Craftsman 917.2738 Owner's Manual

Owner's Manual J CRIIFTSMIIN° J LAWN TRACTOR 16.0 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.273800 I [_]]] This product has a low emission engine which operates I differently from previously built engines. Before you start the I engine, read and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................ 2 Maintenance Schedule ........................ 18 Safety Rules .......................................... 3 Service and Adjustments ..................... 23 Product Specifications ........................... 6 Storage ................................................ 29 Assembly/P re-Operation ....................... 8 Troubleshooting ................................... 30 Operation ............................................. 11 Repair Parts ......................................... 34 Maintenance ....................................... 18 Sears Service ........................ Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. _WARNING: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. ACi, WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause _lu to lose control of your tractor. WARNING: Engine exhaust, some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I, GENERAL OPERATION • Read, understand, and follow all instruc- tions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or un- loading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. • Do notmow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do notuse grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Neveras- sume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Ad- just and service as required. 4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline 3.5 Gallons Capacity Unleaded and Type: Regular Oil Type SAE 10W-30 (Above 32°F) (API-SF-SJ): SAE 5W-30 (Below 32 F) Oil Capacity: W/Filter 1.11 Quarts W/O Filter .95 Quarts Spark Plug: NGK BPRhES GAP: .030") Ground Speed Forward: 5.5 (MPH): Reverse: 2.4 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging 15 Amps @3600 RPM System: Battery: Amp/Hr: 35 Min. CCA: 280 Case Size: UIR Blade Bolt 27-35 Ft. Lbs. Torque: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in main- taining, caring for and using your tractor. • Follow the instructions under"Mainte- nance" and "Storage" sections of this owner's manual. _WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod- ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profe- sional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of t0% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte- nance check. • Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME® 6
O Steering Wheel Premium Steering Adapter Steering Sleeve Steering Extension Shaft Steering @ Wheel Insert (1) Locknut 1/2-20 (1) Large Flat Washer ® (1) Locknut 1/4-28 (1) Hex Bolt 1/4-28 x 1-1/4 Seat (1) Washer @ 17/32 x 1-3/16 x 12 Gauge (1) Knob Video Cassette Keys (1) Oil Drain Tube For Future Use Slope Sheet 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex- tension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 7. Snap steering wheel insert into center of steering wheel. _ Insert _"_ 1/2 Hex Nut _ Large Flat Stee" g __ Washer Wheel I._ Steering Boot Tabs Adapter Extension Shaft 8. Remove protective materials from trac- tor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOWTO SET UP YOUR TRACTOR CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions). 8
INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- justed position. 9. Raise seat and tighten adjustment knob securely. Seat Seat Shoulder Bolts Adj NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest po- sition. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in '"trans- mission disengaged" position (See "TO TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _I_WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "trans- mission engaged" position. (See "TO TRANSPORT" in the Operation section of this manual). 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest posi- tion. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11. Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Deflector Shield Mulcher Plate Latch Hooks AI_CAUTION: Do not remove deflector shield from mower. TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also. CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v" CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight- ened securely. ,/All tires are properly inflated. (For ship- ping purposes, the tires were overin- flated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, reg- ular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe oper- ating condition. ,/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and trans- mission purging instructions (See "TO START ENGINE" and "PURGE TRANS- MISSION" in the Operation section of this manual). 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L I'.,I REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) MOWER HEIGHT MOWER LIFT DANGER, KEEP HANDS AND FEET AWAY @@@@@ KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. & & & DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. ;_ HOT SURFACES indicates a hazard which, ,,V_._ if not avoided, could result in death, serious injury ======== and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ignition Clutch Lever Switch Light Switch Position Ammeter -~-. Lift Lever Plunger Choke Control Throttle Control. Clutch/Brake Pedal Lift Lever Height Adjustment Indicator Free Wheel Control Parking Brake Lever 3MPH 2MPH tMPH Motion Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION -Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE CONTROL - Used for con- trolling engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. CHOKE CONTROL - Used when starting a cold engine. 12
The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectac es. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac- tor secure. Choke Control Throttle Control Attachment Clutch Lever 'Engaged" Position Key Position Clutch/ Brake Motion Control Pedal Parking Brake "Disengaged" "Brake" "Engaged" Position Position Position IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when _:_opping trac!or on grass areas. CAUTION. Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are start- ing a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. STOPPING MOWER BLADES - • To stop mower blades, move attachment clutch lever to disengaged position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal all the way down. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela- tively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap- propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel Locknut 3/8 Washer Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging at- tachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Lift Lever High Position Clutch Lever Low "Engaged" Position Position "Disengaged" _ Position Shield TO OPERATE ON HILLS _WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. 14
Transmission Engaged Transmission Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL' mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in- crease carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to assure fuel freshness. 15 _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to disengaged position. 5. Move throttle control to fast position 6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 7. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° F and above) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance sSee "TO ADJUST CARBURETOR" in the ervice and Adjustments section of this manual). PURGE TRANSMISSION _CAUTION: Never engage or disengage freewheel lever while the engine is run- ning. To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in '"transmission dis- engaged" position (See "TO TRANS- PORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in '"transmission engaged" position (See "TO TRANS- PORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. 8. Slowly move motion control lever forward, after the tractor moves ap- proximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your transmission is now purged and ready for normal operation. 16
MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac- tor. This will result in a more even distri- bution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 1 l" C 00272 • If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mow- ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass_ re- duce your width of cut on each pass and mow slowly. = Max 1/3 • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17
FiLL,. O ATES AS YOU COMPLETE /__A_O_ _._ _ _._ _ _ _O" R EGU LARSE RVICE ___i_ SER VICE DATES Check Operator Presence and T Interlock Systems I_' R Check for Loose Fasteners _ 11##5 Sharpen/Replace Mower Blades i3 T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check V-Belts _# Check Engine Oil Level _ Change Engine Oil (with oil filter) I1_'1 ,_ E Change Engine Oil (without oil filter) _#_,2 N Clean Air Filter G Clean Air Screen N_ Inspect Muffler/Spark Arrester E Replace Oil Filter (If equipped) =_- • Clean Engine Cooling Fins _ 2 Replace Spark Plug Replace Air Filter Paper Cartridge t_2 Replace Fuel Filter I_ 1 - Change more often when operating under a heBvy load or in high ambient temperatures. 2 - Service more often when operating in dirly or dusty condi[ions. 3 - Replace blades more often when mowing in sandy Soil 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot pelt to 35 ft.-Ibs, maximum. Do not overtighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive Zerk full value from the warranty, operator must maintain tractor as instructed in this manual. _Front Wheel Some adjustments will need to be made Bearing periodically to properly maintain your Zerk tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments @Engine section of this manual. • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. I I A new spark plug and clean air filter ...... " assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART _) Spindle Zerk -q _)Front Wheel , Zerk I i i i (_ General Purpose Grease REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly. 18
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never op- erate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to al- low access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. Trailing Mandrel Up Assembly Flat Washer\ Lock Blade Bolt "_ " Hole TO SHARPEN BLADE NOTE: We do not recommend sharp- ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole 5/8" Bolt Blade or Pin 19
BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD- JUSTMENTS section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans- axle ever leak or require servicing, contact a Sears or other qualified service center. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Se- lect the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRACES SAE TEMP -30 -20 -IO 0 _0 20 30 40 _C TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE O_E visc chart_ honda Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed and Locked Position Yellow Cap Drain Tube 20
3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL' line on dipstick. Tighten cap onto the tube securely when finished. . 5. between the foam pre-cleaner and the paper cartridge to prevent oil from transferring to the paper element. Reinstall the pre-cleaner (cleaned and oiled) into the cover. Reinstall air cleaner cover and secure by tightening knobs. _b Foam AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knobs and remove cover. TO SERVICE PRE-CLEANER 2. Remove foam pre-cleaner from cover. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE PAPER CARTRIDGE • Replace a dirty, bent, or damaged car- tridge. Handle new cartridge carefully; do not use if the rubber seal is damaged. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 1. Carefully remove cartridge and grid to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. 2. Separate the grid from paper cartridge and gently tap pleated side of cartridge to dislodge dirt. Never try to brush off dirt; brushing will force dirt into the fibers of the paper element. 3. Install the grid over the paper cartridge, then install the assembly into the air CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool- ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is cleaner base. The grid must be placed 21 used more than 100 hours in one year.
MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gaso- line. Clam CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with auto- motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. Fuel 22
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER- VICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflec- tor shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. Small Retainer S Clutch Small Retainer S Clutch Spring Anti-Sway Housing Guide \ Retainer Springs Both Sides) Bracket Large Retainer Spring 23
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjust- ment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge of Bottom edge ___ mower to ground of mower to ___ / 0round...4 L/ A_ T -_Ground Line_ -Y _A Arm FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns.The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. Both Front Links Should be Equal in Length Jt "E" Trunnion Front Links 24
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel Idler Pulleys TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake oper- ating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Engage transmission by placing freewheel control in "transmission engaged" position. 5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. With Parking Brake "Engaged" Jam Nut Nut "A" Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in '"transmission dis- engaged" position. Pull freewheel con- trol out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor for- ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. Arm Do Not touch this nut. If further brake adjustment is necessary contact a Sears or other qualified service center. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 25
5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down around transmission cooling fan and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Engine Pulley- Clutching Idler Stationary Idler Center Spa_ Keeper J Transmission Input Pulley --------- 6 TRANSAXLE MOTION CONTROL LE- VER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. 2. Start engine and move motion con- trol lever until tractor does not move forward or backward. 3. Hold motion control lever in that posi- tion and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neu- tral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. Motion Control Lock Gate Adjustment Bolt TRANSMISSION REMOVAL/ REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before op- erating the tractor. See "PURGE TRANS- MISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. 26
Washers Retaining Axle Cover Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BAT- TE RY _WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 02614 Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _ILWARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Keps Nut Hex Bolt (Red) Cable Terminal Negative (Black) Guard ",'., Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. 27
TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to re- connect the headlight wire connector. \ Headlight Wire Connector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex- pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to a Sears or other qualified service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set- ting can be dangerous. If you think the engine-governed high speed needs adjust- ing, contact a Sears or other qualified ser- vice center,, which has proper equipment and experience to make any necessary adjustments. 28
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. • ILWARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TER- MINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protec- tive cover that does not retain mois- ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start CAUSE CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. . 5. 6. 7. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. Bad spark plug. 4. Dirty air filter. 5. Dirty fuel filter. 6. Water in fuel. 7. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. . 7. Loose or damaged wiring. 6. Carburetor out of adjustment. 7. 8. Engine valves out of adjustment. 1. Brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. g. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. Loss of power 1. Cutting too much grass/too 1. Raise cutting hehght/reduce fast. speed. 2. Throttle in "CHOKE" position. 2. Adjust throttle control. 30
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Loss of power (continued) CAUSE 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. CORRECTION Excessive vibration Engine continues to run when operator leaves seat with attach ment clutch engaged Poor cut - uneven 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. . Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gasoline. 9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/ fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. Mower blades will 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 31
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt. not rotate (con't) drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Contact a Sears or other qualified service center. i Poor grass 1. Engine speed too slow. discharge 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. i Headlight(s) not 1. working 2. (if so equipped) 3. 4. 5. i Battery will not 1. charge 2. 3. 4. Loss of drive 1. 2. 3. 1. Switch is "OFF". Bulb(s) or lamp(s) burned ou Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Freewheel control in "disengaged" position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec- tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec- tions. 3. Replace regulator. 4. Replace alternator. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 3. Purge transmission. i Engine "backfires' 1. when turning engine "OFF" Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 32
TRACTOR - - MODEL NUMBER 917.273800 SCHEMATIC IGNITION SWITCH BATTERY SOLENOID SOLENOID CHAF{G_F_G SYSTEM OUTPUT 15 AMP PC 4# 3600 R_'M R£0 A POSITION CIRCUIT "MAKE'* OFF _ G A1 NONE 3N LIGNq'S B A1 L A2 ON B A1 NONE START 3 S A1 NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. RELAY PTO SWITCH POBI*f_ON CIRCUIT OFF C G,B H ON C F,B E,A D REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS HEADLIGHTS GFC DA 33
ELECTRICAL TRACTOR - - MODEL NUMBER 917.273800 / \ 22 I i I i I i / I I I I I 26 4O 12 L 25 // I I I I i I i I i 110 I11 I i I I I I I I / "12 16 52' 29 I I I I\ \ \ ? ! \! 34
TRACTOR - - MODEL NUMBER 917.273800 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 144927 Battery 2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt, Btr Front 1/4-20 x 7-1/2 11 150109 Helddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 176138 Switch Interlock 21 183759 Harness, Light Socket (w/4152J) 22 4152J Light Bulb 25 178909 Cable, Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 uric 28 145491 Cable, Ground 29 121305X Switch, Seat 30 175566 Switch, Ignition 33 140403 Key, Molded 40 187576 Harness, Ignition 42 154336 Cover, Terminal 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop (Hour Meter) 55 17490508 ScrewThdrol 5/16-18 x 1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.273800 CHASSIS AND ENCLOSURES 259 260 258 28 261 \ 58 166 _159 207 2O9 208 219 64 2O 23 6O 2 74 14 38 208 chassis-Laser -it.stir 22 36
TRACTOR - - MODEL NUMBER 917.273800 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 Chassis 2 176554 Drawbar 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 1 11 174996 Panel, Dash, LH 13 172105X010 Panel, Dash, RH 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 185682X613 Hood Assembly 18 184291 Bumper Extrusion 20 180679 Plate Mtg Battery Fuel Tank 23 124028X Bushing, Snap, Nylon, Fuel Line 26 STD541437 Locknut, Hex, with Insert 3/8-16 unc 28 184247 Grille/Lens Asm. 30 175692X613 Fender/Footrest 31 139976 Bracket, Fender/Support 37 17490508 Screw, ThdroL 5/16-18x1/2TYT 38 175710 Bracket Asm Pivot Mower Rear 39 174714 Bracket Pivot Laser Lt 58 184463 Air Duct 60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 154798 Dash Lower STLT 74 STD541437 Nut Crownlock 3/8-16 unc 142 175702 Plate Reinforcement STLT 143 186689 Bracket Swaybar Chassis 144 175582 Bracket Footrest STLT 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder 166 171875 Screw Hwhd H-Lo #13-16 x 5/8 206 170165 Bolt Shoulder 5/16-18TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 208 17670608 ScrewThdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4 212 184248 Insert Lens 219 17000512 Screw 5/16-18 x 3/4 258 184245X599 Lens RH 259 184246X599 LensLH 260 184250X428 Cover Lens 261 184258X428 Grille Insert - - 5479J Plug Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.273800 GROUND DRIVE 26 22 84 2 55 drive-hydro.stlt 29 38
TRACTOR - - MODEL NUMBER 917.273800 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 Transmission (See Breakdown) 66 154778 Hydro Gear Model 314-0510 70 134683 8 165866 Rod, Shift 71 169183 10 STD561210 Pin, Cotter 1/8 x 1 73 169182 14 STD551125 Washer Lock 1/4 74 137057 15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 75 121749X 16 73800500 Nut, Lock Hex w/Ins 5/16-18 76 12000001 uric 77 123583X 19 73800600 Nut Lock Hex w/Ins 3/8-16 78 121748X 21 140845 Knob 81 165596 22 169498 Rod, Brake 82 165711 24 73350600 Nut 83 19171216 25 106888X Spring, Rod, Brake 84 169594 26 19131316 Washer 13/32 x 13/16 x 16 Ga. 89 164890X428 27 STD561210 Pin, Cotter 1/8 x 3/4 90 124346X 28 175765 Rod, Parking Brake 95 170201 29 71673 Cap, Parking Brake 96 STD624003 30 169592 Bracket, Transmission 112 19091210 32 74760512 Bolt Hex 5/16-18 unc x 3/4 116 72140608 34 175578 Shaft, Foot Pedal 120 73900600 35 120183X Bearing, Nylon 150 175456 36 19211616 Washer 151 19133210 37 1572H Pin, Roll 156 166002 38 179114 Pulley, Composite 158 165589 39 72110622 Bolt 159 183900 41 175556 Keeper, Belt, Idler 161 72140406 47 127783 Pulley, Idler, V-Be_t 162 73680400 48 154407 Bellcrank Clutch Grnd Drustl 163 74780416 49 123205X Retainer, Belt 165 165623 50 72110612 Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5 166 17490510 51 STD541437 Nut 168 165492 52 STD541431 NutCrownlock 5/16-18 169 165580 53 105710X Link, Clutch 197 169613 55 105709X Spring, Return, Clutch 198 169593 56 17060620 Screw 3/8-16 x 1-1/4 199 169612 57 140294 V-Belt, Drive 200 72140508 59 169691 Keeper, Belt, Center 202 72110614 61 17120614 Screw 3/8-16 x.875 212 145212 62 8883R Cover, Pedal 263 17000612 63 175410 Pulley, Engine 64 173937 Bolt Hex 7/16 x 20 x 4 x Gr. 5-1.5 65 10040700 Washer DESCRIPTION Keeper, Belt Engine Hydro Guide, Belt, Mower Drive RH Strap, Torque, Lh Strap, Torque, Rh Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. Ring, E Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft Asm Cross Spring, Torsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console, Shift Nut Self-Thd Wshd 1/4 Control Asm Bypass Hydro Spring, Retainer 1" Washer 9/32 x 3/4 x 10 Ga. Bolt Rdhd Sq Neck 3/8-16 x 1 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Washer 5/16 x 1.0 x 1.25 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 uric Bolt Hex Fin 1/4-20 x 1 Bracket Pivot Lever Screw 5/16 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastener Cross Shaft Nyliner Snap-In Washer Nyliner Bolt Shoulder 5/16-18 uric Bolt RdHd Sqnk 5/16-18 unc x 1 Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5 Nut Hex Flange Lock Screw 3/8-16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.273800 STEERING ASSEMBLY I __39 T---_42 i j 88 I 29 13 65 67 67 steering__pLIt 47 3 29 10 32 43 40
TRACTOR - - MODEL NUMBER 917.273800 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 184704X428 Steering Wheel 2 184706 Front Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip 10 175121 Link, Drag 11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 unf 13 136518 Spacer, Bearing, Front Axle 15 145212 Nut, Hexflange Lock 17 180641 Shaft Assembly, Steering 26 126847X Bushing Link Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 STD561210 Pin 32 130465 Rod, Tie 36 155099 Bushing, Steering 37 152927 Screw TT #10-32 x 5 x 3/8 Flange 38 159946X428 Insert, Steering Wheel 39 19182411 Washer 9/16 x 1-1/16 x 11 Ga. 40 73540600 Nut Crownlock 3/8-24 41 159945 Adaptor, Steering Wheel 42 145054X428 Boot, Steering Dash P/L Mtl BIk 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 180640 Extension Steering 46 184946X505 Cap, Spindle 51 73540400 Nut Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 x 1 1/4 65 160367 Spacer Brace Axle 67 72110618 Bolt Rhnd Sq 3/8-16 x 2-1/4 68 169827 Brace Axle 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering 95 188967 Washer Hardened NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR - - MODEL NUMBER 917.273800 14 38 3 _26 i 32 31 34 © 29 OPTIONAL EQUIPMENT Spark Arrester 33 i engine-Honda 2cyL14 42
TRACTOR - - MODEL NUMBER 917.273800 ENGINE KEY PART NO. NO. DESCRIPTION 1 170546X505 Control, Throttle 2 17720408 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 3 Engine, (See Breakdown) Honda Model No. GXV 530-EXA2 4 149723 Muffler 5 175484 Tube Exhaust LH 6 175485 Tube Exhaust RH 8 171877 Bolt 5/16-18 uric x 3/4 10 146629 Shield Heat Muffler 13 Gasket (Order from engine manufactuer) 14 148456 Tube Drain Oil Easy 17 17120616 Screw 3/8-16 x 1 23 169837 Shield Brn/Dbr Guard 25 145996X505 Control Choke 26 73920600 Nut Keps 3/8-24 29 137180 Arrestor, Spark 31 157103 Tank, Fuel 32 161696 Cap Fuel 33 123487X Clamp, Hose 34 106082X Pad Spacer 37 8543B Line, Fuel 38 181654 Plug, Drain Oil Easy 39 109227X Pad Idler 41 139277 Stem Tank Fuel 45 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4 115 Nut Exhaust (Order from engine manufactuer) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.273800 SEAT ASSEMBLY \ \ :/ I ill ¢'/'/ 2% I I I I I I I i I I I 11 17 12 seat It,knob 9 i I 21 44
TRACTOR - - MODEL NUMBER 917.273800 SEAT ASSEMBLY KEY PART NO. NO. 1 180597 2 180166 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 180186 11 166369 12 121246X 13 121248X 14 72050412 15 134300 16 121250X 17 123976X 21 171852 22 STD541431 24 19171912 DESCRIPTION Seat Bracket Pnt Pivot Seat Bolt Fin Hex 3/8-16 unc x 1 Washer 13/32 x 3/4 x 10 Ga. Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 uric Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1.5 SMGML Washer 13/32 x 1 x 14 Ga. Pan Pnt Seat Knob Seat Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 Spacer Spilt 28 x 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr. 5 Zinc Bolt Shoulder 5/16-18 unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 x 1-3/16 x 12 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.273800 DECALS KEY PART NO. NO. 1 156439 2 186283 3 186280 4 186281 5 189491 6 133644 7 186452 8 179128 9 186282 10 184842 11 156811 12 184843 13 146046 16 9 14 6 2 3 10 22 DESCRIPTION Decal Fender Danger Sears Decal Hood Side Decal Hood Rh Decal Hood Lh Decal Engine H/P Decal Maint Customer Sears Dom Decal Replacement Srs Decal Deck Decal Fender Craftsman Decal Grill RH Decal Fender Oper Inst Decal Grill LH Decal V-belt Dr Sch Tractor E 7 2 4 12 KEY PART NO. NO. 14 189492 15 160396 16 164065 19 138047 20 172331 22 149516 -- 166960 -- 138311 -- 184310X428 -- 184311X428 -- 188420 -- 188421 1 11 14 13 DESCRIPTION Decal Dash Panel Decal Mower Drive Schematic Decal Steering Decal, Battery Diehard Sears Decal Deck Mower EZ3 Decal Battery Decal By Pass Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT Manual, Owner's (English) Manual, Owner's (Spanish) WHEELS &TIRES 2 _ 5,8 4,10 wheel t 11 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 106732X624 278H 9040H 8 106108X624 9 122082X 10 7152J 11 104757X428 144334 DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 46
TRACTOR - - MODEL NUMBER 917.273800 LIFT ASSEMBLY 7 5 13 3 2 6 5 19 13 32 KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12O00O02 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 31 _ 19 32 / 20 KEY PART DESCRIPTION NO. NO. Lift Lever Inner Wire Asm. 13 STD624008 Shaft Asm. Lift 15 173288 Pin Groove 16 73350800 E Ring 17 175689 Washer 21/32 x 1 x 21 Ga. 18 73800800 Bearing Nylong 19 139868 Grip Handle Fluted 20 163552 Button Plunger Read 31 169865 Link Asm Lift LH. 32 73540600 Link Asm Lift R.H. 20 \/ 15 lift- rh, 1 piece 3 DESCRIPTION Retainer Spring Link Front Nut Jam Hex 1/2-13 uric Trunnion Nut Lock w/Wsh 1/2-13 unc Arm Suspension Mower Retainer Spring Bearing, Pvt. Lift. Tapered Nut Crewnlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.273800 MOWER DECK z ! 142 !147 106_, 102 103 105 1°4/_/FF // / loz_ _ 21 23 \ "\ / 119 118 __ 16 \ 28 _\" 29 5 6 19J_ 21 119 _ 42 D=man*t*pa h stlt=3 .112 .117 _116 24 25 27 48
TRACTOR - - MODEL NUMBER 917.273800 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 165892 Mower Housing 56 165723 2 STD533107 Bolt 59 141043 3 138017 Bracket Assembly, Sway Bar, 67 184939 Front 68 144959 4 165460 Bracket Sway Bar 38/42" 92 STD541437 5 STD624008 Retainer Spring 101 136420 6 178024 Bar Sway Deck 102 71081010 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 103 19061216 9 STD551137 Washer, Lock 104 STD551110 10 140296 Washer, Hardened 105 160793 (The following blades are 106 2029J available) 111 179292 11 134149 Blade, 42" Mulching STD (For 112 179293 mulching mowers only) 113 17000510 -- 139775 Blade, 42" Mulching Premium 116 4898H (For better wear when mulching) 117 165746 - - 138971 Blade, 42" HFLift (For bagging or 118 73930600 discharge) 119 19121414 13 137645 Shaft Assembly, Mandrel, Vented 129 19131312 (Incl. Key Number 6) 130 STD523710 14 128774 Housing, Mandrel, Vented 131 STD533710 15 110485X Bearing, Ball, Mandrel 142 165890 16 174493 Stripper, Mower Deck 143 157109 18 72140505 Bolt, Carriage 5/16-18 x 5/8 144 158634 19 132827 Bolt, Shoulder 145 165888 20 159770 Baffle, Vortex 146 171977 21 STD541431 Nut, Crownlock 5/16-18 unc 147 131335 23 177563 Bracket, Deflector 148 169022 24 105304X Cap, Sleeve 149 165898 25 123713X Spring, Torsion, Deflector 150 19091210 26 110452X Nut, Push 152 169676 27 130968X428 Shield, Deflector 158 17720408 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 159 STD533717 29 131491 Rod, Hinge 30 173984 Screw Thdrol Rolling Wsh Hd 184 19131410 31 187690 Washer, Spacer 185 188234 32 153535 Pulley, Mandrel - - 130794 33 178342 Nut, Toplock, Flanged 34 72110612 Bolt 36 131494 Pulley, Idler, Flat - - 169583 40 73900600 Nut Lock Fig 3/8-16 unc 44 140088 Guard, Mandrel, L.H. 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 48 133944 Washer, Hardened 52 139888 Bolt, Shoulder 5/16-18 uric 53 184907 Arm Assembly, Pad, Brake 54 178515 Washer, Hardened 55 155046 Arm, Idler Spacer, Retainer Guard, Tuv Idler (94) Knob Custom Oval V-Belt Locknut, Hex W/VVsh 3/8-16 unc Cover Mulching 42" Black Screw Truss Hd Phil10-24 x 5/8 Washer #10 Washer Lock Latch Asm Bagger Nut Weld Bracket Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw 5/16-18 Bolt, Shoulder Wheel, Gauge Nut, Crownlock 3/8-1 Washer 13/32 x 7/8 x 14 Ga. Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 uncx 1Gr. 5 Bolt Rdhd Sqnk 3/8-16 uric x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carraige Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42" Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 uric x 1-3/4 Washer 3/8 Head Asm Cable Clutch Mandrel Assembly (Includes housing, shaft and shaft hard- ware only-pulley not included) Replacement Mower, Complete (Std. Deck-Order separately mulching cover and gauge wheel components key nos. 101 - 106 and 116- 119) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49
o'1 0 81 77 79 73 16 32 351_ 64 93 _, _9 _ \ 62 60 ,_ 63 _ 69 66 58 119., 120_ \ 4 125 4'8 124 107 "43 -88 900 / _127 X 0 63 rn -,I )'-,I z:D x m I | ON m r"_ m zF C _z illc mN _m &_ -a. ",,,,1 'M 0 0
TRACTOR - - MODEL NUMBER 917.273800 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 170351 Main Housing, Assembly 59 170408 Rotor, Brake 2 170352 Side Housing, Assembly 60 142883 Brake Puck 3 170353 Center Section, Assembly 61 142881 Puck Plate 4 170354 Swashplate, Trunion Machined 62 142887 Brake Actuating Pin 5 169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/Patch, 6 170355 Sealant 10.50z SpeciaIFlange 7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892 Bolt, 1/4-20 X 1 W/Patch 8 170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer 9 170358 Shaft, Input 66 189386 Spring, Brake Arm Bias 10 170359 Ring - Retaining 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed 11 170360 Spacer 68 170414 Arm, Brake 12 169870 Ring - Retaining 69 170415 Slotted Hex Nut 5/16-24 13 170361 Seal, Lip .67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4 14 169869 Ball Brg 17mm Id X 40mm Od X 71 170417 Compression Spring Brake Anti- 12mm Drag 16 170362 Hex Flange Head Screw 5/16- 72 170418 Washer, Ht .5 I.D. X 10.D. X 24X0.75 .032 17 170363 Lip Seal 18 X 32 X 7 73 142884 Flat - Washer 11/32 I.D. X 7/8 18 170364 Arm, Control O.D 19 150771 Bearing, 30x52x13 Thrust 74 170419 Oil Seal .625 X 1.0 X .25 23 170365 Check Plug Assembly, Washer 75 170420 Check Plug Assembly, 24 170366 Shaft, Motor .027,Washer 27 170367 Gear - Pinion, 13t 76 170421 Stud, 5/16-24 Friction Pack 28 170368 10t/48t Gear 77 170422 Puck, .330 X 1.50 X .0975 29 170369 Gear, 10t Jackshaft 78 142969 Spring, Helical Comp 30 170370 60t Bull Gear 79 142980 Spacer 31 170371 Sleeve Bearing .75 X 1.575 X 80 150778 Hex Lock Nut 5/16-24Unjf(Nylon .625 Insert) 32 170389 SleeveBearing(Outboard) 81 170423 Wedge, Friction Pack .75x1.750x.625 82 170424 Clip, Washer .316x1.50x.1046 33 142991 Washer, 3/4 ld X 1-1/20d X .13 (Plated) Thk 83 161162 Pin, Standard Headless 34 170390 Lip Seal Axle Seal 84 170425 Fitting, 5/16 Sae 5/32 Tube 35 170391 Shaft, Axle .75 X 11.39 (Key, 85 170426 Hose, Expansion Tank R.H.) 86 170427 Expansion Tank 36 170392 Shaft, Axle .75 X 16.99 (Key, 87 170424 Cap - Poppet Valve LH.) 88 170429 Bolt, Self Tapping 10-32 X 1/2 37 150792 Miter Gear (Splined) 90 170430 Puck, Inner Wedge 38 150793 Miter Gear 15t (0.5 ld) 93 170431 Spring Clip - Housing Thrust 39 150809 Shaft 107 170432 Deflector 40 170393 Ring, Spiral Retaining 108 170433 Washer, Motor Shaft 41 170394 Pin, Jackshaft .71idx1.15odx.030thk 42 170395 Magnet, Ring 109 170434 Plug, Sae #6 43 170396 Spring, Bypass 111 170435 O-Ring .07 X .301 I.D. 44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436 Shield, Vent Long 113 170437 Bracket, Support Expansion 45 170397 Filter Tank 46 170398 Base, Filter 116 170438 Silicon Sponge 47 170999 Actuator, Bypass 119 170439 Fan, 7 In. 48 170400 Rod, Bypass Actuator 120 170440 Pulley 49 170401 Arm, Bypass 121 170441 Hex Lock Nut 1/2-20 (Nylon 50 170202 Retaining Ring .250 External Insert) 51 170403 Seal, Lip .741 X .250 X .250Tc 122 170442 Washer, Belleville 52 170404 Flat Washer, 5/8 Id X 1.00d X 123 170443 Belt Keeper .05 Thk 124 170444 Center Section-Filter-Bypass 53 170405 Retaining Ring Assembly 54 170406 Bearing, Center Block 125 170445 Filter Assembly 55 142977 Spring - Helical Compression 126 170446 Fan - Pulley Service Assembly 56 142978 Washer 127 170447 Seal- O-Ring Kit 57 150798 20w-50 Oil 900 166768 Transaxle Complete 58 170407 Brake Yoke NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR - - MODEL NUMBER 917.273800 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CONTROL I CAMSHAFT [ CARBURETOR i FAN COVER] 16_ 16 FLYWHEEL f I¢ 52
TRACTOR - - MODEL NUMBER 917.273800 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CONTROL KEY NO. PARTNO 1 6605034 2 6605042 4 6605067 5 6605125 6 6605133 7 6605141 8 6605158 9 6605166 10 6605174 11 6605182 13 0800466 14 0636431 15 0928051 16 6607147 17 4755427 18 0145557 19 2410876 FAN COVER KEY NO. PART NO 1 6605208 2 6605257 3 6605265 4 6605273 5 6605281 6 6605299 7 6224752 8 6605307 9 7088206 10 6605471 14 6662381 16 6607121 18 0803619 19 6607154 20 6607162 21 6478812 22 6607212 24 0629824 26 2105799 27 2533883 CAMSHAFT KEY NO. PART NO 1 6604714 2 5580O63 3 6604722 4 66O4730 5 6604748 6 6604755 7 6604763 8 6604771 9 1426972 10 1426980 11 0294819 12 0004598 13 6315873 CARBURETOR KEY DESCRIPTION NO. PART NO DESCRIPTION ROD, JOINT 2 6604847 SPRING, CHOKE RETURN 3 6604854 CONTROL ASS"(. (2-LEVER) 4 6604862 SPRING, STARTER 5 6604888 FORK, GOVERNOR 6 6604896 ARM, GOVERNOR 7 6604904 ROD, GOVERNOR 8 6662423 SPRING, GOVERNOR 9 6604979 LINK, GOVERNOR 10 6604987 ROD, GOVERNOR LINK 11 6604995 HOLDER, CABLE. 12 6605000 SPRING, CONTROL ADJUST- 13 6605018 ING1 14 6605026 BOLT, FLANGE (5X10) 15 6605273 BOLT, FLANGE (6MM) (CT200) 16 1965425 SCREW, RECESSED (5X25). 17 0250647 SCREW, PAN (5X16) 18 0315705 BOLT, FLANGE (6X10) 19 4750725 DESCRIPTION STAY, FUEL PUMP ELEMENT, AIR CLEANER FILTER (OUTER) GASKET, AIR CLEANER SEAL, AIR CLEANER HOUS- ING COVER, AIR CLEANER COLLAR A, AIR CLEANER ELBOW, AIR CLEANER COVER, FAN *NHI* (BLACK) PLATE, SIDE GRID, SCREEN *NHI* (BLACK) BOLT, AIR CLEANER (6MM) BOLT, FLANGE (6X14) BOLT, L. STUD (IGNITION COIL) BOLT, R. STUD (IGNITION COIL) NUT, FLANGE (6MM). SCREW, TAPPING (4X30) (P0) WASHER, PLAIN (6MM) BOLT, FLANGE (6X12) BOLT, FLANGE (6X100) DESCRIPTION PULLEY, CAMSHAFT SHAFT, CAM PULLEY BELT, TIMING (97HU8 G-200) ARM, IN. VALVE ROCKER ARM, EX. VALVE ROCKER SHAFT, ROCKER ARM VALVE, IN. VALVE, EX. SPRING, VALVE. RETAINER, IN. VALVE SPRING SCREW, TAPPET ADJ. NUT, TAPPET ADJ. O-RING (6.8Xl .9). 20 4983714 21 6607261 6607279 6607287 22 6607279 6607287 6607295 23 6607311 STARTER MOTOR KEY NO. PART NO 1 3508322 2 4840666 3 6605596 4 4840831 5 3508405 6 6605604 7 6605612 8 5267588 9 3508413 10 3620366 11 3508439 12 3508454 13 6605620 14 4840898 15 6605638 16 3508470 17 0839688 18 3508496 19 3508504 20 2756310 FLYWHEEL KEY NO. PART NO 1 6605430 2 6605448 4 6605588 5 6607139 53 GASKET SET VALVE, FLOAT FLOAT SET CHAMBER SET, FLOAT SCREW SET SCREW SET, DRAIN CARBURETOR ASSY. COVER SET, AIR VENT CAP GASKET VALVE ASSY., SOLENOID INSULATOR, CARBURETOR GASKET, INSULATOR. GASKET, AIR CLEANER CLIP, WIRE HARNESS CLIP, TUBE (B8) CLIP, TUBE (B6.5) BULK HOSE, VINYL (4X7X8000) (4X7X300) BULK HOSE, VACUUM (4.5X1000)(4.5X400) JET, MAIN (#82.5) JET, MAIN (#85). JET, MAIN (#87.5) JET, MAIN (#85). JET, MAIN (#87.5) JET, MAIN (#90). JET, PILOT (#37.5). DESCRIPTION RING, SNAP (DENSO). COLLAR SET, CLUTCH STOP MOTOR ASS"(., STARTER LEVER, PINION DRIVE SWITCH ASSY., MAGNETIC CLUTCH, OVERRUNNING HOUSING, DRIVE SIDE. BEARING A BEARING B BRUSH. SPRING, BRUSH BOLT, THROUGH ARMATURE YOKE FRAME, COMMUTATOR END NUT, HEX. (8MM) NUT, FLANGE (5MM) HOLDER, BRUSH INSULATOR, BRUSH HOLDER BOLT, FLANGE (10X40) DESCRIPTION FAN, COOLING PLATE, COOLING FAN SET- TING1 FLYWHEEL (6P). BOLT, FLANGE (16X35)
TRACTOR - - MODEL NUMBER 917.273800 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 CYLINDER HEAD OIL PAN J PISTON CONNECTING ROD CRANKSHAFT I I iGNiTiON COIL i --3 L_ REGULATOR RECTIFIER 54
TRACTOR - - MODEL NUMBER 917.273800 HONDA ENGINE-MODEL NUMBER GXV530, TYPE NUMBER EXA2 CYLINDER HEAD PISTON CONNECTING ROD KEY NO. PART NO DESCRIPTION KEY NO. PART NO DESCRIPTION 1 6684989 2 0688887 3 6604524 5 6605232 6 6605240 7 6605489 8 0636845 9 2488187 10 0866103 11 6607170 13 2401222 14 1521756 -- 1521764 -- 1672443 -- 1672450 OIL PAN KEY NO. PART NO 1 6853386 2 6853428 3 6853469 4 4497947 5 6605075 6 6605083 7 6605091 8 2025971 10 6605117 11 0465591 12 2456697 13 6607196 14 1775170 15 6698815 16 0345900 17 0069310 19 2401222 20 2105823 21 2298404 24 6853436 25 6853444 26 6853451 27 6698823 28 2105799 CRANKSHAFT KEY NO. PART NO CYLINDER 1 6695571 SEAL, VALVE STEM COVER, HEAD -- 6656425 MANIFOLD, IN 2 6604672 GASKET, IN. MANIFOLD 3 6223994 SHROUD 4 6853402 BOLT, FLANGE (6X12) (CT200) 5 6226963 BOLT, FLANGE (6X45) BOLT, STUD (6X28) 6 2539120 NUT, FLANGE (8MM) BOLT, FLANGE (6X30) IGNITION COIL SPARK PLUG (BPR4ES) (NGK) SPARK PLUG (W14EPR-U) KEY (DENSO). NO. PART NO SPARK PLUG (BPR5ES) (NGK) SPARK PLUG (W16EPR-U) 1 6605547 (DENSO) 2 6605554 3 6605562 7246903 6 6605695 DESCRIPTION PAN ASSY., OIL PUMP ASS"(., OIL CAP ASSY., DRAIN GASKET, OIL FILLER CAP GOVERNOR ASSY. WEIGHT, GOVERNOR HOLDER, GOVERNOR WEIGHT PIN, GOVERNOR WEIGHT SLIDER, GOVERNOR WASHER (6X16) CLIP, GOVERNOR HOLDER OIL SEAL (31X50X8) OIL SEAL (10X16X4.5) O-RING (7.5X2.3) WASHER, PLAIN (6MM) PIN A, DOWEL (8X14) BOLT, FLANGE (6X30) BOLT, FLANGE (6X22) BOLT, FLANGE (8X40) PIPE, OIL PUMP PIPE, OIL SUPPLY HOLDER, OIL PIPE O-RING (5.8X2) BOLT, FLANGE (6x12) DESCRIPTION 8 6605703 9 3687019 10 O636845 11 2105849 12 2488187 13 2105856 14 0812834 15 1640424 16 3191921 RING SET, PISTON (STD) (NIP- PON) RING SET, PISTON PISTON (STD) PIN, PISTON ROD ASSY., CONNECTING BOLT, CONNECTING ROD (6X37) CLIP, PISTON PIN (18MM) DESCRIPTION COIL ASSY., IGNITION (#1) COLLAR, IGNITION COIL COIL ASSY., IGNITION (#2) COIL ASSY., IGNITION (#2) COIL ASSY., CHARGE (12V- 12A) DIODE ASS"(., ENGINE STOP CLAMP, CENTER CORD BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X28) BOLT, FLANGE (6X45) BOLT, FLANGE (6X32) WASHER, TANK SETTING CLIP, WIRE HARNESS (6MM) (WHITE) CLIP, WIRE HARNESS REGULATOR RECTIFIER • SUB WIRE HARNESS KEY NO. PART NO DESCRIPTION 6 6605745 7 6853568 8 6853576 9 2557312 10 O636845 11 0803619 12 1685536 13 4618690 14 2581353 15 2105815 17 0748111 18 2105831 SUB-WIRE HARNESS ASS"(. RECTIFIER ASS"(., REGULA- TOR BRACKET, REGULATOR BASE, CLIP BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X14) STRAP, CABLE (105MM) *NH1 * (BLACK) TUBE, WIRE BOLT, FLANGE (6X8) BOLT, FLANGE (6X20) BOLT(6X25) BOLT (6x25) 1 2 3 6853410 6607188 2027159 CRANKSHAFT WASHER, THRUST KE_ SPECIALWOODRUFF (25X18) 55
TRACTOR - - MODEL NUMBER 917.273800 HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2 EXHAUST PIPE I i FUELPUMP CRANKCASE J 16 7 20 LABELS 56
TRACTOR - - MODEL NUMBER 917.273800 HONDA ENGINE-MODEL NUMBER GXV530, TYPE NUMBER EXA2 EXHAUST PIPE KEY NO. PART NO 2 6605398 3 0471623 DESCRIPTION GASKET, EX. PIPE NUT, FLANGE (6MM) FUELPUMP KEY NO. PARTNO 1 5611298 2 6605216 3 4432233 4 1226299 5 2449593 6 2449593 7 0250985 CRANKCASE KEY NO. PART NO 1 6853311 2 66O4540 3 6604557 4 2515195 5 6604565 6 6388482 7 6604805 8 6853477 9 6604821 10 0928051 11 2488187 12 3509528 13 0748111 14 2108595 15 2280006 16 3141769 18 6698807 19 1169275 17 0997320 20 0069310 DESCRIPTION PUMP ASSY, FUEL TUBE, DIAPHRAGM FILTER, FUEL SCREW-WASHER (5X16) BULK HOSE, FUEL (5.5X8000) (5.5Xl 00) BULK HOSE, FUEL (5.5X8000) (5.5X350) CLIP, TUBE (B10) DESCRIPTION CRANKCASE ASS"(. COVER, BREATHER 1 GASKET, BREATHER COVER PLATE, VALVE STOPPER, VALVE FILTER, OIL EXTENSION, OIL FILLER DIPSTICK, OIL TUBE, BREATHER BOLT, FLANGE (5X10) BOLT, FLANGE (6X45) HOLDER, OIL FILTER BOLT, FLANGE (6X25) OIL SEAL (35X52X8) O-RING (22.5X2.2) BOLT 2, STUD (8X28) SWITCH ASM-OIL PRESSURE BOLT BEARING, RADIAL BALL (6207) PIN A, DOWEL (8X14) LABELS KEY NO. PART NO 3 6607097 5 6607105 8 6853766 DESCRIPTION MARK, OPERATOR CAUTION (EC) MARK, HONDA MARK, EMBLEM (GXV530) 57
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION u_ _ ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
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