Craftsman 917.271653 Owner's Manual
Owner's Manual J CRIIFTSMAN°J LAWN TRACTOR 17 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.271653 I _ This product has a low emission engine which operates differently from previously built engines. Before you start the en- gine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly/Pre-Operation ....................... 8 Operation ............................................. 11 Maintenance Schedule ....................... 17 Maintenance ........................................ 17 Service and Adjustments ..................... 21 Storage ................................................ 27 Troubleshooting .................................. 28 Repair Parts ......................................... 32 Sears Service ....................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. ⢠Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. ⢠Normal deterioration and wear of the exterior finishes, or product label replacement. ⢠Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "13res can lose traction with the ground and cause you to lose control of your tractor. ,_I, WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. d_I, WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Califomia to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Stow down before turning. ⢠Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from sedous injury. ⢠Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debds which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. I1. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires _ose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline 1.25 Capacity and Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) API-SF-SJ): SAE 5W-30 (below 32°F) _il Capacity: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.4 5th 4.3 6th 5.5 Reverse: 1.7 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging 3 Amps Battery System: 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: UIR Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _(_,WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Steering Wheel Insert Steering Wheel (1) Hex Bolt 3/8-16 x 1 (1) Locknut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 ,=_ Steering Wheel Adapter O (1) Locknut 1/4-28 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Keys (2) Keys For Future Use Slope Sheet Video Cassette 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin, TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16"wrench (1) Utilityknife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to rolt off skid. .Tabs Extension 1/4 Locknut 1/4 Hex ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iockrlut. Tighten securely. IMPORTANT: Rghten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. Steering Shaft CHECK BA'B'ERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATFERY" in Maintenance section of this manual for charging instructions). 8
Seat Label Terminal INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) A)_WARNING: Before starting, read understand and fo ow a nstructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Mulcher Plate Latch jlq Hooks _ILCAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera- tion. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de- signed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ⢠/ Seat is adjusted comfortably and tightened securely. ,I All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. #" Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operat- ing condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATrERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING J ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT ! FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE ATrACHMENT HAT_J_RDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL (Automatic Models only)
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Throttle/Choke Control Attachment Ignition Switch Clutch / Clutch/Brake Pedal - - ...... Light Switch Uft Lever Plunger Attachment Lift Lever Height Adjustment Indicator Parking Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Position Control Ignition Key ,"Disengaged" Position Brake "Engaged" Position "al "Disengaged" Position Position Lever STOPPING MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever, 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3, Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER cu'n'ING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. ,I(_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Attachemnt "Engaged"" Lever High Position Position "Disem Position Low Position Deflector Shield TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "13res can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. 14
ADD GASOLINE ⢠Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. ,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. ,_CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6 When engine starts, move the throttle control to the fast position. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING ( 50o F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immedi- ately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). ⢠The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see '3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 1 t ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. MAX 1/3 ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 16
AS YOU COMPLETE REGULAR SERVICE Check Operator Presence and T Intedock Systems If R Check for Loose Fasteners V' V_s If / SharperL/Replace Mower Blades _s T Lubrication Chart I## 0 Check Battery Level R Clean Battery and Terminals V' Check Transaxle Cooling If Check V-BeRs i I_ Check Engine Oil Level I_ Change Engine Oil (with oil filter) I,_ U V* Change Engine Oil (w_thout oil filter) _1.; V' N Clean Air Filter _.s: G Clean Air S_reen NI Inspect Muffler/Spark Arrester t,' E Replace Oil Filter (If equipped) _.; Clean Engine Cooling Fins If, Replace Spark Plug _'/2 Replace Air Filter Paper Cartridge Replace Fuel Filter !,#' 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dJrty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Not f_luirisd if _lq_p_ with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. DO not overitghten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made pedodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFOREEACHUSE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART (_ Spindle -- ⢠_) Spindle Zerk Zerk (_Front Wheel Bearing Zerk Bearing Zerk @Engine t I I I I I i OGear- ' shift i ---' _'--" Pivots (DSAE 30 or 10w30 MOTOR OIL (_GENERAL PURPOSE GREASE @REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 17sparingly â¢
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Aspembly Trailing _ Blade _ Edge Up f'_.-'- = Center _/_'_ _\\ . Flat Washer.'L_-_ .. _':_ _ Lock ⢠_, t°r '_"-Blade Bolt (Grad_ '*-'_ ⢠A Grade 8 heat treated bolt can be identified by six lines on the bolt head, TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Pin de Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF- SJ. Se- lect the oil's SAE viscosity grade accord- ing to your expected operating tempera- ture. SAE VISCOS_ GRADES F -20 O 3O _ 40 fo aO _o0 ._0 _10 10 2O 3O 4O _3O C* _PERA_IRE RANGE ._r _I_ATEO B ER_YlE NEXT O_ CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your en- gine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of op- eration or at least once a year if the trac- tor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. 13ghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Closed Oil Drain Valve and -__ Locked _,_1_1" _. _DrainTube Position Yellow _ ;; . (_-:_" y Cap -- _ 3. Unlock drain valve by pushing inward slightly and tuming counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every lOg hours of operation or every season, whichever occurs first. 19
Service air cleaner more often under dusty conditions. 1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. 6. Reinstall pro-cleaner over cartridge. 7. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE 1. Remove cartridge nut. 2. Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. 3. Clean cartridge by tapping gently on flat surface. NOTE: If very dirty or damaged, replace cartridge. 4. Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover Knob Nut Pre-C_eaner Cartridge CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove oil fill cap/dipstick. 2. Remove hex bolts from blower housing and lift housing off engine. 3. Cover oil fill opening to prevent entry of dirt. 4. Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. 5. To reassemble, reverse above procedure. Hex _ousing Bolts _T_._:_ Bolt s Oil Fill/ - " Dipstick Tube Air ',.Spark Plug Engine Cooling Fins MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp Fuel Filter CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 20
_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1, Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: if an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. Small Retainer Spring Clutch Sprin! Retainer $ Anti-Sway -Z¢" â¢_ "" " """_ Square Hole Suspension Arms ",._ igine Pulley Link Springs (Both Sides) Housing Guide Bracket Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to mower to ground __ ground A_-_ _Ground Line V J_ ⢠To lower front of mower loosen nut =E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than roar, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. "D" "D" Both Front Links Should be Equal in Length "E" Suspension Arm Lilt Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). 22
Mandrel Idler Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut =A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut =A" Nut ting Aim TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down be- tween transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keep- ers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Engine Pulley_ ciiiii::i t I 23
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key f (Rear Wheel Only) TO START ENGINE WITH A WEAK _W TrERY ARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATIERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 24
Weak or Dead Fully Charged Battery Battery REPLACING BATTERY ,_WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. Hood Headlight Wire Connector Terminal Cover / / / Rex Bolt Positive (Red) Cable (Black) Cable 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-mad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check that holes "A" in govemor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Governor Lever Plate Holes "A" Throttle Screw Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the lim_r cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fueVair mixture. Turning the idle mixture valve out (counter- cloc_vise.).increases the supply of fuel to the engine gswng a richer fueVair mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY S E'I-I'ING - 1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SE'n'ING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclock- wise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclock- wise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed [-]- _ _ Throttle Screw__ Idle Mixture Valve With Limiter 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'n'ERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA'I-FERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4, Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CORRECTION Will not start Hard to start Engine will not turn over Engine clicks but will not start CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 3. 4. Bad spark plug. 4. 5. Dirty air filter. 5. 6. Dirty fuel filter. 6, 7 Water in fuel. 7, 8. Loose or damaged wiring. 8. 9. Carburetor out of adjustment 9. 10,Engine valves out of adjustment. 1. Dirty air filter. 1. 2. Bad spark plug. 2. 3. Weak or dead battery. 3. 4. Dirty fuel filter. 4. 5. Stale or dirty fuel. 5. 6. Loose or damaged wiring. 6. 7. Carburetor out of adjustment 7. 8. Engine valves out of 8. adjustment. 1. Clutch/brake pedal not 1. depressed. 2. Attachment clutch is 2. engaged, 3. Weak or dead battery. 3. 4. Blown fuse, 4, 5. Corroded battery terminals. 5. 6. Loose or damaged wiring. 6. 7. Faulty ignition switch. 7. 8. Faulty solenoid or starter. 8. 9. Faulty operator presence 9. switch(es). 1. Weak or dead battery. 1. 2. Corroded battery terminals. 2. 3. Loose or damaged wiring. 3. 4. Faulty solenoid or starter. 4. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter, Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring, See "To Adjust Carburetor" in Service and Adjustments section. Contact a Sears or other qualified service center. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery, Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact a Sears or other qualified service center. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART See appropdate section in manual unless directed to Sears service center CAUSE CORREC_ON PROBLEM Lossofpower Excessive vibration Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves 3. and trash under mower. 4. Dirty air filter. 4. 5. Low oil level/dirty oil. 5. 6. Faulty spark plug. 6. 7. Dirty fuel filter. 7. 8. Stale or dirty fuel. 8. 9. Water in fuel. 9. 10. Spark plug wire loose. 1. Set in =Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15.Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. . 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 11.Clean engine air screen/fins. 12. Clean/replace muffler. f3.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction, not rotate mechanism. 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley, 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. Poor grass 1. Engine speed too slow. discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned oul 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. . Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11 .Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 30
TRACTOR - - MODEL NUMBER 917.271653 SCHEMATIC - BATTERY RE D AMMETER (OPTIONAL) '_TE _F_)G AI( IGNITION SWITCH FUSE ,©; I J CLUTCH ; BRAKE (PEDAL UP) BLACK BL_:K (OPTIONAL) STARTER L ..... F SOLENOID WHITE SEAT SWITCH , ...... _ (NOT OCCUPfED) p _ i I i , o ' - ? _lF SPARK su, cx _ IGNITION _ PLUG FUEL_ UNIT GAP 11r_-i PLUGS ON a_t= P LINE II _f_NIN CYL ENGINES) 9 b i _I_ING SY_EM _ _ V___ AC MH Q 3_¢0 RpM 3 AMP OC ⢠31OOO Fd_4 [CpIAR_NO SYSTEM DISCONNECTED) FUEL SHUTOFF SOLENOID RE_.D ' P (IF SO EQUIPPED) [ __ NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. ASTHE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS /7 NON-REMOVABLE CONNECTIONS IGNmON SWITCH 0- REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
TRACTOR - - MODEL N UMBER 917.271653 ELECTRICAL 26 25 \ \ 32
TRACTOR - - MODEL NUMBER 917.271653 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 176689 16 176138 21 175688 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 121305X 30 175566 33 140403 40 179720 41 71110408 42 131563 43 178861 45 121433X 52 141940 90 180499 NOTE: Battery Bolt Hex Hd 1/4-20unc x 3/4 Box Battery Fender Switch, Interlock Harness Asm Light W/4152j Bulb Ught #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga w/16 wire rod Fuse 20 AMP Nut, Keps Hex 1/4-20 UNC Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch Ign Key Ign Molded Craftsman Harness Ign Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 Cover Terminal Red Solenoid Ammeter Rectangular 6 Amp Protection Wire Loop Cover Battery Terminal All component dimensions give in U.S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.271653 CHASSIS AND ENCLOSURES 39 208 74 13 m ° 208 34
TRACTOR -- MODEL NUMBER 917.271653 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 1_E_37X013 Dash. 10 STD533710 Bolt, Carriage 3/8-16xl 11 174996 Panel, Dash, L.H. 13 172105X010 Panel, Asm. SLKSCR Dash R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 174330X558 Hood Assembly 26 STD541437 Nut, Lock Hex W/Ins. 3/8-16 UNC 28 175049 Grille w/Lens Asm. 29 174332X599 Lens, Laser LT Clear Bar 30 175692X558 Fender 31 139976 Bracket, Fender Supporl 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot 39 174714 Bracket Pivot Laser LT 58 150127 Duct Air Engine PL/LT 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower STLT 74 STD541437 Nut, Crownlock 3/8-16 UNC 142 175702 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder 161 164655 Bumper Hood 166 164863 Screw HWHD Hi-Lo #13-16 x 3/4 206 170165 Bolt Shoulder 5/16-18"11" 207 17670508 Screw Thdrol 5/8-18 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 212 175143 Insert Lens Reflective - - 5479J Plug, Button NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.271653 GROUND DRIVE 25 22 26 27 36
TRACTOR - - MODEL NUM BER 917.271653 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 Transexle (See Breakdown) 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5 Dana 4360-140 65 STD551143 Washer Lock Hvy HIcl Spr 7/16 Spring Return Brake T/a Zinc 66 154778 Keeper Belt Engine Pulley Traasaxle 18/20" tires 70 134683 Guide Belt Mower Drive RH Ring Retainer # 5100-62 74 109502)( Spacer Split StrapTorque 30 Degrees 75 121749)( Washer 25/32 x 1 1/4 x 16 Ga Screw 5/16-18 x 3/4 76 STD581075 E-dng#5133-75 Rod Shifter Fender STLT 77 123583X Key Square Pin Cotter 1/8 x 1 Cad 78 121748X Washer 25/32 x 1-5/8 x 16ga Washer Plato Shf 388 Sq Hole 79 2228M Key Woodruff Bolt 1/4-28unf Gr8 W/Patch 80 131488 Arm, Shift Washer Lock Hvy Helical 1/4 81 165594 Shaft Assembly Bolt Hex FLGHD 5/16-18 Gr. 5 82 165711 Spring,Torsion Nut Lock Hex w/ins. 5/16-18 Unc 83 19171216 Washer 17/32 x 3/4 x 16 Gauge Bolt Fin Hex 3/8-16unc x 1 Gr.5 84 166229 UnkTransaxle Nut Lock Hex W/ins. 3/8o18 Unc 85 150360 Nut, Nylock Knob Rd 1/2-13 Plstc Thds Stk 89 158391X428 Console, Shift, STLT Rod Brake BIk Zinc 26 840 90 124346X Nut, Sell-Threading, Washer 2 146682 3 123666X 4 12000028 5 121520X 6 17000512 8 165866 10 STD561210 11 105701X 13 74550412 14 1(X)40400 15 74490544 16 STD541431 18 STD523710 19 STD541437 21 106933X 22 130804 24 STD541237 25 106888X 26 STD551037 27 STD561210 28 175765 29 71673 30 174973 32 STD523107 34 175578 35 120183X 36 STD551062 37 STD571810 38 179114 39 7476O648 41 175556 47 127783 48 154407 49 123205X 50 72110612 51 STD541437 52 STD541431 53 105710)( 55 105709)( 56 17060620 57 160855 59 169691 61 17120614 62 8883R 63 175410 Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 x 13/16 x 16 Ga Pin Getter 1/8 x 3/4 Cad Rod Brake Parking Lt/Yt Cap Brake Parking Bracket Mtg Transaxle Bolt Hex Hd 5/16-18unc x 3/4 Shaft Asm Pedal Foot Bearing Nylon BIk 629 Id Washer 21/32 x 1 x 18 Ga Pin Roll 3/16 x 1" Pulley Composite Flat Bolt Fin Hex 3/6-16unc x 3 Keeper Belt Idler Pulley Idler Bencrank Clutch Grad Dry STL Retainer Belt Style Spring Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 Nut Crownlock 3/8-16 UNC Nut Crown Lock 5/16-18 Link Clutch 7 66 Spdng Return Clutch 6 75 Screw 3/8-16 x 1-1/4 V-Belt Gd Drive Keeper Belt Centarspan Screw 3/8-16 x .875 Cover Pedal BIk Round Pulley Eng 96 STD624003 112 19091210 113 127285X 116 STD533710 120 73900600 150 175456 151 19133210 156 166002 158 165589 159 165494 161 72140406 162 73680400 163 74780416 164 19091010 165 165623 166 166880 168 165492 169 165580 170 178394 197 169613 198 169593 202 72110614 212 145212 Hd 1/4 Retainer Spring Washer 9/32 x 3/4 x 10 Ga Strap Torque Bolt RdHd Sqnk 3/8-16 x 1 Unc Nut Lock Fig. 3/8-16 Unc Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1 .125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 UNC Bolt Hex Fin 1/4-20 UNC x I Gr.5 Washer 5/8 x .281 x 10 Ga. Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt T/A Nyliner Snap-In 5/8" iD Washer Nyl 7/81D x .105" Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hsx Flange Lock NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.271653 STEERING ASSEMBLY -f _ 39 # t ) i_ I i , m_'-"'_ 42 _, -1. ° J j° \ \ \ \ \ 47 3O . .../. _ 47 I;7 38
TRACTOR - - MODEL NUMBER 917.271653 STEERING ASSEMBLY KEY PART NO. NO. 1 139768 2 175131 3 169840 4 169839 5 62661-1 6 121748X 7 19272016 8 12000029 9 3366,9 10 175121 11 STD551137 12 73940800 13 136518 15 145212 17 180641 26 126847X 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19183812 40 STD541537 41 100711L 42 145054X428 43 121749)( 44 180640 46 121232X 47 183226 51 73540400 54 71130420 65 160367 67 72140618 68 169827 71 175146 82 169835 85 13.3835 88 175118 91 175553 DESCRIPTION Steering Wheel Front Axle Assembly Spindle Assembly, LH. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Link, Drag Washer, Lock Nut Hex Jam Toplock 1/2-20 Unt Spacer, Beadng, Front Axle Nut Lock He:< Flange Shaft Asm. Steering Bushing, Unk, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Rod,Tie Bushing, Steering Screw Tr #10-32 x 5 x 3/8 Flange Cap Wheel Steer OPP BIk Washer 9/16 ID x 2-3/8 OD. 12 Ga Nut Lock Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 25/32 x 1-1/4 x 16 Gauge Extension Steering Cap, Spindle Fitting, Grease Nut Crownlock 1/4-28 Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8 Spacer Brace Axle Bolt Rdhd Sq 3/8-16 x 2-1/4 Brace Axle Steering Asm. Bracket Susp Chassis Front Fastener Christmas Tree Bolt Shoulder 7/16-20 Unc Clip Steering NOTE: /MI component dimensions given in U.S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.271653 3 81 4 31 40 33 33 29 OPTIONAL EQUIPMENT Spark Arrester 14 78 KEY PART NO. NO. 1 170545 2 17720408 3 ........ 4 137352 13 165291 14 148456 16 STD551237 23 169837 29 137180 31 109202X 32 158990 33 123487X DESCRIPTION ControIThrottle/Choke Screw Hex Thd Cut 1/4-20xl/2 T Engine (See Breakdown) Briggs Model 310707-0137-E1 Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Tube Drain Oil Washer Lock Ext Tooth 3/8 Shield BRN/DBR Guard Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel W/sym Vented Clamp Hose BIk KEY PART NO. NO. DESCRIPTION 37 137040 38 148315 40 124028)( 44 17670412 45 17000612 46 19O91416 62 STD551131 72 71070512 78 17060620 81 73510400 Line Fuel 20" Plug Oil Drain Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Screw Hexwsh Thdr 3/8-16 x 3/4 Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18x3/4 Screw 3/8-16x1-1/4 Nut Keps Hex 1/4-20unc NOTE: All component dimensions gk, en in U.S. inches 1 inch = 25.4 mm 40
TRACTOR - - MODEL NUMBER 917.271653 LIFT ASSEMBLY 7 13 5 4 6 3 2 ,8 i I' / i / I' / 6 5 13 19 13 13 32 19 2O 15 2O KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 DESCRIPTION Washer Asm Inner Spring W/ Plunger Shaft Asm. Lift RH Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm Lift R.H. KEY PART NO. NO. DESCRIPTION 13 STD624008 Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion Front Susp. 18 73800800 Nut LockWANsh 1/2-13 Uric 19 139868 Arm Suspension Mower 20 163552 Retainer Spring 31 169865 Bearing, Pvt. Lift. 32 73540600 Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
TRACTOR -- MODEL NUMBER 917.271653 SEAT ASSEMBLY 5 '! I ! 5 21 KEY PART NO. NO. 1 140122 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 121246X DESCRIPTION Seat Bracket Pnt Pivot Seat (b]k) Bolt Fin Hex 3/8o16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1 -1/2 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (bik) Knob Seat Bracket Pnt Mounting Switch KEY PART NO. NO. 13 121248X 14 72050412 15 134300 16 121250X 17 123976X 21 171852 _'_ STD541431 24 19171912 25 127018X DESCRIPTION Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Z_nc Bolt Shoulder 3/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch =25.4 mm 42
TRACTOR - - MODEL NUMBER 917.271653 DECALS 7 4 2 I0 2O 14 15 13 KEY PART NO. NO. 1 156368 2 182018 3 177278 4 177279 5 181450 6 133644 7 177253 8 172331 9 163204 10 156439 11 179128 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replcmnt 13 181702 Decal, Hood Rh 14 160396 Decal, Hood Lh 15 138047 Decal, Hp Engine 20 149516 Decal, Maint Customer Sears Dom -- 138311 Decal, Hood Side - - 165800X428 Decal Mower - - 165799X428 Decal, Fender Craftsman - - 183815 Decal, Fender Danger - - 183816 Decal, Deck DESCRIPTION Decal, V-belt Dr Sch Decal, Dash, Panel Decal, V-belt Schematic Decal Battery Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad, Footrest LH STLT Pad, Footrest RH STLT Man ual, Owner's (English) Manual, Owner's (Spanish) 4,10 KEY PART NO. NO. DESCRIPTION 1 59192 Cap ValueTim 2 65139 StemValue 3 106222X Tire F Ts 15 X 6 0- 6 Service 4 59904 Tube Inner Front #35060 5 106732)(624 Rim Asm 6"front White Service 6 278H Fitting Grease 7 9040H Bearing Flange 11 9 106108X624 Rim Asm 8"rear White Sen_ice 9 106268X Tire R Ts 18x9 5-8 Service 10 7152.J Tube Rear 9 5 X 8 Service 11 104757)(428 Cap Axle BIk 1 50 X 1 OO - - 144334 Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.271653 MOWER DECK 157 158 34 67 A 68 //' _ _ 153 15S I 4043 __ 4 149 19F 21 ! \ 2 16 1 13 28 29 _.18 21 23 24 25 27 44
TRACTOR -- MODEL NUMBER 917.271653 MOWER DECK KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 STD624008 6 178024 8 85O857 9 STD551137 10 140296 11 134149 13 137645 14 128774 15 110485X 16 174493 18 7214O5O5 19 132827 20 159770 21 STD541431 23 177563 24 105304X 25 123713X 26 110452X 27 13G968X428 28 19111016 29 131491 30 173984 31 129963 32 153535 33 178342 34 STD533717 36 131494 37 STD551037 40 STD541437 44 14O088 45 STD624003 46 137729 48 133944 49 174284 50 131340 51 STD541410 52 139888 KEY PART DESCRIPTION NO. NO. Mower Deck Assembly, 42, 53 131845 Bolt 54 133943 Bracket Assembly,Sway Bar, 55 155046 Front 56 165723 Bracket Sway Bar 38/42" Deck 59 141043 Retainer Spdng 67 149846 Bar Sway Deck 68 144959 Bolt, Hex 3/8-24 x 1.25 Gr. 8 9_ STD541437 Washer, Lock 101 136420 Washer, Hardened 102 71081010 Blade, Mulching 103 19061216 Shaft Assembly, Mandrel, Vented 104 STD551110 Housing, Mandrel, Vented 105 160793 Beadng, Ball, Mandrel 106 2029J Stripper, Vented Mower Deck 129 19131312 Bolt, Carriage 5/16-18 x 5/8 130 STD523710 Bolt, Shoulder 131 STD533710 Baffle, Vortex 142 165890 Nut Crewnlock 5/16-18 UNC 143 157109 Bracket, Deflector 144 158634 Cap, Sleeve 145 165888 Spring, Torsion, Deflector 146 171977 Nut, Push 147 131335 Shield, Deflector 148 169022 Washer 11/32xsi8x16Ga. 149 165896 Red, Hinge 150 19091216 Screw Thd Roll Ded Pt. Hex 151 169670 Washer, Spacer 152 169676 Pulley, Mandrel 153 169674 Nut, Toplock, Flanged 154 169675 Bolt 155 169671 Pulley, Idler, Flat 156 169672 Washer 13/32x13/16x16Ga. 157 169669 Nut Crownlock 3/8-16 UNC 158 17720408 Guard, MandreI, L.H. 159 72140614 Retainer - - 130794 Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 - - 169583 Locknut Bolt, Shoulder 5/16-18 UNC DESCRIPTION Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr.5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42, Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Cardage Idler Spdng Extension Spdng Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer RedClutch Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Tdhd Sgn 3/8-16UNC x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S.inchas 1 inch = 26.4 mm 45
TRACTOR - - MODEL NUMBER 917.271653 DANA TRANSAXLE - - MODEL NUMBER D4360-140 26 27 2O 71 22 11. 24 35 52 53 8 57 42 59 55 45 45 47 48 49 50 61 59 62 69
TRACTOR - - MODEL NUMBER 917.271653 DANA TRANSAXLE - - MODEL NUMBER D4360-140 PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 170981 Housing, Upper 40 120472X 2 2274J Screw, Tapping, 1/4-20 X .734 41 105928)( 3 134400 Ball, Detent 42 170988 4 105904X Spring, Detent 43 134394 5 160940 Screw, Tapping, No. 10-24 X .482 44 t20473X 6 138235 Assy, Kit, Shifter 45 142678 7 108727X V-Ring 46 143697 8 148266 Bearing, Flange 47 124641X 9 148269 Seal, Oil 48 106589X 10 2225J Ring, Retaining 49 120408X 11 134793 "Assy, Kit, Shim, .625 Shaft 50 105937X 12 148268 Bearing, Flange 51 , 2226J 13 120415)( Washer, Plain, .632 X 1.38 X .046 52 134401 14 142674 Key, Woodruff, No. 9 53 2264J 15 170983 Assy, Kit, Input Shaft 54 160946 16 170986 Pinion, Bevel, 12T 55 170990 17 1059_3X Ring, Retaining 56 160948 18 105910X Chain, 24 Pitches 57 110071X 19 160942 Cover, Detent 58 120952X 20 160943 Gear, Spur, 1 2T 59 170991 21 148267 Collar, Clutch 60 160950 22 138236 Assy, Kit, Clutch Keys 61 170992 23 73810500 Nut, Lock, 5/16-24 62 7294J 24 142676 Shaft, Intermediate 63 108989X 25 2244J Key, Woodruff, No. 61 64 160952 26 105916)( Ring, Retaining 65 120954X 27 12047OX Sprocket, 1 8T 66 160953 28 110070X Spacer, 1. 131 X 1.45 X .494 67 138244 29 142677 Gear, Spur, 37T 68 108996X 30 142681 Gear, Spur, 35T 69 160954 31 124644X Gear, Spur, 30T 70 120951X 32 108980X Gear, Spur, 25T 71 174256 33 129406X Gear, Spur, 22T 72 120416X 34 134796 Gear, Spur, 19T 35 105925X Washer, Plain, .640 X 1.37 X .061 36 2228J Washer, Plain, .632 X 1.00 X .046 37 170987 Washer, Plain, .632 X 1.00 X .031 38 174255 Assy, Gear, Comb., 121" & 30T 39 124639)( Shaft, Idler Spacer, .633 X .87 X .755 Sprocket, 9T Gear, Bevel, 36T * Assy, Kit, Shim, .750 Shaft Shaft, Drive Gear, Spur, 12T Gear, Spur, 15T Gear, Spur, 20T Gear, Spur, 25T Gear, Spur, 28T Gear, Spur, 31T Washer, Plain, .632 X 1.00 X .060 Washer, Neoprene Washer, Plain, .758 X 1.25 X .031 Axle, LH Gear, Miter, 1 2T, Splined Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 1 2T, Idler Axle, RH Housing, Lower Disc, Brake Spacer, Brake Puck Jaw, Brake Pin, Dowel Screw, Tapping, 5/16-18 X 2.35 Lever, Actuating Washer, Plain, .321 X 1.00 X .055 Bracket, Anti-Rotation Puck, Friction Washer, Anti Rotation Grease NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm * Use in various combinations to maintain proper clearances. ** Order Kay No. 15. **° Silicone Sealant to be applied between Upper and Lower Housings (usa Loctite Ultra Grey Silicone 5699 or equivalent). 47
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 "k REQUIRES SPECIALTOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 914__ 1022_ 1023"._ 883 (_ 12 51 757 761 48
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 467_ 971_ 968 / i I 1019 LABEL KIT I -)t_ l 1058 OWNER'S MANUAL i 7 202 711_ 127 (_ 186_ 1421 232 / 11_-117 276 1127_ 176 344 _ 404@ 404@ 22._Z 562 267 I_ 601 240_ 49
TRACTOR -- MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 5_ 803 1036 LABEL-EMISSIONS 524_ 287 _ 5O
TRACTOR - - MODEL NU MBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 977 CARBURETOR GASKET SET "l 5,_ '3;'0 ,76,_ 1095 VALVE GASKET SET Q 8o8 7 - _j "--'1o== 48 NIKKI 125A1 141B I ._ ll,oss l I 130A_ _ 231A _ U I 987A@ I I --"" I _ 104A_ 1127A_ 185A _ 276A ,47A 121 CARBURETOR OVERHAUL KIT 104_ 1270 276 _ 987® 95 e 634A_e 534_ 1170 231_' 137_ _ 51_'_ 358 ENGINE GASKET SET 3_ 524_ 842 <_ 691@ 176_ 121A CARBURETOR OVERHAUL KIT 51_ 95A_ 276A 0 104A _ 127A 105A$ 987A ® 137A O 231A_ 977A CARBURETOR GASKET SET 51 276A 51
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATrON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690156 Cylinder Assembly 105 231855 _ Valve-Float Needle 2 399265 Kit-Bushing/Seal 105A 694922 _ Valve-Float Needle 3 391086 ⢠Seal-Oil (Magneto Side) 106 690577 Seat-Inlet 4 494238 Sump-Engine 108 690464 Valve-Choke (Manual Choke) 5 690188 Head-Cylinder 108A 692344 Valve-Choke(Choke-A-Matic) 7 692410 o Gasket-Cylinder Head B 495735 Breather Assembly 1088 695419 VaNe-Choke(Nikk{ Carburetor) 9 27803 ⢠Gasket-Breather 117 692408 O Jet-Main (Standard) t 0 69 t 666 Screw (Breather Assembly) 692411 Jet-Main (High Altitude) 11 691328 Tube-Breather 117A 695415 O Jet-Main (Standard) 12 692226 ⢠Gasket-Crankcase (.015 695416 O Jet-Main (High Altitude) Thick, Std) 121 690191 Kit-Carburetor Overhaul 692406 ⢠Gasket-Crankcase (.005 121A 695427 Kit-Carburetor Overhaul Thick) 125 690194 Carburetor 692405 ° Gasket-Crankcase (.009 125A Carburetor (Nikki) (Service Thick) with Walbro Carburetor) 13 690360 Screw (Cylinder Head) 127 695005 O Plug-Welch 15 690946 Plug-Oil Drain 127A 690727 1_ Plug-Welch 16 690136 Crankshaft 130 691750 Valve-Throftle 20 291675 ° Seal-Oil 130A 695418 Valve-'rhroftle 22 692125 Screw (Crankcase Cover) 131 494379 Kit-ThrotUe Shaft 23 693557 Flywheel 131A 695421 Kit-Throttle Shaft 24 222698 Key-Flywheel 133 494381 Float-Carburetor 25 692271 Piston Assembly (Standard) 133A 694914 Float-Carburetor 692272 Piston Assembly (.010 O.S.) 137 281165 O_ Gasket-Float Bowl 692273 Piston Assembly (.020 O.S.) 137A 695426 O:1: Gasket-Float Bowl 692274 Piston Assembly (.030 O.S.) 141 495097 Kit-Choke Shaft (Manual 26 690162 Ring Set-Piston (Standard) Choke) 692164 Ring Set-Piston (.010 O.S.) 141A 495931 Kit-Choke Shaft (Choke-A- 692166 Ring Set-Piston (.020 O.S. ! Matic) 692168 Ring Set-Piston (.030 O.S.t 141B 695420 Kit-Choke Shaft (Nikki) 27 691299 Lock-Piston Pin 142 692412 O Nozzle-Carburetor 28 498319 Pin-Piston (Standard) 146 691639 Key-Timing 498320 Pin-Piston (.020 O.S.) 167 692297 Air Cleaner Stud Seal 29 692419 Rod-Connecting (Standard) 176 691917 ⢠O-Ring Seal (Air Cleaner) 499940 Rod-Connecting (.020 U.S.) 186 692317 Connector-Hose 32 692852 Screw (Connecting Rod) 187 691050 Line-Fuel (Cut to Required 33 495856 Valve-Exhaust Length) 34 495857 Valve-Intake 188 691693 Screw (Control Bracket) 35 691279 Spring-Valve (Intake) 192 691986 Adjuster-Rocker Arm 36 691279 Spring-Valve (Exhaust) 202 691841 Link-Mechanical Governor 37 690456 Guard-Flywheel 209 692208 Spring-Governor 40 691752 Retainer-Valve 216 69 t 840 Link-Choke 43 691968 Slinger-Governor/Oil 217 695409 Spring-Choke Return 45 690564 Tappet-Valve 222 694042 Bracket-Control 46 692421 Camshaft 227 691374 Control Lever-Governor 48 692706 Short Block (311707-0028- 231 691636 O Screw (Choke Valve) E1 Replacement Engine) 231A 690716 _ Screw (Choke Valve) 50 690193 Manifold-Intake 232 691842 Spring-Governor Link 51 692137° _:1: Gasket-Intake 238 691843 Cap-Valve 53 690227 Stud (Carburetor) 240 394358 Filter-Fuel 54 691148 Screw (Intake Manifold) 265 691024 Clamp-Casing 73 690492 Screen-Rotating 267 695134 Screw (Casing Clamp) 74 691674 Screw (Rotating Screen) 276 692255 _:l: Sealing Washer 75 690582 Washer (Flywheel) 276A 695410 I_:I: Sealing Washer 78 690661 Screw (Flywheel Guard) RPM Settings: Low Speed: 1900-2100 93 690602 Bushing-Throttle Shaft High Speed: 3000-3200 94 498030 Kit-Idle Mixture 94A 695425 Kit-Idle Mixture Included in Engine Gasket Set, Key. No. 95 691636 _ Screw (Throttle Valve) 358 95A 690718 (_ Screw (Throttle Valve) _ Included in Carburetor Overhaul Kit, Key. 96 495800 Kit-Idle Speed No. 121and121A 98A 695408 Kit-Idle Speed _ included in Carburetor Gasket Set, Key. 104 690525 O Pin-Float Hinge No. 977 and 977A 104A 694918 Q Pin-Float Hinge included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 52
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION 287 691002 Screw (Dipstick Tube) 789 692037 Hamess-Widng 304 690844 Housing-Blower 789A 695050 Hamess-Widng 305 690960 Screw (Blower Housing) 797 693167 Nut (Brush Retainer) 306 690499 Shield-Cylinder 801 691429 Cap-Drive 307 691003 Screw (Cylinder Shield) 802 691286 Cap-End 309 693551 Motor-Starter 803 693757 Housing-Starter 310 690323 Screw (Starter Motor) 830 691095 Stud (Rocker Arm) 311 497608 Brush Set 842 691870 ⢠Dipstick/Tube Seal 333 495859 Armature-Magneto 847 496415 Dipstick/Tube Assembly 334 691061 Screw (Armature Magneto) 851 692424 Terminal-Spark Plug 337 491055 Spark Plug 868 690968 - Seal-Valve 344 693675 Screw (Cable Clamp) 871 690969 Bushing-Guide 358 690189 Engine Gasket Set 875 694942 Base-Air Cleaner 363 19203 Flywheel Puller 877 393456 Wire-Connector/Alternator 369 695422 Spdng-Float Bowl 883 692236 ° Gasket-Exhaust 383 89838 Wrench-Spark Plug 914 690960 Screw (Rocker Cover) 404 691691 Washer (Governor Crank) 934 691058 Screw (Fan Retainer) 445 496894 Filter-Air Cleaner Cartridge 947 497672 Solenoid-Fuel 455 691173 Cup-Flywheel 947A 695423 Solenoid-Fuel 462 691261 Washer (Brush Retainer) 967 272043 Filter-Pre Cleaner 467 691668 Knob-Air Cleaner 968 691916 Cover-Air Cleaner 474 691063 Alternator 971 692129 Screw (Air Cleaner Base) 503 691532 Strap-Starter 975 495933 Bowl-Float 505 691251 Nut (Governor Control Lever) 975A 695417 Bowl-Float 510 693699 Drive-Starter 977 690192 Sat-Carburetor Gasket 513 692024 Clutch-Drive 977A 695428 Set-Carburetor Gasket 523 692014 Dipstick 987 691326 ⢠SeaI-ThretUe Shaft 524 281370 ⢠Seal-Dipstick Tube 987A 690998 Seal-Throttle Shaft 525 691398 Tube-Dipstick 996 690678 Carburetor Shield 544 692034 Armature-Starter 1005 695056 Fan-Flywheel 552 491986 Bushing-Governor Lever 1006 690452 Retainer-Fan 562 691119 Bolt (Governor Control Lever) 1019 690180 Kit-Label 579 691029 Nut (Starter Cable) 1022 272475 , Gasket-Rocker Cover 601 95162 Clamp-Hose 1023 691192 Cover-Rocker 614 691620 Pin-Cotter 1026 692003 Rod-Push (intake) 616 692012 Crank-Governor 692011 Rod-Push (Exhaust) 617 692138 ⢠O-Ring Seal (Intake Manifold) 1029 691751 Arm-Rocker 633 695414 Seal-Choke/Throttle Shaft 1034 690822 Guide-Push Rod 634 690801 I_ Seal-Spring Assembly 1036 695700 Label-Emissions (Manual Choke) 1051 691265 Retainer-Brush 634A 690802 O Seal-Spring Assembly 1058 274789 Owner's Manual (Choke-A-Matic) 1090 691293 Retainer-Brush 635 691909 Boot-Spark Plug 1091 691333 Cap-Limiter 668 691323 Spacer 1095 690190 Valve Gasket Set 691 692407 ° Seal-Governor Shaft 1119 691183 Screw (Alternator) 692 690572 Spring-Detent 1127 691657 Screw (Float Bowl) 697 690372 Screw (Drive Cap) 1127A695407 Screw (Float Bowl) 711 690703 Screw (Carburetor Shield) RPM Settings: Low Speed: 1900-2100 718 690959 Pin-Locating High Speed: 3000-3200 727 490324 Cover-Starter Drive 729 691335 Clip-Wire Included in Engine Gasket Set, Key. No. 729A 691224 Clip-Wire 358 732 691002 Screw (Starter Drive Cover) O Included in Carburetor Overhaul Kit, Key. 733 691658 Screw (Crankshaft Extension) No. 121and121A 741 691284 Gear-Timing :1: Included in Carburetor Gasket Set, Key. 757 691714 Link-Counterweight No. 977 and 977A 758 692423 Counterweight Included in Valve Gasket Set, Key. No. 759 691239 Pin-Counterweight 1095 761 691096 Screw (Counterweight) NOTE: All component dimensions given in U.S. 783 693713 Gear-Pinion inches 1 inch = 25.4 mm 53
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure, 3. Sight across the fold In the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME _ Anytime, day or night (1-800-469-4663) (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement on a product serviced by Sears: 1-800-827-6655 (u.sA) 1-800-361-6665 (Canada) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: 1-888-SU-HOGAR sv Au Canada pour service en franq_s: 1-800-LE-FOYER Mc (1-800-533-6937) www.sears,ca EARS © Sears, _ a'_d Co. ® Registered Trademark / TM Trademark / SM Service Mark of Seam, Roebuck and Co. ® Marca Registrada/'rM Mama de F&bdca / su Marca de Servieio de Sears, Roebuck and Co. M(; MD Marque de commerce, Marque d_poe_e de Sears, Roebuck and Co. 183815 5.13.02 JH Printedin U.S.A.
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly/Pre-Operation ....................... 8 Operation ............................................. 11 Maintenance Schedule ....................... 17 Maintenance ........................................ 17 Service and Adjustments ..................... 21 Storage ................................................ 27 Troubleshooting .................................. 28 Repair Parts ......................................... 32 Sears Service ....................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. ⢠Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. ⢠Normal deterioration and wear of the exterior finishes, or product label replacement. ⢠Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "13res can lose traction with the ground and cause you to lose control of your tractor. ,_I, WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. d_I, WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Califomia to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Stow down before turning. ⢠Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from sedous injury. ⢠Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debds which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. I1. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires _ose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline 1.25 Capacity and Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) API-SF-SJ): SAE 5W-30 (below 32°F) _il Capacity: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.4 5th 4.3 6th 5.5 Reverse: 1.7 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging 3 Amps Battery System: 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: UIR Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _(_,WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Steering Wheel Insert Steering Wheel (1) Hex Bolt 3/8-16 x 1 (1) Locknut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 ,=_ Steering Wheel Adapter O (1) Locknut 1/4-28 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Keys (2) Keys For Future Use Slope Sheet Video Cassette 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin, TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16"wrench (1) Utilityknife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to rolt off skid. .Tabs Extension 1/4 Locknut 1/4 Hex ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iockrlut. Tighten securely. IMPORTANT: Rghten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. Steering Shaft CHECK BA'B'ERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATFERY" in Maintenance section of this manual for charging instructions). 8
Seat Label Terminal INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) A)_WARNING: Before starting, read understand and fo ow a nstructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Mulcher Plate Latch jlq Hooks _ILCAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera- tion. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de- signed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ⢠/ Seat is adjusted comfortably and tightened securely. ,I All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. #" Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operat- ing condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATrERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING J ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT ! FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE ATrACHMENT HAT_J_RDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL (Automatic Models only)
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Throttle/Choke Control Attachment Ignition Switch Clutch / Clutch/Brake Pedal - - ...... Light Switch Uft Lever Plunger Attachment Lift Lever Height Adjustment Indicator Parking Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Position Control Ignition Key ,"Disengaged" Position Brake "Engaged" Position "al "Disengaged" Position Position Lever STOPPING MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever, 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3, Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER cu'n'ING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. ,I(_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Attachemnt "Engaged"" Lever High Position Position "Disem Position Low Position Deflector Shield TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "13res can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. 14
ADD GASOLINE ⢠Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. ,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. ,_CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6 When engine starts, move the throttle control to the fast position. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING ( 50o F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immedi- ately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). ⢠The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see '3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 1 t ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. MAX 1/3 ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 16
AS YOU COMPLETE REGULAR SERVICE Check Operator Presence and T Intedock Systems If R Check for Loose Fasteners V' V_s If / SharperL/Replace Mower Blades _s T Lubrication Chart I## 0 Check Battery Level R Clean Battery and Terminals V' Check Transaxle Cooling If Check V-BeRs i I_ Check Engine Oil Level I_ Change Engine Oil (with oil filter) I,_ U V* Change Engine Oil (w_thout oil filter) _1.; V' N Clean Air Filter _.s: G Clean Air S_reen NI Inspect Muffler/Spark Arrester t,' E Replace Oil Filter (If equipped) _.; Clean Engine Cooling Fins If, Replace Spark Plug _'/2 Replace Air Filter Paper Cartridge Replace Fuel Filter !,#' 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dJrty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Not f_luirisd if _lq_p_ with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. DO not overitghten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made pedodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFOREEACHUSE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART (_ Spindle -- ⢠_) Spindle Zerk Zerk (_Front Wheel Bearing Zerk Bearing Zerk @Engine t I I I I I i OGear- ' shift i ---' _'--" Pivots (DSAE 30 or 10w30 MOTOR OIL (_GENERAL PURPOSE GREASE @REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 17sparingly â¢
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Aspembly Trailing _ Blade _ Edge Up f'_.-'- = Center _/_'_ _\\ . Flat Washer.'L_-_ .. _':_ _ Lock ⢠_, t°r '_"-Blade Bolt (Grad_ '*-'_ ⢠A Grade 8 heat treated bolt can be identified by six lines on the bolt head, TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Pin de Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF- SJ. Se- lect the oil's SAE viscosity grade accord- ing to your expected operating tempera- ture. SAE VISCOS_ GRADES F -20 O 3O _ 40 fo aO _o0 ._0 _10 10 2O 3O 4O _3O C* _PERA_IRE RANGE ._r _I_ATEO B ER_YlE NEXT O_ CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your en- gine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of op- eration or at least once a year if the trac- tor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. 13ghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Closed Oil Drain Valve and -__ Locked _,_1_1" _. _DrainTube Position Yellow _ ;; . (_-:_" y Cap -- _ 3. Unlock drain valve by pushing inward slightly and tuming counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every lOg hours of operation or every season, whichever occurs first. 19
Service air cleaner more often under dusty conditions. 1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. 6. Reinstall pro-cleaner over cartridge. 7. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE 1. Remove cartridge nut. 2. Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. 3. Clean cartridge by tapping gently on flat surface. NOTE: If very dirty or damaged, replace cartridge. 4. Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Cover Knob Nut Pre-C_eaner Cartridge CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove oil fill cap/dipstick. 2. Remove hex bolts from blower housing and lift housing off engine. 3. Cover oil fill opening to prevent entry of dirt. 4. Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. 5. To reassemble, reverse above procedure. Hex _ousing Bolts _T_._:_ Bolt s Oil Fill/ - " Dipstick Tube Air ',.Spark Plug Engine Cooling Fins MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp Fuel Filter CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 20
_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1, Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: if an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. Small Retainer Spring Clutch Sprin! Retainer $ Anti-Sway -Z¢" â¢_ "" " """_ Square Hole Suspension Arms ",._ igine Pulley Link Springs (Both Sides) Housing Guide Bracket Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to mower to ground __ ground A_-_ _Ground Line V J_ ⢠To lower front of mower loosen nut =E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than roar, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. "D" "D" Both Front Links Should be Equal in Length "E" Suspension Arm Lilt Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). 22
Mandrel Idler Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut =A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut =A" Nut ting Aim TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down be- tween transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keep- ers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Engine Pulley_ ciiiii::i t I 23
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key f (Rear Wheel Only) TO START ENGINE WITH A WEAK _W TrERY ARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATIERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 24
Weak or Dead Fully Charged Battery Battery REPLACING BATTERY ,_WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. Hood Headlight Wire Connector Terminal Cover / / / Rex Bolt Positive (Red) Cable (Black) Cable 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-mad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check that holes "A" in govemor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Governor Lever Plate Holes "A" Throttle Screw Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the lim_r cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fueVair mixture. Turning the idle mixture valve out (counter- cloc_vise.).increases the supply of fuel to the engine gswng a richer fueVair mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY S E'I-I'ING - 1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SE'n'ING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclock- wise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclock- wise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed [-]- _ _ Throttle Screw__ Idle Mixture Valve With Limiter 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'n'ERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA'I-FERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4, Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CORRECTION Will not start Hard to start Engine will not turn over Engine clicks but will not start CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 3. 4. Bad spark plug. 4. 5. Dirty air filter. 5. 6. Dirty fuel filter. 6, 7 Water in fuel. 7, 8. Loose or damaged wiring. 8. 9. Carburetor out of adjustment 9. 10,Engine valves out of adjustment. 1. Dirty air filter. 1. 2. Bad spark plug. 2. 3. Weak or dead battery. 3. 4. Dirty fuel filter. 4. 5. Stale or dirty fuel. 5. 6. Loose or damaged wiring. 6. 7. Carburetor out of adjustment 7. 8. Engine valves out of 8. adjustment. 1. Clutch/brake pedal not 1. depressed. 2. Attachment clutch is 2. engaged, 3. Weak or dead battery. 3. 4. Blown fuse, 4, 5. Corroded battery terminals. 5. 6. Loose or damaged wiring. 6. 7. Faulty ignition switch. 7. 8. Faulty solenoid or starter. 8. 9. Faulty operator presence 9. switch(es). 1. Weak or dead battery. 1. 2. Corroded battery terminals. 2. 3. Loose or damaged wiring. 3. 4. Faulty solenoid or starter. 4. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter, Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring, See "To Adjust Carburetor" in Service and Adjustments section. Contact a Sears or other qualified service center. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery, Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact a Sears or other qualified service center. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART See appropdate section in manual unless directed to Sears service center CAUSE CORREC_ON PROBLEM Lossofpower Excessive vibration Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves 3. and trash under mower. 4. Dirty air filter. 4. 5. Low oil level/dirty oil. 5. 6. Faulty spark plug. 6. 7. Dirty fuel filter. 7. 8. Stale or dirty fuel. 8. 9. Water in fuel. 9. 10. Spark plug wire loose. 1. Set in =Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15.Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. . 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 11.Clean engine air screen/fins. 12. Clean/replace muffler. f3.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction, not rotate mechanism. 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley, 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. Poor grass 1. Engine speed too slow. discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned oul 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. . Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11 .Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 30
TRACTOR - - MODEL NUMBER 917.271653 SCHEMATIC - BATTERY RE D AMMETER (OPTIONAL) '_TE _F_)G AI( IGNITION SWITCH FUSE ,©; I J CLUTCH ; BRAKE (PEDAL UP) BLACK BL_:K (OPTIONAL) STARTER L ..... F SOLENOID WHITE SEAT SWITCH , ...... _ (NOT OCCUPfED) p _ i I i , o ' - ? _lF SPARK su, cx _ IGNITION _ PLUG FUEL_ UNIT GAP 11r_-i PLUGS ON a_t= P LINE II _f_NIN CYL ENGINES) 9 b i _I_ING SY_EM _ _ V___ AC MH Q 3_¢0 RpM 3 AMP OC ⢠31OOO Fd_4 [CpIAR_NO SYSTEM DISCONNECTED) FUEL SHUTOFF SOLENOID RE_.D ' P (IF SO EQUIPPED) [ __ NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. ASTHE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS /7 NON-REMOVABLE CONNECTIONS IGNmON SWITCH 0- REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
TRACTOR - - MODEL N UMBER 917.271653 ELECTRICAL 26 25 \ \ 32
TRACTOR - - MODEL NUMBER 917.271653 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 176689 16 176138 21 175688 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 121305X 30 175566 33 140403 40 179720 41 71110408 42 131563 43 178861 45 121433X 52 141940 90 180499 NOTE: Battery Bolt Hex Hd 1/4-20unc x 3/4 Box Battery Fender Switch, Interlock Harness Asm Light W/4152j Bulb Ught #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga w/16 wire rod Fuse 20 AMP Nut, Keps Hex 1/4-20 UNC Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch Ign Key Ign Molded Craftsman Harness Ign Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 Cover Terminal Red Solenoid Ammeter Rectangular 6 Amp Protection Wire Loop Cover Battery Terminal All component dimensions give in U.S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.271653 CHASSIS AND ENCLOSURES 39 208 74 13 m ° 208 34
TRACTOR -- MODEL NUMBER 917.271653 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 1_E_37X013 Dash. 10 STD533710 Bolt, Carriage 3/8-16xl 11 174996 Panel, Dash, L.H. 13 172105X010 Panel, Asm. SLKSCR Dash R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 174330X558 Hood Assembly 26 STD541437 Nut, Lock Hex W/Ins. 3/8-16 UNC 28 175049 Grille w/Lens Asm. 29 174332X599 Lens, Laser LT Clear Bar 30 175692X558 Fender 31 139976 Bracket, Fender Supporl 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot 39 174714 Bracket Pivot Laser LT 58 150127 Duct Air Engine PL/LT 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower STLT 74 STD541437 Nut, Crownlock 3/8-16 UNC 142 175702 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder 161 164655 Bumper Hood 166 164863 Screw HWHD Hi-Lo #13-16 x 3/4 206 170165 Bolt Shoulder 5/16-18"11" 207 17670508 Screw Thdrol 5/8-18 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 212 175143 Insert Lens Reflective - - 5479J Plug, Button NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.271653 GROUND DRIVE 25 22 26 27 36
TRACTOR - - MODEL NUM BER 917.271653 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 Transexle (See Breakdown) 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5 Dana 4360-140 65 STD551143 Washer Lock Hvy HIcl Spr 7/16 Spring Return Brake T/a Zinc 66 154778 Keeper Belt Engine Pulley Traasaxle 18/20" tires 70 134683 Guide Belt Mower Drive RH Ring Retainer # 5100-62 74 109502)( Spacer Split StrapTorque 30 Degrees 75 121749)( Washer 25/32 x 1 1/4 x 16 Ga Screw 5/16-18 x 3/4 76 STD581075 E-dng#5133-75 Rod Shifter Fender STLT 77 123583X Key Square Pin Cotter 1/8 x 1 Cad 78 121748X Washer 25/32 x 1-5/8 x 16ga Washer Plato Shf 388 Sq Hole 79 2228M Key Woodruff Bolt 1/4-28unf Gr8 W/Patch 80 131488 Arm, Shift Washer Lock Hvy Helical 1/4 81 165594 Shaft Assembly Bolt Hex FLGHD 5/16-18 Gr. 5 82 165711 Spring,Torsion Nut Lock Hex w/ins. 5/16-18 Unc 83 19171216 Washer 17/32 x 3/4 x 16 Gauge Bolt Fin Hex 3/8-16unc x 1 Gr.5 84 166229 UnkTransaxle Nut Lock Hex W/ins. 3/8o18 Unc 85 150360 Nut, Nylock Knob Rd 1/2-13 Plstc Thds Stk 89 158391X428 Console, Shift, STLT Rod Brake BIk Zinc 26 840 90 124346X Nut, Sell-Threading, Washer 2 146682 3 123666X 4 12000028 5 121520X 6 17000512 8 165866 10 STD561210 11 105701X 13 74550412 14 1(X)40400 15 74490544 16 STD541431 18 STD523710 19 STD541437 21 106933X 22 130804 24 STD541237 25 106888X 26 STD551037 27 STD561210 28 175765 29 71673 30 174973 32 STD523107 34 175578 35 120183X 36 STD551062 37 STD571810 38 179114 39 7476O648 41 175556 47 127783 48 154407 49 123205X 50 72110612 51 STD541437 52 STD541431 53 105710)( 55 105709)( 56 17060620 57 160855 59 169691 61 17120614 62 8883R 63 175410 Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 x 13/16 x 16 Ga Pin Getter 1/8 x 3/4 Cad Rod Brake Parking Lt/Yt Cap Brake Parking Bracket Mtg Transaxle Bolt Hex Hd 5/16-18unc x 3/4 Shaft Asm Pedal Foot Bearing Nylon BIk 629 Id Washer 21/32 x 1 x 18 Ga Pin Roll 3/16 x 1" Pulley Composite Flat Bolt Fin Hex 3/6-16unc x 3 Keeper Belt Idler Pulley Idler Bencrank Clutch Grad Dry STL Retainer Belt Style Spring Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 Nut Crownlock 3/8-16 UNC Nut Crown Lock 5/16-18 Link Clutch 7 66 Spdng Return Clutch 6 75 Screw 3/8-16 x 1-1/4 V-Belt Gd Drive Keeper Belt Centarspan Screw 3/8-16 x .875 Cover Pedal BIk Round Pulley Eng 96 STD624003 112 19091210 113 127285X 116 STD533710 120 73900600 150 175456 151 19133210 156 166002 158 165589 159 165494 161 72140406 162 73680400 163 74780416 164 19091010 165 165623 166 166880 168 165492 169 165580 170 178394 197 169613 198 169593 202 72110614 212 145212 Hd 1/4 Retainer Spring Washer 9/32 x 3/4 x 10 Ga Strap Torque Bolt RdHd Sqnk 3/8-16 x 1 Unc Nut Lock Fig. 3/8-16 Unc Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1 .125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 UNC Bolt Hex Fin 1/4-20 UNC x I Gr.5 Washer 5/8 x .281 x 10 Ga. Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt T/A Nyliner Snap-In 5/8" iD Washer Nyl 7/81D x .105" Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hsx Flange Lock NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.271653 STEERING ASSEMBLY -f _ 39 # t ) i_ I i , m_'-"'_ 42 _, -1. ° J j° \ \ \ \ \ 47 3O . .../. _ 47 I;7 38
TRACTOR - - MODEL NUMBER 917.271653 STEERING ASSEMBLY KEY PART NO. NO. 1 139768 2 175131 3 169840 4 169839 5 62661-1 6 121748X 7 19272016 8 12000029 9 3366,9 10 175121 11 STD551137 12 73940800 13 136518 15 145212 17 180641 26 126847X 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19183812 40 STD541537 41 100711L 42 145054X428 43 121749)( 44 180640 46 121232X 47 183226 51 73540400 54 71130420 65 160367 67 72140618 68 169827 71 175146 82 169835 85 13.3835 88 175118 91 175553 DESCRIPTION Steering Wheel Front Axle Assembly Spindle Assembly, LH. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Link, Drag Washer, Lock Nut Hex Jam Toplock 1/2-20 Unt Spacer, Beadng, Front Axle Nut Lock He:< Flange Shaft Asm. Steering Bushing, Unk, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Rod,Tie Bushing, Steering Screw Tr #10-32 x 5 x 3/8 Flange Cap Wheel Steer OPP BIk Washer 9/16 ID x 2-3/8 OD. 12 Ga Nut Lock Center 3/8-24 UNF Adaptor, Steering Wheel Boot, Steering Dash P/L Mtl BIk Washer 25/32 x 1-1/4 x 16 Gauge Extension Steering Cap, Spindle Fitting, Grease Nut Crownlock 1/4-28 Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8 Spacer Brace Axle Bolt Rdhd Sq 3/8-16 x 2-1/4 Brace Axle Steering Asm. Bracket Susp Chassis Front Fastener Christmas Tree Bolt Shoulder 7/16-20 Unc Clip Steering NOTE: /MI component dimensions given in U.S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.271653 3 81 4 31 40 33 33 29 OPTIONAL EQUIPMENT Spark Arrester 14 78 KEY PART NO. NO. 1 170545 2 17720408 3 ........ 4 137352 13 165291 14 148456 16 STD551237 23 169837 29 137180 31 109202X 32 158990 33 123487X DESCRIPTION ControIThrottle/Choke Screw Hex Thd Cut 1/4-20xl/2 T Engine (See Breakdown) Briggs Model 310707-0137-E1 Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Tube Drain Oil Washer Lock Ext Tooth 3/8 Shield BRN/DBR Guard Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel W/sym Vented Clamp Hose BIk KEY PART NO. NO. DESCRIPTION 37 137040 38 148315 40 124028)( 44 17670412 45 17000612 46 19O91416 62 STD551131 72 71070512 78 17060620 81 73510400 Line Fuel 20" Plug Oil Drain Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Screw Hexwsh Thdr 3/8-16 x 3/4 Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18x3/4 Screw 3/8-16x1-1/4 Nut Keps Hex 1/4-20unc NOTE: All component dimensions gk, en in U.S. inches 1 inch = 25.4 mm 40
TRACTOR - - MODEL NUMBER 917.271653 LIFT ASSEMBLY 7 13 5 4 6 3 2 ,8 i I' / i / I' / 6 5 13 19 13 13 32 19 2O 15 2O KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 DESCRIPTION Washer Asm Inner Spring W/ Plunger Shaft Asm. Lift RH Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm Lift R.H. KEY PART NO. NO. DESCRIPTION 13 STD624008 Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion Front Susp. 18 73800800 Nut LockWANsh 1/2-13 Uric 19 139868 Arm Suspension Mower 20 163552 Retainer Spring 31 169865 Bearing, Pvt. Lift. 32 73540600 Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
TRACTOR -- MODEL NUMBER 917.271653 SEAT ASSEMBLY 5 '! I ! 5 21 KEY PART NO. NO. 1 140122 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 121246X DESCRIPTION Seat Bracket Pnt Pivot Seat (b]k) Bolt Fin Hex 3/8o16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1 -1/2 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (bik) Knob Seat Bracket Pnt Mounting Switch KEY PART NO. NO. 13 121248X 14 72050412 15 134300 16 121250X 17 123976X 21 171852 _'_ STD541431 24 19171912 25 127018X DESCRIPTION Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Z_nc Bolt Shoulder 3/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch =25.4 mm 42
TRACTOR - - MODEL NUMBER 917.271653 DECALS 7 4 2 I0 2O 14 15 13 KEY PART NO. NO. 1 156368 2 182018 3 177278 4 177279 5 181450 6 133644 7 177253 8 172331 9 163204 10 156439 11 179128 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replcmnt 13 181702 Decal, Hood Rh 14 160396 Decal, Hood Lh 15 138047 Decal, Hp Engine 20 149516 Decal, Maint Customer Sears Dom -- 138311 Decal, Hood Side - - 165800X428 Decal Mower - - 165799X428 Decal, Fender Craftsman - - 183815 Decal, Fender Danger - - 183816 Decal, Deck DESCRIPTION Decal, V-belt Dr Sch Decal, Dash, Panel Decal, V-belt Schematic Decal Battery Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad, Footrest LH STLT Pad, Footrest RH STLT Man ual, Owner's (English) Manual, Owner's (Spanish) 4,10 KEY PART NO. NO. DESCRIPTION 1 59192 Cap ValueTim 2 65139 StemValue 3 106222X Tire F Ts 15 X 6 0- 6 Service 4 59904 Tube Inner Front #35060 5 106732)(624 Rim Asm 6"front White Service 6 278H Fitting Grease 7 9040H Bearing Flange 11 9 106108X624 Rim Asm 8"rear White Sen_ice 9 106268X Tire R Ts 18x9 5-8 Service 10 7152.J Tube Rear 9 5 X 8 Service 11 104757)(428 Cap Axle BIk 1 50 X 1 OO - - 144334 Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.271653 MOWER DECK 157 158 34 67 A 68 //' _ _ 153 15S I 4043 __ 4 149 19F 21 ! \ 2 16 1 13 28 29 _.18 21 23 24 25 27 44
TRACTOR -- MODEL NUMBER 917.271653 MOWER DECK KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 STD624008 6 178024 8 85O857 9 STD551137 10 140296 11 134149 13 137645 14 128774 15 110485X 16 174493 18 7214O5O5 19 132827 20 159770 21 STD541431 23 177563 24 105304X 25 123713X 26 110452X 27 13G968X428 28 19111016 29 131491 30 173984 31 129963 32 153535 33 178342 34 STD533717 36 131494 37 STD551037 40 STD541437 44 14O088 45 STD624003 46 137729 48 133944 49 174284 50 131340 51 STD541410 52 139888 KEY PART DESCRIPTION NO. NO. Mower Deck Assembly, 42, 53 131845 Bolt 54 133943 Bracket Assembly,Sway Bar, 55 155046 Front 56 165723 Bracket Sway Bar 38/42" Deck 59 141043 Retainer Spdng 67 149846 Bar Sway Deck 68 144959 Bolt, Hex 3/8-24 x 1.25 Gr. 8 9_ STD541437 Washer, Lock 101 136420 Washer, Hardened 102 71081010 Blade, Mulching 103 19061216 Shaft Assembly, Mandrel, Vented 104 STD551110 Housing, Mandrel, Vented 105 160793 Beadng, Ball, Mandrel 106 2029J Stripper, Vented Mower Deck 129 19131312 Bolt, Carriage 5/16-18 x 5/8 130 STD523710 Bolt, Shoulder 131 STD533710 Baffle, Vortex 142 165890 Nut Crewnlock 5/16-18 UNC 143 157109 Bracket, Deflector 144 158634 Cap, Sleeve 145 165888 Spring, Torsion, Deflector 146 171977 Nut, Push 147 131335 Shield, Deflector 148 169022 Washer 11/32xsi8x16Ga. 149 165896 Red, Hinge 150 19091216 Screw Thd Roll Ded Pt. Hex 151 169670 Washer, Spacer 152 169676 Pulley, Mandrel 153 169674 Nut, Toplock, Flanged 154 169675 Bolt 155 169671 Pulley, Idler, Flat 156 169672 Washer 13/32x13/16x16Ga. 157 169669 Nut Crownlock 3/8-16 UNC 158 17720408 Guard, MandreI, L.H. 159 72140614 Retainer - - 130794 Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 - - 169583 Locknut Bolt, Shoulder 5/16-18 UNC DESCRIPTION Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr.5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42, Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Cardage Idler Spdng Extension Spdng Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer RedClutch Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Tdhd Sgn 3/8-16UNC x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S.inchas 1 inch = 26.4 mm 45
TRACTOR - - MODEL NUMBER 917.271653 DANA TRANSAXLE - - MODEL NUMBER D4360-140 26 27 2O 71 22 11. 24 35 52 53 8 57 42 59 55 45 45 47 48 49 50 61 59 62 69
TRACTOR - - MODEL NUMBER 917.271653 DANA TRANSAXLE - - MODEL NUMBER D4360-140 PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 170981 Housing, Upper 40 120472X 2 2274J Screw, Tapping, 1/4-20 X .734 41 105928)( 3 134400 Ball, Detent 42 170988 4 105904X Spring, Detent 43 134394 5 160940 Screw, Tapping, No. 10-24 X .482 44 t20473X 6 138235 Assy, Kit, Shifter 45 142678 7 108727X V-Ring 46 143697 8 148266 Bearing, Flange 47 124641X 9 148269 Seal, Oil 48 106589X 10 2225J Ring, Retaining 49 120408X 11 134793 "Assy, Kit, Shim, .625 Shaft 50 105937X 12 148268 Bearing, Flange 51 , 2226J 13 120415)( Washer, Plain, .632 X 1.38 X .046 52 134401 14 142674 Key, Woodruff, No. 9 53 2264J 15 170983 Assy, Kit, Input Shaft 54 160946 16 170986 Pinion, Bevel, 12T 55 170990 17 1059_3X Ring, Retaining 56 160948 18 105910X Chain, 24 Pitches 57 110071X 19 160942 Cover, Detent 58 120952X 20 160943 Gear, Spur, 1 2T 59 170991 21 148267 Collar, Clutch 60 160950 22 138236 Assy, Kit, Clutch Keys 61 170992 23 73810500 Nut, Lock, 5/16-24 62 7294J 24 142676 Shaft, Intermediate 63 108989X 25 2244J Key, Woodruff, No. 61 64 160952 26 105916)( Ring, Retaining 65 120954X 27 12047OX Sprocket, 1 8T 66 160953 28 110070X Spacer, 1. 131 X 1.45 X .494 67 138244 29 142677 Gear, Spur, 37T 68 108996X 30 142681 Gear, Spur, 35T 69 160954 31 124644X Gear, Spur, 30T 70 120951X 32 108980X Gear, Spur, 25T 71 174256 33 129406X Gear, Spur, 22T 72 120416X 34 134796 Gear, Spur, 19T 35 105925X Washer, Plain, .640 X 1.37 X .061 36 2228J Washer, Plain, .632 X 1.00 X .046 37 170987 Washer, Plain, .632 X 1.00 X .031 38 174255 Assy, Gear, Comb., 121" & 30T 39 124639)( Shaft, Idler Spacer, .633 X .87 X .755 Sprocket, 9T Gear, Bevel, 36T * Assy, Kit, Shim, .750 Shaft Shaft, Drive Gear, Spur, 12T Gear, Spur, 15T Gear, Spur, 20T Gear, Spur, 25T Gear, Spur, 28T Gear, Spur, 31T Washer, Plain, .632 X 1.00 X .060 Washer, Neoprene Washer, Plain, .758 X 1.25 X .031 Axle, LH Gear, Miter, 1 2T, Splined Ring, Retaining Gear, Spur, 32T Shaft, Cross Gear, Miter, 1 2T, Idler Axle, RH Housing, Lower Disc, Brake Spacer, Brake Puck Jaw, Brake Pin, Dowel Screw, Tapping, 5/16-18 X 2.35 Lever, Actuating Washer, Plain, .321 X 1.00 X .055 Bracket, Anti-Rotation Puck, Friction Washer, Anti Rotation Grease NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm * Use in various combinations to maintain proper clearances. ** Order Kay No. 15. **° Silicone Sealant to be applied between Upper and Lower Housings (usa Loctite Ultra Grey Silicone 5699 or equivalent). 47
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 "k REQUIRES SPECIALTOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 914__ 1022_ 1023"._ 883 (_ 12 51 757 761 48
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 467_ 971_ 968 / i I 1019 LABEL KIT I -)t_ l 1058 OWNER'S MANUAL i 7 202 711_ 127 (_ 186_ 1421 232 / 11_-117 276 1127_ 176 344 _ 404@ 404@ 22._Z 562 267 I_ 601 240_ 49
TRACTOR -- MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 5_ 803 1036 LABEL-EMISSIONS 524_ 287 _ 5O
TRACTOR - - MODEL NU MBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 977 CARBURETOR GASKET SET "l 5,_ '3;'0 ,76,_ 1095 VALVE GASKET SET Q 8o8 7 - _j "--'1o== 48 NIKKI 125A1 141B I ._ ll,oss l I 130A_ _ 231A _ U I 987A@ I I --"" I _ 104A_ 1127A_ 185A _ 276A ,47A 121 CARBURETOR OVERHAUL KIT 104_ 1270 276 _ 987® 95 e 634A_e 534_ 1170 231_' 137_ _ 51_'_ 358 ENGINE GASKET SET 3_ 524_ 842 <_ 691@ 176_ 121A CARBURETOR OVERHAUL KIT 51_ 95A_ 276A 0 104A _ 127A 105A$ 987A ® 137A O 231A_ 977A CARBURETOR GASKET SET 51 276A 51
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATrON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690156 Cylinder Assembly 105 231855 _ Valve-Float Needle 2 399265 Kit-Bushing/Seal 105A 694922 _ Valve-Float Needle 3 391086 ⢠Seal-Oil (Magneto Side) 106 690577 Seat-Inlet 4 494238 Sump-Engine 108 690464 Valve-Choke (Manual Choke) 5 690188 Head-Cylinder 108A 692344 Valve-Choke(Choke-A-Matic) 7 692410 o Gasket-Cylinder Head B 495735 Breather Assembly 1088 695419 VaNe-Choke(Nikk{ Carburetor) 9 27803 ⢠Gasket-Breather 117 692408 O Jet-Main (Standard) t 0 69 t 666 Screw (Breather Assembly) 692411 Jet-Main (High Altitude) 11 691328 Tube-Breather 117A 695415 O Jet-Main (Standard) 12 692226 ⢠Gasket-Crankcase (.015 695416 O Jet-Main (High Altitude) Thick, Std) 121 690191 Kit-Carburetor Overhaul 692406 ⢠Gasket-Crankcase (.005 121A 695427 Kit-Carburetor Overhaul Thick) 125 690194 Carburetor 692405 ° Gasket-Crankcase (.009 125A Carburetor (Nikki) (Service Thick) with Walbro Carburetor) 13 690360 Screw (Cylinder Head) 127 695005 O Plug-Welch 15 690946 Plug-Oil Drain 127A 690727 1_ Plug-Welch 16 690136 Crankshaft 130 691750 Valve-Throftle 20 291675 ° Seal-Oil 130A 695418 Valve-'rhroftle 22 692125 Screw (Crankcase Cover) 131 494379 Kit-ThrotUe Shaft 23 693557 Flywheel 131A 695421 Kit-Throttle Shaft 24 222698 Key-Flywheel 133 494381 Float-Carburetor 25 692271 Piston Assembly (Standard) 133A 694914 Float-Carburetor 692272 Piston Assembly (.010 O.S.) 137 281165 O_ Gasket-Float Bowl 692273 Piston Assembly (.020 O.S.) 137A 695426 O:1: Gasket-Float Bowl 692274 Piston Assembly (.030 O.S.) 141 495097 Kit-Choke Shaft (Manual 26 690162 Ring Set-Piston (Standard) Choke) 692164 Ring Set-Piston (.010 O.S.) 141A 495931 Kit-Choke Shaft (Choke-A- 692166 Ring Set-Piston (.020 O.S. ! Matic) 692168 Ring Set-Piston (.030 O.S.t 141B 695420 Kit-Choke Shaft (Nikki) 27 691299 Lock-Piston Pin 142 692412 O Nozzle-Carburetor 28 498319 Pin-Piston (Standard) 146 691639 Key-Timing 498320 Pin-Piston (.020 O.S.) 167 692297 Air Cleaner Stud Seal 29 692419 Rod-Connecting (Standard) 176 691917 ⢠O-Ring Seal (Air Cleaner) 499940 Rod-Connecting (.020 U.S.) 186 692317 Connector-Hose 32 692852 Screw (Connecting Rod) 187 691050 Line-Fuel (Cut to Required 33 495856 Valve-Exhaust Length) 34 495857 Valve-Intake 188 691693 Screw (Control Bracket) 35 691279 Spring-Valve (Intake) 192 691986 Adjuster-Rocker Arm 36 691279 Spring-Valve (Exhaust) 202 691841 Link-Mechanical Governor 37 690456 Guard-Flywheel 209 692208 Spring-Governor 40 691752 Retainer-Valve 216 69 t 840 Link-Choke 43 691968 Slinger-Governor/Oil 217 695409 Spring-Choke Return 45 690564 Tappet-Valve 222 694042 Bracket-Control 46 692421 Camshaft 227 691374 Control Lever-Governor 48 692706 Short Block (311707-0028- 231 691636 O Screw (Choke Valve) E1 Replacement Engine) 231A 690716 _ Screw (Choke Valve) 50 690193 Manifold-Intake 232 691842 Spring-Governor Link 51 692137° _:1: Gasket-Intake 238 691843 Cap-Valve 53 690227 Stud (Carburetor) 240 394358 Filter-Fuel 54 691148 Screw (Intake Manifold) 265 691024 Clamp-Casing 73 690492 Screen-Rotating 267 695134 Screw (Casing Clamp) 74 691674 Screw (Rotating Screen) 276 692255 _:l: Sealing Washer 75 690582 Washer (Flywheel) 276A 695410 I_:I: Sealing Washer 78 690661 Screw (Flywheel Guard) RPM Settings: Low Speed: 1900-2100 93 690602 Bushing-Throttle Shaft High Speed: 3000-3200 94 498030 Kit-Idle Mixture 94A 695425 Kit-Idle Mixture Included in Engine Gasket Set, Key. No. 95 691636 _ Screw (Throttle Valve) 358 95A 690718 (_ Screw (Throttle Valve) _ Included in Carburetor Overhaul Kit, Key. 96 495800 Kit-Idle Speed No. 121and121A 98A 695408 Kit-Idle Speed _ included in Carburetor Gasket Set, Key. 104 690525 O Pin-Float Hinge No. 977 and 977A 104A 694918 Q Pin-Float Hinge included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 52
TRACTOR - - MODEL NUMBER 917.271653 BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1 KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION 287 691002 Screw (Dipstick Tube) 789 692037 Hamess-Widng 304 690844 Housing-Blower 789A 695050 Hamess-Widng 305 690960 Screw (Blower Housing) 797 693167 Nut (Brush Retainer) 306 690499 Shield-Cylinder 801 691429 Cap-Drive 307 691003 Screw (Cylinder Shield) 802 691286 Cap-End 309 693551 Motor-Starter 803 693757 Housing-Starter 310 690323 Screw (Starter Motor) 830 691095 Stud (Rocker Arm) 311 497608 Brush Set 842 691870 ⢠Dipstick/Tube Seal 333 495859 Armature-Magneto 847 496415 Dipstick/Tube Assembly 334 691061 Screw (Armature Magneto) 851 692424 Terminal-Spark Plug 337 491055 Spark Plug 868 690968 - Seal-Valve 344 693675 Screw (Cable Clamp) 871 690969 Bushing-Guide 358 690189 Engine Gasket Set 875 694942 Base-Air Cleaner 363 19203 Flywheel Puller 877 393456 Wire-Connector/Alternator 369 695422 Spdng-Float Bowl 883 692236 ° Gasket-Exhaust 383 89838 Wrench-Spark Plug 914 690960 Screw (Rocker Cover) 404 691691 Washer (Governor Crank) 934 691058 Screw (Fan Retainer) 445 496894 Filter-Air Cleaner Cartridge 947 497672 Solenoid-Fuel 455 691173 Cup-Flywheel 947A 695423 Solenoid-Fuel 462 691261 Washer (Brush Retainer) 967 272043 Filter-Pre Cleaner 467 691668 Knob-Air Cleaner 968 691916 Cover-Air Cleaner 474 691063 Alternator 971 692129 Screw (Air Cleaner Base) 503 691532 Strap-Starter 975 495933 Bowl-Float 505 691251 Nut (Governor Control Lever) 975A 695417 Bowl-Float 510 693699 Drive-Starter 977 690192 Sat-Carburetor Gasket 513 692024 Clutch-Drive 977A 695428 Set-Carburetor Gasket 523 692014 Dipstick 987 691326 ⢠SeaI-ThretUe Shaft 524 281370 ⢠Seal-Dipstick Tube 987A 690998 Seal-Throttle Shaft 525 691398 Tube-Dipstick 996 690678 Carburetor Shield 544 692034 Armature-Starter 1005 695056 Fan-Flywheel 552 491986 Bushing-Governor Lever 1006 690452 Retainer-Fan 562 691119 Bolt (Governor Control Lever) 1019 690180 Kit-Label 579 691029 Nut (Starter Cable) 1022 272475 , Gasket-Rocker Cover 601 95162 Clamp-Hose 1023 691192 Cover-Rocker 614 691620 Pin-Cotter 1026 692003 Rod-Push (intake) 616 692012 Crank-Governor 692011 Rod-Push (Exhaust) 617 692138 ⢠O-Ring Seal (Intake Manifold) 1029 691751 Arm-Rocker 633 695414 Seal-Choke/Throttle Shaft 1034 690822 Guide-Push Rod 634 690801 I_ Seal-Spring Assembly 1036 695700 Label-Emissions (Manual Choke) 1051 691265 Retainer-Brush 634A 690802 O Seal-Spring Assembly 1058 274789 Owner's Manual (Choke-A-Matic) 1090 691293 Retainer-Brush 635 691909 Boot-Spark Plug 1091 691333 Cap-Limiter 668 691323 Spacer 1095 690190 Valve Gasket Set 691 692407 ° Seal-Governor Shaft 1119 691183 Screw (Alternator) 692 690572 Spring-Detent 1127 691657 Screw (Float Bowl) 697 690372 Screw (Drive Cap) 1127A695407 Screw (Float Bowl) 711 690703 Screw (Carburetor Shield) RPM Settings: Low Speed: 1900-2100 718 690959 Pin-Locating High Speed: 3000-3200 727 490324 Cover-Starter Drive 729 691335 Clip-Wire Included in Engine Gasket Set, Key. No. 729A 691224 Clip-Wire 358 732 691002 Screw (Starter Drive Cover) O Included in Carburetor Overhaul Kit, Key. 733 691658 Screw (Crankshaft Extension) No. 121and121A 741 691284 Gear-Timing :1: Included in Carburetor Gasket Set, Key. 757 691714 Link-Counterweight No. 977 and 977A 758 692423 Counterweight Included in Valve Gasket Set, Key. No. 759 691239 Pin-Counterweight 1095 761 691096 Screw (Counterweight) NOTE: All component dimensions given in U.S. 783 693713 Gear-Pinion inches 1 inch = 25.4 mm 53
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure, 3. Sight across the fold In the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
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