Craftsman 917.27339 Owner's Manual
Owner's Manual JCRIIFTSMIIN'J LAWN TRACTOR 18.0 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.273390 [_ This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Uâ¢Sâ¢A⢠Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................. 2 Safety Rules ........................................... 3 Product Specifications ............................ 6 Assembly/Pre-Operation ........................ 8 Operation .............................................. 11 Maintenance Schedule ......................... 17 Maintenance ......................................... 17 Service and Adjustments ...................... 21 Storage ................................................. 27 Troubleshooting .................................... 28 Repair Parts .......................................... 32 Sears Service ......................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge wilt apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date. ⢠Normal deterioration and wear of the exterior finishes, or product label replacement. Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge. During the first 30 days of purchase, there wilt be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service wilt still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. _,WARNING: In order to prevent ac- cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _tLWARNING: Do not coast down a hill in neutral, you may lose control of the tractor. _,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _,WARNING: Engine exhaust, some of its constituents, and certain vehicle com- ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _I_,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instruc- tions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Stow down before turning. Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or un- loading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Neveras- sume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, took behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to coot before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to coot before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Ad- just and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, took behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a tow gear so that you wilt not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline Capacity 1.25 Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) API-SF-SJ): SAE 5W-30(betow 32°F Oil Capacity: W/Fitter 3.5 Pints W/O Filter 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.3 5th 4.4 6th 4.9 Reverse: 1.4 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging System: 3 Amps Battery 5 Amps Headlights Battery: Amp!Hr: 28 Min. CCA: 230 Case Size: UIR Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, welt-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in main- taining, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state taws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal taws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur- chase. Your new Craffsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: ⢠Expert service by our 12,000 profe- sional repair specialists. ⢠Unlimited service and no charge for parts and labor on all covered repairs. ⢠Product replacement if your covered product can't be fixed. ⢠Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte- nance check. ⢠Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME® 6
Steering Wheel Insert Steering Wheel (1) Hex Bolt 1/4-28 x 1-1/4 :_ Steering Wheel Adapter I I I I @ (1) Locknut 1/2-20 (1) Large Flat Washer O1 (1) Locknut 1/4-28 Steering Extension _g Shaft Boot Seat (1)Washer @ 17/32 x 1-3/16 x 12 Gauge i_(1) Knob Keys (2) Keys For Future Use Slope Sheet Video Cassette _t 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex- tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from trac- tor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 8
5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- justed position. 9. Raise seat and tighten adjustment knob securely. Seat Bolt j Adjustment Knob CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions). Seat Label Terminal NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest po- sition. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest posi- tion. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Shield Mulcher Plate Latch Hooks AHi, CAUTION: Do not remove deflector shield from mower. TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mutcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ⢠/ No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight- ened securely. ,/All tires are properly inflated. (For ship- ping purposes, the tires were overin- flated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ⢠/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe oper- ating condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L Ikl REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING DRAKE PARKING DRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) MOWER HEIGHT MOWER LIFT DANGER, KEEP HANDS AND FEET AWAY @@@@@ KEEPAREACLEAR SLOPEHAZARDS (SEE SAFETY RULES SECTION) & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. & & & DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. HOT SURFACES indicates a hazard which, ,d_., if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Attachment Clutch Lever Ignition Switch Light Switch Position Lever Plunger Throttle/Choke Control -- Attachment Lift Lever Clutch/Brake Pedal Height Adjustment Lever g Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for dectutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake wilt shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac- tor secure. Attachment Clutch Lever Position Control Clutch/ Brake inition Key "Disengaged" Position Brake "Engaged" - Position Gearshift "Disengaged" "Brake" Lever Position Position STOPPING MOWER BLADES - ⢠To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch! brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to stow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _,CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired po- sition. 3. Slowly release clutch!brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
⢠The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wilt shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging at- tachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _I_,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. ;mnt Lift Lever High Position / Attachment \ f,,; Clutch Lever ;-"_ Low "En{ Position Position Shield TO OPERATE ON HILLS _,WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before start- ing up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. 14
ADD GASOLINE ⢠Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to assure fuel freshness. _,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures betow32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. . Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. ⢠The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). ⢠The attachments can also be used dur- ing the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this wilt provide the best recut- ting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re- duce your width of cut on each pass and mow slowly. (- 1 (- . : jj 00272 ⢠If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass wilt plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the at- tachment being used. MAX 1/3 ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This wilt help prevent matting and graining of the lawn. 16
MAINTENANCE SCHEDULE ___,o_o_ " FILL IN DATES _,_ ,_.0_ ,_.C; ,_0 ,_£'_ _ _0 AS YOU COMPLETE _'_ £x 4,_ £x 4,'_ £x 4,9 _" £k 4,_ _q'_ REGULAR SERVICE _"__ SERVICE DATES i i Check Operator Presence and T Interlock Systems a Check for Loose Fasteners V # _5 V # Sharpen/Replace Mower Blades _43 T Lubrication Chart _1_ 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check V-Beffs Check Engine Oil Level _ Change Engine Oil (with oi_ filter) _1,2 _1_ E Change Engine Oil (without oil filter) _1,2 N Clean Air Filter _2 G Clean Air Screen _1_2 N_ inspect Muffler/Spark Attester E Replace Oil Filter (If equipped) _2 Clean Engine Cooting Fins _1# 2 Replace Spark Plug _'2 Replace Air Filter Paper Cartridge Replace Fuel Fitter 1 - Change more often when operating under a heavy toad or in high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance4ree battery. 5 - Tighten front axle pivot bolt to 35 It-Ibs maximum. DO not ovedighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments wilt need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. ⢠At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. Zerk LUBRICATION CHART -- @ Spindle Zerk @Front Wheel Bearing Zerk @Front Wheel Bearing Zerk C3)Engine ; i I I i I i I i dbSAE 30 or 10w30 Motor Oil @General Purpose Grease ¢3_Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants wilt attract dust and dirt that wilt shorten the life of the self-lubricating bearings. If you feet they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never op- erate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to at- low access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. Mandrel Assembly Trailing _. _o,4_, Edge Up /_'-''"i "_ Center _ _'_'_ Hle 2 Flat Washer _ _ \ A. Lock Washer _ _-_ Star _# Blade Bolt TO SHARPEN BLADE NOTE: We do not recommend sharp- ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ Blade Pin Center Hole 18
BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD- JUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxte free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, the oils will result in in- creased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine dam- age from running tow on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve 19 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap!dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl.:' line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers. ENGINE COOLING SYSTEM Debris may clog the engine's air cool- ing system. Remove blower housing and clean area shown to prevent overheating and engine damage. Air Screen Clean out chaff and debris MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. jCover Cartridge Slots IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gaso- line. _ Clamp Clamp f _ _..__ _- Fuel Filter 20
CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with auto- motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. Small Clutch 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. Front Link Retainer Spring_ Anti-Sway Housing Retainer Springs Both Sides) Deflector Shield Bracket Large Retainer Spring 21
2. Slide mower under tractor with deflec- tor shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you wilt not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjust- ment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each futt turn of adjustment nut wilt change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom edge Bottom edge of of mower to _ _rr)o_er to ground 0ro od y l/ G ound Arm kidf_ uLstr mk ent N_ FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal num- ber of turns. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. !_g _ Both Front nks Should be ual in Length Nut it "E" Tru Front Links 22
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel Idler Pulleys Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor for- ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake oper- ating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. With Parking Brake "Engaged" Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down between transaxte belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 23
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Enc Clutchin4 Center .Span Keeper Stationary Idler Transaxte TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxte is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen ad ustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neu- tral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Neutral Lock Gate Gearshift f /" ,t ...... ...... ...., ..... i Adjustment Bolt TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BAT- TERY ,_WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 24
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 02614 Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _,WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. (Red) Cable Terminal Cover (_/Keps Nut _ Hex Bolt Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to re- connect the headlight wire connector. Hood Headlight Wire Connector Seat Pan 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Lever Governor ;ontrol Plate Clamp Cable Screw TO ADJUST CARBURETOR NOTE: The carburetor on this engine is tow emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel!air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun- terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun- terclockwise) 1/8turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed Throttle With Limiter 26
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _,WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to coot before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage. ⢠Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable pro- tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not "CHOKED" 2. See "TO START ENGINE" Hard to start Engine will not turn over properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. Engine clicks but will not start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. g. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch!brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE . . 3. PROBLEM Loss of power . 5. 6. 7. Dirty fuel filter. 8. Stale or dirty fuel. Cutting too much grass/too 1. fast. Throttle in "CHOKE" position. 2. Build-up of grass, leaves 3. and trash under mower. Dirty air filter. 4. Low oil level/dirty oil. 5. Faulty spark plug. 6. 7. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. Excessive vibration Engine continues to run when operator leaves seat with attach- ment clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. CORRECTION Raise cutting height/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gasoline. 9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen!fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not corrected contact Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate CAUSE 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. Engine speed too slow. 1. Place throttle control in "FAST" position. Poor grass 1. discharge 2. 3. 4. 5. 6. 7. 8. 9. Headlight(s) not 1. working 2. (if so equipped) 3. 4. 5. Battery will not 1. charge 2. 3. 4. 1. Engine "backfires" when turning engine "OFF" Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery celt(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 30
TRACTOR - - MODEL NUMBER 917.273390 SCHEMATIC 4" RED BLACK BATTERY L SOLENOID // FUSE I i I I I I _IED STARTER BLACK RED AMMETER (OPTIONAL) WHITE iGNITION SWITCH CLUTCH / B RA KJE (PEDAL UP) BLACK (OPTIONAL) WHITE __ SEAT SWITCH (NOT OCCUPIED) I I i i _ i I I [ BLACK _AT_T'MENT CLUTCH _ GROUNDING BLACK (CLUTCH OFF) CONNECTOR t BLACK db, ⢠11w SPARK ⢠r_ PLUG GAP w ⢠(2 PLUGS ON TWIN CYL. ENGINES) ⢠IGNITION UNIT CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN @ 3600 RPM 3 AMP DC @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) FUEL SHUT-OFF SOLENOID RED I___A_T_ R_ (IF SO EQUIPPED) I UGHTIN G SYSTEM ORANGE 5AMP AC @ 3600 RpM DIODE I ALTERNATOR I \ 14 VOLTS AC M_N @ 3600 RPM (L_GHTS OFF) BROWN HEADLIGHTS // NON-REMOVABLE CONNECTIONS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G At NONE RUN/UGH1 B A1 A2 L RUN B A1 NONE START ] S A1 NONE REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
TRACTOR - - MODEL NUMBER 917.273390 ELECTRICAL 22 I [ I I I I I I I I J . I / ! [ / / I I I I I 27 I 26 29 9O I I f ⢠\ I I I I I I I I I I I I \ \ k \ \ / \! I I I I 32
TRACTOR - - MODEL NUMBER 917.273390 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 176689 16 176138 21 183759 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 121305X 30 175566 33 140403 40 179720 41 71110408 42 131563 43 178861 45 121433X 52 141940 90 180499 Battery Bolt Hex Hd 1/4-20 unc x 3/4 Box Battery Fender Switch, Interlock Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga. 11" red Cable Battery 6 Ga. w/16 wire red Fuse 20 AMP Nut, Keps Hex 1/4-20 uric Cable Ground 6 Ga, 12" black Switch Plunger Nc Gray Switch Ign Key Ign Molded Craftsman Harness Ign Bolt BIk. Fin Hex 1/4-20 unc x 1/2 Cover Terminal Red Solenoid Ammeter Rectangular 6 Amp Protection Wire Loop Cover Battery Terminal NOTE: All component dimensions give in U,S, inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.273390 CHASSIS AND ENCLOSURES 28 31 @/5 39 166 208 208 6O 74 2O8 20f chassis-Laser _lt.stlt 29 34
TRACTOR - - MODEL NUMBER 917.273390 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 5 9 10 11 13 14 17 18 26 28 29 30 31 37 38 39 60 64 74 114 115 142 143 144 145 166 206 207 208 209 211 212 174619 Chassis Stamping 176554 Drawbar 155272 Bumper Hood/Dash 168337X013 Dash STD533710 Bolt, Carriage 3/8-16 x 1 174996 Panel, Dash, L.H. 172105X010 Panel, Dash, R.H. 17490608 Screw Thdrol 3/8-16 x 1/2 185682X558 Hood Assembly Laser 184921 Bumper Hood Large 1.75 STD541437 Nut 188636 Grille Lens Asm Laser 174332X599 Lens, Laser 174738X558 Fend/Ftrest Pnt STLT 139976 17490508 175710 174714 72140606 154798 73680600 158112 17060620 175702 186689 175582 156524 189747 170165 17670508 17670608 17000612 145212 175143 5479J Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Bracket Pivot Laser Bolt Rdhd Sqnk 3/8-16 uric x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 uric Keeper Belt Rear LH Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood Screw Hi-Lo #13-16 x 5/8 w/patch Bolt Shoulder 5/16 -18 TT Screw Thdrol 5/16-18 x 1/2 TYTT ScrewThdrol 3/8-16 x 1/2 Screw Hex Wsh Thdr 3/8-16 x 3/4 Nut Hexflange Lock Insert Lens Reflective Plug, Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.273390 GROUND DRIVE 89 N" 25 62 212 70 35 36 34 116 7oo: ,,. 48 ⢠151 37 26 27 drive-fender.stlt 26 36
TRACTOR - - MODEL NUMBER 917.273390 GROUND DRIVE KEY PART KEY NO. NO. DESCRIPTION NO. 1 Transaxle (See Breakdown) 63 Peerless 206-545C 64 2 146682 Spring Brake Return 65 3 123666X Pulley Transaxle 66 4 12000028 Ring Retainer 70 5 121520X Strap Torque 30 Degrees 74 6 17060512 Screw 5/16-18 x 3/4 75 8 165866 Rod Shift Fender Adjust 76 10 STD561210 Pin Cotter 1/8 x 1 CAD 77 11 105701X Washer Plate Shift 78 13 74550412 Bolt 1/4-28unf Gr. 8 W/Patch 79 14 10040400 Washer Lock Hvy Helical 80 15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 81 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 unc 82 18 74780616 Bolt Pin Hex 3/8-16 x 1 Gr. 5 83 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 84 21 106933X Knob 85 22 130804 Rod, Brake 89 24 73350600 Nut, Hex Jam 3/8-16 unc 90 25 106888X Spring, Brake Red 96 26 STD551037 Washer 13/32 x 13/16 x 16 Ga. 112 27 STD561210 PinCotter 1/8 x 3/4 CAD. 113 28 175765 Rod, Parking Brake 116 29 71673 Cap, Parking Brake 120 30 174973 Bracket, Transaxle 150 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 151 34 175578 Shaft, Foot Pedal 156 35 120183X Bearing, Nylon 158 36 19211616 Washer 159 37 1572H Pin, Roll 161 38 179114 Pulley, Composite, Flat 162 39 72110622 Bolt RDHD 3/8-16 unc x 2-3/4 Gr.5 163 41 175556 Keeper, Belt Idler 165 47 127783 Pulley, Idler, V-Groove 166 48 154407 Bellcrank, Clutch 168 49 123205X Retainer, Belt 169 50 72110612 Bolt Hex Hd 3/8-16 x 1-1/2 170 51 STD541437 Nut Crownleck 3/8-16 unc 197 52 STD541431 Nut, Crownleck 5/16-18 unc 198 53 105710X Link, Clutch 202 55 105709X Spring, Return, Clutch 212 56 17060620 Screw 3/8-16 x 1.04 57 130801 V-Belt 59 169691 Keeper, Center Span 61 17120614 Screw. 3/8-16 x .875 62 8883R Cover, Pedal PART NO. DESCRIPTION 175410 Pulley, Engine 173937 Bolt Hex 7/16-20 x 4 Gr. 5-1.5 STD551143 Washer 154778 Keeper Belt Engine Hydro 134683 Keeper Belt Engine 137057 Spacer 121749X Washer 25/32 x 1-1/4 x 16 Ga. STD581075 E-Ring 123583X Key, Square 121748X Washer 25/32 x 1-5/8 x 16 Ga. 2228M Key Woodruff 131486 Arm Shift 165594 Shaft Asm Cross Tapered 165711 Spring Torsion 19171216 Washer 17/32 x 3/4 x 16 Ga. 166228 Link Transaxle 150360 Nut Lock Center 1/4-20 158391X428 Console, Shift 124346X 4497H 19091210 127285X 72140606 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 165623 17490510 165492 165580 178394 169613 169593 72110614 145212 Nut Self-Thd Wsh-hd 1/4 Zinc Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.25 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crewnlock 1/4-20 unc Bolt Hex Pin 1/4-20 unc x 1 Gr 5 Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Keeper Belt T/A Nyliner Snap-In 5/8"tD Washer Nyl 7/8 ID x .105" Hyd Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hex Fig. Lock NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.273390 STEERING ASSEMBLY _39 15 steering pLIt 47 88 I 29 15 29 15_ f J 4O 10 68 13 65 67 67 43 I / i i I \ 38
TRACTOR - - MODEL NUMBER 917.273390 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 Steering Wheel 2 184706 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121746X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 unf 13 136516 Spacer Brg Axle Front 15 145212 Nut, Hexflange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 26 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 STD561210 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering 37 152927 Screw 36 139769 Insert, Steering Wheel 39 19183812 Washer 9/16 x 2-3/8 40 73540600 Nut Crownlock 3/6-24 41 186737 Adaptor, Steering Wheel 42 145054x428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 180640 Extension Shaft Steering 46 184946X505 Cap, Spindle Red 51 73540400 Nut Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle 67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 86 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering 95 188967 Washer Hardened .793 x 1.637 x .060 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.273390 2 72 33 33 29 23 38 81 I 78 t3 4 OPTIONAL EQUIPMENT Spark Arrester engine*bs.lcyl 49 KEY PART NO. NO. DESCRIPTION 1 170545 2 17720408 3 4 137352 13 165291 14 148456 23 169837 29 137180 31 184900 32 140527 33 123487X 37 137040 38 181654 40 124028X 44 17670412 45 17000612 46 19091416 72 183906 78 17060620 81 73510400 NOTE: Allcomponentdimensions given linch =25.4 mm 40 Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 1/2 Engine, (See Breakdown) Briggs Model No. 31H777-0297-E1 Muffler Gasket Tube Drain Oil Easy Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel Plug, Drain Oil Easy Bushing Snap Screw, Hex Washer Head, Thd. Roll. 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Screw Socket Head 5/16-18 x 1 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 unc in U,S, inches
TRACTOR - - MODEL NUMBER 917.273390 SEAT ASSEMBLY \ 5 21 I i 12 11 KEY PART NO. NO. 1 140122 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 121246X DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Ga, Clip, Pushqn Hinged Nut Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Ga, Pan, Seat Knob Seat Bracket, Switch Mounting KEY PART NO. NO. DESCRIPTION 13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 15 134300 Spacer, Split 28 x ,88 16 121250X Spring 17 123976X Locknut, Flange 1/4 Gr. 5 21 171852 Bolt, Shoulder 5/16-18 uric 22 STD541431 Nut 24 19171912 Washer 17/32 x 1-3/16 x 12 G& 25 127018X Bolt Shoulder 5/16-18 x .62 NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.273390 DECALS 11 10 13 16 KEY PART NO. NO. 1 156368 2 189100 3 184728 4 184729 5 189643 6 133644 7 184730 8 172331 9 184899 10 156439 11 179128 KEY PART DESCRIPTION NO. NO. DESCRIPTION Decal, Oper. Instr. 12 146046 Decal, HP Engine 13 183827 Decal, Hood, R.H. 14 160396 Decal, Hood, LH. 16 138047 Decal, Hood Replacement 20 149516 Decal, Customer Maintenance - - 138311 Decal, Hood Side - - 184310X428 Decal, Deck - - 184311X428 Decal, Fender, Craftsman - - 189279 Decal, Fender Danger - - 189280 Decal, Deck "B" 42" Decal, V-Belt Drive Schematic Decal, Lower Dash Decal, V-Belt Schematic Decal, Battery Diehard Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad, Footrest LH STLT Pad, Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS &TIRES 7 4,10 11 KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, Front Tire (Not Provided, Service Item Only) 5 106732X624 Rim, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel Only) 8 106108X624 Rim, Rear 9 106268X Tire, Rear 10 7152J Tube, Rear Tire (Not Provided, Service item Only) 11 104757X428 Cap, Axle - - 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U,S, inches 1 inch = 25,4 mm 42
TRACTOR - - MODEL NUMBER 917.273390 LIFT ASSEMBLY 7 19 13 13 6 6 5 13 19 20 KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assembly 2 159471 Shaft Assembly, Lift 3 105767X Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x21 Ga. 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted 8 122365X Button, Plunger, Red 11 139865 Link, Lift, L.H. 12 139866 Link, Lift, R.H. 13 STD624008 Retainer Spring 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 uric 17 175689 Trunnion 18 73800800 Locknut, Hex, with Washer Insert 1/2-13 uric 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 15 20 43
TRACTOR - - MODEL NUMBER 917.273390 MOWER DECK 67 68 105 103 i- i147 142 34 5 6 19 F 21 42 D man_t_path stlt 3. \ 2 16 21 23 24 25 27 44
TRACTOR - - MODEL NUMBER 917.273390 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 52 139888 2 STD533107 Bolt 53 184907 3 138017 Bracket Assembly, Sway Bar, Front 54 178515 4 165460 Bracket Sway Bar 38/42" eck 55 155046 5 STD624008 Retainer Spring 56 165723 6 178024 Bar Sway Deck 59 141043 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 149846 9 STD551137 Washer, Lock 68 144959 10 140296 Washer, Hardened 92 73800600 (The following blades are available) 101 136420 11 134149 Blade, Mulching 102 71081010 (For mulching mowers only) 103 19061216 -- 139775 Blade, 42" Mulching Premium 104 STD551110 (For better wear when mulching) 105 160793 - - 138971 Blade, 42" Hi-Lift 106 2029J (For bagging or discharging) 129 19131312 13 137645 Shaft Assembly, Mandrel, Vented 130 STD523710 14 128774 Housing, Mandrel, Vented 131 STD533710 15 110485X Bearing, Ball, Mandrel 142 165890 16 174493 Stripper, Mower Deck 143 157109 18 72140505 Bolt, Carriage 5/16-18x5/8 144 158634 19 132827 Bolt, Shoulder 145 165888 20 159770 Baffle, Vortex 146 171977 21 STD541431 NutCrownlock5/16-18unc 147 131335 23 177563 Bracket, Deflector 148 169022 24 105304X Cap, Sleeve 149 165898 25 123713X Spring, Torsion, Deflector 150 19091210 26 110452X Nut, Push 152 169676 27 130968X428 Shield, Deflector 158 17720408 28 19111016 Washer 11/32x5/8x16Ga. 159 72140614 29 131491 Rod, Hinge 184 19131410 30 173984 ScrewThdrol DOD PT Hex 185 188234 31 187690 Washer, Spacer - - 130794 32 153535 Pulley, Mandrel 33 178342 Nut, Toplock, Flanged 34 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 - - 169583 36 131494 Pulley, Idler, Flat 40 73900600 Nut Lock Fig. 3/8-16 unc 44 140086 Guard, Mandrel, LH. 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 48 133944 Washer, Hardened DESCRIPTION Bolt, Shoulder 5/16-18 unc Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Lock Hex w/Ins. 3/8-16 Mulcher Cover Screw Pan Hd Phillips 10-24 x 5/8 Washer #10 Washer, Lock #10 Latch Assembly, Bagger Nut, Weld Washer 13/32 x 13/16 x12 Ga. Bolt, Fin Hex 3/8-16 unc xl Gr. 5 Bolt, Rdhd Sqnk 3/8-16 unc x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In Screw H ex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Washer 13/32 x 7/8 x 10 Ga. Head Assy. Cable Clutch Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) Replacement Mower, Complete (Std. Deck-Order separately mulcher cover components key nos. 101-106) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.273390 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 8 157 29B 1- 15 83 18 4 29 35 I 46
TRACTOR -- MODEL NUMBER 917.273390 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) (Include. 54 778346 14) 56 778355 14 778368 Bevel Pinion (13 teeth) (Include, 57 778337 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 778351 17 786188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 778345 20 792077A Ball 5/16" dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 22 792079 Spring .310 OD x .625 L 67 776396 25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 26 792125 Retaining Ring (pkg of 2) 71 788069 27 792035 Retaining Ring 71B 788092 28 788040 Retaining Ring 76 780090 29 780072 Thrust Washer .627 tD x .031W 77 788078A 29A 780160 Thrust Washer .762 ID x .031W 79 792144 29B 780051 Thrust Washer .762 ID x .031W 82 778333 29C 780199 Anti-Rotation Washer .632 30 780108 Cup Washer 1.127 ID x .032W 83 778338 31 780001 Fiat Washer .750 tD x ,056W 85 792154 (Use As Needed) 87 788089A 31A 780195 Flat Washer .750 tD x ,062W 150 788093A 32 788083 Oil Seal 5/8" 157 788088A 34 780194 Bushing .563 180 730229A 35 780193 Flanged Bushing 5 / 8" ID 900 794712 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate NOTE: 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206-545C Transaxle All component dimensions given in U,S, inches 1 inch = 25,4 mm 47
TRACTOR -- MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 I 133o REPAIR MANUAL I 307_ 329 REPLACEMENT ENGINE_ 358 ENGINE GASKET SET 12 20@ 8170 51_ 651_ 524 _ 8420 718 _ 868 943 1022 434 24 741@ 884_ 11 _ 584_ 1264I_ 7581 1270 __ 759 1 I 1019 LABEL KIT ] 1058 OWNER'S MANUAL I 1036 EMISSION LABEL I ] 750 ⢠15_ 24 4_J 12 200 89 1027 48
TRACTOR - - MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 1022 1022 9t4 t02 404 614_ 216f 559 368 _ #v o_ _ 6170 654 53 616 7Sv5 1 _W_L I 017 0 1022 \ ql/ 1026 847 334 643 801 803_ 310 1 802 729 697 _ z_ 305A 1265 74 49
TRACTOR -- MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 276 @ 950 231 1091 947_ 61 1127 108A 1 105A m 127A 276A@ 947A@ NIKKI % 118 1266A_ 1266_ 627_ 121 CARBURETOR OVERHAUL KIT 104 _ 1270 231_ 987_ 105 _ 137_ 276@ 93_:_ 106 [_ _ 634__ 95_ 117_ 142 6170 1266A _ 977 CARBURETOR GASKET SET 51_ 137_ 276@ 121ACARBURETOR OVERHAUL KIT 61 _ 6170 95A _ 634A 104A _ 127A_ 987AQ lO9A® o9 1266( 1266A_ 50
TRACTOR - - MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 697174 Cylinder Assembly 106 690577 a Seat-Inlet 2 399265 Kit-Bushing/Seal (Magneto Side) 108 690464 Valve-Choke (Manual Choke) 3 391086 ° Seal-Oil (Magneto Side) 108A 695419 Valve-Choke (Nikki) 4 697188 Sump-Engine 117 694352 a Jet-Main (Standard) 5 698147 Head-Cylinder 117A 699457 a Jet-Main (Standard) (Nikki) 7 699168 ° Gasket-Cylinder Head 118 697228 Jet-Main (High Altitude) 9 697109 ° Gasket-Breather 118A 699458 Jet-Main (High Altitude) (Nikki) 11 697113 Tube-Breather 121 697241 Kit-Carburetor Overhaul 12 697110 ° Gasket-Crankcase 121A 699521 Kit-Carburetor Overhaul (Nikki) 13 690360 Screw (Cylinder Head) 125 698445 Carburetor 15 690946 Plug-Oil Drain 125A Carburetor (For Complete 16 697127 Crankshaft Carburetor, Service with 20 690947 ° Seal-Oil (PTO Side) 698445) 22 692125 Screw (Crankcase Cever/Sump) 127 695005 Plug-Welch 23 693557 Flywheel 127A 690727 a Plug-Welch (Nikki) 24 222698 Key-Flywheel 130 691750 Valve-Throttle 25 699052 Piston Assembly (Standard) 130A 699500 Valve-Throttle (Nikki) -- 699054 Piston Assembly (.020" 131 494379 Kit-Throttle Shaft Oversize) 131A 699501 Kit-Throttle Shaft (Nikki) 26 699051 Ring Set (Standard) 133 494381 Float-Carburetor -- 697559 Ring Set (.020"Oversize) 133A 694914 Float-Carburetor (Nikki) 27 698469 Lock-Piston Pin 135 698780 Tube-Fuel Transfer 28 697099 Pin-Piston 137 281165 G_ Gasket-Float Bowl 29 697126 Red-Connecting (Standard) 137A 698781 G Gasket-Float Bowl (Nikki) -- 697263 Red-Connecting (.020" 141 495097 Kit-Choke Shaft (Manual Choke) Undersize) 141A 698778 Kit-Choke Shaft (Nikki) 32 692852 Screw (Connecting Rod) 142 697140 G Nozzle-Carburetor 33 695760 Valve-Exhaust 146 691639 Key-Timing 34 695761 Valve-intake 187 697098 Line-Fuel 35 691279 Spring-Valve (Intake) 188 691693 Screw (Control Bracket) 36 691279 Spring-Valve (Exhaust) 192 691986 Adjuster-Rocker Arm 37 697108 Guard-Flywheel 202 691841 Link-Mechanical Governor 40 691752 Retainer-Valve 209 692208 Spring-Governor 43 691968 Slinger-Governor/Oil 216 691840 Link-Choke 45 690564 Tappet-Valve 222 694042 Bracket-Control 46 698492 Camshaft 227 691374 Lever-Governor Control 48 697762 Short Block 231 691636 Screw (Choke Valve) 50 690193 Manifold-intake 232 691842 Spring-Governor 51 692137 .G_: Gasket-Intake 238 691843 Cap-Valve 53 690227 Stud (Carburetor) 240 394358 Filter-Fuel 54 691148 Screw (Intake Manifold) 265 691024 Clamp-Casing 73 697133 Screen-Rotating 267 695134 Screw (Casing Clamp) 74 697897 Screw (Rotating Screen) 276 692255 G_: Washer-Sealing 78 691003 Screw (Flywheel Guard) 276A 695410 Washer-Sealing 89 690283 Plug-Oil 304 697783 Housing-Blower 93 690602 O Bushing-Throttle Shaft 305 697102 Screw (Blower Housing) 94 498030 Kit-Idle Mixture 305A 697103 Screw (Blower Housing) 94A 695425 Kit-Idle Mixture (Nikki) 306 697107 Shield-Cylinder 95 691636 Screw (Throttle Valve) 307 691003 Screw (Cylinder Shield) 95A 690718 O Screw (Throttle Valve (Nikki) 98 495800 Kit-Idle Speed included in Engine Gasket Set, Key. No. 358 98A 695408 Kit-Idle Speed (Nikki) a included in Carburetor Overhaul Kit, Key. No. 104 690525 O Pin-Float Hinge 121 104A 694918 O Pin-Float Hinge (Nikki) _: included in Carburetor Gasket Set, Key. No. 105 231855 O Valve-Float Needle 977 105A 696136 O Valve-Float Needle (Nikki) Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR -- MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 309 693551 310 690323 311 497608 333 495859 334 691061 337 691043 358 697191 363 19203 383 89838 404 691691 431 697122 445 697634 462 691261 474 696459 503 691532 505 691251 510 693699 513 692024 523 697086 524 691032 525 697184 527 698467 544 692034 552 697144 559 693675 562 691119 579 691029 584 697112 601 95162 614 691620 616 692012 617 692138 634 690801 634A 698779 635 691909 643 697417 654 690958 684 697157 691 692407 692 690572 697 690372 718 690959 729 691224 741 697128 750 691033 757 697607 758 697134 759 697392 783 693713 789 698329 797 693167 801 691283 802 691286 803 693757 830 691095 842 691031 847 697611 851 692424 Motor-Starter Bolt (Starter Motor) Brush Set Armature-Magneto Screw (Magneto Armature) Plug-Spark Gasket Set-Engine Flywheel Puller Wrench-Spark Plug Washer (Governor Crank) Elbowqntake Filter-Air Cleaner Cartridge Washer (Starter Cable) Alternator Strap-Starter Nut (Governor Control Lever) Drive-Starter Clutch-Drive Dipstick ⢠Seal-Dipstick Tube Tube-Dipstick Clamp-Tube Starter-Armature Bushing-Governor Crank Screw (Remote Choke Stop) Bolt (Governor Control Lever Nut (Starter Cable) Cover-Breather Passage Clamp-Hose Pin-Cotter Crank-Governor a ⢠SeaI-O Ring (Intake Manifold O Spring/Seal Assembly (Manual Choke) O Spring/Seal Assembly (Nikki) Boot-Spark Plug Retainer-Air Filter Nut (Carburetor) Screw (Breather Passage Cover) ⢠Seal-Governor Shaft Spring-Detent Screw (Drive Cap) Pin-Locating Clip-Wire Gear-Timing Screw (Oil Pump Cover) Link-Counterweight Counterweight Pin-Counterweight Gear-Pinion Harness-Wiring Nut (Brush Retainer) Cap-Drive Cap-End Housing-Starter Stud (Rocker Arm) ⢠SeaI-O Ring (DipstickTube) Dipstick/Tube Assembly Terminal-Spark Plug 868 690968 ⢠Seal-Valve 914 690960 Screw (Rocker Cover) 943 690589 ⢠SeaI-O Ring (Oil Pump Cover) 947 694393 Solenoid-Fuel 947A 695423 Solenoid-Fuel (Nikki) 950 691657 Screw (Float Bowl) 965 499613 Cover-Oil Pump 967 697015 Filter-Pre Cleaner 968 697446 Cover-Air Cleaner 975 495933 Bowl-Float 975A 699502 Bowl-Float (Nikki) 977 690192 Gasket Set-Carburetor 987 691326 G t Seal-Throttle Shaft 987A 698777 a Seal-Throttle Shaft (Nikki) 1005 697111 Fan-Flywheel 1017 690770 Screen-Oil Pump 1019 698814 Kit-Label 1022 272475 ⢠Gasket-Rocker Cover 1023 692492 Cover-Rocker Arm 1024 499054 Pump-Oil 1026 692003 Rod-Push (Intake) ...... 692011 Rod-Push (Exhaust) 1027 492932 Filter-Oil 1029 691751 Arm-Rocker 1034 690822 Guide-Push Red 1035 693784 Shaft-Pump 1036 695700 Label-Emission 1040 698368 Plate-Trim 1044 698139 Screw (Flywheel) 1051 691265 Ring-Retaining 1058 275038 Owner's Manual 1059 698516 Kit-Screw/Washer 1070 690372 Screw (Flywheel Fan) 1090 691293 Retainer-Brush 1091 691333 Cap-Limiter 1095 690190 Gasket Set-Valve 1119 691183 Screw (Alternator) 1127 695407 Screw-Float Bowl 1263 697124 Reed-Breather 1264 697104 Screw (Breather Reed) 1265 697125 Support-Blower Housing 1266 691917 â¢O SeaI-O Ring (Intake Elbow) 1266A 697123 G t SeaI-O Ring (Intake Elbow) 1267 697662 Latch-Blower Housing 1270 697156 Plug-AVS Counterweight 1279 690960 Screw (Blower Housing Support) 1329 31H777-0202 Replacement Engine 1330 272147 Repair Manual Included in Engine Gasket Set, Key. No. 358 a Included in Carburetor Overhaul Kit, Key. No. 121 $ Included in Carburetor Gasket Set, Key, No, 977 Included in Valve Gasket Set, Key, No. 1095 NOTE: All component dimensions given in U,S, inches 1 inch = 25.4 mm 52
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ol ol 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure, 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
Get it fixed, at your home or ours! Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME "_ Anytime, day or night (1-800-469-4663) (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-6655 (U.S._) 1-800-361-6665 (Canada) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: 1-888-SU-HOGAR sM (1-888-784-6427) Au Canada pour service en frangais: 1-800-LE-FOYER Mc (1-800-533-6937) www.sears.ca S /AR 0 4,0 © Sears, Roebuck and Co. TM SM ® Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_brica / SM Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / MD Marque d_pos_e de Sears, Roebuck and Co. 189279 Rev. 1 3.25.04 MH Printed in U.S.A.
Warranty ................................................. 2 Safety Rules ........................................... 3 Product Specifications ............................ 6 Assembly/Pre-Operation ........................ 8 Operation .............................................. 11 Maintenance Schedule ......................... 17 Maintenance ......................................... 17 Service and Adjustments ...................... 21 Storage ................................................. 27 Troubleshooting .................................... 28 Repair Parts .......................................... 32 Sears Service ......................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge wilt apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date. ⢠Normal deterioration and wear of the exterior finishes, or product label replacement. Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge. During the first 30 days of purchase, there wilt be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service wilt still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. _,WARNING: In order to prevent ac- cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _tLWARNING: Do not coast down a hill in neutral, you may lose control of the tractor. _,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _,WARNING: Engine exhaust, some of its constituents, and certain vehicle com- ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _I_,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION ⢠Read, understand, and follow all instruc- tions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Stow down before turning. Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or un- loading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Neveras- sume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, took behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to coot before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to coot before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Ad- just and service as required. 4
⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, took behind and down for small children. ⢠Mow up and down slopes (15 ° Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a tow gear so that you wilt not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline Capacity 1.25 Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) API-SF-SJ): SAE 5W-30(betow 32°F Oil Capacity: W/Fitter 3.5 Pints W/O Filter 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.3 5th 4.4 6th 4.9 Reverse: 1.4 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging System: 3 Amps Battery 5 Amps Headlights Battery: Amp!Hr: 28 Min. CCA: 230 Case Size: UIR Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, welt-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in main- taining, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state taws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal taws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur- chase. Your new Craffsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: ⢠Expert service by our 12,000 profe- sional repair specialists. ⢠Unlimited service and no charge for parts and labor on all covered repairs. ⢠Product replacement if your covered product can't be fixed. ⢠Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte- nance check. ⢠Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME® 6
Steering Wheel Insert Steering Wheel (1) Hex Bolt 1/4-28 x 1-1/4 :_ Steering Wheel Adapter I I I I @ (1) Locknut 1/2-20 (1) Large Flat Washer O1 (1) Locknut 1/4-28 Steering Extension _g Shaft Boot Seat (1)Washer @ 17/32 x 1-3/16 x 12 Gauge i_(1) Knob Keys (2) Keys For Future Use Slope Sheet Video Cassette _t 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex- tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from trac- tor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 8
5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- justed position. 9. Raise seat and tighten adjustment knob securely. Seat Bolt j Adjustment Knob CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions). Seat Label Terminal NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest po- sition. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest posi- tion. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Shield Mulcher Plate Latch Hooks AHi, CAUTION: Do not remove deflector shield from mower. TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mutcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ⢠/ No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight- ened securely. ,/All tires are properly inflated. (For ship- ping purposes, the tires were overin- flated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ⢠/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe oper- ating condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L Ikl REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING DRAKE PARKING DRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) MOWER HEIGHT MOWER LIFT DANGER, KEEP HANDS AND FEET AWAY @@@@@ KEEPAREACLEAR SLOPEHAZARDS (SEE SAFETY RULES SECTION) & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. & & & DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. HOT SURFACES indicates a hazard which, ,d_., if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Attachment Clutch Lever Ignition Switch Light Switch Position Lever Plunger Throttle/Choke Control -- Attachment Lift Lever Clutch/Brake Pedal Height Adjustment Lever g Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for dectutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake wilt shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac- tor secure. Attachment Clutch Lever Position Control Clutch/ Brake inition Key "Disengaged" Position Brake "Engaged" - Position Gearshift "Disengaged" "Brake" Lever Position Position STOPPING MOWER BLADES - ⢠To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch! brake pedal all the way down. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to stow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _,CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired po- sition. 3. Slowly release clutch!brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
⢠The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged wilt shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging at- tachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _I_,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. ;mnt Lift Lever High Position / Attachment \ f,,; Clutch Lever ;-"_ Low "En{ Position Position Shield TO OPERATE ON HILLS _,WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ⢠Choose the slowest speed before start- ing up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). ⢠To change engine oil, see the Mainte- nance section in this manual. 14
ADD GASOLINE ⢠Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wilt increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to assure fuel freshness. _,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures betow32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. . Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. ⢠The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). ⢠The attachments can also be used dur- ing the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this wilt provide the best recut- ting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, re- duce your width of cut on each pass and mow slowly. (- 1 (- . : jj 00272 ⢠If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass wilt plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the at- tachment being used. MAX 1/3 ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This wilt help prevent matting and graining of the lawn. 16
MAINTENANCE SCHEDULE ___,o_o_ " FILL IN DATES _,_ ,_.0_ ,_.C; ,_0 ,_£'_ _ _0 AS YOU COMPLETE _'_ £x 4,_ £x 4,'_ £x 4,9 _" £k 4,_ _q'_ REGULAR SERVICE _"__ SERVICE DATES i i Check Operator Presence and T Interlock Systems a Check for Loose Fasteners V # _5 V # Sharpen/Replace Mower Blades _43 T Lubrication Chart _1_ 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check V-Beffs Check Engine Oil Level _ Change Engine Oil (with oi_ filter) _1,2 _1_ E Change Engine Oil (without oil filter) _1,2 N Clean Air Filter _2 G Clean Air Screen _1_2 N_ inspect Muffler/Spark Attester E Replace Oil Filter (If equipped) _2 Clean Engine Cooting Fins _1# 2 Replace Spark Plug _'2 Replace Air Filter Paper Cartridge Replace Fuel Fitter 1 - Change more often when operating under a heavy toad or in high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance4ree battery. 5 - Tighten front axle pivot bolt to 35 It-Ibs maximum. DO not ovedighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments wilt need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. ⢠At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. Zerk LUBRICATION CHART -- @ Spindle Zerk @Front Wheel Bearing Zerk @Front Wheel Bearing Zerk C3)Engine ; i I I i I i I i dbSAE 30 or 10w30 Motor Oil @General Purpose Grease ¢3_Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants wilt attract dust and dirt that wilt shorten the life of the self-lubricating bearings. If you feet they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ⢠When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never op- erate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to at- low access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. Mandrel Assembly Trailing _. _o,4_, Edge Up /_'-''"i "_ Center _ _'_'_ Hle 2 Flat Washer _ _ \ A. Lock Washer _ _-_ Star _# Blade Bolt TO SHARPEN BLADE NOTE: We do not recommend sharp- ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade wilt cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ Blade Pin Center Hole 18
BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. ⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD- JUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxte free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, the oils will result in in- creased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine dam- age from running tow on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve 19 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap!dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl.:' line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers. ENGINE COOLING SYSTEM Debris may clog the engine's air cool- ing system. Remove blower housing and clean area shown to prevent overheating and engine damage. Air Screen Clean out chaff and debris MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. jCover Cartridge Slots IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gaso- line. _ Clamp Clamp f _ _..__ _- Fuel Filter 20
CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with auto- motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. Small Clutch 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. Front Link Retainer Spring_ Anti-Sway Housing Retainer Springs Both Sides) Deflector Shield Bracket Large Retainer Spring 21
2. Slide mower under tractor with deflec- tor shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you wilt not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjust- ment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each futt turn of adjustment nut wilt change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom edge Bottom edge of of mower to _ _rr)o_er to ground 0ro od y l/ G ound Arm kidf_ uLstr mk ent N_ FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ⢠Before making any necessary adjust- ments, check that both front links are equal in length. ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal num- ber of turns. The two front links must remain equal in length. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. !_g _ Both Front nks Should be ual in Length Nut it "E" Tru Front Links 22
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel Idler Pulleys Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor for- ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake oper- ating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. With Parking Brake "Engaged" Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down between transaxte belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 23
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Enc Clutchin4 Center .Span Keeper Stationary Idler Transaxte TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxte is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen ad ustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neu- tral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Neutral Lock Gate Gearshift f /" ,t ...... ...... ...., ..... i Adjustment Bolt TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BAT- TERY ,_WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 24
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 02614 Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _,WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. (Red) Cable Terminal Cover (_/Keps Nut _ Hex Bolt Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to re- connect the headlight wire connector. Hood Headlight Wire Connector Seat Pan 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Lever Governor ;ontrol Plate Clamp Cable Screw TO ADJUST CARBURETOR NOTE: The carburetor on this engine is tow emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel!air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun- terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun- terclockwise) 1/8turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed Throttle With Limiter 26
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _,WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to coot before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage. ⢠Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable pro- tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not "CHOKED" 2. See "TO START ENGINE" Hard to start Engine will not turn over properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. Engine clicks but will not start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. g. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch!brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE . . 3. PROBLEM Loss of power . 5. 6. 7. Dirty fuel filter. 8. Stale or dirty fuel. Cutting too much grass/too 1. fast. Throttle in "CHOKE" position. 2. Build-up of grass, leaves 3. and trash under mower. Dirty air filter. 4. Low oil level/dirty oil. 5. Faulty spark plug. 6. 7. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. Excessive vibration Engine continues to run when operator leaves seat with attach- ment clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. CORRECTION Raise cutting height/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gasoline. 9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen!fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not corrected contact Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate CAUSE 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. Engine speed too slow. 1. Place throttle control in "FAST" position. Poor grass 1. discharge 2. 3. 4. 5. 6. 7. 8. 9. Headlight(s) not 1. working 2. (if so equipped) 3. 4. 5. Battery will not 1. charge 2. 3. 4. 1. Engine "backfires" when turning engine "OFF" Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Switch is "OFF". Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery celt(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 30
TRACTOR - - MODEL NUMBER 917.273390 SCHEMATIC 4" RED BLACK BATTERY L SOLENOID // FUSE I i I I I I _IED STARTER BLACK RED AMMETER (OPTIONAL) WHITE iGNITION SWITCH CLUTCH / B RA KJE (PEDAL UP) BLACK (OPTIONAL) WHITE __ SEAT SWITCH (NOT OCCUPIED) I I i i _ i I I [ BLACK _AT_T'MENT CLUTCH _ GROUNDING BLACK (CLUTCH OFF) CONNECTOR t BLACK db, ⢠11w SPARK ⢠r_ PLUG GAP w ⢠(2 PLUGS ON TWIN CYL. ENGINES) ⢠IGNITION UNIT CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN @ 3600 RPM 3 AMP DC @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) FUEL SHUT-OFF SOLENOID RED I___A_T_ R_ (IF SO EQUIPPED) I UGHTIN G SYSTEM ORANGE 5AMP AC @ 3600 RpM DIODE I ALTERNATOR I \ 14 VOLTS AC M_N @ 3600 RPM (L_GHTS OFF) BROWN HEADLIGHTS // NON-REMOVABLE CONNECTIONS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G At NONE RUN/UGH1 B A1 A2 L RUN B A1 NONE START ] S A1 NONE REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
TRACTOR - - MODEL NUMBER 917.273390 ELECTRICAL 22 I [ I I I I I I I I J . I / ! [ / / I I I I I 27 I 26 29 9O I I f ⢠\ I I I I I I I I I I I I \ \ k \ \ / \! I I I I 32
TRACTOR - - MODEL NUMBER 917.273390 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 8 176689 16 176138 21 183759 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 121305X 30 175566 33 140403 40 179720 41 71110408 42 131563 43 178861 45 121433X 52 141940 90 180499 Battery Bolt Hex Hd 1/4-20 unc x 3/4 Box Battery Fender Switch, Interlock Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga. 11" red Cable Battery 6 Ga. w/16 wire red Fuse 20 AMP Nut, Keps Hex 1/4-20 uric Cable Ground 6 Ga, 12" black Switch Plunger Nc Gray Switch Ign Key Ign Molded Craftsman Harness Ign Bolt BIk. Fin Hex 1/4-20 unc x 1/2 Cover Terminal Red Solenoid Ammeter Rectangular 6 Amp Protection Wire Loop Cover Battery Terminal NOTE: All component dimensions give in U,S, inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.273390 CHASSIS AND ENCLOSURES 28 31 @/5 39 166 208 208 6O 74 2O8 20f chassis-Laser _lt.stlt 29 34
TRACTOR - - MODEL NUMBER 917.273390 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 5 9 10 11 13 14 17 18 26 28 29 30 31 37 38 39 60 64 74 114 115 142 143 144 145 166 206 207 208 209 211 212 174619 Chassis Stamping 176554 Drawbar 155272 Bumper Hood/Dash 168337X013 Dash STD533710 Bolt, Carriage 3/8-16 x 1 174996 Panel, Dash, L.H. 172105X010 Panel, Dash, R.H. 17490608 Screw Thdrol 3/8-16 x 1/2 185682X558 Hood Assembly Laser 184921 Bumper Hood Large 1.75 STD541437 Nut 188636 Grille Lens Asm Laser 174332X599 Lens, Laser 174738X558 Fend/Ftrest Pnt STLT 139976 17490508 175710 174714 72140606 154798 73680600 158112 17060620 175702 186689 175582 156524 189747 170165 17670508 17670608 17000612 145212 175143 5479J Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Bracket Pivot Laser Bolt Rdhd Sqnk 3/8-16 uric x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 uric Keeper Belt Rear LH Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood Screw Hi-Lo #13-16 x 5/8 w/patch Bolt Shoulder 5/16 -18 TT Screw Thdrol 5/16-18 x 1/2 TYTT ScrewThdrol 3/8-16 x 1/2 Screw Hex Wsh Thdr 3/8-16 x 3/4 Nut Hexflange Lock Insert Lens Reflective Plug, Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.273390 GROUND DRIVE 89 N" 25 62 212 70 35 36 34 116 7oo: ,,. 48 ⢠151 37 26 27 drive-fender.stlt 26 36
TRACTOR - - MODEL NUMBER 917.273390 GROUND DRIVE KEY PART KEY NO. NO. DESCRIPTION NO. 1 Transaxle (See Breakdown) 63 Peerless 206-545C 64 2 146682 Spring Brake Return 65 3 123666X Pulley Transaxle 66 4 12000028 Ring Retainer 70 5 121520X Strap Torque 30 Degrees 74 6 17060512 Screw 5/16-18 x 3/4 75 8 165866 Rod Shift Fender Adjust 76 10 STD561210 Pin Cotter 1/8 x 1 CAD 77 11 105701X Washer Plate Shift 78 13 74550412 Bolt 1/4-28unf Gr. 8 W/Patch 79 14 10040400 Washer Lock Hvy Helical 80 15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 81 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 unc 82 18 74780616 Bolt Pin Hex 3/8-16 x 1 Gr. 5 83 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 84 21 106933X Knob 85 22 130804 Rod, Brake 89 24 73350600 Nut, Hex Jam 3/8-16 unc 90 25 106888X Spring, Brake Red 96 26 STD551037 Washer 13/32 x 13/16 x 16 Ga. 112 27 STD561210 PinCotter 1/8 x 3/4 CAD. 113 28 175765 Rod, Parking Brake 116 29 71673 Cap, Parking Brake 120 30 174973 Bracket, Transaxle 150 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 151 34 175578 Shaft, Foot Pedal 156 35 120183X Bearing, Nylon 158 36 19211616 Washer 159 37 1572H Pin, Roll 161 38 179114 Pulley, Composite, Flat 162 39 72110622 Bolt RDHD 3/8-16 unc x 2-3/4 Gr.5 163 41 175556 Keeper, Belt Idler 165 47 127783 Pulley, Idler, V-Groove 166 48 154407 Bellcrank, Clutch 168 49 123205X Retainer, Belt 169 50 72110612 Bolt Hex Hd 3/8-16 x 1-1/2 170 51 STD541437 Nut Crownleck 3/8-16 unc 197 52 STD541431 Nut, Crownleck 5/16-18 unc 198 53 105710X Link, Clutch 202 55 105709X Spring, Return, Clutch 212 56 17060620 Screw 3/8-16 x 1.04 57 130801 V-Belt 59 169691 Keeper, Center Span 61 17120614 Screw. 3/8-16 x .875 62 8883R Cover, Pedal PART NO. DESCRIPTION 175410 Pulley, Engine 173937 Bolt Hex 7/16-20 x 4 Gr. 5-1.5 STD551143 Washer 154778 Keeper Belt Engine Hydro 134683 Keeper Belt Engine 137057 Spacer 121749X Washer 25/32 x 1-1/4 x 16 Ga. STD581075 E-Ring 123583X Key, Square 121748X Washer 25/32 x 1-5/8 x 16 Ga. 2228M Key Woodruff 131486 Arm Shift 165594 Shaft Asm Cross Tapered 165711 Spring Torsion 19171216 Washer 17/32 x 3/4 x 16 Ga. 166228 Link Transaxle 150360 Nut Lock Center 1/4-20 158391X428 Console, Shift 124346X 4497H 19091210 127285X 72140606 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 165623 17490510 165492 165580 178394 169613 169593 72110614 145212 Nut Self-Thd Wsh-hd 1/4 Zinc Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.25 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/161D x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crewnlock 1/4-20 unc Bolt Hex Pin 1/4-20 unc x 1 Gr 5 Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Keeper Belt T/A Nyliner Snap-In 5/8"tD Washer Nyl 7/8 ID x .105" Hyd Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Nut Hex Fig. Lock NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.273390 STEERING ASSEMBLY _39 15 steering pLIt 47 88 I 29 15 29 15_ f J 4O 10 68 13 65 67 67 43 I / i i I \ 38
TRACTOR - - MODEL NUMBER 917.273390 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 Steering Wheel 2 184706 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121746X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 unf 13 136516 Spacer Brg Axle Front 15 145212 Nut, Hexflange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 26 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 STD561210 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering 37 152927 Screw 36 139769 Insert, Steering Wheel 39 19183812 Washer 9/16 x 2-3/8 40 73540600 Nut Crownlock 3/6-24 41 186737 Adaptor, Steering Wheel 42 145054x428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 180640 Extension Shaft Steering 46 184946X505 Cap, Spindle Red 51 73540400 Nut Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle 67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 86 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering 95 188967 Washer Hardened .793 x 1.637 x .060 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.273390 2 72 33 33 29 23 38 81 I 78 t3 4 OPTIONAL EQUIPMENT Spark Arrester engine*bs.lcyl 49 KEY PART NO. NO. DESCRIPTION 1 170545 2 17720408 3 4 137352 13 165291 14 148456 23 169837 29 137180 31 184900 32 140527 33 123487X 37 137040 38 181654 40 124028X 44 17670412 45 17000612 46 19091416 72 183906 78 17060620 81 73510400 NOTE: Allcomponentdimensions given linch =25.4 mm 40 Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 1/2 Engine, (See Breakdown) Briggs Model No. 31H777-0297-E1 Muffler Gasket Tube Drain Oil Easy Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel Plug, Drain Oil Easy Bushing Snap Screw, Hex Washer Head, Thd. Roll. 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Screw Socket Head 5/16-18 x 1 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 unc in U,S, inches
TRACTOR - - MODEL NUMBER 917.273390 SEAT ASSEMBLY \ 5 21 I i 12 11 KEY PART NO. NO. 1 140122 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 121246X DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Ga, Clip, Pushqn Hinged Nut Spring, Seat Screw 3/8-16 x 1-1/2 Washer 13/32 x 1 x 14 Ga, Pan, Seat Knob Seat Bracket, Switch Mounting KEY PART NO. NO. DESCRIPTION 13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2 15 134300 Spacer, Split 28 x ,88 16 121250X Spring 17 123976X Locknut, Flange 1/4 Gr. 5 21 171852 Bolt, Shoulder 5/16-18 uric 22 STD541431 Nut 24 19171912 Washer 17/32 x 1-3/16 x 12 G& 25 127018X Bolt Shoulder 5/16-18 x .62 NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.273390 DECALS 11 10 13 16 KEY PART NO. NO. 1 156368 2 189100 3 184728 4 184729 5 189643 6 133644 7 184730 8 172331 9 184899 10 156439 11 179128 KEY PART DESCRIPTION NO. NO. DESCRIPTION Decal, Oper. Instr. 12 146046 Decal, HP Engine 13 183827 Decal, Hood, R.H. 14 160396 Decal, Hood, LH. 16 138047 Decal, Hood Replacement 20 149516 Decal, Customer Maintenance - - 138311 Decal, Hood Side - - 184310X428 Decal, Deck - - 184311X428 Decal, Fender, Craftsman - - 189279 Decal, Fender Danger - - 189280 Decal, Deck "B" 42" Decal, V-Belt Drive Schematic Decal, Lower Dash Decal, V-Belt Schematic Decal, Battery Diehard Decal, Battery Dngr/Psn Eng Decal, Lift Handle Pad, Footrest LH STLT Pad, Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS &TIRES 7 4,10 11 KEY PART NO. NO. DESCRIPTION 1 59192 Valve Cap, Tire 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, Front Tire (Not Provided, Service Item Only) 5 106732X624 Rim, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel Only) 8 106108X624 Rim, Rear 9 106268X Tire, Rear 10 7152J Tube, Rear Tire (Not Provided, Service item Only) 11 104757X428 Cap, Axle - - 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U,S, inches 1 inch = 25,4 mm 42
TRACTOR - - MODEL NUMBER 917.273390 LIFT ASSEMBLY 7 19 13 13 6 6 5 13 19 20 KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assembly 2 159471 Shaft Assembly, Lift 3 105767X Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x21 Ga. 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted 8 122365X Button, Plunger, Red 11 139865 Link, Lift, L.H. 12 139866 Link, Lift, R.H. 13 STD624008 Retainer Spring 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 uric 17 175689 Trunnion 18 73800800 Locknut, Hex, with Washer Insert 1/2-13 uric 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 15 20 43
TRACTOR - - MODEL NUMBER 917.273390 MOWER DECK 67 68 105 103 i- i147 142 34 5 6 19 F 21 42 D man_t_path stlt 3. \ 2 16 21 23 24 25 27 44
TRACTOR - - MODEL NUMBER 917.273390 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 52 139888 2 STD533107 Bolt 53 184907 3 138017 Bracket Assembly, Sway Bar, Front 54 178515 4 165460 Bracket Sway Bar 38/42" eck 55 155046 5 STD624008 Retainer Spring 56 165723 6 178024 Bar Sway Deck 59 141043 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 149846 9 STD551137 Washer, Lock 68 144959 10 140296 Washer, Hardened 92 73800600 (The following blades are available) 101 136420 11 134149 Blade, Mulching 102 71081010 (For mulching mowers only) 103 19061216 -- 139775 Blade, 42" Mulching Premium 104 STD551110 (For better wear when mulching) 105 160793 - - 138971 Blade, 42" Hi-Lift 106 2029J (For bagging or discharging) 129 19131312 13 137645 Shaft Assembly, Mandrel, Vented 130 STD523710 14 128774 Housing, Mandrel, Vented 131 STD533710 15 110485X Bearing, Ball, Mandrel 142 165890 16 174493 Stripper, Mower Deck 143 157109 18 72140505 Bolt, Carriage 5/16-18x5/8 144 158634 19 132827 Bolt, Shoulder 145 165888 20 159770 Baffle, Vortex 146 171977 21 STD541431 NutCrownlock5/16-18unc 147 131335 23 177563 Bracket, Deflector 148 169022 24 105304X Cap, Sleeve 149 165898 25 123713X Spring, Torsion, Deflector 150 19091210 26 110452X Nut, Push 152 169676 27 130968X428 Shield, Deflector 158 17720408 28 19111016 Washer 11/32x5/8x16Ga. 159 72140614 29 131491 Rod, Hinge 184 19131410 30 173984 ScrewThdrol DOD PT Hex 185 188234 31 187690 Washer, Spacer - - 130794 32 153535 Pulley, Mandrel 33 178342 Nut, Toplock, Flanged 34 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 - - 169583 36 131494 Pulley, Idler, Flat 40 73900600 Nut Lock Fig. 3/8-16 unc 44 140086 Guard, Mandrel, LH. 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 48 133944 Washer, Hardened DESCRIPTION Bolt, Shoulder 5/16-18 unc Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Lock Hex w/Ins. 3/8-16 Mulcher Cover Screw Pan Hd Phillips 10-24 x 5/8 Washer #10 Washer, Lock #10 Latch Assembly, Bagger Nut, Weld Washer 13/32 x 13/16 x12 Ga. Bolt, Fin Hex 3/8-16 unc xl Gr. 5 Bolt, Rdhd Sqnk 3/8-16 unc x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In Screw H ex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Washer 13/32 x 7/8 x 10 Ga. Head Assy. Cable Clutch Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) Replacement Mower, Complete (Std. Deck-Order separately mulcher cover components key nos. 101-106) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.273390 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 8 157 29B 1- 15 83 18 4 29 35 I 46
TRACTOR -- MODEL NUMBER 917.273390 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) (Include. 54 778346 14) 56 778355 14 778368 Bevel Pinion (13 teeth) (Include, 57 778337 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 778351 17 786188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 778345 20 792077A Ball 5/16" dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 22 792079 Spring .310 OD x .625 L 67 776396 25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 26 792125 Retaining Ring (pkg of 2) 71 788069 27 792035 Retaining Ring 71B 788092 28 788040 Retaining Ring 76 780090 29 780072 Thrust Washer .627 tD x .031W 77 788078A 29A 780160 Thrust Washer .762 ID x .031W 79 792144 29B 780051 Thrust Washer .762 ID x .031W 82 778333 29C 780199 Anti-Rotation Washer .632 30 780108 Cup Washer 1.127 ID x .032W 83 778338 31 780001 Fiat Washer .750 tD x ,056W 85 792154 (Use As Needed) 87 788089A 31A 780195 Flat Washer .750 tD x ,062W 150 788093A 32 788083 Oil Seal 5/8" 157 788088A 34 780194 Bushing .563 180 730229A 35 780193 Flanged Bushing 5 / 8" ID 900 794712 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate NOTE: 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206-545C Transaxle All component dimensions given in U,S, inches 1 inch = 25,4 mm 47
TRACTOR -- MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 I 133o REPAIR MANUAL I 307_ 329 REPLACEMENT ENGINE_ 358 ENGINE GASKET SET 12 20@ 8170 51_ 651_ 524 _ 8420 718 _ 868 943 1022 434 24 741@ 884_ 11 _ 584_ 1264I_ 7581 1270 __ 759 1 I 1019 LABEL KIT ] 1058 OWNER'S MANUAL I 1036 EMISSION LABEL I ] 750 ⢠15_ 24 4_J 12 200 89 1027 48
TRACTOR - - MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 1022 1022 9t4 t02 404 614_ 216f 559 368 _ #v o_ _ 6170 654 53 616 7Sv5 1 _W_L I 017 0 1022 \ ql/ 1026 847 334 643 801 803_ 310 1 802 729 697 _ z_ 305A 1265 74 49
TRACTOR -- MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 276 @ 950 231 1091 947_ 61 1127 108A 1 105A m 127A 276A@ 947A@ NIKKI % 118 1266A_ 1266_ 627_ 121 CARBURETOR OVERHAUL KIT 104 _ 1270 231_ 987_ 105 _ 137_ 276@ 93_:_ 106 [_ _ 634__ 95_ 117_ 142 6170 1266A _ 977 CARBURETOR GASKET SET 51_ 137_ 276@ 121ACARBURETOR OVERHAUL KIT 61 _ 6170 95A _ 634A 104A _ 127A_ 987AQ lO9A® o9 1266( 1266A_ 50
TRACTOR - - MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 697174 Cylinder Assembly 106 690577 a Seat-Inlet 2 399265 Kit-Bushing/Seal (Magneto Side) 108 690464 Valve-Choke (Manual Choke) 3 391086 ° Seal-Oil (Magneto Side) 108A 695419 Valve-Choke (Nikki) 4 697188 Sump-Engine 117 694352 a Jet-Main (Standard) 5 698147 Head-Cylinder 117A 699457 a Jet-Main (Standard) (Nikki) 7 699168 ° Gasket-Cylinder Head 118 697228 Jet-Main (High Altitude) 9 697109 ° Gasket-Breather 118A 699458 Jet-Main (High Altitude) (Nikki) 11 697113 Tube-Breather 121 697241 Kit-Carburetor Overhaul 12 697110 ° Gasket-Crankcase 121A 699521 Kit-Carburetor Overhaul (Nikki) 13 690360 Screw (Cylinder Head) 125 698445 Carburetor 15 690946 Plug-Oil Drain 125A Carburetor (For Complete 16 697127 Crankshaft Carburetor, Service with 20 690947 ° Seal-Oil (PTO Side) 698445) 22 692125 Screw (Crankcase Cever/Sump) 127 695005 Plug-Welch 23 693557 Flywheel 127A 690727 a Plug-Welch (Nikki) 24 222698 Key-Flywheel 130 691750 Valve-Throttle 25 699052 Piston Assembly (Standard) 130A 699500 Valve-Throttle (Nikki) -- 699054 Piston Assembly (.020" 131 494379 Kit-Throttle Shaft Oversize) 131A 699501 Kit-Throttle Shaft (Nikki) 26 699051 Ring Set (Standard) 133 494381 Float-Carburetor -- 697559 Ring Set (.020"Oversize) 133A 694914 Float-Carburetor (Nikki) 27 698469 Lock-Piston Pin 135 698780 Tube-Fuel Transfer 28 697099 Pin-Piston 137 281165 G_ Gasket-Float Bowl 29 697126 Red-Connecting (Standard) 137A 698781 G Gasket-Float Bowl (Nikki) -- 697263 Red-Connecting (.020" 141 495097 Kit-Choke Shaft (Manual Choke) Undersize) 141A 698778 Kit-Choke Shaft (Nikki) 32 692852 Screw (Connecting Rod) 142 697140 G Nozzle-Carburetor 33 695760 Valve-Exhaust 146 691639 Key-Timing 34 695761 Valve-intake 187 697098 Line-Fuel 35 691279 Spring-Valve (Intake) 188 691693 Screw (Control Bracket) 36 691279 Spring-Valve (Exhaust) 192 691986 Adjuster-Rocker Arm 37 697108 Guard-Flywheel 202 691841 Link-Mechanical Governor 40 691752 Retainer-Valve 209 692208 Spring-Governor 43 691968 Slinger-Governor/Oil 216 691840 Link-Choke 45 690564 Tappet-Valve 222 694042 Bracket-Control 46 698492 Camshaft 227 691374 Lever-Governor Control 48 697762 Short Block 231 691636 Screw (Choke Valve) 50 690193 Manifold-intake 232 691842 Spring-Governor 51 692137 .G_: Gasket-Intake 238 691843 Cap-Valve 53 690227 Stud (Carburetor) 240 394358 Filter-Fuel 54 691148 Screw (Intake Manifold) 265 691024 Clamp-Casing 73 697133 Screen-Rotating 267 695134 Screw (Casing Clamp) 74 697897 Screw (Rotating Screen) 276 692255 G_: Washer-Sealing 78 691003 Screw (Flywheel Guard) 276A 695410 Washer-Sealing 89 690283 Plug-Oil 304 697783 Housing-Blower 93 690602 O Bushing-Throttle Shaft 305 697102 Screw (Blower Housing) 94 498030 Kit-Idle Mixture 305A 697103 Screw (Blower Housing) 94A 695425 Kit-Idle Mixture (Nikki) 306 697107 Shield-Cylinder 95 691636 Screw (Throttle Valve) 307 691003 Screw (Cylinder Shield) 95A 690718 O Screw (Throttle Valve (Nikki) 98 495800 Kit-Idle Speed included in Engine Gasket Set, Key. No. 358 98A 695408 Kit-Idle Speed (Nikki) a included in Carburetor Overhaul Kit, Key. No. 104 690525 O Pin-Float Hinge 121 104A 694918 O Pin-Float Hinge (Nikki) _: included in Carburetor Gasket Set, Key. No. 105 231855 O Valve-Float Needle 977 105A 696136 O Valve-Float Needle (Nikki) Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR -- MODEL NUMBER 917.273390 BRIGGS ENGINE-MODEL NUMBER 31H777,TYPE NUMBER 0297-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 309 693551 310 690323 311 497608 333 495859 334 691061 337 691043 358 697191 363 19203 383 89838 404 691691 431 697122 445 697634 462 691261 474 696459 503 691532 505 691251 510 693699 513 692024 523 697086 524 691032 525 697184 527 698467 544 692034 552 697144 559 693675 562 691119 579 691029 584 697112 601 95162 614 691620 616 692012 617 692138 634 690801 634A 698779 635 691909 643 697417 654 690958 684 697157 691 692407 692 690572 697 690372 718 690959 729 691224 741 697128 750 691033 757 697607 758 697134 759 697392 783 693713 789 698329 797 693167 801 691283 802 691286 803 693757 830 691095 842 691031 847 697611 851 692424 Motor-Starter Bolt (Starter Motor) Brush Set Armature-Magneto Screw (Magneto Armature) Plug-Spark Gasket Set-Engine Flywheel Puller Wrench-Spark Plug Washer (Governor Crank) Elbowqntake Filter-Air Cleaner Cartridge Washer (Starter Cable) Alternator Strap-Starter Nut (Governor Control Lever) Drive-Starter Clutch-Drive Dipstick ⢠Seal-Dipstick Tube Tube-Dipstick Clamp-Tube Starter-Armature Bushing-Governor Crank Screw (Remote Choke Stop) Bolt (Governor Control Lever Nut (Starter Cable) Cover-Breather Passage Clamp-Hose Pin-Cotter Crank-Governor a ⢠SeaI-O Ring (Intake Manifold O Spring/Seal Assembly (Manual Choke) O Spring/Seal Assembly (Nikki) Boot-Spark Plug Retainer-Air Filter Nut (Carburetor) Screw (Breather Passage Cover) ⢠Seal-Governor Shaft Spring-Detent Screw (Drive Cap) Pin-Locating Clip-Wire Gear-Timing Screw (Oil Pump Cover) Link-Counterweight Counterweight Pin-Counterweight Gear-Pinion Harness-Wiring Nut (Brush Retainer) Cap-Drive Cap-End Housing-Starter Stud (Rocker Arm) ⢠SeaI-O Ring (DipstickTube) Dipstick/Tube Assembly Terminal-Spark Plug 868 690968 ⢠Seal-Valve 914 690960 Screw (Rocker Cover) 943 690589 ⢠SeaI-O Ring (Oil Pump Cover) 947 694393 Solenoid-Fuel 947A 695423 Solenoid-Fuel (Nikki) 950 691657 Screw (Float Bowl) 965 499613 Cover-Oil Pump 967 697015 Filter-Pre Cleaner 968 697446 Cover-Air Cleaner 975 495933 Bowl-Float 975A 699502 Bowl-Float (Nikki) 977 690192 Gasket Set-Carburetor 987 691326 G t Seal-Throttle Shaft 987A 698777 a Seal-Throttle Shaft (Nikki) 1005 697111 Fan-Flywheel 1017 690770 Screen-Oil Pump 1019 698814 Kit-Label 1022 272475 ⢠Gasket-Rocker Cover 1023 692492 Cover-Rocker Arm 1024 499054 Pump-Oil 1026 692003 Rod-Push (Intake) ...... 692011 Rod-Push (Exhaust) 1027 492932 Filter-Oil 1029 691751 Arm-Rocker 1034 690822 Guide-Push Red 1035 693784 Shaft-Pump 1036 695700 Label-Emission 1040 698368 Plate-Trim 1044 698139 Screw (Flywheel) 1051 691265 Ring-Retaining 1058 275038 Owner's Manual 1059 698516 Kit-Screw/Washer 1070 690372 Screw (Flywheel Fan) 1090 691293 Retainer-Brush 1091 691333 Cap-Limiter 1095 690190 Gasket Set-Valve 1119 691183 Screw (Alternator) 1127 695407 Screw-Float Bowl 1263 697124 Reed-Breather 1264 697104 Screw (Breather Reed) 1265 697125 Support-Blower Housing 1266 691917 â¢O SeaI-O Ring (Intake Elbow) 1266A 697123 G t SeaI-O Ring (Intake Elbow) 1267 697662 Latch-Blower Housing 1270 697156 Plug-AVS Counterweight 1279 690960 Screw (Blower Housing Support) 1329 31H777-0202 Replacement Engine 1330 272147 Repair Manual Included in Engine Gasket Set, Key. No. 358 a Included in Carburetor Overhaul Kit, Key. No. 121 $ Included in Carburetor Gasket Set, Key, No, 977 Included in Valve Gasket Set, Key, No. 1095 NOTE: All component dimensions given in U,S, inches 1 inch = 25.4 mm 52
53
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ol ol 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure, 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
Get it fixed, at your home or ours! Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME "_ Anytime, day or night (1-800-469-4663) (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-6655 (U.S._) 1-800-361-6665 (Canada) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: 1-888-SU-HOGAR sM (1-888-784-6427) Au Canada pour service en frangais: 1-800-LE-FOYER Mc (1-800-533-6937) www.sears.ca S /AR 0 4,0 © Sears, Roebuck and Co. TM SM ® Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_brica / SM Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / MD Marque d_pos_e de Sears, Roebuck and Co. 189279 Rev. 1 3.25.04 MH Printed in U.S.A.