Craftsman 917.272281 Owner's Manual

Owner's Manual ICRRFTSMRWI LAWN TRACTOR 22.0 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.272281 This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Seam, Roebuck and Co., Hoffman Estates, II 60179 U.S.A Visit our Craftsman website:www.sears.corn/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 AssemblyPre-Operation ....................... 8 Operation ............................................ 11 Maintenance ....................................... 18 Maintenance Schedule ...................... 18 Service and Adjustments .................... 22 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Sears Service ...................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will elsoprovide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authodzedSears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME_. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thoms, stumps, or glass. i Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the nding equipment, impacting objects that bend the frame or crankshaft, or over-speedin_ the engine. Repairs necessary because of operator negligence, includmg but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BA'I-rERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Look for this symbol to point out • Do not mow in reverse unless absolutely important safety precautions. It means necessary. Always look down and CAUTION!!I BECOMEALERTI!! YOUR behind before and while backing. SAFETY IS INVOLVED. _, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. ,_ CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "13res can lose traction with the ground and cause you to lose control of your tractor. _,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of Califomia to cause cancer and birth defects or other repro- ductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Califomia to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. • Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unload- ing the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT- • Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do notmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. 4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as recks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
3RODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type (API-SF-SJ): 4 Gallons Unleaded Regular SAE 30 (Above 32°F) SAE 5W-30 (Below 32°F) Oil Capacity: 4.0 Pints Spark Plug: Champion RC12YC (GAP: .040") Ground Speed Forward: 5.5 (MPH): Reverse: 2.4 Tire Pressure: Front: 14PSI Rear:. 10- PSI Charging System: 16 Amps @ 3600 RPM Battery: Amp/Hr. 28 Min. CCA: 230 Case Size: U 1 R Blade Bolt 27-35 Ft. Lbs. Torque: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, cadng for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. ,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arraster meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Mower ,__ _Ora, n','_ Leveling For Future Use Wrench I Slope Sheet Bubble Level Video Cassette 7
Your new tractor has been assembled at the factory. Review the video cassette before you begin. When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. CHECK BATTERY 1. Lift hood to raised position, NOTE: if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See =BA'I-I'ERY" in Maintenance section of this manual for charging instructions). ADJUST SEAT 1. Raise seat and loosen adjustment knobs. 2. Lower seat into operating position and sit in seat. 3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 4. Get off seat without moving its adjusted position. 5. Raise seat and tighten adjustment knob securely. NOTE: You may now roll or ddve your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. Adjustment Knob | | " _J*" .., " La .... bel 8
TO ROLLTRACTOR OFF SKID (See Operetion section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing brake pedal. 3. Place freewheel control in disen- gaged position to disengage transmis- sion (See =TO TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding the deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmis- sion engaged = position (see =TO TRANSPORT" in Operation section of this manual). 4. Sit on seat in operating position, depress brake pedal and set the parking brake. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Release parking brake. 8. Slowly depress forward drive pedal and drive tractor off skid. 9. Apply brake to stop tractor and set parking brake. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. REPOSmON RIGHT REAR GAUGE WHEEL For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge wheel assembly and reinstall from the bottom as shown. To adjust gauge wheels, see the Operation section in this manual. INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Mulcher Deflector te o o0 a Latch -_ Hooks CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also. 9
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cuffing results, mower housing should be properly leveled. Sea "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Vedfy that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. _CHECKUST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. ,/No remaining loose parts in carton. / Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). / Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated for leveling). ,/Check mower and ddve belts. Be sure they are routed propedy around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. / Before driving tractor, be sure freewheel control is in =transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. 4' Become familiar with all controls - their location and function. Operate them before you start the engine. / Be sure brake system is in safe operat- ing condition. / It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and trans- mission purging instructions (See "TO START ENGINE" and "PURGE TRANS- MISSION" in the Operation section of this manual). 10
These symbols may appear on your tractor or in literature supplied with the product. Leam and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVERTE?P 1 [i l\l 0 m FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED o6 o @@@@@ ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNmON CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 11 FREE WHEEL (Automatic Models only)
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Hourmeter Ignition Switch Ammetel Throttle Choke Attachment Clutch Switch Light Switch Lift Lever Plunger Attachment : Lever Drive Pedal Drive Pedal Brake Pedal • .. " Height Adjustment Indicator Freewheel Control Cruise Control Lever Parking Brake Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATrACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor, ATrACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. BRAKE PEDAL - Used for braking the tractor and starting the engine. CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal. FORWARD DRIVE PEDAL - Used for forward movement of tractor. REVERSE DRIVE PEDAL o Used for reverse movement of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position, LIGHT SWITCH POSITION -Tums the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROI"rLE CONTROL - Used for controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. CHOKE CONTROL - Used for starting engine. HOURMETER - Indicates hours of operation. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake posi- tion. Make sure parking brake will hold tractor secure. Attachment "Disengaged" Cinch Switch PosWon "Engaged" Pos_on Choke Control Ign_on Throttle Control Pedal Position Reverse Drive Pedal Brake Pedal Parking Cruise "Drive" Brake Control Postion =Disengaged' "Engaged" Lever Position Position ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthodzed use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle, • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL STOPPING MOWER BLADES - • To stop mower blades, push attach- ment clutch switch in to disengaged position. GROUND DRIVE - • To stop ground drive, depress brake pedal all the way down. IMPORTANT: Forward and reverse drive pedals return to neutral position when not depressed. Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the forward and reverse drive pedals. 1. Start tractor and release parking brake. 2. Slowly depress forward or reverse drive pedal to begin movement. Ground speed increases the further down the pedal is depressed. 13
TO USE CRUISE CONTROL The cruise control feature can be used for forward travel only. 1. With forward ddve pedal depressed to desired speed, move cruise control lever forward to =SET" position and hold while lifting your foot off the pedal, then release the cruise control lever. To disengage the cruise control, pull the lever backward to =OFF" position, or fully depress the brake pedal. TO ADJUST MOWER CU'I'rlNG HEIGHT The position of the attachment lift lever determines the cuffing height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cuffing height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches dudng the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height(See 'qO ADJUST MOWER CU'I-FING HEIGHT" in this section of manual). 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spdng into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cuffing height of the mower deck. Retainer Spring Clevis Pin TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Switch =Engaged" Position ;%on ,siUon ___ Attachment Lift Lever High Pos'dion / ,:!Z,,.....Low H Position ((_Deflector Shield TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. 14
• To restart movement, slowly release parking brake and brake pedal. • Slowly depress appropriate drive pedal to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. Transmission Engaged Transmlsslon Dlsengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATrACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until =FULL" mark on dipstick is reached. Do not over/ill. For cold weather operation you should change oil for easier starting] ((See the oil viscosity chart in the Mamtenance section of this manual). To change engine oil, see the Mainte- nance section in this manual. 15 ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, re.gular unleaded gasoline with a mmJmum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used . within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh clean winter grade gasoline to help insure good cold weather starting. _kCAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information, Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the eng=ne. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress brake pedal and set parking brake. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and tum key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, rastart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Release the parking brake and let the brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). PURGETRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and psrfor- manse, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See =TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake. 4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. 8. Drive tractor forward for approxi- mately five feet then backwards for five feet. Repeat this driving proce- dure three times. Your transmission is now purged and now ready for normal operation. 16
MOWING TIPS • Mower should be propedy leveled for best mowing performance. See rl'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by tuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. I ( , __ • For best results, adjust the mower I _____ _-_"_ I cutting height so that the mower cuts off only the top one-third of the grass I blades. For extremely heavy grass, tI_ ___---_ _ andreduce your width of cut on each paSSmow slowly, o _ Max 1/3 • If grass is extremely tall, it should be t , mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17
M.,.'rO.A.C,= SC.,=OU.,= AS YOU COMPLETE REGULAR SERVICE DE DATES Check Operator Presence and T Interlock Systems V' R crux < _" Loose Fasteners IfP I_s I_' _ SharpeNReplace Mower Blades t_ 3 T Lubrication Chart V' 0 Che<_ Betmry Lewi 1_4 R Claan Be_w and Termed= V _ IV/ Che¢_ Transaxla Cooling I_ Check V-Belts c,_ EnCne O, _,= V" =/ Change r=m_r_e Oa (w_ o l at r) If,_ I,_ E ; crmnge Engineo, (wimomo. m.-) If,_ i/ GN Ctesn Ai Fdtor Ckwn Air _ Inspect Mufflar/Spark Arremr I/ E _m R_(. =_ _._ Replace Spark Plug I_ Replace Air Filter Paper Cartridge II_= Replace Fuel Filter !1 _ 1 Change m¢_ often when opem_g under a heevy toad or In tdgh aml; :ent temperatures, 2 Set'vice _ oltett when operating in dtrly or du,sty cond_ons. 3 - Replace blades morn often when mowing _ mmdy Soil 4 - NO( mqu_ If equlppod v_,th malntenanapf_ee betty 5 - Tlgh_ front _L_b p_ bo_ to _ n.-IbcL _1L6% DO not over_hten GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper opera- tion. 5. Check for loose fasteners. LUBRICATION CHART Zerk Zerk _)Front Wheel Wheel Beadng Beadng Zerk Zerk (_ General Purpose Grease <_ REFERTO Maintenance "ENGINE"SECTION IMPORTANT:. Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 18
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Trailing Mandrel F,at washar L Lock (Grade 8"--)_)* ._/'_ C_nter "-_ Hole *A Grade 8 Heat Treated Bolt Can Be Identified By Six Lines On The Bolt Head TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. ___' _ Blade 5/8" Bolt or Pin_ Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 19
• Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for I hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transexle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. 8AE _ GRAD_ F " 4m .B , " I_ 41 . II , m , :co lqD4_ft JRK R_N_K i_111_PATI_O K_ f_ MEX'r OIL CK_E NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "13ghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Close_ and _.-'" _ Drain Locked [ "_e_ _jTube Yellow Ca_ 3. Unlock drain valve by pushing inward slightly and turning countemlockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain 20 valve.
7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knobs and cover. TO SERVICE PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE 1. Clean cartddge by tapping gently on flat surface. If very dirty or damaged, replace cartddge. 2. Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartddge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressudzed air to clean or dry cartridge. Knob_ idle Fr°ea_lean_ CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are propedy positioned. 4. Immediately wipe up any spilled gasoline. ClamP_clamp Fuel Filter 21
CLEANING Clean en_line, battery, seat, finish, etc. of all matter. foreign Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electdcal system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. I& WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress brake pedal fully and set parking brake. 2. Place attachment clutch in =DISENGAGED" position. 3. Tum ignition key to "STOP" and remove key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER 1. Place attachment clutch in =DISEN- GAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Remove retainer spdng holding anti- sway bar to chassis bracket and disengage anti-sway bar from bracket. 5. Remove four retainer spdngs from front plate assembly and remove plate. 6. Remove retainer spdngs from suspension arms at deck and disen- gage arms from deck. 7. Raise attachment lift to its highest position. 8. Slide mower forward and remove belt from electric clutch pulley. 9. Slide mower out from under dght side of tractor. Chassis Bracket Retainer Spring TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to dght side of tractor. IMPORTANT: Check belt for proper muting in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. 5. Install belt into electdc clutch pulley groove. 6. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spdng with loops up as shown. Front Mower Bracket Clutch Pulley Front Plate Anti-Sway Bar Single Loop Retainer Springs Double Loop Retainer Springs USE PLIERS FOR ] RETAINER SPRINGS I up I Suspension Arms Double Loop Retainer Springs (Outward pointing deck pins) 22 Pins Front Mower Bracket Deflector Shield
7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 8. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 10. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 11. Raise deck to highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL NOTE: If necessary, check side-to-side surface below tractor for levelness with a long board and the bubble level. • Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground. • From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated. • Mower is level side-to-side when bubble is between the two lines in the bubble level. • If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. • Remove bubble level from mower and store in a safe place. Bubble Between . Bubble Level __ _ Level Decal Lines Brake.,,_ Left Hand Pedal _ jootrest Lift Unk Adjustment Nut Cap ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjust- ing. Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground =o_ Suspensi°n _Adjuslmenl __ Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front of and behind the mandrel at bottom edge of mower housing as shown. 23
• Before making any necessary adjust- ments, check that both front plate links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut =1£' on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut =F" from trunnion on both front links. Tighten nut =E" on both front links an equal number of tums. The two front links must remain equal in length. • When distance =D" is 1/8" to 1/2" lower at front than roar, tighten nut =F" against trunnion on both front links. • Recheck side-to-side adjustment. Measure distance =D" directly in front of and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nuts =F" against trunnion on both front links. • To raise front of mower, loosen nut =F" from trunnion on both front links. Tighten nut =E" on both front links an equal number of turns. The two front links must remain equal in length. • When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nut =F" against trunnion on both front links. • Recheck side-to-side adjustment. Mandrel BOTH FRONT PLATE UNKS MUST BE EQUAL IN LENGTH Nut Front Plate Trur Links Nut "E" $ don TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL- 1. Remove mower from tractor (See =TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See =To Install Mower" in this section of this manual). Mandrel Idler Mandrel Pulley 24
TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut =A" on brake rod. 3. If distance is other than 1-3/4", loosen jam nut and turn nut =A" until distance becomes 1-3/4". Retighten jam nut against nut =A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact a Sears or other qualified service center. With parking brake "Engaged" Nut J_m Nut Operating Do not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See =TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Disconnect clutch wire harness. 3. Remove clutch locater. 4. Remove belt from stationary idler and clutching idler. 5. Remove belt downward from engine pulley and around electric clutch. 6. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 7. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Reinstall clutch locater and tighten nut securely. 6. Reconnect clutch harness. 7. Make sure belt is in all pulley grooves and inside all belt guides and keep- ers. 8. Install mower (See =TO INSTALL MOWER" in this section of manual). Electric Clutch Clutching_ Idler Stationary_ Idler Center Span 1_" Keeper Transmission Input Pulley o Clutch r Harness 25
TRANSMISSION REMOVAUREPLACE- MENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars hodzontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining dng and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover Square Key _' (Rear Wheel Only) TO START ENGINE WITH A WEAK BATI'ERY e_kWosA.RNING: Lead-acid batteriss generate h/e gasas. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around battedes. ff your battery is teo weak to start the engine, it .should be recharged. (See "BATrERY" in the MAINTENANCE section of this manual). ff "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehiclea. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 26 Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely.
7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9, Close hood. Hex Bolt Keps Nut Terminal Door Cable ,Negative Guard (Black) Cable TO REPLACE HEADLIGHT LAMP CAUTION: When lit, the halogen lamps get extremely hot. Hold lamp assembly by the holder and do not touch the bulb. 1. Raise hood. 2. Disconnect harness from lamp assembly. 3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill. 4. Insert new lamp assembly and rotate clockwise to lock. 5. Reconnect harness to lamp assembly. 6. Close hood. INTERLOCKS AND RELAYS Loose or damaged widng may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. 27
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outJeL TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly from air cleaner. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service canter for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine govemor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-govemed high speed needs adjusting, contact a Sears or other qualified se_ce center,, which has proper equip- ment and experience to make any necessary adjustments. Clamp Screw 28
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ,_ CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATI'ERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see _1"O CLEAN BA'I-I'ERY AND TERMI- NALS _ in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART:. See appropriate section In manual unless directed to Sears service center PROBLEM Will not start Hard to start Engine will not turn over CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. Engine clicks but will not start 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Brake pedal not depressed 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. lO.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. , 2. 3. 4. Loss of power 1. Cutting too much grass/too 1. fast. 2. Throttle in =CHOKE" position. 2. 3O Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Set in "Higher Cut" position/ reduce speed. Adjust throttle control.
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE PROBLEM Loss of power contlnued) Excessive vibration Engine continues Io run when )perator leaves seat with _ttachment :lutch engaged _oorcut-uneven 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. , Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. CORRECTION 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11 .Clean engine air screen/ fins. 12.Clean/replace muffler. 13.Check all widng. 14.See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. , Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. • owerbladeswlil 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 31
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt. not rotate (con't) drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Contact aSears or other qualified service center. Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure 6. Wom, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10.1mproper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(a) not 1. working 2. (if so equipped) 3. 4. 5. Battery will not 1. charge 2. 3. 4. Loss of drive 1. 2. 3. Engine "backfires" 1. whenturnlng engine "OFF" Switch is =OFP. Bulb(s) or lamp(s) bumed out. Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Freewheel control in =disengaged" position. Motion drive belt wom, damaged, or broken. Air trapped in transmission during shipment or servicing. Engine throttle control not set at "SLOW _ position for 30 seconds before stopping engine. 1. Place throttle control in =FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. i6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11 .Clean around mandrels to open vent holes. 1. Turn switch =ON'. 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec- tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec- tions. 3. Replace regulator. 4. Replace alternator. 1. Place freewheel control in =engaged" position. 2. Replace motion drive belt. 3. Purge transmission. . Move throttle control to =SLOW" position and allow to idle for 30 seconds before stopping engine. 32
TRACTOR -- MODEL NUMBER 917.272281 SCHEMATIC IGNmON SWITCH SEAT SWITCH (NOT OCCUPIED) , i ! _ ......... = b FUEL ' _ OPERATOR PRESENCE KUE i LINE J A RELAY #t i__ _ SPARK ' = IGNITION PLUG ...... UNiT GAP I _ PLUGS ON FUELSHUT-OFF _ CYL ENGINES) , (IF SO EQUIPPED) LIGHTS L-_--J LIC PTO SWITCH F C GeB H REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED GLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. GFC DA 33
ELECTRICAL TRACTOR -- MODEL NUMBER 917.272281 26 40 if i ! j! I f I I I J 34
TRACTOR -- MODEL NUMBER 917.272281 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Holddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 176138 Switch Intedock 21 175449 Harness, Light 24 4799J Cable, Battery 25 146148 Cable, Battery 26 175158 Fuse 27 73510400 Nut Keps He)( 1/4-20 UNC 28 145491 Cable, Ground 29 160784 Switch, Seat 30 175442 Switch, Ignition 33 175447 Key 40 179737 Harness, Ignition 41 71110408 Bolt Fin He)( 1/4-20 Unc x 1/2 42 131563 Cover, Terminal 43 178861 Solenoid 45 175500 Ammeter 46 177501 Hourmeter 50 178461 Switch Pto 55 17490508 Scrow Thdrol 5116-18x 1/2 79 175448 Lamp and Holder Asm 81 109748X ReleyAsm NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.272281 CHASSIS AND ENCLOSURES 42 29 215 39 2O9 166 2O 23 2OO 3 2O9 36
TRACTOR-- MODEL NUMBER 917.272281 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 3 17060612 Screw, 3/8-16 x 3/4 9 172542)(418 Dash 11 174996 Panel, Dash, I_H 10 72140608 Bolt 3/8-16 x 1 13 179174X010 Panel, Dash, RH 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 172540X615 Hood Assembly 20 180679 Plate Battely 23 124028X Bushing Snap 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC 28 174945X418 Grille 29 174944X418 Lightbox Dual 30 179131X615 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 39 174988 Bracket Pivot Hood 42 172545X599 Lens I.h 43 172544X599 Lens Rh 58 174993 Duct Hood 60 STD533707 BoltRdhd Sqnk3/8-16UNCx3/4 64 174997 Dash Lower 74 STD541437 Nut Crownlock 3/8-16 UNC 90 124346X Nut Self Thd Wsh Hd 1/4 142 17570_ Plate Reinforcement 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood 154 174679 Bracket Dash Rh 155 174680 Bracket Dash Lh 158 1620_7 Parking Brake Bkrt 159 179950X418 CupholderStlBIk 166 164863 HWHDH:-Lo.#13-16 x 3/4 206 170165 Bolt Shoulder 5/16-18 209 17000612 Screw Hexwsh Thdr 3/8-t 6 x 3/4 215 172543X615 Bumper 217 179132X418 ConsoleFuelWindowStlt 219 17000512 ScrewS/16-18x3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR -- MODEL NUMBER 917.272281 GROUND DRIVE 32 _52 253 77 F 241 244 226 62 36 24 26 26 22 38
TRACTOR -- MODEL NUMBER 917.272281 GROUND DRIVE KEY PARr KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 ...... Transaxle (See Breakdown) 77 Hydro gear Model 323-O510 78 6 17060512 Screw 5/16-16 x 3/4 89 9 137140 Clutch Elec 90 124346X 15 74490544 Bolt He)( Flghd 5/16-18 Gr. 5 95 180825 16 _ Nut Lock Hex W/Ins. 5/16-18 Unc 96 4497H 17 126197X Washer 1-1/20D x 15/32 ID x 116 72140608 .250 120 73900600 19 73800600 NutLockHexW/Wsh 3/6-16Unc 150 175456 20 150P_80 Bolt Hex 7/16-20 x 4 x 1/4 151 19133210 21 175036X505 Knob Custaro Control Cruise 202 72110612 22 175896 Rod, Brake 212 145212 24 73350600 Nut, He:< Jam 3/6-16 Uoc 214 174735 25 106888X Spring, Brake Rod 215 175646 26 19131316 Washer 217 179433 27 760_0412 Pin Cotter 1/8 x 3/4 CAD. 218 174713 28 179607 Rod, Parking Brake 219 174839 29 179608X505 Knob Brake Parking _ 174711 30 16..o592 Bracket, Transaxle 221 72140606 :_ 74760512 BoltHexHd 5/16-18Uncx3/4 222 73680700 33 72140506 Bolt Rdhd Sqnk 5/16-18 Unc x 3/4 223 174840 34 175578 Shaft, Foot Pedal 224 174736 35 120183X Boedng, Nylon 225 174712 36 19211616 Washer 226 174902 37 1572H Pin, Roll 227 174710 38 179114 Pulley, Composite 228 179032 39 74760648 Bolt Fin He)( 3/8-16 Unc x 3 229 176451 41 175556 Keeper, Belt Idler Flat 231 174573 47 127783 Pulley, Idler, V-Groove 232 175570 48 154407 Bellcrank Clutch Gmd Drw Stl 233 174856 49 123205X Retainer, Belt 234 174858 50 74760624 Bolt 235 174857 51 73680600 NutCrownlock 3/8-16UNC 236 128903 52 73680500 NUt, Crownlock 5/16-18 Unc 237 170165 53 10b-'/10X Link, Clutch 238 175807 55 105709X Spring, Retum, Clutch 239 17490508 56 17060620 Screw 3/8-16 x 1-1/4 240 175610 57 140_294 V-Belt, Ground Drive 241 73930400 59 169691 Keeper, Center Span 242 74780412 61 17120614 Screw 3/8-16 x .875 243 178289 62 123533 Cover, Pedal 244 166880 63 175417 Pulley, Engine 250 17060612 65 10040700 Washer 253 179422 66 154778 Keepor Bait Engine 254 178062 74 137057 Spacer, Axle 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 76 12000001 E-Ring 123583X Key, Square 121748X Washer 25/32 x 1-5/8 x 16 Ga. 174901X418 Console, Shift NUt Seff-Thd Wsh-hd 1/4 Zinc Rod Bypass Retainer Spring 1' Zinc/Cad Belt RDHD SQNK 3/8-16 Unc x 1 NUt Lock Rg 3/8-16 Unc Spacer Retainer Washer 13/32 x 2 x 10 Ga. Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5 NUt HexFlange Lock Link Traneaxle Cover Pedal Forward Pedal Reverse Asm. w/Pad Arm Control Pedal Reverse Bracket Frast Pdl Ctrl. Hyd Bracket Mtg. Pedal Control Bolt Rdhd Sqnk 3/8-16 Uric x 3/4 NUt Crownlock 711 6-14 Unc Washer Nylon 11/16 ID x .060 Pedal Forward Arm Control Pedal Forward Bolt Pivot Spacer Cam ReverSe Pedal LT Bolt Shoulder 5/16-18 Washer Serrated 5/16 x .75 StrapTorque Actuator Cruise Disengage Pawl Control Cruise Lever Control Cruise Sector Control Cruise Bolt Shoulder 3/6-16 Unc 1/44 Bolt Shoulder 5/16-18 Arm Mtg. Cruise Sector Screw Thdrol 5/16 x 1/2 Spdng Return Cruise Control Nut Cantarlock 1/4-20 Unc Bolt Fin Hex 1/4-20 Unc x 3/4 Bracket Anti-Rotation CVX Screw 5/16-18 x 5/8 Yellow Screw 3/8-16 x 3/4 Washer .3125 x .615 x 16 Ga. Clip Retainer NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR -- MODEL NUMBER 917.272281 STEERING ASSEMBLY 88 J I 29 67 lO 36 4o 43 40
TRACTOR - - MODEL NUMBER 917.272281 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 175139X418 StasdngWheel 2 172393 Axle Assembly 3 169840 Spindle Assembly, LH. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1o5/8 x 16 Gauge 8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, Lock 12 7394.9800 Nut I.-lex Jam Toplock 1/2-20 Unf 13 136518 Spacer Brg Axle Front 15 145212 Nut Hexflange Lock 17 177883 Shaft Assembly, Steedng 29 17060612 Screw, 3/8-16 x 3/4 32 170162 Red, Tie 33 19111216 Washer 11/32 x 3/4 x 16 Ga. 34 STITo51131 Washer Lock Hvy Spr. 5/16 35 73540500 Crownlock Nut 5/16-24 Unf 36 155105 Bushing, Stasdng 37 152g_7 Screw 38 175140X418 Insert, Stasnng Wheel 40 ST0541537 Nut Lock Center 3/8-24 Unf 41 159945 Adaptor, Steedng Wheel 42 174530X418 Boot, Steering Shaft 43 121749X Washer 25/32 x t-1/4 x 16 Gauge 46 121232X Cap, Spindle 65 160_67 Spacer Brace Axle 67 72140618 Bolt Rdhd Bq 3/8-16 UNC x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 72 19182411 Washer 9116 Id x Iol/20d 11G Zin 82 169835 Bracket Susp Chassis Front 87 173966 Washer Fiat .781 x 1-1/2 x .14 88 175118 Bolt Shoulder 7/16-20 Unc 91 1755,53 Clip Steedng NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
TRACTOR -- MODEL NUMBER 917.272281 ENGINE 32 14 38 29 I OPTIONAL EQUIPMENT I Spark Arrester I 42
TRACTOR -- MODEL NUMBER 917.272281 ENGINE KEY PART NO. NO. DESCRIPTION 1 175437X505 ContmI, Throffia 2 164863 Screw Hwhd H.-Lo #13016 x 3/4 3 ....... Engine, (See Breakdown) B&S Model Number 446777-0165-E1 4 149723 Muffler 5 159955 Pipe Exhaust Lh 6 160589 Pipe Exhaust Rh 8 171877 Bolt 5/16-18 Unc x 3/4 10 162797 Shield Heet 13 165391 Gasket (See Engine Breakdown) 14 148456 Tube Drain Oil Easy 16 11050600 Washer, Lock, External Tooth 3/8 17 17060624 Screw 3/8-16 x 1-1/2 23 169837 Shield, Browning / Debris Guard 25 175440X505 Choke Control 26 "/3920600 Nut, Keps 3/8-24 Unf 29 137180 Kit, Spark Arrestor 31 179022 Tank Fuel 32 179124X418 CapAsm Fuel 33 123487X Clamp, Hose 37 8543R Line, Fuel 38 148315 Plug Drain Oil Easy 41 139277 Stem Fuel Tank 45 17000612 Screw Hexwsh Thdr 3/6-16 x 3/4 62 10040500 Washer Lock 5/16 72 71070512 Screw Hex Cap 5/16-18 x 3/4 81 73510400 Nut Keps Hex 1/4-20 UNC 112 3645,.I Bushing NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR- - MODEL NUMBER 917.272281 SEAT ASSEMBLY KEY PART NO. NO. 1 175134 2 14O551 3 71110616 4 19131610 5 145OO6 5 STD541437 7 124181X 8 17000616 9 19131614 10 182493 11 177957 12 121246X 13 121248X KEY PART DESCRIPTION NO. NO, DESCRIPTION Seat 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 Bracket, Pivot, Seat 15 121249X Spacer, Split Bolt 16 123740X Spring Washer 13/32 x 1 x 10 Gauge 17 12397'6X Locknut, Flange 1/4 Grade 5 Clip, Push-In Hinged 18 124238X Cap Spdng Seat Nut 21 171852 Boll, Shou)der 5/16-19 UNC Spdng, Seat 22 STD541431 Nut Screw 3/8-16 x 1-1/2 24 19171912 Washer 17/32 x 1-3/16 x 12 Washer 13/32 x 1 x 14 Gauge Gauge Pan, Seat 25 127018X Bolt, Shoulder 5/16-18 x ,62 Knob Seat Bracket, Switch Mounting NOTE: All component dimensions given In U.S. inches Bushing, Snap 1 inch = 25.4 mm 44
DECALS TRACTOR -- MODEL NUMBER 917.272281 13 6 3 18 15 18 \ 11 10 KEY PART NO. NO. 1 180978 2 174969 3 17"/909 4 177910 6 133644 7 181604 8 179128 9 182168 10 156439 11 181470 12 146046 13 177890 14 160396 9 14 KEY PART DESCRIPTION NO. NO. Decal, Hood/Seat 15 181427 Reflector LH. 16 138047 Decal, Hood, R.H. 18 177913 Decal, Hood, L.H. 20 149516 Decal, Customer Maintenance 21 177889 Decal, Engine _2 174970 Decal, Deck B 42 23 177955 Decal, Dash Lwr 24 17"2331 Decal, Fender Danger - - 138311 Decal, Deck Leveling - - 174998X418 Decal, V-Belt Drive Schematic - - 175542X418 Decal Strg Wheel -- 169210 Decal, V-Beti Schematic - - 183252 -- 1837-53 12 9 --22 DESCRIPTION Decal Replc Decal, Battery Diehard Decal, Panel Side Decal, Battery Dngr/Psn Eng Decal, Gdlle ReflectorRH Decal, Fender Oper Cruise Decal, Deck Decal, Lift Handle Pad Footrest LH Pad Footrest RH Decal, By Pass Lt Hydro OwneCs Manual, English Owner's Manual, Spanish WHEELS & TIRES \ 4,10 11 KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 177750 Tire, Front 4 59904 Tube, Front Tire (Not Provided, Service Item Only) 5 106732X417 Rim, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Range ( Front Wheel Only) 8 106108X4t7 Rim, Rear 9 177751 Tire, Rear 10 7152J Tube, RearTire (Not Provided, Service Item Only) 11 104757X417 Cap, Axle - - 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.272281 LIFT ASSEMBLY 37 38 4O 41 13 4 6 13 19 13 32 19 32 $4 46
TRACTOR-- MODEL NUMBER 917.272281 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 179.504 Plunger Assembly 2 159476 Shaft Assembly, Lift 3 178981 Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32x 1 x21 Gauge 6 120183X Bearing, Nylon 7 175830 Grip, Handle, Ruted 11 139865 Unk, Lift, LH. 12 139866 Unk, Lift, R.H. 13 4939M Reteiner Spring 15 175562 Plate Asm Suspension Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion Front Susp. 18 73800800 Nut Lock w/Wsh 1/2-13 Unc 19 139868 Arm Asm. Suspension Mower 20 163552 Retainer Spdng 31 169865 Trunion Sups. Arm. Beadng Pivot 32 73540600 Nut Crowniock 3/8-24 36 155097 Pointer Height Indicator 37 123935X Plug Hole 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x %1/2 x 10 Ga 41 155098 Indicator Height Stlt 54 175560 Pin Ftange NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47
TRACTOR -- MODEL NUMBER 917.272281 MOWER DECK 140- 117 11 137 21 25 I h '1 h 29 27 48
TRACTOR -- MODEL NUMBER 917.272281 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 182032 Mower Deck Assembly, 42" 68 174883 2 STD533107 Boll 91 180532 3 138017 Bracket Aosembly,Sway Bar, 92 STD541437 Front 94 132264 4 165460 Bracket Sway Bar 38/42" Deck 95 180533 5 STD624008 RetalnerSpdng 101 136420 6 1780_4 Bar Sway Dack 102 71081010 8 850857 Boil, Hex 3/8-24 x 1.25 Gr. 8 103 19061216 9 STD551137 Washer, Lock 104 STD551110 10 140296 Washer, Hardened 105 160793 11 139775 Blade, Mulching Premium 106 2029J 13 137645 Shaft Assembly, Mandrel, Vented 116 48961-1 14 128774 Housing, Mandrel, Vented 117 165746 15 110485X Bearing, Boll, Mandrel 118 73930600 16 174493 S_ppar, Vented Mower Dack 119 19121414 17 72110614 Bolt Rdhd 3/8-16 x 1-3/4 x Gr. 5 129 19131312 18 72140505 Bolt, Carriage 5/16-18 x 5/8 130 S'1"D523710 19 132827 Bolt,Shoulder 131 STD533710 20 159770 Baffle, Vortex 132 17060612 21 STD541431 NutCrownlocks/16-18UNC 134 156941 23 177563 Bracket, Deflector 135 155989 24 105304X Cap, Sleeve 136 155986 25 123713X Spdng, Torsion, Deflactor 137 72110505 26 110452X Nut, Push 138 155992 27 130968X428 Shield, Deflector 139 159644 28 19111016 Washer 11/32x5/8x16Ga. 140 159643 29 131491 Rod,Hinge 143 157109 30 173984 Screw Thd Roll Dod Pt. Hex t44 158634 31 129963 Washer, Spacer 145 165888 32 153535 Pulley, Mandrel 146 171977 33 178342 Nut, Toplock, Flanged 148 169022 36 131494 Pulley, Idler, Flat 149 165898 37 STD551037 Washer 13i32x13/16x16Ga. 150 19091216 40 STD541437 NutCrownlock3/8-16UNC 159 72140614 44 140088 Guard, Mandrel, L.H. 182 179129 45 STD624003 Retainer 183 163552 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 - - 130794 54 133943 Washer, Han:laned 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV ldlar -- 181542 61 174882 Spring ExL Elect Clutch V-BoIl Bracket Roller Nose LH Nut Rollar Nowe 36-50 Bracket Roller Nose RH MulcherCover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bolt shoulder Wheel Gauge Rally Nut Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga. Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x I Gr.5 Bolt, Rdhd Sqnk 3/6-16UNC x 1 Screw 3/8-16 x 3/4 Pin Head Rivet Bracket WhL Gauge Rear LH Channel Adj. Whl Gauge Bolt Carr Short 5/16-18 x 5/8 Bracket Whl. Gauge Rear RH Bracket Whl Gauge Front RH Bracket Whl Gauge Front LH Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Rat Boil Cardage Idler Spdng Return Idler Retainer Spdng Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bolt Tdhd Sgn 3/8-16UNC x 1-3/4 Red Roller Nose Retainer Spring Zinc Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only. Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49
18 124 6.Sealant (Jolt d' etancheb) 57-20W50 Oil - 78.80Z (OZ de 78.820 d' Huile) 127 - Seal and O-ring Kit (Phoque 0 Sonne Jeu) 88 128 i ,=0 ! I | oi: oO m_ r M ZF € z _c W m_ _m
TRACTOR -- MODEL NUMBER 917.272281 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 3230510 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 1_1 Main Housing, Assembly 67 170413 2 170_52 Side Housing, Assembly 68 178782 3 1_ Center Section, Assembly 69 170415 4 170354 Swashplata, Tmnion Machined 70 170416 5 169698 Block - Assembly 71 170417 6 170355 Sealant 10.50z 7 170356 Hex Flange Screw 114-20 X 1.25 72 170418 8 170357 Stud, 5/16-24 Hex Double End 9 170358 Shaft, Input 73 142884 10 170359 Ring-Retaining 74 170419 11 170360 Spacer 75 170420 12 169870 Ring- Retaining 13 170361 Seal, Lip .67 X 1.58 X .276 76 170421 14 169869 Ball Brg 17mm Id X 40ram Od X 77 170422 l_nrn 78 142969 16 170362 Hex Range Head Screw 5/16- 79 142980 24X0,75 80 150778 17 170363 Lip Seal 18 X 32 X7 18 178781 Ann,Control 81 170423 19 150771 Beadng, 30x52x13 Thrust 82 170424 23 170365 Chock Plug Assembly, Washer 24 170366 Shaft, Motor 83 161168 27 170367 Gear- Pinion, 13t 84 170425 28 170368 10t/48t Gear 85 170426 29 170369 Gear, 10t Jackshaft 87 142917 30 170370 60t Bull Gear 88 170429 31 170371 Sleeve Bearing .75 X 1,575 X 90 170430 .625 93 170431 32 170389 SleaveBearing (Outboard) 94 178783 .75xl .750x.625 85 178784 33 142991 Washer, 3/4 Id X 1-1/20d X .13 Tick 96 178786 34 170390 Lip Seal Axle Seal 97 178787 35 170391 Shaft, Axle .75 X 11.39(Key, R.H.) 98 178789 36 170332 Shaft, Axle .75 X 16.99 (Key,L.H.) 99 178792 37 150792 Miter Gear (Spllned) 100 178793 38 150793 Miter Gear 15t (0.5 Id) 101 178794 39 150809 Shaft 132 178795 40 170393 Ring, Spiral Retaining 103 178796 41 170394 Pin, Jaskshaft 107 170432 42 170395 Magnet, Ring 108 170433 43 170_96 Spring, Bypass 44 150797 Hydre Mtg Screw 3/8-24 X 2.5 Lg 109 170434 45 170397 Filter 111 170435 46 170398 Base, Filter 113 170437 47 170399 Actuator, Bypass 114 178797 48 170400 Rod, Bypass Actuator 116 170438 49 170401 Arm, Bypass 117 178799 50 170402 Retaining Ring .250 Extemal 119 170439 51 170403 Seal, Lip .741 X .250 X .250 Tc 120 170440 52 170404 Flat Washer, 5/81d x 1,00d x .05 121 170441 Thk 122 170442 53 170405 Retaining Ring 123 178800 54 170406 Bearing, Center Block 124 170444 55 142977 Spring - Helical Compression 125 170445 56 142978 Washer 126 170446 57 150798 20w-50Oil 127 170447 58 170407 Brake Yoke 128 173165 59 170408 Rotor, Brake 130 17880_ 60 142883 Brake Puck 131 17880_ 61 142882 Puck Plate 132 178804 62 142887 Brake Actuating Pin 133 178806 63 170410 Hfhcs 1/4-20x2 W/ 134 178808 Patch,SpocialRange 900 173839 64 142892 Bolt, 1/4-20 X 1 W/Patch 65 170411 Spacer 66 170412 Spring, Brake Arm Bias Sq. Hd. Bolt 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spring Brake Anti- Drag Washer, Ht .5 I.D. X 10.D, X .032 Flat - Washer 11132 I.D. X 7/80d Oil Seal .625 X 1.0 X ,25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Comp Spacer Hex Lock Nut 5/16-24Unjf(Nylon Insert) Wedge, Friction Pack Clip, Washer .316xl.50x.1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X 112 Puck, Inner Wedge Spring Clip - Housing Thrust Bearing, Ball Screw, Socket Head Cap 5/16- 24X1-1/2 Spacer, Locating Screw, BFHCS 5/1 6-18 X1 Arm Retum Puck, Adjusting Washer, .24 ID X 1.60 OD X .239 Spring, Extension Spacer .260 ID X ,560 OD X .870 Bracket, Torque Deflector Washer, Motor Shaft .71idx1.15odx.030thk Plug, Sac #6 O-Ring .07 X .301 I.D, Bracket, Support Expansion Tank spnng Silicon Sponge Pin, Spring Fan, 7 In, Pulley Hex Lock Nut 1/2-20 (Nylon Ins.) Washer, BelleviJle Belt Keeper Center Soction-Filter-Bypass Asm. Filter Assembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank Stod Ball Bracket, Cruise Damper Hex Nut 5/16-18 NC Damper Washer, Helical Spring Lock 5/16 Transaxla Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR -- MODEL NUMBER 917.272281 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777 TYPE NUMBER 0165-E1 89g 1 213_ 216 1 ,o i' "_ 878 ' 87 tL 718 I 1019 L.ABEL Kn" ] 3O4 1017_ 89 305_ 447 _340 1095 VALVE GASKET SET 52
TRACTOR -- MODEL NUMBER 917.272281 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777 TYPE NUMBER 0165-E1 121 CARBURETOR OVERHAUL KIT 51 L(,._,_(_,,J 276 _) 633e 987 • 104 117 • __ 1124 gG' Q 137 s,s2A @ 742 4O4O 691 0 977 CARBURETOR GASKET SET 51 _ _e 987 D 150 276 0 1124 _ 2tt _1_ 108 ,t_ I ,_ t 11311130 S6 . ._-_ _ _ It7 B 276 0 118 f 53
TRACTOR -- MODEL NUMBER 917.272281 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777 TYPE NUMBER 0165-E1 7, | =,T 4O5 48 358 ENGINE GASKET KiT 3_ 163 275 O 691 o% 797 Y 54
TRACTOR -- MODEL NUMBER 917.272281 BRIGGS & STRATTON ENGINE-MODEL NUMBER 446777 TYPE NUMBER 0165-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION I 694001 .Cylinder Assembly 117 690232 _ Jet-Main (Standard) 2 499585 Kit-Bushing/Seal (Magneto 118 690989 Jet-Main (High Altitude) Side) 121 499811 Kit-Carburator Overhaul 3 391086 - Seal-Oil (Magneto Side) 126 499804 Carburetor 4 690069 Sump-Engine 130 690993 Valve-Throttle 5 697580 Head-Cylinder (Cylinder 1) 131 499805 Kit-Throttle Shaft 5A 697581 Head-Cyflnder (Cylinder 2) 133 499806 Float-Carburetor 7 693997 • Gasket-Cylinder Head 135 499803 Tube-Fual Transfer 8 499601 Breather Assembly 137 690994 0:[: Gasket-Roat Bowl 9 690937 • Gasket-Breather 141 499807 Kit-Choke Shaft 10 690960 Screw (Breather Assembly) 142 499808 I_ Nozzle-Carburator 11 690942 Tube-Breather 148 690979 Key-Timing 12 697227 • Gasket-Crankcase 150 690995 _:1: Gasket-Nozzle 13 690360 Borew (Cylinder Head) 160 690996 Retainer-Solenoid 15 690946 Plug-Oil Drain 163 691001 . Gasket-Air Cleaner 16 691046 Crankshaft 165 693148 Nut (Ring Gear) 20 690947 - Seal-Oil(PTO Side) 187 691050 Line-Fuel (Cut to Required 22 694966 Screw (Engine Sump) Length) 23 691053 Flywheel 187A 691049 Line-Fuel (Molded) 24 222698 Key-Flywheel 188 690960 Screw (Control Bracket) 25 697679 Piston Assembly (Standard) 192 690083 Adjuster-Rocker Arm 25 697680 Piston Assembly (.010" 209 697674 Spring-Governor Oversize) 211 691019 Spring-Governed Idle 25 697681 Piston Assembly (.020" 212 695238 Link-Throttle Oversize) 213 691021 Bracket-Choke Control 25 697682 Piston Assembly (.030" 216 691022 Link-Choke Oversize) 219 696376 Gear-Governor 26 697683 Ring Set-Piston (Standard) 220 690412 Washer (Govemor Lever) 26 697684 Ring Set-Piston (.010" 222 691023 Bracket-Control Oversize) 227 691048 Lever-Governor Control 26 697685 Ring Set-Piston (.020" 231 690718 Screw (Choke Valve) Oversize) 240 695666 Filter-Fuel 26 697686 Ring Set-Piston (.030" 250 690957 Retainer-Breather Oversize) 252 690956 Collector-Oil 27 690975 Lock-Piston Pin 265 691024 Clamp-Casing 28 690229 Pin-Piston 267 695134 Screw (Casing Clamp) 29 499583 Rod-Connecting 276 690997.1_ Washer-Sealing 32 690976 Screw(Connecting Rod) 287 690960 Screw (Dipstick Tube) 33 697576 Valve-Exhaust 304 695277 Housing-Blower 34 499597 Valve-Intake 305 691005 Scraw_Blower Housing) Motor-Starter 35 690963 Spring-Valve (Intake) 309 691262 36 690963 Spring-Valve (Exhaust) 310 691263 Bolt-Starter Motor 40 690964 Retainer-Valve 311 497608 Brush Sat 42 499586 Keeper-Valve 332 691059 Nut (Flywheel) 45 690977 Tappet-Valve 333 691060 Armature-Magneto 46 690978 Camshaft 334 691061 Screw (Magneto Armature) 48 692714 Short Block (446777-0027-E2 337 491055 Spark Plug Replacement Engine) 358 694012 Set-Engine Gasket 50 695241 Manifold-Intake 51 690950. £1:1: Gasket-Intake RPM Settings: Low Speed: 1900-2100 53 690951 Stud (Carburetor) High Speed: 3000-3200 54 695240 Screw (Intake Manifold) 73 691055 Scraen-Rotating - Included in Engine Gasket Set, Key. No. 358 74 691O57 Screw (Rotating Screen) O Included in Carburetor Overhaul Kit, Key. No. 75 691056 Washer (Flywheel) 121 89 690283 Plug-Oil :1: Included in Carburetor Gasket Set, Key. No. 95 690718 Screw (Throttle Valve) 977 98 499802 Kit-Idle Speed Included in Valve Gasket Set, Key. No, 1095 104 690984 _ Pin-Float Hinge 105 690985 O Valve-Float Needle NOTE: All component dimensions given in U.S. 108 690986 Valve-Choke inches 1 inch = 25.4 mm 55
TRACTOR - - MODEL NUMBER 917.272281 BRIGGS & STRA'I-rON ENGINE-MODEL NUMBER 448777 TYPE NUMBER 0165-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 363 691062 Flywheel Puller 842 691031 383 690966 Wrench-Spark Plug 847 499602 385 690960 Screw (Fuel Pump) 651 493880 387 808656 Pump-Fuel 855 691011 404 690442 Washer (Governor Crank) 865 691012 405 590960 Screw (Back Plate) 865A 691014 418 690999 Plate-Carburetor 865B 691015 445 695667 Rlter-Alr Cleaner Cartridge 868 690968 447 691003 Screw (Air Guide Cover) 914 691127 447A 690960 Screw (Air Guide Cover) 918 694000 467 691008 Knob-Air Cleaner 929 695239 474 696458 Alternator 501 691185 Regulator 929A 691003 505 691029 Nut (Governor Control Lever) 510 497606 Ddve-Starter 943 690589 • 513 692024 Clutch-Drive 523 691036 Dipstick 947 499809 524 691032 • Seal-Dipstick Tube 965 499613 525 691037 Tube-Dipstick 967 272638 526 690960 Screw (Regulator) 968 499788 544 Armature-Starter 975 499810 (Service with 691262 977 499812 Starter Motor) 987 691000 O:1: 552 690552 Bushing-Governor Crank 1005 499603 552A 690553 Bushing-Governor Crank 1013 690954 562 690311 Bolt (Governor Control Lever) 1017 690770 573 691009 Plate-Back 1019 690103 601 691038 Clamp-Hose 1022 690971 • 615 690317 Retainer-Governor Shaft 1023 499599 616 691045 Crank-Govemor 1023A499600 617 691917 SeaI-O Ring_lntake Manifold) 1024 499054 628 690960 Screw (Fuel Pump Bracket) 1026 690981 633 690998 _1:1: Seal-Choke/Throttle Shaft 1026A690982 635 66538 Boot-Sparkplug 1027 696854 654 690958 Nut (Carburetor) 1029 690972 668 691215 Spacer 1035 691042 672 690234 0:[: Gasket-Carburetor Plate 1036 695704 691 690657 • Seal-Governor Shaft 1051 691265 695 693149 Screw (Ring Gear) 1058 274794 697 690372 Screw (Drive Cap) 1070 691058 703 691010 Clip 1090 691293 718 690959 Pin-Locating 1095 694013 726 499612 Gear-Ring 1100 690973 729 694123 Clip-W'lre 1119 691183 741 690980 Gear-Timing 1123 6909870 -1: 742 590328 Retalner-E Ring 750 696999 Screw _Oil Pump Cover) 1124 6909880:1: 783 693058 Gear-Pinion 788 691039 Bracket-Fuel Pump 1126 690991 789 695050 Hamass-Wiring 1127 690992 789A 696576 Hamass-Widng 1128 690990 Q 797 691029 Nut (Brush Retainer) 1169 693140 797A 693167 Nut (Brush Retainer) 798 690967 Screw _Rocker Arm) 801 691283 Cap-Dnve 802 691286 Cap-End 803 Housing-Starter (Service with 691262 Starter Motor) RPM Settings:Low • Seal-Dipstick/Tube Dipstick/Tube Assembly Terminal-Sparkplug Adapter-Air Cover-Air Guide Cover-Air Guide Cover*Air Guide • Seal-Valve Screw(Rocker Cover) Hose-Vasuum Screw (Choke Control Bracket) Screw (Choke Control Bracket) Seal-ORing (Oil Pump Cover) Solenoid-Fuel Cover-Oil Pump F'ilter-Pre Cleaner Cover-Air Cleaner Bowl-Float Gasket Set-Carburetor Seal-Throttle Shaft Fan-Flywheel Nipple-Oil Filter Screen-Oil Pump Klt-Labal Gasket-Rocker Cover Cover-Rocker (Cylinder 1) Cover-Rocker (Cylinder 2) Pump-Oil Rod-Push (Steel) Rod-Push (Aluminum) Filter-Oil Arm-Rocker Shaft-Pump. LabeI-Em_sston Ring-Retaining Owner's Manual Screw (Flywheel Fan) Retainer-Brush Gasket Set-Valve Pivot-Rocker Arm Screw (Alternator) Seal-O Ring (Solenoid Retainer) Seal-O Ring (Fuel Transfer Tube) Screw Fuel Transfer Tube) Screw Roat BoWl) Screw Carburetor Nozzle) Screw Carburetor Cover Plate) Speed: 1900-2100 High Speed: 3000-3200 • Included in Engine Gasket Set, Key. No. 358 G Included in Carburetor Overhaul Kit, Key. No. 121 -1: Included in Carburetor Gasket Set, Key. No. 977 Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 56
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge Is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the elope of the hill.
For repair of major brand appliances i in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME _ AnyOne, day or nigl_ (1-8(X_ (U.S.A. and Canada) _M For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 Any_ day or right (U.SA only) wt_llm For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectS=! 1-800-366-PART 6 a.m.-11 p.m., 7 days aweek (1-800-366-7278) (U.S.A. only) To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement 1-800-827-6655 (u.sJ_) 1-800-361-6665 (Canada) 7 am.-5 p.m., CST, MoR- Sat. 9 a.m.- 8 p.m. EST, M-F,4 p.m. Sat. Para petit se_c_ de _parac_n a domiclo, y para onJenar p@zas: 1-888-SU-HOGAR su (l_SS-7e4-6427) ©See_ Roebuckand C_ Au _la ix_se_ce en P_ 1-_.I_-FO_:I Mc (1_ WWW.SeEII_ ® Registered Trademark/'ra Trademark / su Selvice Mark of Sears, Roebuck and Co. ® Mama Registrada / TM Mama de Fdbdca / su Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / ao Marque d_poe@e de Sears, Roebuck and Co. 183252 3.11.02 RD Printedin U.S.A.