Craftsman 917.27499 Owner's Manual

Owner's Manual ICRAFTSMAWI 23.0 HP ELECTRIC START 50" MOWER (OPTIONAL ACCESSORY - NOT INCLUDED WITH TRACTOR) 6 SPEED GARDEN TRACTOR Model No. 917.274990 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179 Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ...................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 22 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • "13re replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-8O0-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
MPORTANT: Th s cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. I. GENERAL OPERATION • Read, understand, and follow all instruc- tions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before remo'i=ng grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of dd[ng mower-related injuries. These operators should evaluate their ability to operate the riding mower safety enough to protect themselves and others from senous injury. • Keep machine free of grass, leaves or other debds build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or stodng the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a ma or factor related to loss-of- control and tipover asc dents, wh ch can re- sult in severe in ury or death. AJI slopes require extra caut on. ft you cannot back up the slope or if you feel uneasy on it, do not mow _t. DO: • Mow up and down slobes, not across. • Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope, Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do notmow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your feet on the ground. • Do notuce grass catcher on steep slopes.
nl. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry chitdren. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or ether debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area, • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 4
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. ALook for this symbol to point out important safety precautions. It means CAUTIONIH BECOMEALERTlll YOUR SAFETY IS INVOLVED. • I.CAUTION: In order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wLra and place wire where it cannot contact spark ,_._,UTION: Do not coast down a hill in neutral, you may lose control of the tractor. _CALITION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "l]res can lose traction with the ground and cause you to lose control of your tractor. AWARNING: Engine exhaust, some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. 5
PRODUCT SPECIFICATIONS GASOLINE 3.5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR )ILTYPE SAE 10W30 API-SF-SJ): (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) _)ILCAPACITY: W/FILTER: 4.5PINTS W/O FILTER: 4.0PINTS SPARK PLUG: CHAMPION GAP: .030") RC12YC GROUND SPEED LO: HI: (MPH): 0.7 1.7 1.4 3.3 2.3 5.4 REVERSE: 0.9 2.1 TiRE FRONT: 14 PSI PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM SYSTEM: BA'I-FERY: AMP/HR: 35 MIN. CCA: 280 CASE SIZE:U1R BLADE BOLT 27-35 FT. LBS TORQUE: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details, CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Steering Wheel Insert Steering Wheel @i" Steedng Sleeve Seat (1)Washer _17/32 x 1-3/16 x 12 Gauge _(1) Knob (2)Flanged Pins (1)Front Plate Assembly Mower (5) Retainer Spdngs (2) Retainer Springs single loop) Gauge Wheels (2) Centedcck Nuts (2) Washers 3/8 x 3/4 x 14 Ga. Video Cassette For Future Use Key € (2) Keys Slope Sheet 7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16"wrench (1) Pliers (1) 1/2"wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) "nre pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all eccessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Remove mower and packing materi- als. 4. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATrACH STEERING WHEEL 1. Remove hex bolt, lock washer and large flat washer from steering shaft. 2. Position front wheels of the tractor so they are pointing straight forward. 3. Slide the steering sleeve over the steering shaft• 4. Align tabs and press steering sleeve extension into bottom of steering wheel. 5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. 6. Secure steering wheel to steering shaft with hex bolt. lock washer and large flat washer previously removed. Tighten securely. 7. Snap steedng wheel insed into center of steering wheel. 8. Remove protective materials from tractor hood and grill _---_ _Steedng Ho2:' ,ose° Lock Washer S,o°r,ng 'a' _fSteering Wheel _-_ Adapter Steering Sleeve ___::=:_Tabs Extension I Steenng Shaft _ /° - _'-"z,-'5 ," %',, Steenng_-,-_-_ ,_, ',,, _* ,4 - u sleeve /_,'_'IJ_'_.,'. ., , ,,, IMPORTANT; Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR CHECK BA'I-rERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BA'FI'ERY" in Maintenance section of this manual for charging instructions). _;:;_;-"" _, ...... : ,,,'_'" ,.-" ,,, Label 8
INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. 4. Push down on seat to engage shoulder bott in slot and pull seat towards rear of tractor. 5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat. 7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its adjusted position. 9. Raise seat and tighten adjustment knob securely. Seat Shoulder Bolt Flat Was_r AdJoU_t rn e nt-_"_ _ NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) AWARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. t. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift fever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "OFF" position. Continue with the instructions that follow. 9
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT; Check belt for proper routing in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. 5. Install belt into electric clutch pulley groove. 6. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. 7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 8. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets. NOTE; To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT; Check belt for proper routing in an mower pulley grooves. 9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 10.If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 11. Raise deck to highest position. 12.Assemble gauge wheels as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center Iocknuts. Tighten securely. 13.Adjust gauge wheels before operat- ing mower as shown in the Operation section of this manual. CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. Chassis Front Electric Bracket Suspension Clutch Double Loop Suspension Front Pulley Mower Brackets Retainer Arms Bracket Sho_der Bolt Wheel Front Plate 3/8 Washer 3/8-16 Double Center Loop Locknut Retainer Spring Bar I Use Pliers For I Double Loop Retainer Springs I Retainer Spring (Outward pointing deck pins) Loop Up Single Loop Retainer Springs Deflector 10
CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. I/CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: 4 All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is propedy prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-reer for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. / Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operat- ing condition. 11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATrERY CAUTION OR REVERSE FORWARD FAST SLOW WARRING E.e,NEO. ENG...OFF O,L.RESSUe. LIG..SO. O%_.P T 4, FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATTACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED ®3[ PARKING BRAKE _)_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZAROS IGNITION CLUTCH DISENGAGED eANGER, :KEEP HANDS AND FEET AWAY (SEE SAFETY RULES SECTOR) FREE WHEEL (AutOmatic Models only) 12
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. It Switch Ignition Switch Position Clutch Switch Throttle Control Lift Lever Plunger Clutch/Brake Pedal_ Attachment Lift Lever Control Parking Brake Height Adjustment Knob e Shift Lever Gear Shift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATrACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of the tractor. RANGESHIFI" LEVER: Allows high (H) and low (L) speed for all forward and reverse gears. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. 13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake wil_ hold tractor secure. Push-In to Attachment Clutch Choke " Switch Pull Out To Key Brake "Engaged" Brake Peda Posit]on "Drive" Position Gear Shift Posit]on Lever Adjustment Knob STOPPING MOWER BLADES - • TO stop mower blades, move attach- ment clutch switch to "DISENGAGED" position. GROUND DRWE - • To stop ground ddve, depress clutch/ brake pedal into full =BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position end remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. • I, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle otters the best mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACK- WARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift and range shift levers to desired position. 3. Slowly release clutch/brake peda_ to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CU'I-rlNG HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob c_ockwise ((_) to raise cutting height. • Turn knob counterclockwise (=,_)to 14 lower cutting height.
The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE; Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height. 2. Lower mower with lift control. Re- move rear retainer spring and clevis pin which secure each gauge wheel. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground. 4. Replace retainer springs into clevis pins. Clevis Pin w.ee, TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Lift Lever Attachment Clutch H gh Posi on Switch Pull Out To z Low "Engage_.._ _ S_ Position (f_/_ _ Deflector V _/' _ \ "\ Shield TO OPERATE ON HILLS _,CAUTION: DO not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle con- trol lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move gearshift lever to 1st gear and range shift lever to tow (L) position. Be sure you havealowed room for trector to roll sightly as you restart movement. • To restart movement, slowly release parko ing brake and clutch/brake pedal. • Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posi- tion. • Do not push or tow tractor at morethan five (5) MPH. NOTE: TO protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropnate means of tying hood to tractor (rope, cord, etc.). 15
TOWING CARTS AND OTHER A'I-rACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "13res can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). • To change engine ell, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gaseline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(O°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _,WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starling the engine for the f_ time or if the engine has run out of fuel, _t w_ll take extra crankJr_ time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Piece gear shift lever in neutral (N) position. 3. Move attachment clutch to "DISEN- GAGED" position. 4. Move throttle COntrol to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NO'I'£: Before starting, read the warm and cold sta_ng procedures belc_v. 6. Insert key into ignition and turn key clockwise to "START" position end release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. 16
• The attachments and ground drive can • now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as desodbedo above. COLD WEATHER STARTING (50 Fand below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps aUowing the engine to accept small changes in speed and load, until the • choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine • warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during = the engine warm-up period and may require the choke control be pulled out slightly. NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. • See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. Bee "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual, • Use the runner on the right side of the mower as a guide. The blade cuts approximately an inch outside the runner. • The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This wilt result in a more even distribu- tion of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making lett hand turns until finished. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. l J 17
MAINTENANCE SCHEDULE /_/'_@/_/_a _,/_._'_ "_ R_G UL_R _E RV,CE __/_.,,I_ S E R V I C E DATES C_d_ B_ak° O_r=ion V' I/ I _q C;_ck _m Pre_ure _ _/ Operator PreseP_e _nd T Interlock Systems I_ R Check for Loose Fasteners I_ li//7 I1_ A Shmpep/Repla_ Mower Blades V4 T Lubrication Chart _ tf 0 Check Battep/Lev_ I_= R Clea,_ _tterj lind Telmkr,_s V / Ch4_k TrarJ_ Cooling Adjust Blade Belt(s) TenSion II_'_ Adjust Motion Odve B4_lt (s) TenSion _s CheCk En_ne 0_1 LeVel (p_ I_ E Clean AJr F3tter If= N Ctean Air Screen t/_ i G Inspe_ Mu_ef/_l:_rk ,_'rester I_ | Repl_ O_1 F_lter (If _:luipp4_*d I i I_L; i N Clean Engine Coo_ing Fm8 Ibm2 Replace Spark Plug II_ t_' Replace Air F_lter paper Cartridge I fl_2 Replace Fue_ Filter fl_ 1. Cha_t_ morn o#en when ooeml_r,g urger • hesvt I_d = In h_gh •mbl=,m temp:_re_re=. 5. If _qu_pped w_th =dj=_s_bl= =,y=em, 2.8•_k_ more off_ wl'.e_ o_=n=zk_g k_ _ _ _u_y COndiZkc*_=. 6. NoZ requbred _ =Klulpped _ith m•_r_er_rme_ bl*ttery 4. R_plU b_s more ohen wh=_ r_,_bng bn =ar_y _,11 DO not ove_tb_hl=n. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments wi, need to be made periodically to propedy maintain your tractor. A_I adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure prober air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operafion. 5. Check for loose fasteners. LUBRICATION CHART ® "13e Rod Ball Joints Zerk Zerk _Fmnt Wheel Bearing Zerk Bearing Zerk Gear Teeth _)CheckJ Add Transaxle Fluid SAE 30 or 10w30 motor oil _) General Purpose Grease Refer to Maintenance =ENGINE" Section @ Spray silicone lubriant (Move Boots to Lubricate) IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 18sparingly-
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer, Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly, if your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attechement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replece bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble hex bolt, lock washer and fiat washer in exact order as shown. 5. Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Rat Washer,. _l-lsx Bolt (Grade) *A Grads 8 hest treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • SLide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced, 5/8" Bolt de Center Hole L_ BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, penodic charging of the battery with an automotive charger will extend its life. 19
• Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: Tne original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BA'N-ERYAND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BA'I-FERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL 1. Block up rear axle securely. 2. Remove left rear wheel by removing hub belts. 3. Remove filler plug from transaxle. Oil level must be even with plug threads, if necessary, fill with SAE 30 motor oil, API SF-SJ. Replace filler plug. 4. Reassemble wheel to hub. .__ Transaxle Filler Plug ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, "Sghten oil fill cap/ dipstick securely each time you check the oil level, TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil 2. Remove cap from end of drain valve and install the drain tube onto the fitting. 3. Unlock drain valve by pushing upward slightly and tuming counterclockwise. 4. To open, pull down on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fifl cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. Oil Drain Valve DrainTube 2O Locked Position
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operer=on (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled, NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE.CLEANER 2. Slide foam pre-eleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged oartddge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 6, Remove nut and cartridge plate. 7, Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8, Check rubber seal for damage and proper position around stud. Replace if necessary. 9. Reassemble air cleaner, cartridge plate, and nut. 10. Reinstall air cleaner cover and secure by tightening knob. Cartridge Foam Pre-Cleaner Cartridge Rubber Se_ Nut ENGINE OIL FILTER Replace the engine oil tilter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (it equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours ot operation, whichever occurs first. Spark plu,,g, type and gap setting are shown in ' PRODUCT SPECIFICATIONS" section of this manual IN-LINE FUEL FILTER The fuel filter should be replaced once each season. It fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel fitter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are propedy positioned. 4. Immediately wipe up any spillod gasoline. Fuel Nlter_ CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened 21 engine life.
,_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1, Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in =DISENGAGED" position. 4. Turn ignition key "OFF" and remove key. 5, Make sure the b_ades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug, TRACTOR TO REMOVE MOWER 1. Place attachment clutch in "DISEN- GAGED" position. 2. Turn height adjustment knob to lowest setting. 3, Lower mower to its lowest position. 4. Remove retainer spring holding anti- swaybar to chassis bracket and disengage anti-swaybar from bracket. 5. Remove four retainer springs from front plate assembly and remove plate. 6. Remove retainer springs from suspension arms at deck and disen- gage arms from deck. 7, Raise attachment lift to its highest position. 8. Slide mower forward and remove belt from electric clutch pulley. 9. SLide mower out from under right side of tractor, Suspension Chassis TO INSTALL MOWER Follow procedure described in "tNSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or undednflated, you wilt not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position, • Measure height from bottom edge of mower to ground level at front corners of mower. Distance =A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one sLde of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. Eiectdc Clutch Pulley Front Mower Bracket Front Plate Retainer Anti-Sway Bar Retainer Springs Springs (Both Sides) Bracket 22
NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjust- ing. FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right sLde of tractor. Measure distance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower housing, loosen nut "G" on both front links an equal number of turns. • When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. • To raise front of mower housing, loosen nut "H" from trunnion on both front links. Tighten nut "G" on both front links an equal number of turns. • When distance "F is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. NOTE: Each full turn of nut "G" will change dim. "F" by approximately 3/8". • Recheck side-to-side adjustment. Bottom Edge of Bottom Edge of M_rA____to Ground Mower toiround BOTH FRONT LINKS MUST BE EQUAL IN LENGTH -Nut "G" Front Plate Trunnion Assernbly TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Remove screws from L.H. mandrel cover end remove cover. 3. Roll belt over the top of L.H. mandrel pulley. 4. Remove belt from electric clutch pulley. 5. Remove belt from idler pulleys. 6. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 7. Check primary idler arm and two idlers to see that they rotate freely. 8. Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION 9. Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. 10. Install new belt onto electric clutch pulley. 11. Roll belt into upper groove of L.H. mandrel pulley. 12.Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. 13.Reassemble L.H. mandrel cover. 23
L,H. Screws Electric Mandrel Idler Clutch Pulley Mandrel Mower D(hte Belt Belt Keepers Bolt in TO REPLACE MOWER BLADE DRIVE BELT Pork the tractor on level surface. Engage parking brake. 1. Remove mower drive belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 2. Remove mower (See "TO REMOVE MOWER" in this section of this manual). 3. Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. 4. Carefully roll belt off R,H. mandrel pulley. 5. Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. 6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 7. Check secondary idler arm and idler to see that they rotate freely. 8. Be sure spring is hooked in secondary idler arm and sway-bar bracket. 9. Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 10. Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. 11. Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover. 12. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this monual). Reassemble mower drive belt (See ,,TO REPLACE MOWER DRIVE BELT" in this section of this manual). Mower Blade L.H, Drive Belt Center Mandrel_f._-.._\ Maln_el R.H. Mandrel :er Secon_ Idler Arm _ (_ _[1_'_<_ _J SrwaYkBt ar id_r_/ // \ Pulley TO ADJUST ATrACHMENT CLUTCH The electric clutch should provide years of service. The clutch has a built-in brake that stops the puUey within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1, Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plata. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. Rotor / cotehP Ot2 Nylon_ __ Loeknut (3_ B"_rake _--_. Plate TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxfe. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/Drake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". 24
4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. With Park, in Brake "Engaged" I.utoA. ,._.Jam Nut •Operating TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest, tt is not necessary to remove mower. BELT REMOVAL- 1. Engage parking brake (creates slack in belt). 2. Remove mower drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 3. Roll motion drive belt off transaxle pulley. 4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler puney. 5. Pug belt out of all belt keepers. BELT INSTALLATION - 1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers. 2. Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown. 3. Make sure V part of belt engages V- idler. 4. Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley. 5. Place long lower section of belt through loop in midspan belt keeper. 6. Check to be sure belt is on proper side of all belt keepers. 7. Reinstall mower drive belt onto electric clutch pulley. 25 IMPORTANT: Check Brake Adjustment. Clutching Flat Idler_Clutch_ I_l_Belt • Above Belt Keeper Engine '_V_' R_t _ I Transaxle =_.-,i,,L Tt._i_t= -'_.. Pulley En0.in , ,w,=a B;, ..... ' ,'t-J ,de Pulle_ Keeper -_r.}., _... _-V-Idler _i_:_As Viewed from Bottom TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN - 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B". TO ADJUST TOE-IN - 1. Loosen jam nuts at adjustment sleeves on tie rod. 2. Adjust tie rod until dimension "A" is 1/8" to 114 = less than dimension "B". 3. Tighten jam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact a Sears or other qualified service center.
Adjustment Sleeves Jam Nuts TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL- 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal 3. Repair tire and reassemble. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. REAR WHEEL - 1. Block rear axle securely. 2. Remove five (5) hub bolts to allow wheel removal 3. Repair tim and reassemble. Replace and tighten hub bolts securely. Washers Retaining j_ j,ng\ I\ ff' %l Cover \ J \ lira( ((_ IM_ NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. TO START ENGINE WITH A WEAK BA'n'ERY _kCAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATI'ERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YcdJr tractor is equipped with a 12 volt negative grounded systorn. The other vehical must aJso be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO A'[-i-AC H JUMPER CABLES - t. Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the SLACK cable to the NEGATIVE (-) terminal of fully charged battery. 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. "PosCdve"_Negativs" ( )----- REPLACING BA'I-I'ERY ACAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-J battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. g. Close hood. 26
Guard Cabte Hex Bolt TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged v_dng may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO ADJUST A'I-rACHMENT LIFT SPRING 1. White holding spring bushing with wrench, loosen jam nut. • Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments. • Turn adjustment bolt counterclockwise for lighter attachments. 2. Retighten jam nut against spring bushing. IMPORTANT: Do not adjust for maximum spring tension when using tight attach- ments such as a mower. Adjust lift lever spring to aid in lifting attachment. Do not overpower spring. When removing attachment, always adjust spring tension to its lowest position. Bushing TO REMOVE HOOD AND GRILL AS- SEMBLY 1, Raise hood. 2, Unsnap headlight wire connector. 3, Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. Headlight Wire ENGINE Maintenance, repair, or replecement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-rood engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO'n'LE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Idle Fuel Adjusting Idle speed Adjusting Needle Thro_le Control Cable N_ _A_achment Uff Spnng 27 ScreV_lamp :hoke Control Cable
TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartddge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner. Closed for Full TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SE'I-rlNG - 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THRO'I-FLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off turn idle fuel adjusting needle In (clockwise) closing it finger tight end then turn out (counterclock- wise) 1 turn. FINAL SETI'ING - t. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. NOTE: The high idle is set at the factory and cannot be adjusted. 2. Idle sceed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idl_: fuel needle settine - With throttle control lever in slow position, turn idle fuel adjusting needle In (clockwise) until engine speed decreases end then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST- 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) t/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact Sears or other qualified service center, which has proper equip- ment and experience to make any necessary adjustments. 28
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _kCAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Anow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual 4. Be sure that aU nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting, BATTERY * Fully charge the battery for storage. * After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BA']_ERY AND TERMI- NALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUELSYSTEM IMPORTANT: It is important to prevent gum deposttes from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, experiance indicates that alcohol blended fuels (caned gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container, Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINEOIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1, Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to =START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and wil( cause your tractor to rust. IMPORTANT: Never cover trector while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start Hard to start Englnewgl not turn over Engine clicks but will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filtar. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged widng. 9, Carburetor out of adjustment 10.Engine valves out of adjustment. i 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. I 514: Dirty fuel fi,ter. Stale or dirty fuel. 6. Loose or damaged wiring, 7. Carburetor out of adjustment 8. 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged winng. 4. Faulty solenoid or starter. 1. Fill fuel tank. 2. See '7-0 START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean'replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service Adjustments section, 10.Contact a Sears or other qualified service center. I1. Cleardreplace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. B. Check all wiring. 7. See "To Adjust Carburetor" in Service Adjustments section. B. Contact a Sears or other qualified service center. 1. Depress clutch,'brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace batter 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 30
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION LOSS of power Excessive vibration Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut - uneven 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/didy oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10.Spark plug wire loose. 11 ,Dirty engine air screen/fins. 12, Didy/clogged muffler. 13,Loose or damaged wiring. 14,Carburetor out of adjustment. 15,Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1, Faulty operator-safety presence control system. 1. Worn, bent or loose blade. 2. Mower deck not level. i 3. Buildup of grass, leaves, and trash under mower. ,4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup ot grass, leaves, and trash around mandrels. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil _evel/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter, 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10,Connect and tighten spark plug wire. 11 .Clean engine air screen/fins. 12.Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged pads. 1. Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 31
TROUBLESHOOTING CHART Mowerbledeswlll 1. Obstruction in clutch lot rotate mechanism, Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. • Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4, Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 19. Blades improperly installed. 10.Improper blades used. 1 1 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out, 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. Engine "backfires': when turning engine "OFF" 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Replace blade mandrel. 1. Place throttle control in "FAST" position. 2. Shift to slower speed, 3. Allow grass to dry before mowing• 4. Level mower deck. 5. Check tires for proper air pressure. 6, Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive beet. 9. Reinstall blades sharp edge down. 10.Replace with blades listed in thLs manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. [ 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. 4. Replace alternator. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 32
Tt_AGTOP_". _oDEL HU_6_-P" 9"L't' ,_14990
ELECTRICAL TRACTOR - - MODEL N UMBER 917.274990 :34
ELECTRICAL TRACTOR - - MODEL N UM BER 917.274990 KEY PART NO, NO. DESCRIPTION 1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push NyJon 1/4" 16 153664 Switch Interlock Push-In 21 166184 Harness Socket Light W/4152J 22 4152J Bulb Light 25 150775 Cable, Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 Uric 28 17(;697 Cable,Ground 29 160784 Switch, Plunger 30 175566 Switch, Ign 33 140403 Key, Ignition 40 17(_38 Harness Ign. 42 154336 Cover, Terminal 45 122822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop 79 163996 Bulbholder Asm. lbcan descent 81 109748X RelayAsm. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL N UMB ER 917.274990 CHASSIS AND ENCLOSURES
TRACTOR- - MODEL NUMBER 917.274990 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 175465 2 175282 4 73680700 5 163976X428 6 157882 7 17720408 8 145166 14 175259X558 16 121794X 17 170(_612 18 174515X558 19 19131312 20 $1_523710 21 SllTo414B7 24 145243X558 28 145244X558 30 145051X014 31 161419 3_ 161327 33 161326 34 177016 35 19111116 36 17060512 37 167286X558 39 175278 42 72140608 43 136939 44 136940 45 154913 47 17490608 50 175476 56 154914 KEY PART DESCRIPTION NO. NO. DESCRIPTION Rail, Frame RH 58 175315 Bracket Asm., Fender Dtav/oar, Gt 60 17060620 Screw ThdroL 3/6-16 x 1-1/4 Nut, CrownlockHex7/16-14UNC 63 19131614 Washer 13/32 x 1 x 14 Ga. Gash YTGT 2 Cyl 67 156973 Guide, Belt Gear Drive Dash, Lower Vgt One Piece 68 17490508 Screw Thdrol. 5216-18 x 1/2 Screw, Thd Cut 1/4-20 x 1/2 70 177679 Belt KeeperVGTGround Gdve Support, Batre_y 84 1429_2 Stop, Over Center Mower Hood Asm 85 144911 Bracket, Support Transaxle Cover, Access 86 74760716 Belt Fin Hex 7/16-14 UNC x 1 Screw 88 STD551143 Washer. Lock Hvy HIcJ Spr 7/16 Gdtle 90 8113551237 Washer, LOck External Tooth 3/8 Washer 13!32x13/16x12 Ga. 91 175464 Rail, Frame Lh Bolt, FinHex 3/6-16xl 106 138776 Screw, ThdmlHexHeadZincMwr NutCrownlock 3/8-16Unc 122 161464 ScrewHexWshd8-16xT/8 Footrest, RH 130 164863 Screw HWHG Hi-Lo #13-16 x 3/4 Footrest, LH 137 74780716 Bolt Fin Hex 7/16-14 xl Gr, 5 Saddle, Slkscr Vgt 138 163975X428 CupholderYTGT Srace, Supt 1-pc VGT Strg 139 171873 Boit Shoulder 5/16-18 I=F Bracket, Pivot Chassis Lh 140 163806 MagnetYTGT Bracket, Pivot Chassis Rh 141 163805 Striker Plata YTGT Plate Asm Engine Chassis 142 161897 Bracket Gash Rh Washer 11/32x11/16x16Ga. 144 161900 BmcketDashLh Screw 3/16-18 x 3/4 148 164655 Extrusion Bumper Fender 150 161237 Duct Heat Hood Bracket, Axle Front 152 177956 ShieldBrowning Bolt, Carriage 3/8-16xl 153 16_568 LensAsmHeadlightBar Bracket, Spnsn Front Lh 157 161840 Lens Bar Bracket,SpnsnFrontRh 158 17670608 ScrewThdrol. 3/6-16xl/2 Bracket Asm., Susp Chassis Rh Screw Th_rol 3/8-16 x 1/2 Bracket, Chassis Front NOTE: All component dimensions given i_ U.S. inches Bracket Asm., Susp Chassis Lh 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMB ER 917.274990 GROUND DRIVE 39 37 6 36 12 7 69 15 47 62 38
TRACTOR - - MODEL NUM BER 917.274990 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 9858M1 Key, Woodruff 37 121749X Washer 25/32 x1-1/4 x 16 Ga. 3 75636 Washer, Thrust, Axle 38 150035 Nylinef 4 174905(38 Screw Thdrol 5/16-18 x 3/4 39 74321016 Screw, Fin. #10-24 x 1 5 STD541437 Nut, Ctownleck 3/8-16 40 178575 Actuator, Intedock Switch 6 STD561210 Pin, Cotter 41 739310(;0 Nut, Centedock #10-24 7 149176 Wheel, Hub Assembly 42 8883R Cover, Pedal 8 12000034 Klip, Ring 46 145170 Retainer, Spdng 9 140080 Bolt, Hub 47 138228 Clutch Rod 10 142509 Disc, Brake 48 72110612 Bolt, Cart. 3/8-16 x 1-1/2 Gr. 5 11 136927 Yoke, Brake Disc 50 131494 Pulley, Idler, Flat 12 73750800 Nutlock 1/2-20 Unf 51 STD541437 Nut, Crownlock 3/8-16 UNC 13 139419 Washer, Special 52 139123 Pulley, idler, Grooved 14 138901 Bushing 53 207J Washer, Hardened 15 STD55105"7 Washer 13/32x13/16 x 16 Ga. 54 161590 Clutch, Arm Assembly 16 143012 Set, Screw 1/4-28 x 3/4 55 I05706X Bearing, Idler 17 126909X Spdng 56 137153 V-Belt 18 137104 Lever, Brake 57 141756 Bracket, Shift Rod, HI-Lo 19 136926 Cam, Brake Disc 59 122253X Shift Rod, Hi-Lo 21 23260412 Screw, Fiat Head 1/4-28 x 3/4 60 122268X Spdng Clip, Connecting Link 22 633A109 Gearshift, Lever Assembly 61 137524 Pulley, Transaxle 23 106932X Knob 6_ STD551143 Washer, Lock 7/16 24 136925 SuppOd, Puck Brake 63 74760720 Bolt, Fin Hex 7/16-14 x 1-1/4 25 136923 Puck, Brake Top 64 154752 Shaft, Clutch/Brake Pedal 26 137552 Spdng, Return 65 67609 Bolt, Shoulder 27 17490528 Screw, Hex Wsh Thd. 66 140296 Wssher, Hardened 5/16-18 x 1-3/4 67 19131312 Washer, Flat 28 73350600 Nut, Hex Jam 3/8-16 68 5142H Pie, Roll 29 137213 Brake, Rod 69 136327 Hub,Cover 30 19131616 Washer 13/32 x 1 x 16 Ga. 117 73900600 Nut, Lock Fig. 3/6-16 Uric 34 71673 Cap, Plunger 35 137648 Rod, Parking Brake NOTE: All component dimensions given in U.S. inches 36 149412 Spring, Drive Ground 1 inch = 2.5.4 mm 39
TRACTOR - - MODEL NUMB ER 917.274990 STEERING ASSEMBLY 1_ 45 _ 1 44 34 32 6 27 42 19 27 _ / 16 j9 78 14 4O
TRACTOR - - MODEL NUM BER 917.274990 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159944X428 Wheel, Steedng 2 178557 Axle Asm., Front 3 5855M Fitting, Grease 4 161849 Spindle Asm, LH 5 161848 Spindle Asm.. RH 6 6266H Beadng, Race Thrust Harden 7 121748;< Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 121232X Cap, Spindle 10 74781044 Bolt. Fin Hex 5/6-11 x 2-3/4 11 136518 Spacer Bearing Axle Front 12 73901000 Nut, Lock Flange 5/8-11 Unc 13 121749X Washer 25/32 x 1-1/4 x 16 Ga, 14 STD551137 Washer, Lock Hvy Hicl Spr 3/8 15 STD541537 Nut, Lock Center 3/6-24 UN F 16 145103 Shaft Asm., Steedng 17 137347 Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 3640) 18 175572 Braglink, Ball Joint Solid Vgt 19 156011 Support Asm., Steering Vgt 20 163887)<428 Boot, Steering 21 159945 Adapter, Wheel Steedng 22 155105 Bushing, Strg. BIk 23 152927 Screw 25 STD523710 Bolt, Fin Hex 3/8-16 x 1Gr. 5 26 159946X428 Cap. Wheel Steering 27 3366R Boanng, Col. Strg. 28 17000612 Screw 3/6-16 x 3/4 29 10423_X Beadng, Flange 31 138136 Bushing, Nyliner Snap 32 19111610 Washer 11/32 x I x 10 Ga. 33 74780512 Washer, Lock Hvy Hlcl Spr 5/16 34 74780512 Bolt, Hex Hd 5/16-18 x 3/4 35 138059 Gear, Sector Steedng 36 137156 Tie Rod 37 73360600 JamNut RHThread 38 109850X Joint Asm. Ball RH Thread 39 737006_0 Jam Nut LH Thread 40 109851X Joint Asm. Ball LH Thread 41 155246 Bracket Switch Interlock VGT 97 42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyl 44 160135X428 Extension. Steedng 45 19132411 Washer 13/32 x 1-1/20 x 11 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR - - MODEL NUMBER 917.274990 25 21 _ 20 18 15 17 84 37 / 39 81 69 71 I %2 29 \ I SPARK ARRESTER KIT I 42
ENGINE TRACTOR - - MODEL N UMB ER 917,274990 KEY PART NO. NO. DESCRIPTION 1 ...... Engine (See Breakdown) Kohler Model No, CV674-Y5544 2 149723 Muffler 8 121361X Pul!ey V-Idler 9 177748 Keeper Asm, Belt Engine 10 175287 Bushing 11 170056 Clutch Ek_ctric 12 143996 Pulley Engine VGT Elect Clutch 15 151346 Tank Fuel Rear 3.50 YffGt 96 16 10_227X Pad Spacer 17 106082X Pad Spacer 18 161493 Cap Asm FuelW/Gauge 20 177328)(428 ControIThrott[e 21 164863 Screw HWHD Hi-Lo #13-16 x 3/4 22 175441X428 Contro] Choke 24 STD551237 Washer Ext Tooth 3/8 25 7392C6(_ Nut Keps 3/8 - 24 UNF 26 3645,,I Bushing 27 139277 Stem Tank Fuel 28 7834R FuelLJne 29 137180 Spark Attester Kit 35 10010500 Washer Split KEY PART NO, NO. DESCRIPTION 37 123487X C!amp Hose 39 1749(_36 Screw TT 5/8-16 x 2-1/4 UNC 40 17490664 Screw TT 3/8-16 x 4 UNC 41 126'L97X Washer 1-1/20D x 15/32 ID x .250 42 STD551143 Washer Lock 7/16 43 1 _7 Bolt Hex 7/16 o 20 X 4 Ga 5 47 175288 Bushing 62 146629 Shield Heat Muffler 69 24-041-02 Gasket 70 175545 Tube Exhaust LH 71 175546 Tube Exhaust RH 74 162295 Elbow Street Brass 80 M73030800 Nut Range 81 148456 Plug Drain Oil Easy 82 148315 Plug Oil Drain Easy 83 171877 Bolt 5/16-18 UNC x 3/4 W/Seres 84 17(T00624 Screw 3/8-16 x 1-1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMB ER 917.274990 SEAT ASSEMBLY 8 .:: • I I I i 22 I 21 KEY PART NO. NO. DESCRIPTION 1 140124 Seat 2 14(_651 Bracket, Pivot Seat 3 140675 SVap, Fender 4 127018)( Bolt, Shoulder 5/16-18 x .62 5 145006 Clip, Push in, Hinged 6 STD541437 Nut, Crownlock 3JS-16Unc 7 124181X Spdng, Seat Cprsn 8 171877 Bolt 5/16-18Uncx 3/4 w/Seres 10 174894 Pan, Seat 12 121246X Bracket, Mounting Switch 13 121248X Bushing, Snap 14 72050412 Bolt, Carriage 1/4-20 X 1-1/2 KEY PART NO. NO. DESCRIPTION 15 121249X Spacer, Split 16 123740X Spdng, Cprsn 17 123976X Nut, Lock 1/4 Lge FIg Gr. 5 18 19171912 Washer 17i32xl-3/16x12 Ga. 19 166369 Knob, Seat 20 124238X Cap, Spdng Seat 21 171852 Bolt, Shoulder 5J16-18 22 STC541431 Nut, Crownk)ck 5/16-18Unc NOTE: All compor_nt clime_sio_s given in U.S. inches 1 inch = 25.4 mm 44
DECALS TRACTOR-- MODEL NUMBER 917.274990 9 16 18 2 6 5 15 4 19 17 5_ 10 12 1 K]EY pare" NO. NO. 1 177375 2 164085 3 171702 4 171703 5 177415 6 133644 8 177416 9 163204 10 156439 11 4900J 12 146047 I_EY PART DESCRIPTION NO, NO. DESCRIPTION Decal, Dash Panel 13 164884 Decal, Blower Housing Decal, Dash 15 171813 Decal, Repl Pads Decal, Hood, RH 16 164065 Decal, Dash Atom Eng. Decal, Hood, LH 17 149516 Decal, Battery Dnge/Poi Decal, Hood Side Panel 18 164065 Decal, Ir_sed Strg Decal, Maintenance 19 138047 Decal, Battery Decal, Engine 23 106202X Reflector, Taillight Decal, Fender, Craftsman - - 138311 Decal, Handle Lft Height Decal, Fender Danger Adjust (Lift Handle) Decal, ClutcWBrake - - 157199X428 Pad, Footrest Decah V-Belt Ddve - - 179079 Manual Owner's (Eng) Schematic - - 179080 Manual, Owner's (Span) WHEELS & TIRES 3 4 10 5 9 K_"Y PART NO. NO. DESCRIP'nON 1 59192 Cap, Valve,Tire 2 65139 Stem, Valve 3 166_28X427 Rim Assembly, Front 4 8134H Tube, Front (Set/ice Item Only) 5 1062.30X 13re. Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front wbeel Only) 8 104757X428 Cap. Axle (Front Wheel Only) 9 105588X Tire,Rear 10 7154J Tube, Rear (Service Item Only) 11 106277X428 Rim Assembly. Rear 12 6856M Fitting, Grease - - 144334 Sealant, 13re (10 oz. Tube) NOTE: AJI component dimensions given in U.S. inches t inch = 25.4 mm 45
TRACTOR - - MODEL N UMB ER 917.274990 LIFT ASSEMBLY 4O 42 43 38 35 73 34 7 9 3O 10 1 29 23 46
TRACTOR - - MODEL NUMBER 917.274990 LIFT ASSEMBLY KEY PART KEY PART NO. NO. DESCRiPTiON NO. NO. DESCRIPTION 1 121006X Rod Asm., Lever 26 736808(X) Nut, Crowniock 1/2-13 Unc 2 177535 Shaft Asm., Lift Vgt 29 15_33 Trunnion, _nfio Height 3 159189 Lever Asm., Lift Rh 30 110807X Nut, Special 4 12000022 E-RiogTruarc#5133-87 31 19131016 Washer 13/32 x 5/8 x 16 Ga. 5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 32 137150 Spnng, Compression Inf Hgt 6 71110624 Bolt, FinRex 3/8-16uncxl-1/2 33 S]1T-_60907 Pin, Cotter 3/32x1/2 7 175830 Grip, Handle Fluted 34 137167 Rod, Adj Lift 8 175831 Button, Plunger 35 138057 Knob, Inf 3/8-16 Unc 9 122364X Plunger, Button 38 155G97 Pointer, Height Indicator 10 2876-t Spring 2-1/8" 39 123935X Plug, Hole 11 146704 Link Lift 40 1706_516 Screw 5/16-18 x 1 12 163552 Retainer, Spring 41 73540600 Nut, Crowniock 3/8-24 13 139_68 Arm, Suspension Vgt 42 19112410 Washer 11/32 x 1-1/2 xl0 Ga. 14 169865 Beadng 43 123934X Scale, [ndioator Height 15 ST[To41437 Nut, Crown]ock 3/8-16 Unc 70 145212 Nut Hex Flange Lock 16 674A247 Spdng Asm., Assist Lift 72 110452)( Nut Push Phos & Oil 18 143363 Bracket, Spring Assist 73 73350600 Nut Hex Jam 3/8-16 UNC 19 STD551037 Washer 13/32 x 13/16 x 16 Ga. 75 175805 Plate Asm Susp Front 20 532.8J Bolt, Adjust Spring Assist 76 175560 PioRange 21 STD_.-_710 Bolt, Fin Hex 3/8-16 x 1 78 175689 Trunnion 23 STD_4008 Retainer, Spdng 24 73350800 Nut, JamHex 1/2-13Unc NOTE: AII component dimensions given in U.S.i_ches 1 inch = 25.4 mm 47
TRANSAXLE TRACTOR - - MODEL NUMBER 917.274990 8O 6 2 ,;:::o" 74 66 65 98 7 73 72 25 24 48
TRANSAXLE KEY PART NO, NO. 1 4197R 2 120(X)034 3 4183R 4 4216R 5 4215R 6 4217R 7 174728 8 74020652 9 7392M 10 137261 11 4985R 12 6266H 13 4212R 14 137125 15 6276H 16 633A63 17 8118M 18 8740111 19 l_'Z238X 20 4218R 21 6252H1 22 7810H 23 626211 24 7383R 25 992R1 26 139111 27 4983R 28 122254X 29 6269H 30 5855H 31 174731 32 627714 33 4225R 34 7396H 35 4198R 36 42GOR 37 7395H 38 160789 39 174729 40 1 83L:_400 41 17580520 45 6271H 46 130602OO 49 48_H 50 4222R 51 1529R TRACTOR - - MODEL NUMBER 917.274990 KEY PART DESCRIPTION NO, NO. DESCRIPTION Axle Shaft 52 8119M Needle Beadng Retaining Ring 53 4220R Thrust Baadng Race Final Drive Gear 54 4209t:1 3rd Reduction Pinion, Low Differential Gear 55 4213R 4th Reduction Gear Differential Pinion 56 4442R 3rd Reduction Pinion Spacer Differential Carrier 57 4195R 2nd Reduction Gear Shaft Axle Thrust Washer 58 4214R Final Ddve Pinlen Soft, Hex Hd 3/8-24 x 3-1/4 59 4194R I st Reduction Gear Shaft (1 • 33tread Length) 60 7528R 1 st Reduction Shaft Spacer Steel Ball 61 4208R 3rd Reduction Pinion High Spring Shift Fork Detent 6_ 4207R 2nd Reduction Gear Shift Fork, High-Low Range 63 7398H Needle Bearing Thrust Bearing Race 64 4203R Low Speed Gear and 2ed 4th Reduction Pinion Reduction Pinion Cluster Shaft, Brake 65 4204R Reverse Gear Snap Ring, Crescent Type 66 2898J Key, Hi-Pro 1/8 x 17/32 High-LowRangeGears 67 12000033 Klip Ring Needle Beadng 68 42_5R Intarmediate Speed Gear Siotared Iron Bearing 6g 4206R High Speed Gear Shift Fork Shaft, High-Low Range 70 1370H Thrust Bearing Race Differential Pioion Spacer 71 633A69 Intermediata and High Differential Pinion Bushing Speed Cluster Pinions Griped Centedock Nut 3/8-24 72 139120 Input Shaft Shift Fork, R,H, 73 4201R Low Speed Pinion Oil Seal 74 12000008 E-Ring 9intered Iron Bearing 75 1153R Reverse Idler Gear Shift Fork Shaft 77 6803.1 Needle Beadng Shift Fork, LH. 79 1167R SealingWasher Shift Shaft, High-Low Range 80 73360700 Nut, Hex, Jam 7/16-20 Oil Seal 81 6270H Oil Seal Pressure Relief Valve 82 136984 Reverse Idler Shaft Gearcase, Reverse Idler 84 5384..I Gearshift Lever, Bent Shaft and Bearings, R.H. 85 2978J Gearshift Cap (Includes Key NO.'S 17,18, 86 633A85 Gearshift Ball Cover and Pin 25, 33, 50, 63, 77 and 82) 87 8_1 Shift Lever Guide Bali.Keyed Dowel Pin 88 49_4H Spring Needle 8eadng 89 19151516 Washer 15/32 x 15/16 x 16 Thrust Bearing Race Gauge 4th Reduction Gear Shaft 90 110542X Shift Mechanism Seal 4th Reduction Gear Spacer 91 19151511 Washer 9/16 x 15/16 x 12 Thrust Bearing Race Gauge Gate, Lower, Shift 92 75J Gearshift Gate and Gearcase and Bearings, Reinforcement L.H. (Includes Key #'s 18, 83 6274H Shift Ball Cover Gasket 25, 49, 50 (2), 51 and 52) 94 76020412 Cotter Pin 1/8 x 3/4 Pipe Plug 1/2-14 N.P.T. 95 10040500 Washer, Lock 5/16 Butt, Hex 5/16-18 x 1-1/4 96 159783 Screw Hex Washer Heed Oil Seal Machine Pipe Plug 1/4-18 N.P.T. 97 633A109 Gearshift Lever Assembly Needle Beadng 96 174741 Transa.xle, 6 Speed, Needle Beadng Complete Assembly Needle Baadng NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUM BER 917.274990 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CYLINDER HEAD, VALVE AND BREATHER I I 0--t0 11 / /1 / e._tl _m15 m X V I-- 0 -7 © © m 50
TRACTOR - - MODEL NUMBER 917.274990 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 HEAD/VALVE/BREATHER CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 24-033-03-S Kit, breather cover w/ gasket (Includes 2, 3) 2 24-041-23-S Gasket, breather 3 24-096-59-S Cover, breather 4 M-645020-S Screw, hex. flange M6xl.0x20 (4) 5 X-75-23-S Plug, allen hd. 1/8" 6 25-351-01-S Lifter valve !4) 7 24-755-68-S Kit, valve tram nc udes 8, 11, 12) 8 24-411-05-S Rod, push (4) 24-041-40-S Gasket, cylinder head (2) 90 24-318-70-S Head assembly, #2 cylinder 11 25-186-01-S Arm, rccker (4 12 24-599-01-S Pivot, rocker arm (4) 13 M-640034-S Screw, hex. flange M6xt ,0x34 (4) 14 24-072-09-S Stud, cylinder head M8x1.25x20, M10x1.5x33, 105 mm long (8) 15 24 468 16-S Washer, flat 8 mm (8) 18 24 100 1O-S Nut, hex. flange M8x1.25 2) 17 24-755-74-S K t, vave cover - plain Includes 18, 19) 18 24-153-16-S _-Ring 19 24-086-32-S Screw, shoulder (4) 20 24-445-01-S Strap, lifting 21 24-016-01-S Valve, exhaust (Std.) 2 24-016-02-S Valve, exhaust (.25) (2) 22 24-017-01-S Valve, intake (Std.) (2) 24-017-02-S Valve, intake .25) (2) 23 24-032-05-S Seal, valve stem 2) 24 23501t-S Retainer, spring 4 25 24-089-02-S Spring, valve (4) 26 12-173-01-S Cap, valve spring (4) 27 12-755-03-S Kit, retainer (4) 28 24-318-67-S Head assembly, #1 cylinder 29 24-755-76-S Kit, valve cover - breather (IncL18, 19, 30) 30 25-313-02-S Grommet, rubber 31 24-755-57-S Kit, breather separator (Includes 30, 32-35 32 M-545016-S Screw, hex. lange M5x0.ex16 (2) 33 24-445-02-S Strap, breather 34 24-126-44-S Bracket, breather separator 35 24-112-12-S S acer 36 24-294-06-S F_ng 37 24-326-13-S Hose, breather 38 24-326-14-S Hose, breather 39 25-237-14-S Clamp, hose (2) 3 4 5 6 7 8 9 10 11 12 24-032-01-S Seal, oil front Crankcase _) 24-294-13-S 24-380-13-S Pin, 24-087-13-S Connec_n 24-067-1_S 24-874-09-S 24-874-10-S 24-874-11-S 24-874-15-S 24-108-O8°S 24.108-O9-S 24-108-10-S 24-O18-Ol-S 12-422-09-S 12-422-13-5 12-422-O7-S 12-422°O8-S 12-422-1O-S 12-422-11-S 12-422-12-S 24-012-10-S 52-t39-09-S M-545010-S 13 24-018-04-S 14 24-402-05-S 15 12-153-01-S 16 24-126-19-S 17 12-123o04-S 18 M-545016-S 19 12-153-02-S 20 24-038-04-S 21 24-755-46*S 22 12-153-03-S 23 24-018-09-S 24 M°931010-S 25 28-032-09-S 26 24-468-15°S Includes 7, Shim, Shim, camshaft Shim, camshaft Shim, camshaft Shim, camshaft AR Shim, camshaft IA:R:I Shim, camshaft Camshaft Plug, cup Screw, hex. flange M5xO.8xl0 (2) Retainer, reed (2) Reed, breather 2) O-Ring, lower o il tube Bracket, oil fill tube Tube, otl fill Screw, hex. flange M5x0.8xl 6 O-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) Kit, oil fill cap (Includes 22) O-Ring, dipstick Ring, reta=ner Washer, nylon (top) Seal, governor cross shaft Washer (bottom) 27 24-144-33-S Shaft, governor cross NOTE: All component dimensions given in U.S. inches 1 inch = 25,4 mm 51
TRACTOR - - MODEL NUMBER 917.274990 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 52
TRACTOR - - MODEL NUM BER 917.274990 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 IGNITION/CHARGING BLOWER HOUSING & BAFFLES KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 54-755-15-S Kit, grass screen 1 24-027-20-S Housing, blower (includes (Includes 2-4,and 24 113 2-4) 18-S) 2 24-100-01-S Nut, plastic (3) 2 M-403025-5 Screw, hex. cap M4x0.7x25 3 25-139-16-S Plug, button 9/16" (4} 4 24-105-02-S Nut, plastic (2) 3 X-25-92-S Washer, plain 5/16" (4) 5 M-545020-S Screw, hex. flange 4 24-112-04-S Spacer, grass screen (4) M5x0.Sx20 (4) 5 25-086-47-S Bolt, shoulder (4) 6 M-545016-S Screw, hex. flange 6 24-157-03-S Fan M5x0.8x16 (3) 7 12-086-14-S Screw, hex. flange 7 M-551016-S Screw, hex. flange M 10x1.5x46 M5x0.Sxl 6 8 12-468-03-S Washer, plain 3/8" 8 M-645016-S Screw, hex. flange 9 X-42-15-S Key M6x1.0x16 (6) 10 24-025-04-S Flywheel 9 24-146-16-S Plate, backing - # 2 side 11 25-403-03-S Rectifier-regulator 10 24-146-20-S Plate, backing - # 1 side 12 X-25-92-S Washer, plain 3/16" (2) 11 24-063-20-S Baffle, cylinder barrel-# 2 13 24-086-18-S Screw, phillips hd. 11-16x7/ side 8 (2) 12 24-063-14-S Baffle, valley - #2 side 14 236602-S Connector (3 contact) 13 24-063-58-S Baffle, cylinder barrel-# 1 15 54-755-09-S Kit, 15 amp stator side (Includes 24 126 71-S) 14 24-063-23-S Baffle, valley - #1 side t 6 12-132-06-S Spark Plug (2) 15 M-545010-S Screw, hex. flange 17 M-548025-S Screw, hex. cap M5xO.8x25 M5x0.SxlO (2) 18 48-154-02-S lip, cable NOT ILLUSTRATED 19 X-25-63-S Washer, plain 1/4" 24-096-66-S Cover, control 20 24-584-01-S Module, ignition (2) 24-086-06-S Screw, phillips hd. 11-16x3/ 21 M-545020-S Screw, hex flange 4" (2) M5xO.8_O (4) 22 235173-S Clip, cable AIR INTAKE/FILTRATION NOT ILLUSTRATED KEY PART 24-126-71-S Bracket, stator wire X-22-11-S Washer, lock 1/4" NO. NO. DESCRiPTiON 24-176-82-S Harness, wiring 1 24-164-06-S Manifold, intake Lead, black (rect.-reg. 6" - 2 M-651055-S Screw, hex. flange 12 _auge M6x1.0x55 (4) 24-518-12-S insulated grip barrel 3 24-041-01-S Gasket, intake manifold (2) eyelets) 24-113-18-S Decal, grass screen 4 24-041-14-S Gasket, air cleaner base 5 24-094-18-S Base, air cleaner 25-454-03-S Tie, wire (3) 6 24-041-13-S Gasket, fuel spitback cup 7 24-109-09-S Cup, fuel spitback 8 24-083-03-S Element, air cleaner 9 24-083-05-S Precleaner, element 10 231032-S Seal, breather 11 24-096-01-S Cover, inner air cleaner 12 12-100-01-S W]ng Nut 13 24-096-73-S Cover, air cleaner 14 54-755-01 -S Kit, knob with seal (Includes 15 & 16) 15 25-341-03-S Knob, cover 16 24-153-20-S O-Ring 17 24-063-51-S Baffle, spitback cup NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR-- MODEL NUMBER 917.274990 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 STARTING SYSTEM I / O o--i E) ENGINE CONTROLS tl i i OIL PAN I LUBRICATION I ,_- Z__ ', _, I t0/_ 4 (_--11 f}'/_ t4 54
TRACTOR - - MODEL NUMBER 917.274990 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 STARTING SYSTEM OIL PAN/LUB RICATION KEY PART NO. NO. KEY PART DESCRIPTION NO. NO. DESCRIPTION 1 M-839080-S 2 25-098-08oS 3 M-841080-S 4 25-435-04-S 5 25-755-33-S 6 25-141-05-S 7 25-221-01-S Screw, bex. flange MSx1.25xE0 (2) Starter, solenoid shift (Includes 4-7) Nut, hex. flange M8x1.25 Kit, solenoid Kit, pinion ddve (Includes 6_ng Kit, brush ENGINE CONTROLS KEY PART NO. NO. DESCRIPTION 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 24 211 03-S Bolt, round head square neck 24-090-33-S Lever, governor M-641060-S Nut, bex. flange M6x1.0 24-08g-01-S Spring, linkage 25-158-08-S Bushing, llnka e retaining 24-079-04-S Linkage, thro_ 25-158-11-S Bushin , throttle linkage M-545016-S Screw,_ex. flange M5xO.8xt6 M-547050-S Nut, hex. lock M5xO.8 24-089-03-S Spring, choke return 24-126-56-S Bracket, control M-645016-S Screw, bex. flange M6xl.0xl 6 4 12-237-01-S Clamp, cable 2 24-086-43-S Screw, hex. flange M5x0.8x16 (2) 24-0g0-07-S Lever, throttle actuator X-20-1-S Washer, lock 1/4" M-541050-S Nut, hex. flange M5x0.8 24-468-01-S Washer, plain 5.5 mm (3) 24-089-45-S Spring, governor M-446030-S Nut, hex M4x0.7 24-090-13-S Lever, throttle control M-545020-S Screw, hex. flange M5x0.8x20 24-089-51-S Spring, throttle limiter 24-090-05-S Lever, choke 41-468-03-S Washer, spdng 1/4" M-403025-S Screw, hex. cap M4x0.7x25 24-079-05-S Linkage, choke 8 9 10 11 12 13 14 15 16 17 18 24-199-07-S Pan, oil assembly _ncludes 2-10) M-645025-S _crew, hex. flange M6xl.0x25 2) M-631005-S Washer, pan 6 mm (2 24-393-08-S Oil pump assembly (Includes 5) 24-123-05-S Tube, Oil p_ckup 24-162o26-S Screen, oil 24-043-12-S Kit, governor gear w/pin (Includes 8) 12-380-01-S Pin, governor regulating 52o448-02-S Tab, locking 12-144-02-S Shaft, governor gear 24-153-08oS O-Rin g X-75-32-S Plug, hex. ctsk. 3/8" 24-136-01-S Nipple, oil filter 52-050-02-S Filter, oil 52-032-08-S Seal, oil (PTO end) 24-086-17-S Screw, hex. flange M8x1.25x45 24-086-16-S Screw, hex. flange MSxt.25x45 (9) X-75-10-S Plu , sq. hd. solid 3/8" N.P_.F. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55
TRACTOR-- MODEL NUMBER 917,274990 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKSHA_] FUELSYSTEM I EXHAUST ] -1 ! I 15 56
TRACTOR - - MODEL NUMBER 917.274990 KOHLEB ENGiNE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKSHAFT KEY PART NO. NO. DESCRIPTION 1. 24-014-72"S Crankshaft (Includes 2) 2. 52-139-09-S Plug, cup EXHAUST KEY PART NO. NO. DESCRIPTION 1. 24-041-02-S Gasket exhaust (2) 2. 25-072-04-S Stud, M8x1,25x33 (4 PA-75544 Replacement Engine -- 24 782 14 Miniblock -- 24 755 108-SGasket Set FUEL SYSTEM KEY PART NO. NO. DESCRIPTION 1. 24-853-61 -S 2. 24-041-15-S 3. 24-053-61 4. 24 041 14-S 5, M-629095-S 6. M-641060-S 7. 47-154-01-S 8. 52-353-22-S 9. 25-237-14-S 10. 24-086-12-S 11. 24-393-16-S 12. 24-100-01-S 13. 24-353-03-S 14. 15-353-04-S 15. 24"050"02°S Kit, _arbutetc_ wlgaskets _ncludes 2-4) sket, carburetor Carburetor assembly (For inforrnalion only not available separately) (SePAce with Kits 24 757 36-S 24 757 38-S) Gasket, a r cleaner bEse Stud, M6x1.0x96 (2) Nut, hex. flange M6xl.0 (2) Clip, cable Line, fuel 12" Clamp, hose (6) Screw, bex. cap. M6x1.7x16 2) Pump fuel - poise Nut, plastic (2) Line, fuel 10-5/8" Line, fuel 11-1/2" Filter, fuel NOT ILLUSTRATED -- 24 757 36-S Kit, choke repair -- 24 757 38-S Kit, gasket repair NOTE: All component dimensions given In U.S. inches 1 inch = 25.4 rnm 57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I Operate your Tractor up end down the face of slopes (not I greater than 15 ), never across the face. Make turns gradu- [ ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
For repair of major brand appliances in your own home... no matter who made it, no matter who sold 1-800-4-MY-HOME @ Any'dine, day or night (1-8(_) (U,S_. and Canada) V,_YW.Se_l;.¢OI31 WW'_'.._e_U'S.C8 For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 Ar_, dayor _ (U.SA ody) www_ For the replacement parts, accassodes and owner's manuals that you need to do-it-yourself, carl Sears PartsDirectS"! 1-800-366-PART 6a.m.-11 p.m., 7 _ays a week (1-8(X_-366-7278) (U.S.A. only) www.sems.con_ To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement: 1-800-827-6655 (U.SA) 1-800-361-6665 (Canada) 7 a.m. -5 p.m., CST, Mort. - Sat 9 a.m. - 8 p.m. EST, M - F, 4 p.m. Sat Para pedr sewicio de _oaraciSn a Au Canada ixx_ ser_ce en fran_: dom_K_, y para o_enar piezas: 1-800-LE-FOYER Mc 1"88B-SU4"IOGAR su (1_(X)-5,33-6937) (1-888-784-642-/) www.sears_ca ® Registered Trademark / TM Trademark / s_ Ser_ce Mark of Sears, Roebuck and Co. ® Mama Registrada I Ta Mama de F_=brica I s= Mama de Servicio de Seam, Roebuck and Co. MC Marque de commerce / MD MarqUe depos6e de Sears, Roebuck and CO. 179079 04.09.01 RH Printed in U.S.A.