Craftsman 917.274953 Owner's Manual

Owner's Manual ICRRFTSMRN'I GARDEN TRACTOR 21.0 HP, 46" Mower Electric Start 6 Speed Model No. 917.274953 I _ This product has a low emission engine which operates differently from previously built engines. Before you start the en- gine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am ° 5 pm, Mon - Sat SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly/Pre-Operation ...................... 7 Operation ............................................ 10 Maintenance Schedule ...................... 16 Maintenance ....................................... 16 Service and Adjustments .................... 20 Storage ............................................... 28 Troubleshooting ................................. 29 Repair Parts ........................................ 34 Sears Service ...................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in matedal or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two fullyears. Dudng the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped oft at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become wom during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. i Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the nding equipment, impacting objects that bend the frame or crankshaft, or over-speedin._ the engine. Repairs necessary because of operator negligence includnng but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of pumhase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a tdp charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal dghts, and you may also have other dghts, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT:. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. &Look for this symbol to point out • Do not mow in reverse unless absolutely important safety precautions. It means necessary. Always look down and CAUTIONll! BECOMEALERTI!I YOUR SAFETY IS INVOLVED. _, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _, CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. WARNING: Battery posts, terminals and related accessodes contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unload- ing the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the dding mower safely enough to protect them- selves and others from serious injury. • Keep machine free of grass, leaves or other debds build-up which can touch hot exhaust / engine pads and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3
DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. • Use extra cam with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other dabris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. 4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type API-SF-SJ): Oil Capacity: 5 Gallons Unleaded Regular SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) W/Filter:. 4.5 Pints W/O Filter: 4.0 Pints Spark Plug: Champion RC12YC '_Gap: .030') Ground Speed Lo: Hi: (MPH): 0.7 1.7 1.4 3.3 2.3 5.4 Reverse: 0.9 2.1 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging System: 15 Amps @ 3600 RPIV Battery: Amp/Hr: 35 Min. CCA: 280 Case size: Ul R Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. _WARNING. This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark an'aster meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Video Cassette For Future Use Keys (2) Keys Slope Sheet Your new tractor has been assembled at the factory. Review the video cassette before you begin. When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels fiat. 3. Check for any additional loose parts or cartons and remove. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA'I-IERY" in Maintenance section of this manual for charging instructions). ..**_'*_ . °.. -.-...@..-o.p: o o o .':.. .-- .,'° ,- Label ÷* ,- ) "%,%. 7
ADJUST SEAT I. Raise seat and loosen adjustment knobs. 2. Lower seat into operating position and sit in seat. 3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 4. Get off seat without moving its adjusted position. 5. Raise seat and tighten adjustment knob securely. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. Knob | | TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3, Place gearshift lever in neutral (N) position, 4. Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID (See Operation section for location and functlon of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. lO.Tum ignition key to "STOP" position. Continue with the instructions that follow. 8
CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: /All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinfiated at the factow). / Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls, their location and function. Operate them before you start the engine. / Be sure brake system is in safe operating condition. 9
These symbols may appear on your tractor or In literature supplied with the product. Leam and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP 1_ LIGHT L FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNmON CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 10 FREE WHEEL (Automatic Models only)
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiadze yourself with the locations of vadous controls and adjustments. Save this manual for future reference. Height -Range Shift Lever Adjustment Knob Gear Shift Lever \ \ Our tractors conform to the safety standards of the Amedcan National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION: Turns the headlights on and off. THROTFLE CONTROL: Used to control engine speed. CLUTCWBRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of the tractor. RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and reverse gears. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. 11
The operation of any tractor can result in foreign objects thrown into the J eyes, which can result in severe eye damage. Always wear safety I glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask wom over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Push-In to "Disengaged" Attachment Clutch Choke Switch Pull Out To Controh "Engage m Control "Brake" Key Brake Clut_W" =Engaged" Brake Pedal Position =Ddve m Position Gear Shift Position Height Lever Adjustment Knob STOPPING MOWER BLADES - • To stop mower blades, push attach- ment clutch switch to disengaged position. GROUND DRIVE - • To stop ground ddve, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =STOP" will cause the batten/to discharged, and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when _Ocpping tractor on grass areas. AUTION: Always stop tractor completely, as descdbed above, before leaving the operator's position. TO USE THRO'I'rLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the batten/charging rate. • Full throttle offers the best mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACK- WARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift and range shift levers to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming the height adjustment knob in desired direction. • Turn knob clockwise (F_) to raise cutting height. • Tum knob counterclockwise (F_)to lower cutting height. 12
The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-112 inches dudng the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are propedy adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Gauge Wheel\ Bracket 3/8-16 Locknut Shoulder Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Lift Lever Attachment Clutch Hiah Position Switch Pull Out To " / Low Enga_ _ ...Sf,'IPosition ( _ _lmp_'_z / _- .:_" Deflector V" _)] _ k, ;;:"" Shield "Disengage" _. TO OPERATE ON HILLS ACAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle con- trol lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room fortractorto roll slightly as you restart movement. • To restart movement, slowly release park- ing brake and clutch/brake pedal. • Make all turns slowly. 13
TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posi- tion. • Do nct push or towtrector at morathanfive (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHAR'I" in the Mainte- nance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasohne near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starling the engine for _ first time or if the engine has run out of fuel, it will take extra cranldng time to rnove fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starUng, read file warm and cold slar'dng procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. 14
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 15
REGULAR SERVICE i_'(/"¢W_/CWr,'/CWr//CP'(fCWr_,t'_,;_r S E RVIC E DATES Check Broke OpemUon Cheo_ Tire p_ _1_ R c_ _ u_ F=_ra 1_5 If T L_ 0.. I/ 0 c_ B=._ L,,_ R c_ eaa,Ny =,_d Tem,a_,_ If/' l/ Check Trans.,de Cooang i/ Ch_ V-Genl I_ Change E_ne Oil (w,lh olt filter) I_'_ E Ch=_ F-_ O= (wU_,t oa It_ 1/1_ N C_n _ R.= V', Muffler/Spark if Inspect Ammter E R_a_ OU Fibr (, _u_oed) I_.= Clan Eng_e _ Fl_ _ Replace Nr Filter Paper _ 1 - Ch_e morn onen when operating u_le_ a huw load o_ i_ h_it _ tomper-adurel. 2 - Sewlcll morn o_ten when operat_g in d_rty or dusty condltk)_. 3 - Replace biadel morn olton whon mowing In sandy SOil. 4 - NOl rllq_illld if oqulplNId wilt n_til_lm_o4flll battlm/. 5 - TIohtlm Imet _xle pivot bolt l_ 35 ft.-Ibs, maximum. D_ not over_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made penodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART ® Tie Rod Ball Joints Zerk Zerk _)Front Wheel Wheel Beadng Beadng Zerk Zerk Gear Teeth (I)Checld Add Transaxle Fluid (!) SAE 30 or 10w30 motor oil General Purpose Grease _) Refer to Maintenance "ENGINE" Section _) Spray silicone lubdant (Move Boots to Lubdcets) IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubdcants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubdcant 16sparingly.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or rasharpaned blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 R. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Blade Assembly Lock _,_ _ Blade Bol . _ (Grade)* A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with baiancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt de Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 17
• Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for I hour. NOTE: The odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATI'ERYAND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bdght. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOUNG Keep transaxle free from build-up of dirt and chaff which can restdct cooling. CHECK TRANSAXLE OIL LEVEL 1. Block up rear axle securely. 2. Remove left rear wheel by removing hub bolts. 3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API SF-SJ. Replace filler plug. 4. Reassemble wheel to hub. Plug Filler V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container, 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Yellow_ DrainTube / _ Closed and Locked Position 18 3. Unlock drain valve by pushing upward slightly and tuming counterclockwise. 4. To open, pull down on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing upward and tuming clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5, Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 1. Remove nut and cartridge plate. 2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 3. Check rubber seal for damage and proper position around stud. Replace if necessary. 4. Reassemble air cleaner, cartridge plate, and nut. 5. Reinstall air cleaner cover and secure by tightening knob. Certdd Foam Pro-Cleaner Cartridge Rubber Seal Nut Knob' CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrsster (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Fuel Filter---__ _1 CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the aisctrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 19
WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY i_ SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to =STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it canno! come in contact with plug. TRACTOR TO REMOVE MOWER 1. Place attachment clutch in =DISEN- GAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Remove retainer spring holding anti- sway bar to chassis bracket and disengage anti-sway bar from bracket. 5. Remove four retainer springs from front plate assembly and remove plate. 6. Remove retainer springs from suspension arms at deck and disen- gage arms from deck. 7. Raise attachment lift to its highest position. 8. Slide mower forward and remove belt from electric clutch pulley. 9. Slide mower out from under right side of tractor. TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. Front Mower Bracket Chassis Bracket 1. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT:. Check bell for proper routing in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. 5. Install belt into electric clutch pulley groove. 6. Place the suspension arms on inward pointing deck pins. Retain with double loop retainer spring with loops clown as shown. 7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 8. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets. Electric Front Plate Front Mower Bracket Spring Anti-Sway Bar USE PLIERS FOR RETAINER SPRINGSI oownl Suspension Arm= Double Loop Retainer Springs (Inward pointing deck pins) 2O Flanged Pins
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 10. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 11. Raise deck to highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or undednflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance =A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground \ / FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance =P directly in front of and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front plats links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower housing, loosen nut =G" on both front links an equal number of turns. • When distance =P is 1/8" to 1/2" lower at front than rear, tighten nut =H" against trunnion on both front links. • To raise front of mower housing, loosen nut =H" from trunnion on both front links. Tighten nut "G" on both front links an equal number of turns. • When distance =P is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links, NOTE: Each full turn of nut =G" will change distance =P by approximately 3/8". • Recheck side-to-side adjustment. \ Mandrel BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH Nut Front Plate Trunnion Assembly 21
TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Remove screws from LH. mandrel cover and remove cover. 3. Roll belt over the top of L.H. mandrel pulley. 4. Remove belt from electric clutch pulley. 5. Remove belt from idler pulleys. 6. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 7. Check pdmary idler arm and two idlem to see that they rotate freely. Screws L.H. Mandrel t' Cover 8. Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION 9. Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. 10.Install new belt onto electric clutch pulley. 11.Roll belt into upper groove of L.H. mandrel pulley. 12.Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. 13.Reassemble L.H. mandrel cover. Idler Pulleys Electric Clutch Pulley Mower Belt L.H. Mandrel Primary Idler Arm Belt Keepers 22
TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 2. Remove mower (See =TO REMOVE MOWER" in this section of this manual). 3. Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. 4. Carefully roll belt off R.H. mandrel pulley. 5. Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. 6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 7. Check secondary idler arm and idler to see that they rotate freely. 8. Be sure spring is hocked in secondary idler arm and sway-bar bracket. 9. Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 10. Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. 11. Reconnect spring to bolt in mower housing and reinstall R,H. mandrel cover. 12. Reinstall mower to tractor (See =TO iNSTALL MOWER" AND DRIVE BELT" in this section of this manual). 13. Reassemble mower drive belt (See =TO REPLACE MOWER DRIVE BELT" in this section of this manual). Mower LH. Blade Drive Center Belt Idler TO ADJUST ATrACHMENT CLUTCH The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1. Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012' at all three slot locations cut in the side of brake plata. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. .012" Locknut Plate TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut =A" on brake rod. 3. If distance is other than 1-3/4", loosen jam nut and tum nut "A" until distance becomes 1-3/4'. Retighten jam nut against nut =A". Idler Arm Spring Sway Bar Screw Bracket R.H. Cover 23
4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet In highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. IMPORTANT:. Check Brake Adjustment. Clutching Flat Idler Engine With Parking Brake "Engaged" =An Nut Belt Transaxle Pulley Twists Belt Keeper As Viewed from Bottom "Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower. BELT REMOVAL- 1. Engage parking brake (creates slack in belt). 2. Remove mower drive belt from electdc clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 3. Roll motion drive belt off transaxle pulley. 4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley. 5. Pull belt out of all belt keepers. BELT iNSTALLATION - 1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers. 2. Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown. 3. Make sure V part of belt engages V- idler. 4. Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley. 5. Place long lower section of belt through loop in midspan belt keeper. 6. Check to be sure belt is on proper side of all belt keepers. 7. Reinstall mower drive belt onto electdc clutch pulley. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not hodzontal (left to right) when wheels are positioned straight forward, remove steedng wheel and reassemble with crossbar horizontal. Tighten securely. FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN - 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension =B". TO ADJUST TOE-IN - 1. Loosen jam nuts at adjustment sleeves on tie rod. 2. Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension =B". 3. Tighten jam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact a Sears or other qualified service center. 24
Jam Nuts TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL - 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal. 3. Repair tire and reassemble. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. REAR WHEEL - 1. Block rear axle securely. 2. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. Retaining Washers Ring Axle Cover NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer, Tire sealant also prevents tire dry rot and corrosion. TO START ENGINE WITH A WEAK _'_'A ERY RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking matedals away from bakeries, Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY' in the MAINTENANCE section of this manual). If =jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO A'I-rACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. 25 TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3, Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6, First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood.
Terminal ..::; ex Access :: _ _ _ Bolt Door :----'_'fl_ _ _' ][----Positive i L_ _L (Red) Terminal _ I _. _ Cable Guard "_ _ "(_egb_ive (Black) TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connec- tor. ENGINE Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO'I-rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Idle Fuel Adjusting Needle Idle speed Adjusting Throttle Control Cable Stol Scre_lam I Choke Control Cable Headlight Wire 26
TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner. Closed for Full TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (countemlockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the s_ats in carburetor may result if screw is turned in too tight. PRELIMINARY SE'I-rlNG - 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THRO'I-rLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off tum idle fuel adjusting needle In (clockwise) closing it finger tight and then turn out (counterclock- wise) 1 turn. FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. NOTE: The high idle is set at the factory and cannot be adjusted. 2. Idle soeed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (countemlockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST- 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact Sears or other qualified service center, which has proper equip- ment and experience to make any necessary adjustments. 27
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline In the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATrERY • Fully charge the battery for storage. • After a pedod of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see =TO CLEAN BA'I-I'ERY AND TERMI- NALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Tum ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 28
TROUBLESHOOTING CHART: See appropriate section In manual unless directed to Sears service center PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start CAUSE 1. Out of fuel. 2. Engine not =CHOKED" properly. 3. Engine flooded. 3. 4. Bad spark plug. 4. 5. Dirty air filter. 5. 6. Dirty fuel filter. 6. 7 Water in fuel. 7. 8. Loose or damaged wiring. 8. 9. Carburetor out of adjustment 9. 10. Engine valves out of adjustment. 1. Dirty air filter. 1. 2. Bad spark plug. 2. 3. Weak or dead battery. 3. 4. Dirty fuel filter. 4. 5. Stale or dirty fuel. 5. 6. Loose or damaged wiring. 6. 7. Carburetor out of adjustment 7. 8. Engine valves out of 8. adjustment. 1. Clutch/brake pedal not 1. depressed. 2. Attachment clutch is 2. engaged. 3. Weak or dead battery. 3. 4. Blown fuse. 4. 5. Corroded battery terminals. 5. 6. Loose or damaged wiring. 6. 7. Faulty ignition switch. 7. 8. Faulty solenoid or starter. 8. 9. Faulty operator presence 9. switch(es). 1. Weak or dead battery. 1. 2. Corroded battery terminals. 2. 3. Loose or damaged wiring. 3. 4. Faulty solenoid or starter. 4. CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor" in Service and Adjustments section. Contact a Sears or other qualified service center. Depress clutch/brake pedal. Disengage attachment clutch. Recharge or replace battery, Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact a Sears or other qualified service center. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE . 2. 3. 4. 5. 6. 7. Dirty fuel filter. 8. Stale or dirty fuel. PROBLEM Loss of power Excessive vibration Englne contlnues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven 9. Water in fuel, 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. . 2. 3. 4. 5. CORRECTION Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves 3. and trash under mower. Dirty air filter. 4. Low oil level/dirty oil. 5. Faulty spark plug. 6. 7. 8. 9. 1. 2. 3. 1. Worn, bent or loose blade. 1. Mower deck not level. 2. Buildup of grass, leaves, 3. and trash under mower. Bent blade mandrel. 4. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel filter. 1O.Connect and tighten spark plug wire. 11 .Clean engine air screen/fins. 12.Clean/raplace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. Replace blade. Tighten blade bolt. Contact a Sears or other qualified service center. Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not contact a Sears or other qualified service center. Replace blade. "13ghten blade bolt. Level mower deck. Clean underside of mower housing. Contact a Sears or other qualified service center. Clean around mandrels to open vent holes. 3O
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" _henturnlng _ngine"OFF" CAUSE 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow, 2. Travel speed too fast. 3. Wet grass. 4, Mower deck not level. 5. Low/uneven tire air pressure. 6. Wom, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn, 9, Blades improperly installed. 10.Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF. 2. Bulb(s) or lamp(s) burned ou 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty altemator. , Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing, 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec- tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec- tions. 3. Replace regulator. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 31

SCHEMATIC TRACTOR-- MODEL NUMBER 917.274953 l AMMETER i ;wrrcH REO SOLEN_D ST_TER IGNmON s_CH O_ M G A1 _ ÷ B A|I L A2 ON B A1 NONE E AI WIRING I_U_TED C_S NO_: IF WIRING INSULTED CLIPS WERE RE_VED FOR SERVICING OF UN_, _ S_W BE REP_CED TO PROPERLY SECURE YOUR WIRING. I SEAT SWrTCH FUEL _dUT'OFF SOLENOID I HEADLIGHTS PTO SWITCH __ l,o_.oN [ c.o., • C_F | C÷G,B_H • ON It F_B*E,A O_ REMOVABLE CONNECTIONS GFG NON.REMOVABLE CONNECTIONS H S DA 33
ELECTRICAL TRACTOR - - MODEL NUMBER 917.274953 12 29 l 33 T .... I I I I 34
TRACTOR -- MODEL NUMBER 917.274953 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1/4" 16 176138 Switch Interlock 21 175688 Hamoss Socket Ught W/4152J 22 4152J Bulb Light 25 150755 Cable, Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 170697 Cable, Ground 29 160784 Switch, Plunger 30 175566 Switch, Ign 33 140403 Key, Ignition 40 170238 Hamess Ign. 42 154336 Cover, Terminal 45 122822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop 79 179763 Light Asm. 81 109748X RelayAsm. NOTE: All component dimensions given in U.S. inches 1 lbch = 25.4 mm 35
TRACTOR -- MODEL NUMBER 917.274953 CHASSIS AND ENCLOSURES 138 158 37 17 36
TRACTOR - - MODEL NUMBER 917.274953 CHASSIS AND ENCLOSURES KEY PART KEY NO. NO. DESCRIPTION NO. 1 180372 Rail, Frame RH 67 2 175282 Drawbar, Gt 68 4 73680700 Nut, Crownlock Hex 7/16-14UNC 70 5 163976X428 Dash YI"GT 2 Cyl 84 6 157882 Dash, Lowar Vgt One Piece 85 7 177204(_ Screw, Thd Cut 1/4-20 x 1/2 86 8 145166 Support, Battery 88 14 175259X558 Hood Asm., Pnt Stealth YTGT 91 15 161841 Lens LH 106 16 121794X Cover, Access 119 17 17060612 Screw 122 18 174515X558 Grille 130 19 19131312 Washer 13/32x13/16x12 Ga. 136 20 STD523710 Bolt, RnHex 3/6-16xl 137 21 STD541437 NutCrownlock 3/8-16Unc 138 24 179717X558 Footrest, RH 139 25 161842 LensRH 140 28 179716X558 Footrest, LH 141 30 145051X014 Saddle, Slkscr Vgt 142 31 161419 Brane, Supt 1-pc VGT Strg 144 32 161327 Bracket, Pivot Chassis Lh 148 33 161326 Bracket, Pivot Chassis Rh 150 34 177018 Plate Asm 152 35 19111116 Washer 11i32x11/16x16 Ga. 153 36 17060512 Scrow 5/16-18 x 3/4 156 37 179772X558 Fender 158 39 175278 Bracket, Axle Front 159 43 1369_9 Bracket, Spnsn Front Lh 161 44 136940 Bracket, Spnsn Front Rh 162 45 154913 Bracket Asm., Susp Chassis Rh 165 50 175476 Bracket, Chassis Front 166 56 154914 Bracket Asm., Susp Chassis Lh 58 175315 Bracket Asm., Fender 63 19131614 Washer 13/32 x 1 x 14 Ga. 66 17490608 Screw Thdr 3/8-16 x 1/2 PART NO. 156973 17490508 177679 142992 144911 74780716 DESCRIPTION Guide, Bait Gear Drive Screw Thdrol. 5/16-18 x 1/2 Keeper, Belt Stop, Over Center Mower Bracket, Support Transaxle Bait Fin Hex 7/16-14 Gr. 5 STD551143 Washer, Lock Hvy Hlcl Spr 7/16 180366 Rail, Frame Lh 17580520 Screw, Thdrol Hex Head Zinc Mwr 73680600 Nut Crownlock 3/8-16 unc 161464 Screw Hex Wshd 8-18 x 7/8 164863 Screw HWHD Hi-Lo #13-16 x 3/4 17060616 Screw 3/8-16 x 1 74780716 SClt Fin Hex 7/16-14 xl Gr. 5 179125X428 Cupholder 171873 Bolt Shoulder 5/16-18 TT 163806 MagnetYTGT 1638G5 Stalker Plate YTGT 161897 Bracket Dash Rh 161900 Bracket Dash Lh 164655 Extrusion Bumper 161237 Duct Heat Hood 177956 Shield Browning 175242 Socket Asm Bulb Twistlock 17000512 Screw 5/16-18 x 3/4 17670608 Screw Thdrol 3/8-16 x 1/2 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 179612X428 Console FuelWindow 1424.32 Screw Hex Wsh Hi-Lo 1/4-1/2unc 182254 Bracket Support Fuel Tank 73680700 Nut Crown Lock 7/16-14 Unc NOTE: _1 component dimensions given in U.S. inches 1 inch = 25A mm 37
TRACTOR - - MODEL NUMBER 917.274953 GROUND DRIVE 28 \ 39 36 27 69 3 29 \ 66 47 62 4 38
TRACTOR - - MODEL NUMBER 917.274953 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 3 7563R Washer, Thrust, Axle 38 150035 4 17490508 Screw Thdrol 5/16-18 x 3/4 39 74321016 5 STD541437 Nut, Crownlock 5/6-16 40 178575 6 STD561210 Pin, Cotter 41 73931000 7 149176 Wheal, Hub Assembly 42 8883R 8 12000034 Klip, Ring 46 145170 9 140080 Bolt, Hub 47 138228 10 142509 Disc, Brake 48 72110612 11 136_7 Yoke, Brake Disc 50 131494 12 73750800 Nutlock 1/2-20 Unf 51 13 139419 Washer, Special 52 14 138901 Bushing 5,3 15 STD551037 Washer 13/32x13/16 x 16 Ga. 54 16 143012 Set, Screw 114-28 x 3/4 56 17 126909X Spring 56 18 137104 Lever, Brake 57 19 136926 Cam, Brake Disc 59 21 23260412 Screw, Rat Head I14-28 x 3/4 60 22 633A109 Gearshift, Lever Assembly 61 23 I069_.X Knob 24 136925 Support, Puck Brake 63 74760720 25 136923 Pock, Brake Top 64 154752 26 137552 Spring, Retum 66 67609 27 17490528 Screw, Hex Wsh Thd. 66 140296 5/16-18 x 1-3/4 67 19131312 28 73350600 Nut, Hex Jam 3/8-16 68 5142H 29 137213 Brake, Rod 69 136327 30 19131616 Washer 13i32xlx16Ga, 117 73900600 34 71673 Cap, Plunger 150 9858M1 35 137648 Rod, Parking Brake 36 149412 Spdng, Drive Ground 37 121749X Washer 25/32 x1-1/4 x 16 Ga. NyUnsr Screw, Fin. #10-24 x 1 Actuator, Interlock Switch Locknut #10-24 Cover, Pedal Retainer, Spring Clutch ROd Bolt, Can'. 3/8-16 x 1-1/2 Gr. 5 Pulley, Idler, Rat STD541437 NUt, Crownlock 3/8-16 UNC 139123 Pulley, Idler, Grooved 207J Washer, Hardened 161590 Clutch, Arm Assembly 1(_-706X Bearing, Idler 137153 V-Belt 141756 Bracket, Shift ROd, Hi-Lo 122253X Shift Rod, Hi-Lo 122268X Spring Clip, Connecting Link 137524 Pulley, Transaxle STD551143 Washer, Lock 7/16 Bolt, Fin Hex 7/16-14 x 1-1/4 Shaft, Clutch/Brake Pedal Bolt, Shoulder Washer, Hardened Washer, Flat Pin, Roll Hub, Cover Nut, Lock Fig. 3/8-16 Unc Key, Woodruff NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.274953 STEERING ASSEMBLY 2O 23 34 31 27 42 / / / I / \ I 7 8 4O
TRACTOR -- MODEL NUMBER 917.274953 STEERING ASSEMBLY KEY PART NO. NO. 1 139768 2 178557 3 6855M 4 161849 5 161848 6 6_66H 7 121748X 8 12000029 9 121232X 10 74781044 11 136518 12 73901000 13 121749X 14 STD551137 15 STD541537 16 145103 17 137347 18 175572 19 156011 20 172020X428 21 100711L 22 155105 23 152927 24 19133812 25 STD523710 26 139769 27 3366R 28 17000612 29 104239X 31 138136 32 19111610 33 STD551131 34 74780512 35 138059 36 137156 37 7336O6OO 38 109850X 39 7370(000 40 109851X 41 155246 42 1749O5O8 DESCRIPTION Wheel, Steedng Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Beadng, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #1"5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Beadng Axle Front Nut, Lock Range 5/6-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock I-ivy Hlcl Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Steedng Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink, Ball Joint Solid Vgt Support Asm., Steedng Vgt Boot, Steedng Adapter, Wheel Steedng Bushing, Strg. BIk Screw Washer 13/32 x 2-3/8 x 12 Ga. Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steering Beadng, Col. Strg. Screw 3/8-16 x 3/4 Beadng, Flange Bushing, Nyliner Snap Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt, Fin Hex Hd 5/16-18 x 3/4 Gear, Sector Steedng Tie Rod Jam Nut RH Thread Joint Asm. Ball RH Thread Jam Nut LHThread Joint Asm. Ball LH Thread Bracket Switch Interlock VGT 97 Screw Thdrol 5/16-16 x 1/2 Tyt NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR -- MODEL NUMBER 917.274953 25 21 _ 20 16 39 KEY PART NO. NO. DESCRIPTION 1 ...... Engine (See Breakdown) Kohler Model No. CV624-65577 2 149723 Muffler 8 121361X Pulley V-Idler 9 177748 Keeper Asm. Belt Engine 10 175287 Boshing Long RH 11 170056 Clutch Electric 12 143996 Pulley Engine VGT Elect Clth 15 179115 Tank Fuel Rear 18 179124X428 CapAsm Fuel 20 177328X428 ControlThroffle 21 164863 Screw Hwhd Hi-Lo #13-16 x 3/4 22 175441X428 Control Choke 24 STD551237 Washer Ext Tooth 3/8 25 73920600 Nut Keps 3/8 - 24 UNF 26 3645J Bushing 27 139277 StemTank Fuel 28 7834R Fuel Line 29 137180 Spark Arrester Kit 35 1(X)10500 Washer Split 37 123487X Clamp Hose 69 29 . \ 40 I SPARK ARRESTER KIT I KEY PART NO. NO. DESCRIPTION 39 17490636 Screw TT 3/8-16x2-1/4 UNC 40 17490664 Screw'l-r 3/6-16 x 4 UNC 41 126197X Washar 1-1/20D X 15/32 ID X .250 42 STD551143 Washar Lock 7/16 47 175288 Bushing Short LH 62 146629 Shield Heat 69 24-041-02 Gasket 70 175545 Tube Exhaust LH 71 175546 Tube Exhaust RH 74 162295 Elbow Street Brass 80 M73030800 Nut Flange M6-1.25 81 148456 Plug Drain Oil Easy Drain 82 148315 Plug Drain Oil Easy 83 171877 Bolt 5/16-18 x 3/4 84 17060624 Borew 3/8-16 x 1-1/2 85 179953 Bolt Hex 7/16-20 x 3.75 NOTE: AJl component dimensions given In U.S. lnchasl inch = 25.4 mm 42
TRACTOR -- MODEL NUMBER 917.274953 SEAT ASSEMBLY 5 KEY PART NO. NO. 1 180597 2 180166 3 14O675 5 145OO6 6 STD541437 7 124181X 8 171877 10 180186 12 121246X 13 121248X 14 72050412 15 134300 DESCRIPTION Seat Bracket Pivot Fender Strap, Fender Clip, Push In, Hinged Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn Bolt 5/16-18Uncx 3/4 w/Sems Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20X 1-1/2 Spacer, Spilt KEY PART NO. NO. DESCRIPTION 16 121250X Spdng, Cprsn 17 123976X Nut, Lock 1/4 Lge Fig Gr. 5 19 19171912 Washer 17/32x1-3/16x12 Ga. 19 166369 Knob, Seat 20 124238X Cap, Spring Seat 21 171852 Bolt, Shoulder 5/16-18 22 STD541431 Nut, Crownlock 5/16-18 Uric NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
DECALS TRACTOR -- MODEL NUMBER 917.274953 9 1 16 1"_ 19 15 8 4 10 12 1 KEY PART NO. NO. 1 177423 2 164085 3 171702 4 171703 5 149516 6 133644 8 177415 9 1632O4 10 156439 11 181249 12 146047 DESCRIPTION Decal, Dash Panel Decal, Dash Decal, Hood, Craftsman, RH Decal, Hood, Craftsman, LH Decal, Battery DNGR/PSN ENG Asm Decal, Maintenance Decal SD, PNL Oeca|, Fender, CmlJsn_n Decal, Fender Danger Decal, Clutch/Brake Decal, V-Belt Drive Schematic KL=Y PART NO. NO. DESCRIPTION 14 160397 Decal, V-Belt Schematic 15 181497 Decal, Repl Parts 16 178993 Decal, Engine 17 177628 Decal, Engine KHLR Fan 19 138047 Decal, Battery 23 10620P.X Reflector, Taillight - - 138311 Decal, Handle Lft Height Adjust (Lift Handle) - - 179768X428 Pad, Footrest LH - - 179769X428 Pad, Footrest RH - - 183331 Manuai, Owner's (Eng) - - 183332 Manuai, Owner's (Span) WHEELS&TIRES r 3 7 5 9 8 KEY PART NO. NO. DESCRIPTION 1 59192 Cap, Valve, Tim 2 65139 Stem, Valve 3 106228X6_4 RlmAssembly, Front 11 106277)(624 Rim Assembly, Rear 4 8134H Tube, Front (Service Item only) 10 7154J Tube, Rein (Service _tern Only) 5 106230X Tire, Front 9 140183 Tire, Rear 6 2781-1 Firing, Grease (Front Wheel only) 12 6856M Fitting, Grease 7 g040H Baadng, Range (Front Wheel only) 8 104757X428 Cap, Axle (Front Wheai Only) - - 144334 Seaiant, T_m (10 oz. Tube) NOTE: All component dima_ given in U.S. inches 1 inch = 25.4 mm 44
LIFT ASSEMBLY 4O 39 TRACTOR-- MODEL NUMBER 917.274953 42 43 36 73 34 31 23 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. I 121006X Rod Asm., Lever 32 137150 2 180045 Shaft Asrn., Lift Vgt 34 137167 3 159189 Lever Asm., Lift Rh 35 138057 4 1200(X_2 E-RingTruam#5133-87 38 155097 5 19292016 Washer 29/32 x 1-I/4 x 16 Ga. 39 123935X 6 71110624 Bolt, Rn Hex 3/8-16 x 1-I/2 40 17060516 7 125631X Gdp, Handle Flutod 41 73540600 8 1223&SX Sutton, Plunger 42 19112410 9 122364X Plunger, Button 43 123934X 10 2876H Spring 2-1/8' 70 145212 11 146704 Link Lift 72 110452X 12 163552 Retainer, Spring 73 73350600 13 139868 Arm, Suspension Vgt 75 175805 14 169865 Bearing 76 175560 23 STD624008 Retainer, Spring 78 175689 24 73350800 Nut, Jam Hex 1/2-13 Unc 80 126684X 26 73800800 Nut, Lock w/Wsh 1/2-13 Unc 82 169484 29 150233 Trunnion, Infin He,hi 30 110807X Nut, Special 31 19131016 Washer 13/32 x 5/8 x 16 Ga. 6 DESCRIPTION Spring, Compression Inf Hgt Rod, Adj Lift Knob, Inf 3/8-16 Unc Pointer, Height Indicator Plug, Hole Screw 5/16-18 x 1 Nut, Crownlock 3,'8-24 Washer 11/32 x 1-1/2 x 10 Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut Hex Jam 3/8-16 Plate Asm Susp Front Pin Range Trunnion Front Susp. WasherShim Retainer Clip NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR -- MODEL NUMBER 917.274953 MOWER DECK 45 \ 46 49 I 49 41 46 116 117 >3O 32 19 117 21 26 18 46
TRACTOR - - MODEL NUMBER 917.274953 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. I 156948 DeckWeldment 36 STD551037 3 138457 Bracket Asm., Sway Bar 37 131494 5 STD624008 Retainer Spdng 38 156086 6 178024 Bar SWay Deck 39 144917 8 850857 Boll, Patched 3/8-24 x 1-1/4 40 137273 Gr. 8 41 17060620 9 STD551137 Washer, Lock Hvy., Unplated 3/8 42 165723 10 140296 Washer, Herd Blade, Mower 43 144949 Vented 44 133943 11 176084 Blade 45 145059 13 137553 Shaft Asm. w/Lower Beadng 46 137729 14 137152 Housing, Mandrel 47 144959 15 110485X Bearing, Ball, Mandrel 48 148763 16 174493 Stdpper, Mower 49 STD541437 18 S'T]:To33106 Ball, Carriage 5/16-18x5/8 50 72110612 19 132827 Bolt, Hax Head, Shoulder 5/16-18 52 156493 20 145055 Baffle, Vort_ex Mower 46" 72 19131616 21 STD541431 Nut, Crownlock 5/16-18UNC 116 137644 23 177563 Bracket, Deflector 117 133957 24 105304X Cap, Sleeve 118 25 149287 Spdng, Torsion, Deflector 119 19121414 26 110452X Nut, Push 126 144948 27 166883X428 DeflectorClipping 127 146763 28 19111016 Washer 11/32 x 5/8 x 16 Ga. - - 166209 29 131491 Rod, Hinge - - 143651 30 173964 Screw, Thd Rolling 31 129963 Washer, Spacer Mower Vented 32 153,531 Pulley, Mandrel 33 178342 Nut, Fig. Top Lock Cntr. 9/16 34 144945 Anchor, Spdng Deck 46" 35 17490628 Screw, 3/6-16 x 1-3/4 DESCRIPTION Washer 13/32 x13/16 x 16 Ga. Pulley, Idler, Flat Keeper, Bell, Idler Pulley, Idler, Driven Spdng, Secondary 44/46/50 Vent Screw 3/8-16 x 1-1/4 Spacer, Retainer Ann, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, Thdroll. 1/4-20 x 5/5 V-Belt, Mower, Secondary V-Bell, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Pulley Idler 46" Prim. Drive Washer 13/32 x 1 x 16 Ga. Boll, Shoulder GaugeWheel Nut, Centadock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Pdmary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Replacement Mower Complete Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only- Pulley Not Included) NOTE: All component dimensions given in U.S. incl_s 1 inch = 25.4 mm 47
TRACTOR -- MODEL NUMBER 917.274953 TRANSAXLE 7 23 _. 28 29 $ 7 48
TRANSAXLE TRACTOR - - MODEL NUMBER 917.274953 KEY PART NO. NO. 1 4197R 2 12O00O34 3 4199R 4 42161:1 5 4215R 6 4217R 7 174728 8 74020652 9 7392M 10 137261 11 49asP, 12 6266H 13 4212R 14 137125 15 62781"1 16 633A63 17 8118M 18 8740H1 19 122238X 2O 4218R 21 625;d'11 22 7810H 23 626a4 24 7393R 25 992R1 26 139111 27 4S66R 28 122254X 29 6269H 30 585514 31 174731 32 62T/H 33 4225R 34 739611 35 41961=1 36 4200R 37 73_rl 38 160789 39 174729 40 133_0400 41 17580520 45 6271H 46 13O6O200 49 4895H 50 4222R 51 1529R K_-Y PART DESCRIPTION NO. NO. DESCRIPTION Axle Shaft 52 8119M Retaining Ring 53 4220R Rr_d Drive Gear 54 4209R Differential Gear 55 42131:1 Differential Pinion 56 4442R Diffarenttal Carder 57 4195R Axle Thrust Washer 58 4214R Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R (t" Thread Length) 60 "F-r_SR Steel Ball 61 4208R Spring Shift Fork Detent 62 4207R Sh_ Fork, High-Low Range 63 Thrust Bearing Race 64 4203R 4th Reduction Pinion Shidt, Brake 65 4204R Snap Ring, Crescent Type 66 2898J High-Low Range Gears 67 12000033 Neadle Beating 68 4206R Slntered Iron Bearing 69 4206R Shift Fork Shaft, High-Low 70 1370H Range 71 P_%%_9 Differential Pinion Spacer Differential Pinion Bushing 72 139120 Gripco Canteriock Nut 3/8-24 73 4201R Shift Fork, R.H. 74 12000008 Oil Seal 75 1153R Slnterud |ran Bearing 77 Co803J Shift Fork Shaft 79 1167R Shift Fork, L.H. 80 73360700 Shift Shaft, High-Low Range 81 62701-1 Oil Seal 82 136984 Pressure Relief Valve 84 5384J Gearcase, Reverse Idler Shaft 85 2978J and Beadngs, R.H. (Includes 86 633A85 Key No.'s 17,18, 25, 33, 50, 87 8739H1 63, 77 and 82) 88 4924H Dowel P_ 8g 19151516 NeedLe Beating Thrust Bearing Race 90 110542X 4th Reduction Gear Shaft 91 19181511 4th Reduction Gear Spacer Thrust Basdng Race 92 75J Gate, Lower, Shift Gaarcase and Beatings, L.H. 93 6274H (Includes Key Numbers 18, 25, 94 76020412 4g, 50 (2), 51 and 52) 96 159783 Pipe P|ug 1/2-14 N.P,T. 97 633A109 Bolt, Has 5/16-18 UNC x 1-1/4 98 174742 Oil Seal Pipe Plug 1/4-18 N.P.T. Needle Boarlng Needle Beating Needle Beadng NasdioBoaring Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear Needle Boarlng Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key, Hiopro 1/8 x 17/32 Klip Ring Intem_ediate Speed Gear High Speed Gear Thrust Bearing Race intermediate and H_Jh Speed Cluster Pinions Input Shaft Low Speed Pinion E-Ring Reverse Idler Gear Needle Bearing Sealing Washer Nut, Hex, Jam 7/16-20 Oil Seal Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32 x 15/16 x 16 Gauge Shift Mechanism Seal Washer 9/16 x 15/16 x 12 Gauge Gearshift Gate and Reinforcement Shift Bait Cover Gasket Cotter Pin 1/8 x 3/4 Screw, Hex, Washer, HD. Gearshift Lever Assembly Transaxle, 6 Speed, ComplsteAssembly NOTE: AI! component dimensions given m U.S. inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 CYLINDER HEAD, VALVE AND BREATHER I _--13 I 4 CRANKCAS_ O_Ig O 5O
TRACTOR -- MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 HEADNALVF./BREATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2O 24-033-01-S Kit, breather cover w/gasket 1 (Includes 2, 3, 5) 2 24-041-23-S Gasket, breather 24-096-59-S Cover, breather 3 24-294-13-S M-645020 Screw, hex. flange 4 24-380-13-S M6xl.0x20 (4) 5 24-067-13-S X-75-23-S Plug, allen hd. 1/8" 24-067-14-S 25-351-01-S Lifter, valve 14) 6 24-874-17-S 24-755-66-S Kit, valve tram (Includes 8, 11, 12) 24-874-18-S 24-411-05-S Rod, push (4) 24-874-19-S 24-041-08-S Gasket, cylinder head (2) 24-874-14-S 24-318-12-S Head assembly, #2 cylinder 7 24-108-11-S 25-186-01-S Arm, rocker (4) 24-108-12-S 24-599-01-S Pivot, rocker arm (4) 24-108-13-S M-640034-S Screw, hex. flange 8 24-018-01-S M6xl.0x34 (4) 9 12-422-09-S 12-086-16-S Screw, bex. flange 12-422-13-S M10x1.5x90 (8) t 2-422-07-S 12-422-08-S 24-755-74-S Kit, valve cover - plain (Includes 16, 17) 12-422-10-S 24-153-16-S O-Ring 12-422-11-S 24-086-32-S Screw, shoulder (4) 12-422-12-S 24-445-01-S Strap, lifting t0 24-012-10-S 24-016-01-S Valve, exhaust (Std.) (2) 11 52-139-09-S 24-016-02-S Valve, exhaust (.25) (2) 12 M-545010-S 24-017-01-S Valve, intake (Std.) (2 24-017-02-S Valve, intake (.25) (2) 13 24-018-04-S 24-032-05-S Seal, valve stem (2) 14 24-402-05-S 235011-S Retainer, spring (4) 15 12-153-01-S 24-089-02-S Spdng, valve (4) 16 24-t26-19-S 12-t73-01-S Cap, valve spring (4) 17 12-123-04-S t 2-755-03-S Kit, retainer (4) 18 M-545016-S 21 22 23 24 25 26 24-318-11-S Head assembly, #1 cylinder 27 24-755-76-S Kit, valve cover - breather (Incl. 16, 17, 28) 28 25-313-02-S Grommet, rubber 29 24-755-57-S Kit, breather separator (Includes 28, 30-33) 30 M-545016-S Screw, hex. flange M5x0o8x16 (2) 31 24-445-02-S Strap, breather 32 24-126-44-S Bracket, breather separator 33 24-112-12-S Spacer 34 24-294-06-S Fitting 35 24-326-13-S Hose, breather 36 24-326-14-S Hose, breather 37 25-237-14-S Clamp, hose (2) 19 12-153-02-S 20 24-038-04-S 21 25-755-13-S 22 12-153-03-S 23 24-018-09-S 24 M-931010-S 25 28-032-09-S 26 24 468 15-S 27 24-144-33-S 24-032-01-S Seal, oil front Crankcase (USE: Miniblock 24 782 24) Fitting Pin, dowel locating (6) Connecting _d (Std.) (2) Connecting d (.25) (2) Piston w/Rir Sat (Std.) (2) (Includes 7, Piston w/RIn Set (.25) (2) Piston w/Rin Sot (.50) (2) Piston w/RIn Set (.08) Ring Set (St,) (2) Ring Set (.2,' (2) Ring Set (.5((2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft Plug, cup Screw, hex. flange MSx0.Sxl0 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower oil fill tube Bracket, oil fill tube Tube, oil fill Screw, hex. flange M5x0.Sxl 6 O-Ring, upper oil fill tube Dipstick assembly (includes 21, 22) Kit, oil fill cap (includes 22) O-Ring, dipstick Ring, retainer Washer, nylon (top) Seal, governor cross shaft Washer (bottom) Shaft, govemor cross NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR -- MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 IGNITION/ELECTRICAL I s_- V AIR INTAKE J BLOWER HOUSING AND BAFFLES I 14--'1. _ 13_. e--s 14 \ 13 11 $ 52
TRACTOR-- MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 IGNmON/CHARGING BLOWER HOUSING & BAFFLES KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 54-755-15-S Kit, grass screen 1 24-027-20-S Housing, blower (Includes 2-4,and 24 113 16- (Incl. 2-4) S) 2 24-100-01-S Nut plastic (3) 2 M-403025-S Screw, hex. cap M4x0.7x25 3 25-139-16-S Plug, button 9/16 (_as 4 24-100-02-S Nut, plastic (2) 3 X-25-92-S her, plain 5/16" (4) 5 M-545020-S Screw, hex. flange 4 24-112-04-S Spacer, grass screen (4) M5x0.Sx20 (4) 5 25-086-47-S Bolt, shoulder (4) 6 M-545016-S Screw, hex. flange 6 24-157-03-S Fan M5x0.8x16 (3) 7 12-086-14-S Screw, he)(. flange 7 M-551016-S Screw, hex. flange M10x1.5x46 M5x0.8xl 6 8 12-468-03-S Washer, plain 3/8" 8 M-645016-S Screw, hex. flange g x-42-1s-s Key U6xl.0xt6 (6) 10 24-025-04-S Flywheel 9 24-146-16-S Plate, backing - # 2 side 11 25-403-03-S Rectifier-regulator 10 24-146-20-S Plate, backing - # 1 side 12 X-25-92-S Washer, plain 3/16" (2) 11 24-063-20-S Baffle, cylinder barrel.-# 2 13 24-086-18-S Screw, phillips hdo 11-16x7/8 side _) 12 24-063-14-S Baffle, valley - #2 side 14 236602-S onnector (3 contact) 13 24-063-58-S Baffle, cylinder barrel-# 1 15 54-755-09-S Kit, 15 amp stator side (Includes 24 126 71-S) 14 24-063-23-S Baffle, valley - #1 side 16 12-132-02-S Spark Plug (2) 15 M-545010-S Screw, hex. flange 17 M-548025-S Screw, hex. cap M5xO.8x25 M5xO.SxlO (2) _) NOT ILLUSTRATED 18 235173-S lip, cable -- 24-096o66-S Cover, control 19 48-154-02-S Clip, cable -- 24-086-06-S Screw, phillips hd. 11-16x3/4" 20 X-25-63-S Washer, plain 1/4" (2) 21 24-584-01-S Module, ignition (2) 22 M-54502O-S Screw, hex. flange M5x0.8x20 (4) NOT ILLUSTRATED - - 24-126-71-S Bracket, stator wire AIR INTAKE/FILTRATION -- X-22-11-S Washer, lock 1/4" -- 24-176-82-S Harness, widng KEY PART Lead, black (mct.oreg. 5" - 12 NO. NO. DESCRIPTION o; n(aM e -- 24-518-12-S rnsurated grip barrel eyelets) 1 24-164-06-S Manifold, intake -- 24-113-18-B Decal, grass screen 2 M-651055-S Screw, hex. flange - - 25-454-03-S Tie, wire (3) M6xl.0x55 (4) 3 24-041-01-S Gasket, intake manifold (2) 4 24-041-14-S Gasket, air cleaner base 5 24°094-18-S Base, air cleaner 6 24-041-13-S Gasket, fuel spitback cup 7 24-109-09-S Cup, tuel spitback 8 24-083-03-S Element, air cleaner 9 24-083-05-S Precleaner, element 10 231032-S Seal, breather 11 24-096-01-S Cover, inner air cleaner 12 12-100°01-S Wing Nut 13 24-096-73-S Cover, air cleaner 14 54-755-01-S Kit, knob with seal (Includes 15 & 16) 15 24-153-20-S O-Ring 16 25-341o03-S Knob, cover 17 24-063-51-S Baffle, fuel spit-back NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 STARTING SYSTEM J / 3 b | OIL PAN/LUBRICATION J 54
TRACTOR -- MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 STARTING SYSTEM OIL PAN/LUBRICATION KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 M-839080-S Screw, hex. flange M8x1.25x80 (2) 2 25-098-08-S Starter, solenoid shift (Includes 4-7) 3 M-841080-S Nut, hex. flange M8xl.25 4 25-435-04-S Kit, solenoid 5 25-755-33-S Kit, pinion drive (Includes 6) 6 25-141-05-S Ring 7 25 221 01-S Kit,_orush ENGINE CONTROLS KEY PART NO. NO. DESCRIPTION 1 24 211 03-S Bolt, round head square neck 2 24-090-33-S Lever, governor 3 M-641060-S Nut, hex. flange M6xl.0 4 24-089-01-S Spdng, linkage 5 25-158-08-S Bushing, linkage retaining 6 24-079-04-S Linkage, throttle 7 25-158-11-S Bushing, throtite linkage 8 M-545016-S Screw, hex. flange M5x0.Sx16 9 M-547050-S Nut, hex. lock M5x0.8 10 24-039-03-S Spring, choke return 11 24-126-56-S Bracket, control 12 M-645016-S Screw, hex. flange M6x1.0x16 (4) 13 12-237-01 -S Clamp, cable (2) 14 24-086-43-S Screw, thread forming (2) 15 24-090-07-S Lever, throffie actuator 16 X-20-1-S Washer, lock 1/4" 17 M-541050-S Nut, hex. flange MSxO.6 18 24-468-01-S Washer, plain 5.5 mm (3) 19 24-089-45-S Spring, governor 20 M-446030-S Nut, hax M4x0.7 21 24-090-13-S Lever, throttle control 22 M-545020-S Screw, hex. flange M5x0.Sx20 23 24-089-51-S Spring, throttle ,miter 24 24-090-05-S Lever, choke 25 41-468-03-S Washer, spring 1/4" 26 M-403025-S Screw, hex. cap M4xO.7x25 27 24-079-05-S Linkage, choke 1 24-199-07-S Pan, oil assembly (Includes 2-10) 2 M-645025-S Screw, hex. flange M6x1.0x25 (2) 3 M-631005-S Washer, plain 6 mm (2) 4 24-393-08-S Oil pump assembly (Includes 5 24-123-05-S "_ube, oil pickup 6 24-162-26-S Screen, oil 7 24-043-12-S Kit, govemor gear w/pin (Includes 8) 8 12-380-01-S Pin, governor regulating 9 52-448-02-S Tab, locking 10 12-144-02-S Shaft, governor gear 11 24-153-08-S O-Ring 12 X-75-32-S Plug, hex. ctsk. 3/8 = 13 24-136-01-S Nipple, oil filter 14 12-050-01-S Fitter, oil 15 52-032-08-S Seal, oil (PTO end) 16 24-086-17-S Screw, hex. flange M8xl.25x45 17 24-066-16-S Screw, hex. flange M8xl.25x45 (9) 18 X-75-10-S Plug, sq. hd. solid 3/6" N.P.T.F. NOTE: All component dimensions given in U.S. inches 1 |rich = 25.4 mm 55
TRACTOR -- MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 CRANKSHAFT J EXHAUST I FUEL SYSTEM I / 1 ® _p 7 8 lf0 9 "_ /_ _/.#,,_ 8 13 14 58
TRACTOR - - MODEL NUMBER 917.274953 KOHLER ENGINE-MODEL NUMBER CV624, TYPE NUMBER 65577 CRANKSHAFT KEY PART NO. NO. DESCRIPTION 1 24-014-72-S Crankshaft (includes 2) 2 52-139-09-S Plug, cup EXHAUST KEY PART NO. NO. DESCRIPTION 1 24-041-02-S Gasket, exhaust (2) 2 25-072-04-S Stud, M8x1.25x33 (4) NOT ILLUSTRATED -- PA-65577 Replacement Engine - - 24-782-24 Miniblock -- 24-755-107-SGasket Set FUEL SYSTEM KEY PART NO. NO. DESCRIPTION 1 24-853-25-S Kit, carburetor w/gaskets (Includes 2-4) 2 24-041-15-S Gasket, carburetor 3 24-053-25 Carburetor assembly (For information only not available separately) (Includes 24 757 18-S, 24- 757-19-S, 24-757-20-S, 24- 757-22-S) 4 Gasket, air cleaner base 5 Stud, M6x1.0x95 (2) 6 Nut, hex. flange M6xl.0 (2) 7 Clip, cable 8 Line, fuel 10o5/8 " (2) 9 Clamp, hose (6) 10 Screw, hex. cap. M6x1.7x18 11 24-393-16-S ump, fuel - pulse 12 24-100-01-S Nut, plastic (2) 13 15-353-04-S Line, fuel 11-1/2" 14 25-050-03-S Filter, fuel NOT ILLUSTRATED -- 24-757-18-S Kit, overhaul w/gaskets -- 24-757-19-S Kit, choke repair w/gaskets -- 24-757-20-S Kit, gasket -- 24-757-22-S Kit, solenoid replacement w/ gaskets 24-041-14-S M-629095-S M-641060-S 47-154-01-S 24-353-03-S 25-237-14-S 24-086-12-S NOTE: All component dimensions given in U.5. inches 1 inch = 25.4 mm 57
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold In the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
For rep_r of major brand appliances in your own home... no matter who made it, no matter who sold _ 1-800-4-MY-HOME _ Anya_, clay or night (1-_o469.4a_ (U.SA and Canada) W_WI.I_EblLcom Wtl_lt#.llaEIIllJ¢_ For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Seats Parts and Repair Center. 1-800-488-1222 Anyene, day or n_ (U.SA ody) W.$eal_.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourseff, call Sears PartsDIrectS=! 1-800-366-PART 6a.m.-11 p.m., 7days aweek (1-800-366-7278) (U.S.A. only) www_ars.com'pats_rect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (U.SA) 1-800-361-6665 (_) 7 a.m. - 5 p.rn., CST, Mon. - Sat 9 a.m. - 8 p.m. EST, M - F, 4 p.m. S,_. Para pedr seMcio de mparad_ a domicto, y para orde_ar pk_ 1.888-SU.HOGAR sM (i-_8-7e4-6427) Au Canada pour service en fran_ab: 1-8004,.E-FOYER Mc (i_ W_w.se_t_,c8 ©Sea_ _ and Co. ® Registered Trademark / TM Trademark / su Service Mark of Seam, Roebuck and Co. ® Mama Reglstrada / _u Marca de F_Id:)nca / sa Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / uo Marque _ de Sears, Roebuck and Co. 183331 4.18.02 JH Printed in U.S.A.