Craftsman 917.275013 Owner's Manual

Owner's Manual ICRIIFTSMIIN" I GARDEN TRACTOR 23.0 HP, 48" Mower Electric Start 6 Speed Model No. 917.275013 I_ his product has a low emission engine which operates differently from previously built engines. Before you start the en- gine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly/Pre-Operation ...................... 8 Operation ............................................ 10 Maintenance Schedule ...................... 16 Maintenance ....................................... 16 Service and Adjustments .................... 20 Storage ............................................... 28 Troubleshooting ................................. 29 Repair Parts ........................................ 34 Sears Service ...................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two fullyears. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorizedSears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or ._pair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. i Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in serious injury or death. ,_Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOMEALERT?!! YOUR SAFETY IS INVOLVED. _,, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _ CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. _, CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro- ductive harm. ,_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before tuming. • Never leave a running machine unattended. Always tum off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unload- ing the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build- up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • • Do not mow near drop-offs, ditches, or embankments. The mower could • suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced • traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • • Do not use grass catcher on steep slopes. • III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are oftel, ,tttracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. 4
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
PRODUCT SPECIFICATIONS Capacity and Type: Oil Type 5 Gallons Unleaded Regular SAE 10W30 (above 32°F) API-SF-SJ): SAE 5W-30 (below 32°F) Oil Capacity: W/Filter: 4.5 Pints W/O Filter: 4.0 Pints Spark Plug: Champion RC12YC ',Gap: .030") Ground Speed Lo: Hi: MPH): 0.7 1.7 1.4 3.3 2.3 5.4 Reverse: 0.9 2.1 Tire Pressure: Front: 14 PSI Rear: 10 PSI Charging System: 15 Amps @ 3600 RPM Battery: Amp/Hr: 35 Min. CCA: 280 Case size: UIR Blade Bolt Torque: 45-55 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. ,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). 6
Video Cassette For FutureL_llpUs _ Keys Mower Leveling Wrench (2) Keys Bubble Slope Sheet "7
Your new tractor has been assembled at the factory. Review the video cassette before you begin. When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 2. Remove packing materials. 3. Remove protective materials from tractor hood and grille. IMPORTANT: Check for and remove any staplesin skid that may puncture tires where tractor is to roll off skid. CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). ..-- ...- .. Label ," ...... _:.i :, ADJUST SEAT 1. Raise seat and loosen adjustment knobs. 2. Lower seat into operating position and sit in seat. 3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 4. Get off seat without moving its adjusted position. 5. Raise seat and tighten adjustment knob securely. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. Knob TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal, 3. Place gearshift lever in neutral (N) position, 4, Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 8
9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual. J CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: 4 All assembly instructions have been completed. ,/No remaining loose parts in carton. 4' Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,I All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). • /" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). • / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,I Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls, their location and function. Operate them before you start the engine. ,I Be sure brake system is in safe operating condition. 0
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. I- ;I BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENG,NEO._I_ ENG.NEOFFI_I O,LPRESSURE_ L,G.TSON_) OVI,%_MP[_ FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED PARKING BRAKE ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY 10 FREE WHEEL (Automatic Models only)
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Ignition Switch Position Throttle Control Clutch/Brake Attachment Switch Lift Lever Plunger Attachment Lift Lever Choke, Control Parking Brake Height Adjustment Knob Gear Shift Lever Range Shift Lever \ Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed. CLUTCH/BRAKE PEDAL: Used for dectutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of the tractor. RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and reverse gears. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). PARKING BRAKE: Locks clutch/brake into the brake position. 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Push-in to "Disengaged" Attachment Clutch Choke _ Switch Pull Out To Cobol __Engag_,._ Throttle _%=_z_"_. _- _r_w_ Control _ /f_,__ Positi_ / \_'_/ :._ ...... Clut hF" "/- \ En.g.aged" Brak_s_ngaged" _Position "Drive" / Poslt_on Gear Shift Position Height Lever Adjustment Knob STOPPING MOWER BLADES - • To stop mower blades, move attach- ment clutch switch to disengaged position. GROUND DRIVE- • To stop ground drive, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharged, and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when _lOcpping tractor on grass areas. AUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACK- WARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift and range shift levers to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (F_) to raise cutting height. • Turn knob counterclockwise (p-_)to lower cutting height. 12
The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck. Retainer TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Lift Lever gh Po. o Low "Enga_ [, ,,:!'/" .4_Position (,__J _,..,'-_ Deflector Push In To _._\_ _._ "Disengage" _--__ TO OPERATE ON HILLS _CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. = If slowing is necessary, move throttle con- trol lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release park- ing brake and clutch/brake pedal. • Make all turns slowly. Clevis Pin
TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posi- tion. • Do not push or towtractor at morethan five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14 IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starling the engine for the first time or if the engine has run out of fuel, it will take extra crankin_ time to move fuel from the tank to the eng=ne. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disen- gaged position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 1 C • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
MAINTENANCE SCHEDULE _,__ ,_'_n_"_ F,LL ,. O.T S R OUL S RV,C DATES /I I I/lie Check Brake Operation i _ I1_ Check Tire Pressure Check Operator Presence and T interlock Systems R Check for Loose Fasteners Sharpen/Replace Mower Blades T Lubrication Chart j O Check Battery Level a Clean Battery and TerminaJs Check Transaxle Cooling Check V-Belts Check Engine OII Level Change Engine OII (with oll filter) E Change Engine (311 (without oll filter) a Clean Air Filter G Clean Air Screen N_ Inspect MufflerlSpark Arrester E Replace OII Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cadddge Replace Fuel Rlter 1 - Change more often when operating under a heavy load or 3 - Replace blades more often when mowing in sandy scti. in high arab.,. ' _emperatures. 4 - Not required if equipped with maintenance-free battery. 2 - Service rno_ e olten when operating in dirty or dusty conditions. 5 - Tighten front axle pivot boti to 35 ft.-Ibs, maximum. Do not overtighten. v' v' v' v' v' GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made Bearing periodically to properly maintain your Zerk tractor. @Steering j All adjustments in the Service and Sector / \ Adjustments section of this manual should Gear be checked at least once each season. Teeth • Once a year you should replace the (_Check/ spark plug, clean or replace air filter, and Add check blades and belts for wear. A new Transaxle spark plug and clean air filter assure Fluid proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. LUBRICATION CHART ® Tie Rod Ball Joints _) Spindle -- -(_ Spindle Zerk Zerk Wheel _Beadng Zerk \) \ @ Engine q> SAE 30 or 10w30 motor oil ® General Purpose Grease ® Refer to Maintenance "ENGINE" Section ® Spray silicone lubriant (Move Boots to Lubdcate) IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant 16sparingly.
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Remove blade bolt by turning counter- clockwise. 3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat treated. Mandrel Assembly Blade Boll (Speeial)_ CE Hole TO SHARPEN BLADE NOTE: We do not recommend sharpen- ing blade o but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole / / 5/8"_ . o;:: 0o Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 1"7
• Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary, TO CLEAN BATI'ERYAND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard, 2, Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3, Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petro- leum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL 1. Block up rear axle securely. 2. Remove left rear wheel by removing hub bolts. 3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API SF-SJ. Replace filler plug. 4. Reassemble wheel to hub. _:1_ / Transaxle Filler V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary, The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature, SAE VISCOSI_{ GRADES F -20 30 _ 40 80 80 100 TEMPERATUPJE RANGE/_TIClPAllED BEFORE NEXT OIL CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year, Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Yellow._ Cap Drain Tube / _sed and Locked Position 3. Unlock drain valve by pushing upward slightly and turning counterclockwise. 4. To open, pull down on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. 18
ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 1. Remove nut and cartridge plate. 2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 3. Check rubber seal for damage and proper position around stud. Replace if necessary. 4. Reassemble air cleaner, cartridge plate, and nut. 5. Reinstall air cleaner cover and secure by tightening knob. Cartridge Foam Pre-Cleaner Cartridge Rubber Seal Nut Knob' CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Fuel Filter_ CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 1Q
WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY i_ SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER 1. Place attachment clutch in "DISEN- GAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Remove retainer spring holding anti- sway bar to chassis bracket and disengage anti-sway bar from bracket. 5. Remove four retainer springs from front plate assembly and remove plate. 6. Remove retainer springs from suspension arms at deck and disen- gage arms from deck. 7. Raise attachment lift to its highest position. 8. Slide mower forward and remove belt from electric clutch pulley. 9. Slide mower out from under right side of tractor. TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. Chassis Bracket Retainer Spring Anti-Sway Bar Electric Clutch Pulley Front Mower Double Loop Bracket Retainer Springs Front Plate Assembly Single Loop Retainer Springs Front Mower Bracket Flanged Pins USE PLIERS FOR RETAINER SPRING, c F_°_! L_p Up Suspension Double Loop Retainer Springs (Outward pointing deck pins) Deflector Shield 20
5. Install belt into electdc clutch pulley groove. 6. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. 7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown. 8. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space be- tween plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 10. If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 11. Raise deck to highest position. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground such as a carport or garage. Make sure tires are propedy inflated (See "PRODUCT SPECIFICA- TIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL NOTE: If necessary, check side-to-side surface below tractor for levelness with a long board and the bubble level. • Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground. • From left side of tractor, find the level decal on top of mower and place bubble level on decal as indicated. • Mower is level side-to-side when bubble is between the two lines in the bubble level. • If adjustment is necessary, under left hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. • Remove bubble level from mower and store in a safe place. Bubble Between Lines ___--Bubble Level _ _''- Level Decal B . _1_ Left Hand H. Lin_. _:_1_ _ Footrest ,_'d'just"ment ' j e,,ow Cap ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground A A Suspension Arm Lift Link Jstment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side- to-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. _t= CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut "C" on both front links an equal number of turns. NOTE; Each full turn of nut "C" will change dim. "B" by approximately 3/16". • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • To raise front of blade, loosen nut "D" from trunnion on both front links. Tighten nut "C" on both front links an equal number of turns. • When distance "13" is 1/8" to 1/2" lower at front than roar, tighten nut "D" against trunnion on both front links. • Recheck side-to-side adjustment. BOTH FRONT LINKS MUST BE EQUAL IN LENGTH Trunni_ Front Plate Assembly TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Remove screws from R.H. mandrel cover and remove cover. 4. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 5. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 6. Carefully roll belt over the top of R.H. mandrel pulley. 7. Remove belt from electric clutch pulley. R.H. Mandrel 8. Remove belt from idler pulleys. 9. Check primary idler arm and two idlers to see that they rotate freely. lO.Be sure spring is securely hooked to primary idler arm and spring arm. MOWER DRIVE BELT INSTALLATION 11.Install belt in both idlers. 12. Install new belt onto electric clutch pulley. 13.Carefully roll belt into upper groove of R.H. mandrel pulley. 14.Carefully check belt routing making sure belt is in the grooves correctly. 15.Reconnect R.H. suspension arm to rear deck bracket with retainer spring. 16.Reassemble R.H. mandrel cover. Electric Pulley Idler Pulleys Spring R.H. Suspension Arm Mandrel Primary Idler Arm 22
TO REPLACE MOWER BLADE (SEC- ONDARY) DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). 2. Remove screws from R.H, and L.H, mandrel covers and remove covers. REMOVE MOWER DRIVE BELT (Refer to =TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 3. Carefully roll belt over the top of R.H. mandrel pulley. 4. Remove belt from idler pulleys. 5. Check primary idler arm and two idlers to see that they rotate freely. 6. Be sure spring is securely hooked to primary idler arm and spring arm. REMOVE MOWER BLADE (SECONDARY) DRIVE BELT 7. Carefully roll belt off L.H. mandrel pulley. 8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 9. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 10.Check secondary idler arm and idler pulley to see that they rotate freely. Secondary Idler Arm Idler L.H. Pulley Mower Blade (Secondary) Drive Belt a.H. Mandrel 11. Be sure spring is hooked in secondary idler arm and secondary spring arm. INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT 12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 13.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. REINSTALL MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 14.Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack. 15. Reinstall mandrel covers and securely tighten all screws. 16.Carefully check belt routing making sure belt is in all grooves correctly. 17. Reinstall mower to tractor (See =TO INSTALL MOWER" in this section of manual). Sp ring Secondary g Arm .Center Mandrel
TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1. Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. Rotor '_ _ Clutch Plate _.012' Nylon_-t Slot !3)_ Locknut (3)""1-- I Brake -_ _ Plate TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. With Parking Brake "Engaged" Nut "A" Operating / Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower. BELT REMOVAL - 1. Engage parking brake (creates slack in belt). 2. Remove mower drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 3. Roll motion drive belt off transaxle pulley. 4. Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley. 5. Pull belt out of all belt keepers. BELT INSTALLATION - . . . 4. . 6. 7. IMPORTANT: Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers. Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown. Make sure V part of belt engages V- idler. Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley. Place long lower section of belt through loop in midspan belt keeper. Check to be sure belt is on proper side of all belt keepers. Reinstall mower drive belt onto electric clutch pulley. Check Brake Adjustment. 24
Clutching Clutchin Above Engine Pulley V-Idler Belt Transaxle Pulley Twists Belt Keeper Bottom TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbar horizontal. Tighten securely. FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN - 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension "B". TO ADJUST TOE-IN - 1. Loosen jam nuts at adjustment sleeves on tie rod. 2. Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B". 3. Tighten jam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact a Sears or other qualified service center. Adjustment Sleeves Jam Nuts TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL - 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal. 3. Repair tire and reassemble. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. REAR WHEEL - 1. Block rear axle securely. 2. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Retaining Washers_ TO START ENGINE WITH A WEAK _wTI'AERY RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each
. 3. battery(A-B), taking care not to short against tractor chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _,CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard• 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood. Keps Nut_ Terminal 1.-- f- ex BOltAccess _ _%_'_ Door ,,_ I _ _,,,_*"_"_--_Positive (Red) C ,e _" _'_ " _'Neaative _BI_ Guard _::- . r_egatwe (Black) • : Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill• 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor• 4. When replacing hood, be sure to reconnect the headlight wire connec- tor• _'_ Headlight Wire / I _\ C(npector ENGINE Maintenance, repair, or replacement of the emission control devices and sys- tems, which are being done at the customers expense, may be performed by any non-road engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet• TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 26
2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Adjusting Adjusting Needle Screw Throttle Control Cable Stop Control Cable Clamp Screw TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner. Closed TO ADJUST CARBURETOR The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off tum idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1 turn. FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. NOTE: The high idle is set at the factory and cannot be adjusted. 2. Idle speed setting - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST- 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact Sears or other qualified service center, which has proper equip- ment and experience to make any necessary adjustments. tl- 7
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Mainte- nance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BA'I-rERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start Hard to start Engine will not turn over Engine clicks but will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery, ; 4. Dirty fuel filter. I 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10.Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring, 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. _3
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE . 2. 3. 4. 5. 6. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. CORRECTION PROBLEM Lossofpower Excessive vibretion Engine continues to run when operator leaves seat with with attachment clutch engaged Poorcut-uneven Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves 3. and trash under mower. Dirty air filter. 4. Low oil level/dirty oi1. 5. Faulty spark plug. 6. 7. 8. 9. 10.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14.Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Faulty operator-safety presence control system. 1. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. . 3. . 5. 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11 .Clean engine air screen/fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15. Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . Check wiring, switches and connections. If not contact a Sears or other qualified service center. 1. Replace blade. -13ghten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 3O
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center !PROBLEM Mower blades will not rotate Poor grass discharge CAUSE 1. Obstruction in clutch mechanism. 2, Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. CORRECTION 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. Headlight(s) not working (if so equipped) Battery will not charge I Engine "backfires' whenturning engine "OFF" 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades impropedy installed. ! 10. Improper blades used. 11.Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF". 2. Bulb(s) or lamp(s) burned out 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11.Clean around mandrels to open vent holes. 1. Turn switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connec tions. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connec tions. 3. Replace regulator. . Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 4. Replace alternator. . Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 31

SCHEMATIC TRACTOR- - MODEL NUMBER 917.275013 IGNITION SWITCH =OSITION CIRCUIT *MAKE" OFF M G AI NONE _N LIGHTS B A1 L A2 ON B A1 NONE START B S A1 NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT. THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. CHARGING SyS"_M CUTPUT [_ 15 AMp IX: • 3EGO RPM (_ RED RELAY PTO SWITCH POSITION CIRCUIT OFF C G,B H ON C F,B E.A÷D A . ou to: 28 VOLTS _ • _ RI_M (REGULATOR O;_>CONN ECT1EO) HEADLIGHTS O • REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS GFC DA 33
TRACTOR - - MODEL NUMBER 917.275013 ELECTRICAL 22 \ J d I I I I I t 30 l I J 33 34
ELECTRICAL TRACTOR - - MODEL NUMBER 917.275013 KEY PART NO. NO. DESCRIPTION 1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 7603J Tray, Battery 10 145211 Bolt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1/4" 16 153664 Switch Interlock Push*In 21 175688 Harness Socket Light W/4152J 22 4152J Bulb Light 25 150755 Cable, Battery.Red .31" 26 108824X Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 170697 Cable, Ground 29 160784 Switch, Plunger 30 175566 Switch, Ign 33 140403 Key, Ignition 40 170238 Harness Ign. 42 154336 Cover, Terminal 45 12.2822X Ammeter 50 174652 Switch, PTO 52 141940 Protection Wire Loop 79 175242 Bulbholder Asm. Incan descent 81 109748X Relay Asm. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR -- MODEL NUMBER 917.275013 CHASSIS AND ENCLOSURES 1u8 is 5 37 _"_.,..._:_156 21 17 16 130 122 _ ___._ 160 \ ""-7 159 /, >"'30 130 17 67 36
TRACTOR -- MODEL NUMBER 917.275013 CHASSIS AND ENCLOSURES KEY PART KEY NO. NO. DESCRIPTION NO. 1 180372 Rail, Freme RH 63 2 175282 Drawbar, Gt 66 4 73680700 Nut, Crownlock Hex 7/16-14U NC 67 5 163976x428 Dash YTGT 2 Cyl 68 6 157882 Dash, Lower Vgt One Piece 70 7 17720408 Screw, Thd Cut 1/4-20 x 1/2 85 8 145166 Support, Battery 86 14 175259X558 Hood Asm 88 16 !21794X Cover, Access 91 17 17060612 Screw 3/8-16 x 3/4 Zc 122 18 174515X558 Grille 130 19 19131312 Washer 13/32x13/16x12 Ga. 137 20 74760616 Bolt Fin Hex 3/8-16 x 1 138 21 STD541437 Nut Crownlock 3/8-16 Unc 139 24 179717X558 Footrest, RH 140 28 179716X558 Footrest, LH 141 30 145051X014 Saddle, Slkscr Vgt 142 31 161419 Bracket Support 1-pc 144 32 161327 Bracket, Pivot Chassis Lh 148 33 161326 Bracket, Pivot Chassis Rh 150 34 177018 Plate Asm Engine Chassis 152 35 19111116 Washer 11/32x11/16x16 Ga. 153 36 17060512 Screw 5/16-18 x 3/4 156 37 179772X558 Fender 157 39 175278 Bracket, Axle Front 158 43 136939 Bracket, Spnsn Front Lh 159 44 136940 Bracket, Spnsn Front Rh 160 45 176018 Bracket Chassis 161 50 175476 Bracket, Chassis Front 162 56 176016 Bracket Asm., Susp Chassis Lh 58 175315 Bracket Fender 60 17060620 Screw Thdrol. 3/8-16 x 1-1/4 PART NO. DESCRIPTION 19131614 174906O8 156973 17490508 177679 144911 74780716 STD551143 180366 161464 164863 74780716 Washer 13/32 x 1 x 14 Ga. Screw 3/8-16 x 1/2 Guide, Belt Gear Drive ScrewThdrol. 5/16-18 x 1/2 Belt Keeper VGT Ground Drive Bracket, Support Transaxle Bolt Fin Hex 7/16-14 UNC x 1 Washer, Lock Hvy Hlcl Spr 7/16 Rail, Frame Lh Screw Hex Wshd 8-18 x 7/8 Screw HWHD Hi-Lo #13-16 x 3/4 Bolt Fin Hex 7/16-14 xl Gr. 5 179125X428 CupholderYTGT 171873 Bolt Shoulder 5/16-181-r 163806 MagnetYTGT 163805 Striker Plate YTGT 161897 Bracket Dash Rh 161900 Bracket Dash Lh 164655 Extrusion Bumper 161237 Duct Heat Hood 177956 Shield Browning 179761 Light Box Asm w/Lens 17000512 Screw 5/16-18 x 3/4. BIk 161840 Lens Bar 17670608 Screw Thdrol. 3/8-16 x 1/2 17000612 Screw Hex wsh 3/8-16 x 3/4 17060508 Screw 5/16-18 x 1/2 179612X428 Console FuelWindow 142432 Screw Hex Wsh Hi-Lo 1/4-1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.275013 GROUND DRIVE 28 \ 39 _:_ 42 "''_ 40 41 38 37 29 36 64 -_ 37 38
TRACTOR - - MODEL NUMBER 917.275013 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 3 7563R Washer, Thrust, Axle 38 150035 Nyliner 4 17490508 Screw Thdrol 5/16-18 x 3/4 39 74321016 Screw, Fin. #10-24 x 1 5 STD541437 Nut, Crownlock 3/8-16 40 178575 Actuator, Intadock Switch 6 STD561210 Pin, Cotter 41 73931000 Nut, Centedock #10-24 7 149176 Wheel, Hub Assembly 42 8883R Cover, Pedal 8 12000034 Klip, Ring 46 145170 Retainer, Spring 9 140080 Bolt, Hub 47 138228 Clutch Rod 10 142509 Disc, Brake 48 72110612 Bolt, Cart. 3/8-16 x 1-1/2 Gr. 5 11 136927 Yoke, Brake Disc 50 131494 Pulley, Idler, Flat 12 73750800 Nutlock 1/2-20 Unf 51 STD541437 Nut, Crownlock 3/8-1_ UNC 13 139419 Washer, Special 52 139123 Pulley, Idler, Grooved 14 138901 Bushing 53 207J Washer, Hardened 15 STD551037 Washer 13/32x13/16 x 16 Ga. 54 161590 Clutch, Arm Assembly 16 143012 Set, Screw 1/4-28 x 3/4 55 105706X Bearing, Idler 17 126909X Spring 56 137153 V-Bolt 18 137104 Lever, Brake 57 141756 Bracket, Shift Rod, I-I-Lo 19 136926 Cam, Brake Disc 59 122253X Shift Rod, Hi-Lo 21 23260412 Screw, Flat Head 1/4-28 x 3/4 60 122268X Spdng Clip, Connecting Unk 22 633A109 Gearshift, Lever Assembly 61 137524 Pulley, Transaxle 23 106932X Knob 62 STD551143 Washer, Lock 7/_B 24 136925 Support, Puck Brake 63° 74760720 Bolt, Fin Hax 7/_Q-14 x 1-1/4 25 136923 Puck, Brake Top 64 154752 Shaft, ClutcWBrake Pedal 26 137552 Spring, Return 65 67609 Bolt, Shoulder 27 17490528 Screw, Hex Wsh Thd. 66 140296 Washer, Hardened 5/16-18 x 1-3/4 67 19131312 Washer, Flat 28 73350600 Nut, Hex Jam 3/8-16 68 5142H Pin, Roll 29 137213 Brake, Rod 69 136327 Hub, Cover 30 19131616 Washer 13/32xl x16Ga. 117 73900600 Nut, LockFIg. 3/8=]6Unc 34 71673 Cap, Plunger 150 9858M1 Key, Woodruff 35 137648 Rod, Parking Brake 36 149412 Spring, Drive Ground NOTE: All component dimensions given In _.S. inches 37 121749X Washer 25/32 x1-1/4 x 16 Ga. 1 inch = 25.4 mm 39
TRACTOR - - MODEL NU MBER 917.275013 STEERING ASSEMBLY 21 23 22 31 34 33" 32 14 1$ 1313" 7 8 40
TRACTOR -- MODEL NUMBER 917.275013 STEERING ASSEMBLY KEY PART NO. NO. 1 159944X428 2 178557 3 6855M 4 161849 5 161848 6 6266H 7 121748X 8 12000029 9 121232X 10 74781044 11 136518 !2 73901000 13 121749X 14 STD551137 15 STD541537 16 145103 17 137347 18 175572 19 156011 20 163887X428 21 159945 22 155105 23 152927 25 STD523710 26 159946X428 27 3366R 28 17000612 29 104239X 31 138136 32 19111610 33 STD551131 34 STD523107 35 138059 36 137156 37 733606OO 38 109850X 39 73700600 40 109851X 41 155246 42 17490508 44 160135)(428 45 19132411 DESCRIPTION Wheel, Steedng Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #1"5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Bearing Axle Front Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hlcl Spr 3/8 Nut, Lock Center 3/8-24 UNF Shaft Asm., Steering Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) Draglink, Vgt Support Asm., Steedng Vgt Boot, Steering Adapter, Wheel Steering Bushing, Strg. BIk Screw Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steedng Bearing, Col. Strg. Screw 3/8-16 x 3/4 Bearing, Flange Bushing, Nyliner Snap Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering Tie Rod Jam Nut RH Thread Joint Asm. Ball RH Thread Jam Nut LH Thread Joint Asm. Ball LH Thread Bracket Switch Interlock VGT 97 ScrewThdml 5/16-18 x 1/2 Tyt Extension, Steering Washer 13/32 x 1-1/20 x 11 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.275013 ENGINE 25 17 37 39 80 i i 69 62 5 I 42 43 29 \ I s.A.K A..ES.=. J KEY PAI_I" NO. NO. DESCRIPTION 2 1497_3 8 1213_1X 9 177748 10 175287 11 174605 12 143996 15 179115 16 109227X 17 106082X 18 179124X428 20 177328X428 21 164863 22 175441X428 24 STD551237 25 73920600 26 3645J 27 139277 28 7834R 29 137180 35 10010500 Engine (See Breakdown) Kohlar Model No. CV674-75544 Muffler Pulley V-Idler Keeper Asm. Belt Engine Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 5.0 Yt/Gt Pad Spacer Pad Spacer Cap Asm Control Throttle Screw HWHD Hi-Lo #13-16 x 3/4 Control Choke Washer Ext Tooth 3/8 Nut Keps 3/8 - 24 UNF Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Washer Split KEY NO. 37 123487X ClampHose 39 17490636 Screw TT 3/8-16 x 2-1/4 UNC 40 17490664 Screw l-r 3/8-16 x 4 UNC 41 126197X Washer 1-112 OD x 15/32 ID x .250 42 STD551143 Washer Lock 7/16 43 179953 Bolt Hex 7/16 - 80 X 3 3/4 Ga 5 47 175288 Bushing 62 146629 Shield Heat Multler 69 24-041-02 Gasket 70 175545 Tube Exhaust LH 71 175546 Tube Exhaust RH 74 162295 Elbow Street Brass 80 M730308(X) Nut Flange 81 148456 Tube Drain Oil Easy 82 148315 Plug Oil Drain Easy 83 171877 Bolt 5/16-18 UNC x 3/4 W/Sems 84 17060624 Screw 3/8-16 x 1ol/2 PART NO. DESCRIPTION NOTE: All component dimensions giverl in U.S. inches 1 inch = 25,4 mm 42
TRACTOR - - MODEL NUMBER 917.275013 SEAT ASSEMBLY 21 12 KEY PART NO. NO. 1 18O598 2 180166 3 140675 5 145006 6 STD541437 7 124181X 8 171877 10 180186 12 121246X 13 121248X 14 72050412 15 121249X DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Clip, Push In, Hinged Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn Bolt 5/16-18Uncx 3/4 w/Seres Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 X 1-1/2 Spacer, Split KEY PART NO. NO. 16 123740X 17 123976X 18 19171912 19 166369 20 124238X 21 171852 22 STD541431 DESCRIPTION Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32xl -3/16x12 Ga. Knob, Seat Cap, Spring Seat Bolt, Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
DECALS TRACTOR - - MODEL NUMBER 917.275013 9 18 2 11 19 17 5,_ 10 12 8 l_='y PART NO. NO. 1 177375 2 164085 3 171702 4 171703 5 177415 6 133644 7 178482 8 177416 9 163204 10 156439 11 181249 12 146047 7 I_EY PARr DESCRIPTION NO. NO. Decal, Dash Panel, Lower 13 164884 Decal, Dash 14 175291 Decal, Hood, RH 15 181498 Decal, Hood, LH 17 149516 Decal, Hood Side Panel 18 164065 Decal, Maintenance 19 138047 Decal, Deck Hvy Dry 23 106202X Decal, Engine - - 138311 Decal, Fender, Craftsman Decal, FenderDanger - - 179768X428 Decal, Clutch/Brake - - 179769X428 Decal, V-Belt Drive Schematic - - 181131 - - 181132 DESCRIPTION Decal, Blower Hou,_ing Decal, V-Belt Schematic Decal, Repl Pallls Decal, Battery Dnge/Poi Decal, Insert Strg Decal, Battery Reflector, Taillight Decal, Handle Lit Height Adjust (Lift Handle) Pad, Footrest,LH Pad, Foot mst,P4"l Manual, Owner's (Eng) Manual, Owner'= (_ipan) WHEELS & TIRES 4 10 9 8 KEY PART NO, NO. DESCRIPTION 1 59192 Cap, Valve, Tire 2 65139 Stem, Valve 3 106228X427 Rim Assembly, Frollt 4 8134H Tube, Front (SePAce Item Only) 5 106230X Tire, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel orgy) 8 104757X428 Cap, Axle (Fronl Wheel Only) 9 105588X Tire, Rear 10 7154J Tube, Rear (Service Item Only) 11 106277X428 Rim Assem_y, Rear 12 6856M Fitting, Grease -. 144,334 Sealant, Tire (10 oZ. Tube) NOTE: All component dimensions given In U.S, inches 1 inch = 25,4 mm 44
TRACTOR - - MODEL NUMBER 917.275013 LIFT ASSEMBLY 40 43 35 73 39 42 38 34 I0 10 6 KEY PART NO. NO. 1 121006X 2 180045 3 159189 4 12000022 5 19292016 6 7111O624 7 175830 8 175831 10 2876H 11 175375 12 163552 23 STD624008 24 73350800 73680800 150233 30 1 t 0807X 31 19131016 32 137150 33 STD560907 34 137167 KEY PART DESCRIPTION NO. NO. Rod Asm., Lever 35 138057 Shaft Asm., Lift Vgt 38 155097 Lever Asm., Lift Rh 39 123935X E-Ring Truarc #5133-87 40 17060516 Washer 29/32 x 1-1/4 x 16 Ga. 41 175994 Bolt, Fin Hex 3/8-16 unc x1-1/2 42 19112410 Grip, Handle Fluted 43 123934X Button, Plunger 70 145212 Spring 2-1/8" 72 110452X Link Lift 73 73350600 RetainerSpdng 74 175802 Retainer, Spdng 75 175805 Nut, Jam Hex 1/2-13 Unc 76 175560 Nut, Crownlock 1/2-13 Unc 77 176205 Trunnion, Infin Height 78 175689 Nut, Special 79 175378 Washer 13/32 x 5/8 x 16 Ga. 80 126684X Spdng, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift DESCRIPTION Knob, Inf 3/8-16 Unc Pointer, Height indicator Plug, Hole Screw 5/16-18 x 1 Nut, Lift Link 7/16-20 Washer 11/32 x 1-1/2 xl0 Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut Hex Jam 3/8-16 Unc Arm Susp. RR. RH Plate Asm Susp. Front Pin Flange Trunnion Susp. Arm Trunnion Susp. Front Arm Susp. RR. LH Washer Shim 114 x 5/8 x .062 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
MOWER DECK TRACTOR - - MODEL NUMBER 917.275013 46 45 49 121 33 46 116 11{ 29 18 46
MOWER DECK TRACTOR - - MODEL NUMBER 917.275013 KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 1 180359 DeckWeldment Mower 48 45 174343 3 178915 Bracket Asm., Sway Bar 46 137729 5 4939M Retainer Spdng 47 180808 6 178024 Arm, Suspension, Rear(Sway 48 174368 Bar) 49 7368O6O0 8 174365 Bolt 7/16 Asm. Blade 50 72110612 11 180054 Blade 52 175820 13 175147 Shaft Asm. w/Lower Bearing 56 14 174358 Housing Mandrel 57 156941 15 110485X Baadng, Ball, Mandrel 97 133943 16 174493 Stdpper Mandrel Deck 98 179479 17 72110610 Bolt RDHD Sq Neck 3/8-16 x 99 181775 1.25 100 72110616 18 72140505 Bolt, Carriage 5/16-18 x 5/8 110 175016 19 132827 Bolt, Hex Hd, Shoulder 5/16-18 111 174610 20 174378 Baffle, Vortex Mower 116 137644 21 73680500 Nut, Crownlock 5/16-18UNC 117 174873 24 105...'..'..'..'..'.._4X Cap, Sleeve 118 73930600 25 178102 Spdng, Torsion 119 19121414 26 110452X Nut, Push 121 174371 27 180655X428 DeflectorShield 126 174372 28 19111016 Washer 11132x5/8x16Ga. 130 17000616 29 131491 Rod, Hinge 131 19131606 30 173984 Screw,Thdroll 133 72110506 31 129963 Washer, Spacer Mower Vented 184 173979 32 177865 Pulley, Mandrel - - 181704 33 178342 Nut, Fig. Top Lock Cntr. 9/16 - - 174357 36 19131316 Washer 13/32x13/16x16Ga. 37 177968 Pulley, Idler, 48" Pdmary 39 174375 Pulley, Idler, Driven 42 165723 Spacer, Retainer 43 174373 Arm, Idler Secondary DESCRIPTION Cover, Mandrel Deck Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Pdmary Nut, Crownlock 3/8-16 UNC Bolt, Can'. 3/8-16 x 1-1/2 Gr. 5 Pulley Idler Flat 155986X431 Bar Pnt Adj. Pin Head Rivet WasherHardenod Spdng Pdmary Ddve Pulley Idler"V" Bolt RDHD Sqnk 3/8-16 UNC x 2 Arm Spdng Secondary Arm Spdng Fixed Tension Bolt, Shoulder Gauge Wheel Nut, Centedock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Spdng Secondary Ddva Arm, Idler, Primary Deck Screw 3/8-16 x 1.0.BIk Washer 13/32 x 1/4 x 16 Ga. Bolt 5/16-18 x 3/4 Keeper Belt Idler Replacement Mower, Complete Mandrel Asm. Service (Includes Key Nos. !3-15) NOTE" All component dimensions given in U. S. inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.275013 TRANSAXLE 7 15 14 48
TRANSAXLE TRACTOR - - MODEL NUMBER 917.275013 KEY PART NO. NO. 1 4197R 2 12000034 3 4199R 4 4216R 5 4215R 6 4217R 7 174728 8 74020652 9 7392M 10 137261 11 4g_SR 12 6266H 13 4212R 14 137125 15 6276H 16 633A63 17 8118M 1.8 8740H1 19 122.238X 20 4218R 21 6252H1 22 78101-1 23 6262H 24 7393R 25 992R1 26 139111 27 4986R 28 122254X 29 6269H 30 5855H 31 174731 32 6277H 33 422.5R 34 7396H 35 4198R 36 4200R 37 7395H 38 160789 39 174729 40 13320400 41 17580520 45 6271H 46 13060200 49 4895H 50 4222R 51 1529R DESCRIPTION KEY PART NO. NO. DESCRIPTION 52 8119M Axle Shaft 53 4220R Retaining Ring 54 4209R Final Drive Gear 55 4213R Differential Gear 56 4442R Differential Pinion 57 4195R Differential Carder Axle Thrust Washer 58 4214R Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R 60 7528R (1" Thread Length) 61 420_FI Steel Ball 62 4207R Spring Shift Fork Detent 63 7398H ShifT[ Fork, High-Low Range 64 4203R Thrust Beadng Race 4th Reduction Pinion 65 4204R Shaft, Brake 66 2898J Snap Ring, Crescent Type 67 1200(O33 High-Low Range Gears 68 42051:1 Needle Beadng 69 4206R Sintered Iron Beadng 70 13701-1 Shift Fork Shaft, High-Low Range 71 633A69 Differential Pinion Spacer Differential Pinion Bushing 72 139120 Gdpco Centedock Nut 3/8-24 73 4201R Shift Fork, R.H. 74 12000008 Oil Seal 75 1153R Sintered Iron Bearing Shttt Fork Shaft 77 6803J Shift Fork, L.H. 79 1167R 80 73360700 Shift Shaft, High-Low Range 81 6270H Oil Seal Pressure Relief Valve 82 136984 Gearcase, Reverse Idler Shaft 84 5384J and Bearings, R.H. (Includes 85 2978J Key No,'s 17,18, 25, 33, 50, 63, 86 633A85 87 8739H1 77 and 82) Dowel Pin 88 4924H 89 19151516 Neadk3 Beadng 90 110542X Thrust Beadng Race 4th Reduction Gear Shaft 91 19181511 4th Reduction Gear Spacer 92 75..I Thrust Beadng Race Gate, Lower, Shift 93 6274H Gearcase and Beanngs, L.H. 94 76020412 (Includes Key umbers 18, 25, 49, 96 159783 97 633A109 50 (2), 51 and 52) 98 174741 Pipe Plug 1/2-14 N.P.T. Bolt, Hex 5/16-18 UNC x 1-1/4 Oil Seal Pipe Plug 1/4-!8 N.P.T. NeedleBeadng Needle Beadng Needle Beadng Needle Bearing Thrust Bearing Race 3rd Reduction Pinion, Low 4th Reduction Gear 3rd Reduction Pinion Spacer 2rid ReduCtion Gear Shaft Final Ddve Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion High 2ed Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key, HI-Pro 1/8 x 17/32 Klip Ring Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinions Input Shaft Low Speed Pinion E-P.mg Reverse Idler Gear Needle Bearing Sealing Washer Nut, Hex, Jam 7/16-20 Oil Seal Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed Spring Washer 15/32 x 15/16 x 16 Ga. Shift Mechanism Seal Washer 9/16 x 15/16 x 12 Ga. Gearshift Gate and Reinfomement Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4 Screw, Hex, Washer, HD. Gearshift Lever Assembly Transaxle, 6 Speed, Complete Assembly NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CYLINDER HEAD, VALVE AND BREATHERJ 31 CRANKCASE I 25 • / _L_--_ /.t 3 / 7_ je --13 17 v _ _----$ 50
TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 HEADNALVE/BREATHER KEY PART NO. NO. DESCRIPTION 1 24-033-03-S Kit, breather cover w/ gasket (Includes 2, 3) 2 24-041-23-S Gasket, breather 3 24-096-59-S Cover, breather 4 M-645020-S Screw, bex. flange M6x1.0x20 (4) 5 X-75-23=S Plug, allen hd. 1/8" 6 25-351-01-S Lifter, valve (4) 7 24-755-66-S Kit, valve train (Includes 8, 11, 12) 8 24-411-05-S Rod, push (4) 9 24-041-40-S Gasket, cylinder head (2) 10 24-318-70-S Head assembly, #2 cylinder 11 25-186-01-S Arm, rocker (4) 12 24-599-01-S Pivot, rocker arm (4) 13 M-640034-S Screw, hax. flange M6x1.0x34 (4) 14 24-072-09-S Stud, cylinder head M8xl.25x20, M10xl.5x33, 105 mm long (8) 15 24 468 16-S Washer, flat 8 mm (8) 16 24 100 10-S Nut, hax. flange M8xl.25 (2) 17 24-756-74-S Kit, valve cover - plain (Includes 18, 19) 18 24-153-16-S O-Ring 19 24-086-32-S Screw, shoulder (4) 20 24-445-01-S Strap, lifting 21 24-016-01-S Valve, exhaust (Std.) (2) 24-016-02-S Valve, exhaust (.25) (2) 22 24-017-01-S Valve, intake (Std.) (2) 24-017-02-S Valve, intake (.25) (2) 23 24-032-05-S Seal, valve stem (2) 24 23501t-S Retainer, spring (4) 25 24-089-02-S Spring, valve (4) 26 12-173-01-S Cap, valve spring (4) 27 t2-75_-03-S Kit, retainer (4) 28 24-318-87-S Head assembly, #1 cylinder 29 24-755-76-S Kit, valve cover - breather (Inc1.18, 19, 30) 30 25-313-02-S Grommet, rubber 31 24-755-57-S Kit, breather separator (Includes 30, 32-35) 32 M-545016-S Screw, hex. flange MSx0.Sx16 (2) 33 24-445-02-S Strap, breather 34 24-128-44-S Bracket, breather separator 35 24-112-12-S Spacer 36 24-294-06-S Fitting 37 24-326-13-S Hose, breather 38 24-326-14-S Hose, breather 39 25-237-14-S Clamp, hose (2) CRANKCASE KEY PART NO. NO. DESCRIPTION 3 4 5 6 7 8 9 10 11 12 24-032-01-S 24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S 24-874-09-S 24-874-10-S 24-874-11-S 24-874- t5-S 24-108-08-S 24-108-09-S 24-108-10-S 24-018-01-S 12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11 -S 12-422-12-S 24-012-10-S 52-139-09-S M-545010-S 13 24-018-04-S 14 24-402-05-S 15 12-153-01-S 16 24-126-19-S 17 12-123-04-S 18 M-545016-S 19 12-153-02-S 20 24-038-04-S 21 24-755-46-S 22 12-153-03-S 23 24-018-09-S 24 M-931010-S 25 28-032-09-S 26 24-468-15-S 27 24-144-33-S Seal, oil front Crankcase _USE: Miniblock 24 782 14) Fitting Pin, dowel locating(6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston wiRing Set (Std.) (2) (Includes 7, 8) Piston wiRing Set (.25) (2) Piston wiRing Set (.50) (2) Kit, piston wiring set (.08) Ring Set (Std.) (2) Ring Set (.25) (2_ Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft f_.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft _ RRI Shim, camshaft i i Camshaft Plug, cup Screw, hex. flange M5x0.8xl0 (2) Retainer, reed (.2) Reed, breather .[2) O-Ring lower oll fill tube Bracket, oil fil I_be Tube, oil fill Screw, hex. flarl_ M5x0.8x16 O-Ring, upper _ fill tube Dipstick assembly (Includes 21, 22) .. Kit, oil fill cap (,Includes 22) O-Ring, dipstl<_ Ring, retair_t' Washer, nylON (top) Seal, govett_ cross shaft Washer (boltom) Shaft, governor cross NOTE: All component dimenslodl given in U.S. inches 1 inch = 25.4 mm 51
TRACTOR - - MODEL NUMBER 917,275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 IGNITIONIELECTRICAL J o-4 BLOWER HOUSING AND BAFFLES I 1 e---| _" tl to t4 m I I AIR INTAKE I \ T_ _T7
TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 IGNITION/CHARGING KEY PART NO. NO. DESCRIPTION 1 54-755-15-S Kit, grass screen (Includes 2-4,and 24 113 18-S) 2 M-403025-S Screw, hex. cap M4x0.7x25 (4) 3 X-25-92-S Washer, plain 5/16" (4) 4 24-112-04-S Spacer, grass screen (4) 5 25-086-47-S Bolt, shoulder (4) 6 24-157-03-S Fan 7 12-086-14-S Screw, hex. flange M10x1.5x46 8 12-468-03-S Washer, plain 3/8" 9 X-42-15-S Key 10 24-025-04-S Flywheel 11 25-403-03-S Rectifier-regulator 12 X-25-92-S Washer, plain 3/16" (2) 13 24-086-18-S Screw, phillips hd. 11-16x7/ 6 (2) 14 236602-S Connector (3 contact) 15 54-755-09-S Kit, 15 amp stator (Includes 24 126 71-S) 16 12-132-06-S Spark Plug (2) 17 M-548025-S Screw, hex, cap M5x0.8x25 (2) 18 48-t54-02-S Clip, cable 19 X-25-63-S Washer, plain 1/4" 20 24-584-01-S Module, ignition (2) 21 M-545020-S Screw, hex flange M5x0.Sx20 (4) 22 235173-S Clip, cable NOT ILLUSTRATED 24-12B-71-S X-22-11-S 24-176-82-S 24-113-18-S 25-454-03-S Bracket, stator wire Washer, lock 1/4" Hamess, wiring Lead, black (rect.-reg. 6" - 12 gauge insulated grip barrel eyelets) Decal, grass screen Tie, wire (3) BLOWER HOUSING & BAFFLES KEY PART NO. NO. DESCRIPTION 1 24-027-20-S Housing, blower (Includes 2-4) 2 24-100-01-S Nut, plastic (3) 3 25-f39-16-S Plug, button 9/16" 4 24-f00-02-S Nut, plastic (2) 5 M-545020-S Screw, hex. flange M5xO.8x20 (4) 6 M-545016-S Screw, hex. flange M5xO.8x16 (3) 7 M-551016-S Screw, hex. flange M5x0.8x16 8 M-645016-S Screw, hex. flange M6xf.0x16 (6) 9 24-146-16-S Plate, backing - # 2 side 10 24-146-20-S Plate, backing - # 1 side 11 24-063-20-S Baffle, cylinder barrel-# 2 side 12 24-063-14-S Baffle, valley - #2 side 13 24-063-58-S Baffle, cylinder barrel-# 1 side 14 24-063-23-S Baffle, valley - #1 side 15 M-545010-S Screw, hex. flange M5x0.8xl0 (2) NOT ILLUSTRATED 24-096-66-S Cover, control 24-086-06-S Screw, phillips hd. 11-15x3/ 4" (2) AIR INTAKE/FILTRATION KEY PART NO. NO. DESCRIPTION 1 24-164-06-S Manifold, intake 2 M-651055-S Screw, hex. flange M6xl.0x55 (4) 3 24-041-01-S Gasket, intake manifold (2) 4 24-041-14-S Gasket, air cleaner base 5 24-094-18-S Base, air cleaner 6 24-041-13-S Gasket, fuel spitback cup 7 24-109-09-S Cup, fuel spitback 8 24-083-03-S Element, air cleaner 9 24-083-05-S Precleaner, element 10 231032-S Seal, breather 11 24-096-01-S Cover, inner air cleaner 12 12-100-01-S Wing Nut 13 24-096-73-S Cover, air cleaner 14 54-755-01-S Kit, knob with seal (Includes 15 & 16) 15 25-341-03-S Knob, cover 16 24-153-20-S O-Ring 17 24-063-51-S Baffle, spitback cup NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR-- MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 STARTING |V6_EM I % ENGINE CONTROLS I I \ I $ > y,. OIL PAN I LUBRICATION I .4 0 t0/_ l t/2 0--3
TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 STARING SYSTEM KEY PARt" NO. NO. DESCRtPTtON 1 M-83g080-S Screw, hex. flange M8x1.25x80 (2) 2 25-098-08-S Starter, solenoid shift (Includes 4-7) 3 M-841080-S Nut, hex. flange M8x1.25 4 25-435-04-S Kit, solenoid 5 25-755-33-S Kit, pinion drive (Includes 6) 6 25-141-05-S Ring 7 25-221-01-S Kit, brush ENGINE CONTROLS KEY PART NO. NO. 1 24 211 03-S 2 24-090-33-S 3 M-641060-S 4 24-089-01-S 5 25-158-08-S 6 24-079-04-S 7 25-158-11-S 8 M-545016-S 9 M-547050-S 10 24-089-03-S 11 24-126-56-S 12 M-645016-S 13 12-237-01 -S 14 24-086-43-S 15 24-090-07-S 16 X-20-1 -S 17 M-541050-S 18 24-468-01-S 19 24-089-45-S 20 M-446030-S 21 24-090-13-S 22 M-545020-S 23 24-089-51-S 24 24-090-05-S 25 41-468-03-S 26 M-403025-S 27 24-079-05-S DESCRIPTION Bolt, round head square neck Lever, governor Nut, hex. flange M6xl.0 Spring linkage Bushing, linkage retaining Linkage throttle Bushing, throttle linkage Screw, hex. flange M5x0.8x16 Nut, hex. lock MSxO.6 Spring choke return Bracket, centre Screw, hex. flange M6xl.0x16 (4) Clamp, cable (2) Screw, hex. flange M5x0.Sx16 (2) Lever, throttle actuator Washer, lock 1/4" Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor Nut, hex M4x0.7 Lever, throttle control Screw, hex. flange M5xO.8x20 Spring, throttle limiter Lever, choke Washer, spring 1/4" Screw, hex. cap M4x0.7x2.5 Linkage, choke OIL PAN/LUBRICATION KEY PART NO. NO. DESCRIPTION 2 3 4 5 6 7 24-199-07-S M-645025-S M-631005-S 24-393-08-S 24-123-05-S 24-162-26-S 24-043-12-S 8 12-380-01 -S 9 52-448-02-S 10 12-144-02-S 11 24-153-O8-S 12 X-75-32-S 13 24-136-01-S 14 52-050-02-S 15 52-032-08-S 16 24-086-17-S 17 24-086-16-S 18 X-75-10-S Pan, oil assembly _ncludes 2-10) crew, hex. flange M6xl.0x25 (2) Washer, plain 6 mm (2) Oil pump assembly (Includes 5) Tube, oil pickup Screen, oil Kit, governor gear w/pin (Includes 8) Pin, governor regulating Tab, locking Shaft, governor gear O-Ring Plug, hex. ctsk. 3/8" Nipple, oil filter Filter, oil Seal, oil (PTO end) Screw, hex. flange M8xl.25x45 Screw, hex. flange M8x1.25x45 (9) Plug, sq. hd. solid 3/8" N.P.T.F. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55
TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKSHAFT J --1 EXHAUST J FUEL SYSTEMJ / 1 ,, 2 2 lS
TRACTOR - - MODEL NUMBER 917.275013 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544 CRANKSHAFT KEY PART NO. NO. DESCRIPTION 1. 24-014-72-S Crankshaft (Includes 2) 2. 52-139-09-S Plug, cup EXHAUST KEY PART NO. NO. DESCRIPTION t. 2. 24-041-02-S Gasket, exhaust (2) 25-072-04-S Stud, M8x1.25x33 (4) PA-75544 Replacement Engine 24 782 14 Miniblock 24 755 108-SGasket Set FUEL SYSTEM KEY PART NO. NO. 1. 24-853-61-S 2. 24-041-15-S 3. 24-053-61 4. 24 041 14-S 5. M-629095-S 6. M-641060-S 7. 47-154-01-S 8. 52-353-22-S 9. 25-237-14-S 10. 24-086-12-S 11. 24-393-16-S 12. 24°100-01-S 13. 24-353-03-S 14. 15-353-04-S 15. 24-050-02-S NOT ILLUSTRATED -- 24 757 36-S -- 24 757 38-S DESCRIPTION Kit, carburetor w/gaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with Kits 24 757 36-S, 24 757 38-S) Gasket, air cleaner base Stud, M6xl.0x95 (2) Nut, hex. flange M6xl.0 (2) Clip, cable Une, fuel 12" Clamp, hose (6) Screw, hex. cap M6xt.7x18 (2) Pump, fuel - pulse Nut, plastic (2) Line, fuel 10-5/8" Line, fuel 11-1/2" Filter, fuel Kit, choke repair Kit, gasket repair NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 57
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _ ARNING: To avoid ssdous injury, operate your tractor up and down the face of slopes, never across the face. Do not mow , slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
Get it fixed, at your home or ours! For repair of major brand appliances In your own home... no matter who made it no matter who sold it] 1-800-4-MY-HOME _ Anyal_ day or night (1-800-469J_63) (U.S_. and Canada) wwwm wlP_N.Se_lrs.ca For repair of carry-in products like vacuums, lawn equipment, and eleclronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 Any_me, day or rt3_ (U.SA ody) w.NaNiacom For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears ParlsDirectS"! 1-800-366-PART 6a.m.-11 p.rn., 7days aweek (1-8(X)-366-7278) (U.S.A. only) To purchase or inquire about m Seam Service Agreement or Sears Maintenance Agreemenl: 1-800-827-6655 (U.sA) 1-800-361-6665 (Canada) 7 am. - 5 pxn., CST, MOR - Sat 9 a.m. - 8 p.m. EST, M- F, 4 p.m. Sat Pare pedir se_cio de repamci_ a domiclio, y para ordenar piezas: 1.888.SU4-1OGAR TM (1-888-784-6427) Au Canada pour sewice en fran_ab: 1-800_YER Mc (1-8oo..5,._3.ex_ WE © Sea_, Roebuck and Co. ® Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co. ® Marca Registrada / Mama de Fdbdca / SM Marca de Servicio de Seam, Roebuck and Co. MC Marque de commerce / MD Marque ddpos_e de Sears, Roebuck and Co. 181131 Rev. 1 2.25.02 RD Printed in U.S.A.