 792076A REF PART NO. NO. DESCRIPTION Transaxia Cover 41A 790079 Needle Beadng 5/8" 42 792073A Transaxle Case 42A 792085A Countershaft 43 792075 Output Shaft 44 790025 Spur Gear (38 teeth) 45 786066 Spur Gear (15 teeth) 46 786086 Spur Gear (11 teeth) 47 774690 Shift Key 48 774691 Woodruff Key #9 49 778356 Shift Collar 50 778338 Shift Rod & Fork 51 778354 Bevel Gear (30 teeth) 52 778352 Input Bevel Pinion (13 teeth) 53 778350 Bevel Gear (13 teeth) 54 778346 (Include. 14) 56 778355 Bevel Pinion (13 teeth) 57 778337 (Include. 13) 58 778353 Ring Gear (43 teeth) 59 778351 Drive Pin 60 778349 Spacer 1,130 X ,695 61 778345 Ball 5/16" dia 65 780189 Set Screw 3/8 - 16 x 3/8" 66 776422 Spring .310 OD x .625 L 67 776396 Screw 1/4 • 20 x 1-1/4" 69 792170 Screw 1/4-20 x 1-3/8" 70 786187 Retaining Ring (pkg of 2) 71 788069 RetainingRing 71B 788092 Retaining Ring 76 780090 Thrust Washer .627 ID x.031W 77 788078A Thrust Washer .762 ID x,031W 79 792144 Thrust Washer .762 ID x.031W 82 778.333 Anti-Rotation Washer .632 Cup Washer 1.127 ID x .032W 83 778338 Flat Washer .750 ID x .056W 85 792154 (Use As Needed) 87 788089A Fiat Washer .750 |D x .062W 150 788093A Oil Seal 5/8" 157 788088A Bushing .563 180 730229A Flanged Bushing 5 / 8" ID 900 794712 Flanged Bushing.751 Brake Disk Brake Pad Plate NOTE: Brake Pad (pkg of 2) Dowel Pin Fiat Washer .312 ID x .059W Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Locknut 51 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring =O" Ring Flat Washer 1.126 ID x ,058V_ Inverted Retaining Ring Spring ,430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replaeament MST - 206-545C Traneaxle All component dimensions given in U.S. inche 1 Inch = 25.4 mm 49
TRACTOR - - MODEL N UMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 CYLINDER HEAD, VALVE AND BREATHER _C_E I 13 50
TRACTOR - - MODEL NUMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 CYLINDER HEADNALVF.JBREATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 25-351-01 Lifter, valve (2) 1 12-032-03 2 12-755-81 Kit, cylinder head (Includes 2 3 12-411-01 Rod, push (2) 3 12-445-02 4 12-041-10 Gasket, cylinder head 4 M-0839025 5 12-017-01 Valve, intake (Std.) 12-017-02 Valve, intake (.25) 5 12-380-17 6 12-016-01 Valve, exhaust (Std.) 6 12-755-49 12-016-02 Valve, exhaust (.25) 7 12-089-31 7 X-75-23 Plug, allen hd. pipe 1/8 8 12-422-08 8 12-318-19 Cyhnder Head 12-422-09 9 25-186-01 Arm, rocker (2) 12-422-10 10 12-599-03 Pivot, rocker arm (2) 11 M-0640034 Screw, hex. flange 12-422-11 M6xl.0x34 (2) 12 12-089-01 Spring, valve (2) 12-422-12 13 12-173-O1 Cap, valve spr_ng (2) 12-422-13 14 12-755-03 Kit, retainer (2) 12-422-07 15 12-468-05 Washer, plain 13/32 9 12-144-27 16 12-112-13 Spacer, head bolt exhaust 10 12-874-07 port 17 12-086-15 Screw, hex. flange 24-874-11 M10x1.5x81 (5) 12-874-08 18 X-426-9 Clamp, hose (2) 12-874-09 19 12-326-03 Hose, breather 11 12-018-02 20 M-0645020 Screw, hax. flange 12 12-108-07 M6xl.0x20 (5) 12-108-08 21 12-096-07 Cover, valve w/nipple 12-108-09 22 M-0545010 Screw, hax. flange 13 12-067-05 M5x0.8xl0 12-067-06 23 12-018-01 Retainer, breather reed 14 12-380-01 24 12-402-02 Reed, breather 15 12-043-05 16 M-0631005 17 12-144-02 18 52-139-09 19 12-755-64 21 X-25-102 22 12-032-01 23 24 Seal, crankshaft Block, cylinder (Use Short Block 12 52218) Strap, lifting Screw, hex. flange M8x1.25x25 Dowel, lecaUng (4) Kit, camshaft ._lncludes 7,9 Spring, actuating Shim, camshaft (A.R.) blue Shim, camshaft (A.R.) red Shim, camshaft (A.R.) _ellow him, camshaft (A.R.) g reen _him, camshaft (A.R.) gray Shim, camshaft (A.R.) blacl Shim, camshaft (A.R.) whir* Shaft, balance Piston w/Ring Set (Std.) (Includes 11-12) Piston w/Ring Set (.08) Piston w/Ring Set (.25) Piston w/Ring Set (.50) Retainer, piston pin (2) Ring Set (Std.) Ring Set (.25) Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25) Pin, governor regulating Gear, governor assembly Washer, plain 6ram Shaft, govemor gear Plug, cup Kit, gov. cress shaft w/clip (Includes 24) washer, plain 1/4 Seal, governor cross shaft SM-0631015 Washer, plain 6mm 12-154-05 Clip, hitch pin 51
TRACTOR -- MODEL NUMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 IGNITION / ELECTRICAL I (_)--2 ;5 _--' ! -- 10 , BLOWER HOUSING AND BAFFLES I 11 4 I s 15 lO_eF' 11--o 0---7 52
TRACTOR -- MODEL NUMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 IGNITION/ELECTRICAL KEY PART NO. NO. DESCRIPTION BLOWER HOUSING & BAFFLES KEY PART NO. NO. DESCRIPTION 1 12-086-14 Screw, hex. flange MIOx1.5x46 1 M-0545010 Screw, hex. flange M5x0.Sxl 2 12-468-03 Washer, plain 3/8 (8) 3 24-162-03 Screen, grass 2 24-468-10 Washer, plain 1/4 4 M-0639016 Screw, hex. flange M6x1.0x16 3 12-146-07 Plate, blower housing (6) 4 24-086-15 Screw, phillip hd M4x0.7 X8 ( 6 12-157-03 Fan 5 24-096-05 Cover, pinion 7 41-403-O9 Re0uIator, rectifier 6 220534 Washer, plain 5/16 (2) 8 X-22-11 Washer, lock (2) 7 12o027-54 Housing, blower 9 236602 Connector 8 12-063-10 Baffle, intake side 10 X-42-15 Key 9 25-154-02 Clip, mounting (3) 11 12-025-35 Flywheel 10 12-086-37 Screw,captive washer 12 41-155-02 Connector (4 contact) M5 X0.8X20 (3) 13 M-0548025 Screw, hex. cap M5x0.Sx25 (2) 11 M.0645016 Screw, hex. flange M6x1.0xl 14 12-085-01 Stator assembly - 15 amp (2) 15 12-132-02 Spark Plug 12 t2-063-08 Baffle, cylinder head 16 X-728-1 Clip, cable 13 t2-063-09 Baffle, cylinder 17 M-0545010 Screw, hex. f_nge M5x0.Sxl0 NOT ILLUSTRATED (2) X-25-92 WASHER, PLAIN 3/16' (2) 18 12-584-08 Module, ignition 19 12-452-02 Terminal 20 12-086-35 Screw, hex. socket M5x0.8x20 (2) AIR INTAKE/FILTRATION 21 M-0461013 Screw, pan head M4.2x13 (2) 22 12-584-12 Module, speed advance 23 25-086-47 Shoulder M6X1.0X16 (4) KEY PART NO. NO. NOT ILLUSTRATED 25-518-29 Lead 25-518-05 Lead 12-176-36 Harness Xo25-5 Washer, plain 5/16 ° 12-155-02 Connector 23-517-03 CIIpCable DESCRIPTION 1 25-341-03 Knob, air cleaner cover 2 12-096-24 Cover, air cleaner 3 12-083.12 Precleaner, element 4 12-1(_83-10 Kit air cleaner element (includes 5,7) 5 1230046 Seal 3/4" 6 12-100-01 Wing Nut 7 12.032-11 Seal 1-7/16" 8 12-094-07 Base, air cleaner(includes 10,11) 9 12-072-04 Stud, mounting plate M6X1.0X75 10 12-086-01 Screw, #'t0 Hi-Lo thread forming (2) 11 12-041-02 Gasket, air cleaner NOT ILLUSTRATED 12-113-53 Decal, air cleaner 53
TRACTOR - - MODEL NUMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PB-43520 STARTING SYSTEM g o 3-- @ O o 5_ 6 EHGIHE CONTROLS OIL PAN / LUBRICATION I m --3 --g 1-- 8
TRACTOR -- MODEL NUMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 STARTING SYSTEM ENGINE CONTROLS KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 2 M-0839070 Screw, hex. flange 1 12-079-07 M8x1.25x70 (2) 2 12-237-01 25-098-05 Starter assembly (Includes 3 M-0664020 3-8) 12-755-54 Kit, drive end 4 24-086-43 12-227-06 Cap, drive end 5 12-536-10 12-170-05 Armature 12-221-01 Kit, brush & spring 6 M-0443025 12-227-13 Cap, commutator end 12-211-01 Bolt, hex. flange 7 M-0443020 1/4-20x4-5/8 (2) 8 12-089-11 9 12-089-23 10 12-089-24 11 12-755-83 3 4 5 6 7 8 OIL PANILUBRICATION 12 12-100-07 KEY PART 13 52-211-04 NO. NO. DESCRIPTION 14 12-090-28 15 25-158-08 16 12-079-01 1 12-038-01 Dipstick assembly (Includes 17 25-158-11 2-3) 2 25-755-13 Kit, oil fill ca..p. (Includes 3) 3 12-153-03 O-Ring, oi| fill cap 4 12-153-02 O-Ring, upper oil fill tube 5 12o 123-04 Tube, oil flit 6 SM-0545020 Screw, hex. flange M5x0.8x20 7 12-153-01 O-Ring, lower oil fill tube 8 25-162-07 Screen, oit pickup 9 12-096-03 Cover, oil pickup screen 10 M-0545016 Screw, hex. flange M5x0.8x16 11 25-462-09 Valve, oil pressure relief 13 52-050-02 Filter, oil 14 X-75-10 Plug, sq. hd. solid 3/8 15 12-393-01 Pump oil assembly 16 12-153-06 O-Ring, oi pump cover 17 12-096-34 Cover, oil pump 18 M-0545016 Screw, hex. flange MSxO.8xl 6 (3) 19 12-032-03 Seal, oil (P.T.O. end) 20 24-086-16 Screw, hex. flanOe M8x1.25x45 (11) 21 24-086-17 Screw, hex. flange M8x1.25x45 22 12-199-53 Assembly, Pan, oil (Incl, 11,15-18) DESCRIPTION Linkage, choke Clamp, cable Screw, lobed socket M6xL0x20 (2) Screw, hex. flange Control, speed assembly ,_cludes 6,8,9) few, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spring, choke (2) Spring, choke return Spring, governor Kit, governor lever (Includes 12-14) Nut, hex flange 1/4 - 20" Bolt, 1/4 - 20 X 1" Lever, govemor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage 55
TRACTOR - - MODEL NUMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 CRAHK_HAFT I 2 ! __1 __1 3--_ FUEL SYSTEM I 56
TRACTOR - - MODEL NUMBER 917.271130 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43520 FUEL SYSTEM CRANKSHAFT KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION I M-0641060 Nut, hex. flange M6xl.0 (2) 1 12-014-37 Crankshaft (Includes 2) 3 X-22-11 Washer, star 1/4 2 12-139-01 Plug, cup 4 M-0629116 Stud M6xl.0x116 (2) 5 12-853-95 Kit, carburetor w/gasket (Includes 6,7,8 qty 1 EXHAUST 12-454-01, 25452-20) 6 12-041-02 Gasket, air cleaner KEY PART 7 12-053-95 Carburetor assembly (For information only not NO. NO. DESCRIPTION available separately) 8 12-041-01 Gasket, carburetor (2) 1 25-072-04 Stud (2) 9 12-265-04 Deflector, heat 2 12-041-03 Gasket, exhaust manifold 10 47-154-01 Clip cable 4 12-126-11 Bracket, muffler t 1 X-426-09 Clamp, hose (2) 5 12-445-06 Strap, lifting i2 25-353-10 Line, fuel 9" 6 M-0645025 Screw, hex. flange 13 25-050-02 Filter, fuel M6xl.0x25 (2) 12-522-18 Short Block NOT ILLUSTRATED 12-755-82 Gasket Set 12-757-02 Kit, float 12-757-03 Kit, carburetor repair 12-041-01 Gasket, carburetor 12-041-02 Gasket, air cleaner 12-041-05 Gasket, bowl 12-041-06 Gasket, bowl screw 12-032-06 Seal, solenoid 12-757-33 Kit, solenoid repair 12-041-06 Gasket, bowl screw 12-454-01 Tie, wire 25-452-20 Terminal 12-454-03 Tie cable M-0561010 Screw, thread forming M5XO.8XIO M-0645020 Screw, hex. flange M6X1.0X20 (2) 57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I "" SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. I
For repair of major brand appliances In your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME s. Anytime, day or night (1-800".469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime, day or night www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectSMI ................. 1-800-366-PART 6 a.m.- 11 p.r,. CST, (1-800-366-7278) 7 days a week www.sears.com/partsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m. - 5 p.m. CST, Mon.- Sat. 1-888-SU-HOGAR 9. (1-888-784-6427) HomeC_nt_ " Para pedir servicio de reparacidn a domicllio, Au Canada pour service en fran_,ais: y para ordenar piezas con entrega a domicilio: 1-ST'/-LE-FOYER "" (1-877-533-6937) © Sears, Roebud,< and Co. ® Registered T_ark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada I ,M Mama de FAbrlca de Sears, Roebuck and Co. 172212 01.27.00 RH Printed in U.S.A.