Craftsman 917.27481 Owner's Manual

Owner's Manual CRAFTSMAN ° LAWN TRACTOR 18.5 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.274810 i_ his product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual, IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................. 2 Safety Rules ........................................... 3 Product Specifications ............................ 6 Assembly/Pre-Operation ........................ 8 Operation .............................................. 11 Maintenance Schedule ......................... 17 Maintenance ......................................... 17 Service and Adjustments ...................... 21 Storage ................................................. 27 Troubleshooting .................................... 28 Repair Parts .......................................... 32 Sears Service ......................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. _IWARNING: In order to prevent ac- cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _IWARNING: Do not coast down a hill in neutral, you may lose control of the tractor. _IWARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _,WARNING: Engine exhaust, some of its constituents, and certain vehicle com- ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. • Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces. • Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or un- loading the machine into a trailer or truck. • Always wear eye protection when oper- ating machine. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Followthe manufacturer's recommen- dation for wheel weights or counter- weights. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera- tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Mow up and down slopes, not across. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Choose a low ground speed so that you will not have to stop or shift while on the slope. • Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. • Use extra care while operating ma- chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes. • Do not try to stabilize the machine by putting your foot on the ground. • Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. II1. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. IV, TOWING • Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point. • Followthe manufacturer's recom- mendation for weight limits for towed equipment and towing on slopes. • Never allow children or others in or on towed equipment. • On slopes, the weight of the towed equipment may cause loss of traction and loss of control. • Travel slowly and allow extra distance to stop. V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Never store the machine or fuel con- tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances. • Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. • If fuel is spilled on clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. GENERAL SERVICE • Never operate machine in a closed are. • Keep all nuts and bolts tight to be sure the equipment is in safe working condi- tion. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. • If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting. • Never make any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Ad- just and service as required. • Maintain or replace safety and instruc- tion labels, as necessary. • Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Choose a low ground speed so that you will not have to stop or shift while on the slope. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
PRODUCT SPECIFICATIONS Gasoline 2.0 Capacity and Unleaded Type: Regular Oil Type SAE 30 (above 32°F) 'API-SG-SL): SAE 5W-30(below 32°F Oil Capacity: W/Filter: 3.5 Pints W/O Filter: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 1 st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 Reverse: 1.5 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging System: 3 Amps Battery 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in main- taining, caring for and using your tractor. • Follow the instructions under"Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profe- sional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte- nance check. • Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
Steering Wheel Insert Steering Boot (1) Hex Bolt R 5/16-18 x 4 Ld Steering Wheel (1) Large Flat Washer Steering Wheel Adapter (1) 5/16 Lock Washer Seat (1) Washer _ 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge i_ 5/16 Hex Bolt __------ 5/16 Lock Washer When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steer- ing shaft. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from trac- tor hood and grill. Adapter_ Extension jJ Shaft , J Lower - -- - ,_Leennu / -- _- Shaft _ IN "_ .... ", I ' I I I \_ 0 /' / Tab Slots IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- justed position. 9. Raise seat and tighten adjustment knob securely. Seat Seat Bolt Flat Washer \ Adjustment Knob CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions). Label NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest po- sition. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest posi- tion. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position. 10. Turn ignition key to "STOP" position. Continue with the instructions that follow.
CHECKTIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. J CHECKL IS T Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: v" All assembly instructions have been completed. v" No remaining loose parts in carton. v" Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). v" Seat is adjusted comfortably and tight- ened securely. ,/All tires are properly inflated. (For ship- ping purposes, the tires were overin- flated at the factory). v" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ¢" Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline. ¢" Become familiar with all controls - their location and function. Operate them before you start the engine. ¢" Be sure brake system is in safe oper- ating condition. ¢" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Opera- tion and Maintenance sections in this manual). 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H I'.,I REVERSE NEUTRAL HIGH LOW CHOKE FAST G G ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE OPERATION SYSTEM (ROS) oi OVER TEMP LIGHT BATTERY REVERSE FUEL OIL PRESSURE m ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED FREE WHEEL (Automatic Models only) LIGHTS ON & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. SLOW IGNITION SWITCH PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED DANGER, KEEP HANDS AND FEET AWAY t FORWARD MOWER HEIGHT MOWER LIFT KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KN OW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Light Switch _ Attachment Clutch Lever Ignition Switch ROS "ON" Position Lift Lever Plunger Throttle/Choke Control Attachment Lift Lever Clutch/Brake Pedal o Height Adjustment Indicator Parking Brake Lever Gearshift Lever 02817 Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER- Locks clutch/ brake pedal into the brake position. REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac- tor secure. Throttle/ Choke Control Attachment Clutch Lever "Engaged Position nition Key /'Disengaged" Position Parking Brake "Brake" "Engaged" Position Position Clutch/ "Disengaged" Brake Position Pedal STOPPING Gearshift Lever MOWER BLADES - • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi- tion, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ,_CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired po- sition. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approxi- mately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow 13 often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap- propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel Mountin( Bracket o\ 3/8-16 Locknut 3/8 Washer Shoulder Gauge Wheel Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging at- tachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Clutch Lever "Engaged' "Disengag Position Lift Lever High Position ,,!,-'_-"-_- Low ,"," Position // _& Shield \ OPERATING IN REVERSE Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position. _IbWARNING: Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. USING THE REVERSE OPERATION SYSTEM - 1. Depress clutch/brake pedal all the way down and hold. 2. With engine running, turn ignition key counterclockwise to ROS "ON" posi- tion. 3. Look down and behind before backing up. 4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake pedal to start movement. 5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position Engine "ON" Position (Normal Operating) 14
TO OPERATE ON HILLS _,WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to assure fuel freshness. ,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 15
. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). • The attachments can also be used dur- ing the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 1 J • If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used. 16
FILL IN DATES REGULAR SERVICE / J ' /SERVlCEOATES Check Brake Operation _ Check Tire Pressure Check Operator Presence and T ROS Systems If R Check for Loose Fasteners If I_s if A Sharpen/Replace Mower Blades 1_3 C Lubrication Chart I_ I_ 0 Check Battery Level 1_4 a Clean Battery and Terminals If If Check Transaxle Cooling v' Check V-Belts I_ Check Engine Oil Level I_ If Change Engine Oil (with oil filter) 1_1,2 If E Change Engine Oil (without oil filter) 1_1,2 I_ N Clean Air Filter lI_'2 G Clean Air Screen 1_2 Inspect Muffler/Spark Arrester E Replace Oil Filter (If equipped) _1,2 Clean Engine Cooling Fins If 2 Replace Spark Plug _ If Replace Air Filter Paper Cartridge v'. Replace Fuel Filter 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. 3 - Replace blades more often when mowing in sandy soil, 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. Do not overtighten. LUBRICATION CHART @ SF -- @ Spindle Zerk Zerk @Front Wheel , _ @Front Wheel Bearing Bearing Zerk Zerk (gPE ngine . i ' "_Gearshift I ' _ o_-- ', Pivots _SAE 30 or 10w30 Motor Oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and ROS systems for proper operation. 5. Check for loose fasteners. IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen- gaged position. CHECK OPERATOR PRESENCE SYSTEM • When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never op- erate unless the operator is in the seat. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with the ig- nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine. ROS "ON" Position Engine "ON" Position (Normal Operating) • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should NOT shut off the engine. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to al- low access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. Trailing Mandrel As,, Edge Up_ Blade Cente Lock Washer-.-_ 5_-Blade Bolt If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. TO SHARPEN BLADE NOTE: We do not recommend sharp- ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) 18
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt or Pin Blade Center Hole BATT E RY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjust- ments section of this manual). ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES t I 4_ oN vJ_ _a_tf e NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequent- ly to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SG-SL • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Re- place belts if they begin to slip from wear. 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the 19 pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers. AIR FILTER Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge. _jHandle Cover @/' Cartridge Pre-cleaner .............. _ _" Bas _Tabs Slots ENGINE COOLING SYSTEM Debris may clog the engine's air cool- ing system. Remove blower housing and clean area shown to prevent overheating and engine damage. Clean out chaff and debris MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gaso- line. p_ Clamp Clam 67 I Filter 20
CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with auto- motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. Small Retainer S IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflec- tor shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. Clutch Spring Flat Washe_ 'ISuspension-" Square Hole Arms _-_i Engine Pulley Anti-Sway Housing Front Link Springs (Both Sides) Deflector Shield Large Retainer Spring Bracket
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjust- ment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge Bottom edge of ;fromO_e_ t° F ..... roo_e/_ grou nd • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal num- ber of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. _ Mandrel I"D .... D" l:q_%_ _ Both Front, Unks Should beEIual in Length ,_E _ Arm Lift Link N_ Adjustment Trunnion Front Links FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut"E" on both front links an equal number of turns. TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). 22
Mandrel With Parking Brake "Engaged" Idler Pulleys Mandrel Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor for- ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake oper- ating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. Nut "A" \ Jam Nut TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down between transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). 23
Engine Clutching Center Keeper Stationary Idler Transaxle TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neu- tral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Neutral Lock Gate Gearshift TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAM BER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover Square Key _ (Rear Wheel Only) v TO START ENGINE WITH AWEAK BAT- TERY _,WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. 24
TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 02614 Weak or Dead Fully Charged Battery Battery REPLACING BATTERY WARNING" Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Hex Bolt 'e0s L Terminal _;_:-- -] ::: -::_('"-_ _] Lj_ Access -.._.- .... .., .... ..,_ _=_ _ J Door / I r_._ositive ,-" _ _I --(Red) _.... ! _ _ Cable Terminal ;_.,.,. _Neaative Guard (-4£/_'/ (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to re- connect the headlight wire connector. Hood Headlight Wire Connector O2495 " 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. TO ADJUST CARBURETOR Governor Control Lever Governor Plate Holes Throttle Clamp Cable Screw NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun- terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed [- _ .... Throttle Screw Lever With Limiter 26
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _ICAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage. • Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s)into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable pro- tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start CAUSE 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 3ORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. PROBLEM Loss of power Excessive vibration 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). CORRECTION 1. Raise cutting height/reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gasoline. 9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/fins. 12. Clean/replace muffler. 13. Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15. Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. Engine dies when 1. Reverse operation system 1. Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. 1. 1. Faulty operator-safety presence control system. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Engine continues to run when operator leaves seat with attach- ment clutch engaged Poor cut - uneven Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. . 2. 3. 4. 5. Check wiring, switches and connections. If not corrected, contact Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center Mower blades will not rotate PROBLEM CAUSE CORRECTION 1. Remove obstruction• Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11 • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Light switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. • Engine throttle control not set between half and full speed (fast) position before stopping engine. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Turn Light switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. • Move throttle control between half and full speed (fast) position before stopping engine. 30
SCHEMATIC 02831 193372 TRACTOR - - MODEL NUMBER 917.274810 BATTERY m o11o AMMETER FUSE (OPTIONAL) SOLENOID STARTER ! 41 ..... t WHITE BLACK _m CL_JPqEDAL UP) BLACK B]AOK GRAY REVERSESWITCH r ff T I SHORTING CONNECTOR NOTIN REVERSE B_CK 41 IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G A1 _UN/OVERRID[ B A1 RUN B A1 L A2 START B S A1 IGNITION SO_S_ _AFtK GAP PLUGS UNIT (2 PLUGS 0 ON TWIN CYL. ENGINES) BLUE HOUR METER (OPTIONAL) BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM 3AMP DC @ 3600 RPM FUEL SHUT-OFF / ( // RGING CNA SYSTEM DISCONNECTED) r RED SOLE N LOI_NTING SYSTEM OU_TP_UT__ _ _ j_L_ j _! _ , Y I 5 AMP AC @ 3600 RPM DIODE ALTERNATOR I _/_ O- T _ O _ _A_'_'_j ............................... i i J LIGHT SWITCH LIGHT SWm 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF) HEADLIGHTS NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. 02831 • © NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.274810 / 26 29 ! / /! 32
ELECTRICAL TRACTOR - - MODEL NUMBER 917.274810 KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 uric x 3/4 8 176689 Box Battery 16 176138 Switch, interlock Push-in 21 183759 Harness Light Socket (W/4152j) 22 4152J Bulb Light #1156 24 4799J Cable Battery 25 193149 Cable Battery 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 4207J Cable Ground 29 192749 Switch Seat DP w/Ramps 30 193350 Switch Ign 33 140403 Key Molded Craftsman 34 110712X Switch Light 40 193372 Harness Ign 41 71110408 Bolt BIk. Fin Hex 1/4-20 unc x 1/2 42 131563 Cover Terminal 43 178861 Solenoid 45 121433X Ammeter Rectangular 6 Amp 52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery 92 193465 Harness Pigtail Reverse Switch 93 192540 Screw 94 191834 Module Reverse Ros NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917,274810 CHASSIS AND ENCLOSURES 259 273 260 258 39 208 31 207 209 58 208 / 278 209 6O 2_ 206 209 74 38 _37 208 chassis-Laser-It=stlt 45 34
TRACTOR - - MODEL NUMBER 917,274810 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 174619 2 176554 5 155272 9 193511X013 10 STD533710 11 174996 13 172105X010 14 17490608 17 184272X615 18 184921 26 STD541437 28 184259 30 192393X615 31 139976 37 17490508 38 175710 39 174714 58 184270 60 STD533707 64 154798 74 STD541437 114 158112 142 175702 143 186689 144 175582 145 156524 148 17490620 159 155123X428 206 170165 207 17670508 208 17670608 209 17000612 211 145212 258 184264X599 259 184263X599 260 184262X428 263 184265 264 184266 272 184269X428 273 184268X428 274 184260X428 275 184261X428 278 191611 -- 5479J -- 187801 DESCRIPTION Chassis Assembly Drawbar Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H. Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Locknut, Hex, with Insert 3/8-16 uric Grille/Lens Asm (Includes key nos. 258, 259, 260, 263, 264, 274, 275 & 278) Fend/Ftrest Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Pivot Bracket Assembly Bracket Pivot Air Duct Bolt Rdhd Sqnk 3/8-16 unc x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 uric Keeper Belt Rear LH Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Screw Thdrol 3/8-16 x 1 - 1/4 Cupholder Bolt Shoulder 5/16-18 TT Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2 Screw Hex Wsh Thdr 3/8-16 x 3/4 Nut Hexflange Lock Lens Laser RH Lens Laser LH Cover Lens Laser Bezel Grille LH Bezel Grille RH Vent Hood Laser Ill RH Vent Hood Laser Ill LH insert Grille LH insert Grille RH Screw 10 x 3/4 Single Lead-Hex Plug BTN .359 Dia. Plug Dome Plastic NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.274810 GROUND DRIVE 84 197 37 75 26 27 drive-fender.stir 38 36
TRACTOR - - MODEL NUMBER 917,274810 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 Transaxle Peerless 206-545C 62 (See Breakdown) 63 2 146682 Spring, Return, Brake 64 3 123666X Pulley, Transaxle 65 4 12000028 Ring, Retainer 66 5 121520X Strap, Torque 69 6 17060512 Screw 5/16-18 x 3/4 70 8 192502 Rod Shifter Fender STLT 74 10 STD561210 Pin, Cotter 75 11 105701X Washer, Shift Plate 76 13 74550412 Bolt 1/4-28 unfW!Patch Gr. 8 77 14 10040400 Washer Lock Hvy Helical 78 15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 79 16 73800500 Nut Lock Hx W/Ins 5/16-18 80 18 STD523710 BoltFinHex3/8-16uncxlGr. 5 81 19 STD541437 Nut 82 21 106933X Knob 83 22 130804 Rod, Brake 84 24 STD541237 Nut 85 25 106888X Spring, Brake Rod 89 26 STD551037 Washer 96 27 STD561210 Pin 112 28 175765 Rod, Parking Brake 113 29 71673 Cap, Parking Brake 116 30 169592 Bracket, Transaxle 120 32 STD523107 Bolt 150 34 175578 Shaft Assembly, Foot Pedal 151 35 120183X Bearing, Nylon 156 36 STD551062 Washer 158 37 STD571810 Roll Pin 159 38 179114 Pulley, Composite, Flat 161 39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 162 41 175556 Keeper, Belt, idler 163 47 127783 Pulley, Idler, V-Groove, Plastic 165 48 154407 Bellcrank Clutch Grnd Drv Stl 166 49 123205X Retainer, Belt 168 50 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 169 51 STD541437 Nut Crown Lock 3/8-16 unc 170 52 STD541431 Nut Crown Lock 5/16-18 unc 198 53 105710X Link, Clutch 202 55 105709X Spring, Clutch Return 212 56 17060620 Screw 3/8-16 x 1-1/4 57 130801 V-Belt, Ground Drive 59 169691 Keeper, Belt, Center Span 61 17120614 Screw 3/8-16 x .875 123583X 121748X STD580025 145090 165592 165711 19171216 166231 150360 8883R Cover, Pedal 175410 Pulley, Engine 173937 Bolt, Hex 7/16-20 x 4 Gr. 5 STD551143 Washer 154778 Keeper, Belt, Engine, Fool-Proof 142432 Screw Hex Wsh Hi-Lo 114-112 unc 134683 Guide, Mower Drive Belt, R.H. 137057 Spacer, Axle 121749X Washer 25132 x 1-1/4 x 16 Ga. STD581075 E-Ring Key, Square 2.0 x .1845/.1865 Washer 25/32 x 1-5/8 x 16 Ga. Key Woodruff Arm, Shift Shaft Asm Cross Tapered Spring, Torsion Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Nut, Nylock 192388X428 Console, Shift, STLT STD624003 19091210 127285X 72140608 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 165623 17490510 165492 165580 187414 169593 72110614 145212 Retainer Spring Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig. 3/8-16 Spacer Retainer Washer 13132 x 2 x 10 Ga. Washer Srrted 5116 ID x 1.125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownlock 1/4-20 unc Bolt Hex Fin 1/4-20 uncx 1 Gr. 5 Bracket Pivot Lever Screw 5t16-18 x 5t8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt Transaxle Gear Washer Nylon Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5 Nut Hex Fig. Lock NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 37
STEERING TRACTOR - - MODEL NUMBER 917,274810 / / I \ \ /I 121_ ?, 3'-----4_3 ' I 88 82 15 15 29 steering put 57 46 10 13 65 67 67 38
STEERING TRACTOR - - MODEL NUMBER 917,274810 KEY PART NO. NO. DESCRIPTION 1 186093X428 Steering Wheel 2 184706 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25132 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip 10 175121 Draglink 11 STD551137 Washer, Lock 13 136518 Spacer, Bearing, Axle 15 145212 Nut, Hexflange Lock 17 190753 Shaft Assembly, Steering 26 126847X Bushing 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 76020412 Pin Cotter 1/8 x 3/4 32 130465 Rod, Tie 34 10040500 Washer Lock Hvy HLCL Spr. 5/16 36 155099 Bushing, Steering 37 152927 Screw 38 186095X428 Insert, Steering Wheel 40 73540600 Nut Crownlock 3/8-24 41 186737 Adaptor, Steering Wheel 42 145054X428 Boot, Steering Shaft 43 121749X Washer 25132 x 1-1/4 x 16 Ga. 44 190752 Extension Shaft Steering 46 184946X505 Cap, Spindle 65 160367 Spacer Brace Axle 67 72110618 Bolt RDHD SQNK 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 88 175118 Bolt shoulder 7/16-20 91 175553 Clip Steering 95 188967 Washer Hardened 97 74780564 Bolt 5/16-18 x 4 Gr. 5 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917,274810 29 78 < 33 38 81 14 23 72 / 62 / 13 4 78 OPTIONAL EQUIPMENT Spark Arrester engine-bs, lcyl 48 KEY PART NO. NO. 1 170545 2 17720408 3 4 137352 13 165291 14 148456 23 169837 29 137180 31 185534 32 140527 33 123487X KEY PART DESCRIPTION NO. NO. Control, Throttle/Choke 37 137040 Screw, HexThd Cut 1/4-20 x 1/2 38 181654 Engine, B&S, No. 31P777-0299-E1 44 17670412 (See Breakdown) 45 17000612 Muffler Exhaust 46 19091416 Gasket, Muffler 62 10010500 Tube Drain Oil Easy 72 71070512 Shield, Brn/Dbr Guard 78 17060620 Arrestor, Spark 81 73510400 Tank, Fuel Cap Fuel Clamp, Hose DESCRIPTION Line, Fuel Plug, Oil Drain Easy Screw Hexwsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh 3/8-16 x 3/4 WEasher 9/32 x 7/8 x 16 Ga. Washer Split Screw Hex Head Cap 5/16-18 x 3/4 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 Starter Nut NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 4O
TRACTOR - - MODEL NUMBER 917,274810 SEAT ASSEMBLY \ 8 17 seat _Lknob 1 J 25 11 12 / / // / \ KEY PART NO. NO. 1 188719 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 174648 KEY PART DESCRIPTION NO. NO. Seat 13 121248X Bracket, Pivot, Seat 14 72050412 Bolt 15 134300 Washer 13/32 x 1 x 10 Ga. 16 121250X Clip, Push-In Hinged 17 123976X Nut 21 171852 Spring, Seat 22 STD541431 Screw 3/8-16 x 1-1/2 24 19171912 Washer 13/32 x 1 x 14 Ga. 25 127018X Pan, Seat Knob Seat Bracket, Switch Mounting DESCRIPTION Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split .28 x .88 Spring Locknut, Flange 1/4 Gr. 5 Bolt, Shoulder 5/16-18 uric Nut Washer 17/32x1-3i16x12Ga. Bolt Shoulder 5/16-18 x .62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
DECALS TRACTOR - - MODEL NUMBER 917,274810 10 \ 6 / 8 7 2O 15 19 \ 13 KEY PART NO. NO. 1 156439 2 189020 Decal 3 186366 Decal 5 186367 Decal 6 133644 Decal 7 189088 Decal 8 193564 Decal 9 186572 Decal 10 164065 Decal 11 193308 Decal 13 146046 Decal DESCRIPTION Decal Fender Danger Sears KEY PART NO. NO. 15 160396 Engine 19 138047 Hood, R.H./L.H. 20 172331 Hood Side Panel 21 179128 Maintenance 22 149516 Lower Dash - - 138311 Rplcmnt - - 184310X428 Fender, Craftsman White - - 184311X428 Sting Whl Domed - - 193302 Fender STLT Oper Inst E/S - - 193303 V-Belt Dr Sch Tractor DESCRIPTION Decal, Mower Drive Schematic Decal, Battery Diehard Sears Decal, Deck Sears Decal, Deck Decal, Battery Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS AND TIRES 5,8 7 4,10 3,9 wheel 1 11 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 -= 59192 Valve Cap, Tire 65139 Stem, Valve 106222X Tire, Front 59904 Tube, Front Tire (Not Provided, Service Item Only) 106732X624 Rim, Front 278H Fitting, Grease (Front Wheel Only) 9040H Bearing, Flange (Front Wheel Only) 106108X624 Rim, Rear 138468 Tire, Rear 7152J Tube, Rear Tire (Not Provided, Service Item Only) 104757X428 Cap, Axle 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.274810 LIFT ASSEMBLY 7 11 13 3 2 5 4 19 13 20 161718 20 KEY PART NO. NO. DESCRIPTION 1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Lift RH w/Inf 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer 21t32 x 1 x21 Ga. 6 120183X Bearing Nylon BIk 629 Id 7 125631X Grip Handle 8 122365X Button Plunger Yellow 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 unc 17 175689 Trunnion BIk Zinc 18 73800800 Nut Lock w/Wsh 1t2-13 unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8 - 24 NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 43 19 _ 15 31 \ 32 lift-rh=l piece 3
TRACTOR - - MODEL NUMBER 917,274810 MOWER DECK 113 111 21 2 I 119" 118 _ 5 6 1J 21 42 D man-t-path silt 3 16 14-- 18 13_ 18 29 \i 117 116 27 44
TRACTOR - - MODEL NUMBER 917,274810 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 52 139888 2 STD533107 Bolt 53 184907 3 138017 Bracket Assy., Sway Bar, Front 54 178515 4 165460 Bracket Sway Bar 38/42" Deck 55 155046 5 STD624008 Retainer Spring 56 165723 6 178024 Bar Sway Deck 59 141043 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 149846 9 STD551137 Washer, Lock 68 144959 10 140296 Washer, Hardened 92 STD541437 (The following blades are available) 111 179292 11 138971 Blade, 42" Hi-Lift 112 179293 (For bagging or discharging) 113 17060512 -- 134149 Blade, 42" Mulching Std 116 4898H (For mulching mowers only) 117 188606 - - 139775 Blade, 42" Mulching Premium 118 73930600 (For better wear when mulching 119 STD551037 13 137645 Shaft Assembly, Mandrel, Vented 129 19131312 14 128774 Housing, Mandrel, Vented 130 STD523710 15 110485X Bearing, Ball, Mandrel 131 STD533710 16 174493 Stripper, Mower Deck 142 165890 18 72140505 Bolt, Carriage 5/16-18 x 5/8 143 157109 19 132827 Bolt, Shoulder 144 158634 20 159770 Baffle, Vortex 145 165888 21 STD541431 Nut Crownlock 5/16-18 unc 146 171977 23 177563 Bracket, Deflector 147 131335 24 105304X Cap, Sleeve 148 169022 25 123713X Spring, Torsion, Deflector 149 165898 26 110452X Nut, Push 150 19091210 27 130968X428 Shield, Deflector 152 169676 28 19111016 Washer 11/32 x 5t8 x 16 Ga. 158 17720408 29 131491 Rod, Hinge 159 STD533717 30 173984 Screw Thdrol Washer Head 184 19131410 31 187690 Washer, Spacer 185 188234 32 153535 Pulley, Mandrel -- 130794 33 178342 Nut, Toplock, Flanged 34 STD533717 Bolt 36 131494 Pulley, Idler, Flat 40 73900600 Nut Lock Fig. 318-16 unc - - 169583 44 140088 Guard, Mandrel, L.H. 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1t4-20 x 5t8 48 133944 Washer, Hardened DESCRIPTION Bolt, Shoulder 5/16-18 unc Arm Assembly, Pad, Brake Washer, Hardened Arm, idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Bracket Wheel Guage LH Bracket Wheel Guage RH Screw 5116-18 x 3/4 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga. Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5 Bolt, Rdhd Sqnk 318-16 unc x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley idler Flat Bolt Carriage idler Spring Extension Spring Return idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In Screw HexThd Cut 1/4-20 x 1t2 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4 Washer 13/32 x 7/8 x 10 Ga. Head Asm. Cable Clutch Mandrel Assembly (includes Housing, Shaf and Shaft Hardware Only-Pulley not included) Replacement Mower, Complete (Std. Deck-Order separately guage wheel components key nos. 116- 119). NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917,274810 PEERLESS TRANSAXLE--MODEL NUMBER 206-545C 35A 47 67 15 82 11 18 4 83 MODEL and SERIAL NUMBERS HERE Model et S_riel Chiffre Ici I 41A 4PA 46
TRACTOR - - MODEL NUMBER 917.274810 PEERLESS TRANSAXLE--MODEL NUMBER 206-545C REF PART NO. NO. DESCRIPTION 1 772147 2 780086A 3 770128 4 776395 5 776409 6 778364 6A 778369 7 778330 8 792180 8A 792047 9 784352 10 784378 11 778334 12 778309 13 778368 14 778368 15 778370 17 786188 18 786102 20 792077A 21 792078 22 792079 25 792073A 25A 792177 26 792125 27 792035 28 788040 29 780072 29A 780160 29B 780051 29C 780199 30 780108 31 780001 31A 780195 32 788083 34 780194 35 780193 35A 780197 36 790075 37 790007 38 799021 39 786026 40 792076A REF PART NO. NO. 41A 790079 Transaxle Cover Needle Bearing 5/8" 42 792073A 42A 792085A Transaxle Case Countershaft 43 792075 Qutput Shaft 44 790025 45 786066 Spur Gear (38 teeth) 46 786086 Spur Gear (15 teeth) 47 774690 Spur Gear (11 teeth) 48 774691 Shift Key 49 778356 Woodruff Key #9 50 778338 Shift Collar Shift Rod & Fork 51 778354 Bevel Gear (30 teeth) 52 778352 Input Bevel Pinion (13 teeth) 53 778350 54 778346 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 Bevel Pinion (13 teeth) 58 778353 (Include. 13) 59 778351 Ring Gear (43 teeth) 60 778349 Drive Pin Spacer 1.130 X .695 61 778345 Ball 5/16" dia 65 780189 Set Screw 3/8 - 16 x 3/8" 66 776422 Spring .310 OD x ,625 L 67 776396 Screw 1/4 - 20 x 1-1/4" 69 792170 Screw 1/4-20 x 1-3/8" 70 786187 Retaining Ring (pkg of 2) 71 788069 71B 788092 Retaining Ring 76 780090 Retaining Ring Thrust Washer .627 ID x 77 788078A .031W 79 792144 Thrust Washer .762 ID x 82 778333 .031W Thrust Washer .762 ID x 83 778338 .031W Anti-Rotation Washer .632 85 792154 87 788089A Cup Washer 1.127 ID x 150 788093A .032W Flat Washer .750 ID x .056W 157 788088A (Use As Needed) 180 730229A Flat Washer .750 ID x .062W 900 794712 Oil Seal 5/8" Bushing .563 Flanged Bushing 5 / 8" ID Flanged Bushing .751 Brake Disk Brake Pad Plate Brake Pad (pkg of 2) Dowel Pin Flat Washer .312 ID x .059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1 /4" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) S,_ur Gear (29 teeth) S]ur Gear (27 teeth) S _ur Gear (23 teeth) S _ur Gear (19 teeth) S _ur Gear (16 teeth) S _ur Gear (15 teeth) S _ur Gear (11 teeth) S_ur Gear (13 teeth) Sour Gear (17 teeth) S _ur Gear (21 teeth) S _ur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1,128 tD x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST- 206-5450 Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.274810 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1 307 664_ 11_ 434_ 584_ o_ 1264 _ 1264 /_- __J" _'_ 358 ENGINE GASKET SET 668 943 O 6170,022_ 691 @ 842_ 24 I 1019 LABEL KIT I 15e I 1068 OwNER'S MANUAL I _ 22 4 I 1036 EMISSION LABEL I I 46 SHORT BLOCK ] I@1 [ 1330 REPAIR MANUAL ] I Ol 750,_ I 1329REPLACEMENTENGINE I 1270 I_ 121 CARBURETOR OVERHAUL KIT 04 _ 634A_ 987_ 105 _] 137d_ 276_ r_l 03_ 106 _ _ 634m 1266tj I 95_ 117 _ 142 _ 6170 1266A C_ > 146 e I I 741 142 lO6 _1°4%J 137 .... 276@ 1127L:_ 1091 127 G 947_ 977 CARBURETOR GASKET SET 137 C_> 276@ 1266AC_> % 118 24o_ 1027 200 60 _ 48
TRACTOR - - MODEL NUMBER 917,274810 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1 1022 238 35 6170 54'_ 654 @ 1095 VALVE GASKET SET 1022 868 _) 801 _ 544_ 803 _ 310 I 311 579 ,_ _ 503_ 462 802 @ 305A _(_ 1040 305 % 1022 53 729 697 _ 74 968 1267 643 1070 1005 363 1044_ _ lO5% 763® 49
TRACTOR - - MODEL NUMBER 917.274810 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 697174 Cylinder Assembly 106 690577 O Seat-Inlet 2 399265 Kit-Bushing/Seal (Magneto 108 690464 Valve-Choke (Manual Choke) Side) 108A 692344 Valve-Choke (Choke A Matic) 3 391086 • Seal-Oil (Magneto Side) 117 694352 O Jet-Main (Standard) 4 697188 Sump-Engine 118 697228 Jet-Main (High Altitude) 5 698147 Head-Cylinder 121 697241 Kit-Carburetor Overhaul 7 699168 ° Gasket-Cylinder Head 125 697190 Carburetor 9 697109 ° Gasket-Breather 127 695005 Plug-Welch 11 697113 Tube-Breather 130 691750 Valve-Throttle 12 697110 ° Gasket-Crankcase 131 494379 Kit-Throttle Shaft 13 690360 Screw (Cylinder Head) 133 494381 Float-Carburetor 15 690946 Plug-Oil Drain 137 281165 O$ Gasket-Float Bowl 16 697127 Crankshaft 141 495097 Kit-Choke Shaft 20 690947 ° Seal-Oil (PTO Side) (Manual Choke) 22 692125 Screw (Crankcase Cover/Sump) 141A 495931 Kit-Choke Shaft 23 693557 Flywheel (Choke A Matic) 24 222698 Key-Flywheel 142 697140 O Nozzle-Carburetor 25 699052 Piston Assembly (Standard) 146 691639 Key-Timing -- 699054 Piston Assembly 186 698174 Connector-Hose (.020" Oversize) 187 699331 Line-Fuel 26 699051 Ring Set (Standard) 188 691693 Screw (Control Bracket) -- 697559 Ring Set (.020" Oversize) 192 691986 Adjuster-Rocker Arm 27 698469 Lock-Piston Pin 202 691841 Link-Mechanical Governor 28 697099 Pin-Piston 209 692208 Spring-Governor 29 697126 Rod-Connecting (Standard) 216 691840 Link-Choke -- 697263 Rod-Connecting 222 694042 Bracket-Control (.020" Undersize) 227 691374 Lever-Governor Control 32 692852 Screw (Connecting Rod) 232 691842 Spring-Governor 33 695760 Valve-Exhaust 238 691843 Cap-Valve 34 695761 Valve-Intake 240 394358 Filter-Fuel 35 691279 Spring-Valve (Intake) 265 691024 Clamp-Casing 36 691279 Spring-Valve (Exhaust) 267 695134 Screw (Casing Clamp) 37 697108 Guard-Flywheel 276 692255 O$ Washer-Sealing 42 690964 Retainer-Valve 304 699829 Housing-Blower 43 691968 Slinger-Governor/Oil 305 697102 Screw (Blower Housing) 45 690564 Tappet-Valve 305A 697103 Screw (Blower Housing) 46 790400 Camshaft 306 697107 Shield-Cylinder 48 697762 Short Block 307 691003 Screw (Cylinder Shield) 50 690193 Manifold-Intake 309 693551 Motor-Starter 51 692137 ,O_ Gasket-Intake 310 690323 Bolt (Starter Motor) 53 690227 Stud (Carburetor) 311 497608 Brush Set 54 691148 Screw (intake Manifold) 333 492341 Armature-Magneto 73 697133 Screen-Rotating 334 691061 Screw (Magneto Armature) 74 697897 Screw (Rotating Screen) 78 691003 Screw (Flywheel Guard) included in Engine Gasket Set, Key. No. 358 89 690283 Plug-Oil O included in Carburetor Overhaul Kit, Key. No. 93 690602 O Bushing-Throttle Shaft 121 94 498030 Kit-Idle Mixture $ included in Carburetor Gasket Set, Key. No. 95 691636 Screw (Throttle Valve) 977 98 495800 Kit-Idle Speed included in Valve Gasket Set, Key. No. 1095 104 690525 O Pin-Float Hinge 105 231855 O Valve-Float Needle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 50
TRACTOR - - MODEL NUMBER 917,274810 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0378-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 337 691043 Plug-Spark 868 690968 358 697191 Gasket Set-Engine 914 691108 363 19203 Flywheel Puller 943 690589 383 89838 Wrench-Spark Plug 947 694393 404 691691 Washer (Governor Crank) 965 499613 431 697122 Elbow-Intake 967 697015 445 697153 Filter-Air Cleaner Cartridge 968 699848 462 691261 Washer (Starter Cable) 975 495933 474 696459 Alternator 977 690192 503 691532 Strap-Starter 987 691326 505 691251 Nut (Governor Control Lever) 1005 699043 510 693699 Drive-Starter 1017 690770 513 692024 Clutch-Drive 1019 697143 523 699908 Dipstick 1022 272475 524 691032 • Seal-Dipstick Tube 1023 692492 525 697085 Tube-Dipstick 1024 499054 544 692034 Starter-Armature 1026 692003 552 697144 Bushing-Governor Crank ...... 692011 562 691119 Bolt (Governor Control Lever) 1027 696854 579 691029 Nut (Starter Cable) 1029 691751 584 697112 Cover-Breather Passage 1034 690822 601 95162 Clamp-Hose 1035 693784 614 691620 Pin-Cotter 1036 790464 616 692012 Crank-Governor 1040 699852 617 692138 O • SeaI-O Ring (Intake Manifold) 1044 698139 634 690801 O Spring/Seal Assembly 1051 691265 (Manual Choke) 1058 275935 634A 690802 O Spring/Seal Assembly 1059 698516 (Choke A Matic) 1070 691058 635 691909 Boot-Spark Plug 1090 691293 643 698401 Retainer-Air Filter 1091 691333 654 690958 Nut (Carburetor) 1095 690190 684 697157 Screw 1119 691183 (Breather Passage Cover) 1127 691657 691 692407 • Seal-Governor Shaft 1263 697124 697 690372 Screw (Drive Cap) 1264 697104 718 690959 Pin-Locating 1266 691917 729 691224 Clip-Wire 1266A 697123 741 697128 Gear-Timing 1267 697424 750 691033 Screw (Oil Pump Cover) 1270 697156 757 697607 Link-Counterweight 1329 758 697134 Counterweight 1330 759 697392 Pin-Counterweight 783 693713 Gear-Pinion 789 698329 Harness-Wiring O 797 693167 Nut (Brush Retainer) 801 691283 Cap-Drive 802 691286 Cap-End 803 693757 Housing-Starter 830 691095 Stud (Rocker Arm) 842 691031 • SeaI-O Ring (Dipstick Tube) NOTE: 847 790442 Dipstick/Tube Assembly 851 692424 Terminal-Spark Plug • Seal-Valve Screw (Rocker Cover) • SeaI-O Ring (Oil Pump Cover) Solenoid-Fuel Cover-Oil Pump Filter-Pre Cleaner Cover-Air Cleaner Bowl-Float Gasket Set-Carburetor O Seal-Throttle Shaft Fan-Flywheel Screen-Oil Pump Kit-Label • Gasket-Rocker Cover Cover-Rocker Arm Pump-Oil Rod-Push (intake) Rod-Push (Exhaust) Filter-Oil Arm-Rocker Guide-Push Rod Shaft-Pump Label-Emission Plate-Trim Screw (Flywheel) Ring-Retaining Owner's Manual Kit-Screw/Washer Screw (Flywheel Fan) Retainer-Brush Cap-Limiter Gasket Set-Valve Screw (Alternator) Screw (Float Bowl) Reed-Breather Screw (Breather Reed) • O SeaI-O Ring (Intake Elbow) O SeaI-O Ring (Intake Elbow) Latch-Blower Housing Plug-AVS Counterweight 31Q777-0036 Replacement Engine 272147 Repair Manual Included in Engine Gasket Set, Key. No. 358 Included in Carburetor Overhaul Kit, Key. No. 121 Included in Carburetor Gasket Set, Key. No. 977 Included in Valve Gasket Set, Key. No. 1095 All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION (_ O1 //VE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. _ ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1, Fotd this page a_ong dotted Iine indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fotd in the direction of hiti stope you want to measure. 4. Compare the angte of the fotd with the slope of the hitl.
iiiiiiiiiiiiiii Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® Anytime, day or night (1-800-469-4663) (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: 1-888-SU-HOGAR sM Au Canada pour service en fran(;ais: 1-800-LE-FOYER Mc (1-800-533-6937) www.sears.ca iiiiiiiiiiiiiiiiiiii :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: :::::::::::::::::::: _._EA RS 02410 © Sears, Roebuck and Co. ® Registered Trademark / TM Trademark / SM Service Mark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de Fabrica / SM Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / MD Marque deposee de Sears, Roebuck and Co. 193302 Rev. 4 9.21.04 MH/RD Printed in U.S.A.