Craftsman 917.27223 Owner's Manual

Owner's Manual 20 HP ELECTRIC START 48" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.272230 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mort - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 V_sit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 13 Maintenance Schedule ...................... 19 Maintenance ....................................... 19 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaf'_, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800--4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys wire, etc., which could be picked up and thrown by the bade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always leek down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before fuming. • Never leave a running machine unattended. Always turn off blades, set _arking brake, stop engine, and remove eys before dismounting. • Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 i/aears and above, are involved in a rge percentage of dding mower- related injudes. These ol_erators should evaluate their abihty to operate the dding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or stodng the machine. Allow machine to cool before storage. I1. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can result in severe in ury or death. All slopes require extra caut on. f you caneot back up the slope or if you feel uneasy on it, do not mow it. DO_ • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide ob- stacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless neces- sary, and then, turn sloWly and gradu- ally downhill, if possible. • Do not mow near drep-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • De not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes.
III. CHILDREN Tragic accidents can occur if the operator is net alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that chitdren will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and rum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be sedously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. -Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a clo_ area. • Keep nuts and bolts, especially bl attachment belts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regl • Keep machine free of grass, leaw other debds build-up. Clean oil o spillage. Allow machine to cool I_ stodng. • Stop and inspect the equipment if strike an cbjoct. Repair, if necass= before restarting. • Never make adjustments or repair with the engine running. • Grass catcher components are su to wear, damage, and detedoratio which could expose moving parts allow objects to be thrown. Frequ check components and replace w manufacturer's recommended par wt3en necessary. • Mower blades are sharp and can Wrap the blade(s) or wear gloves, use extra caution when servicing • Check brake operation frequently Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. 4 • Be alert and turn machine off if ch enter the area. • Before and when backing, look I_ and down for small children. • Mow up and down slopes (15 ° M_ not across. • Remove obstacles such as rocks, limbs, etc. • Watch for holes, ruts, orbumps. Uneven terrain could overturn the machine. Tall grass can hide obsl
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. ALook for this symbol to point out important safety precautions. It means CAUTIONI!! BECOMEALERT!!T YOUR SAFETY IS INVOLVED. A_.CAUTION: In order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _kCAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a !oad, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: Engine exhaust some of its const tuents, and certa n veh cle compo- nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. A, WARNING: Battery posts terminals and re ated accessories conta n sad and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. 5
PRODUCT SPECIFICATIONS GASOLINE 3.5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR OIL TYPE SAE 10W30 (above 32°F) (PI-SF-SJ): SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER: 4.5 PINTS W/OFILTER: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") GROUND SPEED (MPH): 1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 REVERSE: 1.5 TIRE PRESSURE:FRONT: 14 PSI REAR: 10 PSI CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U 1R BLADE BOLT 45-55 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you expedenca any problem you cannot easily remedy, please contact your nearest Sears or other qualified service center. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES'. REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, cadng for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _.WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-cevered, brash- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark an'ester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Cede). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest Sears service center. (See REPAIR PARTS section of this manual). 6
Steering Wheel Steenng Wheel Insert Steenng Sleeve Seat ' "_'_J (1) Washer _' 17/32 x 1-3/16 x 12 (1) Knob _ Gauge Mower (5) Retainer Spdngs (double loop) - _ (1)Front Plate _ (2)Flanged v(::_ Pins (2) Retainer Spnngs (single loop) (4) Shoulder Bolt _ ,_ (4) Clevis Pins (4) Retainer Springs (4)Wheels (4) Locknut 3/8-16 (double loop) (2) Locknuts 5/16-18 -- _l _1_._ I Nose Roller I IIIIIIIIIlllllllhlllil/ .o,,er = (2)Hex Bolts 5/16-18 x 1 ""_ N_cekets (2) Washers 17/32 x 7/8 x 16 Ga. I Key Slope Sheet ' Cassette For Future Use
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to Insure proper tightness Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are hsted below. (1) 9/16" Wrench (1) 3/4" Socket w/ (1) 1/2" wrench ddve ratchet (1) Utility knife (1) Pliers (1) Tire pressure gauge When nght or left hand is mentioned in this manual, It means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from shipping carton. 2 Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels fiat. 3 Remove mower and package maten- als. 4 Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 1. Remove lock nut and large fiat washer from steenng shaft 2 Position front wheels of the tractor so they are pointing straight forward 3. Slide the steering sleeve over the steering shaft. 4. Position steering wheel so cross bars are honzontal (left to nght) and slide onto steedng wheel adapter 5 Secure steering wheel to steedng shaft with lock nut and large fiat washer previously removed Tighten securely. 6 Snap steedng wheel insert into center of steering wheel. 7. Remove protective materials from tractor heed and grill IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid Steenng Wheel I_ _nsert Lock Nut _ fF_-_-._ Washer Steenng Wheel'_ _/ Adaptor Seer ng _ t .',-_- ._- "." Shaft _. =_._.< -'_",. 1','. ,. ,... ,, ,,, Stee,,n, Sleeve -L_' ,,'. t !. ,, HOWTO SET UPYOURTRACTOR CHECK BATTERY 1, Lift heed to raised position, NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" In MAINTE- NANCE section of this manual for charging instruchons) Label INSTALL SEAT Adjust seat before tightening adjustment knob 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor
2. Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt =s positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten 6. Lower seat into operating position and sit In seat 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8 Get off seat without moving its adjusted position. 9. Raise seat and tighten adlustment knob securely. Seat ShOulder Bolt Flat Washer NOTE: You may now roll or dnve your tractor off the skid. Follow the appropriate Instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal 3 Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting read, understand and fo ow a nstructions m the Operation section of thB manual. Be sure tractor is In a well-vent=!ated area. Be sure the area m front of tractor _s clear of other people and objects 1. Be sure all the above assembly steps have been completed, 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat m operating position, depress clutch/brake pedal and set the parking brake 4. Place gear shift lever =n neutral (N) position. 5. Press hft lever plunger and raise attachment lif_ lever to its h=ghest position. 6 Start the engine. After engine has started, move throttle control to idle position 7. Depress clutch/brake pedal into full "BRAKE" poslbon and hold Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9 Apply brake to stop tractor, set parking brake and place gearsh=ft lever in neutral position. 10.Turn =gn=t=on key to "OFF" pos=tlon Continue with the mstrections that follow.
ASSEMBLE GAUGEWHEELSTO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are propedy adjusted to ensure optimum mower performance. 1 Shde gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely. 2. For ease of mower to tractor assem- bly, raise gauge wheels to highest pes=Uon and retain with clevis pins and spnng retainers NOTE: Adjust gauge wheels before operating mower, See =TO ADJUST GAUGE WHEELS" in the Operation section of this manual Retainer Spnng P,n-_ \ ///_F. 3/8 Washer 3/8-16 Center Locknut TO ATTACH NOSE ROLLER 1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown 2 install hex belts and lock nuts as shown. Tighten hardware securely NOTE: Be sure bracket tabs are posi- tioned in tab holes in deck brackets Nose Roller -_'_'_ , Lock . //j _'_ _ / Nut B" Bracket INSTALL MOWER AND DRIVE BELT Be sure tractor is ce level surfece and mower suspension arms are raised with attachment lift conbol. Engage parking brake. 1 Cut and remove ties secudng anti- sway bar and belts. Swmg anti-sway bar to left side of mower deck. 2 Slide mower under tractor with deflector shield to dght side of tractor IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3, If equipped,turn height adjustment knob counterclockwise until It stops, 4 Lower mower linkage with attachment lift control 5. Be sure belt tension rod Is in disen- gaged pes_tton. 6. Install belt into electdc clutch pulley groove. 7. Place the suspenston arms on outward pointing deck ptns. Retam with double loop retainer spring with loops up as shown 8. Install front plate assembly to tractor suspension brackets and retatn with single loop retainer spnngs as shown 10
9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer spdngs between the plate assembly and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 10.Engage belt tension red by pushing rod into locking bracket. CAUTION: Belt tension red is spdng loaded, Have a tight gdp on rod and engage slowly. 11, Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring, 12.If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 13. Raise deck to highest position, 14.Adjust gauge wheels before operating mower as shown in the Operation section of this manual. CHECK TIRE PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is propedy adjusted. Sea =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. Belt Tension Rod Lock Bracket Disengaged Position Chassis Bracket_ Gauge Wheel Electdc Clutch Pulley\ Front \ Suspention Front Front \Brackets Plate Assembly Mower \ Bracket\ ,Loop Retainer Single Loop Retainer Springs Double Loop Retainer Spring USE PLIERS FOR I RETALNER SPRINGS Anti-Sway Bar Suspension Arms Double Loop Retainer Spring (Outward pointing deck pins) Deflector Sheild 11
=/CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have boon completed. ,/No remaining loose parts in carton. ,/' Battery is propedy prepared and cberged.(Minimum 1 hour at 6 amps). 4" Seat is adjusted comfortably and tightened securely. 4" All tires are propedy inflated. (For shipping purposes, the tires were ovednflated at the factory). /' Be sure mower deck is propedy leveled side-tc--sideifront-to-rear for best cutting results. (Tires must be propedy inflated for leveling). 4 Check mower and drive belts. Be sure they are routed propedy around pulleys and inside all belt keepers. • / Check widng. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: J Engine oil is at proper level. 4 Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. 4 Be sure brake system is in safe operating condition. 12
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENO,NEGrE O,LPRESSURE UOHTSON O%'_MP T 4" FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) 13
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourseff with the locations of vadous controls and adjustments. Save this manual for future reference. it Switch PcsitJon Ammeter Hourmeter Attachment Clutch Switch Clutch/Brake Plunger Attachment Lever Our tractors conform to the safety standards of the Amedcan National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutchiag and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). PARKING BRAKE: Locks clutch/breke into the brake position. HOURMETER - Indicates hours of operation. 14
i The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety g asses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position, Make sure parking brake will hold tractor secure. Push-In to Attachment Clutch Choke "Disengage ' Switch Pull Out To Control _ \Ignition Gear Shift "Brake" Key Lever P ition o _ "_Parking Bra_e Clutch/Brake "Engaged" Position Pedal =Drive" "Disengaged" Position Position STOPPING MOWER BLADES - • To stop mower blades,move attach- ment clutch switch to "DISENGAGED" position, GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use, • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under eartain cunditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor com- pletely, as describ_l above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage, TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2, Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. 15
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice, Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a fiat level surface. 1. Lower mower and adjust mower to desired cutting height. 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Besure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Retainer Sprin Clevis • _,::' Pin TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Attachment Lift Lever Switch Pull Out To High Position =Engage" / .;'.,.--_- Low ;? Po_i_on :/ - _ Deflector • I _" Shield TO OPERATE ON HILLS £_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • if slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TOTRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your _actor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). engaged will shut off the engine. 16
TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground end cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nanca section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _ILWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/breke pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to =DISEN- GAGED" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above, COLDWEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the f 7 temperature.
• The attachments can be used during the engine warm-up pedod and may require the choke control be pulled out slightly, NOTE: ff at a high altitude (above 3000 feet) or in cold t_res (below 32 F) 61e carburetor fuel mixture may need to be a_tmted for best engine perfom_nce, See "To ADJUST CARBURETOR" in the Service and Adjuatn_nts sec_on of this manual. MOWlNGTIPS • Mower should be propedy leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Ddve so that clippings are discharged onto the area that has been cut. Have the cut area to the dght of the tractor. This will result in a more even distdbu- tion of clippings and more uniform cutting. • When mowing large areas, start by turning to the dght so that clippings will discharge away from shrubs, fences, ddveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dded clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throtUe when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 18
MAINTENANCE SCHEDULE T)_ _ _ _ _ _/_J REGULAR SERVICE i,_" __s" _'/_ / SERVICE DATES ! c_ em_ op_io_ tJ V check Tire Pressure It## _1 CheCk Operator _ and T Int_ sysv_s IV # R Che_ for LOOse FaSteners V* _r V' CA Sharpen/Rop4_ce Mower Bl_bd_ _4 T Lub_oo Chart I_ I, / 0 Check Batte,7 Level R Clean B.attefy and Tefm,rals _ It## Ched( T_n F=la_e CoOling If Adjust Bk_de Belt(s) Tension _s Adjust Mobon Drive B*dt(s) Ter_ion _,_s CIWPCk Engine Cd Level _ Change Engine O1{ _2_ E clean r&Jr Filth* tl_z N Clean Air _n _2 G Inspect Muff_r/spa_ Am_ter t_ / i_ Rep_ C311 F_lte_ equipped) _.2 pr E Cle_n Engine C(;o_ing Fins I_/;z Re_ Air Filte_ Paper Cartridge _2 Replace Fuel Filter 11_ 1 O_a_gem_e_wh_l_per_dJ_Juod_'ah_,*yk_d_'lnNghamt_lt_r, lp_um= 5 tfequ_ppedW_lad_sl_biesystem 2 S_o r _ro o#_ _h_l operat_g _ d_ly o( _ condone. 6 N_t r _q_d if _q_pp_ w4_ rn_nt enar_hee bat;e_y 3. # _q_pped ,_lh _4 _K_, d,ange _ _ 50 hours 7 _ghtm _1 _ude _vot t)_t _o 35 ft._t>r_ ma._m. 4. p.*_zco U_d_s moro often _he, mo_ng in _andy r._4. C¢ no( _,_erl gh_m. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made pedodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and intedock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART _) Spindle -_-I_F'--- Spindle (_ Zerk ,_=dl I1_ Zerk ¢_) Front ._ - - = " _ i '_Front Wheel (_ Wheel _'_J __ ,_ Bearing Bearing ,_ _ =_--,:_ zerk Zerks :, _ I ', "-;- -_-: Pivots (_SAE 30 or 10w30 Motor Oil (_General Purpose Grease (_Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating beadngs. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 19
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed _n highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual), TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm Ribber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as de- scribed below, repair the problem immediately. • The engine should not start unless the clutchlbrake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the opera(or to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must he kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and fiat washer secudng blade. 3, Install new or resharpened blade with trailing edge up towards deck as shown, IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex belt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated, Trailing Edge Up Mandrel FLat Washer_._ ^ Lock "__ Center Hole Washer "_,. _. _ _ Blade _._ _Hex Bo_t (,Grade 8) *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not, • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole Blade 5/8" Bolt or Pin- BA'B'ERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its 2 0 life.
• Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The odginal equipment battery on your tractor is maintenance free, Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to =leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bdght. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See =REPLACING BATrERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-baits for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VL_30_'rY GRi_ F.,S Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove cap from end of drain valve and install the drain tuba onto the fitting. 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tuba. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. Oil Drain Valve Closed and Locked posi_on Cap Drain Tube CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dded gum fibers. 21
CLEAN AIR INTAKEICOOLING AREAS To insure proper coeling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept dean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the coelmg shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/_" cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air tilter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash It in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil, Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge, 6. Remove nut and cartddge plate. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Check rubber seal for damage and proper position around stud. Replace if necessary. 9. Reassemble air cleaner, cartridge plate, and out. 10. Reinstall air cleaner cover and secure by tightening knob. Cartridge Foam Knob Plate Rubber Seal ge ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark attester (if equipped) as it could create a fire hazard and]or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there ere no fuel line leeks and damps are properly positioned. 4. Immediately wipe up any spilled gasoline. lamp Clam I Filter CLEANING • Clean engine, battery, seat, finish, etc, of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air tilter and carburetor are covered to keep water out. Water in engine can result in s shortened 22engine life.
CAUTION: BEFORE PERFORMING ANY SERVICE ORADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake, Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position, 4. Turn ignition key "OFF" and remove key, 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER 1. Place attachment clutch in "DISEN- GAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Disengage belt tension rod from lock bracket. CAUTION: Rod is spdng loaded. Have a tight grip on rod and release slowly. 5. Remove retainer spring holding anti- swaybar to chassis bracket and disengage anti-swaybar from bracket. 6. Remove four retainer spdngs from front plate assembly and remove plate. 7. Remove retainer spdngs from suspension arms at deck and disen- gage arms from deck. 8. Raise attachment lift to its highest position. 9. Slide mower forward and remove belt from electric clutch pulley. 10.Slide mower out from under dght side of tractor. TO INSTALL MOWER Follow procedure described in =INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are propedy inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or undednflatsd, you wiB not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. Belt Tension Rod (Disengaged _j, Position) /z" Chassis Suspension Front Mower Bracket Electric Clutch Pulley Front I_ate Retainer Anti-Sway Bar Retainer Springs (Both Sides) :rant Mower 23
Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground \ / A_SUspensi°n Lift Link Adjustment Nut NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjust- ing. FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side.If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance =D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts =F" against trunnion on beth front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on beth front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Nut "E" Assembly_ TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Disengage belt tension rod from lock bracket. K_a CAUTION: Rod is spring loaded. vea nrm grip on roa an release slowly. 4. Remove screws from R,H. mandrel cover and remove cover. 5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 7. Carefully roll belt over the top of R.H. mandrel pulley. 8. Remove belt from electric clutch pulley. 9. Remove belt from idler pulleys. 10.Check primary idler arm and two idlers to see that they rotate freely. 11.Be sure spdng is securely hooked to primary idler arm and spdng arm. MOWER DRIVE BELT INSTALLATION 12. Install belt in both idlers. 13.Install new belt onto electdc clutch pulley. 14.Carefully roll belt into upper groove of R.H. mandrel pulley. 15. Carefully check belt routing making sure belt is in the grooves correctly. 16.Reconnect R.H. suspension arm to rear deck bracket with retainer spring. 17.Reassemble R.H. mandrel cover. 18.Engage belt tension rod by pushing rod into locking bracket. 24
Belt Tension Rod (Disengaged R.H, position) Mandrel £ E}ectf.,c Clutch - Idler Pulleys Sprin Arm R.H, Arm Primary Idler TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower drive belt (See "TO REPLACE MOWER DRWE BELT" in this section of this manual), 2. Remove mower (Sou "TO REMOVE MOWER" in this section of this manual). 3. Remove screws from L.H. mandrel cover and remove cover. 4. Carefully roll belt off L.H. mandrel pulley. 5. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 7. Check secondary idler arm and idler pulley to see that they rotate freely, 8. Be sure spring is hooked in secondary idler arm and secondary spdng arm. 9. Install new belt in tower groove of R,H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 10.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. 11,Relestall L.H. mandrel cover. 12. Reinstall mower to tractor (See =INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). 13.Reassemble mower ddve belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). LH, Idler Arm i Arm Mandrel Pulley R.H. Mandrel TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. ff tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2, Measure distance between brake operating arm and nut "A" on brake rod. 3, ff distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut =A". 4. Road test tractor for proper stopping distance as stated above, Readjust if necessary, if stopping distance is still greater than six (6) lout in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. 25 WITH PARKING BRAKE "ENGAGED" Nut _A" m Nut Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (Sou "TO REMOVE MOWER" in this section of this manual.) 2. Disconnect clutch wire harness. 3. Remove clutch ideator. 4. Remove belt from stationary idler and clutching idler. 5, Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 6. Pull belt toward front of tractor and remove downwards from around electric clutch. 7. Install new belt by reversing above procedure.
Electric Clutch Clutching / Idler Stationae// Idler Transaxle---_, Pulley _ -- Clut_ Clutch Wire TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position• The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the dght rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral • Gate _ustment Bolt TO ADJUST STEERING WHEEL ALIGN- MENT If steedng wheel crossbars are not horizontal (l_'t to dght) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-INICAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact your nearest Sears or other qualified service center• TO REMOVEWHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble• NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining dng securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring _k Axle r___J Cove Square Key (Rear ,=,_-' "_X _w Wheel Only) TO START ENGINEWlTH AWEAK BATI'ERY _-=CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from bettedes. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system, Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. "Positive" ( ,__"Negative" (-) 26
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact beth terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, dngs, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex belt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Keps r_ut _*,------.-_ ,Nut Hex .. -_ /" _Bolt Terminal _; ....... Access "_e Door ' " .... Terminal Cable (Red) Guard __qB_ca_i_; Negative able TO REPLACE HEADLIGHT LAMP CAUTION: When lit, the halogen lamps get extremely hot. Hold lamp assembly by the holder and do not touch the bulb. 1. Raise hood. 2. Disconnect harness from lamp assembly. 3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the gdll. 4, Insert new lamp assembly and rotate clockwise to lock. 5. Reconnect harness to lamp assembly. 6. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run pnerly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automofive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To re )lace, reverse above procedure. nector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not nJnning, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. 27
Idle Fuel Adjusting Needle Idle Speed Adjusting Screw Throttle Control ;hoke TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de- scdbed below before loosening cable, If adjustment is necessary, proceed as follows: 1, With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartddge plate to expose carburetor choke (See =AIR FILTER" in the Maintenance section of this manual), 3. Choke should be closed. If it is nat, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner, Closed Full Choke TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, fuming the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is fumed in tee fight. PRELIMINARY SETTING- 1. Be sure you have a clean air filter, and the throttle control cable is adjusted propedy (see =TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1 turn. FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shiflJmotion control lever in neutral (N) position. NOTE: The high idle is set at the factory and cannot be adjusted. 2. Idle seeed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, tum idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle In (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST - 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equip- ment and expadence to make any necessary adjustments. 28
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. • kCAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stodng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubdcate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage dudng long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces, ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum depesites from forming in essential fuel system parts such as carburetor, fuel hose, or tank dudng storage. Also, expedance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and fonT_ation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits dudng storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Tum ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never covet tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start Hard to start Englnewillnot turn over Engine clicks but will not start 1, Out of fuel. 2. Engine not "CHOKED" properly. 3, Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10.Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. ; 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3, Weak or dead battery. 4. Blown fuse. 5, Corroded battery terminals. 6. Loose or damaged widng. 7. Faulty ignition switch. 8, Faulty solenoid or starter. 9. Faulty operator presence swithch(es). 1. Weak or dead battery. 2, Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section, 3. Wait several minutes before attempting to start. 4, Replace spark plug. 5, Clean/replace air filter. 6. Replace fuel fi[ter, 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all widng. 9. See "To Adjust Carburetor" in Service Adjustments section, 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all widng. 7. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other qualified service center.. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3, Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6, Check all widng. 7. Check/replace ignition switch. 8, Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 3O
TROUBLESHOOTING CHART PROBLEM CAUSE Loss of power 1. Cutting too much grass/too Excessive vlbratlon Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven fast. 2. Throttle in =CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter, 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler, 13.Loose or damaged widng 14.Carburetor out of adjustment. 15.Engine valves out of adjustment. 1. Worn. bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn. bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves. and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. CORRECTION 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill witt fresh gasoline. 9, Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/fins 12. Clean/replace muffler. 13.Check all widng. 14. See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. 1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 31
TROUBLESHOOTING CHART CAUSE CORRECTION 1. Remove obstruction. PROBLEM Mower blades will not rotate Poor grass discharge Headlight(s) not working If so equipped) Battery will not charge 1. Obstruction in clutch mechanism. 2. Worn/damaged mower ddve belt. 3. Frozen idler pulley. 4. Frozen b_ade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades imprepedy installed. 10.Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 2. Replace mower ddve belt. 3. Replace idler pulley. 4. Replace blade mandrel. 1. Place throttle control in =FAST" position. 2. Shift to slower speed. 3, Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check widng and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 3. Faulty regulator (if so equipped). 4. Faulty alternator. 4. Replace alternator. Engine"backfires" 1. Engine throttle control not 1. Move throttle control to when turning set at "SLOW" position "SLOW" position and allow engine"OFF" for 30 seconds before to idle for 30 seconds befor{ stopping engine, stopping engine. 32
TRACTOR - - MODEL NUMBER 917.272230 SCHEMATIC BATRERY SOLENOID I .=0 J. Io ,, O_F_ '_ ;_ -%, I ;--: ' L._ z_'_ _._ _2_> 1 _5-_ _ .... o I , i ELEC_IC CLUTCH g I "T £GNmON ' " E ' _ ' D ' , , PTO (DISENGAGED) {2 pLUGS ON 3_tVIN CYL ENGINES) FUEL SHUT*OFF SOLENOID cH*,._ _G SyS'_M OU_UT _ V_"S _C _S00 F_'_ i , _WIRING _NSULATED CLIPS CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY HEADLIGHTS SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. G F C IGNITION SWITCH PTO SWITCH _ pOSITION CIRCUIT H S OFF C÷GrB÷H ON C* F,B÷ E_A* D REL&Y D A NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS 33
TRACTOR - - MODEL NUMBER 917.272230 ELECTRICAL 79 40 16 27 34
TRACTOR - - MODEL NUMBER 917.272230 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 114-20 x 7-112 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 153664 Switch Interlock push-In 18 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 112 21 175449 Harness, Light 24 8_60R Cable, Battery 25 146148 Cable, Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 114-20 UNC 28 145491 Cable, Ground 29 160784 Switch, Seat 30 175442 Switch, Ignition 33 175447 Key, Molded, Craftsman 40 178451 Harness, Ignition 42 131563 Cover, Terminal 43 175141 Solenoid 45 175548 Ammeter 15Amp 46 175549 Hourmeter Snap-In 50 178461 Switch Pro 3 Pcit Red Delta 55 17490508 Screw Thdrol 5116-18 x 1/2 79 175445 Lamp/_ssembly 81 109748X Relay Asm NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 35
TRACTOR- - MODEL NUMBER 917.272230 CHASSIS AND ENCLOSURES 42 36
TRACTOR - - MODEL NUMBER 917.272230 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 Drawhar 3 17060612 Screw, 3/8-16 x 314 9 172542X418 Dash 10 STC533710 Bolt, Cardage 3/8-16 x 1 11 174996 Panel. Dash, LH 13 175256 Panel, DaSh, RH 14 17490608 Screw Thdrol 3/8-16 x 112 17 174989 Hood Assembly 20 156437 plate Battery STYT 23 124028)( Bushing Snap 25 19131312 Washer 13132 x 13/16 x 12 Gauge 26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC 28 174945)(418 Grille, MS-558 29 174944)(418 Lens, Grille 30 164919)(615 Fender}Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 3B 175709 Bracket Asm pivot Mower Rear 42 172545X599 Lens 13"1 43 172544X599 LensRH 58 174993 Duct Hood 60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 174997 Dash Lower STYr 74 STD541437 Nat Crownlock 3/8-16 UNC 114 158112 Keeper Belt Rear Lh STL 115 17060620 Scew 3/8o16 x 1-1/4 142 175702 Plat e Retrdorceme nt STLT 143 154966 Bracket Swaybar Chassts 144 175582 Bracket Footrest STLT 145 156524 Rod Pivot Chassis/Hood 154 174679 Bracket Dash Rh 155 174680 Bracket Dash Lh 155 163805 Striker Plate 157 163806 Magnet YTGT 158 162037 Parking Brake Bkrt 159 155123X418 Cuphe_der Stl BIk 161 126938X Pinch-Welt Hood 166 164863 HWHDH:-Lo,#13_16 x 3/4 206 170165 Bolt Shoulder 5/16-18 207 17670508 Screw Thdrot 5/16-18 x 1/2 2(_ 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 211 145212 Nut Hexllange Lock 215 172543X615 Bumper NOTE: All component dimensions given in U.B. inches 1 Inch = 25.4 turn 37
TRACTOR- - MODEL NUMBER 917.272230 GROUND DRIVE $7 "" 11 2t2 38
TRACTOR - - MODEL NUMBER 917.272230 GROUND DRWE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 ........ Transaxle (See Breakdown) Peedess206-545C 2 146682 Spdng, Retarn_ Brake 3 123666X Pulley, Transaxle 4 12000028 Ring, Retair_er 5 121520X Strap,Torque 6 17060512 Screw 5/16-18 x 3/4 8 165866 Rod Shifter Fender STLT 9 174367 Clutch Elect EVX 10 STD561210 Pin, Cotter 11 105701X Washer, Sh_ Plate 13 74560412 Bolt 1/4-28 UNF W/Patch Gr. 8 14 100404CO Washer Lock Hvy Helical 16 STD541431 Nut Lock Hx W/Ir_s 5/16-18unc 18 STD523710 Bolt Fin Hex 3/8-16UNC x 1 Gr5 19 STD541437 Nut 20 150280 Bolt Hex 7/16-20 x 4-1/4 21 106933X Knob 22 130_04 Rod, Brake 23 178289 Bracket Asm Anti-Rotate EVX 24 STD541237 Nut 25 106888X Spring, Brake Rod 26 STD551037 Washer 27 STD561210 Pin 28 175798 Rod, Parking Brake 29 175799X505 Cap, Parking Brake 30 169592 Bracket, Transakte 32 STC523107 Bolt 34 175578 Shaft Assembly, Foot Pedal 35 120183X Bearing, Nylon 36 STD551062 Washer 37 STD571810 ROll Pin 38 165936 Pulley, Idler, Flat 39 74760648 Bolt Fin Hex 316-16 x 3 40 175461 SpaCer, Split .395 x .59 41 175556 Keeper, Belt, Idler 42 19131312 Washer 13132 X 13116 x 12 Ga, 47 127783 Pulley, idler, V-Groove, Plastic 48 154407 Bellcrank Clutch Gmd Dry Stl 49 123205X Retainer, Belt 50 STD523715 Bolt 51 ST13541437 Nut Crown Lock 3/8-16 U NC 52 ST13541431 Nut Crown Lock 5/16-18 UNC 53 105710X Link, Clutch 55 105709X Spring, Clutch Return 56 17060616 Screw 3/6-16 x 1 57 130801 V-Be6, Ground Drive 59 169691 Keeper, Belt, Center Span 61 17060612 Screw 3/8-16 x 314 62 123533X Cover, Pedal 63 175417 Pulley, Clutch 65 126197X Washer 66 154778 Keeper, Belt, Engine, Fool-proof 74 137657 Spacer, Axle 75 121749X Washer 25132 x 1-114 x 16 Ga. 76 STD581075 E- RIr_j 77 123583X Key, Square 2.0 x .1845/.1865 76 121748X Washer 25/32 x 1-5/8 x 16 Ga 79 STD580(_6 Key Woodruff 80 145090 Arm, Shift 81 165592 She8 Asm Crc)ss Tapered 650 20 82 165711 Spring,Torsion 83 19171216 Washer 17132 x 3/4 x 16 Ga. 84 166231 Link Transaxle 85 150360 Nut, Nylock 8_3 158391X418 Console, Shift, STLT 90 124346X Nut, Sed-Thding, Wsh Hd 1/4 96 STD624003 Retatner Spdng 1" 112 19091210 Washer 9/32 x 3/4 x 10 Gange 113 127285X Strap Torque 90 Degrees 116 72140608 Bolt RDHD 3/6-16 x 1 120 73900600 Nut Lock 3/6-16 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 150 175456 Spacer Retaftter 151 19133210 Washer 13/32 x 2 x 16 Ga, 156 166002 Washer Srrted 61t 61D x 1.125 158 165589 Bracket Shift Mount 159 165494 Hub Tapered Flange Shlft Lt 161 72140406 Bolt Rdhd Sqnk 114-20 x 3/4 Gr.5 162 73660400 Nut Crownlock 1/4-20 U nc 163 74780416 Bolt Hex Fin 1/4-2OUnc x I Gr 6 164 19091910 Washer 5/8 x .281 x 10 Ga 165 165623 Bracket Pivot Lever 166 166880 Screw 5116-16 x 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Plate Fastening Lt 178 173898 Keeper Belt Transaxle Coar 197 169613 Nyliner Snap-In 198 169593 Washer NyLIner 202 72110612 Bolt Carr. SH 3/6-16 x 1-1/2 Gr. 5 204 17060512 Screw 5/16-18 x 3/4 SMGML 212 145212 Nut Hex Flange Lock NOTE: All component dimensions given in U.B. inches 1 inch = 25.4 mm 39
' TRACTOR-- MODEL NUMBER917.272230 STEERING ASSEMBLY 4O
TRACTOR- - MODEL NUMBER 917.272230 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 175139)(418 Steedng Wheel 2 172393 Axle Assembly Cast iron 3 169840 Spindle Assembly, LH. 4 169839 Spindle Assembly, R.H. 5 6_66H Beadng, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-518 x 16 Gauge 8 12000029 Ring, KUp 10 175121 Draglink 12 73940800 Nut Hex Jam Toplock 1/2-20 Unf 13 136518 Spacer Brg Axle Front 15 145212 Nut Hexllange Lock 17 177883 Shelf Assembly, Steering 29 17060612 Screw, 3/8-16 x 314 32 170162 Rod, Tie 33 19111216 Washer 11/32 x 3/4 x 16 Ga/ 34 STDS51131 Washer Lock Hvy Spr. 5/16 35 73540500 Locknut 5116-24 Unf 36 155105 Bushing, Steering 37 152927 Sccew 38 175140)(418 Ir_ert, Steering Wheel 40 STD_11537 Gripco Nut 41 159945 Adaptor, Steering Wheel 42 174530)(416 Boot, Steedng Shaft 43 121749X Washer 25132 x 1-1/4 x 16 Gauge 46 121232X Cap, Spindle 65 160367 Spacer Brace Axle 67 72140618 Bolt Rdhd Sq 3/_-16 UNC x 2-1/4 68 169827 Axle, Brace 71 175146 Steering ASm. 72 19182411 Washer 9116 Id x 1-1/2Od 11 G Zin 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat ,761 x 1 112 x ,14 88 175118 BoB Shoulder 7/16-20 91 175553 CUp Steering NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
' TRACTOR- - MODEL NUMBER 917.272230 ENGINE _25 _L_26 14 29_ 39 _,_ OPTIONAL EQUIPMENT Spark Arrester 42
TRACTOR- - MODEL NUMBER 917.272230 ENGINE KEY PART NO. NO. DESCRIPTION 175439 Control, Thmffle ....... Engine, (See Breakdown) Kohler Model Number CV20S-65570 4 149723 Muffler 5 146699 Pipe Exhaust LH 6 146700 Pipe Exhaust RH 8 171877 Bolt 5116-18 UNC x 3/4 w/Seres 10 146629 Shield, Heat Muffler 13 24_41-02 Muffler Gasket (See Engine Breakdown) 14 148456 Tube Drain Oil Easy 16 11050600 Washer, Lock_ External Tooth 3/8 17 17490624 Screw Thdrol 3/8-16 x 1-1/2 23 169837 Shield_ Browning / Debds Guard 25 175441 Cbeke Conkol 26 73920600 Nut, Keps 3/8-24 UNF 29 137180 Kit, Spark Arrestor 31 157103 TankFuel 32 161696 CapAsm Fuel 33 123487X Clamp,Hose 34 106082X Pad, SpaCer 37 8543R Line, Fuel 38 148315 Plug Drain Oil Easy 39 109227X Pad, Idler 45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 81 73510400 Nut Keps Hex 1/4-29 UNC 101 M73030800 Nut Flange M8_1.25 102 164863 Screw Hwhd H.-Lo #13016 x 3/4 111 10010500 Washer Spl_ NOTE: i_i component dimensLons given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.272230 SEAT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 175134 2 140551 3 71110616 4 19131618 5 145006 6 $I"D541437 7 124151X 8 17000616 9 19131614 10 174894 11 177957 12 121246X 13 121248X KEY PART NO. NO, DESCRIPTION Seat 14 72050412 Bracket, Pivot, Seat 15 121249)( Bolt 16 12374OX Washer 13/32 x 1 x 10 Gauge 17 123976X Clip, Push-In Hinged 18 124238X NUt 21 171852 Spring1 Seat 22 STD541431 Screw 3/8-16 x 1-1/2 24 19171912 Washer 13132 x 1 x 14 Gauge Pan, Seat Emboss QCK Conn. 25 127018X Knob Seat Bracket_ Switch Mounting Bushing, Snap Bolt, Carriage 1/4-20x 1-1/2 Spacer, Split Spring Locknut, Flange 1/4 Grade 5 Cap Spdng Seat Bolt, Shoulder 5/16-18 UNC Nut Washer 17/32 x 1-3/16 x 13 Gauge Bolt, Shoulder 5/16-18 x .62 NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 44
TRACTOR - - MODEL NUMBER 917.272230 DECALS 1 13 6 18 7 8 19_ 15 18 \ 1 7 10 12 KEY PART NO. NO. DESCRIPTION 1 177888 Decal, Hoo_Seat Name Pie. 2 177249 Decal, Replacement Parts 3 177909 Decal, Hood, R,H. 4 177910 Decal, Hood, LH. 5 156368 Decal, Fender STLT Opr Inst 6 133644 De cal, Customer Mairdena nce 7 177967 Decal, Dash Phi 8 177918 Decal, ENCN KP 20 Sears LTX RH 9 177917 Decal, ENCN KP 20 Sears LTX LH 10 156439 Decal, Fender Danger 11 172331 Decal, Deck Heav_ Duty 12 146046 Decal, V-Belt Dhve Schematic 13 177890 Dec=31, Strg Wheel WHEELS &TIRES 4,10 KEY PART NO. NO. DESCRIPTION 14 175291 Decal, V-Belt SchemaSc 15 177889 DecaIReplc 16 138047 Decal, Battery Diehard 17 164757 Decal, Hp Engine 18 177913 Decal, Panel Side 19 177918 Decal, Blower Housing 20 149516 Decal, Battery Dngr/Psn Eng 21 174969 Reflector 22 174970 Reflector - - 138311 Decal, Utt Handle *- 174998)(416 pad Footrest LH SFLT -- 174999X418 pad Footrest RH STLT -- 177852 Owner's Manual, English -- 177853 Owner's Manual, Spanish KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 177750 Tire, Front 4 59904 Tube, Front Tire (Not Provided, Service Item Only) 5 106732X417 Rim, Front 6 278H Fitting, Grease (Front Wheel 11 Only) 7 9040H Beadng, Flange (FrontWheel Only) 8 106108X417 PJm, Rear 9 177751 Tire, Rear 10 7152J Tube, Rear Tire (Not provided, Service Item Only) 11 104757)(417 Cap, Axle - - 144334 Sealant, Tire 10 oz. NOTE: All component dimensions g(ven in U.S. inches 1 inch = 25,4 mm 45
TRACTOR - - MODEL NUMBER 917.272230 LIFT ASSEMBLY 41 49 37 38 40 51 49 46
TRACTOR - - MODEL NUMBER 917.272230 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 176263 Plunger Assembly 2 159476 Shaft Assembly, Lift 3 138284 Pin, Groove 4 12000002 E-Ring 5 1_11621 Washer 21/32 x 1 x 21 Gauge 6 120183X Beadng, Nylon 7 175830 Grip, Handle, Fluted 11 175370 Link, Lift, LH, 12 175371 Link, LJfl, R.H. 13 4939M Retainer Sprin 9 15 175562 Link, Front 16 73350800 Nut, Hex, Jam 112-13 UNC 17 175689 Trunnion 18 73800800 Nut Lock w/wSh 1/2-13 UNC 20 163552 Retainer Spdng 31 176205 Beadng, Pvt, Lift Sphadcal 32 175994 Nut, Ufl Unk 7116-26 36 155097 Pointer Height Ihatcator 37 123935X Plug Hole 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-112 x 10 Ga 41 155098 Indicator Height Stir 49 145212 Nut Hex/Large Lock 51 19171416 Washer 52 175802 Suspension Arm RH 53 175378 Suspension Arm LH 54 175560 Pin Flange NO_E: All component dimensions given in U.S. inches 1 inch = 25.4 turn 47
TRACTOR - - MODEL NUMBER 917.272230 MOWER DECK 112 i 21 ' 8_18 11 • 29 2 _\ - 48
TRACTOR - - MODEL NUMBER 917.272230 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 174348 DeckWeldrnent Mower 48 54 74780616 Bolt Fin Hex 3/8-16 x 1 3 138017 Bracket Asm., Sway Bar 55 72140608 Bolt 3/8-16 x 1 5 4939M Retainer Spring 56 155986X431 Bar Pnt Adj. 6 130832 Arm, Suspanslo_, Rear (Sway 57 156941 Pin Head Rivet Bar) 72 19131312 Washer 13/32 x 13/16 x 12 174365 Bolt 7/16 Asm. Blade 91 175996 Bracket Asm. Noseroller U-I 173920 Blade 92 73650600 Nut Lock Hex 3/8-16 174360 Shaft Asm. w/Lower Bearing 94 176066 Noseroller 174358 Housing,Mandrel 95 175384 Bracket Asm Noseroller RH 110485)( Beahng, Ball, Mandrel 97 133943 Washer Hardened 174493 Stdppar Mandrel Deck 98 174370 Spring Pdmary Dlt ve 72110610 Bog RDHD Sq Neck 3/8- 99 175080 Pulley Idler'V' 16xl,25 100 72110616 BOI1ROHD Sqnk 3/8-16 UNC x 2 72140505 Bolt, Carriage 5/16-18 x 5/8 107 175294 Baffle Vac Edge Mower 132827 Bolt, Hex Hd, Shoulder 5/16-18 108 72110404 Bolt Carr. 174378 Baffle, Vortex Mower 1(;9 73680400 Nut Crownlock 114-20 73680500 Nut, Crownlock 5/16-18 U NC 110 175016 Arm Spdng Bacondery 105304X Cap, Sleeve 112 174387 Link Tension ReUef Lever 178102 Sp6ng, Torsion 113 72110508 Bolt Cart. 5/16-18 x 1 110452X Nut, push 114 174384 Tension _sm. Relief Lever 174346)(428 Deflector Shield 115 174609 Arrn Spring Tension ReUef 19111016 Washer 11/32 x 518 x 16 Ga. 116 137644 Bog, shoulder 131491 Rad, Hinge 117 174873 GaugeWdeel 157722 Screw, Thdroll Washer Head 118 73930600 Nut, Centedack 3/8-16 UNC 129963 Washer, Spacer MowerVented 119 19121414 Washer 318 x 7/8 x 14 Ga. 177865 Pulley, Mandrel 121 174371 Spring Secondary Drive 178342 Nut, Fig. Top Lock Cntr. 9/16 122 174606 Bushing Pivot Tension Relief 19131316 Washer 13/32 xl 3/16 x 16 Ga. 126 174372 Arm, Idler, primary Deck 173437 Pulley, Idler, Flat 130 17060616 Screw 3/8-16 x 1.0 174375 PuLLey, Idler, Ddven 132 17490612 Screw Thdm1318-16 x 3/4 165723 Spacer, Retainer - - 175312 Deck Complete (Std. Deck- 174373 Arm, Ioler Bacondary Order separately mulcher 174343 Cover, Mandrel Deck plate and gauge wheel 137729 Screw, Thdroll. 1/4-20 x 5/8 components Key Nos. 101- 174369 V-Belt, Mower, Secondary 106 and 116-118) 174368 V-Belt, Mower, Primary - * 174356 Mandrel Asm. Service 73680600 Nut, Orownlock 3/8-16 UNC (Includes Key Nos. 13-15) 72110612 Bolt, Cart, 3/8-16 x 1-1/2 Gr. 5 175820 Pulley Idler Flat 8 11 13 14 15 16 17 18 19 2O 21 24 25 26 27 28 29 3O 31 32 33 36 37 39 42 43 45 46 47 48 49 5O 52 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 9t7.272230 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C I 5O
TRACTOR- - MODEL NUMBER 917.272230 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION 1 772147 Transaxle Cover 41A 790079 Brake Lever 2 780086A Needle Beadng 5/8" 42 792073A Screw 1/4 - 20 x 1-1/4" 3 770128 TransaxleCase 42A 792085A Screw 114 - 20 x 2 1/4" 4 776395 Countershaft 43 792075 Locknut 5 / 16 - 24 5 776409 Output Shaft 44 790025 Brake Pad Holder 6 778364 Spur Gear (38 teeth) 45 786066 Spacer .2625 x 1.0 6A 778369 Spur Gear (15 teeth) 46 786086 Brake Lever Bracket 7 778330 Spur Gear (11 teeth) 47 774690 Axle (11-15 116" Long) 8 792180 Shift Key 48 774691 Axle (16 - 1 1 2" long) 8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth) 9 784352 Shift Collar 50 778338 Spur Gear (27 teeth) 10 784378 Shift Rod & Fork 51 778354 Spur Gear (23 teeth) 11 778334 Bevel Gear (30 teeth) 52 778352 Spur Gear (19 teeth) 12 778309 Input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth) 13 778368 Bevel Gear (13 teeth) 54 778346 Spur Gear (15 teeth) (include. 14) 56 "/78355 Spur Gear (11 teeth) 14 778368 Bevel Pinion (13 teeth) 57 778337 Spur Gear (13 teeth) (include. 13) 58 778353 Spur Gear (17 teeth) 15 778370 Ring Gear (43 teeth) 59 778351 Spur Gear (21 teeth) 17 786188 Dhve Pin 60 778349 Spur Gear (24 teeth) 19 786102 Spacer 1.130 X .695 61 778345 Spur Gear (25 teeth) 20 792077A Ball 5116" dia 65 780159 Flat Washer .563 ID x .062W 21 792078 Set Screw 318 - 16 x 3/8" 66 776422 Input Shaft 22 792079 Sp6ng .310 OD x .625 L 67 776396 Shifter & Brake Shaft 25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 Retaining Ring 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 Spacer .890 26 792125 Retalnlr_g Ring (pkg Of 2) 71 788069 Square Cut Ring 27 792035 Retaining Ring 71B 788092 "O'RIng 28 788040 Retaining Ring 76 780090 Flat Washer 1,128 ID x .055W 29 780072 Thrust Washer .627 ID x.O31W 77 788078A Inverted Retaining Ring 29A 780169 Thrust Washer .752 tD x.031W 79 792144 Spdng .430 OD x .5900 L 29B 780051 Thrust Washer .762 ID x.O31W 82 778333 Bevel & Spur Gear (30 & 13 29C 780199 Anti-Rofetten Washer .632 teeth) 30 780108 Cup Washer 1.127 ID x .032W 83 778338 Spur Gear (27 teeth) 31 780001 Flat W_shar .750 ID x .056W 85 792154 Oil Fill Plug (Use As Needed) 87 788089A Oil Seal g / 16" 31A 780195 Flat Washer .750 ID x .062W 150 788993A Liquid Gesket RTV Silicone 32 788083 Oil Seal 5/8" 157 788988A Oil Seal 3/4" 34 780194 Bushing .563 180 730229A Gear Oil 60W90 35 780193 Flanged Bushing 5 / 8" ID 900 794712 Replacer_ent MST - 206-545C 35A 790197 Flanged Bushing .751 Transaxle 36 790075 Brake Disk 37 7BOC07 Brake Pad Plete 38 799021 Brake pad (pkg Of 2) NOTE: _1 component dimenstens given in U,S, Inches 39 786926 Dowel Pin 1 inch = 25.4 mm 40 792076A Flat Washer .312 ID x .059W 51
TRACTOR-- MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 CYLINDER HEAD, VALVE AND BREATHER I e--_ 22 i -_ v i 0--8 0--21 --19 25 _.14_ 7 26 28 "_=:Q 52
TRACTOR- - MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 HEADNALVE/BREA1HER CRANKCASE KEY pART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 24-033-03-S Kit, breather cover wlgasket 1 24-032-01-S SeaL, oli front Inclades 2,3) 2 Crankcase 2 24-041-23-S Gaske, brea her (USE: Miblblock 24 782 05) 3 24-096-59-S Cover, breather 3 24-294-13-S F ifting 4 M-645020 Screw, hex. flange 4 12-380-17-S Pin, dowel locating (6) M6xl.0x20 (4) 5 24-067-13-S Connecting Rod (Std.) (2) 5 X-75-23-S Plug, allen hd. 1/8" 24-067-14-S Connecting Rod (.25 (2) 6 25-351-01-S Lifter, valve (4) 6 24-874-01-S Piston w/Rng Set Std. 2 7 24-755-66-S Kit, valve train (Includes (Includes 7,8) 8,11,12) 24_874-02-S Piston w/Ring Set (.25) (2) 8 24-411-05-S Rod, push (4) 24-874-03-S Piston w/Ring Set (.50) (2) 9 24-041-08-S Gasket, cylinder head (2) 24-874-14-S Piston wldng set .08) 10 24-318-12-S Head assembly, #2 cylthder 7 24-108-01-S Ring Set (Std.) (2) 11 25-186-01-S Arm, rocker (4) 24-106-02-S Ring Set (.25) (2) 12 24-599-01-S Pivot, rocker arm (4) 24-106-03-S Ring Set (.50) (2) 13 M640034-S Screw, hex. flange 8 24.018.01-S Retainer, piston pin 4 M6x1.0x34 (4) 9 12-422-09-S Shim, camshaft (A.R.) 14 12-086-16-S Screw, hex. flange 12-422-13-S Shim, camshaft (A.R.) Ml0xl.5xgO (8) 12-422-07-S Shim, camshaft (A.R.) 15 24-755-74-S Kit, valve cover - plain 12-422.08-S Shim, camshaft (A.R.) (Includes 16,17) 12-422-10-S Shim, camshaft 16 24-163-16-S O-Ring 12-422-11-S Shim, camshaft (A.R.) 17 24-066-32-S Screw, shoulder (4) 12-422-12-S Shim, camshaft (A.R.) 18 24-445-gl-S Strap, lifting 10 24-010-06-S Camshaft (Includes 11,12) 19 24-016-01-S Valve, exhaust Std. (2) 11 24-089-35-S Spring act (Heavy) 24-016-02-S Valve, exhaust (.25 (2) 12 24-089_34-S Spdng acr (light) 2g 24-017-01-S Valve, ntake Std.) 2 13 52-139-09-S Plug, cup 24-017-02-S Valve, intake (.25) (2) 14 M-545010-S Screw, hex. flange 21 24-032-05-S Seal, valve stem 2 M5x0.SxlO (2) 22 235911-S Retainer, spdeg 4) 15 24-018-04-S Retainer, reed 2) 23 24-089-02-S Spring, valve (4) 16 24-402-05-S Reed, breather (2 24 12-173-01-S Cap, valve spdng (4) 17 12-153-61-S O-Ring, lower oil fill tube 25 12-755-g3-s Kit, retainer (4) 18 24-126-19-S Bracket, oil fill tube 26 24-318-11-S Head assembly, #1 cylinder 19 12*123-04-S Tube, ollflll 27 24-755-76-S Kit, valve cover - breather 20 M-545016-S Screw, bex. flange (Incl. 16,17,28) M5xg.Sx16 28 25-313-02-S Grommet, rubber 21 12-153-02-S O-Ring, upper oll fill tube 29 24-755-57-S Kit, breather separator 22 24-038-04-S Dipstick assembly (Includes (Includes 28,30-33) 22,23) 30 M-545015-S Screw, hex. flange 23 24-755-46-S Kit, oil fill cap (Includes 23) M5xO.Sx16 (2) 24 12-153-03-S O-Ring, dipstick 31 24-445-02-S Strap, breather 25 12-38g-04-S Pin, hitch 32 24-126-44-S Bracket, breather separator 26 M-631005-S Washer, plain 6 mm 33 24-112-12-S Spacer 27 12-032-g1-s Seal, governor cross shaft 34 24-294-06-S Fitting 28 X-25-102-S Washer, plain 1/4" 35 24-326-13-S Hose, breather 29 24-144-01-S Shaft, governor cross 36 24-326-14-S Hose, breather 37 X-426-9-S Clamp, hose (2) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR- - MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 IGNITION/ELECTRICAL I ...3 I- ==_l _,o /1,/,2 AIR INTAKE I BLOWER HOUSING AND BAFFLESJ IS 13 54
TRACTOR- - MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 IGNITIONICHARGING BLOWER HOUSING & BAFFLES KEY PART KEY pART NO, NO. DESCRIPTION NO, NO. DESCRIPTION 1 54-755-15-S Kit, grass screen 1 24-027-20-S Housing, blower (LncJudes 2-4,and 24 113 (Incl. 2-4) 18) 2 24-100-01-S Nut plastic (3) 2 M-403025-S Screw, he0(. cap M4x0.7x25 3 25-139-16-S Plug, button 9/16 (4) 4 24-100-02-S Nut, plastic (2) 3 X-25-g2-s Washer, plain 5/16" (4) 5 M-545020-S Screw, bax. flange 4 24-112-04-S Spacer, grass screen (4) M5xO.Sx20 (4) 5 25-086-47-S Bolt, shoulder M6 XI.0 X16 6 M-545016-S Screw, hex. flange S(4) MSx0.Sx16 (3) 6 24-157-03-S Fan 7 M-551016-S Screw, hex. flange 7 12-086-14-S Screw, hex. flange M5x0.Sx16 M10x1.5x46 8 M-645016-S Screw, bax. flange 8 12-466-03-S Washer, ptain 3/8 ". M6x1.0x16 (6) 9 X-42-15-S Key 9 24-146-16-S Plate, backing - # 2 side 10 24-025-04-S Flywheel 10 24-146-20-S Plate, backing - # 1 side 11 25-403-g3-s Rectifier-regulator 11 24-063-20-S Baffle, cylinder barrel-# 2 12 X-25-92-S Washer, plain 3/16" (2) side 13 24-086-18-S Screw, phillips hd. 11-16x7/ 12 24-063-14-S Baffle, vatley - #2 side 8 2) 13 24-063-30-S Baffle, cylinder barrel_# 1 14 236602-S Connector 3 contact) side 15 54-7ti5-09-S Kit, 15 am=p stator 14 24-063-23-S Baffle, vaEiey - #1 side {Includes 24 126 71) 15 M-545010-S Screw, bax. flange 16 12-132-06-S Spark Plug (2) MSxg.8xl0 (2) 17 M-548025-S Screw, he)(. cap MSx0.8x25 NOT ILLUSTRATED (2) *- 24-096-66-S Cover, control 18 235173-S Clip, cable -- 24-086-96-S Screw, phillips hd. 11-16x3/ 19 48-154-02..S Clip, cable 4" (2) 20 X-25-63-S Washer, plain 1/4" 21 24-584-01-S Module, ignition (2) 22 M-54502g-s Screw, bax. flange M5x0.8x2O (4) AIR INTAKE/FILTRATION NOT ILLUSTRATED -- 24-126-71-S Bracket, stator wire KEY PART -- X-22-11-S Washer, lock 114" NO. NO. DESCRIPTION -- 24-176-79-S Harness, widng Lead, black (rect..reg. 5" - 1 24-164-g6-s ManifoLd, intake 12 gauge 2 M-651055-S Screw, bax. flange -- 24-518-12-S insulated grip barrel M6x1.0x55 (4) (eyelets) 3 24-041-01-S Gasket, intake manifold (2) -- 24-113-f8-S Decal. grass screen 4 24-041-14-S Gasket, air cleaner base - - 25-.454-g3-s Tie, wire (3) 5 24-094-1 fl-S Base, air cLaaner 6 24-041-13-S Gasket, fuel spitback cup 7 24-109-09-S Cup, fuel spltback 8 24-083-05-S Precleaner, element 9 24-083-03-S Element, air cleaner 10 231032-S Seal, breather 11 24-096-01-S Cover, inner air clearier 12 12-100-01-S Wing Nut 13 24-096-73-S Cover, air cleaner 14 54-755-01-S Kit, knob with seal (includes 15 & 16) 15 24-153-15-S O-Ring 16 25-341-03-S Knob, cover 17 24-063-51-S Baffle, fuel spit-back NOTE: All component dimensions given in U.S. inches 1 Inch = 25.4 mm 55
TRACTOR - - MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER PS-65570 STARTING SYSTEM 1 < 2 $ 8 7-Q _8 ENGINE CONTROLS I S I _IL PAN I LUBRICATION I 1% 56
TRACTOR - - MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL HUMBER CV2OS, TYPE NUMBER PS-65570 STARTING SYSTEM O|L pAN/LUBRICATION KEY pART KEY PART NO. NO. DESCRIPTION NO. NO, DF-SCP, tPTtON 1 M-B39070-S Screw, hex, flange M8x1.25x70 2 24-096-g5-s Cover, Inion 3 M.53908g.S Screw, Rex, ltange M8x1.25x80 4 12-458-g'_-S Washer, platn 11132" (3) 5 25-098-07-S Starter, (includes 6-11) 6 12-221-01-8 Kit, brush 7 12-227-13-S Cap 8 12-21t-01-S Bolt, thru (2) 9 12-755_54-S KIt_ ddve 10 12-227-18-S Cap, driVe end 11 12-170-05-S Armature ENGINE CONTROLS KEY pART NO. NO. O I=_CRLPTION 1 SM-642025-S Screw, hex. flange M6x1.Ox25 24-09g-14-S Lever, governor M-64"i_60-S Nut, hex. t_nge M6x1.0 4 24-089-g1-S spring, linkage 5 25-188-08-S Bushing, linkage retaLnlng 6 24-079-04-S Linkage throttle 7 25-158-11-S Bushing, throttle linkage _, M-_47050-S Nut, hex. lock MSxO.8 9 24-089-03-S spring choke return 10 24÷126-56-S Bracket, contro 11 M-645016-S Screw hex l_a_ge M6x1.Ox16 4) 12 12-237-gl-B Clamp, cable (2) 13 M-545016-S Screw hex flange M5x0.8x16 (1 14 24-09_-07_S Le'_er, thr_'&_e _ctu_tor 15 24-468-01-S Washer, plain 5.5 mm (3) 16 24-089-18-S Spring, governor 17 M-446030-S Nut, hex M4x0.7 18 24-090-13-S Lever, throttle control 19 M-545020-S Screw, hex. lta_ge M5x0,Bx20 20 24-089-51-.5 Spring, throttle limiter 21 24-09g-05-S Lever, choke 22 41-465-03-S Washer, spring 1/4" 23 M-403025-S Screw, hex cap MAxO.7x25 24 24-079-05-S Linkage, choke 8 9 _O 11 12 13 14 15 16 17 18 M-645025oS Screw, hex flange M6x1.0x25 (2) M-631005-S Washer, plain 6 mm (2) 24-_9g-O7-S Pan, oit assembly (Includes 1,2, & 4-10) 24-393-08-S Oil pump assembly (Includes 5) 24-123-05-S Tube, oil pickup 24-162-26-S Screen, oil 24-043-12-S Kit governor gear w/pin (Includes 8 12.380-0%5 Pin, governS" _egu at_g 52-448-02-S Tab, loCking 12.144-02-S Shaft, governor gear 24°153-08-S O-Ring X-75-32-5 Ping, hex. ctck. 3/8" 24.t36-01-S Nipple, oi_ flReY 52.050-02-S Filter, o1_ 52-032-08-S Seal, oil (PTO end) 24.086-17-S Screw, hex. flange M8xl.25x45 24-056-16-S Screw, tax. Range MBx1.25x45 9) X-75-10-S plug, sq. hd. sold 318" N.P.T.F. NOTE: P_8 cor_por_ent d_menslons given in U,S. inches 1 inch = 25.4 mm 57
TRACTOR-- MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL NUMBER CV2OS, TYPE NUMBER 65570 :RANKSHAFT I EXHAUSTJ FUELSYSTEM m / 1 1t \ r 7 8 t0 2 58
TRACTOR- - MODEL NUMBER 917.272230 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65570 CRANKSHAFT FUEL SYSTEM KEY PART KEY PART NO, NO. DESCRIPTION NO. NO, DESCRIPTION 1 24-014-42-S Crankshaft (Includes 2) 1 24-853-25-S 2 52-139-69-S Plug, cup 2 24-041-15-S 3 24-053-25 EXHAUST KEY pART NO. NO. DESCRIPTION 1 24-041-02-S Gasket, exhaust (2) 2 25-072-04-S Stud, M8x1.25x33 (4) NOT ILLUSTRATED -- 24-522-62 Short Block - - 24-782-06 Mlniblook -- 24-765-03-S Gasket Set Kit, carburetor wlgaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) Inctudes 24 757 18, _4-757-19, 24-757-20, 24- 757-22) 4 24-641-14-S Gasket, air cleaner base 5 M-629095-S Stud, M6xl 0x95 2) 6 M-641060-S Nut, hex. flange M6xl.0 2 7 47-154-01-S Clip, cable 8 24-353-03-S Line, fuel 10-5/8" (2) 9 X-426-9-S Cramp, hose (6) 10 24-g86-12-S Screw, hex. cap. M6x1.7x18 (2) 11 24-393-16-S Pump, fuet - pulse 12 24-1g0-01-S Nut, plastic (2) 13 16-353-04-S Line, fuel 11-1/2" 14 24-050-02-S Filter, fuel NOT ILLUSTRATED -- 24-757-18-S Kit, overhaul w/gaskets - - 24-757-19-S Kit. choke repair w/gaskets -- 24-757-20-S Kit, gasket -- 24-767-22-S Kit, solenoid replacement wlgaskets NOTE: All component dimensions given In U.S. Inches 1 inch = 25A mm 59
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL o_ _Operate your Tractor up and down the face of slopes (not | I greater than 15°), never across the face. Make turns gradu. r agy to prevent tipping or lose of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it. no matter who sold it! 1-800-4-MY-HOME _ /_, day or nigtt (1-800-469-4663) (U.S.& and Canada) For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. €0-488-1222 An,/J_, day or night (U.S.& ody) www.t_ars.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirect_! 1-800-366-PART 6 a.m.- 11 p.m., 7days aweek (1_oe-366.7278) (u.sA =,_ To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (u s._.) 1-800-36f65 (Canada) 7 am. - 5 p,m., CST, Iv1_ - Sat. 9 a_m. - 8 p.m. EST, M - F, 4 p.m. Sat. Pata pedr servicio de mparaci_ a AU _ pour se_ce eft ImnqaJs: domiclio, y para ordenar ple.za_ 1.800.LE.FO,/ERMC I"8_OG/_R s_ (1-800-_7) (1-888-784.6427) w_w.sears.ca ® Registered Trademark I TM Trademark I s_ SerVice Mark of Sears, Roebuck and Co. ® MarcB Registrada I TM Marca de FabHca / _ Marca de Servtcio de Sears, Roebuck and Co. wc Marque de commerce / _'_ M_rque d6pos_e de Sears, Roebuck and Co. 177852 2.9.01 RD Printedin I