Craftsman 917.272762 Owner's Manual

Owner's Manual ICRnFTZMnWl LAWN TRACTOR 18.0 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.272762 This product has a low emission engine which operates [1_ differently from previously built engines. Before start the you engine, read and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 AssemblyP re-Operation ........................ 8 Operation ............................................. 11 Maintenance ....................................... 18 Maintenance Schedule ........................ 18 Service and Adjustments ..................... 23 Storage ................................................ 29 Troubleshooting ................................... 30 Repair Parts ......................................... 34 Sears Service ........................ Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. ,_WARNING: In order to prevent ac- cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _ILWARNING: Do not coast down a hill in neutral, you may lose control of the tractor. _,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ,_WARNING: Engine exhaust, some of its constituents, and certain vehicle com- ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I, GENERAL OPERATION • Read, understand, and follow all instruc- tions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or un- loading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ° Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Neveras- sume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Ad- just and service as required. 4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline 1.25 Gallons Capacity Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) _,PI-SF-SJ): SAE 5W-30 (Below 32°F) Oil Capacity: W/Filter: 3.5 Pints W/O Filter: 3.0 Pints Spark Plug: Champion RC12YC GAP: .030") Ground Speed Forward: 5.5 (MPH): Reverse: 2.4 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging System:9 Amps @ 3600 RPM Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: UIR Blade Bolt 27-35 Ft. Lbs. Torque: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in main- taining, caring for and using your tractor. • Follow the instructions under"Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod- ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profe- sional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte- nance check. • Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Pur- chase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. 6 SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY- HOME®
Steering Wheel Insert (1) Locknut 1/2-20 Steering Wheel (1) Locknut 1/4-28 =_ Steering Wheel Adapter O (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 JJ v Steering Extension Shaft l£Washer 7/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Slope Sheet Keys Video Cassette 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16"wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex- tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. Steering Wheel _ Steering Tab Slots 8. Remove protective materials from trac- tor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOWTO SET UP YOUR TRACTOR INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 8
5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- justed position. 9. Raise seat and tighten adjustment knob secu rely. Seat Shoulder Bolts Adj CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions). NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest po- sition. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in '"trans- mission disengaged" position (See "TO TRANSPORT' in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _,WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "trans- mission engaged" position. (See "TO TRANSPORT' in the Operation section of this manual). 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest posi- tion. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11 .Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Shield Mulcher Plate Latch Hooks A all.CAUTION: Do not remove deflector shield from mower. TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also. CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v" CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight- ened securely. ,/All tires are properly inflated. (For ship- ping purposes, the tires were overin- flated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure freewheel control is in '"transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe oper- ating condition. ,/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and trans- mission purging instructions (See "TO START ENGINE" and "PURGE TRANS- MISSION" in the Operation section of this manual). 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L I',,I REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD LIGHT MOWER HEIGHT MOWER LIFT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY @@@@@ KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) A A A A Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch _t Switch Position Ammeter .... ~ "'- Lever Plunger Throttle/Choke Control Attachment Lift Lever Clutch/Brake Pedal Height Adjustment Indicator Freewheel Control Parking Brake Lever Motion Control Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION -Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. 12
| The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments I or repairs. We recommend standard safety glasses or a wide vision safetyl mask worn over spectacles. J HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac- tor secure. Throttle/ Attachment Clutch Lever "Engaged" Position Choke \ Control \ Clutch/ Brake Position Pedal Motion Control • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. "Disengaged" Parking Brake Position "Engaged" Position STOPPING "Brake" Position MOWER BLADES - • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal all the way down. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better look- ing lawns, mow often and after moder- ate growth. 13
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap- propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. Repeat for opposite side, installing gauge wheel in same adjustment hole. . Gauge Wheel Mounting 3/8 - 16 Locknut 3/8 Wash_ Shoulder Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging at- tachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. ,_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Attachemnt Clutch "Engaged" fj_ High Position i," Position Low Position "Disengaged" Position Deflector TO OPERATE ON HILLS _,WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TOTRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest posi- tion with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. 14
Transmission Engaged Transmission Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl' mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to assure fuel freshness. 15 A(_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to disengaged position. 5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used dur- ing the engine warm-up period after the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.) PURGE TRANSMISSION To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor. 1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake. 2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. 3. Slowly move motion control lever to full forward position and hold for five (5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi- tion and hold for five (5) seconds, or approximately 20 feet. After the tractor moves approximately 20 feet in reverse return the motion control lever to the neutral (N) position. Repeat this proce- dure three (3) times. Your transmission is now purged and now ready for normal operation. 16
MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac- tor. This will result in a more even distri- bution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 00272 • If grass is extremely tall, it should be mowed twice to reduce load and pos _ sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mow- ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass_ re- duce your width of cut on each pass and mow slowly. Max 1/3 • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17
MAINTENANCE SCHEDULE ._'_ ,_-_ _ _ o-_ ,_/W_, F, LL,. OAT ES AS YOU COMPLETE REGULAR SERVICE _'__"S E RVIC E DATES Check Brake Operation Check Tire Pressure _ Check Operator Presence and T Interlock Systems R Check for Loose Fasteners _ _5 _ Sharpen/Replace Mower Blades _3 T Lubrication Chart 0 Check Battery Level a Clean Battery and Terminals _ Check Transaxle Cooling Check V-Belts Check Engine Oil Level _ I_ Change Engine Oil (with oil fitter) _1,: v' E Change Engine Oil (without oil filter) _1_1,2 N CleanAirFilter _: G Clean Air Screen _ Inspect Muffler/SparkArrester E Replace Oil Filter (If equipped) _2 Clean Engine Cooling Fins _2 Replace Spark Plug _2 Replace Air Filter Paper Cartridge Replace Fuel Filter t - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace btades more often when mowing in sandy soil 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bog to 35 ft.qbs, maximum. DO not overtighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your trac- tor. All adjustments in the Service and Adjust- ments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE f. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART (_ Spindle-- to_ -, Zerk [_--' (#Front Wheel :-' Bearing _,_ Zerk _,h @)Engine',.-_-, ' I ,' i I I I i I i I I I i I I • .... S ,n ,e / j .= QbFront Wheel :======' / ,_earing Zerk 'O i i! @ General Purpose Grease _) REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly. 18
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never op- erate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to al- low access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel Assembly Blade Center Hole Edge Up Blade _(Grade)* *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharp- ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. __/ Blade 5/8" Bolt or Pin ----_._J Center Hole _;<_ BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. 19
• Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjust- ments section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans- axle ever leak or require servicing, contact a Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed and Locked Yellow Cap 02463 Drain Tube 20
3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate read- ing. Keep oil at "FULl" line on dipstick. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge. Cartridge Tabs CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers. ENGINE COOLING SYSTEM Debris may clog the engine's air cool- ing system. Remove blower housing and clean area shown to prevent overheating and engine damage. Air Screen Clean out chaff and debris 21
MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gaso- line. CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with auto- motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission covered to keep water out. Water in en- gine or transmission will shorten the usful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. Fuel 22
A WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. Small Clutch S Small Retainer Clutch 9. Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflec- tor shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. Pulley Retainer Anti-Sway Bar ×_ (Both Sides) \ 3eflector Housing Guide Retainer Spring 23
7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjust- ment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge Bottom edge of of mower to mower to ground ground __ • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal num- ber of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Both Front Links Should be Equal in Length _E _ Suspension Arm Lift Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. 24
BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in '"transmission dis- engaged" position. Pull freewheel con- trol out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor for- ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake oper- ating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Engage transmission by placing freewheel control in '"transmission engaged" position. 5_ Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. _Nut "A" Operating [ r--q/_ . . Arm _Nut TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). 25
Engine Pulley I Clutching Idler- Stationary Idler ------------- Center Span Keeper Transmission Input Pulley -------- G TRANSAXLE MOTION CONTROL LE- VER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. 2. Start engine and move motion con- trol lever until tractor does not move forward or backward. 3. Hold motion control lever in that posi- tion and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neu- tral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. Motion Control TRANSMISSION REMOVAL/ REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover Square Key ...../_s (Rear Wheel Only) TO START ENGINE WITH A WEAK BAT- TERY _WARNING: Lead-acid batteries gen- Lock erate explosive gases. Keep sparks, flame Gate and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the Adjustment engine, it should be recharged. (See "BAT- Bolt TERY" in the MAINTENANCE section of 26this manual).
If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Battery Fully Charged Battery REPLACING BATTERY _WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 27 Terminal Keps Nu Hex Bolt Positive (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to re- connect the headlight wire connector. Hood adlight Wire nnector
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUSTTHROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Lever Governor Control Plate '\ \ \ \ "A" Clamp Screw Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differ- ences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING -(See "TO ADJUST THROTTLE CONTROL CABLE" in this section of the manual.) 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun- terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed Lever Idle Mixture Valve with Limiter 28
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _,WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- buretor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable pro- tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start 1. 2. 3. 4. 5. 6. 7. Hard to start Engine will not turn over Engine clicks but will not start Loss of power CAUSE Out of fuel. Engine not "CHOKED" properly. Engine flooded. 3. Bad spark plug. 4. Dirty air filter. 5. Dirty fuel filter. 6. Water in fuel. 7. 8. Loose or damaged wiring. 8. 9. Carburetor out of adjustment. 9. 10. Engine valves out of adjustment. 1. Dirty air filter. 1. 2. Bad spark plug. 2. 3. Weak or dead battery. 3. 4. Dirty fuel filter. 4. 5. Stale or dirty fuel. 5. 6. Loose or damaged wiring. 6. 7. Carburetor out of adjustment. 7. 8. Engine valves out of 8. adjustment. 1. Brake pedal not 1. depressed 2. Attachment clutch is 2. engaged. 3. Weak or dead battery. 3. 4. Blown fuse. 4. 5. Corroded battery terminals. 5. 6. Loose or damaged wiring. 6. 7. Faulty ignition switch. 7. 8. Faulty solenoid or starter. 8. 9. Faulty operator presence 9. switch(es). 1. Weak or dead battery. 1. 2. Corroded battery terminals. 2. 3. Loose or damaged wiring. 3. 4. Faulty solenoid or starter. 4. 1. Cutting too much grass/too 1. fast. 2. Throttle in "CHOKE" position. 2. 3O CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. Contact a Sears or other qualified service center. Depress brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact a Sears or other qualified service center. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Set in "Higher Cut" position/ reduce speed. Adjust throttle control.
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power 3. Build-up of grass, leaves 3. Clean underside of mower Mower blades will 1. Obstruction in clutch not rotate mechanism. 31 and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/ fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. 1. Check wiring, switches and connections. If not corrected, contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 1. Remove obstruction. Excessive vibration Engine continues to run when operator leaves seat with attach ment clutch engaged Poor cut - uneven 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. . 2. 3. 4. 5. Worn, bentorloose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. (continued)
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt. not rotate (con't) drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Contact aSears or other qualified service center. Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not 1. working 2. (if so equipped) 3. 4. 5. Battery will not 1. charge 2. 3. 4. Loss of drive 1. 2. 3. 1. Engine "backfires" when turning engine "OFF" Switch is "OFF". Bulb(s) or lamp(s) burned out Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Freewheel control in "disengaged" position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec- tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec- tions. 3. Replace regulator. 4. Replace alternator. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 3. Purge transmission. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 32
TRACTOR - - MODEL NUMBER 917.272762 SCHEMATIC .Ik 0EO OII1 OLAO BATTERY I AMMETER (OPTIONAL) iGNIT{ON SWITCH /7 RE° WHITE L J CLUTCH / BRAKE (PEDAL UP) BLACK BLACK (OPTIONAL) SOLENOID RED STARTER BLACK WHITE i__] SEAT SWITCH (NOT OCCUPIED) i I ' i I A 'MENTOLUTCB GBOUNDING BLACK (CLUTCH OFF) CONNECTOR I A • SPARK • PLUG 8LAC_ IGNITION _ GAP UNIT (2 PLUGS ON FUEL I TWIN CYL. ENGINES) I J FUELSHUT_OFF SOLENOID (IF SO EQUIPPED) CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM AMP DO @ 3600 RpM / (REGULATOR OISCONNECTEE REGULATOR _A LTJ E<E Rj_T_O_R_ _ BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS /7 IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH] B A1 A2 L RUN B A1 NONE START 3 S AI NONE REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33
ELECTRICAL TRACTOR - - MODEL NUMBER 917.272762 ! ! / I 33 I I I I I 41 22 21 "_ I I I 26 I / I I I I J f I \ f \ / I \ I 16 I , I ! I Y I I I / \ / I / -_ \ / I \ \S k 29 I I I I 34
TRACTOR - - MODEL NUMBER 917.272762 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 176689 16 176138 21 175688 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 121305X 30 175566 33 140403 40 179720 41 71110408 42 131563 43 178861 45 122822X 52 141940 90 180449 Battery 12 Volt 28 Amp Bolt, Hex Head 1/4-20 Uric x 3/4 Box, Ba.ttery Fender Switch, Interlock Harness, Light Socket (Includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W/16 Wire Fuse, 20 Amp Nut Keps Hexl/4-20 Uric Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger NC Gray Switch, Ignition Key, Ignition Harness, Ignition Bolt, Hex Head, Fin. 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Ammeter Rectangular Protection Wire Loop Cover Terminal Battery NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.272762 CHASSIS AND ENCLOSURES 28 39 166 _5 209 2O8 2O8 2O9 74 14 2O8 chassis-Laser _lt.stlL27 36
TRACTOR - - MODEL NUMBER 917.272762 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 2 176554 5 155272 9 168337X013 10 STD533710 11 174996 13 172105X010 14 17490608 17 185682X558 18 184921 26 STD541437 28 175049 29 174332X599 30 174738X558 31 139976 37 17490508 38 175710 39 174714 60 72140606 64 154798 74 73680600 142 175702 143 154966 144 175582 145 156524 166 171875 206 170165 207 17670508 208 17670608 209 17000612 212 175143 -- 5479J Chassis Stamping Drawbar Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H. Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Nut Grille Lens Asm Lens, Grille Fend/Ftrest Pnt STLT Bracket, Fender Support ScrewThdrol 5/16-18x 1/2 Tyt Bracket Asm. Pivot Mower Rear Bracket, Pivot Bolt Rdhd Sqnk 3/8-16 Uric x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 Uric Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood Screw Hwhd Hi Lo #13-16 x 3/4 Bolt Shoulder 5/16 -18TT ScrewThdrol 5/16-18x 1/2 TYTT ScrewThdrol 3/8-16 x 1/2 Screw Hex Wsh THDR 3/8-16 x 3/4 BL Insert Lens Reflective Plug, Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.272762 GROUND DRIVE 89 32 r 30 36 30 55 25 19 7 70 116 151 51 _. 53 78 76 1 96 74 75 drive*hydro,stlt 52 38
TRACTOR -- MODEL NUMBER 917.272762 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 Transaxle (See Breakdown) 75 121749X Peerless LTH2000 76 STD581075 8 165866 Rod Shift Fender Adjust 77 123583X 10 STD561210 Pin Cotter 1/8xl CAD 78 121748X 14 10040400 Washer Lock Hvy Helical 81 178139 15 74490544 Bolt Hex FLGHD 5/16-18 Gr.5 82 165711 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 uric 83 19171216 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 85 150360 21 130564 Knob, Deluxe 1/2-13 89 164890X428 22 178141 Rod, Brake 90 124346X 24 73350600 Nut, Hex Jam 3/8-16 Unc 95 178134 25 106888X Spring, Brake Rod 96 4497H 27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 116 72140608 28 175765 Rod, Parking Brake 120 73900600 29 71673 Cap, Parking Brake 150 175456 30 169592 Bracket, Transaxle 151 19133210 32 74760512 BoltHexHd 5/16-18Uncx3/4 156 166002 34 175578 Shaft, Foot Pedal 158 165589 35 120183X Bearing, Nylon 159 183900 36 19211616 Washer 161 72140406 37 1572H Pin, Roll 38 179114 Pulley, Composite 162 73680400 39 74760648 Bolt Fin Hex 3/8-16 x 3 163 74780416 41 175556 Keeper, Belt Idler 164 19091010 47 127783 Pulley, Idler, V-Groove 165 165623 48 154407 Bellcrank, Clutch 166 166880 49 123205X Retainer, Belt 168 165492 50 72110612 Bolt Cart Sh 3/8-16 x 1-1/2 Gr 5 169 165580 51 STD541437 Nut Crownlock 3/8-16 Uric 197 169613 52 STD541431 Nut, Crownlock 5/16-18 Unc 198 169593 53 105710X Link, Clutch 202 72110614 55 105709X Spring, Return, Clutch 212 145212 56 17060620 Screw 3/8-16 x 1-1/4 245 178122 57 178138 V-Belt 246 178121 59 169691 Keeper, Center Span 247 181462 61 17120614 Screw 3/8-16 x.875 250 17060612 62 8883R Cover, Pedal 251 17060516 63 175410 Pulley, Engine 252 19131616 64 173937 Bolt Hex 7/16-20 x 4 Gr. 5 271 17000612 65 STD551143 Washer 66 154778 Keeper Belt Engine Hydro 70 134683 Keeper Belt Engine 74 137057 Spacer Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft Asm Cross Tapered Spring Torsion Washer 17/32 x 3/4 x 16 Ga. Nut Lock Center 1/4-28 FNTHD Console, Shift Nut Self-ThdWsh-hd 1/4Zinc Disconnect Asm Rod Bypas LTH Retainer Spring 1" Zinc/Cad Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crownlock 1/4-20 Uric Bolt Hex Fin 1/4-20 Uric x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Nyliner Snap-In 5/8"1D Washer Nyl 7/8 ID x .105" Hyd Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hex Flange Lock Strap Torque Lh LTH2000 Strap Torque Rh LTH2000 Link Shift Transaxle LTH2000 Screw 3/8-16 x 3/4 Screw 5/16-18 x 1 Washer 13/32 x 1 x 16 Ga. Screw 3/8-16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.272762 STEERING ASSEMBLY I . _39 41 jP"-"'_ 42 88 I 29 17 13 65 68 67 67 67 t5 steering..pl,lt47 15 29 15_ 10 3O 43 / \\ \ / _S 40
TRACTOR - - MODEL NUMBER 917.272762 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 Steering Wheel 2 184706 Axle Assembly 3 169840 Spindle Assembly, LH. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 Unf 13 136518 Spacer Brg Axle Front 15 145212 Nut, Hexflange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 STD561210 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering 37 152927 Screw 38 139769 Insert, Steering Wheel 39 19183812 Washer 9/16 ID x 2-3/80D 12 Ga. 40 STD541537 Nut Lock Center 3/8-24 Unf 41 100711L Adaptor, Steering Wheel 42 145054x428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 180640 Extension Shaft Steering 46 184946X505 Cap, Spindle 51 73540400 Nut Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle 67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering - - 17490608 Screw 3/8-16 x 1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE 2 TRACTOR - - MODEL NUMBER 917.272762 72 31 33 33 13 4 29 \ OPTIONAL EQUIPMENT Spark Arrester I J engine-bs,lcyl 17 KEY PART NO. NO. 1 170545 2 17720408 4 137352 13 165291 14 148456 16 STD551237 23 169837 29 137180 31 184900 32 140527 33 123487X 37 137040 DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cut- ting 1/4-20 x 1/2 Engine (See Breakdown) B&S Model No. 31M777-0234-E1 Muffler Gasket B&S Tube Drain Oil Easy Washer Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly Clamp, Hose Line, Fuel KEY PART NO. NO. DESCRIPTION 38 181654 Plug, Drain Oil Easy 40 124028X Bushing, Snap, Fuel Line 44 17670412 Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4 46 19091416 Washer 9/32 x 7/8 x 16 Gauge 72 183906 Screw Socket Head 5/16-18 x 1 78 17060620 Screw 3/8-16 x 1-1/4 SMGML TAP/R 81 73510400 Nut Keps Hex 1/4-20 Unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.272762 SEAT ASSEMBLY \ \\\\ I I 11 12 seat Itknob 9 KEY PART NO. NO. 1 180597 2 180166 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 180186 11 166369 DESCRIPTION Seat Bracket, Pivot, Fender Bolt Washer 13/32 x 1 x t0 Gauge Clip, Push-In Hinged Nut Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Gauge Pan, Seat Knob Seat KEY PART NO. NO. DESCRIPTION 12 121246X Bracket, Switch Mounting 13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 15 134300 Spacer, Split .28 x .88 16 121250X Spring 17 123976X Locknut, Flange 1/4 Grade 5 21 171852 Bolt, Shoulder 5/16-18 Unc 22 73800500 Nut 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR -- MODEL NUMBER 917.272762 DECALS 11 10 13 16 KEY PART NO. NO. 1 156811 2 188097 3 184728 4 184729 5 184915 6 133644 7 184730 8 172331 9 184899 10 156439 11 179128 12 146046 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 13 183827 Decal, HP Engine 14 160396 Decal, Hood, R.H. 16 138047 Decal, Hood, LH. 20 149516 Decal, Hood Replacement - - 178392 Decal, Customer Maintenance Decal, Hood Side - - 138311 Decal, Deck - - 165800X428 Decal, Fender, Craftsman - - 165799X428 Decal, Fender Danger - - 188095 Decal, Deck B 42" -- 188096 Decal, V-Belt Drive Schematic DESCRIPTION Decal, Lower Dash Decal, V-Belt Schematic Decal, Battery Diehard Decal, Battery Dngr/Psn Eng Decal, Chassis Disconnect LTH 2000 Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS &TIRES 2 _ 5,8 7 4,10 I wheel 1 11 KEY PART NO. NO. 1 2 3 4 8 9 10 11 DESCRIPTION 59192 Valve Cap, Tire 65139 Stem, Valve 106222X Tire, Front 59904 Tube, Front Tire (Net Provided, Service Item Only) 106732X624 Rim, Front 278H Fitting, Grease (Front Wheel Only) 9040H Bearing, Flange (Front Wheel Only) 106108X624 Rim, Rear 122082X Tire, Rear 7152J Tube, Rear Tire (Net Provided, Service Item Only) 104757X428 Cap, Axle 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 44
TRACTOR -- MODEL NUMBER 917.272762 LIFT ASSEMBLY 7 5 11 13 4 6 2 3 19 13 32 13 19 2O KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assembly 2 159471 Shaft Assembly, Lift 3 105767X Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x21 Gauge 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted 8 122365X Button, Plunger, Red 11 139865 Link, Lift, LH. 12 139866 Link, Lift, R.H. 13 STD624008 Retainer Spring 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 Unc 17 175689 Trunnion 18 73800800 Lecknut, Hex, with Washer Insert 1/2-13 Unc 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm lift- rh. 1 piece 3 45
TRACTOR - - MODEL NUMBER 917.272762 MOWER DECK 157 _,_.67 46 /- i- i147 142 113 111 117 F 119_ 118_ 5 6 19F 21 42 D man-t-path stlt 3. \ 2 16 10_ 9 _ 21 29 119 F 117 23 24 25 f 26 27 46
TRACTOR - - MODEL NUMBER 917.272762 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 165892 Mower Deck Assembly, 42" 67 149846 2 STD533107 Bolt 68 144959 3 138017 Bracket Assembly, Sway Bar, Frt. 92 73800600 4 165460 Bracket Sway Bar 38/42" eck 101 136420 5 STD624008 Retainer Spring 102 71081010 6 178024 Bar Sway Deck 103 19061216 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 104 STD551110 9 STD551137 Washer, Lock 105 160793 10 140296 Washer, Hardened 106 2029J (The following blades are avail- 111 179292 able) 112 179293 11 134149 Blade, 42" Mulching Std 113 17060510 (For mulching mowers only) 116 4898H - - 139775 Blade, 42" Mulching Premium 117 165746 (For better wear when mulching) 118 73930600 - - 138971 Blade, 42" Hi-Lift 119 STD551037 (For bagging or discharging) 129 19131312 13 137645 Shaft Assembly, Mandrel, Vented 130 STD523710 14 128774 Housing, Mandrel, Vented 131 STD533710 15 110485X Bearing, Ball, Mandrel 142 165890 16 174493 Stripper, Mower Deck 143 157109 18 72140505 Bolt, Carriage 5/16-18x5/8 144 158634 19 132827 Bolt, Shoulder 145 165888 20 159770 Baffle, Vortex 146 171977 21 STD541431 Nut Crownlock 5/16-18 Unc 147 131335 23 177563 Bracket, Deflector 148 169022 24 105304X Cap, Sleeve 149 165898 25 123713X Spring, Torsion, Deflector 150 19091216 26 110452X Nut, Push 151 169670 27 130968X428 Shield, Deflector 152 169676 28 19111016 Washer 11/32x5/8x16Ga. 153 169674 29 131491 Rod, Hinge 154 169675 30 173984 Screw Thdrol 155 169671 31 129963 Washer, Spacer 156 169672 32 153535 Pulley, Mandrel 157 169669 33 178342 Nut, Toplock, Flanged 158 17720408 34 STD533717 Bolt 159 72140614 36 131494 Pulley, Idler, Flat 184 19131410 37 STD551037 Washer 13/32 x 13/16 x 16 Ga - - 130794 40 STD541437 Nut Crownlock 3/8-16 Unc 44 140088 Guard, Mandrel, LH. 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 - - 169583 48 133944 Washer, Hardened 52 139888 Bolt, Shoulder 5/16-18 Unc 53 184907 Arm Assembly, Pad, Brake 54 178515 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler Knob Custom Oval V-Belt Nut Lock Hex w/Ins. 3/8-16 Mulcher Cover Screw Pan Hd Phillips 10-24 x 5/8 Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Taping 3/8-16 x .625 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 Unc x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16 Unc x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 xl/2 Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4 Washer 13/32 x 7/8 x 10 Ga. Mandrel Assembly (Includes Housing, Shaft, and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Complete (Std. Deck - Order separately Mulcher Cover and Gauge Wheel components key nos. 101-106 and 116-119) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 47
TRACTOR -- MODEL NUMBER 917.272762 PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000 1 48 13 " 26 _ 150 14 47 26 13 "65 \ 115 87 48
TRACTOR -- MODEL NUMBER 917.272762 PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772151 Cover L.H. 70 786196 3 770135 Case 79 792201 5 776355 Counter Shaft 85 792154 6 778263 Spur Gear 11T 87 788088A 9 786197 Neutral Sleeve (.572) 99 792141 13 778368 Bevel Gear (Ind. 14) (13 Teeth) 100 792200 14 778368 Bevel Gear (Ind. 13) (13 Teeth) 101 792199 15 778373 Ring Gear (54 Teeth) 102 792184 17 786139 Drive Pin 103 792193 22 792194 Spring 104 792198 23 792195 Washer .750 ID 105 780096 25 792073A Screw 1/4-20 x 1-1/4" 106 786162 26 792125 Retaining Ring 107 792046 28 792035 Retaining Ring 109 788104 29 780065 Washer .627 tD .091W 113 786199 31 780189 Washer .563 ID .062W 114 786200 36 790071 Brake Disk 115 786198 37 790007 Brake Pad Plate 127 784384 38 799021 Brake Pad 150 788093A 40 792204 Roll Pin .25 157 788102 41 790102 Brake Lever 180 730229 42 792202 Screw, 1/4-20 x 3/4 182 788103 42A 792203 Screw, 1/4-20 x 1-3/4 183 792118 43 792171 Screw, 10-24 x .500 184 792196 44A 790100 Inside Brake (Mach) 185 798050 44B 790099 Outside Brake (Casting) 190 792150 45 790101 Actuator Rod 191 792151 47 774869 Axle 16.812 200 794787 48 774688 Axle 11.625 49 778378 Spur Gear 18T 203 798044 56 778379 Spur Gear 81T 206 798055 65 780195 Washer .750tD .062W 207 798053 67 776440 Brakeshaft 208 798040 209 798054 210 794788 Spacer .625.765 Spring Oil Fill Plug Oil Seal 3/4" Washer .3771D .058W Snubber Washer Snubber Spring .47tD Washer .4371D .078W Screw, 1/4-28 x .490 Nut, 3/8-24 Washer .625 ID .05TW Sleeve Assembly Screw, 1/4-20 x 1" "O" Ring Sleeve Ass'y (IncL 157) Sleeve Ass'y (IncL 87) Sleeve Assembly (Incl. 87) Shift Lever Ass'y (Incl. 109) Liquid Gasket RTV Silicon Oil Seal 9/16"1D BOil Spec. (80W90) Grommet Relief Valve Hose Barb Tubing 1/2 x 5 Washer Nut 7/16-20 Differential (Gear Reduction Drive) Pulley & Hub Ass'y Disconnect Lever Mounting Plate Fan Control Lever Hydro Module LH Fender Control 49
TRACTOR - - MODEL NUMBER 917.272762 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31M777,TYPE NUMBER 0234-E1 27 _-_ 1o8o 1A,_Q J 1270 T 24 7591 741 7I_ 51(_109.5 VALVE G.._.AS KET1022 S E.._.T_I --_1 888_ "_4 / 358 ENGINE GASKET SET 888 12 3_ 943 O 2o @ o_70 1022 51 691 8420 524_ _o_ 11 584_ 12641_ _28_ 434 15@ m 22 718 _ 306_ 307 _ I 1019 LABEL KIT I 7508 1027(_ 200 415 @ 50
TRACTOR -- MODEL NUMBER 917.272762 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31M777,TYPE NUMBER 0234-E1 238 _3 35 1022 6170 1022 914 102 74 '_ 75 @ 1070 363 _005 _ 10441_ / : 783÷1 I 1036 EMISSION LABEL 305A 127_ 1265 54_ 654 53 30_ 51
TRACTOR - - MODEL NUMBER 917.272762 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31M777,TYPE NUMBER 0234-E1 Qk 105 137 276 @ 1127 947 Qk 118 1266A_ 1266_ 187 614 I_ 265# 334 1119t_ 729_ 697 _ 267 _ 801 544 803 _ 310 1 462,_ _503_ 802 4741 52
TRACTOR -- MODEL NUMBER 917.272762 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31M777,TYPE NUMBER 0234-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 697174 Cylinder Assembly 104 690525 QPin-FIoat Hinge 2 399265 Kit-Bushing/Seal (Magneto Side) 105 231855 QValve-FIoat Needle 3 391086 *Seal-Oil (Magneto Side) 106 690577 QSeat-lnlet 4 697188 Sump-Engine 108 690464 Valve-Choke (Manual Choke) 5 698404 Head-Cylinder 108A 692344 Valve-Choke (Choke-A-Matic) 7 692410 . Gasket-Cylinder Head 117 694352 Q Jet-Main (Standard) 9 697109 *Gasket-Breather 118 697228 Jet-Main (High Altitude) 10 697157 Screw (Breather Assembly) 121 697241 Kit-Carburetor Overhaul 11 697113 Tube-Breather 125 697190 Carburetor 12 697110 .Gasket-Crankcase 127 695005 Plug-Welch 13 690360 Screw (Cylinder Head) 130 691750 Valve-Throttle 15 690946 Plug-Oil Drain 131 494379 Kit-Throttle Shaft 16 697516 Crankshaft 133 494381 Float-Carburetor 20 690947 *Seal-Oil (PTO Side) 137 281165 Q_:Gasket-FIoat Bowl 22 692125 Screw (Crankcase Cover) 141 495097 Kit-Choke Shaft (Manual Choke) 23 693557 Flywheel 141A 495931 Kit-Choke Shaft (Choke-A-Matic) 24 222698 Key-Flywheel 142 697140 QNozzle-Carburetor 25 697159 Piston Assembly (Standard) 146 691639 Key-Timing 697160 Piston Assembly (.010" Over- 186 698174 Connector-Hose size) 187 697098 Line-Fuel (Molded) 697162 Piston Assembly (.020" Over- 188 691693 Screw (Control Bracket) size) 192 691986 Adjuster-Rocker Arm 697163 Piston Assembly (.030" Over- 202 691841 Link-Mechanical Governor size) 209 692208 Spring-Governor 26 697164 Ring Set-Piston (Standard) 216 691840 Link-Choke 697165 Ring Set-Piston (.010" Oversize) 222 694042 Bracket-Control 697171 Ring Set-Piston (.020" Oversize) 227 691374 Control Lever-Governor 697172 Ring Set-Piston (.030" Oversize) 231 691636 QScrew (Choke Valve) 27 698469 Lock-Piston Pin 232 691842 Spring-Governor Link 28 697099 Pin-Piston (Standard) 238 691843 Cap-Valve 29 697518 Rod-Connecting (Standard) 240 394358 Filter-Fuel 32 692852 Screw (Connecting Rod) 265 691024 Clamp-Casing 33 698370 Valve-Exhaust 267 695134 Screw (Casing Clamp) 34 695761 Valve-Intake 276 692255 Q_:Sealing Washer 35 691279 Spring-Valve (Intake) 304 698420 Housing-Blower 36 691279 Spring-Valve (Exhaust) 305 697102 Screw (Blower Housing) 37 697108 Guard-Flywheel 305A 697103 Screw (Blower Housing) 40 690964 Retainer-Valve 306 697107 Shield-Cylinder 43 691968 Slinger-Governor/Oil 307 691003 Screw (Cylinder Shield) 45 690564 Tappet-Valve 309 693551 Motor-Starter 46 698492 Camshaft 310 690323 Screw (Starter Motor) 48 697762 Short Block (Replacement 311 497608 Brush Set Engine 31M777-0234-E2 Art 333 495859 Armature-Magneto not available at this time) 334 691061 Screw (Armature Magneto) 50 690193 Manifold-Intake 337 491055 Spark Plug 51 692137* Q$ Gasket-Intake 53 690227 Stud (Carburetor) RPM Settings: Low Speed: 1900-2100 54 691148 Screw (Intake Manifold) High Speed: 3000-3200 73 494439 Screen-Rotating 74 691674 Screw (Rotating Screen) -- Included in Engine Gasket Set, Key. No. 358 75 690582 Washer (Flywheel) Q Included in Carburetor Overhaul Kit, Key. No. 78 691003 Screw (Flywheel Guard) 121 93 690602 QBushing-Threttle Shaft _: Included in Carburetor Gasket Set, Key. No. 94 498030 Kit-Idle Mixture 977 95 691636 QScrew (Throttle Valve) Included in Valve Gasket Set, Key. No. 1095 98 495800 Kit-Idle Speed NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR - - MODEL NUMBER 917.272762 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31M777,TYPE NUMBER 0234-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 358 697191 363 19203 383 89838 404 691691 415 690283 431 697122 445 697153 462 691261 474 696459 503 691532 505 691251 510 693699 513 692024 523 697086 524 691032 525 697184 544 692034 552 697144 562 691119 579 691029 584 697112 601 95162 614 691620 616 692012 617 692138 634 690801 634A 690802 635 6919O9 643 698401 654 690958 668 6915O0 691 692407 692 690572 697 690372 718 690959 729 691224 741 697128 750 691033 757 697607 758 697134 759 697392 783 693713 789 698329 797 693167 801 691283 802 691286 803 693757 830 691095 842 691031 847 697611 851 692424 Gasket Set-Engine 868 690968 Flywheel Puller 877 393456 Wrench-Spark Plug 914 690960 Washer (Governor Crank) 943 690589 Plug 947 694393 Elbow-Intake 965 499613 Filter-Air Cleaner Cartridge 967 697015 Washer (Brush Retainer) 968 697574 Alternator 975 495933 Strap-Starter 977 690192 Nut (Governor Control Lever) 987 691326 Drive-Starter 1005 697111 Clutch-Drive 1017 690770 Dipstick 1019 697143 • Seal-Dipstick Tube 1022 272475 Tube-Dipstick 1023 692492 Armature-Starter 1024 499054 Bushing-Governor Lever 1026 692003 Bolt (Governor Control Lever) 692011 Nut (Starter Cable) 1027 696854 Cover-Breather Passage 1029 691751 Clamp-Hose 1034 690822 Pin-Cotter 1035 693784 Crank-Governor 1036 695700 • (30 Ring Seal (Intake Manifold) 1040 698470 (3Seal-Spring Assembly (Manual 1044 691658 Choke) 1051 691265 (3Seal-Spring Assembly (Choke-A- 1051A 698802 Matic) 1059 698516 Boot-Spark Plug 1070 690372 Retainer-Air Filter 1090 691293 Nut (Carburetor) 1091 691333 Spacer 1095 690190 • Seal-Governor Shaft 1119 691183 Spring-Detent 1127 691657 Screw (Drive Cap) 1263 697124 Pin-Locating 1264 697104 Clip-Wire 1265 697125 Gear-Timing 1266 691917 Screw (Oil Pump Cover) 1266A 697123 Link-Counterweight 1267 697575 Counterweight 1270 697156 Pin-Counterweight 1279 690960 Gear-Pinion Harness-Wiring RPM Settings: Nut (Brush Retainer) Cap-Drive Cap-End Included Housing-Starter Q Included Stud (Rocker Arm) 121 • SeaI-O Ring (Dipstick Tube) _: Included Dipstick/Tube Assembly 977 Terminal-Spark Plug Included • Seal-Valve Wire/Connector-Alternator Screw (Rocker Cover) oO Ring Seal (Oil Pump Cover) Solenoid-Fuel Cover-Oil Pump Filter-Pre Cleaner Cover-Air Cleaner Bowl-Float Set-Carburetor Gasket (3 .Seal-Throttle Shaft Fan-Flywheel Screen-Oil Pump Kit-Label • Gasket-Rocker Cover Cover-Rocker Pump-Oil Rod-Push (Intake) Rod-Push (Exhaust) Filter-Oil Arm-Rocker Guide-Push Rod Shaft-Pump Label-Emission Plate-Trim Screw (Flywheel) Ring-Retaining Ring-Retaining Kit-Screw/Washer Screw (Flywheel Fan) Retainer-Brush Cap-Limiter Gasket Set-Valve Screw (Alternator) Screw (Float Bowl) Reed-Breather Screw (Breather Reed) Support-Blower Housing o(3SeaI-O Ring (Intake Elbow) (3SeaI-O Ring (Intake Elbow) Latch-Blower Housing Plug-AVS Counterweight Screw (Blower Housing Support) Low Speed: 1900-2100 High Speed: 3000-3200 in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No. in Carburetor Gasket Set, Key. No. in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _k ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face, Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above, 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure, 4. Compare the angle of the fold with the slope of the hill.
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