Craftsman 917.271554 Owner's Manual
Owner's Manual 15.5 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.271554 This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates , II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly/Pre-Operation ...................... 8 Operation ............................................ 11 Maintenance Schedule ...................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting ................................. 28 Repair Parts ........................................ 32 Sears Service ...................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. ⢠Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. ⢠Normal deterioration and wear of the exterior finishes, or product label replacement. ⢠Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. ,_li, Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. ,_ CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. -13res can lose traction with the ground and cause you to lose control of your tractor. WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm.. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. ⢠Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the elopes slow and gradual Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. Ill. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out o! the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off il children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline 1.25 Gallons Capacity Unleaded and Type: Regular Oil Type: SAE 30 (above 32°F) _PI-SF-SJ): SAE 5W-30 (below 32°F) Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPR): Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.4 5th 4.3 6th 5.5 Reverse: 1.7 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging 3 Amps Battery System: 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this _owner's manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Steering Wheel _g Sleeve (lw)aL_rge Flat @ _ (1) Locknut 1/4-28 (1) Hex Bolt 1/4-28 x 1-1/4 Steering Wheel Insert Steering Wheel Adapter Steering Extension Shaft (1) Locknut 1/2-20 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Keys (2) Keys Video Cassette Slope Sheet 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16"wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Fire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this bakery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 8
Seat Label erminal INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat'and tighten adjustment knob securely. Seat J Seat Pan ⢠\ Shoulder Bolt NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFFSKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _,_WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that fotlow. 9
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKUST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 arnps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ⢠/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. # Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/' Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 10
These symbols may appear on your tractor or in literature supplied with the _roduct. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED I MOWER LIFT R N H L c® 31 ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED IGNITION KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL (Automatic Models only)
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Attachment Clutch Ignition Switch Lever Position Throttle/Choke Lever Plunger Attachment Lift Lever Clutch/ Height Brake Pedal Indicator g Brake Lever Gearshift \ Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. AMMETER - Indicates battery charging ( ) or discharging (-). 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Throttle/Choke Control Attachment Clutch Lever "Engaged" Position Ignition Key Brake Pedal led" Parking Brake "Engaged" Position Gearshift Lever "Brake" Position "Disengag ed"_ Position STOPPING MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to disengaged position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUT!ON: Always stop tractor . completely, as aescribed above, eemre leaving the operator's position. TO USE THRO'n'LE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CU'R'ING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. 13
These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. To stop mower blades - _l_engage attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lover Position Attachomnt Lift Lever High Position Position Position _ctor Shield TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. 14
ADD GASOLINE ⢠Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. ⢠1, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. . Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature. ⢠The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See 'qO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f ] l ]= f J J ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 16
FILL IN DATES REaU . SERV,OE E R V, C E DATES Check Brake Operation If V' Check Tire Pressure If Check Operator Presence and T Interlock Systems I_ R Check for Loose Fasteners ik/ I_s If I A SharpergReplace Mower Blades i _ V* T Lubncation Chart 0 Check Battery Level I R Clean Battery and Terminals If i Check Transaxle Co_ing I_ Check V-Belts If Check Engine Oil Level _ V' Change Engine Oil (with oil filter) I_t,2 _Vtl E Change Engine Oil (without oil filter) 11_,2 N Clean Air Filter V'2 G Clean Air Screen 1_2 NI Inspect Mutfler/Spark Arrester J E Replace Oil Filter (If equipped) 11_1,: Clean Engine Cooling Fins I_ Replace Spark Plug _/2 Replace Air Filter Paper Cadridge Replace Fuel Filter I_ 1 * Change rnorw onen when opelat_g under a hen W _oad or in high ambient temperatures. 2 o Service more often when operating in dirty or dusty conditions. 3 * Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maJnter_nce-free battery. 5 - ]3ghten front axle pivot bOlt to 35 It.-Ib$. maximum, DO not overlighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in tl).is manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART Spindle -- Zerk Zerk (_Front Wheel Bearing Zerk Bearing Zerk E _) General Purpose Grease (_ Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: treated. Trailing I Blade bolt is grade 8 heat Mandrel Assembly Center Hole Flat Washer \ Lock Washer _-_--Hex Bolt (Grade)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt or Pin Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use shown. 18
However, periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES F _ _ , .3O .to 0 TEMPERATURE RANGE ANTICIPATED BEFORE N_XT OIL C_;ANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed and Locked _ b Position [ Yellow L-, Cap _ Drain Tube / 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. 19
AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 4. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. 5. Saturate it in engine oil. Wrap it in Screws clean, absorbent cloth and squeeze to remove excess oil. NOTE" If very dirty or damaged, replace pre-cleaner. 6. Reinstall pre-cieaner over cartridge. 7. Reinstall cover and secure with Di knob(s). Assembly TO SERVICE CARTRIDGE 1. Remove cartridge nut. 2. Carefully remove cartddge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. 3. Clean cartridge by tapping gently on flat surface. NOTE- If very dirty or damaged, replace cartridge. 4. Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT" Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover Kno . . ;over CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove screws from blower housing and lift housing and dipstick tube assembly off engine. 2. Cover oil fill opening to prevent entry of dirt. 3. Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. To reassemble, reverse above procedure. Blower Housing Screws Plug Engine Cooling Fins MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp Fuel Filter_ 2O
CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plu 9. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch Spring_ 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. - . Square Hole Suspension Arms ,.' line Pulley Retainer Anti*Sway Link Retainer Springs (Both Sides) Housing Guide Brac Large Retainer Spring 21
5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to ground mower to ground ,_, Suspension Arm Lift Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Both Front Links Should be Equal in Length Nut "E" ront Links / 22
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel PuLley Idler Pulle _ndrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut =A" Nut ting Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL- 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. ER ' Pulley Idler Stationar Idler Center Span Keeper Transaxl, Pulley 23
BELT INSTALLATION - 1. Carefully work new belt down be- tween transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keep- ers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover TO START ENGINE WITH A WEAK RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA'I-IERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO A-I-I-ACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Fully Charged Battery Battery Square Key - ' (Rear Wheel Only) _ .... 24
REPLACING BATTERY 4_LWARNING: Do not short b, attery terminals oy allowing a wrencn or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect headlight wire connector. \ \ \ Headlight Wire Connector Seat Pan Terminal Keps Cover Hex Bolt Positive, (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. ENGINE Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 25
2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Governor Control Lever Control Plate Holes "A" _, Clamp Screw Throttle Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fueVair mixture. Tuming the idle mixture valve out (counter- clockwise) increases the supply of fuel to the engine giving a richer fueVair mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SE'FI'ING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclock- wise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST- 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclock- wise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed Screw _ Throttle _ Lever [ [r]_ I ]I'F:___- Idle Mixture "-_ f._ Valve with 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATrERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require" recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI-ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s), 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start Hard to start Enginewill not turn over Engine clicks but will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. . 5. 6. 7 . Bad spark plug. 4. Dirty air filter. 5. Dirty fuel filter. 6. Water in fuel. 7. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. Loose or damaged wiring. 6. Carburetor out of adjustment. 7. . 7. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 8. Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). . 2. 3. 4. 5. 6. 7. 8. 9. 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE CORRECTION PROBLEM Loss _ power Excessive vibration Enginecontinues to run when operator leaves seat with with attachment clutch engaged Poorcut-uneven . !2 . . 5. 6. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves 3. and trash under mower. Dirty air filter. 4. Low oil level/dirty oil. 5. Faulty spark plug. 6. 7. 8. 9. 10.Spark plug wire loose. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. . 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 11.Clean engine air screen/fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. ]]ghten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate Poor grass discharge 4. 5. 6. 7. Je. 9. Headlight(s) not 1. working 2. (if so equipped) 3. 4. 5. Battery will not :1. charge 2. 3. 4. Engine"backfires" 1. when turning engine "OFF" CAUSE 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Switch is "OFF". Bulb(s) or lamp(s) burned out Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery celt(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 30
TRACTOR - MODEL NUMBER 917.271554 SCHEMATIC M BATTERY AMMETER FUSE (OPTIONAL) :_ -, CLUTCH / BRAKE (PEDAL UP) IGNITION SWITCH j SOLENOID WHITE SEAT SWITCH .... , (NOT OCCUPIED) WHITE I q 8tJ_.K J H GROUNDING i_ CONNECTOR (OPTIONAL) _ SPARK 9_ - ⢠\ UNIT ,.._r- I , _UEL, K __ I _PLUGSON ill , '/._ LINE : ]WIN CYL ENGINES) dli T u :o -Z F LIENOID _- i- :-n--- - I (IF SO EQUIPPED) r ...... _ , _ - ,, ._-_____ _,, ' O_NGE " S_TpiA_c .S" x_EMp_JU 'PJ' DIODE i , @ IGNITION SWITCH PosmoN CIRCUIT '=MAKE" OFF M G A1 NONE RUN/LIGPR B A1 A2 L RUN B A1 NONE START I S A1 NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATFERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING, 31
TRACTOR - MODEL NUMBER 917.271554 ELECTRICAL 41 I r I i I i I i i I I r I I I I I I 16 I I 28 9O \ i \ / 32
TRACTOR - MODEL NUMBER 917.271554 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery Fender 16 176138 Switch Intedock 21 175685 Harness Socket Light W/4152J 22 4152J Bulb Light #1156 24 4799J Cable Battery 6ga 11 ⢠red 25 146147 Cable Battery 6 Ga W/16 Wir red 26 175158 Fuse20AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6ga t 2" black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign Delta Push-In 33 140403 Key Ign Molded Craftsman, Delta 40 179720 Harness Ign 41 71110408 Bolt BIk Hex 1/4-20unc x 1/2 42 131563 Cover Terrninal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 6 AMP 52 141940 Protection Wire Loop 89 180449 Cover Terminal Battery NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 33
TRACTOR - MODEL NUMBER 917.271554 CHASSIS AND ENCLOSURES 212 3O 29 26 31 208 26 33 10 206 26 12 28 53 51 52 55 54 34
TRACTOR - MODEL NUMBER 917.271554 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 174620 2 176554 3 17060612 5 155272 6 174643X011 8 126471X 9 168348X010 10 72140608 11 155927 12 145660 13 172107X010 15 74180512 16 73510500 17 159639X558 24 74780616 25 19131312 26 73800600 28 179101 29 140273X599 30 169465X558 31 136619 33 179716)(558 34 179717X558 35 72110606 37 17490508 38 175710 51 73800400 52 19091416 53 144697 54 161464 55 144696 57 74780412 58 150127 145 156524 161 164655 205 17490608 206 170165 208 17670608 209 17000612 212 156229 - - 5479J DESCRIPTION Chassis Lt Stamping Drawber Screw 3/8-16 x 3/4 Bumper Hood/Dash Saddle SLKSCRE FLTSDL Clip Insulator .406 Mtg Hole Dash Slkscr PIm Mech Sym Bolt RdHd Sqnk. 3/8-16 x 1 Panel Asm. Dash Lh Clip Tinnerman Grille P/L Panel Dash Rh Screw Mach Trhd 5/16-18unc x 3/4 Nu Keps 5/16-18uoc Hood Pnt Steel Private Label Bolt Fin He)( 3/8-16 Unc x 1 Gr. 5 Washer 13/32 x 13/16 x 12 Ga, Nut Lock Hex w/Ins 3/8o16 Unc Grill/Lens Asm Lens Grille Fender Pnt Bracket Fender Support Footrest Pnt. Lh Footrest Pnt. Rh Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Nut Lock Hex W/Ins. 1/4-20 Washer 9/32 x 7/8 x t6 Ga. Bracket Grille LH Screw Hex Wshd #8-18 x 7/8 Bracket, Grille RH Bolt Fin Hex 1/4-20 x 3/4 Air Duct Private Label LT Engine Rod Pivot Chassis/Hood Bumper Extrusion Screw Thdrol 3/8-16 x 1/2 Bolt Shoulder 5/16-18 TT Screw Thdrol. 3/8-16 x 1/2 Screw Hex Wsh Thdrel 3/8-16 BL Insert Lens Reflective Plug Button BIk .359 Dia. Choke NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35
TRACTOR- MODEL NUMBER 917.271554 GROUND DRIVE 14 112 Ix 18 113 41"_J_ I 52 18 52 35 36 26 :t4 24 _ 25 -J 77 48 151 27 37 26 27 36
TRACTOR - MODEL NUMBER 917.271554 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 2 146682 3 123666X 4 12000028 5 121520X 6 17060512 7 162240 8 131679 10 STD561210 11 105701X 12 19151216 13 74550412 14 STD551125 18 STD523710 19 STD541437 21 106933X 22 130804 24 S_1237 25 106888X 26 19131316 27 STD561210 28 175765 29 71673 30 174973 32 STD523107 34 175578 35 120183X 36 STD551062 37 STD571810 38 179114 39 74760648 41 175556 47 127783 48 154407 49 123205X Transaxle (See Breakdown) 50 s'rD523715 Peedess 206-545C 51 STD541437 Spring Return Brake T/a Zinc 52 STD541431 Pulley Transaxle 18/20" tires 53 105710X Ring Retainer # 5100-62 55 105709X Strap Torque 30 Degrees 56 17060620 Screw 5/16-18 x 3/4 57 130801 Bracket Saddle Shift T/a 59 169691 Rod Shf Sdl LY/YT Str BIk Zinc 61 17120614 Pin Cotter 1/8 x 1 Cad 62 8883R Washer Plate Shf 388 Sq Hole 63 175410 Washer 15/32 x 3/4 x 16ga 64 71170764 Bolt 1/4-28unf Gr8 W/Patch 65 S'rD551143 Washer Lock Hvy Helical 1/4 66 154778 Bolt Fin Hex 3/8-16 x 1 70 134683 Nut Lock Hex W/Ins, 3/8-16 Unc 74 137057 Knob Rd 1/2-13 Plstc Thds BIk 75 121749X Rod Brake BIk Zinc 26 840 76 STD581075 Nut Hax Jam 3/8-16 Unc 77 123583X Spring Rod Brake 2 00 Zinc 78 121748X Washer 13/32 x 13/16 x 16 Ga, 79 2226M Pin Cotter 1/8 x 3/4 Cad 96 4497H Rod Brake Parking LWt 112 19091210 Cap Brake Parking 113 127285X Bracket Mtg Transaxle 116 72140608 Bolt Hax Hd 5/16-18unc x 3/4 120 73900600 Shaft Asm Pedal Foot 145 74490540 Bearing Nylon BIk 629 ld 150 175456 Washer 21/32 x 1 x 16 Ga 151 19133210 Pin Roll 3/16 x 1 ⢠170 178394 Pulley Idler Composite Ext Hub 202 72110614 Bolt Fin Hex 3/8-16 Unc X 3 212 145212 Keeper Beltldler 250 17060612 Pulley Idler V Groove Plastic Bellcrank Clutch Gm Dr,' Stl Retainer Belt Style Spring DESCRIPTION Bolt Hex Hd 3/8-16unc x 1-1/2 Nut Crownlock 3/8-16 UNC Nut Crown Lock 5116-18 Link Clutch 7 66 Spring Return Clutch 6 75 Screw 3/8-16 x 1-1/4 V-Belt Gd Drive Keeper Belt Centerspan Screw 3/8-16 x .875 Cover Pedal BIk Round Pulley Eng Bolt Hex 7116-20 x 4 Gr 5 Washer Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Guide Belt Mower Ddve RH Spacer Axle Washer 25/32 x 1 1/4 x 16 Ga E-dng#5133-75 Key Square 2 0 x 1845/1865 Washer 25/32 x 1-518 x 16 Ga Key Retainer Spring 1.00 Washer 9/32 x 3/4x 10 Ga StrapTorque Bolt Rdhd Sq Neck 3/8-16 x 1 Nut Lock Fig 3/8-16 Bolt Hex Flghd 5/16-18 x Gr. 5 Spacer Retainer Washer 13/32 x 2 x 10 Ga Keeper Belt Transaxle Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5 Nut Hex Flange Lock Screw 3/8-16 x 3/4 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 37
TRACTOR - MODEL NUMBER 917.271554 STEERING ( ____ 39 i ..... ,_ j i 1 47 67 67 67 38
TRACTOR - MODEL NUMBER 917.271554 STEERING KEY PART NO. NO. 1 139768 2 175131 3 169840 4 169839 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 175121 11 10040600 12 73940800 13 136518 15 145212 17 180641 26 126847X 28 19131416 29 17060612 30 STD561219 32 130465 36 155O99 37 152927 38 139769 39 19183812 40 7810H 41 100711L 42 145054X428 43 121749X 44 180640 46 121232X 47 _55M 51 73540400 54 71130420 65 160367 67 72140618 68 169827 71 175146 82 169835 85 133835 88 175118 91 175553 DESCRIPTION Wheel Steering Opp Sears BIk Axle Asm Front Spindle Asm Lh Spindle Asm Rh Washer Thrust .75 x 1.230 Washer 25/32 x 1-5/8 x 16 Ga, Washer 27/32 x 1-1/4 x 16 Ga. RingKlip #T5304-75 Bearing Col Strg BIk Dragiink Washer Lock Hvy HIcl Spr 3/8 Nut Hex Jam Toplock 1/2-20 Unf Spacer Brg Axle Front Nut Hexflange Lock Shaft Asm Strg Bushing Link Drag BIk LR Washer 13/32 x 7/8 x 16 Ga. Screw 3/8-16 x 3/4 Pin Cotter 1/4 x 3/4 Rod Tie Wire Form 19.75 Mech Bushing Strg. 5/8 ID Dash Screw Cap Wheel Steer Opp Sears USA Washer 9/16 x 2-3/8 Nut Lock Center 3/8-24 Adaptor Wheel Strg. Boot Steering Dash P/L MTL BIk Washer 25/32 x 1-1/4 x 16 Ga, Extension Steering Non-adjust Cap Spindle Fr Top BIk Fitting Grease Nut Crewnlock 1/4-28 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 Spacer Axle Bolt Rdhd 3/8-16 x 2-1/4 Brace Axle Steering Asm Bracket Susp Chasis Front Fastner Christmas Tree Bolt Shoulder 7/16-20 Unc Clip Steering NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39
TRACTOR - MODEL NUMBER 917.271554 ENGINE 3 72 62 81 13 31 29 78 k _ _ _----*'-_ _ _* _ _ _/ _ _fl 23 I OPTIONAL EQUIPMENT Spark Arrester 4O
TRACTOR - MODEL NUMBER 917.271554 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 170545 17720408 4 137352 13 165291 14 148456 16 STD551237 23 169837 29 137180 31 109202)( 32 140527 33 123487X 37 137040 38 148315 40 124028X 41 139277 44 17670412 45 17000612 46 19091416 62 STD551131 72 71070512 78 17060620 81 73510400 112 3645J Control Th/ch Screw Hex Thd Cut 1/4-20 x 1/2 Engine (See Breakdown) Briggs, Model No 28U707-1112-E1 Muffler Exh LT B&S 14HP IC OHV Gasket Eng 1 313 Id Tin Plated Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Shield Browning/Debris Guard Kit Spark Arrestor (Flat Scm) Tank Fuel Cap Asm Fuel Vented Clamp Hose BIk Line Fuel 20" Plug Drain Oil Easy Bushing Snap Nyl BIk Fuel Line StemTank Fuel Screw Hexwsh Thdml 1/4-20 x 3/4 Screw Hex wsh Thdr 3/8-16 x/4 Washer 9132 x 7/8 x 16 ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hex Hd Cap 5/16-18 X 3/4 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 Unc Bushing NOTE: All component dimensions given in U. S. inches I inch = 25.4 mm 41
TRACTOR - MODEL NUMBER 917.271554 SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 140122 Seat 2 140651 Bracket Pvt St 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer Flat 13/32 X 1 X 10 Ga 5 145006 Clip Push-in Hinged 6 STD541437 Locknut Hex W/Wsh 3/8-16 7 124181X Spring Seat Cprsn 2 250 BIk Zi 8 17000616 Screw 3/8-16 X 1-1/2 9 19131614 Washer 13/32 X 1 X 14 Ga 10 174894 Pan Seat 11 166369 Knob Seat Adj. Wingnut 12 121246X Bracket Mounting Switch 5 21 KEY PART NO. NO. 13 121248X 14 72060412 15 134300 16 121250X 17 123976X 21 171852 22 STD541431 24 19171912 25 127018X DESCRIPTION Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr5 Zinc Bolt Shld 5/16-18 Unc-2A BIk D Nut Lock Hex "W/Ins 5/16-16 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 3/16-18 x .62 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 42
TRACTOR - MODEL N UMBER 917.271554 DECALS 7 3 14 11 10 4 13 15 KEY PART NO. NO. 1 156867 2 181563 3 1717_ 4 179128 6 13..3644 7 181412 9 1_2_ 10 149516 12 DESCRIPTION Decal Dash Inst Oper English Decal HP Engine Decal Hood Logo Decal Deck Decal Maint Cust Sears Domestic Decal Replcmnt Decal Fender Craftsman White Decal Battery DngdPsn Eng Acme KEY PART NO. NO. 11 156439 12 181249 13 146046 14 181685 15 160396 - - 179768X428 - - 179769X428 -- 138311 -- 184064 -- 184065 DESCRIPTION Decal Danger Fender Eng/span Decal Clutch/Drake English Decal V-Belt Dr Sch Tractor Decal Panel Dash 6sp 42" Decal V-Belt Sch Pad Footrest LH Pad Footrest RH Decal Handle Lft Height Adjust Manual Owners English Manual Owners Spanish WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION 1 59192 Cap Value Tire 2 65139 StemValue 3 106222X Tire F Ts 15 X 6 0- 6 Service 4 59904 Tube Inner Front #35060 5 106732X427 Rim Asm 6"front White Service 6 278H Fitting Grease 7 9040H Bearing Flange 8 106108X427 Rim Asm 8"rear White Service 9 124635X Tire R Ts 18x9 5-8 Service 10 7152J Tube Rear 9 5 X 8 Service 11 104757X428 Cap Axle BJk 1 50 X 1 00 - - 144334 Sealant, Tire (10 oz. tube) NOTE: AIJ component dimensions given in U. S. inches 1 inch = 25.4 mm 43
TRACTOR - MODEL NUMBER 917.271554 LIFT ASSEMBLY 7 13 6 2 3 // //' ⢠8 6 5 19 13 19 2O 15 2O 44
TRACTOR - MODEL NUMBER 917.271554 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Utt 3 105767X Pin Groove I 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Bearing Nylon BIk 629 Id 7 125631X Grip Handle Fluted Blk 8 122365X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 STD624008 Retainer Spnng 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lock W/Wsh 1/2-13unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/5-24 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 45
TRACTOR - MODEL NUMBER 917.271554 MOWER DECK 68 l 1 21 5 6 19/_ lJ 21 28 29 27 / / 46
TRACTOR - MODEL NUMBER 917.271554 MOWER DECK KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 16546O 5 STD624008 6 178024 8 850857 9 STD551137 10 140296 11 134149 13 180074 14 128774 15 110485X 16 174493 18 72140595 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 173984 31 129963 32 153535 33 178342 34 STD533717 36 131494 37 STD551037 40 STD541437 44 140088 45 S_4003- 46 137729 KEY PART DESCRIPTION NO. NO. DESCRIPTION Mower Deck Assembly, 42" 48 133944 Bolt 49 174284 Bracket Assembly,Sway Bar, Front 50 131340 Bracket Sway Bar 38/42" Deck 51 STD541410 RetainerSpring 52 139888 Bar Sway Deck 53 131845 Bolt, Hex 3/8-24 x 1.25 Gr. 8 54 133943 Washer, Lock 55 155046 Washer, Hardened 56 165723 Blade, Mulching 59 141043 Shaff Assembly, Mandrel 67 149846 Housing, Mandrel, Vented 68 144959 Bearing, Ball, Mandrel 142 165890 Stripper, Vented Mower Deck 143 157109 Bolt, Carriage 5/16-18 x5/8 144 158634 Bolt, Shoulder 145 165888 Baffle, Vortex 146 171977 Nut Crownlock 5/16-18 UNC 147 131335 Stiffener Bracket 148 169022 Bracket, Deflector 149 165898 Cap, Sleeve 150 19091216 Spring, Torsion, Deflector 151 169670 Nut, Push 152 169676 Shield, Deflector 153 169674 Washer 11/32x5/Sx16Ga. 154 169675 Rod, Hinge 155 169671 Screw Hex Thd Roll 156 169672 Washer, Spacer 157 169669 Pulley, Mandrel 158 17720408 Nut, Toplock, Flanged 159 72140614 Bolt Rdhd 3/8-16 x 1-3/4 - - 130794 Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Gauge Nut Crownlock 3/8-16 UNC o - 169583 Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Ann, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spdng Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Red Clutch Screw Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16unc x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Corn plete NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 47
TRACTOR - MODEL NUMBER 917.271554 PEERLESS TRANSAXLE--MODEL NUMBER 206-545C 35A 0 _ 71B 47 13 I MODEL and SERIAL NUMBERS HERE 79 42A 48
TRACTOR - MODEL NUMBER 917.271554 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) 54 778346 (Include. 14) 56 778355 14 778368 Bevel Pinion (13 teeth) 57 778337 (Include. 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 778351 17 766188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 778345 20 792077A Ball 5/16" dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 22 792079 Spring .310 OD x ,625 L 66 776422 25 792073A Screw 1/4 - 20 x 1-1/4" 67 776396 25A 792177 Screw 1/4-20 x 1-3/8" 69 792170 26 792125 Retaining Ring (pkg of 2) 70 786187 27 792035 Retaining Ring 71 788069 28 788040 Retaining Ring 71B 788092 29 780072 Thrust Washer .627 ID x 76 780090 .031W 29A 780160 Thrust Washer .762 ID x 77 788078A .031W 79 792144 29B 780051 Thrust Washer .762 ID x 82 778333 .031W 29C 780199 Anti-Rotation Washer ,632 83 778338 30 780108 Cup Washer 1.127 ID x 85 792154 .032W 87 788089A 31 780001 Flat Washer .750 ID x .056W 150 788093A (Use As Needed) t57 788088A 31A 780195 Flat Washer .750 ID x .062W 180 730229A 32 788083 Oil Seal 5/8" 900 794712 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Flat Washer .312 ID x .059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1 /4" Screw 1/4 - 20 x 2 114" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15/ 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .056W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49
TRACTOR - MODEL NUM BER 917.271554 BRIGGS & STRATrON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 1022 914_' 1023 13J sl 40_ v 1034 71 1026 27, 32_ 27 U 1095 VALVE GASKET SET 868(_ _,_ 1022 _ ,lit REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 11019 LABEL KIT I 11058 OWNER'S MANUAL ] 12 201 5O
TRACTOR - MODEL NUMB ER 917.271554 BRIGGS & STRA'n'ON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 968 967 467 167 971 344 -k REQUIRES SPECIALTOOLSTO INSTALL SEE REPAIR INSTRUCTION MANUAL. i,o ]l 95 _' ! I 231 â¬# I 087 ® [ 634_ I @ _::_\O- 117 _ 13 1421 ;_. .... 1127_ _4.Z_J 17891 _/ 121 CARBURETOR OVERHAUL KIT 104f 127 0" 276 (_ 987 6 95_ 634A_._ 634_ 1170 231_1421 977 CARBURETOR GASKE_T SET ] 51% 276_). 1370/ 176 ,o6,(i_i>U 5_ 634A¢. e 562'_ _u'_ 358 ENGINE GASKET SET 51
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATrON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 896 783A_ 513 I_ 801A (_ 544A _ 31o_ 803A @ NOTE: For Replacement Starter Moto_ See Reference 309. 72,,_ 697A e,' 17333, J J __j 934 4ss_ 111s'_ 287 _ 75 _ 741_ 73j 668 (_ _3@ 1036 EMISSIONS LABEL ] 52
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATrON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 NIKKI 95A _' 633_ ! 987A_ 133A _A_ 217-8 5__1L05A_ 369 ,,,A 6 48 121A CARBURETOR OVERHAUL KIT 95A t_ 276A _) 51 O 104A ,_ 127A 105A_ 987A_ 137A O 231A_ 977A CARBURETOR GASKETSET 1 51% 137AO 276A_) I 53
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 496412 Cylinder Assembly 29 692419 Rod-Connecting (Standard) 2 399265 Kit-Bushing/Seal 692420 Rod-Connecting (.020 3 391086 ⢠Seal-Oil (Magneto Side) Undersize) 4 494238 Sump-Engine 32 692852 Screw (Connecting Rod) 5 691165 Head-Cylinder 33 495856 Valve-Exhaust 7 273286 , Gasket-Cylinder Head 34 495857 Valve-Intake 8 696126 Breather Assembly 35 691279 Spring-Valve (Intake) 9 27803 ⢠Gasket-Breather 36 691279 Spring-Valve (Exhaust) 10 691666 Screw (Breather Assembly) 37 690456 Guard-Flywheel 11 691328 Tube-Breather 40 691752 Retainer-Valve 12 692226 ⢠Gasket-Crenkcase (.015 Thick, 43 691968 Slinger-Governor/Oil Std.) 45 690564 Tappet-Valve 692406 _ Gasket-Crankcase (.005 Thick) 46 692421 Camshaft 692405 Gasket-Crankcase (.009 Thick) 48 496050 Short Block (Replacement 13 690360 Screw (Cylinder Head) Engine 311707-0026-E1) 15 690946 Plug-Oil Drain 50 690193 Manifold-Intake 16 690136 Crankshaft 51 20 291675 Seal-Oil (PTO Side) 53 22 692125 Screw (Engine Sump) 54 23 693557 Flywheel (Steel Ring Gear) 73 24 222698 Key-Flywheel 74 25 696397 Piston Assembly (Standard) 75 (Used After Date Code 78 01041800) 84 Piston Assembly (.010" 93 Oversize) (Used After Date Code 01041800) Piston Assembly (.020" Oversize) (Used After Date Code 01041800) Piston Assembly (.036" Oversize) (Used After Date Code 01041800) Piston Assembly (Standard) (Used Before Date Code 01041900) Piston Assembly (.010" Oversize) (Used Before Date Code 01041900) Piston Assembly (.020" Oversize) (Used Before Date Code 61041900) Piston Assembly (.030" Oversize) (Used Before Date Code 01041900) Ring Set (Standard) (Used After Date Code 01041800) Ring Set (.010" Oversize) (Used After Date Code 01041800) Ring Set (.020" Oversize) (Used Alter Date Code O1041800) Ring Set (.030" Oversize) (Used After Date Code 01041800) Ring Set-Piston (Standard) (Used Before Date Code 010419OO) Ring Set-Piston (.010 Oversize) (Used Before Date Code 01041900) Ring Set-Piston (.020 Oversize) (Used Before Date Code 01041900) Ring Set-Piston (.030 Oversize) (Used Before Date Code 01041900) Lock-Piston Pin Pin-Piston (Standard) Pin-Piston (.005 Oversize) 25 696398 25 696399 25 696400 25 499284 25 499288 25 499292 25 499296 26 696403 26 696404 26 696405 26 696406 26 495854 26 495852 26 495851 26 495855 27 691299 28 498319 498320 54 692137,O:1: Gasket-Intake 690227 Stud (Carburetor) 691148 Screw (Intake Manifold) 690492 Screen-Rotating 691155 Screw (Rotating Screen) 690582 Washer (Flywheel) 690661 Screw (Flywheel Guard) 690343 Plug-Breather 690602 Bushing-Throttle Shaft 94 498030 Idle Mixture Kit 94A 695425 Idle Mixture Kit 95 691636 O Screw (Throttle Valve) 95A 690718 _ Screw (Throttle Valve) 98 495800 Idle Speed Kit 98A 695408 Idle Speed Kit 104 690525 O Pin-Float Hinge 104A 694918 ID Pin-Float Hinge 105 231855 _ Valve-Float Needle 105A 694922 (D Valve-Float Needle 106 690577 O Seat-Inlet 108 690464 108A 692344 108B 695419 117 692408 Q 692411 117A 695415 Q 695416 O 121 690191 121A 695427 125 690194 125A 127 695005 127A 690727 O 130 691750 130A 695418 131 494379 131A 695421 133 494381 133A 694914 137 281165 Ot 137A 695426 Qt 141 495097 141A 495931 141B 695420 142 692412 146 691639 167 692297 176 691917 185 690958 186 692317 186A 691609 187 691050 Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic) Valve-Choke Jet-Main (Standard) Jet-Main (High Altitude) Jet-Main (Standard) Jet-Main (High Altitude) Kit-Carburetor Overhaul Kit-Carburetor Overhaul Carburetor Carburetor (Nikki) (Service with Walbre Carburetor only) Plug-Welch Plug-Welch Valve-Throttle Valve-Throttle Throttle Shaft Kit Throttle Shaft Kit Float-Carburetor Float-Carburetor Gasket-Float Bowl Gasket-Float Bowl Choke Shaft Kit (Manual Choke) Choke Shaft Kit (Choke A Matic) Choke Shaft Kit Nozzle-Carburetor Key-Timing Nut (Air Cleaner) O-Ring Seal (Air Cleaner Base) Nut (Air Cleaner Base) Connector-Hose Connector-Hose Line-Fuel (Cut to Required Length)
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 KEY PART NO. NO. 188 691693 192 691986 202 691841 209 692208 216 691840 217 695409 222 694042 227 691374 231 691636 O 231A 690718 232 691842 238 691843 240 394358 265 691024 267 695134 276 692255 O_ 276A 695410 O_ 287 691002 304 690844 305 690960 305A 692127 306 690499 307 691003 309 693551 309A 310 690323 311 497608 311A 395538 333 495859 334 691061 337 491055 344 693675 358 691580 363 19203 369 695422 383 89838 404 691691 445 496894 455 691173 462 691261 467 691668 474 696459 5O3 691532 505 691251 510 693699 510A 495678 513 692024 523 692014 524 281370 525 691398 544 692034 544A 390837 552 491986 562 691119 579 691029 601 95162 614 691620 616 692012 617 692138 633 695414 634 690801 634A 690802 635 691909 668 691323 691 692407 692 590572 697 690372 718 590959 727 490324 729 691335 KEY PART DESCRIPTION NO. NO. Screw (Control Bracket) 729A 691224 Adjuster-Rocker Arm 732 691002 Link-Mechanical Governor 733 691658 Spring-Governor 741 691284 Link-Choke 757 891714 Spring-Choke Return 758 692423 Bracket-Control 759 691239 Control Lever-Governor 761 691096 Screw (Choke Valve) 783 693713 Screw (Choke VaNe) 783A 693059 Spring-Governor Link 789 692037 Cap-Valve 789A 695050 Filter-Fuel 797 693167 Clamp-Casing 801 691283 Screw (Casing Clamp) 801A 394856 Sealing Washer 802 691286 Sealing Washer 802A 395537 Screw (Dipstick Tube) 803 693757 Housing-Blower 803A 398159 Screw (Blower Housing) 830 691095 Screw (Blower Housing) 842 691870 Shield-Cylinder 847 496415 Screw _Cylinder Shield) 851 692424 Motor-Starter 868 690968 Motor-Starter (For Replace- 875 694942 ment Starter Motor, See 877 393456 Reference 309) 883 692236 Bolt (Starter Motor) 896 691641 Brush Set 914 690960 Brush Set 934 691058 Armature-Magneto 947 497672 Screw (Armature Magneto) 947A 695423 Spark Plug 967 272403 Screw (Cable Clamp) 968 691916 Engine Gasket Set 971 692129 Flywheel Puller 975 495933 Spring-Float Bowl 975A 695417 Wrench-Spark Plug 977 690192 Washer (Governor Crank) 977A 695428 Filter-Air Cleaner Cartridge 987 691326 Cup-Flywheel 987A 690998 Washer (Starter Cable) 996 690678 Knob-Air Cleaner 1005 695056 Alternator 1019 496758 Strap-Starter 1022 272475 Nut (Governor Control Lever) 1023 691192 Drive-Starter 1026 692003 Drive-Starter 1026 69201 t Clutch-Drive 1029 691751 Dipstick 1034 690822 Seal-Dipstick Tube 1036 695700 Tube-Dipstick 1051 691265 Armature-Starter 1058 274789 Armature-Starter 1083 691626 Bushing-Governor Lever 1083A690958 Bolt (Governor Control Lever) 1090 691293 Nut (Starter Cable) 1091 691333 Clamp-Hose 1095 691581 Pin-Cotter 1119 691183 Crank-Governor 1127 691657 O-Ring Seal (Intake Manifold) 1127A695427 Seal-Choke/Throttle Shaft RPM Settings: Seal/Spring Assembly (Manual Choke) SeaUSpring Assembly (Choke A Matic) Boot-Spark Plug Spacer Governor Shaft Seal Spring-Detent Screw (Starter Motor) Pin-Locating Cover-Starter Drive Clip-Wire 55 DESCRIPTION Clip-Wire Screw (Starter Drive Cover) Screw (Flywheel) Gear-Timing Link-Counterweight Counterweigh1 Pin-Counterweight Screw !Counterweight) Gear-Pinion Gear-Pinion (Aluminum) Harness-Wiring Harness-Wiring Nut Brush Retainer) Cap-Dr ve Cap-Drive Cap-End Cap-End Housing-Starter Housing-Starter Stud (Rocker Arm) ⢠Dipstick/Tube Seal Dipstick/Tube Assembly Terminal-Spark Plug ⢠Seal-Valve Base-Air Cleaner Wire-Connector/Alternator Gasket-Exhaust Pin-Drive Retainer Screw (Rocker Cover) Screw (Fan Retainer) Solenoid-Fuel Solenoid-Fuel Filter-Pre Cleaner Cover-Air Cleaner Screw (Air Cleaner Base) Bowl-Float Bowl-Float Gasket Set-Carburetor Gasket Set-Carburetor O Seal-Throttle Shaft O Seal-Throttle Shaft Shield-Carburetor Fan-Flywheel Kit-Label ⢠Gasket-Rocker Cover Cover-Rocker Arm Rod-Push (Intake) Rod-Push .(Exhaust) Arm-Rocker Guide-Push Rod Label-Emissions Ring-Retainer Owner's Manual Nut (Starter Terminal) Nut (Starter Terminal) Retainer-Brush Cap-Limiter Valve Gasket Set Screw (Alternator) Screw (Float Bowl) Screw (Float Bowl) Low Speed: 1900-2100 High Speed: 3000-3200 Included in Engine Gasket Set, Key. No. 358 Q Included in Carburetor Overhaul Kit, Key. No. 121 and 121A :1: Included in Carburetor Gasket Set, Key. No. 977 and 977A Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. _ ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill,
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME _ Anytime, day or night (1-800-469-4663) (U.S.A, and Canada) www.sears.com www.sears.ca OurHome For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement on a product serviced by Sears: 1-800-827,6655 (U.S.A.) 1-800-361-6665 (Canada) Para pedir servicio de reparaciSn a domicilio, y para ordenar piezas: 1-888-SU-HOGAR _v (1-888_784-64217) Au Canada pour service en franc._ais: 1-800-LE-FOYER uc (1-800._7) www.sears.ca ©Seam, Roebuck and Co. SM ® Registered Trademark / _v Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada/'rM Mama de F&brica / SM Marca de Servicio de Sears, Roebuck and Co. Mc Marque de commerce / MO Marque deposee de Sears, Roebuck and Co. 184064 06.17.02 RH Printed in U.S.A.
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly/Pre-Operation ...................... 8 Operation ............................................ 11 Maintenance Schedule ...................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting ................................. 28 Repair Parts ........................................ 32 Sears Service ...................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. ⢠Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. ⢠Normal deterioration and wear of the exterior finishes, or product label replacement. ⢠Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. ,_li, Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. ,_ CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. -13res can lose traction with the ground and cause you to lose control of your tractor. WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm.. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. ⢠Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the elopes slow and gradual Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. Ill. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out o! the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off il children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline 1.25 Gallons Capacity Unleaded and Type: Regular Oil Type: SAE 30 (above 32°F) _PI-SF-SJ): SAE 5W-30 (below 32°F) Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPR): Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.4 5th 4.3 6th 5.5 Reverse: 1.7 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging 3 Amps Battery System: 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this _owner's manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Steering Wheel _g Sleeve (lw)aL_rge Flat @ _ (1) Locknut 1/4-28 (1) Hex Bolt 1/4-28 x 1-1/4 Steering Wheel Insert Steering Wheel Adapter Steering Extension Shaft (1) Locknut 1/2-20 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Keys (2) Keys Video Cassette Slope Sheet 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16"wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Fire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this bakery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 8
Seat Label erminal INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat'and tighten adjustment knob securely. Seat J Seat Pan ⢠\ Shoulder Bolt NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFFSKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _,_WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that fotlow. 9
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKUST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 arnps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ⢠/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. # Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/' Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 10
These symbols may appear on your tractor or in literature supplied with the _roduct. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED I MOWER LIFT R N H L c® 31 ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED IGNITION KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL (Automatic Models only)
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Attachment Clutch Ignition Switch Lever Position Throttle/Choke Lever Plunger Attachment Lift Lever Clutch/ Height Brake Pedal Indicator g Brake Lever Gearshift \ Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. AMMETER - Indicates battery charging ( ) or discharging (-). 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Throttle/Choke Control Attachment Clutch Lever "Engaged" Position Ignition Key Brake Pedal led" Parking Brake "Engaged" Position Gearshift Lever "Brake" Position "Disengag ed"_ Position STOPPING MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to disengaged position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUT!ON: Always stop tractor . completely, as aescribed above, eemre leaving the operator's position. TO USE THRO'n'LE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CU'R'ING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. 13
These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. To stop mower blades - _l_engage attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lover Position Attachomnt Lift Lever High Position Position Position _ctor Shield TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. 14
ADD GASOLINE ⢠Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. ⢠1, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. . Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature. ⢠The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See 'qO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f ] l ]= f J J ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 16
FILL IN DATES REaU . SERV,OE E R V, C E DATES Check Brake Operation If V' Check Tire Pressure If Check Operator Presence and T Interlock Systems I_ R Check for Loose Fasteners ik/ I_s If I A SharpergReplace Mower Blades i _ V* T Lubncation Chart 0 Check Battery Level I R Clean Battery and Terminals If i Check Transaxle Co_ing I_ Check V-Belts If Check Engine Oil Level _ V' Change Engine Oil (with oil filter) I_t,2 _Vtl E Change Engine Oil (without oil filter) 11_,2 N Clean Air Filter V'2 G Clean Air Screen 1_2 NI Inspect Mutfler/Spark Arrester J E Replace Oil Filter (If equipped) 11_1,: Clean Engine Cooling Fins I_ Replace Spark Plug _/2 Replace Air Filter Paper Cadridge Replace Fuel Filter I_ 1 * Change rnorw onen when opelat_g under a hen W _oad or in high ambient temperatures. 2 o Service more often when operating in dirty or dusty conditions. 3 * Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maJnter_nce-free battery. 5 - ]3ghten front axle pivot bOlt to 35 It.-Ib$. maximum, DO not overlighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in tl).is manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART Spindle -- Zerk Zerk (_Front Wheel Bearing Zerk Bearing Zerk E _) General Purpose Grease (_ Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: treated. Trailing I Blade bolt is grade 8 heat Mandrel Assembly Center Hole Flat Washer \ Lock Washer _-_--Hex Bolt (Grade)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt or Pin Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use shown. 18
However, periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES F _ _ , .3O .to 0 TEMPERATURE RANGE ANTICIPATED BEFORE N_XT OIL C_;ANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed and Locked _ b Position [ Yellow L-, Cap _ Drain Tube / 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. 19
AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 4. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. 5. Saturate it in engine oil. Wrap it in Screws clean, absorbent cloth and squeeze to remove excess oil. NOTE" If very dirty or damaged, replace pre-cleaner. 6. Reinstall pre-cieaner over cartridge. 7. Reinstall cover and secure with Di knob(s). Assembly TO SERVICE CARTRIDGE 1. Remove cartridge nut. 2. Carefully remove cartddge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. 3. Clean cartridge by tapping gently on flat surface. NOTE- If very dirty or damaged, replace cartridge. 4. Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT" Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover Kno . . ;over CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove screws from blower housing and lift housing and dipstick tube assembly off engine. 2. Cover oil fill opening to prevent entry of dirt. 3. Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. To reassemble, reverse above procedure. Blower Housing Screws Plug Engine Cooling Fins MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp Fuel Filter_ 2O
CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plu 9. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch Spring_ 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. - . Square Hole Suspension Arms ,.' line Pulley Retainer Anti*Sway Link Retainer Springs (Both Sides) Housing Guide Brac Large Retainer Spring 21
5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to ground mower to ground ,_, Suspension Arm Lift Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Both Front Links Should be Equal in Length Nut "E" ront Links / 22
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel PuLley Idler Pulle _ndrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut =A" Nut ting Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL- 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. ER ' Pulley Idler Stationar Idler Center Span Keeper Transaxl, Pulley 23
BELT INSTALLATION - 1. Carefully work new belt down be- tween transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keep- ers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover TO START ENGINE WITH A WEAK RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA'I-IERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO A-I-I-ACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Fully Charged Battery Battery Square Key - ' (Rear Wheel Only) _ .... 24
REPLACING BATTERY 4_LWARNING: Do not short b, attery terminals oy allowing a wrencn or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect headlight wire connector. \ \ \ Headlight Wire Connector Seat Pan Terminal Keps Cover Hex Bolt Positive, (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. ENGINE Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 25
2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Governor Control Lever Control Plate Holes "A" _, Clamp Screw Throttle Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fueVair mixture. Tuming the idle mixture valve out (counter- clockwise) increases the supply of fuel to the engine giving a richer fueVair mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SE'FI'ING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclock- wise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST- 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclock- wise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed Screw _ Throttle _ Lever [ [r]_ I ]I'F:___- Idle Mixture "-_ f._ Valve with 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATrERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require" recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI-ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s), 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start Hard to start Enginewill not turn over Engine clicks but will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. . 5. 6. 7 . Bad spark plug. 4. Dirty air filter. 5. Dirty fuel filter. 6. Water in fuel. 7. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. Loose or damaged wiring. 6. Carburetor out of adjustment. 7. . 7. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 8. Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). . 2. 3. 4. 5. 6. 7. 8. 9. 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE CORRECTION PROBLEM Loss _ power Excessive vibration Enginecontinues to run when operator leaves seat with with attachment clutch engaged Poorcut-uneven . !2 . . 5. 6. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves 3. and trash under mower. Dirty air filter. 4. Low oil level/dirty oil. 5. Faulty spark plug. 6. 7. 8. 9. 10.Spark plug wire loose. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. . 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 11.Clean engine air screen/fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. ]]ghten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate Poor grass discharge 4. 5. 6. 7. Je. 9. Headlight(s) not 1. working 2. (if so equipped) 3. 4. 5. Battery will not :1. charge 2. 3. 4. Engine"backfires" 1. when turning engine "OFF" CAUSE 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Switch is "OFF". Bulb(s) or lamp(s) burned out Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery celt(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 30
TRACTOR - MODEL NUMBER 917.271554 SCHEMATIC M BATTERY AMMETER FUSE (OPTIONAL) :_ -, CLUTCH / BRAKE (PEDAL UP) IGNITION SWITCH j SOLENOID WHITE SEAT SWITCH .... , (NOT OCCUPIED) WHITE I q 8tJ_.K J H GROUNDING i_ CONNECTOR (OPTIONAL) _ SPARK 9_ - ⢠\ UNIT ,.._r- I , _UEL, K __ I _PLUGSON ill , '/._ LINE : ]WIN CYL ENGINES) dli T u :o -Z F LIENOID _- i- :-n--- - I (IF SO EQUIPPED) r ...... _ , _ - ,, ._-_____ _,, ' O_NGE " S_TpiA_c .S" x_EMp_JU 'PJ' DIODE i , @ IGNITION SWITCH PosmoN CIRCUIT '=MAKE" OFF M G A1 NONE RUN/LIGPR B A1 A2 L RUN B A1 NONE START I S A1 NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATFERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING, 31
TRACTOR - MODEL NUMBER 917.271554 ELECTRICAL 41 I r I i I i I i i I I r I I I I I I 16 I I 28 9O \ i \ / 32
TRACTOR - MODEL NUMBER 917.271554 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery Fender 16 176138 Switch Intedock 21 175685 Harness Socket Light W/4152J 22 4152J Bulb Light #1156 24 4799J Cable Battery 6ga 11 ⢠red 25 146147 Cable Battery 6 Ga W/16 Wir red 26 175158 Fuse20AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6ga t 2" black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign Delta Push-In 33 140403 Key Ign Molded Craftsman, Delta 40 179720 Harness Ign 41 71110408 Bolt BIk Hex 1/4-20unc x 1/2 42 131563 Cover Terrninal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 6 AMP 52 141940 Protection Wire Loop 89 180449 Cover Terminal Battery NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 33
TRACTOR - MODEL NUMBER 917.271554 CHASSIS AND ENCLOSURES 212 3O 29 26 31 208 26 33 10 206 26 12 28 53 51 52 55 54 34
TRACTOR - MODEL NUMBER 917.271554 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 174620 2 176554 3 17060612 5 155272 6 174643X011 8 126471X 9 168348X010 10 72140608 11 155927 12 145660 13 172107X010 15 74180512 16 73510500 17 159639X558 24 74780616 25 19131312 26 73800600 28 179101 29 140273X599 30 169465X558 31 136619 33 179716)(558 34 179717X558 35 72110606 37 17490508 38 175710 51 73800400 52 19091416 53 144697 54 161464 55 144696 57 74780412 58 150127 145 156524 161 164655 205 17490608 206 170165 208 17670608 209 17000612 212 156229 - - 5479J DESCRIPTION Chassis Lt Stamping Drawber Screw 3/8-16 x 3/4 Bumper Hood/Dash Saddle SLKSCRE FLTSDL Clip Insulator .406 Mtg Hole Dash Slkscr PIm Mech Sym Bolt RdHd Sqnk. 3/8-16 x 1 Panel Asm. Dash Lh Clip Tinnerman Grille P/L Panel Dash Rh Screw Mach Trhd 5/16-18unc x 3/4 Nu Keps 5/16-18uoc Hood Pnt Steel Private Label Bolt Fin He)( 3/8-16 Unc x 1 Gr. 5 Washer 13/32 x 13/16 x 12 Ga, Nut Lock Hex w/Ins 3/8o16 Unc Grill/Lens Asm Lens Grille Fender Pnt Bracket Fender Support Footrest Pnt. Lh Footrest Pnt. Rh Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Nut Lock Hex W/Ins. 1/4-20 Washer 9/32 x 7/8 x t6 Ga. Bracket Grille LH Screw Hex Wshd #8-18 x 7/8 Bracket, Grille RH Bolt Fin Hex 1/4-20 x 3/4 Air Duct Private Label LT Engine Rod Pivot Chassis/Hood Bumper Extrusion Screw Thdrol 3/8-16 x 1/2 Bolt Shoulder 5/16-18 TT Screw Thdrol. 3/8-16 x 1/2 Screw Hex Wsh Thdrel 3/8-16 BL Insert Lens Reflective Plug Button BIk .359 Dia. Choke NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35
TRACTOR- MODEL NUMBER 917.271554 GROUND DRIVE 14 112 Ix 18 113 41"_J_ I 52 18 52 35 36 26 :t4 24 _ 25 -J 77 48 151 27 37 26 27 36
TRACTOR - MODEL NUMBER 917.271554 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 2 146682 3 123666X 4 12000028 5 121520X 6 17060512 7 162240 8 131679 10 STD561210 11 105701X 12 19151216 13 74550412 14 STD551125 18 STD523710 19 STD541437 21 106933X 22 130804 24 S_1237 25 106888X 26 19131316 27 STD561210 28 175765 29 71673 30 174973 32 STD523107 34 175578 35 120183X 36 STD551062 37 STD571810 38 179114 39 74760648 41 175556 47 127783 48 154407 49 123205X Transaxle (See Breakdown) 50 s'rD523715 Peedess 206-545C 51 STD541437 Spring Return Brake T/a Zinc 52 STD541431 Pulley Transaxle 18/20" tires 53 105710X Ring Retainer # 5100-62 55 105709X Strap Torque 30 Degrees 56 17060620 Screw 5/16-18 x 3/4 57 130801 Bracket Saddle Shift T/a 59 169691 Rod Shf Sdl LY/YT Str BIk Zinc 61 17120614 Pin Cotter 1/8 x 1 Cad 62 8883R Washer Plate Shf 388 Sq Hole 63 175410 Washer 15/32 x 3/4 x 16ga 64 71170764 Bolt 1/4-28unf Gr8 W/Patch 65 S'rD551143 Washer Lock Hvy Helical 1/4 66 154778 Bolt Fin Hex 3/8-16 x 1 70 134683 Nut Lock Hex W/Ins, 3/8-16 Unc 74 137057 Knob Rd 1/2-13 Plstc Thds BIk 75 121749X Rod Brake BIk Zinc 26 840 76 STD581075 Nut Hax Jam 3/8-16 Unc 77 123583X Spring Rod Brake 2 00 Zinc 78 121748X Washer 13/32 x 13/16 x 16 Ga, 79 2226M Pin Cotter 1/8 x 3/4 Cad 96 4497H Rod Brake Parking LWt 112 19091210 Cap Brake Parking 113 127285X Bracket Mtg Transaxle 116 72140608 Bolt Hax Hd 5/16-18unc x 3/4 120 73900600 Shaft Asm Pedal Foot 145 74490540 Bearing Nylon BIk 629 ld 150 175456 Washer 21/32 x 1 x 16 Ga 151 19133210 Pin Roll 3/16 x 1 ⢠170 178394 Pulley Idler Composite Ext Hub 202 72110614 Bolt Fin Hex 3/8-16 Unc X 3 212 145212 Keeper Beltldler 250 17060612 Pulley Idler V Groove Plastic Bellcrank Clutch Gm Dr,' Stl Retainer Belt Style Spring DESCRIPTION Bolt Hex Hd 3/8-16unc x 1-1/2 Nut Crownlock 3/8-16 UNC Nut Crown Lock 5116-18 Link Clutch 7 66 Spring Return Clutch 6 75 Screw 3/8-16 x 1-1/4 V-Belt Gd Drive Keeper Belt Centerspan Screw 3/8-16 x .875 Cover Pedal BIk Round Pulley Eng Bolt Hex 7116-20 x 4 Gr 5 Washer Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Guide Belt Mower Ddve RH Spacer Axle Washer 25/32 x 1 1/4 x 16 Ga E-dng#5133-75 Key Square 2 0 x 1845/1865 Washer 25/32 x 1-518 x 16 Ga Key Retainer Spring 1.00 Washer 9/32 x 3/4x 10 Ga StrapTorque Bolt Rdhd Sq Neck 3/8-16 x 1 Nut Lock Fig 3/8-16 Bolt Hex Flghd 5/16-18 x Gr. 5 Spacer Retainer Washer 13/32 x 2 x 10 Ga Keeper Belt Transaxle Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5 Nut Hex Flange Lock Screw 3/8-16 x 3/4 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 37
TRACTOR - MODEL NUMBER 917.271554 STEERING ( ____ 39 i ..... ,_ j i 1 47 67 67 67 38
TRACTOR - MODEL NUMBER 917.271554 STEERING KEY PART NO. NO. 1 139768 2 175131 3 169840 4 169839 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 175121 11 10040600 12 73940800 13 136518 15 145212 17 180641 26 126847X 28 19131416 29 17060612 30 STD561219 32 130465 36 155O99 37 152927 38 139769 39 19183812 40 7810H 41 100711L 42 145054X428 43 121749X 44 180640 46 121232X 47 _55M 51 73540400 54 71130420 65 160367 67 72140618 68 169827 71 175146 82 169835 85 133835 88 175118 91 175553 DESCRIPTION Wheel Steering Opp Sears BIk Axle Asm Front Spindle Asm Lh Spindle Asm Rh Washer Thrust .75 x 1.230 Washer 25/32 x 1-5/8 x 16 Ga, Washer 27/32 x 1-1/4 x 16 Ga. RingKlip #T5304-75 Bearing Col Strg BIk Dragiink Washer Lock Hvy HIcl Spr 3/8 Nut Hex Jam Toplock 1/2-20 Unf Spacer Brg Axle Front Nut Hexflange Lock Shaft Asm Strg Bushing Link Drag BIk LR Washer 13/32 x 7/8 x 16 Ga. Screw 3/8-16 x 3/4 Pin Cotter 1/4 x 3/4 Rod Tie Wire Form 19.75 Mech Bushing Strg. 5/8 ID Dash Screw Cap Wheel Steer Opp Sears USA Washer 9/16 x 2-3/8 Nut Lock Center 3/8-24 Adaptor Wheel Strg. Boot Steering Dash P/L MTL BIk Washer 25/32 x 1-1/4 x 16 Ga, Extension Steering Non-adjust Cap Spindle Fr Top BIk Fitting Grease Nut Crewnlock 1/4-28 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 Spacer Axle Bolt Rdhd 3/8-16 x 2-1/4 Brace Axle Steering Asm Bracket Susp Chasis Front Fastner Christmas Tree Bolt Shoulder 7/16-20 Unc Clip Steering NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39
TRACTOR - MODEL NUMBER 917.271554 ENGINE 3 72 62 81 13 31 29 78 k _ _ _----*'-_ _ _* _ _ _/ _ _fl 23 I OPTIONAL EQUIPMENT Spark Arrester 4O
TRACTOR - MODEL NUMBER 917.271554 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 170545 17720408 4 137352 13 165291 14 148456 16 STD551237 23 169837 29 137180 31 109202)( 32 140527 33 123487X 37 137040 38 148315 40 124028X 41 139277 44 17670412 45 17000612 46 19091416 62 STD551131 72 71070512 78 17060620 81 73510400 112 3645J Control Th/ch Screw Hex Thd Cut 1/4-20 x 1/2 Engine (See Breakdown) Briggs, Model No 28U707-1112-E1 Muffler Exh LT B&S 14HP IC OHV Gasket Eng 1 313 Id Tin Plated Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Shield Browning/Debris Guard Kit Spark Arrestor (Flat Scm) Tank Fuel Cap Asm Fuel Vented Clamp Hose BIk Line Fuel 20" Plug Drain Oil Easy Bushing Snap Nyl BIk Fuel Line StemTank Fuel Screw Hexwsh Thdml 1/4-20 x 3/4 Screw Hex wsh Thdr 3/8-16 x/4 Washer 9132 x 7/8 x 16 ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hex Hd Cap 5/16-18 X 3/4 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 Unc Bushing NOTE: All component dimensions given in U. S. inches I inch = 25.4 mm 41
TRACTOR - MODEL NUMBER 917.271554 SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 140122 Seat 2 140651 Bracket Pvt St 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer Flat 13/32 X 1 X 10 Ga 5 145006 Clip Push-in Hinged 6 STD541437 Locknut Hex W/Wsh 3/8-16 7 124181X Spring Seat Cprsn 2 250 BIk Zi 8 17000616 Screw 3/8-16 X 1-1/2 9 19131614 Washer 13/32 X 1 X 14 Ga 10 174894 Pan Seat 11 166369 Knob Seat Adj. Wingnut 12 121246X Bracket Mounting Switch 5 21 KEY PART NO. NO. 13 121248X 14 72060412 15 134300 16 121250X 17 123976X 21 171852 22 STD541431 24 19171912 25 127018X DESCRIPTION Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr5 Zinc Bolt Shld 5/16-18 Unc-2A BIk D Nut Lock Hex "W/Ins 5/16-16 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 3/16-18 x .62 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 42
TRACTOR - MODEL N UMBER 917.271554 DECALS 7 3 14 11 10 4 13 15 KEY PART NO. NO. 1 156867 2 181563 3 1717_ 4 179128 6 13..3644 7 181412 9 1_2_ 10 149516 12 DESCRIPTION Decal Dash Inst Oper English Decal HP Engine Decal Hood Logo Decal Deck Decal Maint Cust Sears Domestic Decal Replcmnt Decal Fender Craftsman White Decal Battery DngdPsn Eng Acme KEY PART NO. NO. 11 156439 12 181249 13 146046 14 181685 15 160396 - - 179768X428 - - 179769X428 -- 138311 -- 184064 -- 184065 DESCRIPTION Decal Danger Fender Eng/span Decal Clutch/Drake English Decal V-Belt Dr Sch Tractor Decal Panel Dash 6sp 42" Decal V-Belt Sch Pad Footrest LH Pad Footrest RH Decal Handle Lft Height Adjust Manual Owners English Manual Owners Spanish WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION 1 59192 Cap Value Tire 2 65139 StemValue 3 106222X Tire F Ts 15 X 6 0- 6 Service 4 59904 Tube Inner Front #35060 5 106732X427 Rim Asm 6"front White Service 6 278H Fitting Grease 7 9040H Bearing Flange 8 106108X427 Rim Asm 8"rear White Service 9 124635X Tire R Ts 18x9 5-8 Service 10 7152J Tube Rear 9 5 X 8 Service 11 104757X428 Cap Axle BJk 1 50 X 1 00 - - 144334 Sealant, Tire (10 oz. tube) NOTE: AIJ component dimensions given in U. S. inches 1 inch = 25.4 mm 43
TRACTOR - MODEL NUMBER 917.271554 LIFT ASSEMBLY 7 13 6 2 3 // //' ⢠8 6 5 19 13 19 2O 15 2O 44
TRACTOR - MODEL NUMBER 917.271554 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Utt 3 105767X Pin Groove I 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Bearing Nylon BIk 629 Id 7 125631X Grip Handle Fluted Blk 8 122365X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 STD624008 Retainer Spnng 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lock W/Wsh 1/2-13unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/5-24 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 45
TRACTOR - MODEL NUMBER 917.271554 MOWER DECK 68 l 1 21 5 6 19/_ lJ 21 28 29 27 / / 46
TRACTOR - MODEL NUMBER 917.271554 MOWER DECK KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 16546O 5 STD624008 6 178024 8 850857 9 STD551137 10 140296 11 134149 13 180074 14 128774 15 110485X 16 174493 18 72140595 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 173984 31 129963 32 153535 33 178342 34 STD533717 36 131494 37 STD551037 40 STD541437 44 140088 45 S_4003- 46 137729 KEY PART DESCRIPTION NO. NO. DESCRIPTION Mower Deck Assembly, 42" 48 133944 Bolt 49 174284 Bracket Assembly,Sway Bar, Front 50 131340 Bracket Sway Bar 38/42" Deck 51 STD541410 RetainerSpring 52 139888 Bar Sway Deck 53 131845 Bolt, Hex 3/8-24 x 1.25 Gr. 8 54 133943 Washer, Lock 55 155046 Washer, Hardened 56 165723 Blade, Mulching 59 141043 Shaff Assembly, Mandrel 67 149846 Housing, Mandrel, Vented 68 144959 Bearing, Ball, Mandrel 142 165890 Stripper, Vented Mower Deck 143 157109 Bolt, Carriage 5/16-18 x5/8 144 158634 Bolt, Shoulder 145 165888 Baffle, Vortex 146 171977 Nut Crownlock 5/16-18 UNC 147 131335 Stiffener Bracket 148 169022 Bracket, Deflector 149 165898 Cap, Sleeve 150 19091216 Spring, Torsion, Deflector 151 169670 Nut, Push 152 169676 Shield, Deflector 153 169674 Washer 11/32x5/Sx16Ga. 154 169675 Rod, Hinge 155 169671 Screw Hex Thd Roll 156 169672 Washer, Spacer 157 169669 Pulley, Mandrel 158 17720408 Nut, Toplock, Flanged 159 72140614 Bolt Rdhd 3/8-16 x 1-3/4 - - 130794 Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Gauge Nut Crownlock 3/8-16 UNC o - 169583 Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Ann, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spdng Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Red Clutch Screw Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16unc x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Corn plete NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 47
TRACTOR - MODEL NUMBER 917.271554 PEERLESS TRANSAXLE--MODEL NUMBER 206-545C 35A 0 _ 71B 47 13 I MODEL and SERIAL NUMBERS HERE 79 42A 48
TRACTOR - MODEL NUMBER 917.271554 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) 54 778346 (Include. 14) 56 778355 14 778368 Bevel Pinion (13 teeth) 57 778337 (Include. 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 778351 17 766188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 778345 20 792077A Ball 5/16" dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 22 792079 Spring .310 OD x ,625 L 66 776422 25 792073A Screw 1/4 - 20 x 1-1/4" 67 776396 25A 792177 Screw 1/4-20 x 1-3/8" 69 792170 26 792125 Retaining Ring (pkg of 2) 70 786187 27 792035 Retaining Ring 71 788069 28 788040 Retaining Ring 71B 788092 29 780072 Thrust Washer .627 ID x 76 780090 .031W 29A 780160 Thrust Washer .762 ID x 77 788078A .031W 79 792144 29B 780051 Thrust Washer .762 ID x 82 778333 .031W 29C 780199 Anti-Rotation Washer ,632 83 778338 30 780108 Cup Washer 1.127 ID x 85 792154 .032W 87 788089A 31 780001 Flat Washer .750 ID x .056W 150 788093A (Use As Needed) t57 788088A 31A 780195 Flat Washer .750 ID x .062W 180 730229A 32 788083 Oil Seal 5/8" 900 794712 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Flat Washer .312 ID x .059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1 /4" Screw 1/4 - 20 x 2 114" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15/ 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .056W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49
TRACTOR - MODEL NUM BER 917.271554 BRIGGS & STRATrON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 1022 914_' 1023 13J sl 40_ v 1034 71 1026 27, 32_ 27 U 1095 VALVE GASKET SET 868(_ _,_ 1022 _ ,lit REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 11019 LABEL KIT I 11058 OWNER'S MANUAL ] 12 201 5O
TRACTOR - MODEL NUMB ER 917.271554 BRIGGS & STRA'n'ON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 968 967 467 167 971 344 -k REQUIRES SPECIALTOOLSTO INSTALL SEE REPAIR INSTRUCTION MANUAL. i,o ]l 95 _' ! I 231 â¬# I 087 ® [ 634_ I @ _::_\O- 117 _ 13 1421 ;_. .... 1127_ _4.Z_J 17891 _/ 121 CARBURETOR OVERHAUL KIT 104f 127 0" 276 (_ 987 6 95_ 634A_._ 634_ 1170 231_1421 977 CARBURETOR GASKE_T SET ] 51% 276_). 1370/ 176 ,o6,(i_i>U 5_ 634A¢. e 562'_ _u'_ 358 ENGINE GASKET SET 51
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATrON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 896 783A_ 513 I_ 801A (_ 544A _ 31o_ 803A @ NOTE: For Replacement Starter Moto_ See Reference 309. 72,,_ 697A e,' 17333, J J __j 934 4ss_ 111s'_ 287 _ 75 _ 741_ 73j 668 (_ _3@ 1036 EMISSIONS LABEL ] 52
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATrON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 NIKKI 95A _' 633_ ! 987A_ 133A _A_ 217-8 5__1L05A_ 369 ,,,A 6 48 121A CARBURETOR OVERHAUL KIT 95A t_ 276A _) 51 O 104A ,_ 127A 105A_ 987A_ 137A O 231A_ 977A CARBURETOR GASKETSET 1 51% 137AO 276A_) I 53
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 496412 Cylinder Assembly 29 692419 Rod-Connecting (Standard) 2 399265 Kit-Bushing/Seal 692420 Rod-Connecting (.020 3 391086 ⢠Seal-Oil (Magneto Side) Undersize) 4 494238 Sump-Engine 32 692852 Screw (Connecting Rod) 5 691165 Head-Cylinder 33 495856 Valve-Exhaust 7 273286 , Gasket-Cylinder Head 34 495857 Valve-Intake 8 696126 Breather Assembly 35 691279 Spring-Valve (Intake) 9 27803 ⢠Gasket-Breather 36 691279 Spring-Valve (Exhaust) 10 691666 Screw (Breather Assembly) 37 690456 Guard-Flywheel 11 691328 Tube-Breather 40 691752 Retainer-Valve 12 692226 ⢠Gasket-Crenkcase (.015 Thick, 43 691968 Slinger-Governor/Oil Std.) 45 690564 Tappet-Valve 692406 _ Gasket-Crankcase (.005 Thick) 46 692421 Camshaft 692405 Gasket-Crankcase (.009 Thick) 48 496050 Short Block (Replacement 13 690360 Screw (Cylinder Head) Engine 311707-0026-E1) 15 690946 Plug-Oil Drain 50 690193 Manifold-Intake 16 690136 Crankshaft 51 20 291675 Seal-Oil (PTO Side) 53 22 692125 Screw (Engine Sump) 54 23 693557 Flywheel (Steel Ring Gear) 73 24 222698 Key-Flywheel 74 25 696397 Piston Assembly (Standard) 75 (Used After Date Code 78 01041800) 84 Piston Assembly (.010" 93 Oversize) (Used After Date Code 01041800) Piston Assembly (.020" Oversize) (Used After Date Code 01041800) Piston Assembly (.036" Oversize) (Used After Date Code 01041800) Piston Assembly (Standard) (Used Before Date Code 01041900) Piston Assembly (.010" Oversize) (Used Before Date Code 01041900) Piston Assembly (.020" Oversize) (Used Before Date Code 61041900) Piston Assembly (.030" Oversize) (Used Before Date Code 01041900) Ring Set (Standard) (Used After Date Code 01041800) Ring Set (.010" Oversize) (Used After Date Code 01041800) Ring Set (.020" Oversize) (Used Alter Date Code O1041800) Ring Set (.030" Oversize) (Used After Date Code 01041800) Ring Set-Piston (Standard) (Used Before Date Code 010419OO) Ring Set-Piston (.010 Oversize) (Used Before Date Code 01041900) Ring Set-Piston (.020 Oversize) (Used Before Date Code 01041900) Ring Set-Piston (.030 Oversize) (Used Before Date Code 01041900) Lock-Piston Pin Pin-Piston (Standard) Pin-Piston (.005 Oversize) 25 696398 25 696399 25 696400 25 499284 25 499288 25 499292 25 499296 26 696403 26 696404 26 696405 26 696406 26 495854 26 495852 26 495851 26 495855 27 691299 28 498319 498320 54 692137,O:1: Gasket-Intake 690227 Stud (Carburetor) 691148 Screw (Intake Manifold) 690492 Screen-Rotating 691155 Screw (Rotating Screen) 690582 Washer (Flywheel) 690661 Screw (Flywheel Guard) 690343 Plug-Breather 690602 Bushing-Throttle Shaft 94 498030 Idle Mixture Kit 94A 695425 Idle Mixture Kit 95 691636 O Screw (Throttle Valve) 95A 690718 _ Screw (Throttle Valve) 98 495800 Idle Speed Kit 98A 695408 Idle Speed Kit 104 690525 O Pin-Float Hinge 104A 694918 ID Pin-Float Hinge 105 231855 _ Valve-Float Needle 105A 694922 (D Valve-Float Needle 106 690577 O Seat-Inlet 108 690464 108A 692344 108B 695419 117 692408 Q 692411 117A 695415 Q 695416 O 121 690191 121A 695427 125 690194 125A 127 695005 127A 690727 O 130 691750 130A 695418 131 494379 131A 695421 133 494381 133A 694914 137 281165 Ot 137A 695426 Qt 141 495097 141A 495931 141B 695420 142 692412 146 691639 167 692297 176 691917 185 690958 186 692317 186A 691609 187 691050 Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic) Valve-Choke Jet-Main (Standard) Jet-Main (High Altitude) Jet-Main (Standard) Jet-Main (High Altitude) Kit-Carburetor Overhaul Kit-Carburetor Overhaul Carburetor Carburetor (Nikki) (Service with Walbre Carburetor only) Plug-Welch Plug-Welch Valve-Throttle Valve-Throttle Throttle Shaft Kit Throttle Shaft Kit Float-Carburetor Float-Carburetor Gasket-Float Bowl Gasket-Float Bowl Choke Shaft Kit (Manual Choke) Choke Shaft Kit (Choke A Matic) Choke Shaft Kit Nozzle-Carburetor Key-Timing Nut (Air Cleaner) O-Ring Seal (Air Cleaner Base) Nut (Air Cleaner Base) Connector-Hose Connector-Hose Line-Fuel (Cut to Required Length)
TRACTOR - MODEL NUMBER 917.271554 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1112-E1 KEY PART NO. NO. 188 691693 192 691986 202 691841 209 692208 216 691840 217 695409 222 694042 227 691374 231 691636 O 231A 690718 232 691842 238 691843 240 394358 265 691024 267 695134 276 692255 O_ 276A 695410 O_ 287 691002 304 690844 305 690960 305A 692127 306 690499 307 691003 309 693551 309A 310 690323 311 497608 311A 395538 333 495859 334 691061 337 491055 344 693675 358 691580 363 19203 369 695422 383 89838 404 691691 445 496894 455 691173 462 691261 467 691668 474 696459 5O3 691532 505 691251 510 693699 510A 495678 513 692024 523 692014 524 281370 525 691398 544 692034 544A 390837 552 491986 562 691119 579 691029 601 95162 614 691620 616 692012 617 692138 633 695414 634 690801 634A 690802 635 691909 668 691323 691 692407 692 590572 697 690372 718 590959 727 490324 729 691335 KEY PART DESCRIPTION NO. NO. Screw (Control Bracket) 729A 691224 Adjuster-Rocker Arm 732 691002 Link-Mechanical Governor 733 691658 Spring-Governor 741 691284 Link-Choke 757 891714 Spring-Choke Return 758 692423 Bracket-Control 759 691239 Control Lever-Governor 761 691096 Screw (Choke Valve) 783 693713 Screw (Choke VaNe) 783A 693059 Spring-Governor Link 789 692037 Cap-Valve 789A 695050 Filter-Fuel 797 693167 Clamp-Casing 801 691283 Screw (Casing Clamp) 801A 394856 Sealing Washer 802 691286 Sealing Washer 802A 395537 Screw (Dipstick Tube) 803 693757 Housing-Blower 803A 398159 Screw (Blower Housing) 830 691095 Screw (Blower Housing) 842 691870 Shield-Cylinder 847 496415 Screw _Cylinder Shield) 851 692424 Motor-Starter 868 690968 Motor-Starter (For Replace- 875 694942 ment Starter Motor, See 877 393456 Reference 309) 883 692236 Bolt (Starter Motor) 896 691641 Brush Set 914 690960 Brush Set 934 691058 Armature-Magneto 947 497672 Screw (Armature Magneto) 947A 695423 Spark Plug 967 272403 Screw (Cable Clamp) 968 691916 Engine Gasket Set 971 692129 Flywheel Puller 975 495933 Spring-Float Bowl 975A 695417 Wrench-Spark Plug 977 690192 Washer (Governor Crank) 977A 695428 Filter-Air Cleaner Cartridge 987 691326 Cup-Flywheel 987A 690998 Washer (Starter Cable) 996 690678 Knob-Air Cleaner 1005 695056 Alternator 1019 496758 Strap-Starter 1022 272475 Nut (Governor Control Lever) 1023 691192 Drive-Starter 1026 692003 Drive-Starter 1026 69201 t Clutch-Drive 1029 691751 Dipstick 1034 690822 Seal-Dipstick Tube 1036 695700 Tube-Dipstick 1051 691265 Armature-Starter 1058 274789 Armature-Starter 1083 691626 Bushing-Governor Lever 1083A690958 Bolt (Governor Control Lever) 1090 691293 Nut (Starter Cable) 1091 691333 Clamp-Hose 1095 691581 Pin-Cotter 1119 691183 Crank-Governor 1127 691657 O-Ring Seal (Intake Manifold) 1127A695427 Seal-Choke/Throttle Shaft RPM Settings: Seal/Spring Assembly (Manual Choke) SeaUSpring Assembly (Choke A Matic) Boot-Spark Plug Spacer Governor Shaft Seal Spring-Detent Screw (Starter Motor) Pin-Locating Cover-Starter Drive Clip-Wire 55 DESCRIPTION Clip-Wire Screw (Starter Drive Cover) Screw (Flywheel) Gear-Timing Link-Counterweight Counterweigh1 Pin-Counterweight Screw !Counterweight) Gear-Pinion Gear-Pinion (Aluminum) Harness-Wiring Harness-Wiring Nut Brush Retainer) Cap-Dr ve Cap-Drive Cap-End Cap-End Housing-Starter Housing-Starter Stud (Rocker Arm) ⢠Dipstick/Tube Seal Dipstick/Tube Assembly Terminal-Spark Plug ⢠Seal-Valve Base-Air Cleaner Wire-Connector/Alternator Gasket-Exhaust Pin-Drive Retainer Screw (Rocker Cover) Screw (Fan Retainer) Solenoid-Fuel Solenoid-Fuel Filter-Pre Cleaner Cover-Air Cleaner Screw (Air Cleaner Base) Bowl-Float Bowl-Float Gasket Set-Carburetor Gasket Set-Carburetor O Seal-Throttle Shaft O Seal-Throttle Shaft Shield-Carburetor Fan-Flywheel Kit-Label ⢠Gasket-Rocker Cover Cover-Rocker Arm Rod-Push (Intake) Rod-Push .(Exhaust) Arm-Rocker Guide-Push Rod Label-Emissions Ring-Retainer Owner's Manual Nut (Starter Terminal) Nut (Starter Terminal) Retainer-Brush Cap-Limiter Valve Gasket Set Screw (Alternator) Screw (Float Bowl) Screw (Float Bowl) Low Speed: 1900-2100 High Speed: 3000-3200 Included in Engine Gasket Set, Key. No. 358 Q Included in Carburetor Overhaul Kit, Key. No. 121 and 121A :1: Included in Carburetor Gasket Set, Key. No. 977 and 977A Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. _ ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill,
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME _ Anytime, day or night (1-800-469-4663) (U.S.A, and Canada) www.sears.com www.sears.ca OurHome For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement on a product serviced by Sears: 1-800-827,6655 (U.S.A.) 1-800-361-6665 (Canada) Para pedir servicio de reparaciSn a domicilio, y para ordenar piezas: 1-888-SU-HOGAR _v (1-888_784-64217) Au Canada pour service en franc._ais: 1-800-LE-FOYER uc (1-800._7) www.sears.ca ©Seam, Roebuck and Co. SM ® Registered Trademark / _v Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada/'rM Mama de F&brica / SM Marca de Servicio de Sears, Roebuck and Co. Mc Marque de commerce / MO Marque deposee de Sears, Roebuck and Co. 184064 06.17.02 RH Printed in U.S.A.