Craftsman 917.27191 Owner's Manual
Owner's Manual I CRAFT.TMAN" I LAWN TRACTOR 20.0 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.271910 I D This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Llne 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly/Pre-Operation ....................... 8 Operation ............................................. 11 Maintenance Schedule ....................... 17 Maintenance ............................. . .......... 17 Service and Adjustments ..................... 21 Storage ................................................ 27 Troubleshooting .................................. 28 Repair Parts ......................................... 32 Sears Service ....................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of pumhase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. Dudng the first 30 days of pumhase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, iN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authodzedSears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME_. This warranty applies only while this product is within the United States. This Warranty does not cover" ⢠Expendable items which become worn dudng normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. ⢠Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, including] but not limited to, damage caused by towing objects beyond the capability of the nding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. ⢠Normal deterioration and wear of the extedor finishes, or product label replacement. ⢠Riding equipment used for commemial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal dghts, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in senous injury or death. 41_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!H YOUR SAFETY IS INVOLVED. _, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _l, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _IbWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm, Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. â¢Tum off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. ⢠Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or ether attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them, ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be sedously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsibte adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS 3asoline 3apacity and rype: _)il Type _,PI-SF-SJ): )il Capacity: Spark Plug: '_Gap: .030") 3round Speed (MPH): Forward: 3.5 Unleaded and Regular SAE 30 (above 32°F) SAE 5W-30 (below 32°F) 4.0 Pints Champion RC12YC 1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 Reverse: 1.5 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging 3 Amps Battery System: 5 Amps Headlights Battery: Amp/Hr. 28 Min. CCA: 230 Case Size: UIR Blade Bolt Torque: 27-35 R. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you expedenca any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILmES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of Califomia the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
O Steering Wheel Insert Steering Wheel (1) Hex Bolt 1/4-28x 1-1/4 _ Steedng Wheel Adapter (1) Large Flat Washer @ @ (1) Locknut 1/2-2_ _ (1) Locknut 1/4-28 P Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Keys (2) Keys For Future Use Slope Sheet Video Cassette 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utilityknife (1) 13re pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. iNSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. r_ _j_ Insert _-_ 1/2 Hex Nut Large Flat Steering _--_'_'---_"-._Wash e r Wheel-___ Tabs Adapter_ ,_ _. Extension _ p_ Shaft 1/4 Lock, n= _-_,_.. t_. _"'-"'_-t/4 Hex Bolt Lower [' _ _-_'" _ ⢠I i Shaft _ ' "'-- _Tab ...... - - ; . 1~ Slots 7. Snap steering wheel insert into center of steedng wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll oft skid. 8 CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See 'BATTERY" in Maintenance section of this manual for charging instructions). ,_..A:.:-:_:':--":::::,,, .-'_:','""'" //_,abel
INSTALL SEAT Adjust seat before tightening adjustment knob, I. Remove adjustment knob and flat washer secudng seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5, Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down, 8. Get off seat without moving its adjusted position. 9, Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder Bolts Flat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing ciutcWbrake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5, Remove banding holding deflector shield up against tractor, TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) ,AWARNING: Before starting, read, understand and follow all ins_tructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook roar latch into hole on back of mower deck. Deflector Mulcher Shield _ Plate Latch Hooks _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de- signed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ⢠/ No remaining loose parts in carton. / Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). ⢠/ Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and ddve belts. Be sure they are routed properly around pulleys and inside all belt keepers. / Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. f BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,','EON ENG,NEOFF O,LPR_S°RE OG,-n'SON OVE_P I FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL (Automatic Models only)
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference. Ammeter Attachment Ignition Switch Light Switch Position Clutch Lever Lever Plunger Choke Control_ A_achment Throffie UR Lever Clutch/Brake ,.,, -, Pedal Height Adjustment Lever Brake Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE CONTROL - Used for starting and controlling engine speed. CHOKE CONTROL - Used when starting a cold engine. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Position Choke Ignition Key Clutch/ Position Brake "Engaged" Position Gearshift "Disengaged" "Bi Lever Position Position STOPPING MOWER BLADES - ⢠TO stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to =backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthodzed use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP' will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROI"rLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate, ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTFING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. 13
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "1"O ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel Mounting Bracket 3/8-16 3/8 Washer Gauge Wheel Shoulder TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. High Position Clutch Lever ..!)\ Low WEn Position Pos_on Shield TO OPERATE ON HILLS _kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, 14etc.) -
TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "l]res can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. I. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE ⢠Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(O°C), use fresh, clean winter grade gasoline to help _cre good cold weather starting. AUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and tum key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F end above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 15
COLD WEATHER STARTING (50 = F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: ff at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "1"O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. [ t ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. MAX 1/3 ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting 16 and graining of the lawn.
Check Brake Operation _ C_O_ Tim P_m Check Operator Presence and T Interlock Systen_ R Check for Loose Faste_rs t/ t/_ t/ A SharpervReplace M°wer Blades i_ s T L,_,_.o. Ch_ 0 Check Battwy Leve0 R c_=n Battery and Terminals _ I_ Check Transaxle Cooling Check V-Beb v' v' Ch=nge Eng_e O_l (w_h oa rater) I_',_ I/ E Change Englne Oil (w_hout oil filler) _,_t v' N Clean Air Filtmr IS= G Clean Air Screen _= NI i,_pect Mumer,'Spark Attester v' E P.eple_ oJ R_r (H eq_ I_.= Clean Engine Coolklg Fire; I_= Replace Spark Plug _= If Replace Ak Filter Paper Cartridge R.p_=. F._ R.. l/ 1 * Change morn often when operating under a heavy load or In high ambient temperatures. 2 -Ser, dce more often when operaUng in dirty or dusty conditions. 3 - Reldace blades more often when mowlng k_ sandy soil. 4 - Not requited if equipped with malntenance-free batte_,. 5 - Tighten from axle p_vot bolt to 35 fL-It_, maxln_Jm. DO not overtlg_ten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART Spindle , _ Spindle Zerk Zerk _Front Wheel Bearing Bearing Zerk Zerk (_Engine . ', L tl I I L .' '.._J (])SAE 30 or 10w30 MOTOR OIL _>GENERAL PURPOSE GREASE @REFER TO Maintenance "ENGINE" SECTION shift Pivots IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the serf-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 17spadngly.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tiros (See =PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tiros due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or rosharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated, Mandrel Trailing Edge Up Center Flat Lock_ Washer q;_lade Bolt *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancar. (When using a cone bal- ancar, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthroeded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" de Pin Center Hole 18
BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever. periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSr_f GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. _ghtan oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed _ _ and __ Locked 1_ Pos_io_ Yellow '" " " Drain Tube 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 19
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartddge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knobs and cover. TO SERVICE PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE 1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. 2. Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Foam __ Pre-Cleane_ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dded gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp _ Clamp Fuel Filter CLEANING i Clean engine, battery, seat, finish, etc. of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened 20 engine life.
,_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key =OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the fight side of tractor. 1. Place attachment clutch in =DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. Small Retainer Spring Clutch Spdn IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spdng Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to dght side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. " uare Hole Suspension Arms Anti-Sway Springs (Both Sides) Housing Guide Bracket Large Spdng 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires arepropedy inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to mower to ground _ ground AT- Arm Lift Unk Adjustment Nut -.-.--"'------ _ - FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance =D" Is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of tums. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. __ Mandrel &-u- -u_ Both Front Unks Should be Equal in Length Nut ._Nut "E" Trunni°n___ TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual), 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" 22 in this section of this manual).
Mandrel Idler Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1, Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut =A" Nut Ung TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove bell upwards from transaxle pulley by deflecting bell keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down be- tween transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keep- ers, 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Clutchim Transaxle 23
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be In neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove stsedng wheel and reassemble with crossbars hodzontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining dng securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Axle Cover I Square Key J (Rear WheelOn_) TO START ENGINEWlTHAWEAK _ W'_'A ERY RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATI'ERY = in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 24
Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wdstwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Hex Bolt Keps Nut TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check widng. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. Hood Headlight Wire Connector Terminal Access_,_:-" ,." . Door _ ' Terminal Guard Cable ,,Negative (Black) Cable 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTrLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly from air cleaner. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center,, which has proper equip- ment and experience to make any necessary adjustments. Stop \ Swivel Clamp Screw Clamp 26
Immodiately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. A_,CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Wlll not start Hard to start Englnewill not _urn over Englne cllcks but wlll not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged widng. 4. Faulty solenoid or starter. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See -To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See approprlate sectlon In manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power 1. Cutting too much grass/too fast. 2. Throttle in =CHOKE" position. 3. Build-up of grass, leaves 3. and trash under mower. 4. Dirty air filter. 4. 5. Low oil level/dirty oil. 5. 6. Faulty spark plug. 6. 7. Dirty fuel filter. 7. 8. Stale or dirty fuel. 8. 9. Water in fuel. 9. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety 1. presence control system. 1. Worn, bent or loose blade. 1. 2. Mower deck not level. 2. 3. Buildup of grass, leaves, 3. and trash under mower. 4. Bent blade mandrel. 4. 5. Clogged mower deck vent 5. holes from buildup of grass, leaves, and trash around mandrels. Excessive vibratlon Engine continues to run when operator leaves seat with wlth attachment clutch engaged Poorcut-uneven 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/fins. 12. Clean/replace muffler. 13.Chsck all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not contact a Sears or other qualified service center. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley. 3, Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. Poor grass 1. Engine speed too slow. discharge Headlight(s) not working (If so equipped) 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Wom, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged widng. . Battery will not 1. charge 2. 3. 4. Engine "backfires" 1. when turning engine "OFF" Blown fuse. Bad battery cell(s). Poor cable connections, Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOV_' position for 30 seconds before stopping engine. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11 .Clean around mandrels to open vent holes. 1. Tum switch =ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to =SLOV_' position and allow to idle for 30 seconds before stopping engine. 3O
SCHEMATIC TRACTOR -- MODEL NUMBER 917.271910 IGNITION SWITCH SEAT SWITCH (NOr OCCUPIED) t I GROUNOING CONNECTOR J FUEL sHUT-OFF SOLEN_D (IF SO EQUIPPED) IGNmON UNIT i ALTERNATOR DIODE K_NITtON SWITCH NOTS yOUR TRACTOR IS __.- EQUIPPED WITH A SPF.-C u',J.- ALTERNATOR sYSTEM. 6ATTERY, BUT HAVE THEIR OWN ELECTRICAL sOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE uGHTS WILL CHANGE WITH ENGINE SPSSO. AT IDLE THE LIGHTS WILLDIM. ASTHE ENGINE IS sPEEDED UP, THE LIGHTS WILL BECOME THEIR SRIGHTSST. HEADLIGHTS NON.REMOVAB_LE GONNECTION_' REMOVABLE CONNEGTIONS wIRING INSULATSD CUPS ING INSULATED CLIPS WERE REMOVED FOR NOTS: IF WIR ...... =v _'_ IL BE REPLACED TO OF UNI/, in_= _,,___O SERV_C_ .NG _¢P.HRI_ YOUR WIRING. PROP_.I'_L'⬠....... 31
TRACTOR -- MODEL NUMBER 917.271910 ELECTRICAL 33 ._ 26 l I I I 12 // i ! /
TRACTOR - - MODEL NUMBER 917.271910 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd I/4-20unc x 3/4 8 7603J Case Battery 10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 176138 Switch, Interlock 21 175688 Harness Light Socket 0N/4152j) 22 4152J Bulb Light #1156 24 4799J Cable Battery 25 146148 Cable Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 CableGround 29 121306X Switch Seat 30 175566 Switch Ign 33 140403 Key Molded Craftsman 40 179720 Harness Ign 41 71110408 Bolt BIk. Fin Hax 1/4-20 Unc x 1/2 42 131563 CoverTerminal 43 178861 Solenoid 45 121433X Ammeter Rectangular 6 Amp 52 141940 Protection Wire Loop 55 17490508 Screw Thdrol 5/16-18 x 1/2 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.271910 CHASSIS AND ENCLOSURES 39 58 166 2O8 219 2O8 34
TRACTOR - - MODEL NUMBER 917.271910 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis Assembly 2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 BumperHood/Dash 9 168,337)(013 Dash 10 STD533710 Bolt, Carriage 3/8-16xl 11 174996 Panel, Dash, LH. 13 172107X010 Panel, Dash, R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 174330X558 Hood Aasembly 18 126938X BumperHood 20 180679 Plate Mtg Battery Fuel Tank 23 124028X Bushing, Snap, Nylon, Fuel Une 25 19131312 Washer 13/32 x 13/t6 x 12 Gauge 26 ST[To41437 Locknut, Hex, with Insert 3/8-16 Unc 28 175049 Gdlle/L.ans Asm 29 174332X599 Lens, Gdlie 30 1_ Fend/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 175710 Pivot Bracket Assembly 39 174714 Bracket Pivot Laser Lt 58 174930 Air Duct 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower STLT 74 STD541437 NutCrownlock 3/8-16UNC 114 158112 Keeper BOlt Rear Lh Stl 115 17060620 Screw 3/8-16 x 1-1/4 142 175702 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder 166 164863 Screw HwHd Hi-Lo #13-16 x 3/4 206 170165 BOlt Shoulder 5/16-18 "N" 207 17670508 Screw Thdrel 5/16-18 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Not Hexflange Lock 212 175143 Insert Lens Reflective 219 17000512 Screw 5/16-18 x 3/4 - - 5479J Plug Button NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.271910 GROUND DRIVE 36
TRACTOR - - MODEL NUMBER 917.271910 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION 1 ........ Tmasasle (See Breakdown) 65 STD551143 Peerless 206-545C 66 154778 2 146682 Spdng, Retum, Brake 70 134683 3 123666X Pulley, Transaxta 74 137057 4 12000028 Ring, Retainer 75 121749X 5 121520X Strap, Torque 76 STD581075 6 17060512 Screw 5/16-18 x 3/4 77 123583X 8 165866 Rod Shifter Fender STLT 78 121748X 10 S'10561210 Pin, Cotter 79 11 105701X Washer, Shift Plate 80 145090 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 81 165592 14 10040400 Washer Lock Hvy Helical 82 165711 18 STD523710 BoltFinHex3/8-16UNCx1 Gr5 83 19171216 19 STD541437 Nut 84 166231 21 106_3X Knob 85 150360 22 130804 Rod, Brake 89 24 STD541237 Nut 90 124346X 25 106888X Spdng, Brake ROd 96 STD6240_ 26 STD551G37 Washer 112 19091210 27 _1210 Pin 113 127285X 28 175765 Rod, Parking Brake 116 72140608 29 71673 Cap, Parking Brake 120 73900600 30 169592 Bracket, Tmnsaxle 145 74490540 32 STD523107 Bolt 150 175456 34 175578 Shaft Asserably, Foot Pedal 151 19133210 35 120183X Bearing, Nylon 156 166002 36 S'1"D551062 Washer 158 165589 37 STD571810 RolIPin 159 165494 38 179114 Pulley, Composite 161 72140406 39 74760648 Bolt, Fin Hex 3/8-16 x 3 162 73680400 41 175556 Keeper, Belt, Idler 163 74780416 47 127783 Pulley, Idler, V-Groove, Plastic 164 19091010 48 154407 Belicrank Clutch Gmd Dry Stl 165 165623 49 123205X Retainer, Belt 166 166880 50 STD523715 BoltHexHd3/8-16x1-1i2 168 165492 51 STITo41437 NutCmwnLock3/8-16UNC 169 165580 52 S_1431 NutCrawnLookS/16-18UNC 170 173894 53 105710X Link, Clutch 197 169613 55 10b-709X Spring, Clutch Retum 198 169593 56 17060620 Screw 3/6-16 x 1-1/4 202 72110614 57 130801 V-SClt, Ground Drive 212 145212 59 169691 Keeper, Belt, Center Span 61 17120614 Screw 3/8-16 x .875 62 8883R Cover, Pedal 63 175410 Pulley, Engine 64 71170764 Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool-Proof Guide, Mower Drive Belt, R.H. Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-R_j Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Ga Key Woodruff Arm, Shift Shaft Asrn Cross Tapered Spdng, Torsion Washer 17/32 x 3/4 x 16 Ga. Link Trar,,saxle Nut, Nylock 158391X428 Console, Shift, STLT Nut, Selt-Thding, Wsh Hd 1/4 Retainer Spdng 1" Washer 9/32 x 3/4 x 10 Gauge Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/6-16 x 1 Nut Lock Fig. 3/8-16 Bolt, Hex Rghd 5/16-18 Gr. 5 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 Uric Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plata Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap-in Washer Nyliner Bolt Cart. SH 3/8-18 x 1-3/4 Gr. 5 Nut Hex Fig. Lock NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mra 37
TRACTOR - - MODEL N U M BER 917.271910 STEERING ~f- 43 ;\ /
TRACTOR - - MODEL NUMBER 917.271910 STEERING KEY PART NO. NO. DESCRIPTION 1 139768 SteeringWheel 2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 62661-1 Beadng, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1.-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Beadng, Steering Column 10 175121 Draglink 11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 Unf 13 136518 Spacer, Beadng, Axle 15 145212 Nut, Hexflange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Gauge 29 17060612 Screw 3/8-16 x 3/4 30 STD561210 Pin 130485 Rod,Tie 36 155099 Bushing, Steering 37 152927 Screw 38 139769 Insert, Steering Wheel 39 19183812 Washer 9/16 x 2-3/8 40 STD541537 Gripco Nut 41 100711L Adaptor, Steedng Wheel 42 145054X428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 180640 Extension Shaft Steering 46 121232.X Cap, Spindle 47 6855M Fitting, Gmass 51 73540400 Nut Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle 67 72140618 Bolt RDHD SQNK 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 85 133835 Fastner ChristmasTme 88 175118 Bolt shoulder 7/16-20 91 175553 Clip Steedng NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.271910 39 33 29 \ I OPTIONAL EQUIPMENT I Spark Arrester KEY PART NO. NO. DESCRIPTION 1 170547 ControI,Thmt Paddle 2 17720408 Screw, Hex Thd Cut 1/4-20 x 1/2 3 ...... Engine, B&S, (See Breakdown) No. 407777-0167-E 1 4 149723 Muffler Exhaust 5 159955 ExhaUSt Asm. Left 6 160589 Exhaust Asm. Right 8 171877 Bolt 5/16-18unc x 3/4 W/Soms 10 162797 Shield Browning 13 165391 Gasket, Muffler 14 148456 Tube Drain Oil Easy 16 STD551237 Washer Lock Ext Tooth 3/8 17 17060624 Screw 3/8-16 x 1-1/2 23 169837 Shield, Bm/Dbr Guard 25 145996 Control Choke 26 73920600 Nut Keps 3/8-24 Unf KEY PART NO. NO. DESCRIPTION 29 137180 Arrestor, Spark 31 157103 Tank, Fuel 32 161696 Cap FueIGuage 33 123487X Clamp, Hose 34 1(ToO82X Spacer Pad 37 854,31:1 Line, Fuel 38 148315 Plug, Oil Drain Easy 39 109227X Pad Idler 45 17000612 Screw Hex Wsh3/8-16 x 3/4 62 10040500 Washer Lock Hvy Hlcl Spr. 5/16 72 71070512 Screw He)( Hd Cap 5/16-18 x 3/4 81 73510400 Nut Keps Hex 1/4-20 Starter Nut NOTE: NI component dimensions given in U. S. Inches I inch = 25.4 mm 4O
TRACTOR - - MODEL NUMBER 917.271910 LIFT ASSEM BLY 7 13 5 4 6 3 2 6 8 / / I' ./ / ! 1 5 19 13 32 13 _ 31 32 13 19 20 KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12(X)0002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 S'1"D624008 DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly, Uft Pin, Groove E-Ring Washer 21132 x 1 x 21 Gauge Beadng, Nylon Gdp, Handle, Fluted Button, Plunger. Red Link, Uft, L.H. Link, Lift, R.H. Retainer Spdng KEY PART NO. NO. DESCRIPTION 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 175689 Trunnion 18 73800800 Nut Lock w/Wsh 1/2-13 UNC 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.271910 SEAT ASSEMBLY I I I ....-- 16 KEY NO. 1 2 3 4 5 6 7 8 9 19 11 12 PART KEY PART NO. DESCRIPTION NO. NO. 180597 Seat 13 121248X 180166 Bracket Pnt Pivot Fender 14 72050412 71110616 Boit Fin Hex 3/8-16unc X 1 15 134300 19131610 Washer 13/32 X 3/4 X 10 Ga 16 121250X 145006 Clip Push In Hinged 17 123976X STD541437 Nut Hex Lock w/Ins 3/8-16 Unc 21 171852 124181X Spring Seat Cprsn 2 250 BIk Zi 22 _1431 17000616 Screw 3/8-16 x 1,5 SMGML 24 19171912 19131614 Washer 13/32 X 1 X 14 Ga 180186 Pan Pnt Seat (blk) 166369 Knob Seat 121246X Bracket Pnt Mounting Switch DESCRIPTION Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20xl-1/2 Spacer Split 28 X 96 Zinc Spdng Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga, NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 42
DECALS TRACTOR - - MODEL NUMBER 917.271910 8 7 9 5 13 KEY PART NO. NO. 1 156439 2 181659 3 177278 4 177279 5 177253 6 133644 7 181824 8 181419 9 163204 11 156368 13 146046 KEY PART DESCRIPTION NO, NO. Decal, Fender Danger Sears 15 160396 Decal, Engine 19 138047 Decal, HOOd, R.H. 20 17"2331 Decal, Hood, L.H. 21 179128 Decal, Hood Side 22 149516 Decal, Maintenance - - 138311 Decal, Lower Dash - - 165800X428 Decal, Rplcrnnt - - 165799X428 Decal, Fender, Craftsman Gold - - 181312 Decal, Fender STLT Oper Inst F-JS - - 181313 Decal, V-Belt Dr Sch Tractor DESCRIPTION Decal, Mower Drive Schematic Decal, Battery Diehard Sears Decal, Deck Sears Decal, Deck Decal, Batter/ Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tlra, Front 4 59904 Tube, Front Tire (Not Provided, Service Item Only) 5 106732X427 Rim, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Whasl Only) 8 106108X427 Rim, Rear 9 122082X Tire, Rear 10 7152J Tube, Rear Tim (Not Provided, Service Item Only) 11 104757X428 Cap, Axle NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.271910 MOWER DECK lS7 151 152 68 34 47 I 101 103 105 I 1!6 \ 2 16 18 29 _18 26 27 44
TRACTOR - - MODEL NUMBER 917.271910 MOWER DECK KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 $IO(_4008 6 178024 8 850857 9 STD551137 10 140296 11 134149 13 137645 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 STD541431 23 177563 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 3O 173984 31 129963 32 153535 33 178342 34 STD533717 36 131494 37 _1037 40 STD541437 44 14OO88 45 STD624003 46 137729 48 133944 49 174284 50 131340 51 STD541410 52 139888 53 131845 54 133943 55 155O46 56 165723 59 141043 KEY PART DESCRIPTION NO. NO. DESCRIPTION Mower Dock Assembly, 42" 67 149846 Bolt 68 144959 Bracket Assembly,Sway Bar, 92 STD541437 Front 101 136420 Bracket Sway Bar 38/42" Dock 10_ 71081010 RetainerSpdog 103 19061216 Bar Swey Deck 104 STD551110 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 160793 Washer, Lock 106 2029J Washer, Hardened 111 179292 Blade, Mulching 112 179293 Shaft Assembly, Mandrel, Vented 113 1706(_10 Housing, Mandrel, Vented 114 STD541431 Bearing, Ball, Mandrel 115 72110505 Stripper, Mower Dock 116 48961-1 Bolt, Carriage 5/16-18 x 5/8 117 165746 Bolt, Shoulder 118 73930600 Baffle, Vortex 119 STD551037 Nut Crownlock5/16-18 UNC 129 19131312 Bracket, Deflector t30 STD523710 Cap, Sleeve Spdng, Torsion, Deflector 131 _10 Nut, Push 142 165890 Shield, Deflector 143 157109 Washer 11/32x5i8x16Ga. 145 165888 Rod, Hinge 146 171977 BorewThdrol 147 131335 Washer, Spacer 148 169022 Pulley, Mandrel 149 165898 Nut, Toplock, Flanged 150 19091216 Bolt 151 169670 Pulley, Idler, Rat 152 169676 Washer 13/32 x13/16 x16 153 169674 Gauge 154 169675 Nut Crownlock 3/8-16 UNC 155 169671 Guard, Mandrel, L.H. 156 169672 Retainer 157 169669 Screw, Thd. Roll 1/4-20 x 5/8 158 17720408 Washer, Hardened 159 STD533717 Roller Assembly, Cam Follower - - 130794 Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake - - 169583 Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Bolt Nut Mulcher Cover Screw Pan HD Phillip 10-24 x 5/8 Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H. Screw 5/16-18 x .625 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 5/8 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/6-16 Washer 3/8 x 7/8 x 14 Gauge Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Pulley Idler Flat Bolt Carriage Idler Spdng Extension Spdng Retum Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16Ga. Bracket Clutch Cable Clutch 42 In Washer Rat 3/8" Type B Spdng Retainer Spdng Retention Lever Spacer RodClutch Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16Unc x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only- Pulley not Included) Replacement Mower, Complete NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.271910 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C NtJMBERS HERE 46
TRACTOR - - MODEL NUMBER 917.271910 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772147 Transaxla Cover 39 786026 DowelPin 2 780066A Neodle Beadng 5/8" 40 792076A FtatWashar 3 770128 Transaxle Case .312 ID x .059W 4 776395 Countershaft 41A 790079 Brake Lever 5 776409 Output Shaft 42 792073A Screw 1/4 - 20 x 1-1/4" 6 778364 Spur Gear (38 taeth) 42A 7g_085A Soraw 1/4 - 20 x 2 1/4" 6A 77836_ Spur Gear (15 teeth) 43 7_2075 Locknut 5 / 16 - 24 7 778330 Spur Gear (11 teeth) 44 790025 Brake Pad Holder 8 792180 Shi_ Key 45 786066 Spacer .2625 x 1.0 8A 792047 Woodruff Key #9 46 786086 Brake Lever Bracket 9 784352 Shift Collar 47 774690 Axle (11-15/16" Long) 10 784378 Shift Rod & Fork 48 774691 Axle (16 - 1 1 2" long) 11 778334 Bevel Gear (30 teeth) 49 778356 Spur Gear (29 teeth) 12 778309 Input Bevel Pinion (13 teeth) 50 778338 Spur Gear (27 teeth) 13 778368 Bevel Gear (13 teeth) 51 778354 Spur Gear (23 teeth) (Include. 14) 52 778352 Spur Gear (lg teeth) 14 778368 Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth) (include. 13) 54 778346 Spur Gear (15 taeth) 15 778370 Ring Gear (43 teeth) 56 778355 Spur Gear (11 teeth) 17 786188 Ddve Pin 57 778337 Spur Gear (13 teeth) 18 786102 Spacer 1.130 X .695 58 778353 Spur Gear (17 teeth) 20 792077A Ball 5/16" dia 59 778351 Spur Gear (21 teeth) 21 792078 Set Screw 3/8 - 16 x 3/8" 60 778349 Spur Gear (24 teeth) 22 792079 Spdng .310 OD x .625 L 61 778345 Spur Gear (25 teeth) 25 792073A Screw 1/4 - 20 x 1-1/4 _ 65 780189 FlatWasher 25A 792177 Screw 1/4-20 x 1-3/8" .563 ID x .062W 26 792125 Retaining Ring (pkg of 2) 66 776422 input Shaft 27 792035 Retaining Ring 67 7763,,°6 Shifter & Brake Shaft 28 788040 Retaining Ring 69 792170 Retaining Ring 29 780072 Thrust Washer 70 786187 Spacer .890 .627 ID x .031W 71 788069 Square Cut Ring 29A 780160 ThrustWasher 71B 788092 =O'Ring .762 ID x .031W 76 780090 FlatWasher 29B 780051 ThrustWasher 1.128 ID x .058W .762 ID x .031W 77 788078A Inverted Retaining Ring 29C 780199 Anti-Rotation Washer.632 79 792144 Spring .430 OD x .5000 L 30 780108 CopWashar 82 778333 Bevel & Spur Gear (30 & 13 1.127 ID x .032W teeth) 31 780001 Flat Washer .750 ID x .056W 83 778338 Spur Gear (27 teeth) (Use As Needed) 85 792154 Oil Fill Plug 31A 780195 FlatWasher 87 788089A Oil Seal 9 / 16" .750 ID x .062W 150 788093A Liquid Gasket RTV Silicone 32 788083 Oil Seal 5/8" 157 788088A Oil Seal 3/4" 34 780194 Bushing .563 180 730_29A Gear Oil 80W90 35 780193 Flanged Bushing 5 / 8" ID 900 794712 ReplacemantMST 35A 780197 Flanged Bushing.751 206-545C Transaxla 36 790075 Brake Disk 37 790007 Brake Pad Plate NOTE: All component dimensions given in 38 799021 Brake Pad (pkg of 2) U.S. inches t inch = 25.4 mm 47
TRACTOR -- MODEL NUMBER 917.271910 BRIGGS & STRATfON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 _AI 101 I _1_ _78 ! 287_ I 524_ I 1019 LABEL KIT I I IO_OWNER'S._U_. I 1036 EMISSION LABEL I 3O4 1017_ 447 _ 654 8 48
TRACTOR -- MODEL NUMBER 917.271910 BRIGGS & STRA'rroN ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 977 CARBURETOR GASKET SET _70 11230 1124913' _@ 49
TRACTOR - - MODEL NUMBER 917.271910 BRIGGS & STRA'R'ON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 =,| 1055 VALVE GASKET SET 1 197 48 358 ENGINE GASKET SET _e
TRACTOR - - MODEL NUMBER 917.271910 BRIGGS & STRAI-rON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 .C_.linder Assembly 137 690994 2 499585 Kit-Bushing/Seal (Magneto 141 499807 Side) 142 499808 3 391086 ⢠Seal-Oil (Magneto Side) 146 690979 4 150 690995 697473 Sump-Engine 5 693998 Head-Cylinder (Cylinder 1) 160 690996 5A 693999 Head-Cylinder (Cylinder 2) 163 691001 7 690962 . Gasket-Cylinder Head 165 693146 8 499601 Breather Assembly 187 691050 9 690937 ⢠Gasket-Breather 10 690960 Screw (Breather Assembly) 187A 691049 11 690942 Tube-Breather 188 690960 12 690945 * Gasket-Crankcase 192 690083 13 690360 Screw (Cylinder Head) 197 690960 15 690946 Plug-Oil Drain 209 691018 16 691046 Crankshaft 211 691019 20 690947 ⢠SsaI-OiI(PTO Side) 212 695238 22 694966 Screw (Engine Sump) 213 691021 23 691054 Flywheel 216 691022 24 222698 Key-Flywheel 219 696376 25 499588 Piston Assembly (Standard) 220 690412 25 499589 Piston Assembly (.010" 222 691023 Oversize) 227 691048 25 499590 Piston Assembly (.020" 231 690718 Oversize) 240 691035 25 499591 Piston Assembly (.030- 250 690957 Oversize) 252 690956 26 499604 Ring Set-Piston (Standard) 265 691024 26 499605 Ring Set-Piston (.010- 267 695134 Oversize) 276 690997-0 26 499606 Ring Set-Piston (.020- 287 690960 Oversize) 304 695277 26 499607 Ring Set-Piston (.030- 305 691005 Oversize) 309 691262 27 690975 Lock-Piston Pin 310 691263 28 690229 Pin-Piston 311 497608 29 499583 Rod-Connectin_ 332 691059 32 690976 Screw (Connecting Rod) 333 691060 33 499596 Valve-Exhaust 334 691061 34 499597 Valve-Intake 337 691043 35 690963 Spring-Valve (Intake) 358 694012 36 690963 Spring-Valve (Exhaust) 363 691062 40 690964 Retainer-Valve 383 690966 42 499586 Keeper-Valve 385 690960 45 690977 Tappet-Valve 387 808656 46 690978 Camshaft 404 690442 48 692714 Short Block (445777-0112- 418 690999 E2 Replacement Engine) 445 499486 50 695241 Manifold-Intake 447 691003 51 690949°2) Gasket-Intake 447A 690960 51A 690950, 2)_ Gasket-Intake 467 691008 53 690951 Stud (Carburetor) 474 696459 54 695240 Screw (Intake Manifold) 505 691029 73 691055 Screen-Rotating 74 691057 Screw (Rotating Screen) 510 497606 75 691056 Washer (Flywheel) 89 690283 Plug-Oil 95 690718 Screw ('[h= rottle Valve) 98 499802 Kit-Idle Speed 104 690984 2) Pin-Float Hinge ° included 105 690985 _ Valve-Float Needle 358 108 690986 Valve-Choke 2) included 117 690232 O Jet-Main (Standard) No. 121 118 690989 Jet-Main (High Altitude) _ Included 121 499811 Kit-Carburetor Overhaul No. 977 125 499804 Carburetor Included 130 690993 Valve-Throttle 1095 131 499805 Kit-Throttle Shaft 133 499806 Float-Carburetor 135 499803 Tube-Fuel Transfer 2):[: Gasket-Roat Bowl Kit-Choke Shaft 2) Nozzle-Carburetor Key-Timing 2):1: Gasket-Nozzle Retainer-Solenoid , Gasket-Air Cleaner Nut (Ring Gear) Une-Fuel (Cut to Required Length) Line-Fuel (Molded) Screw (Control Bracket) Adjuster-Rocker Arm Screw (Back Plate) Spring-Governor Spring-Governed Idle Link-Throttle Bracket-Choke Control Link-Choke Gear-Governor Washer (Governor Lever) Bracket-Control Lever-Governor Control Screw (Choke Valve) Filter-Fuel Retainer-Breather Collector-Oil Clamp-Casing Screw (Casing Clamp) Washer-Sealing Screw (Dipstick Tube) Housing-Blower Screw _Blower Housing) Motor-Starter Bolt-Starter Motor Brush Set Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Sparkplug Set-Engine Gasket Flywheel Puller Wrench-Spark Plug Screw (Fuel Pump) Pump-Fuel Washer (Governor Crank) Plate-Carburetor Filter-Air Cleaner Cartridge Screw (Air Guide Cover) Screw (Air Guide Cover) Knob-Air Cleaner Alternator Nut (Governor Control Lever) Ddve-Starter RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 in Engine Gasket Set, Key. No. in Carburetor Overhaul Kit, Key. in Carburetor Gasket Set, Key. in Valve Overhaul Kit, Key. No. NOTE: All component dimensions given in U.S. 51 inches 1 inch = 25.4 mm
TRACTOR -- MODEL NUMBER 917.271910 BR|GGS & STRATrON ENG|NE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 513 692024 523 691036 524 691032 525 691037 544 691262 552 690552 552A 690553 562 690311 573 691009 601 95162 615 690317 616 691045 617 691917 628 690960 Clutch-Drive Dipstick ⢠Seal-Dipstick Tube Tube-Dipstick Armatura-Stader (Service with 691262 Starter Motor) Bushing-Govemor Crank Bushing-Govemor Crank Bolt (Governor Control Lever) Plate-Back Clamp-Hose Retainar-Govemor Shaft Crank-Governor Seal-O Ring (Intake Manifold) Screw (Fuel Pump Bracket) 633 635 654 668 672 691 690657 695 693149 697 690372 703 691010 710 697474 718 690959 726 499612 741 690980 742 690328 750 691033 783 693058 788 691039 690998 O:1: Seal-Choke/Throttle Shaft 66538 Boot-Sparkplug 690958 Nut (Carburetor) 691215 Spacer 690234 O:1: Gasket-Carburetor Plate ⢠Seal-Governor Shaft Screw (Ring Gear) Screw (Drive Cap) Clip Cover-Oil Filter Pin-Locating Goar-Ring Gear-Timing Retainer-E Ring Screw (Oil Pump Cover) Gear-Pinion Bracket-Fuel Pump 789 695050 797 691029 797A 693167 798 690967 801 691283 802 691286 803 691262 842 691031 847 499602 851 493880 865 691011 865 691012 865A 691014 865B 691015 868 690968 Hamess-Wiring Nut (Brush Retainer) Nut (Brush Retainer) Screw (Rocker Arm) Cap-Drive Cap-End Housing-Starter (Service with 691262 Starter Motor) ⢠Seal-Dipstick/Tube Dipstick/Tuba Assembly TarminaI-Sparkplug Adapter-Air Cover-Air Guide Cover-Air Guide Cover-Air Guide ⢠SoaI-Valve 883 690970 . Gasket-Exhaust 914 691127 Screw (Rocker Cover) 918 694000 Hose-Vacuum 929 695239 Screw (Choke Control Bracket) 929A 691003 Screw (Choke Control Bracket) 943 690589 ⢠SeaI-O Ring (Oil Pump Cover) 947 499809 Solenoid-Fuel 965 499613 Cover-Off Pump 967 272638 Filter-Pra Cleaner 968 499788 Cover-Air Cleaner 975 499810 Bowl-Float 977 499812 Gasket Set-Carburetor 987 691000 0:[: Seal-Throttle Shaft 1005 691243 Fan-Flywheel 1017 690770 Scraen-Oil Pump 1019 690103 Kit-Label 1022 690971 ⢠Gasket-Rocker Cover 1023 499599 Cover-Rocker (Cylinder 1) 1023A499600 Cover-Rocker (Cylinder 2) 1024 499054 Pump-Oil 1026 690981 Rod-Push (Steel) 1026A690982 Rod-Push (Aluminum) 1029 690972 Arm-Rocker 1035 691042 Shaft-Pump 1036 695704 Label-Emission 1051 691265 Ring-Retaining 1058 274794 Owner's Manual 1070 691058 Screw (Fl'Lwhoel Fan) 1090 691293 Retalnar-urush 1095 694013 Kit-Valve Overhaul 1100 690973 Pivot-Rocker Arm 1119 691183 Screw (Alternator) 1123 6909870 ¢Seal-O Ring (Solenoid Retainer) 1124 6909880 :l:SeaI-O Ring (Fuel Transfer Tube) 1126 690991 Screw (Fuel Transfer Tube) 1127 690992 Screw (Roat Bowl) 1128 690990 O Screw(Carburetor Nozzle) 1169 693140 Screw (Carburetor Cover Plate) 1280 697475 Seal-O Ring (Oil Filter Cover) RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 O t Included 358 Included No. 121 Included No. 977 Included 1095 in Engine Gasket Set, Key. No. in Carburetor Overhaul Kit, Key. in Carburetor Gasket Set, Key. in Valve Overhaul Kit, Key. No. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 52
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _r _ SIGHTING SKY LINE OR TREE. ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme cautlon when changing dlrecUon on slopes.
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME _ AnyOne, day or night (1-8_ (U.S.A. and Canada) _.seer_M:oln _/w.seeI,B.ca For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 .arVane, day or nig*t (U_SA _y) www_ For the replacement pads, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectS"! 1-800-366-PART 6a.m.- 11 p_m., 7days aweek (1-eoo-3_7278) (usa ordy) www.seamconVpwtsdrect iii i To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (u.sJ_) 1-800-361-6665 (Canada) 7 a.rn. - 5 p.m. CST, Mort. - Sat. 9 aJ_ - 8 p.m. EST, M - F, 4 p.rn. SaL Para petit servicio de reparack_ a Au Canada potr sen_ce en frar_ab: dorniclio, y para o_enar piezas: 1-800,,LE-FOYER Mc 1-888-SU-HOGAR sM (1-800.r_33.6937) www.sears.ca ® Registered Trademark / TM Trademark I sM Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TU Mama de Fdbdca / SM Mama de Se_cio de Sears, Roebuck and Co. ac Marque de commerce / aO Marque ddpos6e de Sears, Roebuck and Co. 181312 3.13.02 TR Printed in U.S.A.
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 Assembly/Pre-Operation ....................... 8 Operation ............................................. 11 Maintenance Schedule ....................... 17 Maintenance ............................. . .......... 17 Service and Adjustments ..................... 21 Storage ................................................ 27 Troubleshooting .................................. 28 Repair Parts ......................................... 32 Sears Service ....................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of pumhase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. Dudng the first 30 days of pumhase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, iN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authodzedSears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME_. This warranty applies only while this product is within the United States. This Warranty does not cover" ⢠Expendable items which become worn dudng normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. ⢠Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, including] but not limited to, damage caused by towing objects beyond the capability of the nding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. ⢠Normal deterioration and wear of the extedor finishes, or product label replacement. ⢠Riding equipment used for commemial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal dghts, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in senous injury or death. 41_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT!H YOUR SAFETY IS INVOLVED. _, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _l, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _IbWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm, Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. â¢Tum off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. ⢠Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or ether attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them, ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be sedously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsibte adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS 3asoline 3apacity and rype: _)il Type _,PI-SF-SJ): )il Capacity: Spark Plug: '_Gap: .030") 3round Speed (MPH): Forward: 3.5 Unleaded and Regular SAE 30 (above 32°F) SAE 5W-30 (below 32°F) 4.0 Pints Champion RC12YC 1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 Reverse: 1.5 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging 3 Amps Battery System: 5 Amps Headlights Battery: Amp/Hr. 28 Min. CCA: 230 Case Size: UIR Blade Bolt Torque: 27-35 R. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you expedenca any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILmES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of Califomia the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
O Steering Wheel Insert Steering Wheel (1) Hex Bolt 1/4-28x 1-1/4 _ Steedng Wheel Adapter (1) Large Flat Washer @ @ (1) Locknut 1/2-2_ _ (1) Locknut 1/4-28 P Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Keys (2) Keys For Future Use Slope Sheet Video Cassette 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utilityknife (1) 13re pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. iNSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. r_ _j_ Insert _-_ 1/2 Hex Nut Large Flat Steering _--_'_'---_"-._Wash e r Wheel-___ Tabs Adapter_ ,_ _. Extension _ p_ Shaft 1/4 Lock, n= _-_,_.. t_. _"'-"'_-t/4 Hex Bolt Lower [' _ _-_'" _ ⢠I i Shaft _ ' "'-- _Tab ...... - - ; . 1~ Slots 7. Snap steering wheel insert into center of steedng wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll oft skid. 8 CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See 'BATTERY" in Maintenance section of this manual for charging instructions). ,_..A:.:-:_:':--":::::,,, .-'_:','""'" //_,abel
INSTALL SEAT Adjust seat before tightening adjustment knob, I. Remove adjustment knob and flat washer secudng seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5, Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down, 8. Get off seat without moving its adjusted position. 9, Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder Bolts Flat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing ciutcWbrake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5, Remove banding holding deflector shield up against tractor, TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) ,AWARNING: Before starting, read, understand and follow all ins_tructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook roar latch into hole on back of mower deck. Deflector Mulcher Shield _ Plate Latch Hooks _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de- signed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ⢠/ No remaining loose parts in carton. / Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). ⢠/ Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and ddve belts. Be sure they are routed properly around pulleys and inside all belt keepers. / Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. f BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,','EON ENG,NEOFF O,LPR_S°RE OG,-n'SON OVE_P I FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL (Automatic Models only)
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference. Ammeter Attachment Ignition Switch Light Switch Position Clutch Lever Lever Plunger Choke Control_ A_achment Throffie UR Lever Clutch/Brake ,.,, -, Pedal Height Adjustment Lever Brake Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE CONTROL - Used for starting and controlling engine speed. CHOKE CONTROL - Used when starting a cold engine. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Position Choke Ignition Key Clutch/ Position Brake "Engaged" Position Gearshift "Disengaged" "Bi Lever Position Position STOPPING MOWER BLADES - ⢠TO stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to =backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthodzed use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP' will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROI"rLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate, ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTFING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. 13
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "1"O ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel Mounting Bracket 3/8-16 3/8 Washer Gauge Wheel Shoulder TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. High Position Clutch Lever ..!)\ Low WEn Position Pos_on Shield TO OPERATE ON HILLS _kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, 14etc.) -
TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "l]res can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. I. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE ⢠Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(O°C), use fresh, clean winter grade gasoline to help _cre good cold weather starting. AUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and tum key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F end above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 15
COLD WEATHER STARTING (50 = F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: ff at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "1"O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. [ t ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. MAX 1/3 ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting 16 and graining of the lawn.
Check Brake Operation _ C_O_ Tim P_m Check Operator Presence and T Interlock Systen_ R Check for Loose Faste_rs t/ t/_ t/ A SharpervReplace M°wer Blades i_ s T L,_,_.o. Ch_ 0 Check Battwy Leve0 R c_=n Battery and Terminals _ I_ Check Transaxle Cooling Check V-Beb v' v' Ch=nge Eng_e O_l (w_h oa rater) I_',_ I/ E Change Englne Oil (w_hout oil filler) _,_t v' N Clean Air Filtmr IS= G Clean Air Screen _= NI i,_pect Mumer,'Spark Attester v' E P.eple_ oJ R_r (H eq_ I_.= Clean Engine Coolklg Fire; I_= Replace Spark Plug _= If Replace Ak Filter Paper Cartridge R.p_=. F._ R.. l/ 1 * Change morn often when operating under a heavy load or In high ambient temperatures. 2 -Ser, dce more often when operaUng in dirty or dusty conditions. 3 - Reldace blades more often when mowlng k_ sandy soil. 4 - Not requited if equipped with malntenance-free batte_,. 5 - Tighten from axle p_vot bolt to 35 fL-It_, maxln_Jm. DO not overtlg_ten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART Spindle , _ Spindle Zerk Zerk _Front Wheel Bearing Bearing Zerk Zerk (_Engine . ', L tl I I L .' '.._J (])SAE 30 or 10w30 MOTOR OIL _>GENERAL PURPOSE GREASE @REFER TO Maintenance "ENGINE" SECTION shift Pivots IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the serf-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 17spadngly.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tiros (See =PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tiros due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or rosharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated, Mandrel Trailing Edge Up Center Flat Lock_ Washer q;_lade Bolt *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancar. (When using a cone bal- ancar, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthroeded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" de Pin Center Hole 18
BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever. periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSr_f GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. _ghtan oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed _ _ and __ Locked 1_ Pos_io_ Yellow '" " " Drain Tube 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 19
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartddge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knobs and cover. TO SERVICE PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE 1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. 2. Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Foam __ Pre-Cleane_ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom dded gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp _ Clamp Fuel Filter CLEANING i Clean engine, battery, seat, finish, etc. of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened 20 engine life.
,_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key =OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the fight side of tractor. 1. Place attachment clutch in =DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. Small Retainer Spring Clutch Spdn IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spdng Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to dght side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. " uare Hole Suspension Arms Anti-Sway Springs (Both Sides) Housing Guide Bracket Large Spdng 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires arepropedy inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to mower to ground _ ground AT- Arm Lift Unk Adjustment Nut -.-.--"'------ _ - FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance =D" Is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of tums. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. __ Mandrel &-u- -u_ Both Front Unks Should be Equal in Length Nut ._Nut "E" Trunni°n___ TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual), 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" 22 in this section of this manual).
Mandrel Idler Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1, Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut =A" Nut Ung TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove bell upwards from transaxle pulley by deflecting bell keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down be- tween transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keep- ers, 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Clutchim Transaxle 23
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be In neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove stsedng wheel and reassemble with crossbars hodzontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining dng securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Axle Cover I Square Key J (Rear WheelOn_) TO START ENGINEWlTHAWEAK _ W'_'A ERY RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATI'ERY = in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 24
Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wdstwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Hex Bolt Keps Nut TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check widng. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. Hood Headlight Wire Connector Terminal Access_,_:-" ,." . Door _ ' Terminal Guard Cable ,,Negative (Black) Cable 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTrLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly from air cleaner. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center,, which has proper equip- ment and experience to make any necessary adjustments. Stop \ Swivel Clamp Screw Clamp 26
Immodiately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. A_,CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Wlll not start Hard to start Englnewill not _urn over Englne cllcks but wlll not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged widng. 4. Faulty solenoid or starter. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See -To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See approprlate sectlon In manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power 1. Cutting too much grass/too fast. 2. Throttle in =CHOKE" position. 3. Build-up of grass, leaves 3. and trash under mower. 4. Dirty air filter. 4. 5. Low oil level/dirty oil. 5. 6. Faulty spark plug. 6. 7. Dirty fuel filter. 7. 8. Stale or dirty fuel. 8. 9. Water in fuel. 9. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety 1. presence control system. 1. Worn, bent or loose blade. 1. 2. Mower deck not level. 2. 3. Buildup of grass, leaves, 3. and trash under mower. 4. Bent blade mandrel. 4. 5. Clogged mower deck vent 5. holes from buildup of grass, leaves, and trash around mandrels. Excessive vibratlon Engine continues to run when operator leaves seat with wlth attachment clutch engaged Poorcut-uneven 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/fins. 12. Clean/replace muffler. 13.Chsck all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not contact a Sears or other qualified service center. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley. 3, Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. Poor grass 1. Engine speed too slow. discharge Headlight(s) not working (If so equipped) 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Wom, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged widng. . Battery will not 1. charge 2. 3. 4. Engine "backfires" 1. when turning engine "OFF" Blown fuse. Bad battery cell(s). Poor cable connections, Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOV_' position for 30 seconds before stopping engine. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11 .Clean around mandrels to open vent holes. 1. Tum switch =ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to =SLOV_' position and allow to idle for 30 seconds before stopping engine. 3O
SCHEMATIC TRACTOR -- MODEL NUMBER 917.271910 IGNITION SWITCH SEAT SWITCH (NOr OCCUPIED) t I GROUNOING CONNECTOR J FUEL sHUT-OFF SOLEN_D (IF SO EQUIPPED) IGNmON UNIT i ALTERNATOR DIODE K_NITtON SWITCH NOTS yOUR TRACTOR IS __.- EQUIPPED WITH A SPF.-C u',J.- ALTERNATOR sYSTEM. 6ATTERY, BUT HAVE THEIR OWN ELECTRICAL sOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE uGHTS WILL CHANGE WITH ENGINE SPSSO. AT IDLE THE LIGHTS WILLDIM. ASTHE ENGINE IS sPEEDED UP, THE LIGHTS WILL BECOME THEIR SRIGHTSST. HEADLIGHTS NON.REMOVAB_LE GONNECTION_' REMOVABLE CONNEGTIONS wIRING INSULATSD CUPS ING INSULATED CLIPS WERE REMOVED FOR NOTS: IF WIR ...... =v _'_ IL BE REPLACED TO OF UNI/, in_= _,,___O SERV_C_ .NG _¢P.HRI_ YOUR WIRING. PROP_.I'_L'⬠....... 31
TRACTOR -- MODEL NUMBER 917.271910 ELECTRICAL 33 ._ 26 l I I I 12 // i ! /
TRACTOR - - MODEL NUMBER 917.271910 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd I/4-20unc x 3/4 8 7603J Case Battery 10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 176138 Switch, Interlock 21 175688 Harness Light Socket 0N/4152j) 22 4152J Bulb Light #1156 24 4799J Cable Battery 25 146148 Cable Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 CableGround 29 121306X Switch Seat 30 175566 Switch Ign 33 140403 Key Molded Craftsman 40 179720 Harness Ign 41 71110408 Bolt BIk. Fin Hax 1/4-20 Unc x 1/2 42 131563 CoverTerminal 43 178861 Solenoid 45 121433X Ammeter Rectangular 6 Amp 52 141940 Protection Wire Loop 55 17490508 Screw Thdrol 5/16-18 x 1/2 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.271910 CHASSIS AND ENCLOSURES 39 58 166 2O8 219 2O8 34
TRACTOR - - MODEL NUMBER 917.271910 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis Assembly 2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 BumperHood/Dash 9 168,337)(013 Dash 10 STD533710 Bolt, Carriage 3/8-16xl 11 174996 Panel, Dash, LH. 13 172107X010 Panel, Dash, R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 174330X558 Hood Aasembly 18 126938X BumperHood 20 180679 Plate Mtg Battery Fuel Tank 23 124028X Bushing, Snap, Nylon, Fuel Une 25 19131312 Washer 13/32 x 13/t6 x 12 Gauge 26 ST[To41437 Locknut, Hex, with Insert 3/8-16 Unc 28 175049 Gdlle/L.ans Asm 29 174332X599 Lens, Gdlie 30 1_ Fend/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 175710 Pivot Bracket Assembly 39 174714 Bracket Pivot Laser Lt 58 174930 Air Duct 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower STLT 74 STD541437 NutCrownlock 3/8-16UNC 114 158112 Keeper BOlt Rear Lh Stl 115 17060620 Screw 3/8-16 x 1-1/4 142 175702 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder 166 164863 Screw HwHd Hi-Lo #13-16 x 3/4 206 170165 BOlt Shoulder 5/16-18 "N" 207 17670508 Screw Thdrel 5/16-18 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Not Hexflange Lock 212 175143 Insert Lens Reflective 219 17000512 Screw 5/16-18 x 3/4 - - 5479J Plug Button NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.271910 GROUND DRIVE 36
TRACTOR - - MODEL NUMBER 917.271910 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION 1 ........ Tmasasle (See Breakdown) 65 STD551143 Peerless 206-545C 66 154778 2 146682 Spdng, Retum, Brake 70 134683 3 123666X Pulley, Transaxta 74 137057 4 12000028 Ring, Retainer 75 121749X 5 121520X Strap, Torque 76 STD581075 6 17060512 Screw 5/16-18 x 3/4 77 123583X 8 165866 Rod Shifter Fender STLT 78 121748X 10 S'10561210 Pin, Cotter 79 11 105701X Washer, Shift Plate 80 145090 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 81 165592 14 10040400 Washer Lock Hvy Helical 82 165711 18 STD523710 BoltFinHex3/8-16UNCx1 Gr5 83 19171216 19 STD541437 Nut 84 166231 21 106_3X Knob 85 150360 22 130804 Rod, Brake 89 24 STD541237 Nut 90 124346X 25 106888X Spdng, Brake ROd 96 STD6240_ 26 STD551G37 Washer 112 19091210 27 _1210 Pin 113 127285X 28 175765 Rod, Parking Brake 116 72140608 29 71673 Cap, Parking Brake 120 73900600 30 169592 Bracket, Tmnsaxle 145 74490540 32 STD523107 Bolt 150 175456 34 175578 Shaft Asserably, Foot Pedal 151 19133210 35 120183X Bearing, Nylon 156 166002 36 S'1"D551062 Washer 158 165589 37 STD571810 RolIPin 159 165494 38 179114 Pulley, Composite 161 72140406 39 74760648 Bolt, Fin Hex 3/8-16 x 3 162 73680400 41 175556 Keeper, Belt, Idler 163 74780416 47 127783 Pulley, Idler, V-Groove, Plastic 164 19091010 48 154407 Belicrank Clutch Gmd Dry Stl 165 165623 49 123205X Retainer, Belt 166 166880 50 STD523715 BoltHexHd3/8-16x1-1i2 168 165492 51 STITo41437 NutCmwnLock3/8-16UNC 169 165580 52 S_1431 NutCrawnLookS/16-18UNC 170 173894 53 105710X Link, Clutch 197 169613 55 10b-709X Spring, Clutch Retum 198 169593 56 17060620 Screw 3/6-16 x 1-1/4 202 72110614 57 130801 V-SClt, Ground Drive 212 145212 59 169691 Keeper, Belt, Center Span 61 17120614 Screw 3/8-16 x .875 62 8883R Cover, Pedal 63 175410 Pulley, Engine 64 71170764 Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool-Proof Guide, Mower Drive Belt, R.H. Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-R_j Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Ga Key Woodruff Arm, Shift Shaft Asrn Cross Tapered Spdng, Torsion Washer 17/32 x 3/4 x 16 Ga. Link Trar,,saxle Nut, Nylock 158391X428 Console, Shift, STLT Nut, Selt-Thding, Wsh Hd 1/4 Retainer Spdng 1" Washer 9/32 x 3/4 x 10 Gauge Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/6-16 x 1 Nut Lock Fig. 3/8-16 Bolt, Hex Rghd 5/16-18 Gr. 5 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 Uric Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plata Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap-in Washer Nyliner Bolt Cart. SH 3/8-18 x 1-3/4 Gr. 5 Nut Hex Fig. Lock NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mra 37
TRACTOR - - MODEL N U M BER 917.271910 STEERING ~f- 43 ;\ /
TRACTOR - - MODEL NUMBER 917.271910 STEERING KEY PART NO. NO. DESCRIPTION 1 139768 SteeringWheel 2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 62661-1 Beadng, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1.-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Beadng, Steering Column 10 175121 Draglink 11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 Unf 13 136518 Spacer, Beadng, Axle 15 145212 Nut, Hexflange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Gauge 29 17060612 Screw 3/8-16 x 3/4 30 STD561210 Pin 130485 Rod,Tie 36 155099 Bushing, Steering 37 152927 Screw 38 139769 Insert, Steering Wheel 39 19183812 Washer 9/16 x 2-3/8 40 STD541537 Gripco Nut 41 100711L Adaptor, Steedng Wheel 42 145054X428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 180640 Extension Shaft Steering 46 121232.X Cap, Spindle 47 6855M Fitting, Gmass 51 73540400 Nut Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle 67 72140618 Bolt RDHD SQNK 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 85 133835 Fastner ChristmasTme 88 175118 Bolt shoulder 7/16-20 91 175553 Clip Steedng NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.271910 39 33 29 \ I OPTIONAL EQUIPMENT I Spark Arrester KEY PART NO. NO. DESCRIPTION 1 170547 ControI,Thmt Paddle 2 17720408 Screw, Hex Thd Cut 1/4-20 x 1/2 3 ...... Engine, B&S, (See Breakdown) No. 407777-0167-E 1 4 149723 Muffler Exhaust 5 159955 ExhaUSt Asm. Left 6 160589 Exhaust Asm. Right 8 171877 Bolt 5/16-18unc x 3/4 W/Soms 10 162797 Shield Browning 13 165391 Gasket, Muffler 14 148456 Tube Drain Oil Easy 16 STD551237 Washer Lock Ext Tooth 3/8 17 17060624 Screw 3/8-16 x 1-1/2 23 169837 Shield, Bm/Dbr Guard 25 145996 Control Choke 26 73920600 Nut Keps 3/8-24 Unf KEY PART NO. NO. DESCRIPTION 29 137180 Arrestor, Spark 31 157103 Tank, Fuel 32 161696 Cap FueIGuage 33 123487X Clamp, Hose 34 1(ToO82X Spacer Pad 37 854,31:1 Line, Fuel 38 148315 Plug, Oil Drain Easy 39 109227X Pad Idler 45 17000612 Screw Hex Wsh3/8-16 x 3/4 62 10040500 Washer Lock Hvy Hlcl Spr. 5/16 72 71070512 Screw He)( Hd Cap 5/16-18 x 3/4 81 73510400 Nut Keps Hex 1/4-20 Starter Nut NOTE: NI component dimensions given in U. S. Inches I inch = 25.4 mm 4O
TRACTOR - - MODEL NUMBER 917.271910 LIFT ASSEM BLY 7 13 5 4 6 3 2 6 8 / / I' ./ / ! 1 5 19 13 32 13 _ 31 32 13 19 20 KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12(X)0002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 S'1"D624008 DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly, Uft Pin, Groove E-Ring Washer 21132 x 1 x 21 Gauge Beadng, Nylon Gdp, Handle, Fluted Button, Plunger. Red Link, Uft, L.H. Link, Lift, R.H. Retainer Spdng KEY PART NO. NO. DESCRIPTION 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 175689 Trunnion 18 73800800 Nut Lock w/Wsh 1/2-13 UNC 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.271910 SEAT ASSEMBLY I I I ....-- 16 KEY NO. 1 2 3 4 5 6 7 8 9 19 11 12 PART KEY PART NO. DESCRIPTION NO. NO. 180597 Seat 13 121248X 180166 Bracket Pnt Pivot Fender 14 72050412 71110616 Boit Fin Hex 3/8-16unc X 1 15 134300 19131610 Washer 13/32 X 3/4 X 10 Ga 16 121250X 145006 Clip Push In Hinged 17 123976X STD541437 Nut Hex Lock w/Ins 3/8-16 Unc 21 171852 124181X Spring Seat Cprsn 2 250 BIk Zi 22 _1431 17000616 Screw 3/8-16 x 1,5 SMGML 24 19171912 19131614 Washer 13/32 X 1 X 14 Ga 180186 Pan Pnt Seat (blk) 166369 Knob Seat 121246X Bracket Pnt Mounting Switch DESCRIPTION Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20xl-1/2 Spacer Split 28 X 96 Zinc Spdng Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga, NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 42
DECALS TRACTOR - - MODEL NUMBER 917.271910 8 7 9 5 13 KEY PART NO. NO. 1 156439 2 181659 3 177278 4 177279 5 177253 6 133644 7 181824 8 181419 9 163204 11 156368 13 146046 KEY PART DESCRIPTION NO, NO. Decal, Fender Danger Sears 15 160396 Decal, Engine 19 138047 Decal, HOOd, R.H. 20 17"2331 Decal, Hood, L.H. 21 179128 Decal, Hood Side 22 149516 Decal, Maintenance - - 138311 Decal, Lower Dash - - 165800X428 Decal, Rplcrnnt - - 165799X428 Decal, Fender, Craftsman Gold - - 181312 Decal, Fender STLT Oper Inst F-JS - - 181313 Decal, V-Belt Dr Sch Tractor DESCRIPTION Decal, Mower Drive Schematic Decal, Battery Diehard Sears Decal, Deck Sears Decal, Deck Decal, Batter/ Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tlra, Front 4 59904 Tube, Front Tire (Not Provided, Service Item Only) 5 106732X427 Rim, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Whasl Only) 8 106108X427 Rim, Rear 9 122082X Tire, Rear 10 7152J Tube, Rear Tim (Not Provided, Service Item Only) 11 104757X428 Cap, Axle NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.271910 MOWER DECK lS7 151 152 68 34 47 I 101 103 105 I 1!6 \ 2 16 18 29 _18 26 27 44
TRACTOR - - MODEL NUMBER 917.271910 MOWER DECK KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 $IO(_4008 6 178024 8 850857 9 STD551137 10 140296 11 134149 13 137645 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 STD541431 23 177563 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 3O 173984 31 129963 32 153535 33 178342 34 STD533717 36 131494 37 _1037 40 STD541437 44 14OO88 45 STD624003 46 137729 48 133944 49 174284 50 131340 51 STD541410 52 139888 53 131845 54 133943 55 155O46 56 165723 59 141043 KEY PART DESCRIPTION NO. NO. DESCRIPTION Mower Dock Assembly, 42" 67 149846 Bolt 68 144959 Bracket Assembly,Sway Bar, 92 STD541437 Front 101 136420 Bracket Sway Bar 38/42" Dock 10_ 71081010 RetainerSpdog 103 19061216 Bar Swey Deck 104 STD551110 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 160793 Washer, Lock 106 2029J Washer, Hardened 111 179292 Blade, Mulching 112 179293 Shaft Assembly, Mandrel, Vented 113 1706(_10 Housing, Mandrel, Vented 114 STD541431 Bearing, Ball, Mandrel 115 72110505 Stripper, Mower Dock 116 48961-1 Bolt, Carriage 5/16-18 x 5/8 117 165746 Bolt, Shoulder 118 73930600 Baffle, Vortex 119 STD551037 Nut Crownlock5/16-18 UNC 129 19131312 Bracket, Deflector t30 STD523710 Cap, Sleeve Spdng, Torsion, Deflector 131 _10 Nut, Push 142 165890 Shield, Deflector 143 157109 Washer 11/32x5i8x16Ga. 145 165888 Rod, Hinge 146 171977 BorewThdrol 147 131335 Washer, Spacer 148 169022 Pulley, Mandrel 149 165898 Nut, Toplock, Flanged 150 19091216 Bolt 151 169670 Pulley, Idler, Rat 152 169676 Washer 13/32 x13/16 x16 153 169674 Gauge 154 169675 Nut Crownlock 3/8-16 UNC 155 169671 Guard, Mandrel, L.H. 156 169672 Retainer 157 169669 Screw, Thd. Roll 1/4-20 x 5/8 158 17720408 Washer, Hardened 159 STD533717 Roller Assembly, Cam Follower - - 130794 Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake - - 169583 Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Bolt Nut Mulcher Cover Screw Pan HD Phillip 10-24 x 5/8 Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel LH. Bracket, Gauge, Wheel R.H. Screw 5/16-18 x .625 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 5/8 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/6-16 Washer 3/8 x 7/8 x 14 Gauge Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Pulley Idler Flat Bolt Carriage Idler Spdng Extension Spdng Retum Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16Ga. Bracket Clutch Cable Clutch 42 In Washer Rat 3/8" Type B Spdng Retainer Spdng Retention Lever Spacer RodClutch Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16Unc x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only- Pulley not Included) Replacement Mower, Complete NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.271910 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C NtJMBERS HERE 46
TRACTOR - - MODEL NUMBER 917.271910 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772147 Transaxla Cover 39 786026 DowelPin 2 780066A Neodle Beadng 5/8" 40 792076A FtatWashar 3 770128 Transaxle Case .312 ID x .059W 4 776395 Countershaft 41A 790079 Brake Lever 5 776409 Output Shaft 42 792073A Screw 1/4 - 20 x 1-1/4" 6 778364 Spur Gear (38 taeth) 42A 7g_085A Soraw 1/4 - 20 x 2 1/4" 6A 77836_ Spur Gear (15 teeth) 43 7_2075 Locknut 5 / 16 - 24 7 778330 Spur Gear (11 teeth) 44 790025 Brake Pad Holder 8 792180 Shi_ Key 45 786066 Spacer .2625 x 1.0 8A 792047 Woodruff Key #9 46 786086 Brake Lever Bracket 9 784352 Shift Collar 47 774690 Axle (11-15/16" Long) 10 784378 Shift Rod & Fork 48 774691 Axle (16 - 1 1 2" long) 11 778334 Bevel Gear (30 teeth) 49 778356 Spur Gear (29 teeth) 12 778309 Input Bevel Pinion (13 teeth) 50 778338 Spur Gear (27 teeth) 13 778368 Bevel Gear (13 teeth) 51 778354 Spur Gear (23 teeth) (Include. 14) 52 778352 Spur Gear (lg teeth) 14 778368 Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth) (include. 13) 54 778346 Spur Gear (15 taeth) 15 778370 Ring Gear (43 teeth) 56 778355 Spur Gear (11 teeth) 17 786188 Ddve Pin 57 778337 Spur Gear (13 teeth) 18 786102 Spacer 1.130 X .695 58 778353 Spur Gear (17 teeth) 20 792077A Ball 5/16" dia 59 778351 Spur Gear (21 teeth) 21 792078 Set Screw 3/8 - 16 x 3/8" 60 778349 Spur Gear (24 teeth) 22 792079 Spdng .310 OD x .625 L 61 778345 Spur Gear (25 teeth) 25 792073A Screw 1/4 - 20 x 1-1/4 _ 65 780189 FlatWasher 25A 792177 Screw 1/4-20 x 1-3/8" .563 ID x .062W 26 792125 Retaining Ring (pkg of 2) 66 776422 input Shaft 27 792035 Retaining Ring 67 7763,,°6 Shifter & Brake Shaft 28 788040 Retaining Ring 69 792170 Retaining Ring 29 780072 Thrust Washer 70 786187 Spacer .890 .627 ID x .031W 71 788069 Square Cut Ring 29A 780160 ThrustWasher 71B 788092 =O'Ring .762 ID x .031W 76 780090 FlatWasher 29B 780051 ThrustWasher 1.128 ID x .058W .762 ID x .031W 77 788078A Inverted Retaining Ring 29C 780199 Anti-Rotation Washer.632 79 792144 Spring .430 OD x .5000 L 30 780108 CopWashar 82 778333 Bevel & Spur Gear (30 & 13 1.127 ID x .032W teeth) 31 780001 Flat Washer .750 ID x .056W 83 778338 Spur Gear (27 teeth) (Use As Needed) 85 792154 Oil Fill Plug 31A 780195 FlatWasher 87 788089A Oil Seal 9 / 16" .750 ID x .062W 150 788093A Liquid Gasket RTV Silicone 32 788083 Oil Seal 5/8" 157 788088A Oil Seal 3/4" 34 780194 Bushing .563 180 730_29A Gear Oil 80W90 35 780193 Flanged Bushing 5 / 8" ID 900 794712 ReplacemantMST 35A 780197 Flanged Bushing.751 206-545C Transaxla 36 790075 Brake Disk 37 790007 Brake Pad Plate NOTE: All component dimensions given in 38 799021 Brake Pad (pkg of 2) U.S. inches t inch = 25.4 mm 47
TRACTOR -- MODEL NUMBER 917.271910 BRIGGS & STRATfON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 _AI 101 I _1_ _78 ! 287_ I 524_ I 1019 LABEL KIT I I IO_OWNER'S._U_. I 1036 EMISSION LABEL I 3O4 1017_ 447 _ 654 8 48
TRACTOR -- MODEL NUMBER 917.271910 BRIGGS & STRA'rroN ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 977 CARBURETOR GASKET SET _70 11230 1124913' _@ 49
TRACTOR - - MODEL NUMBER 917.271910 BRIGGS & STRA'R'ON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 =,| 1055 VALVE GASKET SET 1 197 48 358 ENGINE GASKET SET _e
TRACTOR - - MODEL NUMBER 917.271910 BRIGGS & STRAI-rON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 .C_.linder Assembly 137 690994 2 499585 Kit-Bushing/Seal (Magneto 141 499807 Side) 142 499808 3 391086 ⢠Seal-Oil (Magneto Side) 146 690979 4 150 690995 697473 Sump-Engine 5 693998 Head-Cylinder (Cylinder 1) 160 690996 5A 693999 Head-Cylinder (Cylinder 2) 163 691001 7 690962 . Gasket-Cylinder Head 165 693146 8 499601 Breather Assembly 187 691050 9 690937 ⢠Gasket-Breather 10 690960 Screw (Breather Assembly) 187A 691049 11 690942 Tube-Breather 188 690960 12 690945 * Gasket-Crankcase 192 690083 13 690360 Screw (Cylinder Head) 197 690960 15 690946 Plug-Oil Drain 209 691018 16 691046 Crankshaft 211 691019 20 690947 ⢠SsaI-OiI(PTO Side) 212 695238 22 694966 Screw (Engine Sump) 213 691021 23 691054 Flywheel 216 691022 24 222698 Key-Flywheel 219 696376 25 499588 Piston Assembly (Standard) 220 690412 25 499589 Piston Assembly (.010" 222 691023 Oversize) 227 691048 25 499590 Piston Assembly (.020" 231 690718 Oversize) 240 691035 25 499591 Piston Assembly (.030- 250 690957 Oversize) 252 690956 26 499604 Ring Set-Piston (Standard) 265 691024 26 499605 Ring Set-Piston (.010- 267 695134 Oversize) 276 690997-0 26 499606 Ring Set-Piston (.020- 287 690960 Oversize) 304 695277 26 499607 Ring Set-Piston (.030- 305 691005 Oversize) 309 691262 27 690975 Lock-Piston Pin 310 691263 28 690229 Pin-Piston 311 497608 29 499583 Rod-Connectin_ 332 691059 32 690976 Screw (Connecting Rod) 333 691060 33 499596 Valve-Exhaust 334 691061 34 499597 Valve-Intake 337 691043 35 690963 Spring-Valve (Intake) 358 694012 36 690963 Spring-Valve (Exhaust) 363 691062 40 690964 Retainer-Valve 383 690966 42 499586 Keeper-Valve 385 690960 45 690977 Tappet-Valve 387 808656 46 690978 Camshaft 404 690442 48 692714 Short Block (445777-0112- 418 690999 E2 Replacement Engine) 445 499486 50 695241 Manifold-Intake 447 691003 51 690949°2) Gasket-Intake 447A 690960 51A 690950, 2)_ Gasket-Intake 467 691008 53 690951 Stud (Carburetor) 474 696459 54 695240 Screw (Intake Manifold) 505 691029 73 691055 Screen-Rotating 74 691057 Screw (Rotating Screen) 510 497606 75 691056 Washer (Flywheel) 89 690283 Plug-Oil 95 690718 Screw ('[h= rottle Valve) 98 499802 Kit-Idle Speed 104 690984 2) Pin-Float Hinge ° included 105 690985 _ Valve-Float Needle 358 108 690986 Valve-Choke 2) included 117 690232 O Jet-Main (Standard) No. 121 118 690989 Jet-Main (High Altitude) _ Included 121 499811 Kit-Carburetor Overhaul No. 977 125 499804 Carburetor Included 130 690993 Valve-Throttle 1095 131 499805 Kit-Throttle Shaft 133 499806 Float-Carburetor 135 499803 Tube-Fuel Transfer 2):[: Gasket-Roat Bowl Kit-Choke Shaft 2) Nozzle-Carburetor Key-Timing 2):1: Gasket-Nozzle Retainer-Solenoid , Gasket-Air Cleaner Nut (Ring Gear) Une-Fuel (Cut to Required Length) Line-Fuel (Molded) Screw (Control Bracket) Adjuster-Rocker Arm Screw (Back Plate) Spring-Governor Spring-Governed Idle Link-Throttle Bracket-Choke Control Link-Choke Gear-Governor Washer (Governor Lever) Bracket-Control Lever-Governor Control Screw (Choke Valve) Filter-Fuel Retainer-Breather Collector-Oil Clamp-Casing Screw (Casing Clamp) Washer-Sealing Screw (Dipstick Tube) Housing-Blower Screw _Blower Housing) Motor-Starter Bolt-Starter Motor Brush Set Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Sparkplug Set-Engine Gasket Flywheel Puller Wrench-Spark Plug Screw (Fuel Pump) Pump-Fuel Washer (Governor Crank) Plate-Carburetor Filter-Air Cleaner Cartridge Screw (Air Guide Cover) Screw (Air Guide Cover) Knob-Air Cleaner Alternator Nut (Governor Control Lever) Ddve-Starter RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 in Engine Gasket Set, Key. No. in Carburetor Overhaul Kit, Key. in Carburetor Gasket Set, Key. in Valve Overhaul Kit, Key. No. NOTE: All component dimensions given in U.S. 51 inches 1 inch = 25.4 mm
TRACTOR -- MODEL NUMBER 917.271910 BR|GGS & STRATrON ENG|NE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 513 692024 523 691036 524 691032 525 691037 544 691262 552 690552 552A 690553 562 690311 573 691009 601 95162 615 690317 616 691045 617 691917 628 690960 Clutch-Drive Dipstick ⢠Seal-Dipstick Tube Tube-Dipstick Armatura-Stader (Service with 691262 Starter Motor) Bushing-Govemor Crank Bushing-Govemor Crank Bolt (Governor Control Lever) Plate-Back Clamp-Hose Retainar-Govemor Shaft Crank-Governor Seal-O Ring (Intake Manifold) Screw (Fuel Pump Bracket) 633 635 654 668 672 691 690657 695 693149 697 690372 703 691010 710 697474 718 690959 726 499612 741 690980 742 690328 750 691033 783 693058 788 691039 690998 O:1: Seal-Choke/Throttle Shaft 66538 Boot-Sparkplug 690958 Nut (Carburetor) 691215 Spacer 690234 O:1: Gasket-Carburetor Plate ⢠Seal-Governor Shaft Screw (Ring Gear) Screw (Drive Cap) Clip Cover-Oil Filter Pin-Locating Goar-Ring Gear-Timing Retainer-E Ring Screw (Oil Pump Cover) Gear-Pinion Bracket-Fuel Pump 789 695050 797 691029 797A 693167 798 690967 801 691283 802 691286 803 691262 842 691031 847 499602 851 493880 865 691011 865 691012 865A 691014 865B 691015 868 690968 Hamess-Wiring Nut (Brush Retainer) Nut (Brush Retainer) Screw (Rocker Arm) Cap-Drive Cap-End Housing-Starter (Service with 691262 Starter Motor) ⢠Seal-Dipstick/Tube Dipstick/Tuba Assembly TarminaI-Sparkplug Adapter-Air Cover-Air Guide Cover-Air Guide Cover-Air Guide ⢠SoaI-Valve 883 690970 . Gasket-Exhaust 914 691127 Screw (Rocker Cover) 918 694000 Hose-Vacuum 929 695239 Screw (Choke Control Bracket) 929A 691003 Screw (Choke Control Bracket) 943 690589 ⢠SeaI-O Ring (Oil Pump Cover) 947 499809 Solenoid-Fuel 965 499613 Cover-Off Pump 967 272638 Filter-Pra Cleaner 968 499788 Cover-Air Cleaner 975 499810 Bowl-Float 977 499812 Gasket Set-Carburetor 987 691000 0:[: Seal-Throttle Shaft 1005 691243 Fan-Flywheel 1017 690770 Scraen-Oil Pump 1019 690103 Kit-Label 1022 690971 ⢠Gasket-Rocker Cover 1023 499599 Cover-Rocker (Cylinder 1) 1023A499600 Cover-Rocker (Cylinder 2) 1024 499054 Pump-Oil 1026 690981 Rod-Push (Steel) 1026A690982 Rod-Push (Aluminum) 1029 690972 Arm-Rocker 1035 691042 Shaft-Pump 1036 695704 Label-Emission 1051 691265 Ring-Retaining 1058 274794 Owner's Manual 1070 691058 Screw (Fl'Lwhoel Fan) 1090 691293 Retalnar-urush 1095 694013 Kit-Valve Overhaul 1100 690973 Pivot-Rocker Arm 1119 691183 Screw (Alternator) 1123 6909870 ¢Seal-O Ring (Solenoid Retainer) 1124 6909880 :l:SeaI-O Ring (Fuel Transfer Tube) 1126 690991 Screw (Fuel Transfer Tube) 1127 690992 Screw (Roat Bowl) 1128 690990 O Screw(Carburetor Nozzle) 1169 693140 Screw (Carburetor Cover Plate) 1280 697475 Seal-O Ring (Oil Filter Cover) RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 O t Included 358 Included No. 121 Included No. 977 Included 1095 in Engine Gasket Set, Key. No. in Carburetor Overhaul Kit, Key. in Carburetor Gasket Set, Key. in Valve Overhaul Kit, Key. No. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 52
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _r _ SIGHTING SKY LINE OR TREE. ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme cautlon when changing dlrecUon on slopes.
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME _ AnyOne, day or night (1-8_ (U.S.A. and Canada) _.seer_M:oln _/w.seeI,B.ca For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 .arVane, day or nig*t (U_SA _y) www_ For the replacement pads, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectS"! 1-800-366-PART 6a.m.- 11 p_m., 7days aweek (1-eoo-3_7278) (usa ordy) www.seamconVpwtsdrect iii i To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (u.sJ_) 1-800-361-6665 (Canada) 7 a.rn. - 5 p.m. CST, Mort. - Sat. 9 aJ_ - 8 p.m. EST, M - F, 4 p.rn. SaL Para petit servicio de reparack_ a Au Canada potr sen_ce en frar_ab: dorniclio, y para o_enar piezas: 1-800,,LE-FOYER Mc 1-888-SU-HOGAR sM (1-800.r_33.6937) www.sears.ca ® Registered Trademark / TM Trademark I sM Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TU Mama de Fdbdca / SM Mama de Se_cio de Sears, Roebuck and Co. ac Marque de commerce / aO Marque ddpos6e de Sears, Roebuck and Co. 181312 3.13.02 TR Printed in U.S.A.