Craftsman 917.272233 Owner's Manual

Owner's Manual ICRRFTSMRN°[ 20 HP ELECTRIC START 48" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.272233 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 22 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Pads Ordering ..................... Back Cover LIMITEDTWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by retuming your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:. • Expendable items which become worn dudng normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATrERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-8004-MY-HOME This Warranty gives you specific legal dghts, and you may also have other nghts which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This curling mach ne s capabe of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Onl_ allow responsible adults, who are famdiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blade. • Be Sure the area is clear of other i_ople before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso- utely necessary, h3ways look down and behind before and while back ng. • Be aware of the mower discharge direction and do not point it at anyone. DO not operate the mower without either the entire grass catcher or the guard in place. _• Slow down before turning. Never leave e running machine unattended. /dways turn off blades, set parking brake stop engine, and remove keys before dismounting. Turn off btades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificia| light. • Do not operate the machine while under the inftuance ol alcohol or dru_s. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related in ufies. These olj)erators should evaluate the r abihty to operate the riding mower safely enough to protect t.hemselves and others from senous injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. I|. SLOPE OPERATION S opes are a major factor related to loss-of- control and tipever accidents, wh ch can result in severe in ury or death. At| stopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO*. • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for ho|es, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide ob- stacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. • Usa extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes untsss neces- sary, and then, turn slowly and gradu- ally downhill, if possible. • Do not mow near dmp-offs, ditches, or embankments. The mower could suddenly turn over if e wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabitize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes.
IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine olt if children enter the area. • Before and when backing, look behind and down for small children. • Never cerry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching bSnd corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable end vapors are explosive. -Use only an approved container. -Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care ol another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for smal_ children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sap/, and then, turn slowly and gradu- ally downhill, if possible. _Look for this symbol to point out important safety precautions. It means CAUTION!II BECOME ALERT!I! YOUR SAFETY IS INVOLVED. ACABTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. A, WARNING: Engine exhaust some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. AWARNING: Battery posts terminals and re ated accessories conta n ead and ead compounds, chemicals known to the State of Califomia to cause cancer and birth defects or other reproductive harm. Wash hands after handUng.
PRODUCT SPECIFICATIONS SASOLINE 3,5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE SAE 10w30 (above 32=F) IAPI-SF-SJ): SAE 5W-30 Ibelow 32_F) OIL CAPACITY: W/FILTER: 4.5 PINTS W/OFILTER: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC SAP: .030") GROUND SPEED 1st 1.2 (MPH): 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5,3 REVERSE: 1.5 TIRE PRESSURE:FRONT: 14 PSI REAR: 10 PSi CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U 1 R BLADE BOLT 45-55 F"E LBS. I'ORQUE: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Seem or other qualified service center. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under "Mainte- nance _ and "Storage" sections of this owner's manual. _I_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lends. A spark arrester for the muffler is available through your nearest Sears service center. (See REPAIR PARTS section of this manual).
Steering Wheel SteedrN Steeiing Sleeve _her 17/32 x 1-3/16 x 12 (1) Knob _ Gauge (4) Shoulder Bolt (4) Retainer Sodnas (doubl6 Io6"p) Mower (5) Retainer Springs (double loop) - _ (1)Front Plate _ (2)Flanged --_ Pins (2) Retainer Springs (single loop) i (4) Adjusting Bar _ L _ ' _ 3/_4x) 3_she_SG a (4_ Pins O_ (4) Wheels (4) Locknut 3/8-16 (2) Locknuts 5/16-18 -- _ _ _ Nose Relier I/lllll]lnlbllllLIIIIbllLI1 .... =r (2) Hex Bolts rD-lU X 1 _ Brackets (2) Washers 17/32 x 7/8 x 16 Ga. Key Slope Sheet ' Video Cassette For Future Use 7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" Wrench (1) 3/4" Socket w/ (1) 1/2" wrench ddve ratchet (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from shipping carton. 2. Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. 3. Remove mower and package materi- als. 4. Check for any additional loose parts or boxes and remove. BEFORE REMOVINGTRACTOR FROM SKID A'I-rACH STEERING WHEEL 1. Remove look nut and large flat washer from steering shaft. 2. Position front wheels of the tractor so they are pointing straight forward. 3. Slide the steering sleeve over the steering shaft. 4. Position steering wheel so cross bars are hodzontal (left to right) and slide onto steering wheel adaptor. 5. Secure steering wheel to steering shaft with lock nut and large flat washer previously removed. Tighten securely. 6. Snap steering wheel insert into center of steering wheel. 7. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. _ Steering Wheel I In ert I/ /I Nut Steering Wheel Steering Wh_l_ Adaptor _ Shaff--__ ,L ,, Sleeve ... - HOWTO SET UPYOURTRACTOR CHECK BA'I'rERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA'I-FERY" in MAINTE- NANCE section of this manual for charging instructions). _:'_;"i.-" "-_^:" / o.. Label INSTALL SEAT Adjust seat before tightening adjustment knob. 1, Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pen. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat end pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat Pan-__ _. /_ Shoulder Bo_t Rat Washe.,__" NOTE: You may now roll or drive your tractor off the skid. Follow the appropdate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger end raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) _I, WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in e well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger end raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" pos_on and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal end slowly ddve tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructions that follow. ASSEMBLE GAUGEWHEELSTO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are propedy adjusted to ensure optimum mower performance. 1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely. 2. For ease of mower to tractor assem- bly, raise gauge wheels to highest position and retain with clevis pins and spring retainers. NOTE: Adjust gauge wheels before operating mower. See "1"O ADJUST GAUGE WHEELS" in the Operation section of this manual.
TO ATTACH NOSE ROLLER 1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. 2. Install hex bolts and look nuts as shown. Tighten hardware securely. NOTE: Be sure bracket tabs are posi- tioned in tab holes in deck brackets. Tab Hole _Nose Roller Lock , . (i'_ ._'_ Nut B Bracket • Was,ar INSTALL MOWER AND DRIVE BELT Be sure tractor is on leve_ surface and mower su_ arms are _ with attachment lift control. Engage parking brake. 1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to fight side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. If equipped,turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. 5. Be sure belt tension rod is in disen- gaged position. 6. Install belt into electric clutch pulley groove. 7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. 8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets. Belt Tension Rod Lock Bracket Chassis Gauge Wheel Double Sprin Anti-Sway Ba USEPUERSFOR Suspension Arms RETAINER SPRINGS Doub e Loop j_ Retainer Spdng //_F. \ (Outward pointing ,_ j Loop Up deck pins) Electric Front Clutch Suspention Pulley Brackets Front Plate Front Mower Bracket _ 10 Single Loop Retainer Spdngs Deflector Sheild
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 10. Engage belt tension rod by pushing rod into looking bracket. _CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 11.Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 12.If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 13. Raise deck to highest position. 14.Adjust gauge wheels before operating mower as shown in the Operation section of this manual. CHECK TIRE PRESSURE The tires on your tractor were ovednflatod at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSi shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Serv;ce and Adjustments section of this manual. CHECK FOR PROPER PosmoN OF ALL BELTS See the figures that are shown for replac- ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. o/CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. v" No remaining loose parts in carton. / Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-fo-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). #" Check mower and drive belts. Be sure they are routed property around pulleys and inside all belt keepers. ,/Check widng. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. ,/Fuel tank is filled w_th fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. 11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP L_HT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED MOWER LIFT _r_'l R N H L AT[ACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED ®3I PARKING BRAKE ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFEI_( RULES SECTION) DANGER, KEEp HANDS AND FEET AWAY FREE WHEEL (AutOmatic Models only) 12
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Position Ammeter Houn'neter Choke Control Attachment Clutch Switch Throttle Control Clutch/Brake Lever Plunger Attachment Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. A'I-rACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). PARKING BRAKE: Locks clutch,'brake into the brake position. HOURMETER - Indicates hours of operation. 13
I The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full =BRAKE" position and hold. 2. Piece parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. Push-In to Attachment Clutch C-- =Disengaged" Switch Pull Out To noKe =En a e _ _ _ _lgnition Ge_rrShift =B_ _,_'_:_"_ / 3<ey Lever Clutch/Brake \ =Engaged" Position Pedal =Drive" "Disengaged" Position Position STOPPING MOWER BLADES - • To stop mower blades,move attach- ment clutch switch to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF' position and remove key. Always remove kay when leaving tractor to prevent unauthorized use, • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE TH RO'I-I'LE CONTROL Always operate angina at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle otters the best begging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pug knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxla. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. 14
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches dudng hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are propedy adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height. 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar end insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Besure all gauge wheels ere in the same setting. IMPORTANT; Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Spdn! Clevis Pin TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Switch Pull Out To "Engage" Attachment Lift Lever High Position Deflector Shield Push In TO "Disengage" TO OPERATE ON HILLS A, CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TOTRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. 15
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER AI-FACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, ss dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil flit cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, ctean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. a,_kooWARNING: Experience indicates that hol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in thefuel tank or permanent damage may occur. _CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to "DISEN- GAGED" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start alter several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. 16
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out sn_htly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: If at a high aJtitude (above 3000 feet) or in cold temperaturss (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine pedormance. See %0 ADJUST CARBURETOR" in the Service and Adjustments section of thLs manual. MOWlNGTIPS • Mower should be properly leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu- tion of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 17
MAINTENANCE SCHEDULE _, _/_/_//_'_/_ _/_e,_/ AS YOU COMPLETE _,_ _ Check erak= Oper=_on t/ t, / IBIBmm Check Tlm Pre_ure IV e I_ Check Operator Presm-,ce and T Interlock _lems I1_ R _ for _o_ F_=t_em I,,/ iV" t, / A _ Mower Blades I,_'4 T Lubri_Itlo_ Che_ li_ li_ 0 Ch*_ Bm_ kev_ I_, R aean Banew _d Te,',_= t/ V* C_ck Trar=_* Co_k_O I,/ AdlUSt _ BeR(s) T_O_ t/i AdILU_ MoUon DriVe Belt(s) Ten.on _,##_ c_e E_* OU V_u_ V' E C_ean _r R_r t/= N clean Air Screen f/z G Inspect Muffler/SparK Attester NI RepCsce Oq Rl_r (If equipped) _.2 E Cie_In En_Jne_ Coo_lng Rn_ _= R_pl_ce S_k Ru_ I,/ t, / Replace A_" triter Paper CartridGe I_= Re_ece Fuel n.er It/ GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART • ) Spindle Spindle Zerk Zerk Wh_l Beadng Ze_ "(_FmntWheai Beadng Ze_ Mandrel Zerks ',: i I _) SAE 30 or 10w30 Moto_ Oil _) General Purpose Grease (_ Refer to Maintenance =ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the sell-lubdcafing beadngs. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 18
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION if tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as de- scribed below, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without flint setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. Tighten bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Blade belt is Grade 8 heat treated. Mandrel Trailing Assembly Rat Lock Washsr_ Hex Bolt ,,,.._D (Grade 8) *_ Hole *A Grade 8 Heat Treated Bolt Can Be Identified By Six Lines On The Bolt Head TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while it is on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blede is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole J 19 _d
BATrERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean, • Keep battery belts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BA'I-FERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak _ power. 1. Remove terminal guard. 2, Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor, 3, Rinse the battery with plain water and dry. 4, Clean terminals and battery cable ends with wire brush until bright. 5, Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BA'I-I'ERY" in the SERVICE AND ADJUSTMENTS section of this manual), V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts it they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable cont_ainer. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove cap from end of drain valve and install the drain tube onto the fitting. 3. Unlock drain valve by pushing inward slightly and tuming counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Oil Drain Valve Closed and Locked Position Cap Drain Tube 2O
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with e wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing end other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstaned. NOTE: Operating the engine with a btecked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 6. Remove nut and cartridge plate. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Check rubber seal for damage and proper position around stud. Replace if necessary. 9. Reassemble air cleaner, cartridge plate, and nut. 10.Reinstall air cleaner cover and secure by tightening knob. Foam Knob_ Rubber Se_ Cadddge Plate ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type end gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual IN-LINE FUEL FILTER The fuel filter should be replaced once each seeson. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Piece new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Clamp Clamp--"f _ Fuel Niter CLEANING • Clean engine, battery, seat, finish, etc. of ell foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened 21 engine life.
_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in =DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER 1. Place attachment clutch in uDISEN- GAGED" posit_on. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Disengage bolt tension red from look bracket. • kCAUTION: Rod is spring loaded. Have a tight grip on red and release slowly. 5. Remove retainer spdng holding anti- swaybar to chassis bracket and disengage anti-swaybar from bracket. 6. Remove four retainer springs from front plate assembly and remove plate. 7. Remove retainer springs from suspension arms at deck and disen- gage arms from deck. 8. Raise attachment lift to its highest position. 9. Slide mower forward and remove bolt from electdc clutch pulley. 10.Slide mower out from under nght side of tractor. TO INSTALL MOWER Follow procedure described in =INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or undednflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. Belt Tension Rod ,,? ( Dis e ng agad_....----'_i Position) Suspension Arms Etectdc Front Mower Clutch Pulley Bracket Front Plate Chassis Retainer Anti-Sway Bar Spnngs ;prings (Both Sides) Mower Bracket 22
NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjust- ing. Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground \ / = A__ Suspensi°n J L _\\ Lift Unk _Adjustment _""--- Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side.If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of tums. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "13" is 1/8" to 1/2" lower at front than rear, tighten nut =F" against trunnion on both front links. • Recheck side-to-side adjustment. =_ oo Blade a = o = BOTH "FRONT LINKS MUST BE EQUAL IN LENGTH -Nut "E" Nut Front Plate Trunnion Assembly TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Disengage belt tension rod from lock bracket. A, CAUTION: Rod is spring loaded. Have a firm grip on rod an release slowly. 4. Remove screws from R.H. mandrel cover and remove cover. 5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface, 6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 7. Carefully roll bolt over the top of R.H. mandrel pulley. 8. Remove bait from electric clutch puney. 9. Remove belt from idler pulleys. 10.Check primary idler arm and two idlers to see that they rotate freely. 11 .Be sure spring is securely hooked to primary idler arm and spring arm. 23
MOWER DRIVE BELT INSTALLATION 12. Install belt in both idlers. 13.Install new belt onto electric clutch pulley. 14.Carefully roll belt into upper groove of R.H. mandrel pulley. 15.Carefully check belt routing making sure belt is in the grooves correctly. 16.Reconnoct R.H. suspension arm to rear deck bracket with retainer spdng. 17. Reassemble R.H. mandrel cover. 18.Engage belt tension rod by pushing rod into locking bracket. Bait Tension Rod R.H. t w (Disengaged Mandrel Position) Electdc _, Idler /Clutch • Pulley R•H, a•H, Prir'nar_ TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower ddve belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 2. Remove mower (See "TO REMOVE MOWER" in this section of this manual). 3. Remove screws from L.H. mandrel cover and remove cover. 4. Carefully roll belt off L.H. mandrel pulley. 5. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface• 7. Check secondary idler arm and idler pulley to see that they rotate freely. 8. Be sure spring is hooked in secondary idler arm and secondary spring arm. 9. Install new belt in lower groove ol R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 10.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves propedy. 11 .Reinstall L.H. mandrel cover. 12. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). 13. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). LH. Mandrel Secondary Idler Arm Spring Arm Idler Pulls Center Mandrel R.H. Mandrel TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake peda_ and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. WITH PARKING BRAKE "ENGAGED" Nut "A" Jam Nut _ _ _n¥-ting 24
TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) 2. Disconnect clutch wire hamass. 3. Remove clutch Iocator. 4. Remove belt from stationary idler and clutching idler. 5. Pull belt slack toward rear of tractor. Remove belt upwards from trensaxle pulley by deflecting belt keepers. 6. Pull belt toward front of tractor and remove downwards from around electdc clutch. 7. Install new belt by reversing above procedure. Electric Clutch_ Clutching_..- Idler--""- Stationa_. tdle r---"f Transaxle Pulley Clutch W1 TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (look gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral BoR Lock G_e TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact your nearest Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. ReOi,oQ 25
TO START ENGINEWITI'I AWEAK BA'rTERY _,CAUTION: Leed-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA'I3"ERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehisel must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. =Positive" ( ) =Negative" (-) REPLACING BATrERY ACAU.TION: Do not short batter/ terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, dogs, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hoed to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and kepe nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Keps Nut _f._ ex B°lt Terminal "_,i_"%::_:_ --_ ,_ Access ..::_" j" _-: Door _ Terminal _ .[_--Positive (Red) Guar_.j_ I _ Cable _'_ _" Negative (Black) Cable TO REPLACE HEADLIGHT LAMP _I, CAUTION: When lit the halogen lamps get extremely hot. Hold lamp assembly ey the holder and do not touch the bulb. 1. Raise hood. 2. Disconnect harness from lamp assembly. 3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill. 4. Insert new lamp assembly and rotate clockwise to lock. 5. Reconnect harness to lamp assembly. 6. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. 26
TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, J < ® reverse above procedure. Hood ,) ENGINE Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Idle Fuel Adjusting Idle Speed Needle Screw Control Cable _hoke Cord /Cable Stop ) Screw TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See =AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner. Closed For 27
TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (countemlockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SE'I-rlNG - 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THRO'I-I'LE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off turn idle fuel adjusting needle In (clockwise) closing it finger tight and then turn out (counterclock- wise) 1 turn. FINAL SE'I-I'ING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift]motion control lever in neutral (N) position. NOTE: The high idle is sat at the factory and cannot be adjusted. 2. Idle seeed settino - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle oontrol lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (countemlookwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST - 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Ne_._r tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other quaJilied service center, which has proper equip. ment and experience to make any necessary adjustments. 28
Immediately prepare your tractor for storage at the end of the season or il the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA'I-I'ERY AND TERMI- NALS" in the Maintenance section of this manual). • Alter cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum depesites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage, 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE= Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) end replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to =START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and did. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- cation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART PROBLEM CAUSE WIll not start 1. Out of fuel. Hard to start Enginewlll not turn over 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch, 8. Faulty solenoid or starter. 9, Faulty operator presence swithch(es). t, Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged widng. 4. Faulty solenoid or starter. Engine clicks but NIII not start CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all widng. 9. See "To Adjust Carburetor" in Service Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all widng. 7. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other qualified service center.. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. ; 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all widng. 7. Checldmplace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery 2. Clean battery terminals. 3. Check all widng. 4. Check/replace solenoid or starter. 30
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss_power 1. Cuffingtoo muchgras_oo Excessive _bratlon Englnecontlnues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven fast. 2. Throttle in =CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. : 12.Dirty/clogged muffler. 13. Loose or damaged wiring. 14.Carburetor out of adjustment. 15.Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11 .Clean engine air screen/fins. 12.Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. 1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Ctean around mandrels to open vent holes. 31
"ROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Mowerbladeawlll 1 Obstruction in clutch 1, Remove obstruction. not rotate mechanism. 2. Worn/damaged mower 2. Replace mower ddve belt. drive belt. 3. Frozen idler pulley• 3. Replace idler pulley. 4. Frozen I_ade mandrel. 4. Replace blade mandrel. Poor grass 1. Engine speed too slow. discharge Headlight(s) not working (If so equipped) 2. Travel speed too fast, 3. Wet grass. . Mower deck not level • Low/unevan tire air pressure• 6. Worn, bent or loose blade, 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.Improper blades used• 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned i3. °F_tulty IJgh! switch. 4. Loose or damaged wiring• 1. Place throttle control in "FAST" position• 2. Shift to slower speed. 3. Allow grass to dry before mowing• 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade• Tighten blade bolt. 7. Clean underside of mower housing• 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. f O. Replace with blades listed in this manual• 11 .Clean around mandrels to open vent holes• 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check widng and connections• 5. Replace fuse. 5. Blown fuse. Battery will not 1. Bad battery cell(s). 1. Replace battery. ¢hsrge 2. Poor cable connections. 2. Check/clean all connections. 3. Faulty regulator 3. Replace regulator. (if so equipped). 4. Faulty alternator. 4. Replace alternator. Englne"beckllres" 1. Engine throttle control not 1. Move throttle control to whenturnlng set at "SLOW" position =SLOW" position and allow Dnglne"OFF" for 30 seconds before to idle for 30 seconds before stopping engine• stopping engine. 32
SCHEMATIC TRACTOR - - MODEL NUMBER 917.272233 AMMETER BATTERY FUSE IGNmON SWITCH i i i FUEL OPERATOR PRESENCE UNE A RELAY #1 , , SPARK ' PLUG I _ IGNITION GA P I_ • ....... UNIT PLUGS ON SOLENOID I "i_llN CYL ENGINES) (IF SO EQUIPPED) _ SyST_ OLrr_ w m_L_ I _O0nm _ • - I __TERNATOR : PTO SWITCH /_ HEAD-LIGHTS _ / C_'_CU R" OFF _ C÷GIO÷H ON ÷FIB÷ErA÷D G F C REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS H B WIRING INSULATED CUPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVEO FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO O A PROPERLY SECURE YOUR WIRtNG, 33
ELECTRICAL TRACTOR -- MODEL NUMBER 917.272233 4O 26 34
ELECTRICAL TRACTOR -- MODEL NUMBER 917.272233 KEY PART NO, NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push NylOn Battery Front 1/4 16 153664 Switch IntedOCk Push-In 21 175449 Harness, Light 25 178909 Cable, Battery 26 175158 Fuse 27 73510400 Nut Kabs Hex 1/4-20 UNC 28 145491 Cable, Ground 29 160784 Switch, Seat 30 175442 Switch, Ignition 33 175447 Key, Molded, Craftsman 40 178452 Harness, Ignition 42 154336 CoverTerminal 45 177500 Ammeter 46 177501 Hourmeter Snap-In 50 178461 Switch Pto 3 Pdt Red Delta 55 17490506 ScrewThdrol 5/16-18x 1/2 67 17750_ PIO Conneolor 68 177503 Connector 79 175448 Lamp Assembly 81 109748X ReleyAsm NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.272233 CHASSIS AND ENCLOSURES 42 29 2O9 36
TRACTOR - - MODEL NUMBER 917.272233 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION I 174619 Chassis 2 176554 Draw_zr 3 17060612 Screw, 3/8-16 x 3/4 9 17_542X418 Da_ 10 $I_o3_710 Bolt, Cardage 3/8-16xi 11 174996 Panel, Dash, LH 13 179174X010 Panet, Dash, RH 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 172540X615 Hood LTX 18 1L_938X Bumper Hood 20 156437 Plate Batted/STYT 23 124028X Bushing Snap 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STC641437 Locknut. Hex, with Insert 3/8-16 UNC 28 174945X418 Gr;lle, MS-558 28 174944X418 Light Box, Dual 30 175692X615 Fender/Footrest 31 139976 Bracket, FendedSuppOd 37 17490506 Screw, Thdrol. 5;16-18 x 1/2 TYT 28 175710 Bracket Asm Pivot Mower Rear 39 174988 Bracket Pivot Hood LTX 42 172545X599 Lens LH 43 172544X599 Lens RH 58 174993 Duct Hood 60 $1_533707 BoltRdhd Sqnk3i8-16UNCx3/4 64 174997 Dash Lower STYT 74 STD541437 Nut Crownlock 3/8-16 UNC t14 158112 Keeper Beit Rear Lh STL 115 17060620 Scew 3/8-16 x 1-1/4 142 1757_2 Plate Reinforcement STLT 143 154966 BraCket Swaybar Chassis 144 175582 Bracket Footrest STLT 145 156524 Rod Pivot Chassis/Hood 154 174679 Bracket Dash Rh 155 174680 Bracket Dash Lh 156 163805 Stdker Plate 157 163806 Magnet YTGT 158 162G37 Parking Btllke Blur 159 155123X418 CupholderStlBIk 166 164863 HWHDH:-Lo. #13-16x 3/4 206 170165 Boit Shoulder 5/16-18 207 17670506 Screw Thdrol 5/16-18 x 1/2 209 1701X)612 Screw Hexwsh Tndr 3,'8-16 x 3/4 211 145212 Nut Hexflange Lock 215 172543X615 Bul'tlpe¢ NOTE: All component dimensions given in U.S. inches 1 inch ,- 25.4 mm 37
TRACTOR -- MODEL NUMBER 917.272233 GROUND DRIVE 163 156 5 18 38
TRACTOR - - MODEL NUMBER 917.272233 GROUND DRIVE KEY PART KEY PART NO, NO, DESCRIPTION NO. NO. DESCRIPTION 1 ........ Transa)de (See Breakdown) 57 Peedess 206-545C 59 2 146682 Spring, Retum, Brake 61 3 123666X Pulley, Tmnsaxle 62 4 1_ Ring, Retainer _3 5 121520X Strap, TOn:lira 66 6 17060512 Screw 5/16-18 x 3/4 66 8 165866 Rod Shifter Fender S1].T 74 9 174367 Clutch Elect EVX 75 10 _1210 Pin, Cotter 76 11 1(_5701X Washer, Shift Plate 77 13 74550412 Bo_t 1/4-28 UNF W/Patch Gr. 8 78 14 10040400 Washer Lock Hvy Helical 79 16 STD641431 Nut Lock Hx W/Ins 5/16-18unc 80 17 10040700 W_sher Lock 7/16 81 18 STD523710 Bolt Fin Hex 3/6-16UNC x 1 Gr 5 82 19 STC541437 Nut 83 20 173937 Bolt Hex 7/16-20 x 4 84 21 106_3X Knob 85 22 130804 Rod, Brake 89 23 178289 Bracket Asm Anti-Rotate EVX 90 24 STC641237 Nut 96 25 106_88X Spdng, Brake ROd 112 26 STD5510_7 Washer 113 27 STD561210 Pin 116 28 175798 Rod, Parking Brake 120 29 175799_ Cap, Parking Brake 145 30 169592 Bracket, Transaxle 150 32 STC623107 Bolt 151 34 175578 Shaft Assembly, Foot Pedal 156 35 120183X Bearing,Nylon 158 36 STD551_ Washer 37 $10571810 Roll Pin 38 165936 Pulley, Idler, Flat 39 7476(To48 Bolt Fin Hex 3/6-16 x 3 40 175461 Spacer, Split .395 x ,59 41 175556 Keeper, Bolt, Idler 42 19131312 Washer 13/32 x 13/16 x 12 Ga. 47 127783 Pulley, taler, V-Groove, Plastic 48 154407 Bellcrenk Clutch Gmd Dry Stl 49 123_05X Retainer, Belt 50 $1_;_3715 Bolt 51 S'rD541437 Nut Crown Lock 3/8-16 UNC 52 S'RT_41431 Nut Crown Lock 5/16-18 UNC 53 105710X Link, Clutch 56 105709X Spring, Clutch Return 56 17060616 Screw 3/6-16 x 1 130801 V-Belt, Ground Drive 169691 Keeper, Belt, Center Span 17060612 Screw 3/6-16 x 3/4 123533X Cover, Pedal 175417 Pultey, Clutch 126197X Wach_ 154778 Keeper, Bolt, Engine, Fool-Proof 137057 Spacer, Axle 121749X Washer 25/32 x 1-1/4 x 16 Ga. STD581075 E-Ring 123583X Key, Square 2.0 x .1845/.1865 121748X Washer 25/32 x I-5/8 x 16 Ga Key WoodnJff 145090 Arm, Shift 165592 Shaft Asm Cross Tapered 650 20 165711 Spring, Torsion 19171216 Washer 17/32 x 3/4 x 16 Ga. 166231 Link Transaxle 150360 Nut, NyIOCk 158391X418 Console, Shift, STLT 124346X Nut, Self-Thding, Wsh Hd 1/4 S'[D624003 Retainer Spring 1" 19091210 Washer 9i32 x 3/4 x 10 Ga. 127285X Strep Torque 90 Degrees 72140606 Belt RDHD 3/6-16 x 1 739006(_ Nut Lock 3/6-16 74490540 BOg, Hex Flghd 5/16-18 Gr. 5 175456 Spacer Retainer 19133210 Washer 13/32 x 2 x 10 Ga. 1660(;2 Wa.sher Srdod 5/161D x 1.125 165589 Bracket Shift Mount 159 165494 Hub Taperod Range Shift Lt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 162 73680400 Nut Crowninck 1/4-20 Unc 163 74780416 BoltHexFinl/4-20Uncxl Gr5 164 19091010 Washer 5/8 x .281 x 10 Ga 165 165623 Bracket Pivot Lever 166 166880 Screw 5/16-18 x 5/8 168 165492 BO9 Shoulder 5/1 6-18 x .561 16_ 165580 Plate Fastening Lt 170 178394 Keeper BOlt Transaxle Gear 197 169613 Nyliner Snep-ta 1_ 169593 Washer Nyflner 2_ 72116612 Bolt Carr. SH 3/8-16 x 1-1/2 Gr. 5 212 145212 Nut Hex Flange Lock NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR -- MODEL NUMBER 917.272233 STEERING ASSEMBLY •..222J2222 -. 4O
TRACTOR -- MODEL NUMBER 917.272233 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 175139X418 Steering Wheel 2 172393 Axle Assembly Cast Iron 3 16_840 Spindle Assembly, LH. 4 16_39 Spindle Assembly, R.H. 5 62661-1 Beadng, Race, Thrust, Hardened 6 121748X Weshar 25/32 x 1-5/8 x 16 Gauge 8 1200(X_9 Ring, K5p 10 175121 Draglink 11 10040600 Washer Lock 318 12 73940800 Nut Hex Jam Toplock 1/2-20 Unf 13 13_518 Spacer Brg Axle Front 15 145212 Nut Hexflange Lock 17 177883 Shaft Assembly, Steering 29 17060612 Screw, _/8-16 x 3/4 32 170162 Rod,Tie 33 19111216 Washar 11/32 x 3/4 x 16 Ga/ 34 $31_51131 Washer Lock HW Spr. 5/16 35 73540500 Locknut 5/16-24 Unf 36 155105 Bushing,Steering 37 152927 Screw 38 175140X418 Insert, Steedng Wheel 40 STD541537 Gripco Nut 41 159945 Adaptor, Steering Wheel 42 174530X418 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Gauge 46 12123_X Cap,Spindle 65 160G67 Spacer Brace Axle 67 7214G618 Bolt Rdhd Sq 3/8-16 UNC x 2-1/4 68 169827 Axle, Brace 71 175146 Steering ASm. 72 19182411 Washer 9/16 Id x 1-1/2Od 11 G Zin 82 169635 Bracket Susp Chassis Front 87 173966 Washer Fiat .781 x 1 1/2 x .14 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering NOTE: All component dimensio_ given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR -- MODEL NUMBER 917.272233 14 'i OPTIONAL EQUIPMENT Spark Arrester 13 ...- ,, ,, -J..." ,, ,;... -" ,I I KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 175439X505 Control,Throttle 29 137180 Kit, Spark Arrestor 3 ....... Engine, (See Breakdown) Kohler 31 1571 G3 Tank Fuel Model N umber CV624_5578 32 161696 CapAsm Fuel 4 149723 Muffler 33 123487X Clamp,Hose 5 146699 Pipe Exhaust LH 34 106082)( Pad, spacer 6 146700 Pipe Exhaust RH 37 8543R Line, Fuel 8 171877 Bolt 5,'16-18 UNC x 3/4 w/Seres 38 148315 Plug Drain Oil Easy 10 146629 Shield, Heat Muffler 39 109227X Pad, Idler 13 24-041 -(_ Muflter Gasket (See Engine 45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 Breakdown) 81 73510400 Nut Keps Flex 1/4-20 UNC 14 148456 Tube Drain Oil Easy 101 M73030600 Nut Flange M8-1.25 16 11G506_) Washer, Lock, External Tooth 3/8 102 164863 Screw Hwhd H.-Lo #13016 x 3/4 17 17490624 Screw Thdrol 3/8-16 x 1-1/2 111 1001(_o00 Washer Spilt 23 169837 Shield, Browning / Oebds Guard 25 175441X505 Choke Control NOTE: All component dimensions given in U.S. inches 26 73920600 NUt, Keps 3/8-24 UNF 1 inch = 25.4 mm 42
LIFT ASSEMBLY 49 TRACTOR -- MODEL NUMBER 917.272233 , !i 41 : ;i 37 38 40 1 13 4 11 12 13 3 6 51 49 KEY PART NO. NO. 1 176_53 2 159476 3 178981 4 120000(_ 5 19211621 6 120183X 7 175830 11 175370 12 175371 13 493gM 15 175562 16 7335(_(_ 17 175_89 18 73800800 2O 163552 DESCRIPTION Plunger Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Beadng, Nylon Grip, Handle, Fluted Link Lift, LH. Unk, Uft. R.H. Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 UNC TmrtnK_ Nut Lock wiwsh 1/2-13 UNC Retainer Spdng KEY PART NO. NO. DESCRIPTION 31 176205 Beanng, Pvt, Uft Spherical 32 175994 Nut, lift Unk 7/16-20 36 155097 Poinler Height Indicator 37 123935X Plug Hole 38 17_16 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 x 10 Ga 41 1_ Indicator Height St]t 49 145212 Nut Hex/Large Lock 51 19171416 Washer 52 1758_Z Suspens_onArm RH 53 175378 Suspension Arm LH 54 175560 Pin Flange NOTE: AlL component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR -- MODEL NUMBER 917.272233 SEAT ASSEMBLY KEY PART NO, NO. DESCRIPTION 1 175134 Seat 2 14_651 Bracket, Pivot, Seat 3 71110616 Bolt 4 19131610 Washer 13/32 x 1 x 10 Ga. 5 145006 Clip, Push-In Hinged 6 $11To41437 Nu_ 7 124181X Spring, Seat 8 17000616 Serew 3/8-16 x 1-1/2 9 19131614 Washer 13/32 x 1 x 14 Ga. 10 174894 Pan, Seat Emboss QCK Conn. 11 177957 Knob Seat 12 121246X Bracket, Switch Mounting 13 121248X Bushing, Snap KEY PART NO. NO. DESCRIPTION 14 _12 EOH, Can';age 1/4-20 x 1-1/2 15 121249X Space_, Split 16 123740X Spdng 17 123976X Loc_nut, Range 114 Gr. 5 18 124238X Cap Spdng Seat 21 171852 Bolt, Shoulder 5/16-18 UNC 22 STD541431 Nut 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga. 25 127018X Bolt, Shoulder 5/16-13x.62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 44
DECALS 7 TRACTOR - - MODEL NUMBER 917.272233 12 KEY PART NO. NO. 1 177888 2 177249 3 177909 4 177910 5 156368 6 133644 7 177967 8 177916 9 177917 10 156439 11 178482 12 146046 13 177890 14 175291 15 177889 DESCRIPTION Decal, Hood Name Pie. Decal, Repl_.ernent Parts Decal, Hood, R.H. Deca_. Hood. LH. Decal. Fender STLT Opr Inst Decal, Customer Mainter_nce Decal, Dash Pnl Decal, ENCN KP 20 Sears LTX RH Decal, ENCN KP 20 Sears LTX LH Decal, Fender Danger Decal, Deck Heavy Duty Decal, V-Belt Ddve Schematic Decal, Strg Wheel Decal, V-Belt Schematic Decal Replc KEY PART NO. NO. DESCRIPTION 16 138047 Decal. Battery Diehard 18 177913 Decal. Panel Side 19 177918 Decal. Blower Housing 20 149516 Decal, Battery Dngr/Psn Eng 21 174969 Reflect_ 22 174970 Reflector 23 178..o69 Decal, Seat 24 177914 Decal, Engine 25 177915 Decal, Engine 26 178455 Decal, Deck Caution 48 - - 138311 Decal, Lift Handle *- 174898X418 Pad Footrest LH STLT -- 174999X418 Pad Footrest RH STLT -- 179435 Owners Manual, English -- 179436 Owner's Man ual, Spanish WHEELS &TIRES 2 _ 5,8 4,10 11 KEY PART NO. NO. DESCRIPTION 1 591S2 Valve Cap, Tire 2 65139 Stem. Vak'e 3 177750 Tim, Front 4 59904 Tube, Front Tim (Not Provided, Sen, ice Item Only) 5 106"F_.X417 Rim, Front 6 278;-I F'_ing, Grease (Front Wheel Only) 7 9040H Searing, Flange (Front Wl_eel 8 106108X417 Rim, Rear 9 177751 ]3re,Rear 10 7152J Tube. Rear Tire (Not Provided, Senlice Item Only) 11 104757X417 Cap. Axle - - 144334 Sealent, Tire 10 oz. NOTE: A_ component dimensions given in U.S. inches I inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.272233 MOWER DECK 46 112 S 18 46
TRACTOR -- MODEL NUMBER 917.272233 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 174348 DeckWeldment Mower 48 r_ 72140608 Bolt 3/8-16 x 1 3 138017 Bracket Asm., Sway BOr 56 155986X431 Bar Pnt Adj. 5 4_,,! Retainer Spdng 57 156941 Pin Head Rivet 6 130632 Arm, Suspension, Rear(Sway Bar) 72 19131312 Washer 13/32 x 13/16 x 12 8 174365 BOlt 7/16 Asm. Btade 90 74760516 Bolt Hex 5/18-18 x 1 11 173920 Blade 91 175._6 Bracket Asm. Noseroller LH 13 174360 Shaft Asm. w/1J:)wer Bearing 92 73800600 Nut Lock Hex W/Ins 3/8-16 Uric 14 174358 Asm Greasaple, Mandrel 93 19171416 Washer 17/32 x 7/8 15 110485X Boadng, Ball, Mandrel 94 1760_5 NoseroNef 16 174493 Stdpper Mandrel Deck _5 175384 Bracket Asm Noseroller RH 17 72110610 Bolt ROHD Sq Neck 3/8-16xl.25 97 133943 Washer Hardened 18 7214C505 Bolt, Carriage 5/16-18 x 5/8 39 174370 Spdng Primary Ddve 19 132.827 Bolt, Hex Hd, Shoulder 5/16-18 g9 17.5060 Pulley Idler'V" 20 174378 Baffie, Vortex Mower 100 72110616 BOItRDHDSqnk3/8-16UNCx 2 21 739305G0 NUt, Crownleck 9/16-18 UNC 107 175294 Baffta Vac Edge Mower 24 105304X Cap, Sleeve 1 39 72110404 Bolt Can'. 25 178102 Sprlng,Torsion 109 73680400 Nut Crownlock 1/4-20 26 110452;( Nut, Push 110 175016 Arm Spdng Secondary 27 174346X428 DefiectorShield 112 174,387 LinkTensionReliefLever 28 19111016 Washer 11i32x5/8x16Ga. 113 7211C5(_ BudCarr. 5/16-18x1 29 131491 Rod, Hinge 114 174384 TenSion Asm. Relief Lever 30 173984 Screw, Thdroll DOP. PT. Hex 115 174609 Arm Spdng Tension Relief 31 129963 Washer, Spacer MowerVented 116 137644 Bolt, Shoutder :_ 177865 Pulley, Mandrel 117 174873 GaugeWheel 33 178342 Nut, FIg. Top Lock Cntr. 9/16 118 _ Nut, Centerlock3/8-16UNC 36 19131316 Washer13/32x13/16x16Ga. 119 19121414 Washer 3i8x7/8x14Ga. 37 177968 Pulley, Idler 121 174371 SpdngSecondaryDdve 39 174375 Pulley, Idler, Driven 122 174606 Bushing PivotTension Relief 42 165723 Spacer, Retainer 126 174372 Arm, _er, Primary Deck 43 174373 Arm, IdlerSecondary 130 17060616 Screw 3/8-16 x 1.0 45 174343 Cover, Mandrel Deck 1_ 17060612 Screw Thdrol 3/8-16 x 3/4 46 137729 Screw, Tndro;. 1/4-20x5_ 180 738CO500 NutLockHexW/Insg/16-18 47 174369 V-Belt, Mower, Secondary - - 175312 Rap_cement Mower, Complete 48 174368 V-Belt, Mower, Primary - - 174356 Msndrel Asm. Service 49 73680600 Nut, Crownleck 3/8-16 UNC (Includes Key Nos. 13-15) 50 72110612 Bolt, Can. 3/8-16 x 1-1/2 Gr. 5 52 175820 Pulley Idler Flat 54 74793616 Bolt Fin Hex 3/8-16 x 1 NOTE: All component dimensions given in U. S, inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.272233 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 160 13 48
TRACTOR -- MODEL NUMBER 917.272233 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C _EY PART I_Y PART NO, NO. DESCR_ NO. NO. DESCRIPllOH 1 772147 Transaxio Cover 41A 790079 Braise Lever 2 780(_6A Nee(lid Bearing 5/6, 42 792073A Screw 1/4 - 20 x 1-1/4" 3 770128 T_leCase 42A 792085A Screw 1/4 - 20 x 2 1/4" 4 776395 Countershaft 43 792075 Locknut 5 / 16 - 24 5 776409 Output Shaft 44 790025 Brake Pad Holder 6 778364 Spu/Gear (38 teeth) 45 786066 Spacer .2625 x 1.0 6A 778369 Spur Gear (15 teeth) 46 786066 Brake Lever Bracket 7 778330 Spur Gear (11 teeth) 47 774690 Axle (11-15 / 16" Long) 8 792180 Shift Key 48 774691 Axle (t 6 - 1 / 2" long) 8A 792047 Woodruff Key #9 49 778356 Spur Gear (29 teeth) 9 784352 Shift Collar 50 778338 Spur Gear (27 teeth) 10 784378 Shift Rod & Fork 51 778354 Spur Gear (23 teeth) 11 778334 Beval Gear (30 teeth) 52 778.352 Spur Gear (19 teeth) 12 778309 Input Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth) 13 778368 Bevai Gear (13 teeth) (thchide,14) 54 778346 Spur Gear (15 teeth) 14 778368 Bevel Pinion(13 teeth)(Incidde.t 3) 56 778355 Spur Gear (11 teeth) 15 778370 Ring Gear (43 teeth) 57 778337 Spur Gear ( 13 teeth) 17 786188 Drive Pin 58 778,353 Spur Gear (17 teeth) 18 786102 Spacer 1.130X .695 59 778351 Spur Gear (21 teeth) 20 792077A Ball 5/1 6" dia 60 778349 Spur Gear (24 teeth) 21 792078 Set Screw 3/8 - 16 x 3/6" 61 778345 Spur Gear (25 teeth) 22 792079 Spring .310 OD x .625 L 65 780189 Rat Washer .563 ID x .062W 25 792073A Screw 1/4 - 20 x %1/4" 66 776422 Input Shaft 25A 792177 Screw 1/4-20 x t -3/8" 67 776396 Shifter & Brake Shaft 26 792125 Retaining Ring (pkg of 2) 69 792170 Retaining Ring 27 792035 Rutainidg Ring 70 786187 Spacer .890 28 788040 Retainidg Ring 71 788069 Square Cut Ring 29 780072 Thrust Washer .627 ID x ,031W 71B 788092 "O" Ring 29A 780160 Thrust Washer .762 ID x ,031W 76 780090 Flat Washer 1.128 ID x ,058W 29B 780051 Thrust Washer .762 ID x .031W "/7 788078A Inverted Retaining Ring 29C 780199 Anti-Rotation Washer .632 79 792144 Spring .430 OD x .5000 L 30 780108 Cup Washer 1,127 ID x .032W 82 778333 Bevel & Spur Gear (30 & 13 teeth) 31 780001 Rat Washer .750 ID x .056W (Use 83 778338 Spur Gear (27 teeth) AS Needed) 85 792154 Oil Fill Plug 31A 780155 Rat Washer .750 IO x .062W 87 788089A Oil Seal 9 / 1 6" 32 788083 Oil Seal 5/8' 150 78809_A Liquid Gasket RTV Silicone 34 780194 Bushing .563 157 788088A Oil Seal 3/4" 35 780193 Flangad Bushing 5 / 8" ID 180 73(_29A Gear Oil 80W90 35A 780197 F]sngedBushing.751 !_0 794712 ReplacementMST-206-545C 36 790075 Brake I_isk Transaxle 37 790007 Broke Pad Plate 38 799a21 Brake Pad (pkg of 2) 39 786_ E_,el Pin NOTE: All component dimensions given in U.S. inches 40 792076A Rat Washer ,312 ID x .059W 1 inch = 25.4 mm 49
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578 I 7-- _111 | 5O
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65578 HEAD/VALVE/D REATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION 1 24-033-01-S Kit, breather cover w/gasket (Includes 2-4) 2 24-041-23-S Gasket, breather 3 24-096-59-S Cover, breather 3 4 25-139-60-S Plug, allen hd. 1/8" 4 5 M-645020 Screw, hex. flange 5 M6xl.0x20 (4) 6 25-351-01-S Lifter, valve (4) 6 7 24-755-66-S Kit, valve train (Includes 8,11,12) 8 24-411-05-S Rod, push (4) 9 24-041-08-S Gasket, cylinder head (2) 10 24-318-12-S Head asseml_y, #2 cylinder 7 t I 25-186-01-S Arm, rocker (4) 12 24-599-01 -S Pivot, rocker arm (4) 13 M-640034-S Screw, hex. flange 8 M6x1.0x34 (4) 9 14 12-086-16-S Screw, hex. flange M10x1.5x90 (8) 15 24-755-74-S Kit, valve cover - plain (Includes 16,17) 16 24-153-16-S O-Ring 17 24-086-32-S Screw, shoulder (4) 18 24-445-01-S Strap, liffing 10 19 24-016-01-S Valve, exhaust (Std.) (2) 11 24-016-02-S Valve, exhaust (.25)(2) 12 20 24-017-01-S Valve, Intake (Std.) (2 24-017-02-S Valve, intake (.25) (2) 13 21 24-032-05-S Seal, valve stern (2) 14 22 235011-S Retainer, spdng (4) 15 23 24-089-02-S Spring, valve (4) 16 24 12-173-01-S Cap, valve spdng (4) 17 25 12-755-03-S Kit, retainer (4) 18 26 24-318-11-S Head assembly, #1 cytinder 27 24-755-76-S Kit, valve cover - breather 19 (Incl. 16,17,28) 20 28 25-313-02-S Grommet, rubber 29 24-755-57-S Kit, breather separator (Includes 28,30-33) 30 M-545016-S Screw, hex, flange MSx0.Sx16 (2) 31 24-445-02-S Strap, breather 32 24-126-44-S Bracket, breather separator 33 24-112-12-S Spacer 34 24-294-06-S Firing 35 24-326-13-S Hose, breather 36 24-326-14-S Hose, breather 37 25-237-14-S Clamp, hose (2) 1 24-032-01-S Seal oilfront 2 Crankcase 24-380-13-S Pin, 24-067-13-S Connectin 24-874-19-S 24-874-14-S 24-108-11-S 24-108-12-S 24-108-10-S 24-018-01-S 12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S 12-422-12-S 24-012-10-S 52-139-09-S M-545010-S 24-018-04-S 24-402-05-S 12-153-01-S 24-126-19-S 12-123-04-S M-545016-S 12-153-02-S 24-038-04-S 21 24-755-46-S 22 12-153-03-S 23 24-018-09-S 24 M-931010-S 25 28-032-0g-s 26 24-460-15-S 27 24-144-33-S Shim, camshaft Shim, camshaft { Shim, camshaft I Shim, camshaft Shim, camshaft A.R. Shim, camshaft IA.R. I Camshaft Plug, cup Screw, hex. flange M5x0.Sxl0 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower _1 fill tube Bracket, oil fill tube Tube, oil fill Screw, he)(. flange M5xO.8xl 6 O-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) Kit, oil fill cap (includes 22) O-Ring, dipstick Retainer, ring Washer, nylon (top) Seal, governor cross shaft Washer (bottom) Shaft, governor cross NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65578 IGNITIONIELECTRICA L )'allumaoe ou Electrlaue L. "--3 AIR INTAKE J I BLOWER HOUSING AND BAFFLES I l Habitation de souffleur et D_,calentl _17 52
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578 IGNITION/CHARGING BLOWER HOUSING & BAFFLES KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 54-755-15-S Kit, grass screen (llncludes 2- 1 4,and 24 113 18-S) 2 2 M-403025-S Screw, hex. cap M4xO.7x25 3 (4)(4 4 3 X-25-g2-s Washer, plain 5/16" (4) 5 4 24-112-04-S Spacer, grass screen (,4 ) Bott, shoulder M6 X1.0 X15 6 5 29-056-47-S S(4) 6 24-157-03-S Fan 7 7 12-086-14-S Screw, hex. flange M10xl.5x46 g 8 12-468-03-S Washer, plain 3/8". 9 X-42-15-S Key 9 10 24-025-04-S Flywheel 10 11 25-403-03-S Rectifier-regulator. 11 12 X-25-92-S Washer, plain 3/16 (2) 13 24-056-18-S Scrsw, phillips hd. 11-16x7/8 12 _) 13 14 236602-S onnector (3 contact) 15 54-755-09-S Kit, 15 amlp stator 14 _ndudes 24 126 71-S) 15 16 12-132-06-S _park Rug (2) 17 M-548025-S Screw, hex. cap M5x0.Sx25 (2) 18 235173-S Clip, cable 19 48-154-02-S Clip, cable 20 X-25-63-S Washer, i_aln 1/4" 21 24-584-01-S Module, Ignition (2) 22 M-545020-S Screw, hex. flange M5xO.Sx20 (4) NOT ILLUSTRATED 1 -- 24-126-71-S Bracket, stator wire 2 -- X-22-11-S Washer, lock 1/4" -- 24-176-82-S Harness, widng Lead, black 3 (rect.-reg. 5" - 12 gauge 4 - - 24-518-12-S insulated gdp barrel eyelets) 5 -- 24-113-18-S Decal, grass screen 6 25-454-03-S Tie, wire (3) 7 8 9 10 11 12 13 14 24-027-20-S Housing, blower (Incl. 2-4) 24-100-01-B Nut plastic (3) 25-139-16-S Plug, button 9/16 24-100-02-S Nut, plastic (2) M-545020-S Screw, hex. flange M5x0.8x2O (4 M-545016-S Screw, hex. flange M5xO.Sx16 (3) M-551016-S Screw, hex. flange M5x0.8x16 M-645016-S Screw, hex. flange M6x1.0x16 5) 24-146-16-S Pate, backing - # 2 side 24-146-20-S Plate, bacldng - # 1 side 24-063-20-S Baffle, cylinder barrel-# 2 side 24-063-14-S Baffle, valley - #2 side 24-063-58-S Baffle, cylinder barrel-# 1 side 24-063-23-S Baffle, valley - #1 side M-545010-S Screw, hex. flange M5x0.SxlO (2) AIR INTAKE/FILTRATION KEY PART NO. NO. DESCRIPTION 24-164-06-S M-651055-S 24-041 -Ol-S 24-041-14-S 24-094-19-S 24-041-13-S 24-109-10-S 24-083-02-S 47-083-03-S 24-032-03-S 24-096-01-S 12-100-01-S 24-096-67-S 54-755-01 -S 15 24-153-20-S 16 25-341-03-S 17 24-063-51-S Manifold, intake Screw, hex. flange M6x1.0x55 (4) Gasket, intake manifold (2) Gasket, elr cleaner base Base, elr cleaner Gasket, fuel spitback cup Cup, fuel spig:)ack Precleaner, element Element, air cleaner Seal, inner air cleaner Cover, inner air cleaner Wing Nut Cover, air cieaner Kit, knob with seal Includes _Ring 15 & 16) Knob, cover Baffle, fuel spit-back NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65578 STARTING SYSTEM I Ddmarrant Svstbmel • I / 3 ENGINE CONTROLS Moteur Contr01e :)IL PAN I LUBRICATION [ :)e L'Hulle Pan Lubrlficatlon I _B q t t5 /11 4 54
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624,TYPE NUMBER 65578 STARING SYSTEM OIL pAN/LUBRICATION KEYPART KEYPART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 M-839080-S Screw, hex. flange MEx1.25xE0 (2) 2 25-09B-08-S Starter, solenoid sh_ 2 assembly (Includes 4-7) 3 M-841080-S Nut hex. flange 3 4 25-435-04-S Kit. selene d 4 5 25-755-33-S Kit, pinion drive (Includes 6) 6 25 141 05-S Ring 5 7 25-221-01-S Kit, brush 6 7 ENGINE CONTROLS KEY PART NO. NO. DESCRIPTION 1 24-211-03-S Boit, round head square neck 2 24-090-33-S Lever, govemor 3 M-641060-S Nut, hex. flange M6xl.0 4 24-089-01-S Spring linkage 5 25-158-08-S Bushing, linke _ge e retaining 6 24-O79-04-S Linkage, throttle 7 25-158-11-S Bushing, throffie linkag 8 M-545016-S Screw, hex. flange M5x0.Ex16 (1) 9 M-547050-S Nut, hex. lock M5x0.8 10 24-08g-03-S Spring, choke retarn 11 24-126-56-S Bracket, contr_ 12 M-645016-S Screw, hex. flange M6x1.0x16 (4) 13 12-237-01-S Clamp cable(2) 14 24-086-43-S Screw, thread form ng (2) 15 24-090-07-S Lever, throttle actuator 16 X-20-1-S Washer, lock 1/4" 17 M-541050-S Nut, hex. flange M5x0.8 18 24-468-O_-S Washer, pt_dn 5.5 mm (3) 19 24-089-45-S Spdng, governor 20 M-446030-S Nut, hex, M4x0.7 21 24-090-13-S Lever, throttle controi 22 M-545020-S Screw, hex. flange M5x0.8x20 23 24-089-51-S Spring, throthe flmitar 24 24-090-05-S Lever, choke 25 41-46E-03-S Washer, spring 1/4" 26 M-403025*S Screw, hex. cap M4x0.7x25 27 24-079-05-S Linkage, choke 1 24-199-07-S 8 9 10 11 12 13 14 15 16 M-E45025-S M-631005-S 24-393-08-S 24-123-05"S 24-162-25-S 24-043-12-S 12-380-01-S 52-448-02-S 12-144-02-S 24-153-08-S 25-139-62-S 24-136-01-S 52-050-02-S 52-032-08-S 24-086-17-S 17 24-086-16-S 18 25-139-57-S Pan, oil assembly ,_CewlUdeS 2-10) • hex. flange M6x1.0x25 (2) Washer, plain 6 mm (2) Oil pump assembly (Includes )ube, 0;I pickup Screen, ell Kit, governor gear w/pin (includes 8) Pin, overnor regulaflng Tab, _lng Shaft, govemor gear O-Ring Plug, hex. ctsk. 3/8" Nlppta, oil filter Filter. oi; Seal, oil (PTO end) Screw. hex. flange M8x1.25x45 Screw, hex. ,ange M8xl.25x45 9) N._g._..£Plu, sq. hd. solid 3/8" NOTE: All component dimensions given in U.S. inches 1 Inch = 25.4 mm 55
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65578 CRANKSHAFT I Vilebrequin 2--_ --1 EXHAUST I_chaDDement FUEL SYSTEM I Fuel Svst_mel 4) , / 1 5 I o 9 t3 14 56
TRACTOR -- MODEL NUMBER 917.272233 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65578 CRANKSHAFT KEY PART NO, NO. DESCRIPTION 1 24-014-42-S Crankshaft (Includes 2) 2 52-139-09-S P_ug, cup EXHAUST KEY PART NO. NO. DESCRIPTION 1 24-041-02-S Gasket exhaust (2) 2 25-072-04-S Stud, M8x1.25x33 (4 NOT ILLUSTRATED -- PA-65578 Replacement Engine -- 24-522-221 Short Block - - 24-782-24 MJniblock -- 24-755-107-S Gasket Set FUEL SYSTEM KEY PART NO. NO. DESCRIPTION 1 24-853-25-S Kit, carburetor w/gaskets (Includes 2-4) 2 24-041-15-S Gasket, carburetor 3 24-053-25 Carburetor assembly (For information onJy not availabre separatsly) (Service with kits 24-757-18-S 24-757-19-S, 24-757-20-S, 24-757-22-S 4 24-041-14-S Gasket, air cleaner base 5 M-629095-S Stud, M6xl.0x95 (2) 6 M-641060-S Nut, hex. flange M6xl.0 (2} 7 47-154-01-S Clip, cable E 24-383-03-S Line, fuel 10-5/8" (2) 9 25-237-14-S Clamp, hose (6) 10 24-086-12-S Screw, hex, cap. M6x1.7x18 (2) 11 24-393-16-S Pump, fuel -pulse 12 24-100-01-S Nut, plastic (2) 13 15-353-04-S Line, fuel 11-1/2" 14 24-050-02-S Filter, fuel NOT ILLUSTRATED •- 24-757-18-S Kit, overhaul w/gaskets -- 24-757-19-S Kit, choke repair w/gaskets -* 24-757-20-S Kit, gasket - - 24-757-22-S Kit, solenoid replacement w/ gaskets NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm 57
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION O1 (D ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I_ Operate your Tractor up and down the face of slopes (not I i greater than 15 ), never across the face. Make turns gredu- r ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
For repair of Carry-_ products like vacuums, lawn equipment, and electronics, call for the nearest Seam Parts and Repair Center. 1-800-488-1222 Any'_e, day cx rkjht (U.S.A. ody) Www.,11GarlkCom For the replacement parts, accessories and owner's manuals _t you need to do-it-yourself, calf Sears PartsDIrectSM! 1-800-366-PART 6a,m,-11 p.m.. 7days awsek (1-8_0-366-7278) (U_SA _ly) *ww_ To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-600-627-6655 (u.sA) 1-600-361-6665 (C_ada) 7 a.m.-5 p.m., CST, Mon. - Sat. 9 a.n_ - 8 pJ_ EST, M - F, 4 p.rn. Sal. w.,,,,,,,,., Para pedr sewicio de re_ a dom;cib, y para ordenar piezas: 1-888_U-HOGAR su (l-_e-_ Au Canada pour se_ice en fran_ 1-800..LE.FO_ER _c _t_VW._e4S.GEt © _ I:_ebuck and Co. ® Registered Trademark I TM Trademark I =a Sennce Mark of Sears, Roebuc_ and Co. ® Mama RegLstrada I nA Marca de F_d_rica I s,_ Mama de _ de Sears, Roebuck and Co. MC Marque de commerce I MO Man:lu e d_pos_e de Sears, Roebuck and Co. 179435 5.2.01 TR Printed in U.S.A.