Craftsman 917.272057 Owner's Manual

Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.272057 • Safety • Assembly • Operation • Maintenance • Repair Parts ---_ This product has a low emission engine which operates differently from previously built engines, Before you start the engine, read and understand this Owner's Manual, CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 11 Maintenance Schedule ...................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting ................................. 28 Repair Parts ........................................ 32 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is used in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN- HOME. WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. 3
Ill. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other • Be alert and turn machine off if children people before mowing, Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 4
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. ,_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. _lb CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _ CAUTION: Do not,coast down a hill in neutral, you may lose control of the tractor. _, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. _I, WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. 5
PRODUCT SPECIFICATIONS _ASOLINE 1.25 GALLONS ;APACITY UNLEADED _ND TYPE: REGULAR )ILTYPE SAE 10W30 (ABOVE 32°F) _PI-SF-SJ): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: W/FILTER: 4.0 PINTS W/O FILTER: 3.5 PINTS 3PARK PLUG: CHAMPION RC12YC GAP: .040") GROUND SPEED VIPH): FORWARD: 1 ST 1.2 2 ND 1.5 3 a° 2.4 4 TM 3.5 5 TM 4.8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE:FRONT: 14 PSI REAR: 10PSI ;HARGING 3 AMPS BATTERY ;YSTEM: 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U 1 R BLADE BOLT 27-35 FT. LBS. TORQUE: REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 6
Steering Wheel Insert (1) Hex Bolt 3/8-16 x 1 Steering )_ Boot _,/ Steering Wheel 1) Lock washer 3/8 O (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18 _ Steering Wheel Adapter t Stx_e rninigon Shaft Seat (_Washer (_ 17/32 x 1-3/16 x 12 Gauge (_(1) Knob Slope Sheet For Future Use Keys (2) Keys Video Cassette 7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16"wrench (1) Pliers (2) 1/2"wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. _ _ Insert _a_----3/8 Hex Bolt _i 3/8 Lock Washer __ Large Flat Washer BEFORE REMOVINGTRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension: 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. 7. Snap steering wheel insert into center o1 steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. CHECK BATTERY 1. Lift seat pan to raised position and open battery box door. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 8
Label Seat Terminal Battery Door INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat Seat Pan-. Boll Flat Washer. Adj_ Knob i NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position, 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) ,i_WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Shield Mulcher Plate Latch Hooks TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de- signed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,I All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,I Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items. ,/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,I Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BA]-FERY CAUTION OR WARNING ENGINE ON ENGINE OFF REVERSE FORWARD FAST SLOW OILPRESSURE FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE (_ _ KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL {Automatic Models only)
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Ammeter Throttle/Choke Control Ignition Switch Light Switch Lift Lever Plunger Attachment Lift Lever Clutch/Brake Pedal Height Adjustment Indicator Parking Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal, Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position Throttle/ Key Choke Brake Brake led" rshift Lever Position Position STOPPING MOWER BLADES - • To stop mower blades,move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE- • Move throttle control tO slow position. NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when _cpping tractor on grass areas. AUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Mountin Bracket Locknut 3/8 Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _ILCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Attachment 'er High Position _. Position Low Position Deflector Shield TO OPERATE ON HILLS _)IbCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to lstgear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). 14
TOWING CARTS AND OTHER ATTACHM ENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART' in the Mainte- nance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatun_s below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _{:_WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel _k or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to "DISEN- GAGED" position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 5. Insert key into ignition and turn key clockwise to "START' position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 15
COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWlNGTIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWINGTIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area wilt not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. Max 1/3 • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week, This will help prevent matting and graining of the lawn. 16
! . Chang e tllOre often when Opeta(ing Ut ide, a heavy load ol in high ambient temperatures. S. If equipped with adjustabJe system 2 - Ser'/ice more often when operating _n dirty or dusty cond_io rr_ 6 Nol required if equipped with maintenance-flee batiery 3 - If equipped with oil fi_le I, change oil even/50 hours 7 - Tighten fron{ axle pivot bolt to 35 I1 -Ibs maxim um 4 ReplacB b_ades rno_e o_en when mowing in sandy s¢_i[ Do not ore[tighten GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments wilt need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. 17 QFront Wheel Bearing Zerk Bearing Zerk ®Engine / I I I I I I _--r T _j @SAE 30 or 10w30 MOTOR OIL @GENERAL PURPOSE GREASE (_REFER TO Maintenance "ENG/NE" SECTION shift Pivots IMPORTANT: DO not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: treated. Trailing E Edge U p"_ I Blade bolt is grade 8 heat Star Center Hole Flat Washer. Lock Washer Mandrel Assembly 'G_---Hex Bolt (Grade) *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole J / 5/8" Bo_ or Pin _ ._.S_-."_. BATTERY _ "_ Blade Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its 18life.
• Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSI]Y GRADES Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Drain Tube Closed and Locked Position Yellow Cap 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept 19clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will net run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob and cover. 2. Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER 3. Slide foam pre-cleaner off cartridge. 4. Wash it in liquid detergent and water. 5. Squeeze it dry in a clean cloth. Allow it to dry. 6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge, 8. Reassemble air cleaner, wing nut, cover and tighten knob securely. Cover Knob Air Cleaner Nut Cover Pre- Grommet Cleanerl Air Cleaner Paper Cartridge Air ,Air Cleaner Screen Base MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS 2O Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. 1. Drain oil from engine crankcase (See "TO CHANGE ENGINE OIL" in this section of manual, through step remove drain plug). 2. Remove oil filter and wipe off filter adapter. 3. Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. 4. Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an addi- tional 1/2 turn. 5. Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of manual). For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 6. Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation. Oil Filter IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline.
CLEANING • Clean engine, batten], seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a short- ened engine life. ,d_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1, Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. Small Retainer Spring Clutch IMPORTANT: If an attachment ether than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Install mower in reverse order of removal instructions. Retainer 8 _g Anti-Sway Springs (Both Sides) Shield Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjust- ing. Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground \ / Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Oo\_ ,. o _ Mandrel BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Suspension ,., Arm Lift Link ustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side,If the following front4o-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. / / Nu, Ero_t- Links )- N ut "E" Trunnion 22
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 4. Install new belt in reverse order of removal. 5. Make sure belt is in all pulley grooves and inside all belt guides. 6. Install mower in reverse order of removal instructions. Mandrel \\ I \ \\ i Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. WITH PARKING BRAKE "ENGAGED" lut "A" I Jam Nut ...... ,t,!- o Operating o Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual.) 2. Remove belt from stationary idler and clutching idler. 3. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 4. Pull belt toward front of tractor and remove downwards from around engine pulley. 5. Install new belt by reversing above procedure. Engine Pulley Clutching/ Idler Stationary/ Idler Transaxle _. Pulley 0 0 23
TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: if additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY _.CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles: TO ATTACH JUMPER CABLES - 1. Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 24
Positive Terminal Negative Terminal Nut"_Keps'_. BoltHex Charged Battery Positive Terminal Negative Terminal REPLACING BATTERY _II=CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 6. Close battery box door. Battery Door Positive (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wir.ing may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEM- BLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. \_ Hood Headlight Wire Connector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position, Slowly move lever from choke to fast position. 2. Check to see if hole in throttle lever and hole in speed control bracket are aligned. 3. If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. 4. Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and seats in carburetor may result if turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. 26 1. Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). 2. Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. 3. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, tum idle speed adjusting screw in or out until correct idle is attained. 4. Idle fuel needle settinq - With throttle control lever in slow position, tum idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. 5. Recheck idle speed. Readjust if neces- sary. ACCELERATION TEST - 6. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT." Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-govemed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Cable _ Clamp -._.. Screw II_-_l Speed Control _ I Bracket------'-'- "l_'_fq wer Idle Speed Adjusting _jz_L / Screw !l; __ Needle li I II__IJ
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or _k ore. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove arl dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Reprace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start Hard to start Enginewill not turn over Engine clicks but will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service Adjustments section. 10.Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring, 4. Faulty solenoid or starter. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM Lossofpower Excessive vibration Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves 3. and trash under mower. 4. Dirty air filter. 4. 5. Low oil level/dirty oil. 5. 6. Faulty spark plug. 6. 7. Dirty fuel filter. 7. 8. Stale or dirty fuel. 8. 9. Water in fuel. 9. 10.Spark plug wire loose. ! 1.Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14. Carburetor out of adjustment. 15.Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety 1. presence control system. 1. Worn, bent or loose blade. 1. 2. Mower deck not level. 2. 3. Buildup of grass, leaves, 3. and trash under mower. 4. Bent blade mandrel. 4. 5. Clogged mower deck vent 5. holes from buildup of grass, leaves, and trash around mandrels. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/ fins. 12.Clean/replace muffler. 13.Check all wiring. 14.See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1, Replace blade. Tighten blade bolt. 2, Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not contact a Sears or other qualified service center. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. Poor grass 1. Engine speed too slow. discharge Headlight(s) not working [if so equipped) Battery will not charge I Engine "backfires" when turning engine "OFF" 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. . Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Place throttle control in "FAST' position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec- tions. 5. Replace fuse. !. Replace battery. 2. Check/clean all connec- tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 3O
TRACTOR -- MODEL NUMBER 917.272057 SCHEMATIC BATTERY SOLENOID /; AMMETER (OPTIONAL) WHdlE RED IGNITION SWITCH J IGNITION SWITCH FUSE STARTER POSfflON CIRCUff "MAKE" OFF M G AI NONE RUN&IGHT B A1 A2 L RUN B A1 NONE START 3 S A1 NONE NOTE [ YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM, THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED CLIPS HEADLIGHTS / RELAY NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
TRACTOR - - MODEL NUMBER 917.272057 ELECTRICAL 22 I I 42 41 \ \ 32
TRACTOR -- MODEL NUMBER 917.272057 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 161343 Switch, Interlock 21 175688 Harness Asm Light W/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga 11" red 25 146147 Cable Battery 6 Ga w/16 wire red 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6 Ga 12" black 29 160784 Switch Plunger Normal Op Olive 30 175566 Switch Ign 33 140403 Key Ign 40 178440 Harness Ign 41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x I/2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 16Amp 52 141940 Protection Wire Loop 81 109748X RelayAsm NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.272057 CHASSIS AND ENCLOSURES 207 39 166 20 60 74 2O8 34
TRACTOR -- MODEL NUMBER 917.272057 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, RdHd Sqnk 3/8-16 Unc x 1 11 155927 Panel, Dash, L.H. 13 172107X010 Panel, Dash, R.H. 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 174330X558 HoodAssembly 18 126938X BumperHood 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 175049 Grille/Lens Asm 29 174332X599 Lens, Grille 30 175692X558 Fend/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 175710 Pivot Bracket Assembly, Rear 3g 174714 Bracket Pivot Laser Lt 58 150127 Duct Air Engine 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC 64 154798 Dash Lower STLT 74 STD541437 NutCrownlock 3/8016UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 175702 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder stir Black 166 164863 Screw HwHd Hi-Lo #13-16 x 3/4 211 145212 Nut Hex Flange Lock 206 170165 Bolt Shoulder 5/16-19 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 212 175143 Insert Lens Reflective - - 5479J Plug, Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.272057 GROUND DRIVE 75 26 27 36
TRACTOR - - MODEL NUMBER 917.272057 GROUND DRIVE KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION 1 Transaxle (See Breakdown) 64 Peerless206-545C 65 2 146682 Spring, Return, Brake 66 3 123666X Pulley, Transaxle 70 4 12000028 Ring, Retainer 74 5 121520X Strap, Torque 75 6 17060512 Screw 5/16-18 x 3/4 76 8 165866 Rod Shifter Fender STLT 77 10 STD561210 Pin, Cotter 78 11 105701X Washer, Shift Plate 79 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 80 14 10040400 Washer Lock Hvy Helical 81 16 STD541431 Nut Lock Hx W/Ins 5/16-18 x Gr.5 82 18 STD523710 BoltFinHex3/8-16UNCx1 Gr. 5 83 19 STD541437 Nut 84 21 106933X Knob 85 22 130804 Rod, Brake 89 24 STD541237 Nut 90 25 106888X Spring, Brake Rod 96 26 STD551037 Washer 112 27 STD561210 Pin 113 28 175765 Rod, Parking Brake 116 29 71673 Cap, Parking Brake 120 30 169592 Bracket, Transaxle 145 32 STD523107 Bolt 150 34 175578 Shaft Assembly, Foot Pedal 151 35 120183X Bearing, Nylon 156 36 STD551062 Washer 158 37 STD571810 Roll Pin 159 38 179114 Pulley, Idler 161 39 74760648 Bolt 162 41 175556 Keeper, Belt, Idler 163 47 127783 Pulley, Idler, V-Groove, Plastic 164 48 154407 • Bellcrank Clutch Grnd Dry Stl 165 49 123206X Retainer, Belt 166 50 STD523715 Boit 168 51 STD541437 Nut Crown Lock 3/8-16 UNC 169 52 STD541431 Nut Crown Lock 5/16-18 UNC 170 53 105710X Link, Clutch 197 55 105709X Spring, Clutch Return 198 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 202 57 130801 V-Beit, Ground Drive 212 59 169691 Keeper, Belt, Center Span 61 17120614 Screw 3/8-16 x .875 62 8883R Cover, Pedal 63 175410 Pulley, Engine 71170764 Bolt, Hex 7/16-20 x 4 Grade 5 STD55114.3 Washer 154778 Keeper, Belt, Engine, Fool Prool 134683 Guide, Mower Drive Belt, R.H. 137057 Spacer, Axle 121749X Washer 25/32 x 1-1/4 x 16 Ga. STD581075 E-Ring 123583X Key, Square 2.0 x .1845/1865 121748X Washer 26/32 x 1-5/8 x 16 Ga STD580025 Key Woodruff 145090 Arm, Shift 165592 Shaft Asm Cross Tapered 660 20 16571 t Spring, Torsion 19171216 Washer 17/32 x 3/4 x 16 Ga. 166231 Link Transaxle 150360 Nut, Nylock 158391X428 Console, Shift, STLT 124346X Nut, Self-Thding, Wsh Hd 1/4 STD624003 RetainerSpring 1" 19091210 127285X 72140608 73900600 74490540 175456 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 173894 169613 169593 72110614 145212 Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.00 Nut Lock Fig. 3/8-16 Unc Bolt, Hex Flghd 5/16-18 Gr. 5 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrled 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt Transaxle Nyliner Snap-In 5/8 ID Washer Nyliner 7/8 ID x .105 Hd Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5 Nut Flange Lock NOTE: AIIcomponentdimensions givenin U. S. ioches 1 inch = 25.4mm 37
TRACTOR - - MODEL NUMBER 917.272057 STEERING ASSEMBLY . i_y:_-_-_ _° _41 i k J J 'I I 29 88 29 47 68 67 67 67 \ \ 38
TRACTOR-- MODEL NUMBER 917.272057 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 SteeringWheel 2 175131 Axle Assembly 3 169840 Spindle Assembly, L,H 4 169839 Spindte Assembly, R,H, 5 6266H Searing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column 10 175121 Draglink 11 STD551137 Washer, Lock 13 136518 Spacer Searing Axle Front 15 145212 Nut, Hex Flange Lock 17 177876 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Gauge 29 17060612 Screw 3/8-16 x 3/4 30 STD5612t 0 Pin Cotter 32 130465 Sod, Tie 36 155099 Bushing, Steering 37 152927 Screw 38 139769 Insert, Steering Wheel 39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge 40 STD541537 Nut Lock Center 3/8-24 Unf 41 100711L Adaptor, Steering Wheel 42 145054X428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 44 153720 Extension Shaft Steering LR.LT 46 121232X Cap, Spindle 47 6855M Fitting, Grease 51 STD541431 Nut LockHexw/Ins. 5/16-18 UNC 54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4 63 STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 65 160367 Spacer Brace Axle 67 72140619 Sort RDHD Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp, Chassis Front 85 133835 Fastener Christmas Tree 88 177118 Bolt Shoulder 7/16-20 91 175553 Clip NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 39
TRACTOR-- MODEL NUMBER 917.272057 ENGINE 2 33 31 29 40 33 / OPTIONAL EQUIPMENT Spark Arrester 38 ./ 8O 23 KEY PART NO. NO. 1 170548 2 17720408 3 ...... 4 174667 13 12-041-03 14 148456 16 STD551237 23 169837 29 137180 31 109202X 32 158990 33 123487X DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 1/2 Engine, (See Breakdown) Kohler Model CV460-26509 Muffler Gasket Tube Drain Oil Easy Washer Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose KEY PART NO. NO. 37 137040 38 148315 40 124028X 44 17670412 45 17OOO612 46 19091416 77 19101216 80 74760508 81 73510400 101 M73030800 105 17120616 DESCRIPTION Line, Fuel Plug Drain Oil Easy Bushing Snap Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Screw Hxwsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Hd 5/16-18 Unc x 1/2 Nut Keps Hex 1/4-20 Unc Nut Flange M8-1,25 Non-Lk Zinc Screw 3/8-16 x 1 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 4O
TRACTOR - - MODEL NUMBER 917.272057 SEAT ASSEMBLY i 25 11 12 5 KEY PART NO. NO. 1 140123 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 174894 11 166369 12 121246X DESCRIPTION Seat Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push rn Hinged Nut Hex Lock w/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat Adj Wingnut Bracket Pnt Mounting Switch KEY PART NO. NO. DESCRIPTION 13 121248)( 14 72050412 15 134300 16 121250X 17 123976X 21 171852 22 STD541431 24 19171912 25 127018X Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 41
TRACTOR -- MODEL NUMBER 917.272057 DECALS 9 13 6 11 11 13 2 10 20 7 8 \ 15 12 14 KEY PART NO. NO. 1 156368 2 171762 3 177333 4 177334 5 138047 6 133644 7 177368 8 172331 9 163204 10 156439 KEY PART DESCRIPTION NO. NO. DESCRIPTION Decal, Oper. Instr. 11 177325 Decal, Replacement 12 146046 Decal, Hood, R.H. 13 177336 Decal, Hood, L.H. 14 160396 Decal, Battery 15 179128 Decal, Customer Maintenance 20 149516 Decal, HP Engine - - 138311 Decal, Mower Srs -- 165800X428 Decal, Fender, Craftsman - - 165799X428 Decal, Fender Danger - - 180989 - - 180990 Decal, Hood Side Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Belt Schematic Decal, Deck 'B' Decal Battery Dngr/Psn Eng Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 2 _ 5,8 7 4,10 11 KEY PART NO. NO. DESCRIPTION 1 59192 2 65139 3 106222X 4 59904 8 106732X427 6 278H 7 9040H 8 106108X427 9 122082X 10 7152J 11 104757X428 - - 144334 Cap Value Tire Stem Value Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Bearing Flange Rim Asm 8"rear White Service Tire R Ts 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.272057 LIFT ASSEMBLY 13 5 6 / / / / / // / // / -'- d 6 5 13 19 13 19 20 KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 DESCRIPTION Washer Asm Inner Spring W/ Plunger Shaft Asm. Lilt Pin Groove E Ring #5133-62 Washer 21/32 x 1 x21 Ga, Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm Lift R.H. KEY PART NO. NO. DESCRIPTION 13 STD624008 Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lock w/Wsh 1/2-13 Unc 19 139868 Arm Suspension Mower 20 163552 Retainer Spring 31 169865 Bearing, Pvt. Lift 32 73540800 Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
MOWER DECK TRACTOR - - MODEL NUMBER 917.272057 34 i 5 6 19F 21 \ 16 1 18 13-- 21 22 29 117 _116 25 27 44
TRACTOR -- MODEL NUMBER 917.272057 MOWER DECK KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 13 137645 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 173984 31 129963 32 153535 33 178342 34 STD533717 36 131494 37 STD551037 40 STD541437 44 140088 45 STD624003 46 137729 48 133944 49 174284 50 131340 51 STD541410 52 139888 53 131845 54 133943 55 155046 56 165723 KEY PART DESCRIPTION NO. NO. DESCRIPTION Mower Deck Assembly, 42" 59 Bolt 67 Bracket Assembly,Sway Bar, 68 Front 92 Bracket Sway Bar 38/42" Deck 101 Retainer Spring 102 Arm, Suspension, Rear 103 Bolt, Hex 3/8-24 x 1.25 Gr. 8 104 Washer, Lock 105 Washer, Hardened 106 Blade, Mulching 111 Shaft Assembly, Mandrel 112 Housing, Mandrel, Vented 113 Bearing, Ball, Mandrel 114 Stripper, Mower Deck 115 Bolt, Carriage 5/16-18 x 5/8 116 Bolt, Shoulder 117 Baffle, Vortex 118 Nut Crownlock 5/16-18 UNC 119 Stiffener Bracket 129 Bracket, Deflector 130 Cap, Sleeve 131 Spring, Torsion, Deflector 142 Nut, Push 143 Shield, Deflector 144 Washer 11/32 x 5/8 x 16 Ga. 145 Rod, Hinge 146 ScrewThdrol 147 Washer, Spacer 148 Pulley, Mandrel 149 Nut, Toplock, Flanged 150 Bolt 151 Pulley, Idler, Flat 152 Washer 13/32 x 13/16 x 16Ga. 153 Nut Crownlock 3/8-16 UNC 154 Guard, Mandrel, L.H 155 Retainer 156 Screw, Thd. Roll 1/4-20 x 5/8 157 Washer, Hardened 158 RollerAssembly, Cam Follower 159 Bolt, Shoulder #10-24 Grade 5 - - Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake - - Washer, Hardened Arm, Idler Spacer, Retainer 141043 Guard, TUV Idler 149846 Knob Custom Oval 144959 V-Belt STD541437 Nut 136420 Mulcher Cover 71081010 Screw 19061216 Washer #10 STD551110 Washer, Lock 160793 Latch Assembly, Bagger 2029J Nut, Weld 179292 Bracket Gauge Wheel Lh 179293 Bracket Gauge Wheel Rh 17060508 Screw 5/16-18 x 1/2 73510500 Nut Keps 5/16-18 Unc 72110505 Bolt Carr 5/16-Unc x 5/8 4898H Bolt Shoulder 165746 Wheel Gauge Std 73930600 Nut Centerlock 3/8-16 Unc 19121414 Washer 3/8 x 7/8 x 4 Ga. 19131312 Washer 13/32 x 13/16 x 12Ga STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr, 5 STD533710 Bolt, Rdhd Sqnk 3/8-16UNC xl 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 177204O8 72140614 130794 169583 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Fiat Bolt Carriage Idler Spring Extension Spring Return idler Retainer Spring YeUow Zinc Washer 9/32 x 3/4 x 16 Ga, Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware only-Pulley not included) Replacement Mower, Complete NOTE: All component dimensions given in U .S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.272057 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 8 83 7o _ ,, --0 47 29 35 157 79 42A NUMBERS HERE 46
TRACTOR - - MODEL NUMBER 917.272057 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaff 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) 54 778346 (Include, 14) 56 778355 14 778368 Bevel Pinion (13 teeth) 57 778337 (Include. 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 778351 17 786188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 778345 20 792077A Ball 5/16" dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 22 792079 Spring ,310 OD x .625 L 67 776396 25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 26 792125 Retaining Ring (pkg of 2) 71 788069 27 792035 Retaining Ring 71B 788092 28 788040 Retaining Ring 76 780090 29 780072 Thrust Washer .627 ID x.031W 77 788078A 29A 780160 Thrust Washer .762 ID x.031W 79 792144 29B 780051 Thrust Washer.762 ID x.031W 82 778333 29C 780199 Anti-Rotation Washer.632 83 778338 30 780108 Cup Washer 1.127 ID x .032W 85 792154 31 780001 Flat Washer .750 ID x .056W 87 788089A (UseAs Needed) 150 788093A 31A 780195 Flat Washer .750 ID x .062W 157 768088A 32 788083 Oil Seal 5/8" 180 730229A 34 780194 Bushing .563 900 794712 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 DowelPin 40 792076A Flat Washer .312 IDx .059W Brake Lever Screw 114 - 20 x 1-1 14" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer 2625 x 1,0 Brake Lever Bracket Axle (11-t 5 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 qD x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9116" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST- 206-545C Transaxle NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 47
TRACTOR -- MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509 ;YLINDER HEAD, VALVE AND BREATHER] ti 13 _20 18 19 CRANKCASE J t /_//_z zo / 18 12 \ 10 48
TRACTOR-- MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460,TYPE NUMBER 26509 CYLINDER HEAD/VALVE/BREATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25-351-01-S Lifter, valve (2) 1 12-032-03-S 12-755-94-S Kit, cylinder head 2 (Includes 3-17,Gaskets 12 041 01-S (Qty 2), 12 041 02-S, & 12 041 3 12-445-02-S 03-S) 4 M-839025-S 12-411-03-S Rod, push (2) 12-041-08-S Gasket, cylinder head 5 24-380-13-S 12-017-01-S Valve, intake (Std.) 6 12-755-49-S 12-017-02-S Valve, intake (.25) 12-016-01-S Valve, exhaust (Std.) 7 12-089-31-S 12-016-02-S Valve exhaust ( 25 8 12-422-08-S X-75-23-S Plug,'allen hd. pipe 1/8 12-422-09-S 12-422-10-S 12-318-36-S Cylinder Head 25-186-01-S Arm, rocker (2) 12-599-03-S Pivot, rocker arm (2) 12-422-11 -S M-640034-S Screw, hex. flange 12-422-12-S M6xI.0x34 (2) 12-422-13-S 12-089-01-S Spring, valve (2) 12-173-01-S Cap, valve spring (2) 12-755-03-S Kit, retainer (2) 12-422-07-S 12-468-05-S Washer, plain 13/32" 12-112-13-S Spacer, head bolt exhaust 9 12-144-28-S port 10 12-874-01 -S 12-086-15-S Screw, hex. flange 12-874-02-S MlOx1.Sx81 (5) 12-874-03-S 25 237 14-S Clamp, hose (2) 12-326-03-S Hose, breather 11 12 018 02-S M-645020-S Screw, hex. flange 12 12-108-01-S 12-108-02-S M6xt .0x20 (5) 12-108-03-S 12-096-07-S Cover, valve w/nipple M-545010-S Screw, hex. flange 13 12-067-11 -S 12-067-12-S MSx0.Sxl0 12-018-01-S Retainer, breather reed 14 12-380-01-S 12-402-02-S Reed, breather 15 12-043-05-S 16 M-631005-S 17 12-144-g2-s 18 52-139-09-S 19 12-755-64-S 20 X-25-102-S 21 12-032-gl-S 22 M-631015-S 23 12-154-05-S DESCRIPTION Seal, crankshaft Block, cylinder (Use Short Block 12 522 5O) Strap, tilting Screw, hex. flange M8x1.25x25 Dowel, locating (4) Kit, camshaft 0ncludes 7,8) Spring actuating Shim, camshaft A.R.) blue Shim, camshaft (A.R.} red Shim, camshaft (A.R.) yellow Shim, camshaft (AR) green Shim, camshaft (A.R.) gray Shim, camshaft (A.R.) black Shim, camshaft (A.R.) white Shaft, balance Piston w/Ring Set (Std.) (Includes 11,12) Piston w/Ring Set (.25) Piston wiring Set (.50) Retainer, piston pin (2) Ring Set (Std) Ring Set (.25) Ring Set (.50) Connecting Rod (Std.) Connecting Rod (.25) Pin, governor regulating Gear, governor Washer, plain 6 mm Shaft, governor gear Plug cup Kit, gov. cross shaft w/c ip (Includes 23) Washer, plain 1/4" Seal, governor cross shaft Washer, plain 6 mm Clip, hitch pin NOTE" All component dimensions given in U.S. inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509 IGNITIONIELECTRICAL J 19 I I 18_17 BLOWER HOUSING AND BAFFLESJ 1 #/Z ._ / 4 5 12 8 10 AIR INTAKE J 3-- 5O
TRACTOR -- MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509 IGNITION/ELECTRICAL AIR INTAKE/FILTRATION KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 2 3 4 10 11 17 18 19 20 12-086-14-S Screw, hex. flange M10x1.5x46 12-468-03-S Washer, plain 3/8" 24-162-03-S Screen, grass 25-086-47-S Bolt, shouider M6xl.0x16 (4) 12-157-06-S Fan X-42-15-S Key 12-025-37-S Flywheel 12-155-09-S Connector M-548025-S Screw, hex. cap M5x0.Sx25 (2) 12-085-10-S Stator - 3 amp M-545020-S Screw, hex. flange MSx0.8x20 (2) 12-132-02-S Spark Plug X-728-1-S Clip, cable (2) M-545010-S Screw, hex. flange M5x0.Txl0 (2) 12-584-04-S Module, ignition NOT ILLUSTRATED 12 154 06-S 12 454 03-S 12-516-35-S Clip (2) Tie, wire Lead, white (36" - 18 gauge - fully insulated push on tab and uninsulated socket terminals) BLOWER HOUSING & BAFFLES KEY PART NO. NO. DESCRIPTION 1 M-545010-S Screw, hex. flange M5x0.8X10 14) 2 24-468-10-S Washer, plain 1/4" 3 12-146-07-S Plate, blower housing 4 M-550010-S Screw, hex. flange M5x0.8xl0 5 24-096-05-S Cover, pinion 6 12-027-55-8 Housing, blower 7 12-063-18=S Baffle, intake side 8 25-t 54-02-S Clip, mounting (3) 9 12-086-37-S Screw, captive washer M5x0.8x20 (3) 10 12-063-20-S Baffle, cylinder head 11 M-645016-S Screw, hex. flange M6x1.0x16 (2) 12 12-063-19-S Baffle, cylinder NOT ILLUSTRATED M-541050-S 12 096 40-S 12 141 01-S Nut, hex. flange M5x0.8 Cover (goes over rectifier- regulator hole in blower housing) Retainer, ring (2) (secures cover 12 096 40-S to housing) 5 6 7 8 9 DESCRIPTION 1 2 3 4 5 6 8 9 10 11 12 12-281-01-S 25-341-03-S 12-096-24-S 12-083-12-S 12-100-08-S 12-083-10-S 12-743-12-S 12-032-11 -S 12-094-07-S 12-072-04-S 12-086-01-S 12-041-02-S Duct, air Knob, air cleaner cover Cover, air cleaner Precleaner, element Wing Nut Kit, air cleaner element (includes 5, 7, 8) Filter, element (Includes 5, 8) Seal 1-7/16" Base, air cleaner (Includes 10, 11) Stud, mounting plate M6x1.0x75 Screw, #10 Hi-Lo thread forming (2) Gasket, air cleaner NOT ILLUSTRATED 12-113-53-S Decal, air cleaner NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR - - MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509 STARTING SYSTEM 1 I ,.=J 3-- _- m6 $ ENGINE CONTROLS 1 / 11 2 4 / ,-1 OIL PAN / LUBRICATION I ,ff_10 2 3 11 52
TRACTOR - - MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509 STARTING SYSTEM ENGINE CONTROLS KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION 2 3 4 5 6 7 8 M-839070-S Screw, hex. flange 1 M8x1.25x70 (2) 2 25-098-04-S Starter assembly (Includes 3 3-8) 4 12-755-39-S Kit, drive end 12-227-03-S Cap, drive end 5 12-170-04-S Armature 12-755-38-S Kit, drive parts 6 12-243-04-S Cap, commutator end 12-086-20-S Screw, hex. flange (2) 7 OIL PAN/LUBRICATION KEY PART NO. NO. DESCRIPTION 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 12-038-01-S 25-755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S 12-153-01-S 25-162-07-S 12-096-03-S M-545016-S 25-462-09-S 12-050-01-S X-75-10-S 12-393-01-S 12-153-06-S 12-096-34-S M-545016-S 12-032-03-S 24-086-16-S 24-086-17-S 12-199-56-S Dipstick assembly (includes 2-3) Kit, oil fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube Tube, oil fill Screw, hex. flange M6x1.0x25 O-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange M5x0.8x16 Valve, oil pressure relief Filter, oil Plug, sq. hd. solid 3/8" Pump, oil O-Ring, oil pump cover Cover, oil pump Screw, hex. flange M5xO.8x16 (3) Seal, oil (1_'£O. end) Screw, hex. flange M8x1.25x45 (11) Screw, hex. flange M8x1.25x45 Assembly, Pan, oil (Incl. 11,14-17) 8 9 10 11 12 13 14 15 16 17 12-079-11 -S 12-237-01-S 24-086-43-S M-664020-S 12-536-10-S M-443025-S M-443020-S 12-089-11-S 12-089-23-S 12-089-24-S 12-755-83-S 12-100-07-S 52-211-04-S 12-090-28-S 25-158-08-S 12-079-10-S 25-158-11 -S Linkage, choke Clamp, cable Screw, hex. flange Screw, lobed socket M6xl.0x20 (2) Control, speed assembly (Includes 6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spring, choke (2) Spring, choke return Spring, governor Kit, governor lever (Includes 12-14) Nut, hex flange 1/4-20 Bolt, 1/4-20x1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage NOTE: All component dimensions given in U.S inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509 CRANKSHAFT EXHAUST --1 I _ i3 "5 FUEL SYSTEM I /7 8 _ 711 54
TRACTOR -- MODEL NUMBER 917.272057 KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509 FUEL SYSTEM CRANKSHAFT KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 M-641060-S 2 X-22-11-S 3 M-629116-S 4 12-853-115-S 5 12-041-02-S 6 12-053-115 7 12-041-01-S 8 12-265-06-S 9 25 237 14-S 10 25-353-10-S 11 25-050-02-S 12 47-154-01-S NOTILLUSTRATED M-561010-S 12-757-02-S 12-757-33-S 12-757-03-S 12-454-03-S 12-518-37-S Nut, hex. flange M6x1.0(2) Washer, lock 1/4" Stud M6x1.0x116 (2) Kit, carburetor w/gasket (Includes 5,6,7 qty 1) Gasket, air cleaner Carburetor assembly (For information only not available separately) (Service with: Kit, float 12 757 02-S,Kit, solenoid repair 12-757-33-S, Kit, repair 12-757-03-S) Gasket, carburetor (2) Deflector, heat Clamp, hose (2) Line, fuel 9" Filter, fuel in-line Clip cable Screw, thread forming M5x0.8xl0 Kit, float Kit, solenoid repair Kit, repair Tie cable Lead, red, (37" - 20 gauge - uninsulated socket and insulated socket terminals) 1 12-014-57-S 2 25-139-27-S EXHAUST DESCRIPTION Crankshaft (Includes 2) Plug, cup KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 25-072-04-S 12-041-03-S 12-126-11-S 12-445-06-S M-645025-S 12 522 50 12-755-93-S Stud, M8x1.25x33 (2) Gasket, exhaust manifold Bracket muffler Strap, lifting Screw, hex. flange M6xl.Ox25 (2) Short Block Gasket Set NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55
56
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ..... CUT GUIDE TH_s ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL ,& I Operate your Tractor up and down the face of slopes (not I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold i'd 1-800-4-MY-HOME _ Any'm_, day or nlgte (1_o-4a_o) (u.sA and Canada) _.sealtoorll w.sesl_(_ For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 Any_me, day or righqU SA ody) w.seelr_com For the replacement parts, accessories and owner's manuals that you need to do-R-yourself, call Sears PartsOirectSM! 1-800-366-PART 6aJ_.-11 p.m., 7daysaweek (1 _0-3e6-7278) (u.sA o_y) www.seer&_ To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (usA) 1-800-361-6665 (Canada) 7 am. - 5 p.m., CST, Men. - SaL 9 a.m. - 8 p.m. EST, M- F, 4 p.m. Sat. Para pedr servicio de re_ a domicile, y para oedenar piezas: 1.888.StH-IOGAR sM (1 ees-7e4.6427) Au Canada pour savice en frarx;ab: 1-800-LE-FOYIER Mc (1-_0_o33-SS37) www.seal_,ca ©Seas, _ and Co. ® Registered Trademark / TM Trademark / sM Service Mark of Sears, Roebuck and Co. SM ® Marca Registrada / TM Marca de F_brica / Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / MO Marque d_posde de Sears, Roebuck and Co. 180989 10.23.01 TR Printed in U.S.A.