Craftsman 917.271815 Owner's Manual

Owner's Manual CRAFTSMIIH°I 9.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271815 • Safety • Assembly • Operation • Maintenance • Repair Parts This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual, CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 19 Maintenance ....................................... 19 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshontinq ................................. 30 Hepetl _'alL_ ........................................ 34 Parts Ordering ...... .. .............. Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according, to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War- ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN- HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. _Look for this symbol to point out " important safety precautions. It means CAUTIONH! BECOMEALERT!!! YOUR SAFETYIS INVOLVED. _lb CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_ CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _lb CAUTION" Tow only the attachments that.are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unload- ing the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
SAFETY RULES DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed • Do not turn on slopes unless necessary, • and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or • embankments. The mower could suddenly turn over if a wheel is over the . edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding, o • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsib{e adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. 4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS GASOLINE ;_ _iI _ ,_ONS CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE SAE 30 (ABOVE 32°F (API-SF-SJ): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM (GAP: .030") OR J19LM GROUND SPEED FORWARD: (MPH): 1 sT 1.2 2 N° 1.5 3 R° 2.4 4 TM 3.5 5 TM 4.8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10PSI CHARGING 3AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS BA'I-I-ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily ¢_edy, please L:ontact a _r_, _. e_ et-_,'t_' _ J,difi_H <;._.fvice center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code).. Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Steering Wheel Insert (1) Hex Bolt 5/16-18 x 1-1/4 Steering Wheel (1) Locknut 5/16-18 (1) Hex Bolt 3/8-16 x O (1) Large Flat Washer (1) Lockwasher 3/8 _ Steering Wheel , Adapter L Boot Steering Extension Shaft © Seat Keys (2) Keys (1) Washer @ 17/32 x 1-3/16 x 12 Gauge _(1) Knob Slope Sheet Video Cassette (1) Oil Drain Tube 7
unassembled for shipping purposes. [o ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 8
.... ,a e, INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. \ \ Seat I Seat Bolts NOTE: You may now roll or ddve your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) uAn dWeAr sRt aN/dN Ga n B _lrewS _ _t iing_ rre_d'n s in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move 8. _ar_hirft/eeVer t °ll?thg/l_arl<e pedal a n d slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. Deflector Mulcher Plate CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual, Latch Hooks 10
o/CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,,/Become familiar with all controls - their location and function. Operate them before you start the engine. • / Be sure brake system is in safe operat- ing condition. 11
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. I- _1 BATTERY CAUTION OR WARNING ENGINE ON ENGINE OFF REVERSE FORWARD FAST SLOW OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED MOWER LIFT N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 12 FREE WHEEL (Automatic Models only)
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Lift Lever Plunger Throttle Control Clutch/ Brake Pedal Attachment Lift Lever , Height ustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed. CHOKE CONTROL: .Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Attachment Clutch Lever Control "Engaged" Position ", _. -f_ Ignition Key Throttle _ _ ""_(_ _/"Disengaged" Control _ ,_--_ 7/Position . . "_._ _-'[_ i/ Parking Brake Clutch/Brake \ _'. \ _.//_ ._ ..... .,. . . ", "_\, v/) _nyclyuu Pedal Drive_ \ "_F J//l_osition Position _, ._,_. _ •, ÷ "% "_" Gearshift "Disengaged" "Brake" Lever Position Position STOPPING MOWER BLADES - • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE- • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE- • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ,_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACK- WARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 14
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- • mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of . grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth• • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "3-0 ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Bracket 3/8-16 Locknut 3/8 Washer Gauge Wheel Shoulder TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch• Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control• _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Position Attachment Lift Lever High Position "Disenc Low Position Position Deflector TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. 15
TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. ,_WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 16
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to "DISEN- GAGED" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 17
MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. F ii J • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recur the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Max 1/3 • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. • Change your cutting pattern from week toweek. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 18
MAINTENANCE SCHEDULE ___ ._-_y F,LL ,. OATES AS YOU COMPLETE ._'__._f ...... REGULAR SERVICE _'__: J_.4_-_" S E R V i C E DATES II _/// ::kk Check Operator Presence end T Interlock Systems V' g Check for Loose Fasteners _ 9##'s V' A Sharpen/Replace Mower Blades i3 T Lubrication Chart 0 Check Battery Level g Clean Battery and Terminals I1_ Check Transaxle Cooling Check V-Belts Check Engine Oil Level V p V' Change Engine Oil (with oil filter) V'1.2 I1_ E Change Engine Oil (without oil filter) b_l,; V' N CleanAirFilter _: G Clean Air Screen N[ Inspect Muffler/Spark Arrester V' E Replace Oil Filter (If equipped) I_.2 Clean Engine Cooling Fins V'2 Replace Spark Plug _ V' Replace Air Filter Paper Cadddge ! V'2 Replace Fuel Filter 1 - Change more olten when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. DO not overtighten. LUBRICATION CHART (_ Spindle Zerk Zerk _) Front _) Wheel Wheel Bearing q Bearing Zerk Zerk (_ Engine f I I I I I I _--r i I IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly. 19 _SAE 30 or 10w30 motor oil @General Purpose Grease Refer to Maintenance "ENGINE" Section
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as de- scribed below, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer secudng blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star _,andrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Trailing Ed_ .= Up Mandrel Assembly • Blade Center Hole Flat \Star *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt or Pin Center Hole Blade 20
BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES _0 .2o .10 0 . 20 30 40 TEMPERATURE RANGE ANTICIPATEO B_FORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed ,__'_ and _L._"_ ._ i _ _" Yellow _ __ Drain Cap - _;__ /uDe 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the yellow cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. 21
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob(s) and cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. 6. Reinstall pre-cleaner over cartridge. 7. Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE 1. Remove wing nuts and cartridge plate. 2. Carefully remove cartridge to prevent debds from entering carburetor. 3. Clean cartridge by tapping gently on flat surface. NOTE: If very dirty or damaged, replace cartridge. 4. Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry car- tridge. Cover Knob Cartridge Wing Nut Plate Foam Pre-Cleaner Air Scre_ MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp 22
CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. ,_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-swaybar from chassis bracket by removing retainer spring. • 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. Small Retainer Spring Clutch Retainer Spring \ 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions. Anti-Swa_ Front Link Collar Housing Guide Springs (Both Sides) Large Retainer Spring Bracket 23
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom Edge _ Bottom Edge of Mower to_(_ _ (_-_of Mower to Ground \ I f_.,_L JGround (_ Suspension Nut • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tiqhten nuts "F" against tru=mJon on both front Itnks. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Mandrel Both Front Links Should be Equal in Length • Nut "E" Nut "F" Trunnio FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. 24
BELT INSTALLATION - 4. Install new belt in reverse order of removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6. Install mower in reverse order of removal instructions. Mandrel Idler Pulleys Pulley _ Mandrel _"_ _ _---J Pulley --_,,t i_77 \ TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut "A" ._Jam Nut _ Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Remove belt from stationary idler and clutching idler. 3. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 4. Pull belt toward front of tractor and remove downwards from around engine pulley. 5. Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary 7 Idler T_lnyaxle i: TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 25
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key (Rear Wheel Only) TO START ENGINE WITH AWEAK BATTERY _II, CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATIERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. "Positive" ( ) "Negative" (-) _LH _ll ._ _nel Bolt]_ L_J // 26
REPLACING BATTERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Keps Terminal Access _.,_i. Hex Positive :" Cable Terminal Negative Guard Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward enaine and lift off of tractor. 4. To replace, reverse above procedure. Headlight Wire Connector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable clamp screw securely. Clamp Scre_ Quarter _€_rcle _,_ ._ _ 27
TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4 Reassemble air cleaner. Choke Closed \ Casing Clamp Screw \ Choke Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjust- ment, proceed as follows: In general, turning the mixture screw in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above). 2. With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns. FINAL SETTING 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn screw to a point midway between those two positions. 4. Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM. Release throttle lever. ACCELERATION TEST - 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if neces- sary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT; Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equip- ment and experience to make any necessary adjustments. ldle Speed few Idle Mixture Screw Throttle Lever Idle Speed Throttle _ _ Idle Lever _ Mixture Screw 28
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. /kCAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start . 2. . . 5. 6. 7 . 9. CAUSE CORRECTION Out of fuel. Engine not "CHOKED" properly. Engine flooded. 3. Bad spark plug. 4. Dirty air filter. 5. Dirty fuel filter. 6. Water in fuel• 7, Loose or damaged wiring. 8. Carburetor out of adjustment. 9. 10, Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. :7. Carburetor out of adjustment 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. • Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter, Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and leplace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service Adjustments section. 10. Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7, See "To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other qualified service center• 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1_ Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 3O
TROUBLESHOOTING CHART CAUSE 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. PROBLEM Lossofpower Excessive vibration Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 1 1. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. CORRECTION 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/fins 12.Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged pads. . Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 31
TROUBLESHOOTING CHART PROBLEM Mower blades will not rotate Poor grass discharge CAUSE 1. Obstruction in clutch mechanism. 12. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used. 11.Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not 1. working 2. (if so equipped) 3, 4, 5. Battery will not 1. charge 2. 3. 4. Engine "backfires" 1. whenturning engine "OFF" Switch is "OFF". Bulb(s) or lamp(s) burned out Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery cell(s). Poor cable connections. CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec- tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec- Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds befor_ stopping engine. 32
SC|ILIVIA I-IC TRACTOR -- MODEL NU MBER 917.271815 RED ;tlll BATTERY BtJ_CK // AED AMMETER (OPTIONAL) WHITE )G All IGNITION SWITCH FUSE : © : C_,'-- _LUTCR/RRAZE (PEDAL UP) BLACK BLACK (OPTIONAL) BLACK -- 1 _: L_E-L _ SOLENOID RED _p_ STARTER BI_CK WHITE SEAT SWITCH ........ I (NOT OCCUPIED) B_CK (CLUTCH OFF) G OUO NG A SPARK (_ IGNITION _ PLUG L GAP Iw UNIT I _2 PLUGS ON TWIN CYL ENGINES) 28 VOLTS AC MIN @ 36_ RPM (CHARGING SYSTEM DISCONNECTED) CHARGING SYSTEM OUTPUT 3 AMP OC @ _ RPM FUEL SHUT-OFF SOLENOID nE_ _ i (IF SO EQUIPPED) J LtGHTING SYSTEMOMTPUT I ORANGE 5 AMP AC O 3600 R --14 VOLTS AC M'N ; 3_ RP fd(L_O;TS OFF) NOTE YOUR TRACTOR iS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WiLL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. HEADLIGHTS n e NON-REMOVABLE CONNECTIONS IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGHT B A1 A2 L RUN B A1 NONE START 3 S A 1 NONE O REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33
ELECTRICAL TRACTOR -- MODEL N U MB ER 917.271815 22 [ _ I I I I I I I 26 29 I i I i I i I / I I I I I 16 t \ \ \ t / 34
ELECTRICAL TRACTOR -- MODEL NU MB ER 917.271815 KEY PART NO. NO. DESCRIPTION 1 163465 Battery 12 VOLT 28 AMP 2 74760412 Bolt Hex Hd 1/4-20unc x 3/4 8 7603J Case Battery 10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 153664 Switch, Interlock Push-In 21 175688 Harness Light Socket (W/4152j) 22 4152J Bulb Light #1156 24 4799J Cable Battery 25 146148 Cable Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 Cable Ground 29 121305X Switch Seat 30 175566 Switch Ign 33 140403 Key Molded Craftsman 40 178437 Harness Ign 41 71110408 Bolt BIk. Fir', Hex 1/4-20 Uric x 1/2 42 131563 CoverTerminal 43 178861 Solenoid 45 121433X Amrneter Rectangular 6 Amp 52 141940 Protection Wire Loop 55 17490508 Screw Thdrol 5/16-18 x 1/2 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35
TRACTOR - MODEL NUMBER 917.271815 CHASSIS AND ENCLOSURES 58 28 12 31 207 53 207 55 6O 74 3 37 _3 36
TRACTOR -- MODEL NUMB ER 917.271815 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 2 176554 3 17060612 5 155272 9 168337X013 10 STD533710 11 155927 12 145660 13 172107X010 14 17490608 17 144983X558 18 126938X 2O 156437 23 124028X 25 19131312 26 STD541437 28 178987X558 29 155217X599 30 175692X558 31 139976 37 17490508 38 175710 51 73800400 52 19091416 53 145201 54 161464 55 145202 57 STD522507 58 140547 60 STD533707 64 154798 74 STD541437 114 158112 115 17060620 142 175702 143 154966 144 175582 145 156524 159 155123X428 206 170165 207 17670508 208 17670608 211 145212 212 165919 - - 5479J Chassis Assembly Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash Roll, Carriage 3/8-16 x 1 Panel, Dash, L.H Clip Tinnerman Grille P/L Panel, Dash, RH Screw Thdrol 3/8-16 x 1/2 Hood Assembly BumperHood Plate Mlg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/6-16 Unc Grille/Lens Asm Lens, Grille Fend/Ftrest Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Pivot Bracket Assembly Nut Lock w/Insed 1/4-20 UNC Washer 9/32 x 7/6 x 16 Ga. Rrackel Grille Pickoff LH Screw Hex Wshd 8-18 x 7/8 Rracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x .75 Air Duct P/L B&S Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlook 3/8-16 UNC Keeper Belt Rear Lh Stl Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder Bolt Shoulder 5/16-181-1" Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2 Nut Hexflange Lock Insert Lens Reflective Plug Button NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 37
TRACTOR -- MODEL NU MBER 917.271815 GROUND DRIVE 26 27 38
TRACTOR -- MODEL NU MBER 917.271815 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 Transaxle (See Breakdown) 62 8883R Peerless 206-545C 63 175410 2 146682 Spring, Return, Brake 64 71170764 3 123666X Pulley, Transaxle 65 STD551143 4 12000028 Ring, Retainer 66 154778 5 121520X Strap, Torque 70 134683 6 17060512 Screw 5/16-18 x 3/4 74 137057 8 165866 Rod Shifter Fender STLT 75 121749X 10 STD561210 Pin, Cotter 76 STD581075 11 105701X Washer, Shift Plate 77 123583X 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X 14 10040400 Washer Lock Hvy Helical 79 STD580025 16 73800500 Nut Lock Hx W/Ins 5/16-18 80 145090 18 STD523710 Bolt Fin Hex 3/8-16UNC x 1 Gr 5 81 165592 19 STD541437 Nut 82. 165711 21 106933X Knob 83 19171216 22 130804 Rod, Brake 84 166231 24 STD541237 Nut 85 150360 25 106888X Spring, Brake Rod 89 26 STD551037 Washer 90 27 STD561210 Pin 96 28 175765 Rod, Parking Brake 112 19091210 29 71673 Cap, Parking Brake 113 127285X 30 169592 Bracket, Transaxle 116 72140608 32 STD523107 Bolt 120 73900600 34 175578 Shaft Assembly, Foot Pedal 145 74490540 35 120183X Bearing, Nylon 150 175456 36 STD551062 Washer 151 19133210 37 STD5718t 0 Roll Pin 156 166002 38 165936 Pulley, Composite, Flat 158 165589 39 74760648 Bolt, Fin Hex 3/8-16 x 3 159 165494 40 175461 Spacer, Split 161 72140406 41 175556 Keeper, Belt, Idler 162 73680400 42 19131312 Washer 13/32 x 13/16 x 12 Ga. 163 74780416 47 127783 Pulley, Idler, V-Groove, Plastic 164 19091010 48 154407 Bellcrank Clutch Grad Drv Stl 165 165623 49 123205X Retainer, Belt 166 166880 50 STD523715 Bolt Hex Hd 3/8-16 x 1-1/2 168 165492 51 STD541437 NutCrownLock3/8-16UNC 169 165580 52 s'rD541431 Nut Crown Lock 5/16-18 UNC 170 173894 53 105710X Link, Clutch !97 169613 55 105709X Spring, Clutch Return 198 169593 56 17060616 Screw 3/8-16 x 1.0 202 72110614 57 130801 V-Belt, Ground Drive 2t2 145212 59 169691 Keeper, Belt, Center Span 61 17060612 Screw 3/8-16 x 3/4 DESCRIPTION Cover, Pedal Pulley, Engine Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool-Proof Guide, Mower Drive Belt, R H. Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square 20 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Ga Key Woodruff Arm, Shift Shaft Asm Cross Tapered 650 20 Spring, Torsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Nut, Nylock 158391X428 Console, Shift, STLT 124346X Nut, Self-Thding, Wsh Hd 1/4 STD624003 Retainer Spring 1" Washer 9/32 x 3/4 x 10 Gauge Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig. 3/8-16 Bolt, Hex Flghd 5/16-18 Gr. 5 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt Transaxte Gear Nyliner Snap-In Washer Nyliner Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5 Nut Hex Fig. Lock NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39
STEERING TRACTOR-- MODEL NUMBER 917.271815 / \ \ ",'--. 2.- ='- :'. -" _----- 41 i _- , 44 51 54 H °' 43---_ . 71 / J" / J , /' 32 u ,,2 / _ 4 _,, _. . A.,_" 43 ,o ,/, ,, ii o 4O
STEERING TRACTOR -- MODEL N UMBER 917.271815 KEY PART NO. NO. DESCRIPTION 1 139768 2 175131 3 169840 4 169839 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 175121 11 STD551137 13 136518 15 145212 17 177876 26 126847X 28 19131416 29 17060612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054 X428 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 54 74780520 63 STD523710 65 160367 67 72140618 68 169827 71 175146 82 169835 85 133835 88 175118 91 175553 NOTE: Steering Wheel Axle Assembly Spindle Assembly, LH Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Bearing, Steering Column Draglink Washer, Lock Spacer, Bearing, Axle Nut, Hexflange Lock Shaft Assembly, Steering Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 12 Gauge Gripco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LRLT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Bolt RDHD SQNK 3/8-16 x 2-1/4 Axle, Brace Steering Asm Bracket Susp Chassis Front Fastner Christmas Tree Bolt shoulder 7/16-20 Clip Steering All component dimensions given in U. S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR-- MODEL NUMBER 917.271815 2_ 14 '_'_"'_ 26 38 ,, 27 39 _ 33 23 29 \ OPTIONAL EQUIPMENT Spark Arrester 42
ENGINE TRACTOR - MODEL NU MBER 917.271815 KEY PART NO. NO. DESCRIPTION 1 170547 2 17720408 3 4 149723 5 144069 6 144068 7 138129 8 171877 10 145552 11 STD551125 12 STD522507 13 165287 14 148456 16 STD551237 17 17060624 23 169837 25 145996 26 73920600 27 152927 29 137180 31 157103 32 161696 33 123487X 34 106082X 37 8543R 38 148315 39 109227X 45 17000612 81 73510400 Control, Throt Paddle Screw, Hex Thd Cut 1/4-20 x 1/2 Engine, B&S, (See Breakdown) No. 42E707-2275-E1 Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right ClampTube Double Engine Bolt 5/16-18unc x 3/4 W/Sems Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20Unc x .75 Gasket, Muffler Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Screw 3/8-16 x 1-1/2 Shield, Brn/Dbr Guard ControlChoke Nut Keps 3/8-24 Unf Screw TT #10-32 x 5 x 3/8 Flange Arrestor, Spark Tank, Fuel CapFuelGuage Clamp, Hose Spacer Pad Line, Fuel Plug, Oil Drain Easy Pad Idler Sc'_ew Hex Wsh3/8-16 x 3/4 Nut Keps Hex 1/4-20 Stader Nut NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 43
TRACTOR -- MODEL NUMBER 917.271815 SEAT ASSEMBLY 12 5 11 I I I I I i 5 21 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 180597 180166 71110616 19131610 145006 STD541437 124181X 17000616 19131614 180186 166369 121246X DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged Nut Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Knob Seat Bracket, Switch Mounting KEY PART NO. NO, DESCRIPTION 13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 15 134300 Spacer, Split .28 x .88 16 121250X Spring 17 123976X Locknut, Flange 1/4 Grade 5 21 171852 Bolt, Shoulder 5/16-18 UNC 22 STD541431 Nut 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 44
DECALS TRACTOR -- MODEL NU MBER 917.271815 6 8 7 11 5 7 m 15 13 KEY PART NO. NO. 1 156439 2 176681 3 171696 4 171697 5 177253 6 133644 7 177265 8 171808 9 163204 11 156368 DESCRIPTION Decal, Fender Danger Sears Decal, Engine Decal, Hood, R.H. Decal, Hood, L.H. Decal, Hood Side Decal, Maintenance Decal, Lower Dash Decal, Rplcmnt Decal, Fender, Craftsman Gold Decal, Fender STLT Oper Inst F-JS KEY PART NO. NO. 13 146046 15 160396 19 138047 20 172331 21 179128 22 149516 - - 138311 - - 165800X428 - - 165799X428 - - 182444 - - 182445 DESCRIPTION Decal, V-Belt Dr Sch Tractor Decal, Mower Drive Schematic Decal, Battery Diehard Sears Decal, Deck Sears Decal, Deck Decal, Battery Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS AND TIRES 4,10 11 KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, Front Tire (Not Provided, Service Item Only) 5 106732X427 Rim, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040t-I Bearing, Flange (Front Wheel Only) 8 106108X427 Rim, Rear 9 122082X Tire, Rear 10 7152J Tube, Rear Tire (Not Provided, Service Item Only) 11 104757X428 Cap, Axle NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 45
TRACTOR -- MODEL NUMBER 917.271815 LIFT ASSEMBLY 19 13 5 6 19 13 1 6 20 _,_ 161718 20 46
TRACTOR -- MODEL NUMBER 917.271815 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assembly 2 159471 Shaft Assembly, Lift 3 105767X Pin, Gf'oove 4 12000002 E-Ring 5 19211621 Washer 21/32 x I x 21 Gauge 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted 8 122365X Button, Plunger, Red 11 139865 Link, Lift, LH. 12 139866 Link, Lift, RH. 13 STD624008 Retainer Spring 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 165689 Trunnion 18 73800800 Nut Lock w/Wsh 1/2-13 UNC 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 47
MOWER DECK TRACTOR -- MODEL NUMBER 917.271815 46 44_52 55, i 34 5 1 118 6 19F 21 \ 2 16 21 27 48
MOWER DECK TRACTOR -- MODEL N UMBER 917.271815 KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 13 137645 14 128774 15 110485X 16 174493 18 7214O505 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 157722 31 129963 32 153535 33 178342 34 STD53-3717 35 133835 36 131494 37 STD551037 40 STD541437 44 140088 45 STD624003 46 137729 48 133944 49 174284 50 131340 51 STD541410 52 139888 53 131845 54 133943 55 155046 KEY PART DESCRIPTION NO. NO. DESCRIPTION Mower Deck Assembly, 42" 56 Bolt 59 Bracket Assembly,Sway Bar, 67 Front 68 Bracket Sway Bar 38/42" Deck 92 Retainer Spring 101 Arm, Suspension, Rear 102 Bolt, Hex 3/8-24 x 1.25 Gr. 8 103 Washer, Lock 104 Washer, Hardened 105 160793 Blade, Mulching 106 2029J Shaft Assembly, Mandrel, Vented 111 179292 Housing, Mandrel, Vented 112 179293 Bearing, Ball, Mandrel 113 17060508 Stripper, Mower Deck 114 STD541431 Bolt, Carriage 5/16-18 x 5/8 115 72110505 Bolt, Shoulder 116 4898H Baffle, Vortex t17 165746 Nut Crownlock 5/16-18 UNC 118 73930600 Stiffener Bracket 119 STD551037 Bracket, Deflector 129 19131312 Cap, Sleeve 130 STD523710 Spring, Torsion, Deflector Nut, Push 131 STD533710 Shield, Deflector 142 165890 Washer 11/32 x 5/8 x 16 Ga. 143 157109 Rod, Hinge 144 158634 Screw Thdrol Washer Head 145 165888 Washer, Spacer 146 171977 Pulley, Mandrel 147 131335 Nut, Toplock, Flanged 148 169022 Bolt 149 165898 Fastner, Christrnas Tree 150 19091216 Pulley, Idler, Flat 151 168670 Washer 13/32 x 13/16 x 16 152 169676 Gauge 153 169674 Nut Crownloek 3/8-16 UNC 154 169675 Guard, Mandrel, LH. 155 169671 Retainer 156 169672 Screw, Thd. Roll 1/4-20 x 5/8 157 169669 Washer, Hardened 158 17720408 Roller Assembly, Cam Follower 159 STD533717 Bolt, Shoulder #10-24 Grade 5 - - 130794 Loeknut Bolt, Shoulder 5/16-18 UNC - - 169583 Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler 165723 Spacer, Retainer 141043 Guard, TUV Idler 149846 Knob Custom Oval 144959 V-Belt STD541437 Nut 136420 MulcherCover 71081010 Screw Pan HD Phillip 10-24 x 5/8 19061216 Washer #10 STD551110 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw 5/16-18 x 1/2 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 5/8 Bolt, Shoulder Wheel, Gauge Nut, Centedock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clulch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16Unc x 1-3/4 Mandrel Assembly (Includes Key Numbers 8-10, 13-15, 31 and 33) Replacement Mower, Complete NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 49
TRACTOR -- MODEL NUMB ER 917.271815 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C 35A 6/ 8 7O 8A 157 # 47 O_-71B 8 B3 11 NUMBERS HERE 44 157 42A 29 35 50
TRACTOR -- MODEL NUMB ER 917.271815 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 772147 Transaxle Cover 39 786026 2 780086A Needle Bearing 5/8" 40 792076A 3 770128 Transaxle Case 4 776395 Countershaft 41A 790079 5 776409 Output Shaft 42 792073A 6 778364 Spur Gear (38 teeth) 42A 792085A 6A 778369 Spur Gear (15 teeth) 43 792075 7 778330 Spur Gear (11 teeth) 44 790025 8 792180 Shift Key 45 786066 8A 792047 Woodruff Key #9 46 786086 9 784352 Shift Collar 47 774690 10 784378 Shift Rod & Fork 48 774691 11 778334 Bevel Gear (30 teeth) 49 778356 12 778309 Input Bevel Pinion (13 teeth) 50 778338 13 778368 Bevel Gear (13 teeth) 51 778354 (Include. 14) 52 778352 14 778368 Bevel Pinion (13 teeth) 53 778350 (Include, 13) 54 778346 15 778370 Ring Gear (43 teeth) 56 778355 17 786188 Drive Pin 57 778337 18 786102 Spacer 1.130 X .695 58 778353 20 792077A Ball 5/16" dia 59 778351 21 792078 Set Screw 3/8 - 16 x 3/8" 60 778349 22 792079 Spring .310 OD x .625 L 61 778345 25 792073A Screw 1/4 - 20 x 1-1/4" 65 780189 25A 792177 Screw 1/4-20 x 1-3/8" 26 792125 Retaining Ring (pkg of 2) 66 776422 27 792035 Retaining Ring 67 776396 28 788040 Retaining Ring 69 792170 29 780072 Thrust Washer 70 786187 .627 ID x .031W 71 788069 29A 780160 ThrustWasher 71B 788092 ,762 ID x .031W 76 780090 29B 780051 Thrust Washer ,762 ID x ,031W 77 788078A 29C 780199 Anti-Rotation Washer .632 79 792144 30 780108 CupWasher 82 778333 1.127 ID x .032W 31 780001 Flat Washer ,750 ID x .056W 83 778338 (Use As Needed) 85 792154 31A 780195 Flat Washer 87 788089A .750 ID x ,062W 150 788093A 32 788083 Oil Seal 5/8" 157 788088A 34 780194 Bushing .563 180 730229A 35 780193 Flanged Bushing 5/8" ID 900 794712 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) DESCRIPTION Dowel Pin FlatWasher .312 ID x .059W Brake Lever Screw 1/4 - 20 x 1-1 /4" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15/16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring FlatWasher 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST 206-545C Transaxie NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR -- MODEL NU MBER 917.271815 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1 52
TRACTOR -- MODEL NUMBER 917.271815 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1 643( 297_ 3341 3331_ 267 _ 53
TRACTOR -- MODEL NUMBER 917.271815 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1 697_ 3091 7831 1051_ y 803 544 513 10901 802_, 797A" 797_ 801 7261 165_ C? 695 I 1036 LABEL-EMISSION I 73_ 332_ 934_ 75_ 1006 _ 1005_ 358 ENGINE GASKET SET 51_ 691:240 842_:_ 51A_ 12A_ 7_ 3@ 20® 54
TRACTOR -- MODEL N UMBER 917.271815 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 2 498583 399265 3 391086 4 493304 5 493457 5A 493458 7 271867 7A 271868 8 495754 9 27803 10 690334 11 691899 12 692292 t2 271188 12 271189 12A 692287 13 691651 15 690946 16 690636 18 495901 19 399264 20 291675 22 693972 22A 691104 23 691976 24 222698 25 696397 25 696398 25 696399 25 696400 26 696403 26 696404 26 696405 26 696406 27 691299 28 498319 28 498320 29 394306 29 397158 32 691133 33 691794 34 691804 35 691605 36 691597 40 690656 40A 691939 42 494553 45 691800 46 214484 47 691964 48 499945 .$ .t .$ 50 691709 51 692278° 51A 692219 •_ 54 93208 73 692527 74 691677 75 691056 Cylinder Assembly 91 693483 Kit-Bushing/Seal (Magneto 95 690718 Side) 97 693485 Seal-Oil (Magneto Side) 98 807923 Sump-Engine 102 693509 Head-Cylinder (Cylinder 1) 104 693506 Head-Cylinder (Cylinder 2) 105 692078 Gasket-Cylinder Head 107 693482 (Cylinder 1) 108 693505 Gasket-Cylinder Head 109 693498 (Cylinder 2) 117 693507 Breather Assembly 118 693499 Gasket-Breather 119 690720 Screw (Breather Cover) Tube-Breather 121 693503 Gasket-Crankcase (.015" 122 691928 Thick) 125 693480 Gasket-Crankcase (.005" 130 693504 Thick) 133 693512 Gasket-Crankcase (.009" 146 691639 Thick) 147 693508 Gasket-Crankcase 161 691401 Screw (Cylinder Head) 163 690273 Plug-Oil Drain 165 693148 Crankshaft 186 691764 Cover-Crankcase 187 499167 Kit-Bushing/Seal (PTO Side) Seal-Oil (PTO Side) 188 691003 Screw (Engine Sump) 197 690364 Screw (Crankcase Cover) 202 690570 Flywheel 203 493230 Key-Flywheel 205 690322 Piston Assembly (Standard) 209 691273 Piston Assembly (.010" 211 691807 Oversize) 212 693544 Piston Assembly (.020"Over- 219 696376 size) 220 690412 Piston Assembly (.030" 222 691366 Oversize) 227 690762 Ring Set (Standard) 231 690718 Ring Set (.010" Oversize) 235 691206 Ring Set (.020"Oversize) 240 394358 Ring Set (.030" Oversize) 267 690316 Lock-Piston Pin 276 691872 Pin-Piston (Standard) 276A 693497 Pin-Piston (.005 O.S.) 276B 693510 Rod-Connecting (Standard) 278 692810 Rod-Connecting (.020 Undersize) 297 691331 Screw (Connecting Rod) 304 691391 Valve-Exhaust 305 690960 Valve-Intake 306 690414 Spring-Valve (Intake) 306A 690435 Spring-Valve (Exhaust) 307 691003 Retainer-Valve 309 497596 Retainer-Valve (Exhaust) 310 690323 Keeper-Valve 311 497608 Tappet-Valve 332 691059 Camshaft 333 394891 Slinger-Oil 334 691061 Short Block (460707-2637-E2 337 802592 Replacement Engine) 358 495868 Manifold-Intake 359 691077 Gasket-Intake 365 690321 Gasket-Intake 373 691612 Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) 55 Body-Upper Carburetor Q Screw (Throttle Valve) Shaft-Throttle Kit-Idle Speed Gasket-Carburetor Body O Pin-Float Hinge O Valve- Float Needle Body-Lower Carburetor Valve-Choke Shalt-Choke CI Jet-Main (Standard) Jet-Main (High Altitude) Screw (Upper Body To Lower Body) Kit-Carburetor Overhaul Spacer-Carburetor Carburetor Valve-Throttle Float-Carburetor Key-Timing Jet-Pilot Base-Air Cleaner • Gasket-Air Cleaner Nut (Ring Gear) Connector-Hose Line-Fuel (Cut to Required Length) Screw (Control Bracket) Screw (Back Plate) Link-Mechanical Governor Bell Crank Screw (Bell Crank) Spring-Governor Spring-Governor Idler Throttle Link Gear-Governor Washer (_Governor Gear) Bracket-Control Lever-Governor Control Screw (Choke Valve) Shield-Fuel Spray Filter-Fuel Screw (Casing Clamp) Washer-Sealing O Washer-Sealing Washer-Sealing Washer (Governor Control Lever) Nut (Air Filter Retainer) Housing-Blower Screw (Blower Housing) Shield-Cylinder Shield-Cylinder Screw (Cylinder Shield) Motor-Starter Bolt (Starter Motor) Brush Set Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Plug-Spark Engine Gasket Set Washer (Ground Terminal) Screw (Carburetor) Nut (Ground Terminal) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
TRACTOR -- MODEL NUMBER 917.271815 BRIGGS & STRATTON ENGINE-MODEL NUMBER 42E707, TYPE NUMBER 2275-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 383 89838 Wrench-Spark Plug 797A 693167 Nut (Starter Terminal) 391 693487 Body-Fuel Pump 801 691967 Cap-Drive 392 693491 (a Spring-Pump Diaphragm 802 497607 Cap-End 394 693489 Q Diaphragm-Carburetor 803 691427 Housing-Starter 394A 693488 Q Diaphragm-Carburetor 807 693511 Spacer (Throttle Shaft) 395 690481 Valve Chamber Cover 842 271170 ° Seal-Dipstick/Tube 404 690442 Washer (Governor Crank) 847 495715 Dipstick/Tube Assembly 425 691675 Screw (Air Cleaner Cover) 851 493880 Terminal-Sparkplug 432 693492 1_ Cap-Spring 859 693490 O Gasket-Carburetor Pump 434 693493 Cover-Diaphragm 861 693502 Kit-Fuel Pump 435 693494 Screw (Diaphragm Cover) 865 691196 Cover-Air Guide 441 691176 Bracket-Oil Fill 865A 691197 Cover-Air Guide 445 394019 Filter-Air 868 692324 :I: Seal-Valve 447 690297 Screw (Air Guide Cover) 869 261463 Seat-Valve (Intake) 449 691044 Screw (Oil Fill Bracket) 870 262924 Seat-Valve (Exhaust) 474 696459 Alternator 871 261961 Bushing-Guide (Exhaust) 505 691029 Nut (Governor Control Lever) 871 231218 Bushing-Guide (Intake) 507 691972 Insulator 918 393815 Hose-Vacuum (Cut to 510 497606 Drive-Starter Required Length) 513 692024 Clutch-Drive 934 691058 Screw (Fan Retainer) 520 691084 Ground Terminal 947 693495 Solenoid-Fuel 523 691385 Dipstick 955 693513 Plug-Carburetor 524 280860 ° Seal-Dipstick Tube 967 272490 Filter-Air 525 690823 Dipstick Tube 968 691207 Cover-Air Cleaner 544 692034 Armature-Starter 971 691100 Screw (Air Cleaner Base) 551 690415 Valve Cover 1005 498157 Fan-Flywheel 552 690552 Bushing-Governor Crank 1006 691247 Retainer-Fan 552A 690553 Bushing-Governor Crank 1019 496726 Label Kit 562 690311 Bolt (Governor Control Lever) 1036 695702 Label-Emission 573 696040 Plate-Back 1051 691265 Ring-Retaining 601 95162 Clamp-Hose 1058 274796 Owner's Manual 615 690317 Retainer-Governor Shaft 1090 691293 Retainer-Brush 616 491530 Crank-Governor 1095 498047 Gasket Set-Valve 629 262539 Spring-Throttle Return 1119 691183 Screw (Alternator) 635 66538 Boot-Spark Plug 1132 690353 Screw (Oil Slinger) 643 496700 Retainer-Air Filter 1136 690329 Screw (High Speed Control) 689 690555 Spring-Friction 1137 690390 Washer (High Speed Control) 691 690657 ° Seal-Governor Shaft 1138 690330 Nut (High Speed Control) 695 693149 Screw (Ring Gear) 1154 690366 Screw (Valve Chamber 697 691625 Screw (Drive Cap) Cover) 725 280866 Shield-Heat 726 391362 Gear-Ring • Included in Engine Gasket Set, Key. No. 741 691285 Gear-Tirrfing 358 742 690328 Retainer-E-Ring O Included in Carburetor Overhaul Kit, Key. 783 693059 Gear-Pinion No. 121 789 695050 Harness-Wiring -1: Included in Valve Gasket Set, Key. No. 797 690958 Nut (Starter Terminal) 1095 Included in Fuel Pump Kit, Key. No. 861 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 56
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOM_ _, dayorn_jht (1-80o469-4663) (u s_ and Canada t_t.sear_conl 1_Q_/.,.qears.ca For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 A_me, day or night (U S_. only) www,l_ar_co(11 For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectS"! 1-800-366-PART 6am.-11 p.m., 7 days aweek (1-8(X)-366-7278) (U.S.A, only) tw_w.searLcom/padsdirect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada) 7 a.m. - 5 pro., CST, Mon.- Sat. 9 am.- 8 p.m. EST, M- F, 4 p.m. Sat. Para pedr servicio de mparaci_ a domici_o, y para ordonar piezas: 1-888-SU-HOGAR sM (1-888-784-6427) Au Canada pour se_ce en frar_:ais: 1.8004_E..FOYER Mc (1-800-.533-6937) WVWV.Sears.ca © Sears. Roebtx:k and Co I"M SM ® Regaslered Trademark I Trademark / Serwce Mark of Sears, Roebuck and Co ® Marca Reg=strada / TM Marca de F&bnca / SM Marca de Serv=c=o de Sears, Roebuck and Co MC Marque de commerce / MO Marque d_pos6e de Sears, Roebuck and Co 182444 1.8.02 RD Printedin U.S.A.