Craftsman 917.273322 Owner's Manual

Owner's Manual £RAFTZMIIN 260 HP ELECTRIC START 50" MOWER AUTOMATIC GARDEN TRACTOR Model No. 917.273322 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am 5 pro, Mon Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman
Wal'ranty ............................................... 2 iSafety Rules .................. 2 !Pro_luct Spec f cat ons ...... 5 ;Assembly .............................................. 7 _3pe, ratibn ............................................ 12 Maihtenance Schedule ...................... 19 Maintenance ....................................... 19 Service and Adjustments .................... 23 Storage ............................................... 31 Troubleshooting ................................. 32 Repair Parts ........................................ 36 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. 2 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide ob- stacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dati.ons for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. 3 • Avoid starting or stopping on a slope. I tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do nottry to stabilize the machine by putting your fo,;t on the ground. • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if chil- dren enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. _ILook for this symbol ,to point out impor- tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always dis- connect spark plug wire and place wire where it cannot contact spark plug. _IbCAUTION: Do not coast down a hill in neutral, yo u may lose control of the tractor. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma- chine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do notturn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 4 A_.CAUTION: Tow only the attachments that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: The'enqine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE: OILTYPE 'API-SF/SG/SH): 3.5 GALLONS UNLEADED REGULAR SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) OIL CAPACITY: W/FILTER: 4.5PINTS W/O FILTER: 4.0PINTS SPARK PLUG: CHAMPION GAP: .030") RC12YC GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1 TIRE FRONT: 14 PSI PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM SYSTEM: BA'FI'ERY: AMP/HR: 35 MIN. CCA: 280 CASE SIZE:U1R BLADE BOLT 27-35 FT. LBS TORQUE: CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible depend- ability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the opera- tor. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).
Steering Wheel Steering Sleeve Steering Sleeve Extension Steering Wheel Insert (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob _ Seat (1) Shoulder Bolt 5/16-18 _, Mower (4) Retainer Springs (single loop) (3) Retainer Springs (double loop) (4) Brackets Gauge Wheels (4) Adjusting Bar _ (12) Crownlock Nuts @ 5/16-18 (12) Carriage Bolts 5/16-18 x 5/8 (4) Wheels (4) Locknut 3/8-16 _(_ g _ @ (4) Washers 3/8 x 3/4 x 14 Ga. (4) Shoulder Bolt (4) Clevis Pin_ (4) Retainer S.pr, ings I O taouo e oop) I 7- 6
Nose Roller i l)))llllllllll (2) Hex Bolts 3/8-16 x 1 (2) Nylon Locknuts 3/8-16 (2) Washers 17/32 x 7/8 x 16 Ga. Video Cassette Keys (2) Keys Slope Sheet Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove aU accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Remove mower and packing materi- als. • Check for any additional loose parts or boxes and remove. 7
BEFORE REMOVING TRACTOR FROM SKID AI-I'ACH STEERING WHEEL • Remove hex bolt, lock washer and large flat washer from steering shaft. • Position front wheels of the tractor so they are pointing straight forward. • Slide the steering sleeve over the steering shaft. • Align tabs and press steering sleeve extension into bottom of steering wheel. • Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. • Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely, • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift hood to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). Label INSTALLSEAT Adjust seat before tightening adjustment knob. • Remove adjustment knob and liar washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder Bol t \ • _'_' Flat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. 8
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place freewheel control in freewheel- ing position to disengage transmis- sion (See "TO TRANSPORT" in the Operation section of this manual). • Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Place freewheel control in "transmis- sion engaged" position. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. ASSEMBLE GAUGE WHEELS AND BRACKETS TO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance. • Attach front gauge wheel brackets marked front left (FL), front right (FR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installa- tion do not tighten Iocknuts until all carriage bolts have been installed. • Attach rear gauge wheel brackets marked rear left (R L), rear right (RR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installa- tion do not tighten Iocknuts until all carriage bolts have been installed. • Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8o16 center Iocknuts and tighten securely. • Adjust gauge wheels to highest position for ease of mower deck assembly. • Adjust gauge wheels before operating mower as shown in the operation section of this manual. TO ATTACH NOSE ROLLER • Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown. • Install 3/8-16 x 1 hex bolts and 3/8-16 lock nuts as shown. Tighten hardware securely. NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets. Tab Nose Rolh / Hex Bolt "A" Lock Nut Brack_ Tab -Washer 9
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. • Cut and remove ties securing anti- sway bar and belts. Swing anti-sway bar to left side of mower deck. • Slide mower under tractor with discharge guard to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. Install belt into electric clutch pulley groove. • Install one front link in top hole of the L.H. front mower bracket and L.H. front suspension bracket. Retain with two single loop retainer springs as shown. • Install second front link in R.H. front suspension bracket only and retain with single loop retainer spring as shown. • Slide right side of mower back and Chassis Bracket Double Loop Retainer Spring (inward pointing deck pins) Gauge Wheel Loop Retainer Spring Anti-Sway Bar Use Pliers For Retainer Springs Idler Pulley Down Suspension Arms install link in top hole of R.H. front mower bracket. Retain with single loop retainer spring as shown. • Turn height adjustment knob counter- clockwise until it stops. • Lower mower linkage with attachment lift control. • Place the suspension arms on inward pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms, Retain with double loop retainer springs with loops down as shown. • Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. • Turn height adjustment knob clock- wise to remove slack from mower suspension. • Raise deck to highest position. • Adjust gauge wheels before operating mower as shown in the Operation section of this manual. Front Mower Bracket Front Link Loop Retainer Springs o , . <o!i .-_ Discharge "_ _d 10
CHECK TIRE PRESSURE The tires on your tractor were overin- flared at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ,/ All assembly instructions have been completed. J No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely, ,/All tires are pro:_erly inflated. (For shipping purpoJes, the tires were overinflated at the factory). J Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). 4" Check mower and drive belts. Be sur_ they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connection,' are still secure and wires are properly clamped. ,/Before driving tractor, be sure free- wheel control is in drive position. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,I Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/ Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. ,/It is important to purge the transmis- sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). 11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. f BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP ! LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L (® 51 ATTACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED PARKING BRAKE e_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 12
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. {gnition Ammeter Hourmeter ^ . - • _ ,, .bwltcn Throttle Control /,, , Clutch/Brake ,_ ,' , I I , . Pedal __1 x . _ / , Choke Control ! Adjustment Knob !i .- Light Switch Attachment x'sN _ ] Clutch _// Switch __ !_tuVe;e r / " Attachment Lift Lever Motion Control Lever Free Wheel Control Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH - Turns the headlights on and off. THROTTLE CONTROL- Used to control engine speed. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. HOURMETER- Indicates hours of operation. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. AMMETER - Indicates charging ( ) or discharging (-) of battery. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "EN- GAGED" position and release pres- sure |rein clutch/brake pedal. Peda_ should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Push-In to Attachment Clutch Choke "Disengage" Switch Pull Out to "Engage" Throttle Clutch/ Brake Pedal / Clutch/Brake Pedal "Drive" Position Motion Height/' _ Parking Brake AdJoUl_tment \"Engaged" Position "Disengaged" Position STOPPING MOWER BLADES - • To stop mower blades,move attach- ment clutch switch to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de- pressed. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _1= CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disen- gage, TO MOVE FORWARD AND BACIk3NARD The direction and speed ot movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. • Release parking brake and clutch/ brake pedal. • Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (f-_) to raise cutting height. • Turn knob counterclockwise (1_'_) to lower cutting height. 14
The cutting height range is approxi- mately 1-1/2" to 4", The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. • Be sure tractor is on a flat level surface, • Lower mower and adjust mower to desired cutting height. • Remove retainer spring and clevis pin which secure each gauge wheel bar. • Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground• • Replace retainer spring into clevis pin. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the cutting unit• Retainer Spring evis Pin TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine• • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disen- gage attachment clutch control. • 1, CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Switch Pull Out to "Engage" Attachemnt Lift Lever High Position , Position / Push/!In to _ '_ I . _._ .,. "Disengage" ;--_- '_ " "_',t i_ Deflector Shield TO OPERATE ON HILLS ,J_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to slowest setting. IMPORTRANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de- pressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motin control lever to slowest setting. • Make all turns slowly. 15
TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheel- =ng position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Remove retainer spring from free- wheel control rod. • Push control rod in to disengage transmission and reinsert retainer spring into control rod hole now on back side of the bracket. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh- ness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may OCCUf. _CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. 16
• Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to "DISEN- GAGED" position. • Move throttle control to fast position • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a law seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position, • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine perfor- mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments section ot this manual. 17 PURGE TRANSMISSION _CAUTION: Never engage or disen- gage freewheel lever while the engine is running. To ensure proper operation and perfor- mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor. • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to hall (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. • Slowly move motion control lever towvard, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times• • Your tractor is now purged and now ready for normal operation. MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor• This will result in a more even distribu- tion of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better' mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. F -_. ,, JI I J 18
PILL ,. DATES R EGU LAR SERVICE /_./_O_sE R VICE DATE S Check Operator Presence and T Interlock Systems V _ I R Check for Loose Fasteners V' i1_, iA Sharpen/Replace Mower Blades V', I 0TC Lubrication Chart _ Check Battery Level a Clean Battery and Terminals If Check Transaxle Cooling II/ Adjust Blade Belt(s) Tension I_, v'° Adjust Motion Drive Belt(s) Tension ! Check Engine Oil Level ll_ Change Engine Oil I_12,3 I_" Clean Air Filter ! II/'_ E N E Clean Air Screen Inspect Muffler/Spark Arresler Replace Oil Filter (if equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter Ii1_2 i/ I/_11 / 1 . Change r_re often when operating under a heavy load or in hl(}h arr, bienl tetrtperalUteS S . II equipped with adjLl$lable system 2 - Service rnore Often when operating in dirly or dus{y condilions 6 . NO1 req uiced if equipped with rr_inlenat',Ce.lree baflery 3 If equipped with oil tilter, change oil avery 50 hours 7. Tighten front axle pivot bolt I0 35 {I .Ibs maxtn_urn 4 . Replace blades rl_ore often when mowing in s_ndy soil DO noI overtighten GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for loose fasteners. Tie Rod Ball Joints ,indle Zerk Zerk L2")Front Wheel Bearing Zerk Bearing Zerk Sector Gear Teeth _)Engine 19 q>Spray Silicone Lubriant (Move Boots to Lubricate) _General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. 2O IMPORTANT: To ensure proper assem- bly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Mandrel Assembly Trailing Blade Center Edge Hole Flat Lock Washer _--Hex Bolt (Grade) '_\ , *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. ,/ /' 5/8" Bolt or Center Hole
BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life, • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petro- leum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials, To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department, ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES 21 Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level, TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely. replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.
Air S_i n Plug Oil Fill Cap/ Dipstick CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Loosen knob and remove cover. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Remove nut and cartridge plate. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Check rubber seal for damage and proper position around stud. Replace if necessary. 22 • Reassemble air cleaner, cartridge plate, and nut. • Reinstall air cleaner cover and secure by tightening knob. Cartridge ' Foam Pre-Cleaner Cartridge Rubber Seal Nut Knob ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting'are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fue! flow to carbure- tor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. I Clamp - '._ ,"_ ii i Ciamp Fuel Filter _ ' / ; -" CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a short- ened engine life.
,_CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER • Place attachment clutch in "DISEN- GAGED" position. ,' Turn height adjustment knob to lowest setting. • Lower mower to its lowest position. • Remove retainer spring holding anti- swaybar to chassis bracket and disengage anti-swaybar from bracket. • Remove retainer springs from suspen- sion arms at deck and disengage arms from deck. • Raise attachment lift to its highest position. • Remove two retainer springs from each front link and remove links. • Slide mower forward and remove belt from electric clutch pulley. • Slide mower out from under right side of tractor. IMPORTANT: If an attachmnt other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are propedy inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • Measure height from bottom of deck curl to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. Adjustment Lift Links Suspension Front Suspension Electric Clutch Chassis Bracet Front pension Bracket Spring Anti-Sway Bar Retainer Spring \ j Retainer Springs Front M_ower Bracket 23
• If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". * Recheck measurements after adjust- ing. Bottom of Curl Bottom of Curl FRONT-TO-BACK ADJUSTMENT IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. if the following front-to- back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower housing, loosen nut "G" on both front links an equal number of turns. • When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. • To raise front of mower housing, loosen nut "H" from trunnion on both front links. Tighten nut "G" on both front links an equal number of turns. • When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. NOTE: Each full turn of nut "G" will change dim. "F" by approximately 3/8". • Recheck side-to-side adjustment. o or. Mandrel _'-4_,_' j_"P" "F" I_ _ Both Front Links Should be Equal in Length :1 Nut "G" / Front Links TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL • Park tractor on a level sudace. Engage parking brake. • Remove screws from L.H. mandrel cover and remove cover. • Roll belt over the top of L.H. mandrel pulley. • Remove belt from electric clutch pulley. • Remove belt from idler pulleys. • Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. • Check primary idler arm and two idlers to see that they rotate freely. • Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION • Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. • Install new belt onto electric clutch pulley. • Roll belt into upper groove of L.H. mandrel pulley. • Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. • Reassemble L.H. mandrel cover. 24
Left Hand Mandrel Cover II Screws Idler Pulleys Primary Idler Arm Spring Electric Clutch Pulley t Left Hand Mandrel Mower Drive Belt Belt Keepers Bolt in '" J Mower _7 / Housing TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. • Remove mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). • Remove mower (See "TO REMOVE MOWER" in this section of this manual). • Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. • Carefully roll belt off R.H. mandrel pulley. • Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. • Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. • Check secondary idler arm and idler to see that they rotate freely. • Be sure spring is hooked in secondary idler arm and sway-bar bracket. • Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. • Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. • Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. • Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). • Reassemble mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). Sprin, Bar Bracket Left Center Hand Mower Blade Mandrel Mandrel Drive Belt / Right Hand / Mandrel ,- _ Cover Secondary _'. 5, Idler Arm _;: ;. ' Pulley re/w Sc 25 TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds.
Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/ department. • Make sure attachment clutch and ignition switches are in "OFF" position. • Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at aU three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate• I t Nylon Locknut" _'_ " -:_ Brake TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact your nearest authorized service center/department. With Parking Brake "Engaged" _.A _. Jam Nut m TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual•) BELT REMOVAL - • Engage parking brake (creates slack in belt). • Remove belt from clutching and fan idler pulleys. • Loosen belt keeper above transaxle pulley. • Remove belt from transaxle pulley• • Remove belt from engine pulley and front V-idler pulley. • Pull belt out of all belt keepers and remove from tractor. BELT INSTALLATION - • Place V part of belt into grooves on engiae pulley and front V-idler, making sure to route belt inside of all belt keepers. • Route belt on right side, coming from V-idler, towards back of tractor, above midspan belt keeper and to top of transaxle pulley. • Route belt on left side, coming from engine pulley, towards back of tractor and through loop in midspan belt keeper• • Place V part of belt into grooves on transaxle and fan idler pulleys, making sure to route belt inside of all belt keepers• Tractor V-Belt Drive Schematic Viewed From L.H. Side of Tractor Tran'saxle Pulley Belt Keeper • Clutching Idler _'_ En.gme C utching Flat Idler :_ 1_ lu"eYAbove Be,t Keeper Belt Keepers Belt Twists _,_ -_7__ _---_ BeltKeeper F, _- Engine Pulley _'_V-Idier As Viewed From Bottom Idler
• Retighten belt keeper above transaxle pulley. • Place belt around clutching idlers as shown, making sure to route belt inside of all belt keepers. • Check to be sure belt is positioned correctly and is on proper side of all belt keepers. • Reinstall mower. IMPORTANT: Check brake adjustment. TRANSMISSION REMOVAL/REPLACE- MENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST MOTION CONTROL LEVER The motion control lever has been preset at the factory and adjustment should not be necessary. If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of chassis. • Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position and engage parking brake. • Place motion control lever in neutral (N) position. • While holding Iocknut, loosen jam nut • Tighten Iocknut 1/4 turn. • While holding Iocknut, tighten jam nut securely. NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 turn. Road test tractor after adjustment and repeat procedure if necessary. .Locknul Nut TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replacec or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN • Position front wl eels straight ahead. • Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B". TO ADJUST TOE-IN • Loosen jam nuts at adjustment sleeve.' on tie rod. • Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B". • Tighten jam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact your nearest authorized service center/ department. Adjustment Sleeves 27 Jam Nuts
TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal. • Repair tire and reassemble. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. REAR WHEEL • Block rear axle securely. • Remove five (5) hub bolts to allow wheel removal. • Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corro'3ion. Washer Retaining Ring, Axle Cover TO START ENGINE WITH A WEAK BATTERY _,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emer- gency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - • Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 28 • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. Positive". =': Ii I Id" "'. "Negative" ( ) (4 REPLACING BATTERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift hood to raised position. • Remove terminal guard. • Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • Reinstall terminal guard. • First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely • Close terminal access doors. • Close hood. Terminal Keps Nut Hex Bolt Access _ Door .... ' n _, , _ I Terminal : _'_..,..._---_ (Red) Guard .-_-_r ca;le I " IB,ack/
TO REPLACEHEADLIGHTBULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKSANDRELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACEFUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO ADJUST ATTACHMENT LIFT SPRING • While holding spring bushing with wrench, loosen jam nut. • Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments. • Turn adjustment bolt counterclockwise for lighter attachments. • Retighten jam nut against spring bushing. IMPORTANT: Do not adjust for maxi- mum spring tension when using _ight attachments such as a mower. Adjust lift lever spring to aid in lifting attachment. Do not overpower spring. When remov- ing attachment, always adjust spring tension to its lowest position. (/__J Adjustment Bolt pring Bushing \ Headlight Wire Connector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establish ment or individual. Warranty repairs mus be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not b_ necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttl_ control lever to fast position. • Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Idle Fuel Adjusting Idle speed Adjusting Needle _nt Lift _, :, _, Spring Jam Nut TO REMOVE HOODAND GRILL ASSEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. 29 Stop Screw Throtth Centre Cable Clamp Screw Choke Control Cabh
TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move choke control (located on dash panel) to full choke position. • Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). • Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. • Reassemble air cleaner. Closed for Full Ch( TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - • Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). • With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1 turn. FINAL SETTING - • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. • The high idle is set at the factory and cannot be adjusted. • Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. • Idle fuel needle _etting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. • Recheck idle speed. Readjust if necessary. ACCELERATION TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the eninge governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed settng can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest autho- rized service center/department, which has proper equipment and experience to make any necessary adjustments. 3O
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Mainte- nance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with batten/ terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position tor a few seconds to distribute oil. • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 31
TROUBLESHOOTING CHART _ROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power CAUSE • Out of fuel. • Engine not "CHOKED" properly. • Engine flooded. • Bad spark plug, • Dirty air filter. • Dirty fuel filter. • Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. • Dirty air filter. • Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. • Clutch/brake pedal not depressed. • Attachment clutch is engaged. • Weak or dead battery. • Blown fuse. • Corroded battery terminals. • Loose or damaged wiring. • Faulty ignition switch. • Faulty solenoid or starter. • Faulty operator presence switch(es). • Weak or dead battery. • Corroded battery terminals. • Loose or damaged wiring. • Faulty solenoid or starter. • Cutting too much grass/too fast. • Throttle in "CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter, • Low oil level/dirty oil. CORRECTION • Fill fuel tank. • See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug. • Clean/replace air filter. • Replace fuel filter. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Clean/replace air filter. • Replace spark plug. • Recharge or replace battery. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Depress clutch/brake pedal. • Disengage attachment clutch, • Recharge or replace battery. • Replace fuse. • Clean battery terminals. • Check all wiring. • Check/replace ignition switch. • Check/replace solenoid or starter. • Contact an authorized service center/department. • Recharge or replace battery. • Clean battery terminals. • Check all wiring. • Check/replace solenoid or starter, • Set in "Higher Cut" position/ reduce speed. • Adjust throttle control. • Clean underside of mower housing, • Clean/replace air filter. • Check oil level/change oil. 32
PROBLEM Loss of power Continued TROUBLESHOOTING CHART CAUSE • Faulty spark plug. • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. Excessive vibration Engine continues to run when operator leaves seat with attach- ment clutch engaged Poor cut - uneven Mower blades will not rotate Poor grass • Spark plug wire loose. • Dirty engine air screen/fins. • Dirty/clogged muffler. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment. • Worn, bent or loose blade. • Bent blade mandrel. • Loose/damaged part(s). • Faulty operator-safety presence control system. • Worn, bent or loose blade. • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Engine speed too slow. CORRECTION • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section • Contact an authorized service center/department. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. • Check wiring, switches and connections. If not corrected, contact an authorized service center/department. • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to open vent holes. • Remove obstruction. • Replace mower drive belt. • Replace idler pulley. • Replace blade mandrel. • Place throttle control in "FAST" discharge • Travel speed too fast. • Wet grass. • Mower deck not level. • Low/uneven tire air pressure. position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. 33
TROUBLESHOOTINGCHART PROBLEM CAUSE Poor grass discharge (Contn) Headlight(s) not working (if so equipped) Battery willnot :harge Loss of Drive Engine "backfires" when turning engine "OFF" • Worn, bent or loose blade. • Buildup of grass, leaves, and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Switch is "OFF'. • Bulb(s) burned out. • Faulty light switch. • Loose or damaged wiring. • Blown fuse. • Bad battery cell(s). • Poor cable connections. I • Faulty regulator (if so equipped). • Faulty alternator. Freewheel control in "disengaged" position. Motion drive belt worn, damaged or broken. • Air trapped in transmission during shipment or servicing. • Engine throttle control at "SLOW" position for 30 seconds before stopping engine. CORRECTION • Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Turn switch "ON". • Replace bulb(s). • Check/replace light switch. Check wiring and connections. Replace fuse. • Replace battery. • Check/clean all connections. • Replace regulator. • Replace alternator. • Place freewheel control in "engaged" position. • Replace motion drive belt. • Purge transmission. • Move throttle control to not set "SLOW" position and allow to idle tot 30 seconds before stopping engine. 34
TRACTOR -- MODEL NUMBER 917.273322 SCHEMATIC FUEL SHUT-OFF SOLENOID HEADLIGHTS PTO SWITCH POSITION CIRCUIT OFF C÷G,B÷H ON C÷F,B E A*D BELAY IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M * G ÷ A1 NONE :)N LIGP?r_ B÷A1 L A2 ON B • A1 NONE ST ART B S A_ NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVE[:) FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING GFC --O--- e REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS H B DA 35
TRACTOR -- MODEL NUMBER 917.273322 ELECTRICAL 22 16' ,i_. /
TRACTOR -- MODEL NUMBER 917.273322 ELECTRICAL KEY PART NO. NO, DESCRIPTION 1 144927 Batted/ 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1/4" 16 153664 Switch Interlock Push-in 21 166184 Harness Socket Light w/4152J 22 4152J Bulb Light 25 154335 Cabte/Boot Asm CV25 w/16.W. 26 108824X Fuse 27 73510400 Nut, Keps Hex 1/4-20 UNC 28 170697 Cable, Ground 29 160784 Switch, Plunger 30 163968 Switch, Ign 33 140403 Key, Ignition 40 170238 Harness Ign. 45 122822X Ammeter 46 169635 Meter, Hour 50 149416 Switch, PTO 70 170254 Harness Engine 79 163996 Bulbholder 81 109748X Relay Asm. 89 169639 Bracket Snap°In NOTE: All component dimensions given in U S. inches 1 inch = 25/4 mm 37
TRACTOR -- MODEL NUMBER 917.273322 CHASSIS AND ENCLOSURES I / 134 21 _141 5_. _140 ' _138 / _47 ! - i k 37 ,. "_, _135 _17 133 31 l " 68/-I / 35f_! -" 1790_ h .. 7_ . 17 I 'K_ 7--_ " - --6 -- _ _130 14_477 1/49 147 / 122 / 150 _, / 122 8 / 68 I "_-30 147 122 / \ 147 122 28 \. • i -i 47 17 43_. , 52 34 17 ! 16 IF i ii 21 17 21 17 38
TRACTOR -- MODEL NUMBER 917.273322 CHASSIS AND ENCLOSURES KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 150253 Rail, Frame RH VGT 56 154914 2 140506 Drawbar, Gt 4 73800700 Nut, Lock Hex 7/16 Unc 58 137113 5 163976 Dash 60 17490620 6 157882 Dash Asm., Lower VGT 63 19131614 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 68 17490508 8 145186 Support, Dash loPc. Battery 70 137159 14 161023X558 Hood Asm.. Pnt 84 142992 15 160568 Lens, Asm Headlight 86 74760716 16 121794X Cover, Access 90 STD551237 17 17060616 Screw 3/8-16 x 1.5 91 170755 18 160564X558 Gnlle 98 140503 19 19131312 Washer 13/32x 13/16x 12 9g 140871 Ga. 100 124236X 20 STD523710 Bolt. Fin Hex 3/8-16 x 1 101 17490628 21 STD541437 Nut, Crownlock 3/8-16 Unc 102 STD624003 23 17060612 Screw 3/8-16 x .75 103 142273 24 145243X558 Footrest, RH 106 138776 28 145244X558 Footrest, LH 122 161464 30 145052 Saddle, Hydro 1995 130 164863 31 161419 Bracket Support 1-pc VGT 183 161212 Steering 134 161210 32 161327 Bracket Pivot Chassis Lh 135 71210412 33 161326 Bracket Pivot Chassis Rh 138 163975X428 34 142131 Bracket, Engine Support 139 161330 35 19111118 Washer 11/32 x 11/16 x 16 140 163806 Ga. 141 163805 36 74780512 Bolt, Fin Hex 5/16-18 x 3/4 142 161897 37 167288X558 Fender Pnt 144 161900 39 136961 Bracket, Axle Front 145 19131414 40 156111 Bracket, Support Axle/Engine 42 STD533710 Bolt. Carriage 3/8-16 x 1 147 162967 43 136939 Bracket, Spnsn Front Lh 149 164655 44 136940 Bracket. Spnsn Front Rh 150 161237 45 154913 Bracket Asm.. Susp Chassis Rh 47 17490608 Screw Thdrol 3/8-16 x 1/2 50 152728 Bracket, Chassis Front 52 STD541431 Nut, Crownlock 5/16-18 DESCRIPTION Bracket Asm,, Susp Chassis Lh Bracket Asm., Fender Screw Thdrol 3/8-16 x 1-1/4 Washer 13/32 x 1 x 14 Ga. Screw, Thd 5/16-18 x 1/2 Guide, Belt Mid Span Stop. Over Center Mower Bolt, Fin Hex 7/16-14 Unc x 1 Washer, Lock Ext.I Tooth 3/8 Rail, Frame Lh VGT Bracket Skid Chassis Rod By Pass Cap By Pass Rod Screw Thdrol 3/8-16 x 1-3/4 Retainer, Spring Lock, By Pass Bolt 5/16-18 Type TT Screw Hex Wshd 8-18 x 7/8 Screw Hwhd Hi-Lo #13-16 Skirt W/Insert Fender VGT Rh Skirt W/Insert Fender VGT Lh Bolt Hex Wshd 1/4-20 x 3/4 Cupholder Bolt Shoulder 5/18-18 TT Magnet YT/GT Striker Plate YT/GT Bracket Dash Rh Bracket Bash Lh Washer Flat 13/32 x 7/8 x 14 Ga Faslner Nut Pal Pinch Welt Hood Duct Heat Hood NOTE: All component dimensions given in U. S. inches 1 inch = 25/4 mm 39
TRACTOR -- MODEL NUMBER 917.273322 GROUND DRIVE 73 F ;" 77 82 81 \ 83 ,, 72 J 33 9 69 104 108_ ,.'_ _- 107 2 J 48 54 66 15 \ 47 -," ' _115 " 7799 ,: ' ;: " : _116 23 / 67 ., 73_' 9S ; i_ -111 ¢ 1_11 ,_ 89 118 92 \ 93 , 72 4O
TRACTOR -- MODEL NUMBER 917.273322 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 2 7070E Key 1/4 x25 71 151179 3 7563R Washer, Thrust, Axle 72 STD541431 5 STD541437 Nut, Crownlock 3/8-16 73 74490548 6 STD561210 Pin, Cotter 74 142432 7 140507 WheeI, HubAssembly 76 140481 9 140080 Bolt, Hub 77 74760716 15 STD551037 Wahser 13/32 x 13/16 x 16 Ga. 79 72110505 17 140921 Spring 80 140484 20 73940800 Nut Hex Jam Toplock 1/2-20 81 17490612 22 156103 Arm Asm Shift 82 150586 23 130564 Knob 83 140479 28 STD541237 Nut 84 140490 29 140494 Brake, Rod 85 17541020 30 19131616 Washer 13/32 x 1 x 16 Ga 86 140462 33 12000053 RingE 87 140491 34 124236X Cap, Plunger 88 161592 35 137648 Rod, Parking Brake 89 73680700 36 149412 Spring, DriveGround 90 140489 37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 91 17490644 38 150035 Nyliner 92 74760520 39 74321016 Screw. Fin #10-24 x 1 93 140502 40 5304J Actuator. Interlock Switch 94 133835 41 73661000 TopLock #10-24 96 141103 42 8883R Cover, Pedal 98 141004 46 145170 Retainer, Spring 99 17490624 47 138228 ClutchRod 100 126881X 48 72110612 Bolt, Cam 3/8-16 x 1-1/2 Gr. 5 101 156106 50 131494 Pulley, Idler, Flat 104 140480 51 STD541437 Nut, Crownlock 3/8-16UNC 105 17580408 52 139123 Pulley, Idler, Grooved 106 142918 53 207J Washer, Hardened 107 154739 54 161590 Clutch, Arm Assembly 108 142917 55 105706X Bearing, Idler 109 140929 56 140218 V-Belt 111 156240 58 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 112 156104 61 140488 Pulley, Transaxle 113 73220700 64 154752 Shaft, Clutch/Brake Pedal 115 123405X 65 67609 Bolt. Shoulder 116 73900800 66 140296 Washer, Hardened 117 73900600 67 19131312 Washer, Flat - - 163198 68 8142H Pin, Roll 69 123800X Washer 70 164892X428 ConsoleHydro Fender DESCRIPTION Plate Console Shift Nut, Crownlock 5/16-18 Bolt Hex Flghd 5/16-18 x 3 Gr5 Screw Hex Wsh, Hi-Lo 1/4-1/2 Bracket Transaxle Bolt Fin Hex 7/16-14 x 1 Bolt Carriage 5/16-18 x 5/8 Bracket Torque RH Screw Thdrol 3/8-16 x 3/4 Bracket Mount Torrque/Fan Strap Torque Mid Spacer Screw #10-24 x 1-1/4 Fan 7" Hydro Adapter Fan Pulley Idler Nut Crownlock 7/16-14 Unc Keeper Belt Screw Thdrol 3/8-16 x 2-3/4 Bolt Fin Hex 5/16-18 x 1.25 Link Shift Asm Fastener Christmas Tree Washer Nickel Plated Bracket Shill Screw Thdrol 3/8-16 x 1-1/2 WasherCompression Washer Beltville Bracket Idler Screw Tap 1/4-20 x 1/2 O-Ring Asm Hydro Gear 70110 Line Fuel Hydro 15" VGT Cap Asm Vent Hydro Gear 70109 Spring Return Brake Spacer Shift Lever VGTH Washer Nylon High Temp Nut-Hex ASF 7/16-14 UNC Keeper Belt T/A Grid Dr Nut Lock Hex Flange 5/16-18 Nut, Lock Fig. 3/8-16 Transaxle (See Breakdown) HydroGear222-3010L NOTE: All component dimensions given in U. S. inches 1 inch = 25/4 mm 41
TRACTOR -- MODEL NUMBER 917.273322 STEERING 27 42 19 27 16 30 6 17 _ 14 / \ L , i, 13" s 13 i \ \ // / 8 42
TRACTOR -- MODEL NUMBER 917.273322 STEERING KEY PART NO. NO. DESCRIPTION 1 159944X428 2 137094 3 6855M 4 161849 5 161848 6 6266H 7 121748X 8 12000029 9 121232X 10 74781044 11 136518 12 7390100O 13 121749X 14 STD551137 15 STD541537 16 145103 17 137347 18 137155 19 156011 2O 1638B7 21 159945 22 155105 23 152927 25 STD523710 26 159946X428 27 3366R 28 17000612 29 104239X 3O 12OOO034 31 138136 32 19111810 33 STD551131 34 STD523107 35 138059 36 137156 37 73360600 38 109850X 39 73700600 4O 109851X 41 155246 42 17490508 44 160135 45 19132411 NOTE: Wheel, Steering Axle Asm, Front Fitting, Grease Spindle Asm. LH Spindle Aem., RH Beadng, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy HIcl Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Steering Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) Dragfink, Ball Joint Solid Vgt Support Asm., Steering Vgt BOO1, S_.eering Adapter, Wheel Steering Bushing, Strg. BIk Screw Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steering Bearing, Col, Strg. Screw 3/8-16 x 3/4 Bearing, Flange Ring, Klip Truarc #5304-75 Bushing, Nyliner Snap Washe_- 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering Tie Rod Jam Nut RHThread Joint Asm. Ball RH Thread Jam Nut LH Thread Joint Asm. Bait LH Thread Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-18 x 1/2 Tyt Extension. Steering Washer 13/32 x 1-1/20 x 11 Ga All component dimensions given in U. S, inches 1 inch = 25/4 mm 43
TRACTOR -- MODEL NUMBER 917.273322 ENGINE 22 _' 18 15 17 //_j/ • ÷._ _ 16 39 j_ 47_ 37 / "!_ 39 "_ 45 '_42 43 ' '_ 9 i. _ 4o 35-_. , _69 f/72 2 i \ 76 y_/_ 67 73 J _- F74 _F 52 7 / 38 29 \ [ SPARK ARRESTER KIT l 44
TRACTOR -- MODEL NUMBER 917.273322 ENGINE KEY PART NO. NO. DESCRIPTION 1 ....... Engine {See Breakdown) KohlerCV25S-69526 2 150249 Muffler Side 1-1/8" 5 13200300 Elbow STD 90 Degree 3/8 - 18 NPT 7 151396 Muffler Asm Guard 8 121361X Pulley V-Idler 9 150828 Belt Engine Keeper Asm VGT 96 10 105432X Bushing 11 140923 Clutch Electric 12 143996 Pulley Engine VGT Elect Clutch 15 151346 Tank Fuet Rear 3.50 YT/GT 96 16 109227X Pad Spacer 17 106082X Pad Spacer 18 161493 Cap Fuel 5-1/2" Vented Coy. 19 13290300 Plug Oil Drain (See Engine Breakdown) 20 164409 Control Throttle 21 164863 Screw HWHD Hi-Lo #13-16 x 3/4 22 164416 ControlChoke 24 STD551237 Lockwasher Ext Tooth 3/8 25 73920600 Nut Keps 3/8 - 24 UNF 26 3645J Bushing 27 139277 Stem Tank Fuel 28 7834R Fuel Line 29 132920 Spark Arrester Kit 33 STD551437 Nut Lock Hex w/Ins. 3/8 - 16 35 10010500 Washer Split 37 123487X C_ampHose 38 17060620 Screw 3/8-16 X 1-1/4 39 17490636 Screw TT 3/8-16 x 2-1/4 Unc 40 17490664 Screw 37- 3/8-16 x 4 41 126197X Washer 1-1/20D X 15/32 fD X .250 42 10040700 Washer Lock 7/16 43 150280 Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5 45 M73030800 Nut Flange M8-1.25 Non Lk Zinc 47 142040 Spacer Engine 48 19132007 Washer 13/32 x 1-1/4 x 7 Ga. 54 19131414 Washer Flat 13132 x 7/8 x 14 Ga. 55 13280336 Nipple Pipe 4-1/2 64 17000512 Screw 5/16-18 x 3/4 65 19131614 Washer 13/32 x 1 x 14 Ga. 67 17060612 Screw 5/16-18 x 3/4 69 24-041-02 Gasket Kohler CV 18-CV26 72 150250 Muffler PRECV25 73 153992 Heat Shield 74 162295 Elbow Street Brass NOTE: All component dimensions given in U. S. inches 1 inch = 25/4 mm 45
TRACTOR -- MODEL NUMBER 917.273322 SEAT ASSEMBLY -\ 1 \ • i ,i _-_ _ 10 . ,E I _ , . i" 5 !_1_ 15 4 [ ' 18 ,/ ( 17 12 " ,i, 2 _If 20 8-_ 7 'J i ' 22 ,t "; 21 i 3 KEY NO. 1 2 3 4 5 6 7 8 10 12 13 PART NO. DESCRIPTION 140124 Seat 140551 Bracket, Pivot Seat 140675 Strap, Fender 127018X Bolt, Shoulder 5/16-18 x .62 145006 Clip, Push In, Hinged STD841437 Nut, Crownlock 3/8-16 Uric 124181X Spring, Seat Cprsn 171877 Bolt 5/16-18 Unc x 3/4 w Sems 155925 Pan, Seat 121246X Bracket, Mounting Switch 121248X Bushing, Snap KEY NO. 14 15 16 17 18 19 20 21 22 NOTE: PART NO. DESCRIPTION 72050412 121249X 123740X 123976X 19171912 166369 124238X 171852 STD541431 Bolt, Carriage 1/4-20 X 1-1/2 Spacer. Split Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32 x 1-3/16 x 12 Ga. Knob, Seat Adj Wingnut Cap, Spring Seat Bolt. Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc All component dimensions given in U. S inches 1 inch = 25/4 mm 46
DECALS TRACTOR -- MODEL NUMBER 917.273322 18 13 7 6 3 15 13 8 14 12 KEY PART NO. NO. 1 164096 2 164758 3 171702 4 171703 5 140837 6 133644 7 171814 8 164884 9 1632O4 10 156439 11 4900J 12 146790 13 163268 14 160397 KEY PART DESCRIPTION NO. NO. Decal, Dash 15 171705 Decal, Hp Engine 17 149516 Decal, Hood RH Craftsman Decal, Hood LH Craftsman 18 164065 Decal, Brake Parking Saddte 19 138047 Decal, Maintenance 23 106202X Decal, Replacement 24 163223 Decal, Blower HSNG Decal, Fender, Craftsman - - 138311 Decal, Fender Danger Decal, Clutch/Brake - - 157199X428 Decal, V-Belt Dr Sch - - 172034 Decal, Dash - - 172035 Decal, Deck Schematic DESCRIPTION Decal, Side Panel Decal, Btry Dngr/Psn Eng Acme Decal, Insert Strg Decal Baller,/ Rellector, Taillight Decal, Fender Hyd/Auto White Srs Decal, Handle LFT Height Adjust (Lift Handle) Pad, Footrest Owner's Manual, English Owner's Manual, Spanish WHEELS AND TIRES 3 7 4 10 KEY pART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 59192 Cap Valve Tire 65139 Stem Valve 148736X427 Rim Asm Front 8134H Tube, Front (Service Item Only) 148741 Tire, Front 278;-I Fitting Grease (Front Wheel Only', 9040H Bearing Flange (Front Wheel Only) lO4757X Cap Axle (Front Wheel Only) 151607 Tire Rear 7154J Tube Rear (Service Item Onty) 148738X427 Rim Asm Rear 6856M Fitting Grease 144334 Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions given in U. S. inches 1 inch = 25/4 mm 47
TRACTOR -- MODEL NUMBER 917.273322 LIST ASSEMBLY 40 43 38 39 42 35 73 34 31 I _ 29 _2 --33 / 2 7 8 1 / \i ¸¸' 3 / 12_._ 2s2P 12 _ 24_'_ ,_3 _ 13 ' !!- a ;_ J\ _ " 12 _ 16 23 ---_ 14 J/_,_ jj_ 15 ,_'_ 20 19 18 41 7 ' 48
TRACTOR -- MODEL NUMBER 917.273322 LIST ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 38 39 40 41 42 43 70 72 NOTE: PART NO. DESCRIPTION 121006X Rod Asm., Lever 159187 Shaft Asm., Lift Vgt 159189 Lever Asm., Lilt Rh 12000022 E-Ring Truarc #5133o87 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2 125631X Grip, Handle Fluted 122365X Button, Plunger 122364X Plunger, Button 2876H Spring 2-1/8" 146704 Link Lift 163552 Retainer, Spring 139868 Arm, Suspension Vgt 140302 Bearing STD541437 Nut, Crownlock 3/8-16 Unc 674A247 Spring Asm., Assist Lift STD541237 Nut, Hex Jam 3/8-16 Unc 143363 Bracket, Spring Assist STD851037 Washer 13/32 x 13/16 x 16 Ga. 5328J Bolt, Adjust Spring Assist STD523710 Bolt, Fin Hex 3/8-16 x 1 127218 Link, Front STD624008 Retainer, Spring 73350800 Nut, Jam Hex 1/2-13 Unc 130171 Trunnion 73800800 Nut, Lock W/Wsh 1/2-13 Unc 150233 Trunnion, Infin Height 110807X Nut, Special 19131016 Washer 13/32 x 8/8 x 16 Ga. 137150 Spring, Compression Inf Hgt 76020308 Pin, Cotter 3/32 x 1/2 137167 Rod, Adj Lift 138057 Knob, Inf 3/8-16 Unc 155097 Pointer, Height Indicator 123935X Plug, Hole 17490512 Screw Hex Wsh 5/16-18 x 3/4 73540600 Nut, Crownlock 3/8-24 19112410 Washer 11/32 x 1-1/2 x 10 Ga. 123934X Scale, Indicator Height 145212 Nut Hex Flange Lock 110452X Nut Push Phos & Oil All component dimensions given in U. S, inches 1 inch = 25/4 mm 49
TRACTOR - MODEL NUMBER 917.273322 MOWER DECK 48 _49 _\ 63 58 103_ / 64 5 '-- 33 114 ! / 34. 105 / 45 48 48 98 / 94 / 2 21 29 22 5O
TRACTOR - MODEL NUMBER 917.273322 MOWER DECK KEY PART NO. NO. 1 156690 2 STD541431 5 138457 6 STD624008 7 130832 8 850857 9 STD551137 10 140296 11 137380 12 129895 13 137553 14 137152 15 110485X 16 140329 17 106735X 18 19111016 19 105304X 20 123713X 21 137607 22 110452X 23 110509X 26 72110606 27 STD551037 28 132823 29 STD541437 30 157722 31 137266 32 153535 33 129963 34 72140610 35 72110616 36 72110608 37 137166 38 156085 39 131494 40 136572 42 STD533107 43 136460 44 165723 45 STD541437 KEY PART DESCRIPTION NO. NO. Mower Deck Weldment 46 74760628 Nut, Crownlock 5/16-18 Bracket asm., Sway Bar 47 137200 Retainer, Spring 48 137729 Arm. Suspension, Rear (Sway 49 136574 Bar) 50 137272 Bolt, Patch 3/8-24 x 1-1/4 Gr 51 137273 8 52 139245 Washer. Lock Hvy. Unplated 53 137789 3/8 54 139573 Washer, Hard Blade. Mower 55 144959 Vented 56 138687 Blade (3 Required) 58 133957 Bearing. Ball. Mandrel #6204 59 137644 Shaft Asm. w/Lower Bearing 62 133943 (Includes Key No. 12) 63 72110612 Housing, Mandrel Bearing,Bali, Mandrel 64 19121414 Stripper. Mower Round 65 151831 Rod, Hinge 66 156009 Washer 11/32 x 5/8 x 16 ga. 67 73930600 Cap, Sleeve 94 STD523710 Spring, Torsion Deflector 95 132274 Bracket, Deflector 96 132273 Nut, Push 97 19171416 Shield, Deflector Mower 98 132264 Bolt Cam Sqnk 3/8-16 x 3/4 99 72110614 Washer 13/32 x 13/16 x 16 Ga. 102 153390 Spacer, Spring Stop Idler 103 155986X505 Nut Lock Hex w/Ins 3/8-16 104 156941 Unc 105 156852 Screw Thdrol Washer Head Nut, Fig. Top Lock Cntr. 9/16 106 156853 Pulley, Mandrel Washer, Spacer Mower 107 156854 Vented Bolt, Carraige 3/8-16 x 1-1/4 108 156856 Bolt, Carraige 3/8-16 x 2 Bolt, Carraige 3/8-16 x 1 Gr5 109 72010505 Stiffener, Arm Idler Keeper, Belt, Idler 110 73980800 Pulley, Idler, Flat 112 19171216 Pulley, Driven 113 72110504 Bolt, Carriage 5/16-18 Uric x - - 158325 3/4 - - 143651 Arm, Idler Secondary Spacer, Retainer NOTE: Nut, Crownloek 3/8-16UNC DESCRIPTION Bolt. Fin Hex 3/8-16 Unc x 1 3/4 Cover, Mandrel RH Screw, Thdroll 1/4-20 x 5/8 Cover, Mandrel LH Arm, Idler, Pnmary Spring, Secondary Pulley, Idler, V-Groove Shield, Idler V-Belt, Mower, Primary V-Belt, Mower, Secondary Spring, Primary Wheel, Gauge Bolt, Shoulder Washer, Hardened Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5 Washer 3/8 x 7/8 x 14 Ga. Pulley. Flat, Idler Keeper, Belt, Idler Nut. Centerlock 3/8-16 UNC Nut LockHex 3/8-16 Unc x 1 Bracket Asm Noseroller LH Bracket Asm Noseroller RH Washer 17/32 x 7/8 x 16 Ga Roller Nose Bolt, Cam 3/8-16 x 1-3/4 Gr. 5 Washer Felt Bar Adjusting Gauge Wheel Pin, Head Pivot Bracket Pnt Ga. Wheel Asm R. Rh 50 Bracket Pnt Ga. Wheel Asm R. LH 50 Bracket Pnt Ga Wheel Asm F. RH 50 Bracket Pnt Ga. Wheel Asm F. LH 50 Bolt. Carriage 5/16-18 x 5/8 BIk. Nut, Crownloek 5/16-18 BIk. Washer 17/32 x 3/4 x 16 Ga. Bolt, Carriage 5/16 UNC x 1/2 Mower Service Mandrel Asm (Includes Key Nos. 8-10, 12-15, 31 and 33) All component dimensions given in U. S. inches 1 inch = 25/4 mm 51
TRACTOR - MODEL NUMBER 917.273322 TRANSAXLE--MODEL NUMBER 222-3010L _I08 I2) 52
TRACTOR -- MODEL NUMB ER 917.273322 TRANSAXLE--MODEL NUMBER 222-3010L KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 164591 Assembly, Housing, LH 72 153767 2 164592 Assembly, Housing, RH 73 142904 7 153765 Oil Seal .984 x 1.5 x .25 74 142905 16 142876 Brake Shaft Assembly 76 142907 20 142877 Axle Mounting Horn 77 142908 Assembly 78 142909 21 142878 Washer 1.0 x 1.63 x .08 79 153768 22 142879 Washer 1.0 x 2.06 x .09 81 142910 33 142929 Brake Yoke Assembly 82 142911 35 142880 Brake Arm 89 142912 36 142882 Puck Plate 91 153769 37 142883 Brake Puck 95 142914 38 142884 Washer 96 153770 7/80.D. x 7/16 x .060 103 142916 39 142885 Nut, Castle 5/16-24 104 142917 40 142886 Cotter Pin 106 142918 41 142887 Brake Actuating Pin 108 142919 42 142888 Hi Pro Key 109 142920 43 142889 Spacer 110 142921 45 142890 Brake Disc 111 150820 46 142891 Bolt 1/4-20 x 1-1/2 112 150823 47 142892 Bolt 1/4-20 x 1 49 153766 Differential Assembly 113 150821 63 142894 Dowel Pin 64 150818 Reduction Gear, 117 150822 14 Teeth to 38 Teeth 65 142897 Final Drive Pinion Assembly 123 150824 67 142898 Jackshaft 124 150825 68 142899 O-Ring 129 153771 69 142900 Washer 5/8 X 1-5/32 70 142901 Washer 7/8 X 1-1/2 71 142902 Bolt, Hex 5/16-18x3.5 DESCRIPTION Locknut, Hex 5/16-18 Bolt, Hex 5/16-18x 1-1/2 Hex Cap Screw 5/16-18 x 1 Shoulder Bolt Freewheel Actuating Arm Oil Seal .625 x 1.0 x .25 Grease (10 oz. Tube) Bolt, Hex 5/16-18 x 1-3/4 Bolt 5/16-18 x 4-1/2 Filter, Spin On Pump, BDU-10L-122 Plug, Straight Thread 60i 7/18 SAE x 5/16 Fitting Washer Vent Cap Assembly Fitting O-Ring Assembly Control Arm Set Screw Filter Head Hose 1/2" Fitting, 1/2" Beaded 90i 7/8 SAE Fitting, 1/2" Beaded 60i 9/16 Fitting, 1/2" Beaded 90i 9/16 0 Ring Pinch Clamp Spring, Long NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.273322 TRANSAXLE--MODEL NUMBER 222-3010L 6 KEY PART NO. NO. 1 144569 2 122716X 3 122745× 4 122715X 5 122700X 6 122699X 8 122767X 12 122717X 13 122748X 14 122749X 15 144571 17 122770× 19 153801 21 122722X 22 144573 23 142978 DESCRIPTION Shaft, Pump Ring, Retaining Bearing, Bail Spacer Seal, Lip Ring, Retaining Bearing, Cradle Seal, Lip Arm, Trunnion Guide, Slot Housing Kit, Transmission Bearing, Thrust, Ball Center Section Kit Seal, Lip Shaft, Motor Washer, Block Thrust KEY PART NO. NO. 25 127148X 32 142938 37 122786X 38 122718X 42 144578 43 144578 44 144579 47 122752X 53 127153X 60 142977 62 144581 63 144582 64 144583 67 144584 -- 153769 DESCRIPTION Swashplate, Variable Block Assembly Pin, Stainless, Headless Gasket, Center Section Check Valve Kit Check Valve Kit Charge Relief Kit Screw, Socket Head, Cap Bypass Valve Kit Block Spring O-Ring Charge Pump Kit Gerotor Assembly Screw, Socket Head, Cap Pump Assembly, Complete 54
TRACTOR -- MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 CYLINDER HEAD VALVE & BREATHER I 15,_ 3\ \ 30 (_ -- 28 I 29 n 1_ 20 L_j_ 19 _ 26 27 _17 ,\ 7-- _js flO 2 CRANKCASE I 21_ 22 20- I C)--19 "-_ , ___ _1,"-" ,3-.% -_ "-_JI 0--8 55 \ 3
TRACTOR -- MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 HEAD/VALVEIBREATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NOt DESCRIPTION 1 24-033-03 Kit, breather cover w 1 24-032-01 Seal, oil Iront gasket (Includes 2,3) 2 Crankcase (USE: Miniblock) 2 24-041-23 Gasket, breather 3 24-294-13 Fitting 3 24-096-15 Cover, breather 4 12-380-17 Pin, dowel locating (6) 4 M-0645020 Screw, hex. flange 5 24-067.13 Connecting Rod(Sial.)(2) M6x1.0x20 (4) 24-067-14 Connecting Rod (.25) (2) 5 X-75-23 Plug, allen hd. 118" 6 24-874-08 Piston w/Ring Set (Std) (2) 6 12-351-02 Lifter, valve (4) (Includes 7,8) 7 24-755-66 Kit, valve train 7 24-108-05 Ring Set (Std.) (2) (Includes 8, t 1,12) 8 24-018-01 Retainer, piston pin (2) 9 12-422-o9 Shim, camshaft (A.R./ 8 24-411-05 Rod, push (4) 9 24-041-32 Gasket, cylinder head (2) 12-422-13 Shim, camshaft (A.R.) 10 24-318-18 Head assembly, #2 12-422-07 Shim, camshaft(A.R ) 12-422-08 Shim, camshaft (A R) cylinder 12-422-10 Shim, camshaft 11 25-186-01 Arm, rocker (4) 1 2 24-599-01 Pivot, rocker arm (4) 12-422-11 Shim, camshaft (AR.) 13 M-0640034 Screw, hex, flange 12-422-12 Shim, camshalt (AR.) M6xl.0x34 (4) 10 24-012-05 Camshaft 14 12-086-16 Screw, hex. flange 11 52-139-09 Plug, cup M10x1.5x90 (8) 12 M_0545010 Screw, hex. flange 1 5 24-755-74 Kit, valve cover - plain M5x0.Sx10(2) (Includes 16,17) 13 24-018-04 Retainer, reed (2) 14 24-402-05 Reed, breather (2) 1 6 24-153-16 O-Ring 1 7 24-086-32 Screw, shoulder (4) 15 12-153-01 O-Ring, lower oil fill tube 1 8 24-445-01 Strap, lifting 16 24-126-19 Bracket, oil fill tube 19 24-016-01 Valve, exhaust (Std.) (2) 17 12-12304 Tube, oilfitl 24-016-02 Valve, exhaust (.25) (2) 18 M-0545016 Screw, hex. flange MSxO.8x16 20 24-017-01 Valve, intake (Std.) (2) 24-017-02 Valve, intake (.25) (2) 19 12-153432 O-Ring, upper oi_ fill tube 2 1 24-032-05 Seal, valve stem (2) 20 24-038-04 Dipstick assembly 22 235011 Retainer, spring (4) (Includes 21,22) 23 24-089-02 Spring, valve (4) 21 24-755-46 Kit, oil fill cap (Includes 22) 24 12-173-01 Cap, valve spdng (4) 22 12-153433 O-Ring, dipstick 25 12-755-03 Kit, retainer (4) 23 12-380-o4 Pin, hitch 26 24-318-17 Head assembly, #1 24 M-0631005 Washer, plain6mm 25 12-032-01 Seal, governor cross shaft cylinder 27 24-755-76 Kit, valve cover - breather 26 X-25o102 Washe_, plain 1/4" (Incl. 16,17,28) 27 24-144-01 Shaft, governor cross 28 25-313-02 Grommet rubber (2) 29 24-755-57 Kit, breat,'_er separator (Includes 28,30-33) 30 M-0545016 Screw, hex.flange M5x0.8x16 (2) 31 24-445-02 Strap, breather 32 24-126-44 Bracket, breather separator 33 24-112-12 Spacer 34 24-294-06 Fitting 35 24-326-13 Hose, breather 36 24.326-14 Hose, breather 37 X-426-9 Clamp, hose (2) 56
TRACTOR -- MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 IGNITION / ELECTRICALJ a_3 0f4 25 __6 24 AIR INTAKE t \ 11 ! 1(; Is / 13 \ 9 BLOWER HOUSING AND BAFFLES I 8 , / 3 57
TRACTOR -- MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 IGNITIONICHARGING BLOWER HOUSING & BAFFLES KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 54-755-15 Kit, grass screen (includes 2-4,and 24 113 18) 2 M-0403025 Screw, hex. cap M4x0.7x25 (4) 3 X-25-92 Washer, plain 5/16" (4) 4 24-112-04 Spacer, grass screen (4) 5 25-086-47 Bolt, shoulder (4) 6 24-157-03 Fan 7 12-086-14 Screw, hex. flange MlOx1.5x46 8 12-468-03 Washer, plain 3/8". 9 X-42-15 Key 10 24-025-08 F_ywheel 11 25-403-03 Rectifier-regulator 12 X-25-92 Washer, plain 3/16" (2) 13 24-086-18 Screw, phillips hd. 11 16x7/8 (2) 14 236602 Connector (3 contact) 15 54-755-09 Kit, 15 amp stator (Includes 24 126 71) 16 12-132-06 Spark Plug {2) 17 M-0548025 Screw, hex. cap M5x0.8x25 (2) 1 B 48-154 -02 Clip, cable 19 47-154-01 Clip, cable 20 X-25-63 Washer, plain 1/4" 21 24-584-11 Module, ignition (2) 22 M-0561025 Screw, thread forming M5x0.ax25 (4) 23 M-0448010 Screw, hex. flanage M4x0,Txl0 (2) 24 24.584-09 Module, speed advance 25 24-063-27 Baffle, heat shield NOT ILLUSTRATED 24-126-71 X-25-63 24-176-27 25-518-28 X-22-11 24-113-18 Bracket, stator wire Washer, plain 1/4" Harness, wiring Lead, black recI -reg. 4" - 18 gauge insulated grip barre eyelets) Washer, lock 1/4" Decal, grass screen 1 54-027-95 2 24-100-02 3 M-0545020 4 M-0545016 5 M-0551016 6 M-0645016 7 24-146-11 8 24-146-06 9 24-063-39 10 24-063-14 11 24-063-31 t 2 24-063-23 1 3 M-0545010 NOT ILLUSTRATED 24-063-36 M-0545010 24-086-06 Housing, blower (Incl. M*05450t0 & 24 063 36) Nut, plastic (2) Screw, hex. flange M5x0.8x20 (2) Screw, hex flange M5x0.8x16 (4) Screw, hex. flange M5x0.8xt 6 Screw, hex flange M6xl.0x16 (6) Plate, backing - # 2 side Plate, backing - # t side Baffle, cylinder barrel- # 2 side Baffle, valley - #2 side Baffle, cylinder barrel- # 1 side Baffle, valley - #1 side Screw, hex. flange M5xO.6xt 0 {2) Balfle, blower housing Screw, hex. flange M5x0.axl0 (2) Cover, control N/A Screw, phillips hd 11 16x3/4" (2) AIR INTAKE/FILTRATION KEY PART NO. NO. DESCRIPTION 1 24-164-06 Manifold, intake 2 M-0651055 Screw, hex. flange M6x1.0x55 (4) 3 24_041-01 Gasket, intake manifold(2) 4 24-041-14 Gasket, air cleaner base 5 24-094-13 Base, air cleaner 6 24-041-13 Gasket, fuel spitback cup 7 24-109-05 Cup, fuel spitback 8 24-083-05 Precleaner, element 9 24-083-03 Element, air cleaner 10 230046 Seal, breather 1 I 24-096-01 Cover, inner air cleaner 12 12-100-01 Wing Nut 13 24-096-65 Cover, air cleaner 14 54-755-01 Kit, knob with seal (Includes 15 & 16) 15 24-153-15 O-Ring 16 25-341-03 Knob, cover NOT ILLUSTRATED 12-113-53 Decal, air cleaner 58
TRACTOR-- MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 STARTING SYSTEM I t8--@ , _ 17 1 _\11 i_ -13 10--_9 5__4 IL PAN LUBRICATION I EN GIN E CONTROLS J 24 "_®.-'° is 3 _46 _26 /27 19F_t_ j 21 18_ / 16 15 24 59
TRACTOR - MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 STARTING SYSTEM OIL PAN/LUBRICATION KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 12-098-03 Starter, soleno{d shift 2 M-0839080 Screw, hex. flange M8xl.24x80 (2) 3 M-0841080 Nut, hex. flange MSx1.25 4 52-211-05 Bolt, thru M5x0.8x99 (2) 5 12-301-01 Cap, commutator end 6 52-168-01 Insulator 7 52-089 09 Spring, brush (4) 6 52-323-03 Holder, brush 9 52-221-01 Kit, brush (Includes 7) 10 12-471-01 Frame 11 52-100-09 Nut, starter 12 52-435-02 Solenoid 1 3 12-170-03 Armature 14 12-239-01 Pinion, drive 15 24-755-84 Kit, starter repair 16 12-090-10 Lever, starter drive 17 12-081-02 , Cap, drive end 18 52-100-10 Nut, starter (2) ENGINE CONTROLS KEY PART NO. NO. DESCRIPTION 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 SM-0642025 Screw, hex. flange M6x1.0x25 24-090-14 M-0641060 24-089-01 25-158-08 24.079-04 25 158-11 M-0647060 X-25-52 24.090-20 25-431-01 277341 24.079-10 M-0639016 24.126-59 X-25-72 24-112-10 24-090-09 24-089-18 M-0401030 24-126-17 24-144-11 24-086-06 M-0446030 M 0545016 24-089-20 M-0645016 12-237-01 Lever, governor Nut, hex. flange M6xl.0 Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage (2) Nut, hex. M6xl.0 (3) Washer, plain 1/4" Lever, choke Spacer Washer, :.pring 3/8" Linkage, ;hoke Screw, hex. flange M6x1.0x16 Bracket, control Washer, plain 1/4" (3) Spacer Lever, throttle control (2) Spring, governor Screw, hex. cap M4 0.7x30 Bracket, throttle shaft Shaft, throttle Screw, phillips hd. 11-16x3/4" (2) Nut, hex. M4x0.7 Screw, hex. flange M5x0.8x16 (2} Spring, throttle shaft Screw, hex. flange M6xl.0x16 (3) Clamp, cable (2) 1 M-0645025 Screw, hex. flange M6x1.0x25 (2) 2 M-0631005 Washer, plain 6 mm (2) 3 24-755-59 Pan, oil assembly (Includes 5-11) 4 24-393-08 Oil pump assembly (Includes 5) 5 24-123-05 Tube, oil pickup 6 24-162-26 Screen, oil 7 24-043-12 Kit, governor gear w/pin (Includes 8) 8 12-380-01 Pin, governor regulating 9 52-448-02 Tab, locking 10 12-144-02 Shalt, governor gear 1 1 24-041-24 Gasket, oil pan 12 24-422-03 Shim, thrust 13 X-75-32 Ptug, hex, ctsk. 3/8" 14 52-032-06 Seal, oil (PTO end) 1 5 24-086-17 Screw, hex. ttange M8x1.25x45 16 24-086-16 Screw, hex. flange MSx1.25x45 (9) 1 7 X-75-10 Plug, sq. hd. solid 3/8" N.P.T.F. 18 54-755-14 Kit, oil cooler (Incl. 19-24, 24 146 11 & 41 037 10) 19 24-136-05 Nipple, oil filter 20 24-153-17 O-Ring 21 24-100-01 Screw, hex flange M8x1.25x45 {2) 24 086 12 22 ........ Nut, plastic (2) 23 24-894-15 Cooler, oil 24 52-050-02 Fitter, oil NOT ILLUSTRATED 41-037-10 24-146-11 24-113-25 Decal, write-on nameplate Plate, backing #2 side Deca_, oil cooler 6O
TRACTOR -- MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 CRANKSHAFT J --1 EXHAUST I 1 / 1 7 lo lO \ 9 lO 15 61
TRACTOR -- MODEL NUMBER 917.273322 KOHLER ENGINE-MODEL NUMBER CV25S, TYPE NUMBER 69526 CRANKSHAFT FUEL SYSTEM KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 24-014-72 Crankshaft (Includes 2) 1 24-853-27 2 52-139-09 Plug, cup 2 24-041.15 EXHAUST 3 24-053o27 KEY PART NO, NO. DESCRIPTION 1 24-041-02 Gasket, exhaust (2) 4 24-041-14 2 25-072-04 Stud, M8xl.25x33 (4) 5 24-126-53 24-755-03 Gasket Set 6 M-0259005 7 Mo0629105 8 M-0641060 9 24-353-03 10 X-426-9 11 24-086-12 12 24-393-04 13 24-100-01 14 25-353-03 DESCRIPTIOI_ Kit, carburetor w/gaskets (Includes 2-6) Gasket, carburetor Carburetor assembly (For information only not available separately) (Includes 24 234 02 24 757 18, 24 757 19, 24 757 20, 24 757 21, 24 757 22) Gasket, air cleaner base Bracket, throttle stop Screw, pan hd. M2.5x0.45x5 Stud, M6xl.0x110 (2) Nut, hex. flange M6xl.0 (2) Une, fuel 10-5/8" Clamp, hose (6) Screw, hex. cap. M6xl.7x18 (2) Pump, fuel - pulse Nut, plastic (2) Line, fuel 13-1/2" (2) 15 24-050-02 Filter, fuel NOT ILLUSTRATED 24-234-02 24-757-18 24-757-19 24-757-20 24-757-21 24-757-22 Chamber, float (bowl) Kit, overhaul w/gaskets Kit, choke repair w gaskets Kit, gasket Kit, accelerator pump w gaskets Kit, solenoid replacement w/gaskets 62
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. t A Operate your Tractor up and down the face of slopes (not I I • ,A greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800,4-MY-HOME'" (1-800-469-4663) Para pedir servicio de reparacibn a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pieces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect 'M 1-800-366.PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 pro, Monday - Saturday 1-800-827-6655 172034 1122.99 RD Printed in U.S.A.