Craftsman 917.272261 Owner's Manual

Owner's Manual 25.0 HP ELECTRIC START 48" MOWER AUTOMATIC LAWN TRACTOR Model No. 917.272261 â¢ Safety â¢ Assembly â¢ Operation â¢ Maintenance â¢ Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www sears.corn/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED'FWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: â¢ Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. â¢ Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. â¢ Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. â¢ Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. â¢ Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. â¢ Riding equipment used for commercial or rental purposes. A product is =used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BA]-(-ERY For ninety (90) days from date of purchase, it any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War- ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN- HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to state. Sears, Roebuck and Co., [:)/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine s capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I. GENERAL OPERATION I1. SLOPE OPERATION â¢ Read, understand, and follow all instructions in the manual and on the machine before starting. â¢ Only allow responsible adults, who are famiUar with the instructions, to operate the machine. â¢ Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. â¢ Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. â¢ Never carry passengers. â¢ Do not mow in reverse Lmless absolutely necessary. Always look down and behind before and while backing. â¢ Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. â¢ Slow down before taming. â¢ Never leave a rUr_ing machine unattended. Always rum off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow orgy in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unload- ing the machine into a trailer or track. Data indic_tas that operators, age 60 years and above, are invelved in a large percentage of riding mower-related iojurles. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious Injury. â¢ Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allew the mower deck to plow leaves or other debris which can cause build- up to eecL_. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to coal before storage. Slopes are a ma or factor related to loss-of- control and t pover accidents, which can re- ealt in severe injury or death. All slopes require extra caution. If you cannot pack up the slope or if you feel uneasy on it, do not mow it. DO: â¢ Mow up and down slopes, not across. â¢ Remove obstacles such as rocks, tree limbs, etC. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slaw speed. Cheese a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stablely. Use extra care with grass catchers or othor attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, Avoid starting or stopping on â¢ slope, ti tires lose traction, disengage the blades and proceed siov_y straight down _e slope. DO NOT: â¢ Do not turn an slopes unless necessary, and tben, turn slowly and gradually downhill, if possible. â¢ Do notmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. â¢ DO not mow on wet grass. Reduced traction could cause sliding. â¢ Do not try to stabilize the machine by putting your foot an the ground. â¢ Do notuse grass catcher an steep slopes.
III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children wilt remain where you last saw them. â¢ Keep children out of the mowing area and under the watchful care of another responsible adult. â¢ Be alert and turn machine off ff children enter the area. â¢ Before and when backing, look behind and down for small children. â¢ Never carry children. They may fall off and be seriously injured or _nterfere with safe machine operation. â¢ Never allow children to operate the machine, â¢ Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE â¢ Use extra care in handling gasoline and otber fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke, - Never refuel the machine Indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. â¢ Never run a machine inside a closed area. â¢ Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. â¢ Never tamper with safety devices, Check their proper operation regularly. â¢ Keep machine free of grass, leaves, or other debds build-up. Glean oil or fuel spillage. Allow machine to cool before stodng. â¢ Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. â¢ Never make adjustments or repairs with the engine running. â¢ Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. â¢ Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them, â¢ Check brake operation frequently. Adjust and service as required. â¢ Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area, â¢ Never carry passengers or children even with the blades off. â¢ Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. â¢ Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. â¢ Keep children out of the mowing area and under the watchful care of another responsible adult. 0 Be alert and turn machine off If children enter the area. â¢ Before and when backing, look behind and down for small children. â¢ Mow Up and down slopes (15 Â° Max), not across. â¢ Remove obstacles such as rocks, tree limbs, etc. â¢ Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
â¢ Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. â¢ Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. â¢ If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. â¢ Do not turn on slopes unless neces- sary, and then, turn slowly and gradu* ally downhill, if possible. _Look for this symbol to point out important safety precautions. It means CAUTIONlif BECOME ALERTI!! YOUR SAFETY IS INVOLVED. _I, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where if cannot contact spark plug. _,CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _IbCAUTION: Tow only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
PRODUCT SPECIFICATIONS GASOLINE 3.5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR OILTYPE SAE 30 (ABOVE 32Â°F) API-SF-SJ): SAE 5W-30 (BELOW 32Â°F) OIL CAPACITY: W/FILTER: 4.0 PINTS W/OFILTER: 3.75 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") GROUND SPEED FORWARD: 0-5.5 ',MPH): REVERSE: 0-2.4 FIRE PRESSURE: FRONT: 14 PSI REAR: 10PSI _HARGING SYSTEM: 16 AMPS @ 3600 RPM 3ATIE RY: AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U 1R BLADE BOLT 45-55 FT. LBS, rORQUE: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, wall-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES â¢ Read and observe the safety rules. â¢ Follow a regular schedule in maintain- ing, caring for and using your tractor. â¢ Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. â¢ I, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
Steering Wheel Steering Wheel Insert Steering Sleeve (1) W_ 17/32 x 1-3/16 x 12 Gauge _(1) Knob Mower Retainer Springs ) (2) Retainer Springs (single loop) (2)Flanged (l)FrontPlate _" Assembly _% â¢ (4) Adjusting Bar Gauge Wheels i-O i ,_ _ (4)Retainer Springs L_ JI _e _ _ __(doubla loop) (4) Clevis Pins w _.1 f T// 3/8-16 â¢ [ â¢ J _ (4) Whee s ,-_ 'k,__._/(4 (4) Washers _&=kJJ (4) Shoulder Bolt 3/8 x 3/4 x 14 Ga.'_" -- -- Nose Roller _'] )) i -- -- -- _'0_ Nose Roller =.oo"Â°sÂ° Ro,,e .-IIIIIIIlllllll!l!llllllll]<=,.oxBolts B Brackets ( ) knuts _ R/IR 1R _t t _(2) Washers_._.._ 5116-18 ..... " ..... 17/32 x 7/8 x 16 GaW Video CasseUa Keys Slope Sheet (2) Keys [1 For Future Use 7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposesâ¢ To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (t) 3/4" Socket w/ (1) 1/2" wrench drive ratchet (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat. 3. Remove mower and packing materi- als. 4. Check for any additional loose parts or cartons and remove. BEFORE REMOVINGTRACTOR FROM SKID ATTACH STEERING WHEEL 1. Remove hax nut and large flat washer from steering shaft. 2. Position front wheels of the tractor so they are pointing straight forward. 3. Slide the steadng sleeve over the steering shaft. 4. Position steedng wheel so cross bars are horizontal (left to dght) and slide onto steering wheel adapter. 5. Secure steering wheel to steedng shaft with hex nut and large flat washer previously removed. Tighten securely. 6. Snap steering wheel insert into center of steedng wheel. 7. Remove protective materials from tractor hood and gdll. IMPORTANT: Check for and remove any staples in skid that may puneture tires where tractor is to roll off skid. I/F_'_\I t_=.,â¬,T Wheel Insert II I_ I_ge Flat Washer Steedng /_J _,) Steering Wheel Adapter _ v $,eerio, : S eeve _, ,,'t:J. _ ., .') ," _ s I _J III HOWTO SET UPYOURTRACTOR CHECK BA'I-rERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). ., ........ f _ Lab_ INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer secudng seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large 8 slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfodable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 8. Raise seat and tighten adjustment knob securely. Seat Shoulder Bolt NOTE: You may now roll or ddve your tractor off the skid. Follow the appropdate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger er,d raise attachment lift lever to its highest position. 2. Release parklt_:3 brake by depressing brake pedal. 8. Place freewheel control in freewheel- ing position to disengage transmis- sion (See "TO TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward oft skid. TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls) _l, WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oll level and fill fuel tank with gasoline. 3. Place freewheel control In "transmis- sion engaged" position. 4. Sit on seat in operating position, depress brake pedal and set the parking brake. 5. Press lif'_ lever pfunger and raise atlachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Release parking brake. 8. Slowly depress forward ddve pedal and ddve tractor off skid. 9. Apply brake to stop tractor and set parking brake. 10.Turn ignition key to "OFF" position. Continue with the instructions that follow. ASSEMBLE GAUGEWHEELSTO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are propedy adjured to ensure oplimam mower performance. 1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center lecknuts and tighten securely. 2. Far ease of mower to tractor assem- bly, raise gauge wheels to highest position and retain with clevis pins and spdng retainers. NOTE: Adjust gauge wheels before operating mower, See "TO ADJUST GAUGE WHEELS" in the Operation section of this manual. Shoulder Bolt Bar--_] ._. Wheal'_ I 13/8-t6 Center 3/8 Washer j v L_ Locknut
TO ATTACH NOSE ROLLER 1. Pos_ion brackets, 17132 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. 2. Install hex bolts and lock nuts as shown. Tighten hardware securely. NOTE: Be sure bracket tabs are posi- tioned in tab holes in deck brackets. Nose Roller Lock "B" Bracket "A" Bracket INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are _sed with attachment codtmi. Engage parking brake. 1. Cut and remove ties securing anti- sway bar and belts, Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. If equipped, turn height adiustment knob counterclockwise unhl it stops. 4. Lower mower linkage with attachment lift control. 5. Be sure belt tension rod is in disen- gaged position. Belt Tension Rod Chassis Brackel, Gauge Double Loop Retainer Spring Anti-Sway USE PLIERS FOR I RETAINERSPRINGS Suspension Arms I_L_p Double Loop Retainer Spring (Outward Up pointing deck pins) 6. Install belt into electric clutch pulley groove. 7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. 8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes end insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 10.Engage belt tension rod by pushing rod into locking bracket. ACAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. 11 .Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 12.If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 13. Raise deck to highest position. 14.Adjust gauge wheels before operating mower as shown in the Operation section of this manual. Electric Clutch Pulley\ Front Suspention Brackets Front Front Plate/_ssernbly Mower \ _ Double Loop Bracket Relainer Springs Single Loop Retainer Spnngs 10 Sheild
CHECKTIRE PRESSURE The tires on your tractor were overinltated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. â¢ Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is pmpedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. _CHECKLIST BEFOREYOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURETHATYOU RECEIVETHE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING CHECKLIST: / All assembly instructions have been completed. J No remaining loose parts in carton. 4" Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). J" Seat is adjusted comfortably and tightened securely. JAil tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). J" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. / Check wiring. See that all connections are still secure and wires are properly clamped. / Before driving tractor, be sure free- wheel control is in drive position. WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA A'I-FENTION TO THE FOLLOWING IMPORTANT ITEMS: J" Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. J" Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. ,/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). 11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning, BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP 1[" LIGHT t FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED MOWERLI_ R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED PARKING BRAKE e_) ATTACHMENT IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Aut Drastic Models only) 12
KNOWÂ¥OURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourseff with the locations of various controls and adiustments. Save this manual for future reference. Ammeter Hourmeter Light Switch Position Ignition Attachrr_nt Clutch Switch Switch Ddve Pedal Plunger Attachment Uft Lever Reverse Drive Pedal Brake Choke C Adjustment - - -- _ _" Indicator Freewheel Brake Contml Lever Our tractors conform to the safety standards of the American National Standards Institute, ATI'ACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTI'LE CONTROL- Used to control engine speed, CHOKE CONTROL - Used when slatting a cold engine. BRAKE PEDAL: Used for braking the tractor and starting the engine, FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. ATrACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor, LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine, AMMETER: Indicates battery charging ( ) or discharging (-), PARKING BRAKE: Locks clutcWbrake into the brake position. FORWARD DRIVE PEDAL - Used for forward movement of tractor. REVERSE DRIVE PEDAL o Used for reverse movement of tractor. CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal HOURMETER - Indicates hours of operation. 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety g asses, HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "EN- GAGED" position and release pressure from brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Push-In to Switch Pull Out To =Disengaged"-_Engag_ Control. "Brake"__ j_ "Drive" "Dise_gagecl" _Engag ed" Control position Posff_on Posdion Lever STOPPING MOWER BLADES - â¢ To stop mower bledes,move attach- ment clutch switch to "DISENGAGED" position. GROUND DRIVE. â¢ To stop ground ddve, depress brake pedal into full "BRAKE" position. IMPORTANT: Forward and reverse drive pedals retum to neutral position when not depressed. ENGINE. â¢ Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". â¢ Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthodzed use. â¢ Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass, To eliminate this possibility, always stop engine when _Ocpping tractor on grass areas. AUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. THRO'n'LE CONTROL Always operate engine at full throttle. â¢ Operating engine at less than full throttle reduces the battery charging rate. â¢ Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. â¢ To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the forward and reverse ddve pedals. 1. Start tractor and release parking brake. 2. Slowly depress forward or reverse drive pedal to begin movement. Ground speed increases the further down the pedal is depressed. TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only. 1. With forward drive pedal depressed to desired speed, move cruise control lever forward to "SET" position and hold while lifting your foot off the pedal, then release the cruise control lever. To disengage the cruise control, pull the lever backward to "OFF" position, or fully depress the brake pedal. TO ADJUST MOWER CuI"rlNG HEIGHT The position of the attachment lift lever determines the cutting height. â¢ Grasp lift lever. â¢ Press plunger with thumb and move 14 lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass andtypee of grass being mowed. â¢ The average lawn should be cut to approximately 2-1/2 inches dudng the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mew often and after moderate growth. â¢ For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and ad ust mower to desired cult ng he ght. 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise _auge wheels slightly to align holes in racket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace rstamer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to read ust gauge wheels f you change the cutting height of the mower deck. Retainer TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - dieengaqe attachment clutch control. â¢ I, CA(.ITION: Do net operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Attachment Lift Switch Pull Out To Lever High Position =Enga_ _-" -- Low Position - --\ Deflector /_- . Shield TO OPERATE ON HILLS ACAUTION: Do not drive up or down hills with slopes greater than 15 Â° and do not drive across any slope. â¢ Choose the slowest speed before starting up or down hills. â¢ Avoid stopping or changing speed on hills. â¢ If stopping is absolutely necessary, push brake pedal quickly to brake position and engage perking brake. â¢ To restart movement, slowly release parking brake and brake pedal. â¢ Slowly depress appropriate drive pedal to slowest setting. â¢ Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and into the slot and release so it is held in the disengaged position. â¢ Do not push or tow tractor at more than two (2) MPH. â¢ To re-engage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a track or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). 15
TOWING CARTS AND OTHER ATFACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1, Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sery, add oil until "FULL" mark on dipstick is reached. Do not overfill. â¢ For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). â¢ To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE â¢ Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peratures below 32Â°F(0Â°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. â¢,WARNING: -Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank start the engine and let it ran until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking.time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2, Sit on seat in operating position, depress brake pedal and set parking brake. 3. Move attachment clutch to =DISEN- GAGED" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting pmceduras below. 6. Insert key into ignition and turn key clockwise to "START" position end release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. , WARM WEATHER STARTING (50 F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. â¢ The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using tho choke as described above. COLDWEATHER STARTING (50 F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes =n speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the 16 temperature.
AUTOMATICTRANSMISSION WARM UP Before drivinq the unit in cold weather, the transmission should be warmed up as ictiows: 1. Be sure the tractor is on level ground. 2. Release the parking brake and let the brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. â¢ The attachments can be used during the engine warm-up pedod after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine pedormance. See =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGETRANSMISSION â¢,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and perfoh mance, it is recommended that the transmission be purged before operatincj tractor for the first time This procedure w=t remove any trapPed air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should you r transmission require removal for sewice or replacement, it should be purged after rainstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in freewheeling position (See =TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to stow position. Disengage parking brake. 4. Depress forward ddve pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Shut- off engine and set parkk_g brake. 6. Engage transmission by placin_ freewheel control in driving position (See "TO TRANSPORT" in this section of manual). 7, Sitting in the tractor seat, start engine. After the engine is running, move thro_le control to half (1/2) speed. Disengage parking brake. 8, Drive tractor forward for approximately five feet then backwards for five feet. Repeat this ddving procedure three times. Your tractor is now purged and now ready for normal operation. MOWINGTIPS â¢ Mower should be propedy leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual â¢ The left hand side of mower should be used for trimming. â¢ Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu- tion of clippings and more uniform cutting. â¢ When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one ortwo rounds, mow in the opposite direction making left hand turns until finished. â¢ If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. , Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. â¢ Alwaysoperateenglne atfuUthrotUe when mowing to assure better mowing performance and proper discharge of material. Regalate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. â¢ When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 17
MAINTENANCE SCHEDULE FiLL iN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATE Check Brake Ope_tlen V O I_ CheCK Tire pressure _ V p CheCk Operator Presence and interlock Systems I/ Check Ic_ LOOSe Fasteners _ VsT ll_ Sha_0en!Replace Mower Blades I/4 Lubrleatlon Chart II/ fl_ Check Battery Level Clean Batter/and Temlleala _ Check Tmnsaxle Cooling I/ Adjust Bla_e Belt(s) TenSt_ t/s Ad_st Motion Drive Belt(s) Tensle_ _? Cheek Engll_e Oil Level if If Change Engine Oil I1_1_,_ V / Clean Air Filter I/2 Clean Air Screen f/2 Inspect Muffler/Spa_ Arre_ter Replace O!l F_er (If equipped) {1_1.; Clean Engine Cooling Fins 11/2 Replace Spa_k Plug _ I/ ReplaCe Air Fi_ter Paper Cartridge (i/_ Replace Fuel Fitter I - Chla_g I rnc4_ Dfton whqm o_ting I_nd_- i h mvy Iohd Or In I_h I_ I_t _ S - If _lpped wtffl I,d_b_e _ysb*_. 2. $o_i_1 mo_ oPm_ whtn opnSng in dirty =_ dus_y _n_ns 6. Not r_ln_lf *_ippe_ w_ mmts_ar_lr=_ b_ e. I1 =_:_lp_ v_ ol1111t_, d'_mgo ol _y 50 hours 7. _ghtsn trout _k* p_t bY_t to 3,$ _.-I_S mldn_um 4. Repro* _ad_ n'_'* olin wh*n r_ In s_roy sol Do not overd_h=*n. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made pededically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. â¢ Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART (i) Spindle ' _) Spindle Zerk Zerk _) Froct Wheel Wheel Bearing Bearing Zerk Zerk Zerks L._.J L...o. _) General Purpose Grease _) Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the llfe of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 18
TRACTOR Always observe safety rules when performing any maintenance. BRAK_ OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "[0 ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES â¢ Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). â¢ Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. â¢ Avoid stumps, stones, deep ruts, sharp objeu-'ts and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and intedock systems are working properly. If your tractor does not function as de- scribed below, repair the problem immediately. â¢ The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position. â¢ When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. â¢ When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. â¢ The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpenod blade with trailing edge up towards deck as shown. 19 IMPORTANt': To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and fiat washer in exact order as shown. 5. Tighten bolt securely (45-55 Ft. Lbs. torque). Trailing Edge Up _ _ Mandrel _________ Star_ Assembly Flat Washer _-_._ Center Lock__ I_lo'e Washer ./"_ Blade --(Grade 8)" *A Grade 8 heat treated bolt can be identified by six lines on the boff head. IMPORTANT: Blade bolt is grade 8 heat treated. TO SHARPEN BLADE NOTE: We do rot recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. â¢ The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. â¢ To check blade balance, you will need a 5/6" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. â¢ Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. B,ade or Pin
BA'n'ERY Your tractor has a battery charging system which is sufficient for normal use. How- ever periodic charging of the battery with an automotive charger will extend ts fe. â¢ Keep battery and terminals clean. â¢ Keep battery boifs tight. â¢ Keep small vent holes open. â¢ Recharge at 6-10 amperes for 1 hour. NOTE: The odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. â¢ Inspect cooling fan to be sure fan blades are intact and clean. â¢ Inspect cooling fins for dirt, grass clippings and other matedals. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxla ever leak or require servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32Â°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. â¢ Be sure tractor is on level surface. â¢ Oil will drain more freely when warm. â¢ Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove cap from end of drain vane and install the drain tube onto the fitting. 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, dose and lock the drain valve by pushing inward and tuming clockwise until the pin is in the locked position as shown. 20
6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity sea "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Drain Valve Closed = Cap_ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, end other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked gross screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filler. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more offer under dusty conditions. 1. Remove knobs and cover. TO SERVICE PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE 5. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. 6. Reinstall precleener cartridge, cover and secure with knobs. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Foam _Cartddge Pre-Cleaner ENGINE OIL FILTER Replace the engine oil filler every season or every other oil change if the tractor is used more than 100 hours in one year. 21
MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and damps are propedy positioned. 4. Immediately wipe up any spilled gasoline. Clamp Fuel Filter_ CLEANING â¢ Clean engine, battery, seat, finish, etc. of all foreign matter. â¢ Keep finished surfaces and wheels free of all gasoline, oil, etc. â¢ Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electdcal system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 22
_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1, Depress brake pedal fully and set parking brakeâ¢ 2. Place attachment clutch in =DISENGAGED" position. 3. Turn ignition key "OFF" and remove key. 4, Make sure the blades and all moving parts have completely stopped. 5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug, TRACTOR TO REMOVE MOWER 1. Place attachment clutch In =DISEN- GAGED" position, 2. If equipped, tum height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Disengage belt tension md from lock bracket. _,CAUTION: Rod is spdng loaded. Have a tight gdp on rod and release slowly. 5. Remove retainer spring holding anti- swaybar to chassis bracket and disengage anti-swaybar from bracket. 6. Remove four retainer spdngs from front plate assembly and remove plate. Suspension Belt Tension Rod (Disengaged _,, Posit on /7 Chassis 7. Remove retainer springs from suspension arms at deck and disen- gage arms from deck. 8, Raise attachment lift to its highest position, 9. Slide mower forward and remove belt from electric clutch pulley. 10.Slide mower out from under dght side of tractor. TO INSTALL MOWER Follow procedure described in =INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. Electric Clutch Pulley Front Mower Bracket Front Plate Retainer Anti-Sway Bar (Both Sides) Bracket 23
TO LEVEL MOWER HOUSING Adiust the mower while tractor is parked on level ground or driveway. Make sure -p tires are properly inflated (See ROD- UCT SPECIFICATIONS" section of this manual). If tires are over or undednflated, you will not propedy adjust your mower. SIDE-TO-SIDE ADJUSTMENT â¢ Raise mower to its highest position. â¢ At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A* on both sides of mower should be the same or within 1/4" of each other. â¢ If adjustment is necessary, make adjustment on one side of mower only. â¢ To raise one side of mower, tighten I_ link adjustment nut on that side. â¢ To lower one side of mower, loosen lift link adiustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". â¢ Recheck measurements after adjust- ing. Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground Suspen_Don Lilt Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side.If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower Is in its highest position. Check adjustment on right side of tractor. Measure distance =D" directly in front and behind the mandrel at bottom edge of mower housing as shown. â¢ Before making any necessary adjust- merits, check that both front links are equal in length. â¢ If links are not equal in length, adjust one link to same length as other link. â¢ To lower front of mower loosen nut "E" on both front links an equal number of turns. â¢ When distance "D" is 1/S" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. â¢ To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. â¢ When distance "D" is 1/8 * to 112" |ower at front than rear, tighten nut =F" against trunnion on both front links. â¢ Recheck side-to-side adiustment. o BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Front Plate Trunnion Assembly TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor an a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Disengage belt tension rod from lock bracket. ACAUTION: Rod Is spdng loaded. Have a firm grip an rod an release slowly. 4. Remove screws from R.H. mandrel cover and remove cover. 24
5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spdng. 7, Carefully roll belt over the top of R.H. mandrel pulley. 8. Remove belt from electdc clutch pulley. 9, Remove belt from idler pulleys. 10.Check primary idler arm and two idlers to see that they rotate freely. 11 .Be sure spring is securely hooked to primary idler arm and spring arm. MOWER DRIVE BELT INSTALLATION 12.Install belt in both idlers, 13.Install new belt onto electric clutch pulley, 14.Carefully roll belt into upper groove of R.H. mandrel pulley. 15.Carefully check belt routing making sure belt is in the grooves correctly. 16.Reconnect R.H. suspension arm to rear deck bracket with retainer spring, 17.Reassemble R.H. mandrel cover. 18.Engage belt tension rod by pushing rod into locking bracket. Belt Tension R.H. Mandrel Electdc Rod (Disengaged Cover_ Clutch Posen) .? Mandrel Suspension Arm Primary Idler Arm TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 2. Remove mower (See "TO REMOVE MOWER" in this section of this manual). 3. Remove screws from L.H. mandrel cover and remove covet. 4. Carefully roll belt off L.H. mandrel pulley. 5. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 7. Check secondary idler arm and idler pulley to see that they rotate freely. 8. Be sure spring is hooked in secondary idler arm and secondary spring arm. 9. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 10.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. 11.Reinstall L.H. mandrel cover. 12. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). 13. Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). LH. Secondary Idler Arm let Pulley Spring _ /Secondary Spdng Arm TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the side of the transaxle. if tractor requires mare than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-11/16", loosen jam nut and turn nut "A" until distance becomes 1-1f/16". Re- tighten jam nut against nut "A". 25
4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact your nearest autho- rized service center/department. With Parking Brake "Engaged" AfTn Do Not t :h this nut. It further brake ad_stment is necessary cm_tact yc_r nearest authorized service center/department TO REPLACE MOTION DRIVE BELT Parkthe tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See "I'O REMOVE MOWER" in this section of this manual.) 2. Disconnect clutch wire harness. 3. Remove clutch Iocator. 4. Remove belt from stationary idler and clutching idler. 5. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 6. Pull belt toward front of tractor and remove downwards from around electric clutch. 7. Install new belt by reversing above procedure. EIsutr_c _ ! Clutch Clutching_ idler Stationary j Idler Transmission "_ .... Input Pulley-- 4._ __, Clutch _-Locator Ct_tch Wire Hamess TRANSMISSION REMOVAIJREPLACE- MENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steedng wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions In the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact your nearest Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers t_ allow wheel removal Irear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4, Replace washers and snap retaining dng securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. (Rear Wheel Only) 26
TO START ENGINE WITH A WEAK BATTERY A, CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. if your battery is too weak to start the engine, it should be recharged. (See "BATIERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. =Posifi_ =Negative" _ ' /l _l_ / (-) REPLACING BATTERY _,CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the some time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. keps Nut Terminal Access â¢ Door _x I_it _rminal _ Guard __--_ Positive (Red) I I l -_, Cable ' I I_'_ _'_Negarlve "_ 1/ (Black) Cable TO REPLACE HEADLIGHT LAMP _,CAUTION: When lit, the halogen lamps get extremely hot. Hold lamp assembly by the holder and do not touch the bulb. 1. Raise hood. 2. Disconnect harness from lamp assembly. 3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill. 4. Insert new lamp assembly and rotate clockwise to lock. 5. Reconnect harness to lamp assembly. 6. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. â¢ Check widng. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. 27
Hood Headlight Wire ctor ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-roed engine repair establishment or indMdual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUSTTHRO'n'LE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly from air cleaner. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate propedy due to suspected carburetor problems, take your tractor to an authorized service center for repair and!or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-govemed high speed needs adjusting, contact a Sears or other quardied service center,, which has proper equip- ment and experience to make any necessary adjustments. Screw Clamp S I1_ 28
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). 2. inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATI'ERY â¢ Fully charge the battery for storage. â¢ After a period of time in storage, battery may require recharging, â¢ To help prevent corrosion end power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA11-ERY AND TERMI- NALS" in the Maintenance section of this manual). â¢ After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. â¢ If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank dudng storage. Also, expedance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it mn until the fuel lines and carburetor are empty. â¢ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. â¢ Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLIN DER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER â¢ Do not store gasoline from one season to another. â¢ Replace your gasoline can ff your can starts to rust. Rust and/or dirt in your gasoline will cause problems. â¢ If possible, store your tractor indoors and cover it to give protection from dust and dirt. â¢ Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART PROBLEM CAUSE Will not start t. Out of fuel. 2. 3. 4. 5. 6. 7. 8. 9. Hard to start Engine will not turn over Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel rifler. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. 10.Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1; Brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. 8. Check all widng. 9. See "To Adjust Carburetor" in Service Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor _ in Service Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check]replace solenoid or starter. 9. Contact a Sears or other qualified service center. 9. Faulty operator presence swflch(es). iEngine clicks but 1. Weak or dead battery. 1. Recharge or replace battery. NIII not start 2. Corroded battery terminals. 2. Clean battery terminals. 3. Loose or damaged wiring. 3. Check all wiring. 4. Faulty solenoid or starter. 4. Check]replace solenoid or starter. "oss of power 1. Cutting too much grass]too 1. Set in "Higher Cut" position/ fast. reduce speed. 2. Throttle in "CHOKE" 2. Adjust throttle control position. 30
TROUBLESHOO_NG CHART CAUSE CORRECTION PROBLEM LOSS of power (continued) Excessive vlbr_Ion Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filler. 5. Low oil leveVdirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. t 1. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14. Carburetor out of adjustment. 15.Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Wom, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filler. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filler. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/ fins. 12.Clash/replace muffler. 13.Check all widng. 14. See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade boll. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. 1. Check widng, switches end connections. If not corrected contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. Mowerbladeswlll 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 2. Worn/damaged mower 2. Replace mower ddve bell. drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. 31
TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM Poor grass discharge -leadllght(s) not working 'if so equipped) Battery will not charge Loss of drive 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4, Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive holt worn. 9. Blades impropedy installed. lO.Improper blades used. 11.Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1, Switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faultyragulator (it so equipped). 4. Faulty altornaton 1. Freewheel control in "disengaged" position. 2. Motion drive holt worn, damaged, or broken. 3. Air trapped in transmission dudng shipment or servicing. 1. Place throttle control in =FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replece/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing, 8. Replace mower drive holt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. It.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or Lamp(s). 3. Check/replace light switch. 4. Check widng and connec- tions. 5. Replace fuse. 1. Replace battery, 2. Check/clean all connec- tions. 3. Replace regulator. 4. Replace alternator. 1. Place freewheel control in "engaged" position. 2. Replace motion drive holt. 3. Purge transmission. Englne"beckflrea" 1. Engine throttle control not 1. Move throttle control to whonturnlng set at "SLOW" "SLOW" position and allow engine position for 30 seconds to idle for 30 seconds before "OFF" before stopping engine, stopping engine. 32
SCHEMATIC TRACTOR - - MODEL NUMBER 917.272261 IGNmON SWFrCH -;LIl ll6 - I 8AT'_FIY tl I ....... L= ,-- --O O--- B _ I L_ " SEATSW_CH P---_F_ /r_7 (NOT OCCUf_FcD) E ELECTRIC CLUTCH _._._d_o___ n _TO,C,_^GEDI _ 85 86 F_ UEL 1 Op_ERATOR PRESENCE _UE LINE RE LAY If1 sOLENOID [ (IF SO EQUIPPED) _1_o SvST_ OUTp_ n v:_% Ac â¢ 3_,0o =R_c _ uGms F,, REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS H WIRING INSULATED CUPS NOTE: iF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO p ROPI-_F'J-Y SF_CURE YOUR WIRING. GFC DA
ELECTRICAL TRACTOR - - MODEL NUMBER 917.272261 \ 4O |l 29 i i 34
ELECTRICAL TRACTOR -- MODEL NUMBER 917.272261 KEY PART NO, NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Holddown BattePJ Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 153664 Switch Interlock Push-in 21 175449 Harness, Ught 24 886(_ Cable, Battery 25 146148 Cable, Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4_20 UNC 28 145491 Cable, Ground 29 160784 Switch, Seat 30 175442 Switch, Ignition 33 175447 Key 40 178451 Harness, Ignition 41 71110408 Bo_t Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover, Terminal 43 178861 Solenoid 45 175548 Ammeter 46 175549 Houtmeter 50 178461 Switch Pro 55 17490508 Screw Thdrol 5116-18 x 1/2 79 175448 Lamp and Holder Asrn 81 109748X Relay Asm 90 176717 Clamp Back Amp Gauge 91 176730 Washer Lock Amp Gauge 92 176733 Nut Amp Gauge 9_ 176732 C'an_ NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 rnrn 35
TRACTOR - - MODEL NUMBER 917.272261 CHASSIS AND ENCLOSURES 42
TRACTOR - - MODEL NUMBER 917.272261 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 D_awhel 3 171_60612 Screw, 5/8-18 x 3/4 9 172542X418 Das_ 11 174996 Panel, Dash, LH 13 179174X010 Panel, Dash, RH 14 17490608 Screw "i_tldro_ 5/8-19 X 1i2 17 172540X615 Hood Assembly 18 126938X Bumper Hood 20 156437 Plate Battery 23 124028X Bushlng Snap 25 19131312 Washer 15//32 x 13/16 x 12 Gauge 26 $TD5414.Ti' Locknut, Hex, with Insert 3,/9-16 UNC 28 174945X418 Grille 29 174944X418 Llghtbox Dual 30 175692X615 Fender/Footrest 31 139976 Bracket, Fender/Suppod 37 17490508 Screw, ThdroL 5/16-18 x 1/2 TYT 38 175710 Brachet Asm Pivot Mower Rear 42 172545X599 Lens Lh 43 172544X599 Lens Rh 58 174993 Duot Hood 60 STD533707 Bolt Rdhd Sqnk 5/8-16 UNC x 3/4 64 174997 Dash Lower 74 STD541437 Nut CrownJock 3/8-15 UN C 142 175702 Plate Reinforcement 143 154966 Bracket Swwbar Chessls 144 175582 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood 154 174679 Bracket Dash Rh 155 174680 Bracket Dash Lh 156 163805 Striker Plate 157 163806 Magnet YTGT 158 1_037 Parking B_ake Bkfl 159 155123X418 Cuphstder Stl BIk 166 164863 HWHDH:-Lo. #13-16 x 3,/4 206 170165 Bolt Shoulder 5/16-18 207 17670508 Screw Thdrol 5/16-18 x 1/2 2Ce 17000612 Screw Hexwsh Thdr 3/8-16 x 5/4 212 174988 Bracket Pivot Hood 215 172543X615 Bampe_ NOTE: All comp_'_ent dimensions given Ln U.S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.272261 GROUND DRIVE 96 241 26 26 I _32 74 30 SS 38
TRACTOR - Â° MODEL NUMBER 917.272261 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION 1 ...... TranSaXle (See Breakdown) 76 12000001 E-Ring Hydro gear Model 323-0510 77 123583)( Key, Square 9 174367 Clutch Ealc 78 121748X Washer 25/32 x 1-5/_ x 16 Ga. 15 74490544 Bolt Hex Flghd 5/16-18 Gr 5 89 174901X418 Console, Shin 16 73800500 Nut LockHexW/Ins 5116-18Unc 90 124346X Nut SelI-Thd Wslphd 1/4Zinc 17 126197X Washer 1-I/20D x 15/32 ID x 95 175899 Rod Bypass 250 96 4497H Retainer Spring 1" Zinc/Cad 19 73800600 NutLockHexW/Wsh 3/8-16Unc 116 72140608 BoltRDHDSQNK3/8-16Uncx1 20 173937 BoltHex7/16-20x4xGr 5-1 5 120 73_00600 NulLockFIg3/8-16Unc 21 175G36X505 KnobCustomControlCrulse 150 175456 SpacerRetainer 22 175896 Rod, Brake 151 19133210 Washer 13/32 x 2 x 10 Ga. 24 73350600 Nut, Hex Jam 3/8-16 uric 21_ 72110612 Bolt Cart Sh 3/8-18 x 1-1/2 Gr 5 25 106888X Sqheg, Brake Rod 212 145212 Nut HexFlange Lock 26 19131316 Washer 214 174735 Link Transax_e 27 76C_0412 Pin Cottar 1/8 x 3/4 CAD 215 175646 Cover Pedal Forward 28 175798 Rod, Parking Brake 216 175647 Cover Pedar Reverse 29 175799X505 KnobBrakeParking 217 174737 PedalReverse 30 169592 Bracket, Transaxle 218 '_74713 Arm Conti'ol Pedal Reverse 32 74760512 Bolt HexHd 5/15-18Uncx3/4 219 174839 Brackel Fresl PdlCtrl Hyd 33 72140506 Bolt Rdhd Sqnk 5116-18 Unc x 3/4 220 174711 Brackel Mlg Pedal Control 34 175578 Shalt, Foot Pedal 221 72140606 Bolt Rdhe Sqnk 3/8-16 Unc x 3/4 35 120183X Beanng, Ny!on 222 73680700 Nut Crownlock 7/15.14 Unc 36 19211616 Washer 223 174840 WasherNylon11/16JDx 060 37 1572H Pin, ROll 224 174736 Pedal Foesarcl 38 165938 Palley, Composrte, Flat 225 174712 Arm Control Pedal Fon,/ard 39 74760648 Bolt Fin Hex 3/8-16 Unc x 3 226 174902 Bolt Pivot Spacer 40 175461 Spacer, Split 227 174710 CamReversePodalLT 41 175556 Keeper, Belt Id]er Flal 228 171873 Bolt Shoulder 5/16-18 42 19131312 Washer 13132 x 13/16 x 12 Ga 229 176451 Washe_ Serrated 5/16 x 75 47 127783 Pulley, Idler, V-Groove 230 17060512 Screw5/15-18 48 154407 Berlcrank Clutch Grnd Drw SI1 231 174573 Strap Torque 49 123_O5X Retainer, Bolt 232 175570 Actuatar Cruise Disengage 50 74760624 BOlt 233 174856 pawl Control Cruise 51 73ro_o00 NutCrown_ock 3/8-16UNC 234 174858 LeverControlCrUlSe 52 73680500 Nut, Crownlock 3/16-18 Unc 235 174857 Sector Control Cruise 53 105710X LinK, Clutch 236 128903 BOlt Sheulder 3/8-16 Unc 1/44 55 105709X Spring. Return, Clutch 237 170165 Bclt Shoulder 5/16-18 56 17060616 Screw 3/8-16 x I 0 238 175807 Arm Mtg Cruise Sector 57 140294 V-Belt, Ground Ddve 239 17490508 Screw Thdrol 5116 x 1/2 59 169691 Keeper, Center Span 240 175610 Spnng Return Cruise Control 61 17060612 Screw 3/8-16 x 3/4 241 73.9_O400 Nnt Centellock I/4-20 Unc 62 123533X Cover, Pedal 242 74780412 Bolt Fin Hex 1/4-20 Unc x 3/4 63 175417 Pulley, Engine 243 178289 Bracket Anti-RotatJon CVX 65 10040700 Washer 244 17060508 Screw 5/15.18 x 1/2 66 154778 Keeper Bert Engine 74 137057 Spacer, Axle NOTE All component dimensions given In U S inches 75 121749X Washer 25/32xl-1/4x16Ga. 1inch=254mm 39
TRACTOR - - MODEL NUMBER 917.272261 STEERING ASSEMBLY J'22_222 "-. , i , / â¢ , I_42 z_ 17 S;' II ii 4O
TRACTOR -- MODEL NUMBER 917.272261 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 175139X418 Steedng Wheel 2 172393 Axle Axsembly 3 169840 Spinde Assembly, L H. 4 169839 Spindie Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Gauge 8 12000029 Ring, KIIp 10 175121 Dra_nk 11 _51137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 Unt 13 136518 Spacer Nrg AXle Front 15 145212 Nut Hexflange Lock 17 177883 Shaft Assembly, Steering 29 17060612 Screw, 3/8-16 x 3/4 170162 Rod, Tie 33 19111216 Washer 11F32 x 3/4 x 18 Ga. 34 ST[_51131 Washer Lock _ Spr. 5/16 35 73540500 Crowdiock Nut 5./16-24 Unf 36 1551(;6 Bushing, Steedng 37 152927 Screw 38 4O 41 42 43 46 65 67 68 71 72 82 87 88 91 175140X418 Insert, Steering Wheel SI_541537 Nut Lock Center 3/8-24 Unf 159945 Adaptor, Steedng Wheel 174530X415 Boot, SteedngShag 121749X Washer 25/32 x 1-1/4 x 16 Gauge 121232X Cap, Spindle 160367 Spacer Brace Axle 72140618 Bolt Rdhd Sq 3_-15 UNC x 2-I/4 169827 Axle, Br_ce 175146 SteedngAsm 19182411 Washer 9/16 Id x 1-1/2Od 11 G Zin 169835 Bracket Susp Chassis Front 173956 Washer Flat .781 x 1-1/2 x ,14 175118 Bntt Shoulder 7/I 6-20 Unc 175553 Clip Steedng NOTE: All component dimensions given In U,S. inches 1 inch = 25.4 rnm 41
ENGINE TRACTOR - - MODEL NUMBER 917.272261 102 27 26 17 ' 17 32 34 31 39 33 29 OPTIONAL EQUIPMENT Spark Arrester 23 33 42
ENGINE TRACTOR - - MODEL NUMBER 917.272261 KEY PART NO, NO, DESCRIPTION 1 175437X505 Co_roI, Throtle 3 Engine, (See Breakdown) B&S Model Number 445777-0154-Et 4 149723 Muffler 5 159955 Pipe Exhaust Lh 6 16(To89 Plpa Exhaust Rh 7 138129 C%amp 8 171877 Bdt 5/16-18 Unc x 3/4 10 162797X431 Shield Heat 13 165391 Gasket (See En_ne Breakdown) 14 148456 Tube Drain Oil Easy 16 11050600 Washer, Lock, ExtemaJ Tooth 3/8 17 17490624 Screw Thdrol 3/8-16 x 1-1/2 23 169837 Shield, Browning / Debbe Guard 25 175440X505 Cheke Contro_ 26 73_0600 Nut, Keps 3/8-24 Urff 27 150927 Screw#10-32 29 137180 Kit, Spark Arrestor 31 157103 Tank Fuel 32 161696 CapAsmFuel 33 123487X Cla, mp, H(_e 34 106082X Pad, Spacer 37 8543R Llne,Fu_ 38 148315 Plug Drain Oil Easy 39 109227X Pad, idler 45 17000612 Screw Hexwsh Their 3/8-16 x 3/4 100405(;0 Washer Lock 5/18 72 71070512 Screw Hex Cap 5/18-18 x 3/4 81 73510400 Nut Kepa Hex 1/4-20 UNC 102 164863 ScrewHwhdH.-Lo#13016x3/4 NOTE:AIIcomponentdimensior_gtvenin U.S. Incbes 1 inch = 25.4mm 43
TRACTOR - - MODEL NUMBER 917.272261 SEAT ASSEMBLY KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 175134 Seat 14 7_T_0412 Bolt, Carhege 1/4-20 x 1-1/2 2 14_o51 Bracket, Pivot, Seat 15 12124_X Spacer, Split 3 71110616 Bolt 16 123740X Spi_j 4 19131610 Washer 13i32xlx10Gauge 17 123979X Locknot, Flange 1/4Grade5 5 145006 Clip, PusPPIn Hinged 19 124238X Cap Spdng Seat 6 S]_o41437 Not 21 171852 Bolt, Shoulder _16-19UNC 7 124181X Spdng, Seat 22 STD641431 Not 8 17000616 Screw 3/8-16 x 1-1/2 24 19171912 Washer 17/32 x 1-3/16 x 12 9 19131614 Washer 13/32 x 1 x 14 Gauge Gauge 10 174894 Pan, Seat 25 127018X Bolt, Shoulder 5/16-18 x ,_ 11 177857 Knob Seat 12 121246X Bracket, Switch Mounting 13 121248X Bushing, Sr,_p NOlFE: AJl component dimensions gt,,_ n in U.S. _nches 1 inch = 25.4 mm 44
DECALS TRACTOR -- MODEL NUMBER 917.272261 1\ 13 18 14 16 15 18 1 10 \ 12 9 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 177888 Decal, Hood/Seat 20 149516 Decal, Bait ei_ DngriPsn Eng 2 174969 Reflector L.H, 21 177889 Decal, Grille 3 177909 Decal, Hoed, R.H. 22 174970 Reflector RH 4 177910 Decal, Hood, LH. 23 177955 Decal, Fender Oper Cruise 6 13_644 Decal, Cuslomer Maintenance 24 178455 Decal, Deck Caution 9 177975 Decal, Dash Lwr - - 138311 Decal, Lilt Handle 10 156439 Decal, Fender Darlger -- 174998X418 Pad Footresl LH 11 178482 Decal, Desk Heaw Duty -- 175542X418 Pad Footrest RH 12 146046 Decal, V-Selt Drive Schematic - - 169210 Decal, By Pass Lt Hydro 13 177890 Decal Stlg Wheel -Â° 179175 Owner's M _='_ ual, English 14 175291 Decal, V-Belt Sehematlc -- 179176 Owner's Manual, Spanish 15 177258 Decal Replc 16 138047 Decal, Batte W Diehard 18 177913 Decal, Panel Side WHEELS &TIRES ,, KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, 13re 2 65139 Stern, Valve 3 177750 Tire, Frc_t 4 59904 Tube, FrOlll Tire (Not Provided, Service Item Only) 5 106732X417 Rim, Front 6 278H Fling, Grease (Front Wheel Only) 7 904_H Bearing, Flange (FrOnt Wheel De_ 8 106108)(417 Rim, Rear 9 177751 3Gre, Rear 10 7152J Tube, RearTire (Not Provided, Service Item Only) 11 104757X417 Cap, Axle -- 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given In U.S. inches 1 inch = 25.4 mm 45
TRACTOR-- MODEL NUMBER 917.272261 LIFT ASSEMBLY 37 38 40 36 46
TRACTOR - - MODEL NUMBER 917.272261 LIFTASSEMBLY KEY PART NO. NO. DESCRIPTION 1 176263 Plunger Assembly 2 159476 Shaft Assembly, UIt 3 178981 Pin, Groove 4 12(X](]0(_ E-Flng 5 19211621 Washer 21/32 x 1 x21 Gauge 6 120183X Bearing, N/ton 7 175830 Grip, Handle, RLIted 11 175370 Link, Lift, L.H. 12 175371 Link, Lift, R.H. 13 49,3gM Retainer Spdng 15 175562 Plate Asm Suepenslon FTont 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 TrtJnnlon Fro_t Susp. 18 73800800 Nut Lock w/Wsh 1/2-13 Uric 20 163552 Retainer Spdng 31 176205 Trunion Sups. Arm. 3_ 175994 Nut Lift Link 7/16-20 36 155097 Pdinter Height Indicator 37 123_35X Plug Hdie 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 x 10 Ga 41 155098 indicator Height Silt 49 145212 Nut Hex/Large Lock 51 19171416 Washer 17/32 x 7/_ x 16 G& 52 175378 Arm Suspension Rear LH 53 175802 Arm Suspension Rear RH 54 175560 Pin Flange NOTE: All component dimensions given In U.S. inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.272261 MOWER DECK 112 21 47 $ 48
TRACTOR - - MODEL NUMBER 917.272261 MOWER DECK KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION 1 174348 DeckWeldrnent Mower 48 55 72140608 Bdt Rdhd Sqnk 3/8-16 x 1 3 138017 Bracket Asm., Sway Bar 56 155986 Bar Prd A_. 5 493_M Retainer Spdng 57 156941 Pin Head Rivet 6 130532 Arnk Suspension, Rear (Sway Baz) 72 19131312 Waaher 13/32 x 13/16 x 12 Ga. 8 174366 Bolt 7/16 Asm. Blade 91 175384 Bracket Asm Nosemller LH 11 173G20 Blade _ 73800600 Nut Lock Hex w/Ins. 3/8-16 13 174360 Sheft Mandrel Asm. Gre_able 94 176005 Noseroiler 14 174358 Housing Maz_drel 95 175996 Bracket Asm Noserutler RH 15 110485X Beadng, Ball, Mandrel 97 130943 Washer Hardened 16 174493 Stripper Mandrel Deck 98 174370 Spdng PdmaryDdve 17 72110610 Butt RDHD Sq Neck 3/8-16 x 1.25 99 1_ Pulley ktler'V" 18 72140505 B_t, Caldage 5/t6-16x5/8 105 72110616 BoltRDHDSqnk3/8-16UNCx2 19 132827 Bolt, Hex Hd, Shoutder 5/16-18 107 175294 Baffle Vac Edge Mower 20 174378 Baffle, Vodex Mower 105 72110404 Bolt Carr. 21 73680500 Nut, Crownlock 5/16-18 UNC 109 73680400 Nut Crowrdock 1/4-20 24 t 05304X Cap, Sleeve 110 175016 Arm Spring Seconpa W 25 178102 Spring,Torsion 112 174387 Unk Tension Reltef Lever 26 t 10452X Nut, Push 113 7211(}505 Bon Cam 5/16-18 x 1 27 174346X426 DeflectarShleld 114 174384 TensionAsmReliefLever 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 115 174605 ArrnSpdngTenstonRetief 2Q 131491 Rod,Hinge 116 137644 Bo;t, Shoulder 30 157722 Screw, Thdroll Washer He_l 117 174873 Gauge Wheut 31 129963 Washer, SpecerMowerVented 118 73930600 Nut. Centedock 3/6-16UNC 3_ 177865 Pulley, Mandrel 119 19121414 Washer 3/8 x 7/6 x 14 Ga. 33 178342 Nut, Fig. TOpLLOCk Cntr. 9/16 121 174371 Spdng Secondary Drive 05 19131316 Wa.sher 13/32 x 13/16 x 16 Ga. 122 174606 Bushing Pivot Tension Relief 37 173437 Pulley, Idler, Flat 126 174372 Arm. Idler, prima W Deck 05 174375 Pulley, Idler, Driven 130 17060616 Screw 3/8-16 x 1.0 42 165723 Spacer, Retainer 132 17060612 Screw Thdrut 3/8-16 x _/4 43 174373 Arm, ldlerSecc_da W -- 175312 Deck Complete (Std. Deck- Order 45 174343 Cover, Mandrel Deck separately rnulcher plate and 46 137729 Scl_w, Thdro_l. 1/4-20 x 5/8 gauge wheel components Key 47 174369 V-Belt, M owe r, Secondap/ NOS. 101-106 and 116-118) 48 174368 V-Belt, Mower, Primaw - - 174356 Mandrel Asm, Service (Includes 49 73680500 Nut, Crownlcck 3/8-16 UNC Key Nos. 13-15) 50 72110612 Bolt, Caw. 3/6-16 x 1-1/2 Gr. 5 NOTE: All component dimensions given in U.S. inches 52 175620 Pulley Idler Flat 1 Inch = 25.4 rnm 54 74780616 Bolt Fin Hex 3/8-16 x 1 49
Aj129 128 88 x(_ , :0 _0 mmO Zr- m=_ :o_O cam _a-n h) I0
TRACTOR - - MODEL NUMBER 917.272261 HYDRO GEARTRANSAXLE - - MODEL NUMBER 323-0510 KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION 1 170_51 Main Housing, Assembly 67 170413 2 170_52 Side Housing, Assembly 68 178782 3 170353 Cent er Section, Assembly 69 170415 4 170354 Swashplate, Trunlon Machlned 70 170416 5 169898 Block - Assembly 71 170417 6 170355 Sealant 10.50z 7 170356 Hex Flange Screw 1/4-20 X 1.25 72 170418 8 170_57 Stud, 5/16-24 Hex Double End 9 170358 Shelf, Input 73 142884 10 170_59 Ring- Retolning 74 170419 11 17G360 Spacer 75 170420 12 169870 Ring-Retaining 13 170361 Seal, Lip .67 X 1.58 X .276 76 170421 14 169969 Ball Srg 17mm Id X 40ram Od X 77 170422 l_'nrn 78 142969 16 170362 Hex Flange Head Screw 5/16- 79 142980 24)(0.75 80 150778 17 17G363 Lip Seal 18 X 32 X 7 18 178781 Ann, Conlrol 91 170423 19 150771 Bearing, 30x52x13 Thruef 82 170424 23 170365 Check Plug Assembly, Washer 24 170366 Shaft. Motor 83 161168 27 170367 Gear- Pinion, 131 84 170425 28 170368 101]48t Gear 85 170426 29 170369 Gear, 101 Jackshag 87 142917 30 17G370 601 Bull Gear 88 170429 31 170371 Sleeve Bearing .75 X 1.575 X 90 170430 ,625 93 170431 3_ 170389 SleeveBea d ng (Outboard) 94 178783 .75xl.75Ox.625 96 178784 33 142991 Washer, 3/4 Id X 1-1/20d X .13 "_k 96 178786 34 170_90 Lip Seal Axle Seal 97 178787 96 1713G91 Shaft, Axle .75 X 11.39(Key,R.H.) 96 178789 36 170392 Shaft, Axle .75 X 18.99 (Key, LH.) 96 178792 37 150792 Mitor Gear (Splined) 100 178793 38 150793 Miter Gear 15t (0,5 Id) 101 178794 39 150809 Shaft 102 178795 40 170393 Ring, Spiral Retaining 103 178796 41 170.394 Pin, Jackshaft 107 170432 42 170395 Magnet,Ring 108 170433 43 170396 Spring, Bypass 44 196797 Hydro Mtg Screw 3/8-24 X 2.5 Lg 109 170434 45 170397 Filter 111 170435 46 170_98 Base, Filter 113 170437 47 170_99 Actuator, Bypass 114 178797 48 170400 Rod_ Bypass Actuator 116 170438 49 170401 Arm, Bypass 117 178799 50 170402 Retolning Ring .250 ExtemaJ 119 170439 51 170403 Seal, Lip .741 X .250X .250Tc 120 170440 52 170404 Fiat Washer, 5/81d x 1.00d x .96 121 170441 i'_k 122 170442 53 170405 Refalning Ring 123 178800 54 170406 Beadng, Center Sock 124 170444 55 142977 Spring - Hdllcef Compression 125 170445 56 142978 Washer 126 170446 57 150798 20w-50 og 127 170447 58 170407 Srake Ycke 128 173165 59 170408 Rotor, Brake 130 178802 96 142883 Brake Puck 131 178803 61 142882 Puck Plate 132 178804 142887 Brake Actuating Pin 133 1796(_ 96 170410 Hfhcs 1/4-20x2 W/ 134 178808 Patch,SpeclalFlange 900 173839 64 142892 Bolt, 1/4-20 X I W/Patch 65 170411 Spacer 68 170412 Spring, Brake Arm Bias So,- Hd. Beft 5/16-24.Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Coger Pin 3/32 X 3/4 Compression Spring Brake AnS- Drag Washer, Ht .5 LD. X 10,D. X .032 Flat - Washer 11/32 I.D. X 7/80d Oil Seal .625 X 1.0 X .25 Check plug Assembly, .027, Washer Stud, 5/16-24 Fdc_on Pack Puck, .330 X 1,50 X .0975 Spring, Hellca[Comp Spacer Hex Lock Nut 5/16-24Unjf (Nyton Insert) Wedge, Friction Pack Clip, Washer .316x1.SOx.1046 (Rated) Pin, Standard Headless Figing, 5/16 See 5/32 Tude Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 puck, Inner Wedge Spring CIlp- Housing Thrust Searing, Ball Screw, Socket Head Cap 5/16- 24X1-1/2 Spacer, Locating Screw, SFHCS 5116-18 X1 ArmRefurn Puck, Adjusting Washer, .24 ID X 1.60 OD X .239 Spdng, Extension Spacer .260 ID X .560 OD X .870 Bracket, Torque Deflector Washet, Moto_ Sh_dt .711dxl,15odx.030thk Ping, Sae #6 O-Ring .07 X .301 I.D. Bracket. Support Expansion Tank Spring Silicon Sponge Pin, Spdng Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Ins.) Washer, Ee[[eville Bert Keeper Center Secgon*FUter-Bypass Asm. Filtor Assembly Fan - Pulley Service/_sembly Seal - O-Ring KJt Kit, Expansion Tank Stud BPJI Bracket, Cruise Damper Hex Nut 5/16-18 NC Damper Washer, Helical Spring Lock 5/16 Transaxle Complete NOTE: A9 component dimensions given in U.S. inches 1 inch = 25.4 rnm 51
TRACTOR - - MODEL NUMBER 917.272261 BRIGGS & STRATI'ON ENGINE-MODEL NUMBER 445777 TYPE NUMBER 0154-E1 52
TRACTOR - - MODEL N UMBER 917.272261 BRIGGS & STRA'I'I"ON ENGINE-MODEL NUMBER 445777 TYPE NUMBER 0154-E1 _., 808_1:0_T7 I 3., li_l." I 36. P_'_IIJ 1029 1022 _ _ 7 i 211_ 914,, =,0_ _63s_' s - ,14 "_ 121 CARBURETOR OVERHAUL Ki'l _,w 51_ 117" 6i6U " 1123_ 276_ 104 _ 552A8 / _.. 37 11249_ 105_ 633# 987@ 691 o 1123_ 160_ 1127_ 977 CARBURETOR GASKET SET 117" | 276o 672(_ 150t,YJ 987@ 1123_) 1124_ 6330 53
TRACTOR - - MODEL NUMBER 917.272261 BRIGGS & STRA'I"FON ENGINE-MODEL NUMBER 445777TYPE NUMBER 0154-E1 74V 100 332_ _877 573 __1, 363_ u 1095 VALVE GASKET SET / 3_8 E._,.E aASKET SET 30 20_ m_ 2760 691 O 22_ 1 943_ 842_ 10 524 O 3o91 8o_ _;_ 317197_L 579 803/'_ _, _"801 .,/ 6g_ 54
TRACTOR-- MODEL NUMBER 917.272261 BRIGGS & STRA'I'I'ON ENGINE-MODEL NUMBER 445777TYPE NUMBER 0154-E1 KEY PART KEY PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION 1 694001 CyJinder Assembly 130 690993 Valve-Throttle 2 499585 Bushing/Seal Kit 131 499805 WjtoThrettle Shaft 3 391086 â¢ Seal-Oil (Magneto Side) 133 499806 Float-Carburetor 4 690069 Sumlp-_Engine 185 499803 Tube-Fuel Transfer 5 693998 Head-Cylinder (Cylinder 1) 137 690994 O_: Gasket-Float Bowl 5A 693999 Head-Cylinder (Cylinder 2) 141 499807 Kit-Choke Shaft 7 693997 * Gasket-Cylinder Head 142 499808 _ Nozzle-Carburetor 8 499601 Breather Assembly 146 690679 Key-Timing 9 690937 â¢ Gasket-Breather 150 690995 _:_ Gasket-Nozzle 10 690960 Screw (Breather Assembly) 160 690996 Retainer-Solenoid 11 690942 Tube-Breather 163 691001 , Gasket-Air Cleaner 12 690945 â¢ Gasket-Crankcase 187 693180 Line-Fuet 13 690360 Screw (Cylinder Head) 188 690960 Screw (Control Bracket) 15 690946 Plug-Oil Drain 192 690083 Adjuster-Rocker Arm 15A 691680 Plug-Oil Drain 197 690960 Screw (Back Plate) 16 691046 Crankshaft 209 691018 Spring-Governor 20 690947 Â° Seal-Oil (PTO Side 211 691019 Spring-Governed Idle 22 694966 Screw Crankcase Cover 213 691021 Bracket-Choke Conttol 23 691053 Flywheel 216 691022 Link-Choke 24 222698 Key-Flywheel 219 696376 Gear-Governor 25 694003 Piston Assembly Standard) 220 690412 Washer (Governor Gear) 694005 Piston Assembly .010 222 691023 Bracket-Control Oversized) 227 691048 Lever-Governor Control 694007 Piston Assembly (.029 231 690718 Screw Choke Valve Oversized) 240 691035 F iter-Fue 694009 Piston Assembly (.030 250 690957 Retainer-Breather Oversized 252 690956 Colleetor-Oil 26 694004 Ring Set (Standard) 265 691024 Clamp-Casing 694006 Ring Set (.010 Oversized) 267 695134 Screw (Casiug Clamp) 694008 Ring Set / 1"020 Oversized 876 690997o_ Washer-Sealing 694010 Ring Set .030 Oversized 287 690960 Screw (Dipetick/Tuhe 27 690975 Lock-Piston Pin Assembly 28 690229 Pin-Piston Standard) 304 695277 Housinq-Blewer 29 499583 Rod-Connecting (Standard 305 691005 Screw ('Blower Housing) 32 690976 Screw (Connecting Red) 309 691262 Motor-Starter 33 499596 Valve-Exhaust 310 691263 Screw (Starter Motor) 34 499597 Valve-Intake 311 497608 Brush Set 35 690963 Spring-Valve (Intake 332 691059 Nut (Flywheel) 36 690963 Spring-Valve (Exhaust 333 691060 Armature-Ma, gneto 40 690964 Retainer-Valve 334 691061 Screw (Magneto Armature) 42 499596 Keeper:Valve 337 691043 Sparkplug 45 690977 Tappet-Valve 358 694012 Gasket Set-Engine 46 690978 Camshaft 363 691062 Puller-Flywheel 46 693893 Short Block Replacement 383 690966 Wrench-Sparkplug Engine 4457T/-0027-E2) 365 690960 Screw_Fuel Pump) 50 690948 Manifold-Intake 387 808656 Pum -Puel 51 690949Â°6 Gasket-Intake 404 690442 Was_er (Governor Crank) 51A 690950o_1 Gasket-Intake 418 690999 Plate-Carburetor 53 690951 Sted-Carburetor 445 499486 Filter-Air Cleaner Cartrtdge 54 690953 Screw (Intake Manifold) 447 691003 Screw _Air Guide Covert 73 691055 Screen-Rotating 447A 690960 Screw/Air Guide Cover 74 691057 Screw (RctatJng Screen) 75 691056 Washer (Flywheel) Included in Engine Gasket Set. Key, No. 89 690283 Plug-Oil 358 95 690718 Screw ('rhrottle Valve) _1 Included in Carburetor Overheut Kit, Key, 98 499802 Kit-Idle Speed No. 121 104 690984 CI Pin-Float Hinge ._ Included in Carburetor" Gasket Set. Key, 105 690985 _ Valve-Float Needle No. 977 108 690986 Valve-Choke Ã· Included in Valve Overhaul IQ, Key. No. 117 690232 O Jet-Main (Standard) 1095 690989 Jet-Main (High AJgtade) 121 499811 Kit-Carburetor Overhaul NOTE: All component dimensions given in U.S. 122 690952 Spacer-Carburetor inches 1 inch = 25.4 mm 125 499804 Carburetor 55
TRACTOR - - MODEL NUMBER 917.272261 BRIGGS & STRAI"I'ON ENGINE-MODEL NUMBER 445777TYPE NUMBER 0154-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 467 691008 Knot>Air Cleaner 668 690968 *Ã· Seal-Valve 474 691064 Alternator 877 399916 Wire/Connector-AIternntor 501 691185 Regulator 883 690970 o Gasket-Exhaust 505 691029 Nut (Governor Control Lever) 914 690960 Screw.IRocker Arm Cover) 510 497606 Drive-Starter 918 694000 Hose*vacuum 513 692024 Clutch-Drive 929 691003 Screw (Choke Control 523 691036 Dipstick Bracket) 524 691032 Â° Seal-O Ring (Dipstick Tube) 943 690589 â¢ Seal-O Ring (Oil Pump 525 691037 Tube-Dipstick Cover) 526 690960 Screw (Regulator)544 947 499809 Solenoid-Fuel Armature-Starter (Sewiced 968 499613 Cover-Oil Pump by 691262 Starter _Viotor 967 273638 Filter-Pre Cleaner Only) 968 499788 Cc_,er-ALr Cleaner 552 690552 Bushing-Governor Crank 975 499810 Bowl-Float 552A 690553 Bushing-Governor Crank 977 499812 Gasket Set-Carburetor 562 690311 Bolt Governor Control Lever) 987 691000 _: Seal-Throttle Shaft P ate-Back 573 691009 1005 691243 Fan-Flywheel 579 691029 Nut (Starter Cable) 1013 690954 Nipple-Oil F3lter 601 95162 Clamp-Hose 1017 690770 Screen-Oil Pump 615 690317 Retainer-Governor Shaft 1019 693995 Kit-Label 616 691045 Crank-Governor 1022 690971 * Gaskst-Rocker Cover 626 690960 Screw Fuel Pump Bracket) 1023 499599 Cover-Rocker Arm (Cylinder 633 690998 O_: Sea-Choke/'rhroftle Shaft 1) 635 66536 Bcot-Sparkplug 1023A499600 Cover-Rocker Arm (Cylinder 654 690958 Nut (Carburetor) 2) 668 691215 Spacer 1024 499054 Pump-Oil 672 690234 _:_ Gasket-Carburetor P_ate 1026 690981 Rod-push Steel) 691 690657 * Seal-Governor Shaft 1026A690982 Rud-Push AlUm=hum) 697 690372 Screw (Drive Cap) 1027 492932 Filler-Oil 703 691010 Clip 1029 690972 Arm-Rocker 718 690959 Pin-Locating 1035 691042 Shaft-Pump 729 694123 Cilp-V_re 1036 695704 Label-Emission 741 690980 Gear-Timing 1051 691265 Ring-Retaining 742 690328 Retainer-ERing 1058 274794 Owner's Manual 750 691033 Screw _Oil Pump Cover 1090 691293 Retainer-Brush 783 693058 Gear-Pmon 1095 694013 Set-Valve Gasket 766 691039 Bracket-Fual Pump 1100 690973 Pivnt-Rocker Ann WirinaHamess 1119 691183 789 695050 Screw (Alternator) 797 693167 NUt (_rush Retainer) 1123 690987 IZl:_ SeaI-O Ring (Solenoid 798 690967 Screw (Rocker Arm) Retainer 601 691283 Cap-Drive 1124 690986_: SeaI-ORng(PuelTransfer 802 691286 Cap*End Tube) 803 Housing-Starter (Sen/iced by 1126 690691 Screw (Fuel Transfer Tube) 691262 Starter Motor Only) 1127 690962 Screw (Float Bowl) 642 691031 * Sea]-O Ring (Dip,stick) 1128 890990 _ Screw (Carburetor Nozzle) 847 499602 Assembly-Dipstick/Tube 1169 693140 Screw (Carburetor Cover 651 493880 Ter minaI-Sparkplug Plate) 655 691011 Adapter-Air Cleaner 665 691012 Cover-Air Guide Cy_nder 1) Included id Engine Gasket Set, Key, No. 865A 691014 Cover-Air Gude Cylinber 2) 358 865B 691015 Cover-Air Guide _ Included in Carburetor Overhaul K'rt. Key. No. 121 t Included in Carburetor Gasket Set, Key. No. 977 Included in Valve Overhaul IGt, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 56
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I_ Operate your T_ctor up and down the face of slopes (not I I greater than 15 ) never across the face. Make turns gradu- I ally to pr=went tipping or loss of control. Exercise extreme caution when changing direction on slopes. .....
For repair of major brand appliances in your own home... no matter who made it, no matter who sold rd WWW.S_IS,cGnl _VWW.SIB_PJ.Ca For repair of car_-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 ,_'ne, day or n_jhHU.&A, or_ _P,_'w.sea$.com For the replacement parts, accessories and owner's manuals that you need to do-it-yoursaif, call Sears PartsDirectS"! 1-800-366-PART (1-8oo-366-7278) 6&m.-11 p.m,, 7 days a w_ek (u.s.& one) w_re_ To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (U.S.A.) 1-800-361-6665 (_) 7 am. - 5 p.m., CST, Mon. - Sat. 9 &m.- 8 p.m. EST, M - F, 4 p.m. Sde Â® Registered Trademark / TM ]'tadÂ®mark / sM Servk:e Mark of Sears, Roebuck and Co. e Marca Reglst rada / _M Marca de Fdbdca / s_ Mama de Setviclo de Sears, Roebuck and Co. _c Marque de commerce / uo Marque deposde de Seam, Roebuck and Co. 179175 3.22.01 TR PrintÂ®din U,S.A.