Craftsman 917.272464 Owner's Manual

Owner's Manual ICRAFTSMAN°I LAWN TRACTOR 21.5 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.272464 _] his product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 AssemblyPro-Operation ....................... 8 Operation ............................................ 11 Maintenance ....................................... 18 Maintenance Schedule ...................... 18 Service and Adjustments .................... 23 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Sears Service ...................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT; This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. A AMk, WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. _bWARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _I_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. _I, WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Tum off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unload- ing the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. 4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall oft and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type API-SF-SJ): 3.5 Gallons Unleaded Regular SAE 30 (Above 32°F) SAE 5W-30 (Below 32°F) Oil Capacity: 4 Pints Spark Plug: Champion RC12YC GAP: .040") Ground Speed Forward: 5.5 MPH): Reverse: 2.4 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging 16 Amps @ 3600 RPM System: Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: UIR Blade Bolt 27-35 Ft. Lbs. Torque: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please road and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _IbWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forost-coverod, brush- covered or grass-coverod land unless the engine's exhaust system is equipped with a spark attester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Steering Wheel Insert (1) Loeknut 1/2-20 Steering Wheel (1) Locknut 1/4-20 Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 1/4-20 x 1-1/4 Steering Extension Shaft (1) Washer L_ 17/32x 1-3/16x 12 Gauge _(1) Knob Slope Sheet For Future Use Keys Video Cassette 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16"wrench (1) Utilityknife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Check for any additional loose parts or cartons and remove. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT; Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. [_ _ Insert _r_1/2 Hex Nut Large Flat Washer Steering/_ g Boot Wheel BEFORE REMOVING TRACTOR FROM SKID A'I-rACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. iMPORTANT; Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 1/4 Shaft CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 8
INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat Seat Pan Flat Washer Adjustment Knob Shoulder Bolts NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in "transmis- sion disengaged" position (See '3.0 TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) • lb WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmis- sion engaged" position. (See '3"0 TRANSPORT" in the Operation section of this manual). 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 1 1 .Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Shield Mulcher Plate Latch Hooks A CAUTION: Do not remove deflector shield from mower. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. 10 CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v" CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. #" Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,_ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,I Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure free- wheel control is in "transmission engaged" position (see "TO TRANS- PORT' in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,I Be sure brake system is in safe operating condition. ,I It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L I',,I REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNmON ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED BArfERY REVERSE FORWARD MOWER HEIGHT MOWER I.JL_r OVER TEMP FUEL OIL PRESSURE LIGHT A'FrACHMENT A'I-rACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. & & & DANGER indicates a hazard which, if not avoided, will result in death or serious Injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. HOT SURFACES indicates a hazard which, .,_,g_,_,,. if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Light Switch Clutch Lever Ignition Switch Position Ammeter _ Choke .... Lift -.. Lever Control Plunger Throttle Control _ AttachmentLever Clutch/ Brake Pedal Height Adjustment Knob Freewheel Control _ Approx. Speed 3 MPH 2 MPH 1 MPH Parking Brake Lever Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE CONTROL - Used to control engine speed. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. 12
The operation of any tractor can result in foreign objects thrown into the [ eyes which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any I adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. [ HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake _osition. Make sure parking brake will old tractor secure. Attachment Clutch Lever "Engaged" Position Choke _. f_---'_ ' -._.L._L_"_ Ignition Key Control = . j/ isengaged° \ .>--(_IIZ"_2%/ / Position Throttle [ ;_ ,,_o \ "_=_\_¥" o ,_ ,=,= Contror_ "_ \ ;4\\/A Parking -----_, ,,'7_\ \ v!._/Brake Clutch/ "_ _,,'-,___.'--'_-%',_ "Engaged" Brake Pedal [_ "_,!_ _o,o,,-_ Posi'tion 9 "Disengaged" Height "Brake" Motion Position Adjustment Position Control Knob Lever STOPPING MOWER BLADES - • To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal all the way down. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de- pressed. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THRO'n'LE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CU'B'ING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (r-_) to raise cutting height. • Turn knob counterclockwise (1_) to lower cutting height. The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel Locknut 3/8Washer _ Gauge Wheel Jlder TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Attachemnt Clutch Lever "Engaged" High Position Position Position "Disengaged_.. Position Deflector TO OPERATE ON HILLS 41_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de- pressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. 14
Transmission Engaged Transmission Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'FrACH. MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 15 IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When staring the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to disengaged position. 5. Move throttle control to fast position 6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 7. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE" If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). PURGE TRANSMISSION CAUTION: Never engage or disen- gage rreewneel lever wl_le the engine is running. To ensure proper operation and perfor- mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in '_ransmission disengaged" position (See 'q'O TRANSPORT' in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in "transmission engaged" position (See 'q'O TRANS- PORT' in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your transmission is now purged and ready for normal operation. 16
MOWING TIPS • Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f • • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. Max 1/3 • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17
FILL IN DATES AS YOU COMPLETE _.,,'_ t'J:_ "_._'_ G_'_ #f" Check Brake Operation Check Tire Pressure _ _,_ Check Operator Presence and T Interlock Systems V' R Check for Loose Fasteners V' V's V _ A SharpeNReplace Mower B_ades _3 T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling I_ Check V-Be_ts Check Engine Oil Level V / Change Engine Oil (with oil filter) I_1_= I_ E Change Engine Oil (without oil filter) 1_.2 V' N Clean Air Filter It,//: G Clean Air Screen II M | Inspect Muffler/SparkArrester i E Replace Oil Filter (If equipped) Ik_1.2 Clean Engine Cooling Fins ik/= Replace Spark Ptug _2 Ik/ Replace Air Filter Paper Cartridge Replace Fuel I_lter I - Change more often when operating under a heavy load or in i_gh ambient temperatures, 2 - Se_ice more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bbit to 35 ft.-Ibs, maximum. DO not overtight_n. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level, 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper opera- tion. 5. Check for loose fasteners. LUBRICATION CHART Zerk Zerk 18 Bearing Zerk _)Engine / i i _) General Purpose Grease ..._aring Zerk \ / t (_) REFERTO Maintenance =ENGINE"SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Blade Center Edge Up I Hole Flat Washer Mandrel Assembly Lock / _P--_-(Grade)* *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. _L_J_'_ _ Blade 5/8" Bolt or Pin __,_,_ _ / Center Hole "_ 19
BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES -30 -20 olo o _o 20 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. 20
Oil Drain Valve Closed and Locked Yellow Drain Tube 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knobs and cover. TO SERVICE PRE-CLEANER 2. Wash it in liquid detergent and water. 3. Squeeze it dry in a clean cloth. 4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. TO SERVICE CARTRIDGE 1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. 2. Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. Foam _ Cartridge Pre-Cleaner CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. 21
MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. ClamP_clamp Fuel Filter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 22
4_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3, Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6, Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Install belt onto engine pulley. Small Retainer Spring Clutch Spring Retainer Spring Anti-Sway Bar Collar Housing Guide Large Retainer Spring Bracket /_ Front - Link Retainer Springs (Both Sides) Deflector Shield 23
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tiros are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual), If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side o1 mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to mower to ground _ ground A-T_'-'_Ground Line _'-")'-]--A Arm Lift Link Adjustment Nut _ FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Mandrel Both Front Links Should be Equal in Length "E" Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See 'q'O REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 24
3. Install mower (See 'To Install Mower" in this section of this manual). Mandrel Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and ad- justed. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in "transmission disengaged" position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and tum nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Engage transmission by placing freewheel control in "transmission engaged" position. 5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. With Parking Brake "Engaged" Jam Nut Nut "A" -Operating Arm Do Not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See 'q-O REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 5. Remove belt from center span keeper and pull belt away from tractor. 25
BELT INSTALLATION - 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See 'q-O INSTALL MOWER" in this section of manual). Engine NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. Motion Control Lever Neutral Lock Gate Clutching Idler Stationary Idler Center Keeper Input Pulley TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. 2. Start engine and move motion control lever until tractor does not move forward or backward. 3. Hold motion control lever in that position and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neutral (N) (lock gate) position. 6. Tighten adjustment bolt securely. / Bolt _ _ P, Olustmem TRANSMISSION REMOVAL/REPLACE- MENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe- in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. 26
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Axle Cover Square Key _' (Rear Wheel Only) TO START ENGINE WITH A WEAK BA'n'ERY 4_WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protec'don when around batteries, If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Fully Charged Battery Battery REPLACING BA'n'ERY _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. f. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Keps Hex Bolt Cable Terminal ,Negative (Black) Guard Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. 27
TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. Headlight Wire Connector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Loosen knob and remove cover assembly from air cleaner. 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center,, which has proper equip- ment and experience to make any necessary adjustments. stop Swivel Clamp Screw Clamp Screw 28
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 clays or more. _ILWARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'rrERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BAT[ERY AND TERMI- NALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container, Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start Hard to start Enginewill not turn over Engine clicks but will not start CAUSE 1. Out of fuel, 2, Engine not "CHOKED" properly. 3. Engine flooded. 3. 4. Bad spark plug. 4. 5. Dirty air filter. 5. 6. Dirty fuel filter. 6. 7. Water in fuel. 7. 8. Loose or damaged wiring. 8. 9. Carburetor out of adjustment. 9. 10.Engine valves out of adjustment. 1. Dirty air filter. 1. 2. Bad spark plug. 2. 3. Weak or dead battery. 3. 4. Dirty fuel filter. 4. 5. Stale or dirty fuel. 5. 6. Loose or damaged wiring. 6. 7. Carburetor out of adjustment. 7. 8. Engine valves out of 8. adjustment. 1. Brake pedal not depressed. 1. 2. Attachment clutch is engaged. 2. 3. Weak or dead battery. 3. 4. Blown fuse. 4. 5. Corroded battery terminals. 5. 6. Loose or damaged wiring. 6. 7. Faulty ignition switch. 7. 8. Faulty solenoid or starter. 8. 9. Faulty operator presence 9. switch(es). 1. Weak or dead battery. 1. 2. Corroded battery terminals. 2. 3. Loose or damaged wiring. 3. 4. Faulty solenoid or starter. 4. 1. Cutting too much grass/too 1. fast. 2. Throttle in "CHOKE" 2. position. Loss of power CORRECTION 1. Fill fuel tank. 2. See 'q'O START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carbureto¢' in Service and Adjustments section. Contact a Sears or other qualified service center. Depress brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact a Sears or other qualified service center. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Set in "Higher Cut" position/ reduce speed. Adjust throttle control. 3O
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power 3, (continued) 4. 5, 6. 7. 8. Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filte_ Stale or dirty fuel. 9. Waterin fuel. 10.Spark plug wire loose. 11 .Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13.Loose or damaged wiring. 14.Carburetor out of adjustment. 15.Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. , Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11 .Clean engine air screen/ fins. 12.Clean/replace muffler. 13.Check all wiring. 14.See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged pars. . Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 31
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center • ROBLEM CAUSE CORRECTION _lower blades will 2. Worn/damaged mower 2, Replace mower drive belt. _ot rotate (con't) drive belt. 3. Frozen idler pulley. 3. Replace idler pulley, 4. Frozen blade mandrel. 4. Contact aSears or other qualified service center. Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. -leadlight(s) not 1. working 2. if so equipped) 3. 4. 5. 3attery will not 1. _harge 2. 3. 4. .oss of drive 1. 2. 3. Switch is "OFF". Bulb(s) or lamp(s) burned out Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Freewheel control in "disengaged" position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec- tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec- tions. 3. Replace regulator. 4. Replace alternator. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 3. Purge transmission. =.ngine "backfires" Nhen turning _ngine 'OFF" . Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 32
TRACTOR -- MODELNUMBER 917.272464 SCHEMATIC BATTERY _o AMMETER FUSE ) '_ I i i CLUTCH / BRAKE (PEDAL UP) /) IGNITION SWITCH I J SOLENOID R_O STARTER SEAT SWITCH i i i _1 L (OPTIONAL) FUEL, A _- SPARK IGNITION _) PLUG UNIT GAP _ J _2 PLUGS ON _1_ CYL ENGINES) FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) CPiARGING SYSTEM O_TpUT :i_ _OLTS AC O 3_00 RPM t_l _ , ALTERNATOR i IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGHT B A1 A2 L RUN B A1 NONE START B S A1 NONE --O-- =o,,,, __q NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33
ELECTRICAL TRACTOR-- MODELNUMBER 917.272464 i I 1 i \. / J I 41 / i / I I I I 25 26 \I \ \ \ i / / \ \/ I I J I :34
TRACTOR -- MODEL NUMBER 917.272464 ELECTRICAL KEY PART NO, NO, DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 7603J Case Battery 10 145211 Bolt Btr Fit 1/4-20 x 7,5 11 150109 Hold down Battery Front 12 145769 Nut Push Nylon 1/4 Batt Frt 16 176138 Switch Interlock Push-In 21 175688 Harness Asm Ught W/4152J 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga 11"red 25 146148 Cable Battery 26 175158 Fuse20AMP 27 73510400 Nut, Keps Hex 1/4-20 UNC 28 145491 Cable Groued 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140403 Key Ign 40 179720 Hamess Ign 41 71110408 Bolt BIk Fin Hex 1/4-20unc X 1/2 42 131563 CoverTerminal Red 43 178861 Solenoid 45 122822X Ammeter 52 141940 Protection Wire Loop (Hourmeter) 55 17490508 Screw Thrd Roll 5/16-18 x 1/2 NOTE: All component dimensions give in U.S.inches 1 inch = 25.4 ram. 35
TRACTOR-- MODELNUMBER 917.272464 CHASSIS AND ENCLOSURES 31 _/5 28 39 58 _66 219 6O 60 37 J /3 / 3 14 208 36
TRACTOR -- MODEL NUMBER 917.272464 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 D,mwbar 3 17060612 Screw 3/8-16x3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt Carriage 3/8-16 x 1 11 174996 Panel Dash Lh 13 172106 Panel Dash Rh 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 174330X612 Hood 20 180679 Plate Mtg Batt 23 124028X Bushing Snap 26 STD541437 NutLockHexW/Ins 3/8-16Unc 28 177403 Grille 29 174332X599 Lens Gdlle 30 175692X612 Fender Footrest 31 139976 Bracket Support Fender 37 17490508 Screw Thdrol 6/16-18 x 112 TYT 38 175710 Bracket, Asm. Pivot, Mower Rear 39 174714 Bracket Pivot Laser Lt 58 174930 Air Duct 60 STD533707 Bolt Rdhd Sqnk 3/8-16unc x 3/4 64 154798 Dash Lower STLT 74 STD541437 Nut Cmwnlock3/8-16 UNC 142 175702 Plat e Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Rood 159 155123X428 CupholderStltBlack 161 164655 Bumper Extrusion 166 171875 Screw Hwhd Hi-Lo #13-16 x 3/4 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 3/8-16 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 212 175143 Insert Lens Reflect Laser 219 17000512 Screw 5/16-18 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.272464 GROUND DRIVE 197 /" 32 , 52 16 32 37 30 38
TRACTOR-- MODELNUMBER 917.272464 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 ...... Transaxle (See Breakdown) 70 134683 Hydro Gr 314-0510 71 169183 8 165866 Rod Shift Fender Adjust 73 169182 10 S'rD561210 Pin Cotter 1/8 x 1 CAD 74 137057 14 10040400 Washer Lock Hvy Helical 75 121749X 15 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 76 STD581075 16 _1431 Nut Lock Hex W/Ins. 5/16-18 Unc 77 123583X 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 78 121748X 21 130564 Knob, Deluxe 1/2-13 81 165596 22 169498 Rod, Brake Hydro 62 165711 24 73350600 Nut, Hax Jam 3/8-16 Unc 83 19171216 25 106888X Spring, Brake Rod 84 169594 26 STD551037 Washer 89 27 s'rD561210 PinCotter I/8X3/4CAD. 90 124346X 28 175765 Rod, Parking Brake 95 170001 29 71673 Cap, Parking Broke 96 44971-1 30 169592 Bracket, Transaxle 116 72140608 32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 120 73900600 34 175578 Shaft, Foot Pedal 150 175456 35 120183X Bearing,Nylon 151 1913,.9210 36 19211616 Washer 156 166002 37 1572H Pin, Roll 158 165589 38 179114 Pulley, Composite, Flat 159 165494 39 74760648 Bolt Fin Hex 3/8-16 x 3 161 72140406 41 175556 Keeper, Belt Idler 162 73680400 47 127783 Pulley, Idler, V-Groove 163 74780416 48 154407 Bellcrank, Clutch 164 19091010 49 123205X Retainer, Belt 165 165623 50 72110612 Bolt Car 3/8-16 x 1-1/2 Gr. 5 166 166880 51 STD541437 NutCrownlock 3/8-16UNC 168 165492 62 STD541431 Nut, Crownlock 5/16-18Unc 169 165580 53 105710X Link, Clutch 197 169613 55 105709X Spring, Return, Clutch 198 169593 56 17120614 Screw 3/8-16 x.875 199 169612 57 140294 V-Belt 200 72140508 59 169691 Keeper, Center Span 202 72110614 61 17120614 Screw. 3/8-16 x .875 212 145212 62 8883R Cover, Pedal 250 17060612 63 175410 Pulley, Engine 64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5 65 STD551143 Washer 66 154778 Keeper Belt Engine Hydro DESCRIPTION Keeper Belt Engine Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm Cross Tapered Spdng Torsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle 164890X428 Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Control Bypass Hydro 20" Tires Retainer Spring 1 • Zinc/Cad Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crowntock 1/4-20 Uno Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Nyliner Snap-In 5/8"1D Washer Nyl 7/8 ID x .105" Hyd Bolt Shoulder 5/16-18UNC Bolt Rdhd Sgnk 5/16-18UNC x 1 Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hex Flange Lock Screw 3/8-16 x .75 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.272464 STEERING ASSEMBLY s-. 1 "' r .... ._ _m s i I I 6 13 65 68 G7 67 67 2g 10 35 43 8 /
TRACTOR -- MODEL NUMBER 917.272464 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 Wheel Steering 2 172393 Axle Asm Cast Iron LT 3 169840 Spindle Asm LH 4 169839 SpindleAsm RH 5 62661-1 Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 8 12000029 Ring Klip #t5304-75 10 175121 Link Drag 11 S'1"_o51137 Washer Lock Hvy Hlcl Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 UNF 13 136518 Spacer Bearing Axle 15 145212 Nut Hexflange Lock 17 180641 Shaft Asm Strg 29 17060612 Screw 3/8-16x3/4 32 171888 Rod Tie Wire Forrn 19 75 Mech 33 19111216 Washer 11/32 x 3/4 x 16 34 1004(To00 Washer Lock 5/16 35 73540500 Crownlock Nut 5/16-24 36 155099 Bushing Strg 37 152927 Screw 38 159946X428 Insert Cap Strg 39 19182411 Washer 9/16 ID x 1-1/20D 11 Ga. 40 STD541537 Lock nut 41 159945 Adaptor Wheel Strg 42 145054X428 Boot Steering Shaft 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 44 180640 Extension Steering Shaft LR/LT 46 121232X Cap Spindle FrTop BIk 51 73540400 Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 UNF x 1-1/4 Ga. 8 65 160367 Spacer Brace Axle 67 72140618 Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x ,14 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.272464 ENGINE 102 1_ _1_ 14 38 _'_ 26 29 X I OPTIONAL EQUIPMENT I Spark Arrester 13 81 42
TRACTOR-- MODELNUMBER 917.272464 ENGINE KEY PART NO. NO. DESCRIPTION 1 17O546 2 17720408 3 4 149723 5 159955 6 160589 8 171877 10 162797 13 165391 14 148456 16 STD551237 17 17060624 23 169837 25 145996 26 7392O6OO 29 137180 31 157103 32 161696 33 123487X 34 106082X 37 8543R 38 148315 39 109227X 45 17000612 10040500 72 71070512 81 73510400 Control Throt Paddle Screw Hex Thd Cut 1/4-20 x 1/2 Engine (See Breakdown) B&S Model No. 445777-0129-E1 Muffler Exhaust Exhaust Asm. Left Exhaust Asm. Right Bolt 5/16-18unc x 3/4 w/sems Heat Shield Lt Gasket Muffler Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Screw Thdrol 3/6-16x1-1/2 Tytt Shield BRN/DBR Guard Control Choke Nut Keps 3/6-24 UNF Arrestor Spark Tank Fuel 3.5 STL W/O Sensor Cap Fuel Gauge Clamp Hose Bik StripFoarn Line Fuel Plug Drain Oil Easy Pad Spacer Screw Hexwsh Thdrol 3/8-16 x 3/4 Washer Lock Hvy Hlcl Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Keps Hex 1/4-20 UNC NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.272464 SEAT ASSEMBLY 11 12 22 21 KEY PART NO. NO. 1 180597 2 180166 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 180186 11 166369 DESCRIPTION Seat Bracket Pivot Fender Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1.5 Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seat KEY PART NO. NO. DESCRIPTION 12 121246X 13 121248X 14 72050412 15 134300 16 121250X 17 123976X 21 171852 22 STD541431 24 19171912 Bracket Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sqnk I/4-20x1-1/2 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr5 Zinc Bolt Shoulder 5/16-18 Unc Nut Hex Lock W/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 44
DECALS TRACTOR - - MODEL NUMBER 917.272464 9 2 8 10 7 30 13 11 13 15 20 14 KEY PART NO. NO. 1 156811 2 164065 3 177356 4 138047 5 181569 6 146046 7 181703 8 133644 9 163204 10 156439 11 177357 DESCRIPTION 12 KEY PART NO. NO. Decal Fend STLT Oper Decal Steer. Wheel Decal Hood RH Decal Batt Diehard Decal Engine Decal V Belt Drive Sch Decal Dash Pnl Decal Customer Responsibility Decal Craftsman Decal Fender Danger Eng/Fr Decal Hood LH 12 13 14 15 2O 3O 172331 177355 16O396 179128 149516 181429 165800X428 165799X428 138311 169210 184117 184118 DESCRIPTION Decal Mower Srs Hvy Duty 12 Ga Decal Hood Side Decal V-Bert Schematic Decal Deck "B = 42" Decal Bat Dan/Pen Decal Replacement Parts Pad Footrest LH STLT Pad Footrest RH STLT Decal Handle Lft Height Adjust Decal By-Pass Manual Owner's (English) Manual Owner's (Spanish) WHEELS & TIRES KEY PART NO. NO. DESCRIPTION 1 59192 2 65139 3 106222X 4 59904 5 106732)(624 6 278H 7 90401-1 8 106108)(624 9 122082X 10 7152J 11 104757X428 - - 144334 Cap Valve Tire Stem Valve Tire Front Tube Front (Service Item Only) Rim Asm 6"freer Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel nly) Rim Asm 8"rear Service Tire Rear Tube Rear (Service Item Only) Cap Axle BIk 1 50 x 1 00 Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR -- MODEL NUMBER 917.272464 LIFTASSEMBLY 27 23 7 13 11 49 6 30 .,50 3 6 5 19 13 32 13 _ 31 32 j 13 19 20 15 20 15 46
TRACTOR - - MODEL NUMBER 917.272464 LIFTASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Wire Asm Inner W/Plunge5r 2 159471 Shaft Asm Lift 3 105767X Pin Groove 4 STD581(362. E Ring 5 19211621 Washer 29/32 x 1-1/4x21 Ga. 6 120183X Bearing Nylon BIk .629 ID 7 125631X Gdp Handle Fluted 8 122365X Button, Plunger 11 139865 Link Lift Lh Fixed Length 12 139866 Link Lift Rh Fixed Length 13 STD624008 Retainer Spdng 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lock w/Wsh 1/2-13 Unc 19 139868 Arm Suspension Roar 20 163552 Spring Retainer 23 110807X Nut Special 24 19131016 Washer 13132 x 5/8 x 16 Ga. 25 2876H Spdng 2-1/8 26 169484 Retainer Clip 27 126971X Rod Adj. Lift 28 73350600 Nut Hex Jam 3/8-16 Uric 29 138057 Knob Inf. 31 169865 Bearing Pvt, Lift 30 150233 Trunnion 32 73540600 Nut Lock 3/8-24 36 155097 Pointer 37 123935X Plug 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 x 10 Ga 41 155098 Indicator 49 145212 Nut Hex Flange Lock 50 110452X Nut Push NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 47
TRACTOR-- MODELNUMBER 917.272464 MOWER DECK 158 157 _._ 67 I_ 144 _,i 45 159 ",_ <_,,-150 .146 34 \ 2 27 48
TRACTOR -- MODEL NUMBER 917.272464 MOWER DECK KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 53 131845 2 STD533107 Bolt 54 133943 3 138017 Bracket Assembly, Sway Bar, 55 155046 Front 56 165723 4 165460 Bracket Sway Bar 38/42" Deck 59 141043 5 STD624008 Retainer Spring 67 149846 6 178024 Bar Sway Dock 68 144959 8 850857 Bolt, Hex 3/6-24 x t .25 Gr. 8 92 STD541437 9 STD551137 Washer, Lock 101 136420 10 140296 Washer, Hardened 102 71081010 11 134149 Blade Mulching 42" 10G 19061216 (Originally Equipped With) 104 STD551110 -- 138498 Blade Mower 42" Hi-Lift Std 105 160793 (For Better Bagging, Especially In 106 2029J Wet Conditions) 11 t 179292 - - 139775 BladeMulching42"Premium 112 179293 (For Better Wear When Mulching) 113 17060510 - - 138971 BladeMower42"Hi-LlttPremium 114 STD541431 (For Better Wear When Bagging In 115 72110505 Heavy or Wet Conditions) 116 4898H 13 137645 Shaft Assembly, Mandrel, Vented 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 110485X Bearing, Bell, Mandrel 119 STD551037 16 174493 Stripper, Vented Mower Deck 129 19131312 18 72140505 Bolt, Carriage 5/16-18 x 5/8 130 STD523710 19 132827 Bolt, Shoulder 131 STD533710 20 159770 Baffle, Vortex 142 165890 21 STD541431 NutCrownlock5/16-18UNC 143 157109 23 177563 Bracket, Deflector 144 158634 24 105304X Cap, Sleeve 145 165888 25 123713)( Spring, Torsion, Deflector 146 171977 26 110452X Nut, Push 147 131335 27 130968X428 Shield, Deflector 148 169022 28 19111016 Washer 11/32x5i8x16Ga. 149 165898 29 131491 Rod, Hinge 150 19091216 30 173984 Screw ThdrolWasher Head 151 169670 31 129963 Washer, Spacer 152 169676 32 153535 Pulley, Mandrel 153 169674 33 178342 Nut, Toplock, Flanged 154 169675 34 STD533717 Bolt Rdhd 3/8-16 x %3/4 155 169671 36 131494 Pulley, Idler, Flat 156 169672 37 STD551037 Washer 13/32 x 13/16 x 16 Ga. 157 169669 40 STD541437 Nut Crownlock 3/8-16 UNC 158 17720408 44 140088 Guard, Mandrel, L.H. 159 72140614 45 STD62.4003 Retainer - - 130794 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 48 133944 Washer, Hardened 49 174284 Roller Assembly, Cam Follower - - 169583 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD541410 Locknut 52 139888 Bolt, Shoulder 5/16-18 UNC DESCRIPTION Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Ga. Wheel LH Bracket, Ga. Wheel RH ScrewTapping 5/1 6-18 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16-18 x 5/8 Bolt Shoulder Wheel Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Washer 13/32 x 13/16 x 12 Ga. Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16 UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-t6unc x 1-3/4 Mandrel Assembly (Includes Housing, Shaft and Shaft Only - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49
81 79 73 16 32 93 59 60 58 119- 120- 19 124 107 "43 128 12 "88 900 / P, mO | o_ oO mo r'rt 1 Zl- Cz =Ow °_
TRACTOR-- MODELNUMBER 917.272464 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 170351 Main Housing, Assembly 59 170408 2 170352 Side Housing, Assembly 60 142883 3 170353 Center Section, Assembly 61 142882 4 170354 Swashplate, Trunion Machined 62 142887 5 169898 Block - Assembly 63 170410 6 170355 Sealant 10.50z 7 170356 Hex Flange Screw 1/4-20X1.25 64 142892 8 170357 Stud, 5/16-24 Hex Double End 66 170411 9 170358 Shaft, Input 66 170412 10 170359 Ring - Retaining 67 170413 11 170360 Spacer 68 170414 12 169870 Ring - Retaining 69 170415 13 170361 Seal, Lip .67 X 1.58 X .276 70 170416 14 169869 Ball Srg 17mm Id X 40mm 71 170417 Od X 12mm 16 170362 Hex Flange Head Screw 72 170418 5/16-24X0.75 17 170363 Lip Seal 18 X 32 X 7 73 142884 18 170364 Arm, Control 19 150771 Bearing, 30x52x13 Thrust 74 170419 23 170365 Check Plug Assembly, Washer 75 170420 24 170366 Shaft, Motor 27 170367 Gear - Pinion, 13t 76 170421 28 170368 10t/48t Gear 77 170422 29 170369 Gear, 10t Jackshaft 78 142969 30 170370 60t Bull Gear 79 142980 31 170371 Sleeve Bearing 80 150778 .75 X 1.575 X .625 32 170389 SleeveBeadng(Outboard) 81 170423 .75xl .760x.625 82 170424 33 142991 Washer, 3/4 Id X 1-1/20d X .13 Thk 83 161168 34 170390 Lip Seal Axle Seal 84 170425 35 170391 Shaft, Axle .75 X 11.39 85 170426 (Key, R.H.) 87 142917 36 170392 Shaft, Axle .75 X 16.99 88 170429 (Key, L.H.) 90 170430 37 150792 "Miter Gear (Splined) 93 170431 38 150793 Miter Gear 15t (0.5 Id) 107 170432 39 150809 Shaft 108 170433 40 170393 Ring, Spiral Retaining 41 170394 Pin, Jackshaft 109 170434 42 170395 Magnet, Ring 111 170435 43 170396 Spring, Bypass 113 170437 44 150797 Hydro Mtg Screw 3/8-24 X 2.5 Long 116 170438 45 170397 Filter 119 170439 46 170398 Base, Filter 120 170440 47 170399 Actuator, Bypass 121 170441 48 170400 Rod, Bypass Actuator 49 170401 Arm, Bypass 122 170442 50 170402 Retaining Ring .250 External 123 170443 51 170403 Seal, Lip .741 X .250 X .250Tc 124 170444 52 170404 Flat Washer, 5/8 Id X 1.00d X .05 Thk 125 170445 53 170405 Retaining Ring 126 170446 54 170406 Bearing, Center Block 127 170447 55 142977 Spring - Herical Compression 128 173165 56 142978 Washer 900 166768 57 150798 20w-50 Oil 58 170407 Brake Yoke Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhcs 1/4-20x2 W/Patch, Special Flange Bolt, 1/4-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq. Hd. Bolt 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4 Compression Spdng Brake Anti-Drag Washer, Ht .5 I.D. X 10.D. X .032 Flat - Washer 11/32 I.D. X 718 O.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Comp Spacer Hex Lock Nut 5/16-24Unf (Nylon Insert) Wedge, Fdction Pack Clip, Washer .316x1.50x.1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housing Thrust Deflector Washer,Motor Shaft .71idx1.15odx.030thk Plug, Sae #6 O-Ring .07 X .301 I.D. Bracket, Support Expansion Tank Silicon Sponge Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville Belt Keeper Center Section-Filter-Bypass Assembly Filter Assembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank Transaxle Complete NOTE: All component dimensions given in U.S inches 1 inch = 25.4 mm 51
TRACTOR-- MODELNUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 929 t lo V'_ i_ 2s5 267 8 9 216 188_ REQUIRES SPECIALTOOLS 265 TO INSTALL SEE REPAIR INSTRUCTION MANUAL 267 _, 305' 52
TRACTOR-- MODELNUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 53
TRACTOR - - MODEL NUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 74 i' ,oos_ 8,_ 332_ ,l_J_._ 8,,I 3_| FO 851 358 GASKET SET 30 2o_ 9_ 51A_ 8680 S 1 943 0 177_ 1081 _J 102 578 635 _ 4O5 48 513_'_ 783 _,_ 579
TRACTOR -- MODEL NUMBER 917.272464 BRIGGS & STRATrON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 KEY PART KEY PART NO, NO. DESCRIPTION NO. NO, DESCRIPTION 1 694001 Cylinder Assembly 2 499585 Bushing/Seal Kit 3 391086 :1: Oil Seal 4 690069 Engine Sump 5 499587 Cylinder Head (Cylinder #1) 5A 499595 Cylinder Head (Cylinder #2) 7 693997:1:" Cylinder Head Gasket 8 499601 Breather Assembly 9 273370 :1: Breather Gasket 10 690960 Screw (Breather Assembly) 11 690942 Breather Tub 12 273488 1: Crankcase Gasket 13 94726 Screw (Cylinder Head) 15 94239 Oil Drain Plug 16 690360 Crankshaft 20 690947 :1: Oil Seal 22 690360 Screw (Crankcase Cover) 23 691053 Flywheel 24 222698 Flywheel Key 25 694003 Piston Assembly (Standard) 694005 Piston Assy. (.010 Oversize) 694007 Piston Assy. (,020 Oversize) 694009 Piston Assy. (,030 Oversize) 26 694004 Ring Set (Standard) 694006 Ring Set (.010 Oversize) 694008 Ring Set (.020 Oversize) 494010 Ring Set (.030 Oversize) 27 263181 Piston Pie Lock 28 499582 Piston Pin (Standard) 29 499583 Connecting Rod (Standard) 32 95075 Screw (Connecting Rod) 33 499596 Exhaust Valve 34 499597 Intake Valve 35 263163 Valve Spring 36 263163 Valve Spring 40 263215 Valve Retainer 42 499586 Valve Keeper 45 262679 Valve Tappet 46 690978 Camshaft 48 693292 Short Block 50 690948 Intake Manifold 51 273487:1: - Intake Gasket 51A 690950:1: . Intake Gasket 53 690951 Stud (Carburetor) 54 94913 Screw (Intake Manifold) 73 691055 Rotating Screen 74 691057 Screw (Rotating Screen) 75 691056 Washer (Flywheel) 89 690283 Oil Plug 95 805538 Screw (Throttle Valve) 98 499802 Idle Speed Kit 104 690984 Float Hinge Pin 105 690985 Float Needle Valve 108 690986 Choke Valve 117 690232 Main Jet 690989 Main Jet (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Carburetor Spacer 125 499804 Carburetor 130 690993 Throttle Valve 131 499805 Throttle Shaft Kit 133 499806 Carburetor Float 135 499803 Fuel Transfer Tube 137 690994 _ Float Bowl Gasket 141 499807 Choke Shaft Kit 142 499808 Carburetor Nozzle 146 94388 Timing Key 150 690995 _ Nozzle Gasket 160 690996 Solenoid Retainer 163 273640 _ Air Cleaner Gasket 187 298049 Fuel Line 186 690960 Screw (Control Bracket) 192 690083 Rocker Arm Adjustor 209 691018 Governor Spring 211 691019 Governed Idle Spring 212 691020 Throttle Link 213 691021 Choke Control Bracket 216 691022 Choke Link 219 394348 Governor Gear 220 690412 Washer (Govemor Gear) 222 691023 Control Bracket 227 691048 Governor Control Lever 231 805538 Screw (Choke Valve) 240 495629 Fuel Filter 250 690957 Breather Retainer 252 690956 Oil Collector 265 221535 Casing Clamp 267 695134 Screw (Casing Clamp) 276 690997:1:O, Sealing Washer 276 691017 Washer (Governor Control Lever) 304 691004 Blower Housing 305 691005 Screw (Blower Housing) 309 691262 Starter Motor 310 95035 Bolt (Starter Motor) 311 497608 Brush Set 332 230674 Nut (Flywheel) 333 691060 Magneto Armature 334 94731 Screw (Magneto Armature) 337 691043 Spark Plug 356 695050 Stop Wire 356 694012 Engine Gasket Set 363 691062 Flywheel Puller 383 690966 Spark Plug Wrench 385 690960 Screw (Fuel Pump) RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 t Included Included Included Included in Gasket Set, Ref. No. 1095 in Gasket Set, Ref. No. 977 in Gasket Set, Ref. No. 358 in Gasket Set, Ref. No. 121 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55
TRACTOR -- MODEL NUMBER 917.272464 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445777, TYPE NUMBER 0129-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 387 808656 404 690442 405 94930 418 690999 445 499486 447 94930 447A 690960 449 690960 467 691008 474 393295 501 394890 505 92278 510 497606 513 398003 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 93853 573 691009 578 691208 579 92278 601 95162 615 690317 616 691045 628 69O960 633 690998 O 635 66538 654 94010 668 94401 672 690234 O 691 69O657 697 690372 703 691010 718 230192 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 797 693167 798 690967 801 499787 802 497607 8O3 842 280393 847 499602 851 493880 855 691011 865 691012 865A 691014 Fuel Pump Washer (Governor Crank) Screw (Back Plate) Carburetor Plate NC Cartridge Filter Screw (Air Guide Cover) Screw (Air Guide Cover) Screw (Oil Fill Bracket) Air Cleaner Knob Alternator Regulator (Regulated 16 Amp) Nut (Governor Control Lever) Starter Drive Drive Clutch Dipstick Dipstick Tube Seal Dipstick Tube Screw (Regulator) StarterArmatura (Serviced By 691262 Starter Motor Only) Governor Crank Bushing Governor Crank Bushing Bolt (Governor Control Lever) Back Plate Wire Assembly Nut (Starter Cable) Hose Clamp Governor Shaft Retainer Governor Crank Screw (Fuel Pump Bracket) Choke Shaft Seal Spark Plug Boot Nut (Carburetor) Spacer Carburetor Plate Gasket Governor Shaft Seal Screw (Drive Cap) Hose Clip Locating Pin Wire Clip Timing Gear E-Ring Retainer Screw (Oil Pump Cover) Pinion Gear Fuel Pump Bracket Nut (Brush Retainer) Screw (Rocker Arm) Drive Cap End Cap Starter Housing (Serviced By 691262 Starter Motor Only) Dipstick/Tube Seal Dipstick/Tube Assembly Cable Terminal Air Adapter Air Guide Cover (Cylinder #1) Air Guide Cover (Cylinder #2) 865B 691015 Air Guide Cover 868 690968:1 :o Valve Seal 871 690969 Guide Bushing 877 399916 Alternator Connector Wire 878 393362 Alternator Harness (Dual Circuit) 914 690960 Screw (Rocker Arm Cover) 918 694000 Vacuum Hose 929 691003 Screw (Choke Control Bracket) 934 94627 Screw (Fan Retainer) 943 690589 :1: O-Ring Seal (Oil Pump Cover) 947 499809 Fuel Solenoid 965 499613 Oil Pump Cover 967 273638 Pre-Cleaner Filter 968 499788 Air Cleaner Cover 976 690992 Float Bowl 977 499812 Carburetor Gasket Set 987 691000 O Throttle Shaft Seal 1005 691243 Flywheel Fan 1006 691247 Fan Retainer 1013 231573 Oil Filter Nipple 1017 690770 Oil Pump Screen 1019 693995 Label Kit 1022 273486 .1 :° Rocker Cover Gasket 1023 499599 Rocker Arm Cover (Cylinder #1) 1023A 499600 Rocker Arm Cover (Cylinder #2) 1024 499054 Oil Pump 1026 690981 Push Red (Steel) 1026A690982 Push Red (Aluminum) 1027 492932 Oil Filter 1029 690972 Rocker Arm 1035 691042 Pump Shaft 1036 695104 Emissions Label 1051 263080 Retaining Ring 1058 273694 Owner's Manual 1090 497605 Brush Retainer 1095 694013 Valve Gasket Set Kit 1100 690973 Rocker Arm Pivot 1119 93621 Screw (Alternator) 1123 690987 O O-Ring Seal (Solenoid Retainer) 1124 690988 O O-Ring Seal (Fuel Transfer Tube) 1126 690991 Screw (Fuel Transfer Tube) 1127 690992 Screw (Float Bowl) 1128 690990 Screw (Carburetor Nozzle) 1169 693140 Screw (Carburetor Cover Plate) ---- 445777-0027-E1 Replacement Engine RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 t I included in Gasket included in Gasket included in Gasket Included in Gasket Set, Ref. No. 1095 Set, Ref. No. 977 Set, Ref. No. 358 Set, Ref. No. 121 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 56

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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold In the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME _ Anytime, day or night (1-800-469-4663) (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement on a product serviced by Sears: 1-800-827-6655 (u.s_) 1-800-361-6665 (Canada) Para pedir servicio de reparaciSn a domicilio, y para ordenar piezas: 1-888-SU-HOGAR su (1-8_-7_o427) Au Canada pour service en frar_.,_is: 1-800-LE-FOYER Mc (1-80e-533-6937) www.sears.ca .... ..... ©Sears, Roebuck and Co. ® Registered Trademark / TM Trademark / sa Service Mark of Sears, Roebuck and Co. SM ® Marca Registrada / TM Marca de F&bdca / Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / Mo Marque d_pos_e de Sears, Roebuck and Co. 184117 6.25.02 RD Printedin U.S.A.