Craftsman 917.27537 Owner's Manual

Owner's Manual CRRFTSMRN ° LAWN TRACTOR 1 7.5 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.275370 i_ This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................. 2 Safety Rules ........................................... 3 Product Specifications ............................ 6 Assembly/Pre-Operation ........................ 8 Operation .............................................. 11 Maintenance Schedule ......................... 17 Maintenance ......................................... 17 Service and Adjustments ...................... 21 Storage ................................................. 27 Troubleshooting .................................... 28 Repair Parts .......................................... 32 Sears Service ......................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME@. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. _I, WARNING: In order to prevent ac- cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. _WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heaw of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _I, WARNING: Engine exhaust, some of its constituents, and certain vehicle com- ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ,_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. • Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces. • Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or un- loading the machine into a trailer or truck. • Always wear eye protection when oper- ating machine. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Follow the manufacturer's recommen- dation for wheel weights or counter- weights. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. 3
II. SLOPE OPERATION Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera- tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Mow up and down slopes, not across. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Choose a low ground speed so that you will not have to stop or shift while on the slope. • Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. • Use extra care while operating ma- chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes. • Do not try to stabilize the machine by putting your foot on the ground. • Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. IV. TOWING • Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point. • Follow the manufacturer's recom- mendation for weight limits for towed equipment and towing on slopes. • Never allow children or others in or on towed equipment. • On slopes, the weight of the towed equipment may cause loss of traction and loss of control. • Travel slowly and allow extra distance to stop. V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Never store the machine or fuel con- tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances. • Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. • If fuel is spilled on clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. GENERAL SERVICE • Never operate machine in a closed are. • Keep all nuts and bolts tight to be sure the equipment is in safe working condi- tion. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. • If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting. • Never make any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Ad- just and service as required. • Maintain or replace safety and instruc- tion labels, as necessary. • Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Choose a low ground speed so that you will not have to stop or shift while on the slope. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline Capacity 1.25 Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) 'API-SG-SL): SAE 5W-30(below 32°F Oil Capacity: W/Filter 3.5 Pints W/O Filter 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed Forward: (MPH): 1st 1.1 2nd 1.4 3rd 2.2 4th 3.3 5th 4.4 6th 4.9 Reverse: 1.4 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging System: 3 Amps Battery 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R Blade Bolt Torque: 27-35 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi- neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in main- taining, caring for and using your tractor. • Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profe- sional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte- nance check. • Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
Steering Wheel Insert (1) Hex Bolt 5/16-18 x 4 _ Steering Wheel Adapter i I I i Steering Wheel @ (1) Large Flat Washer © (1) 5/16 Lock Washer Steering Boot Steering Extension Shaft Seat (1) Washer @ 17/32 x1-3/16 x12 Gauge _(1 ) Knob Keys (1) Oil Drain Tube For Future Use Slope Sheet (2) Keys 7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steer- ing shaft. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se- curely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from trac- tor hood and grill. / Insert Hex Bolt _._..../5/16 Lock Washer L Flat Washer J / / Adapter__ Extension _C_9/Shaft \, , Lower/'_. " _ _'_,' S!ee.r, ng "-_ Tab _naT[ "_-_.- - ' "'_ Slots IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten. 6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- justed position. 9. Raise seat and tighten adjustment knob securely. Seat Seat Shoulder Bolts Flat Washer djustment KnobN CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions). Seat Label Terminal NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest po- sition. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) ,_WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest posi- tion. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position. 10. Turn ignition key to "STOP" position. Continue with the instructions that follow. 9
CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. #" CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: v" All assembly instructions have been completed. v" No remaining loose parts in carton. v" Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). v" Seat is adjusted comfortably and tight- ened securely. v" All tires are properly inflated. (For ship- ping purposes, the tires were overin- flated at the factory). v" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. v" Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline. v" Become familiar with all controls - their location and function. Operate them before you start the engine. v" Be sure brake system is in safe oper- ating condition. v" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Opera- tion and Maintenance sections in this manual). 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L I'.,I REVERSE NEUTRAL HIGH LOW CHOKE FAST ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE OPERATION SYSTEM (ROS) oi OVER TEMP LIGHT FUEL OIL PRESSURE BATTERY REVERSE m ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED FREE WHEEL (Automatic Models only) LIGHTS ON & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. SLOW IGNITION SWITCH PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED DANGER, KEEP HANDS AND FEET AWAY t FORWARD MOWER HEIGHT MOWER LIFT KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) & & & DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided could result in death or serious injury. CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch ROS "ON" Position Light Switch / t Lift Lever " Plunger I Th rottle/Choke Control Attachment Lift Lever Clutch/Brake Pedal o o Height Adjustment Indicator Parking Brake Lever Gearshift Lever 02829 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac- tor secure. Throttle/ Attachment Clutch Lever Choke "Enc Position Control _ nition Key ,"Disengaged" Position "Brake" Position Parking Brake "Engaged" Position Clutch/Brake Pedal STOPPING Gearshift "Disengaged" Lever Position MOWER BLADES - • To stop mower blades, move attachment clutch lever to disengaged position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi- tion, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired po- sition. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging at- tachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _,CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachemnt Lift Lever High Position Attachment i/,,_, Clutch Lever ,_?_"'-- Low "Enc Position Position Shield REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position. ,_WARNING: Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. USING THE REVERSE OPERATION SYSTEM - 1. Depress clutch/brake pedal all the way down and hold. 2. With engine running, turn ignition key counterclockwise to ROS "ON" posi- tion. 3. Look down and behind before backing up. 4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake pedal to start movement. 5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position Engine "ON" Position (Normal Operating) TO OPERATE ON HILLS _,WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. 14
TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to assure fuel freshness. ,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. 15
COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). • The attachments can also be used dur- ing the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. ( J 00272 • If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used. 16
MAINTENANCE SCHEDULE _____ FILL IN DATES /_/@_/_-_,_" AS YOU COMPLETE /_'_ _'_ _.Oq'_ " BE OLAR SERV,CE OATES Check Operator Presence and T ROS Systems R Check for Loose Fasteners I1_ II_s I_ A Sharpen/Replace Mower Blades 1_3 C Lubrication Chart II/ I_ 0 Check Battery Level _4 a Clean Battery and Terminals I_ I1_ Check Transaxle Cooling v' Check V-Belts I_ Check Engine Oil Level I_ Change Engine Oil (with oil filter) 1_1,2 E Change Engine Oil (without oil filter) _1,2 N Clean Air Filter 1_2 G Clean Air Screen 1_2 N_ Inspect Muffler/Spark Arrester E Replace Oil Filter (If equipped) _1,2 Clean Engine Cooling Fins I_ 2 Replace Spark Plug I1_ I_ Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter 1 - Change more often when operating under a heavy load or in high ambient temperatures, 2 - Service more often when operating in dirty or dusty conditions, 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum, Do not overtighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and ROS systems for proper operation. 5. Check for loose fasteners. @ S_ Zerk LUBRICATION CHART -- @ Spindle Zerk @Front Wheel ,- Bearing Zerk @Front Wheel Bearing Zerk @Engine . _SAE 30 or 10w30 Motor Oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen- gaged position. CHECK OPERATOR PRESENCE SYSTEM • When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never op- erate unless the operator is in the seat. ROS "ON" Position Engine "ON" Position (Normal Operating) CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with the ig- nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine. • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should NOT shut off the engine. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. A CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty. BLADE REMOVAL 1. Raise mower to highest position to al- low access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. Trailing Mandrel As: _embly Edge Up_ Blade Centel Flat Lock Washer _ _-Blade Bolt TO SHARPEN BLADE NOTE: We do not recommend sharp- ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. 18
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. ,. // 5/8" Bolt or Pi _'-n _ .J Blade CentJ.o,e' - BATT E RY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD- JUSTMENTS section of this manual). TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG-SL. Se- lect the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES -30 -20 =10 0 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oH wc 4_atl e NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, the oils will result in in- creased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine dam- age from running low on oil. Change the oil after every 25 hours of op- eration or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 19
6. Remove the drain tube and replace the cap onto the end of the drain valve. 7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished. ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. AIR FILTER Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. _ Handle Tabs 3. 20 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge. CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers. ENGINE COOLING SYSTEM Debris may clog the engine's air cool- ing system. Remove blower housing and clean area shown to prevent overheating and engine damage. Air Screen Clean out chaff and debris MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line. Clamp_" Clamp I Filter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with auto- motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. & WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. Small Retainer S Clutch S Small Retainer Spring Clutch Spring _ Retainer Spring_ Housing Retainer Springs 'Both Sides) Deflector Shield Bracket Large Retainer Spring 21
TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflec- tor shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjust- ment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge Bottom edge of of mower to r--_ _ n3o_w, er to ground ground \ / [!_f! I/ Arm @ ,,,_ Lift Link N_ Adjustment FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal num- ber of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. _ Mandrel Both Front Links Should be ual in Length /01267 Nut _E _ Trunnion 22 Front Links
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel Idler Pulleys Mandrel Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor for- ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. , 3. , Measure distance between brake oper- ating arm and nut "A" on brake rod. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. With Parking Brake"Engaged" Nut "A" Jam Nut Arm 00238 TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down between transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 23
5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). Engine Pulley-- [A Center Clutching Idler j Keeper Stationary Idler Transaxle TRANSAXLE GEAR SHIFT LEVER NEU- TRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neu- tral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Neutral Lock Gate Gearshift ..... ,,, Adjustment Bolt TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring\ Axle \ I Square Key _ (Rear Wheel Only) TO START ENGINE WITH A WEAK BAT- TERY _IWARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 24
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Fully Charged Battery Battery REPLACING BATTERY _,WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. Seat Label Terminal Cover Keps Nut Rex Bolt Positive (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to re- connect the headlight wire connector. Hood Headlight Wire Connector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Lever Governor Plate Holes Throttle Clamp Cable Screw TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be nec- essary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. 26 IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING - 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun- terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed r Screw---_ C • ,_t o1915 "',-. Throttle Leve r Idle !ixture Valve _ With Limiter
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage. • Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable pro- tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start CAUSE CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7 Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 28
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. Loss of power Excessive vibration Engine dies when tractor is shifted into reverse Engine continues to run when operator leaves seat with attach- ment clutch engaged Poorcut-uneven 9. Water in fuel. 10. Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves out of adjustment. 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). , Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. Faulty operator-safety presence control system. , 1. Worn, bent or loose blade. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 1. Raise cutting height/reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Empty fuel tank and refill tank with fresh, clean gasoline. 9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen/fins. 12. Clean/replace muffler. 13. Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15. Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. 1. Turn ignition key to ROS "ON" position. See Operation section. 1. Check wiring, switches and connections. If not corrected contact Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Poorcut-uneven continued Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning engine "OFF" 4. Bent blade mandrel. , Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn. 9. Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Light switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. , Engine throttle control not set between half and full speed (fast) position before stopping engine. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Turn light switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. , Move throttle control between half and full speed (fast) position before stopping engine. 30
SCHEMATIC TRACTOR - - MODEL NUMBER 917.275370 BATTERY A_,_MFER FUSE (OPTIONAL) SOLENOID STARTER ': II \/ i© ", 0-_ , _ a i a k i i '-=-2 C[LTTC I_ 7B-R,_K=E ATTACHMENT CLUTCH (CLUTCH OFF) £ SEAT SWITCH = = I := REVERSE SWITCH r---_ -u SHORTING CONNECTOR 8LACK _f,_ l"_ I NOT IN REVERSE BLACK GRAY IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G A1 _UN/OVERRIDE B A1 RUN B A1 L A2 START B S A1 .......... _t IGNITION _PARKPLUGo UNIT I -" (2 PLUGS ON TWIN CYL. ENGINES) BLUE _ BLACK i FUEL t (OPTIONAL) t LINE I I BLUE CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM 3 AMP DC @ 3600 RPM FUEL SHUT'OFF _(CH_RGING SYSTEM DISCONNECTED) 0E0 SOLEHO,D __- --_, i -/---_ UGHTING SY%TEMROM DIODE , ALTERNAT UTPUT " ' OR T II _ o. ,___u___2______ ] UGHT SWITCH I '_ I L -LI-GH-T-S-W-R - - - 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF) NOTE HEADLIGHTS YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE • BATTERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLE OWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONS BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS SPEED. AT IDLE THE LIGHTS NOTE: IF WIRING INSULATED CLIPS WILL DIM. AS THE ENGINE IS WERE REMOVED FOR SERVICING OF SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING. 02836 31
TRACTOR - - MODEL NUMBER 917.275370 ELECTRICAL 90_ _ . ........ i i 42 41 22 1 I 1 I I I / I 26 25 / / / \\ l O: II \ \ / // / // 32
ELECTRICAL TRACTOR - - MODEL NUMBER 917.275370 KEY PART NO. NO. 1 163465 2 74760412 8 176689 16 176138 21 183759 22 4152J 24 4799J 25 146147 26 175158 27 73510400 28 4207J 29 192749 30 193350 33 140403 34 110712X 40 193374 41 71110408 42 131563 43 178861 48 140844 52 141940 90 180499 92 193465 93 192540 94 191834 DESCRIPTION Battery Bolt Hex Hd 1/4-20 uric x 3/4 Box Battery Fender Switch, Interlock Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga. 11" red Cable Battery 6 Ga. w/16 wire red Fuse 20 AMP Nut, Keps Hex 1/4-20 unc Cable Ground 6 Ga. 12" black Switch Seat Switch Ign Key Ign Molded Craftsman Switch Light/Reset Harness Ign Bolt BIk. Fin Hex 1/4-20 uric x 1/2 Cover Terminal Red Solenoid Adapter Ammeter Protection Wire Loop Cover Battery Terminal Harness Pigtail Reverse Switch Screw Plastite 10-14 x 2.0 Module Reverse ROS NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.275370 CHASSIS AND ENCLOSURES 29 212 / 28 39 278 31 209 _/5 @/5 208 209 208 60 74 209 60 -209 37 _209 14 38_ 38_4 208 chassis-Laser-It.stlt 27 34
TRACTOR - - MODEL NUMBER 917.275370 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 174619 2 176554 5 155272 9 193510X012 10 STD533710 11 174996 13 172105X010 14 17490608 17 185682X613 18 184921 26 STD541437 28 193258 29 174332X599 30 192394X613 31 139976 37 17490508 38 175710 39 174714 60 72140606 64 154798 74 73680600 142 175702 143 186689 144 175582 145 156524 206 170165 207 17670508 208 17670608 209 17000612 212 175143 278 191611 -- 5479J -- 187801 Chassis Stamping Drawbar Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H. Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Laser Bumper Extrusion Nut Grille Lens Asm Laser (Includes Key Nos. 29 and 212) Lens, Laser Fend/Ftrest Pnt STLT Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Bracket Pivot Laser Bolt Rdhd Sqnk 3/8-16 uric x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 uric Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Bolt Shoulder 5/16 -18 TT Screw Thdrol 5/16-18 x 1/2 TYTT Screw Thdrol 3/8-16 x 1/2 Screw Thdrol 3/8-16 x 3/4 Insert Lens Reflective Screw 10 x 3/4 Single Lead-Hex Plug, Button Plug Dome Plastic NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
GROUND DRIVE TRACTOR . . MODEL NUMBER 917.275370 77 37 • 48 75 26 27 53 drive-fender.stlL41 36
TRACTOR - - MODEL NUMBER 917.275370 GROUND DRIVE KEY PART KEY NO. NO. DESCRIPTION NO. 1 Transaxle Peerless 206-545C 63 (See Breakdown) 64 2 146682 Spring Brake Return 65 3 123666X Pulley Transaxle 66 4 12000028 Ring Retainer 69 5 121520X Strap Torque 30 Degrees 70 6 17060512 Screw 5/16-18 x 3/4 74 8 192502 Rod Shift Fender Adjust 75 10 STD561210 Pin Cotter 1/8 x 1 CAD 76 11 105701X Washer Plate Shift 77 13 74550412 Bolt 1/4-28 unf Gr. 8 W/Patch 78 14 10040400 Washer Lock Hvy Helical 79 15 74490544 Bolt Hex FLGHD 5/16-18 x Gr. 5 80 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 unc 81 18 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5 82 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 unc 83 21 106933X Knob 84 22 130804 Rod, Brake 85 24 73350600 Nut, Hex Jam 3/8-16 unc 89 25 106888X Spring, Brake Rod 96 26 STD551037 Washer 13/32 x 13/16 Ga. 112 27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 113 28 175765 Rod, Parking Brake 116 29 124236X Cap, Parking Brake 120 30 174973 Bracket, Transaxle 150 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 151 34 175578 Shaft, Foot Pedal 156 35 120183X Bearing, Nylon 158 36 19211616 Washer 159 37 1572H Pin, Roll 161 38 179114 Pulley, Composite, Fiat 162 39 72110622 Bolt Fin Hex 3/8-16 x 2-3/4 163 41 175556 Keeper, Belt Idler 165 47 127783 Pulley, Idler, V-Groove 166 48 154407 Bellcrank, Clutch 168 49 123205X Retainer, Belt 169 50 72110612 Bolt Carr 3/8-16 x 1-1/2 170 51 STD541437 Nut Crownlock 3/8-16 unc 197 52 STD541431 Nut, Crownlock 5/16-18 unc 198 53 105710X Link, Clutch 202 55 105709X Spring, Return, Clutch 212 56 17060620 Screw 3/8-16 x 1-1/4 57 130801 V-Belt 59 169691 Keeper, Center Span 61 17120614 Screw, 3/8-16 x .875 62 8883R Cover, Pedal PART NO. DESCRIPTION 175410 Pulley, Engine 173937 Bolt Hex 7/16-20 x 4 Gr. 5-1.5 STD551143 Washer 154778 Keeper Belt Engine Hydro 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc 134683 Keeper Belt Engine 137057 Spacer 121749X Washer 25/32 x 1-1/4 x 16 Ga. STD581075 E-Ring 123583X Key, Square 121748X Washer 25/32 x 1-5/8 x 16 Ga. 2228M Key Woodruff 131486 Arm Shift 165594 Shaft Asm Cross Tapered 165711 Spring Torsion 19171216 Washer 17/32 x 3/4 x 16 Ga. 166228 Link Transaxle 150360 Nut Lock Center 1/4-20 192388X428 Console, Shift 4497H 19091210 127285X 72140608 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 165623 17490510 165492 165580 187414 169613 169593 72110614 145212 Retainer Spring 1" Zinc/Cad Washer 9/32 x 3/4 x 10 Ga. Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1.25 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 unc Bolt Hex Fin 1/4-20 unc x 1 Gr. 5 Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Keeper Belt T/A Nyliner Snap-In 5/8"1D Washer Nyl 7/8 ID x .105" Hyd Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5 Nut Hex Fig. Lock NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.275370 STEERING ASSEMBLY -38 -_97 J J _ t t ,_42 _ 71 65 67 67 67 J , J" 3 82 _ 1" steering pl.lt 58 38
TRACTOR - - MODEL NUMBER 917.275370 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 186780 Steering Wheel 2 175131 Axle Assembly STMP Dropped STL 3 169840 Spindle Assembly, L.FI. 4 169839 Spindle Assembly, R.FI. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column 10 175121 Draglink 11 10040600 Washer, Lock 13 136518 Spacer Brg Axle Front 15 145212 Nut, Hexflange Lock 17 190753 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 STD561210 Pin 32 192757 Rod, Tie 34 10040500 Washer Lock Hvy FIIcl Spr. 5/16 36 155099 Bushing, Steering 37 152927 Screw 38 186781 Insert, Steering Wheel 39 19113812 Washer 11/32 ID x 2-3/80D x 12 Ga. 40 73540600 Nut Crownlock 3/8-24 41 186737 Adaptor, Steering Wheel 42 145054x428 Boot, Steering Shaft 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 190752 Extension Shaft Steering 46 121232X Cap, Spindle 47 183226 Fitting, Grease 65 160367 Spacer Brace Axle 67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm 82 169835 Bracket Susp Chassis Front 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering 95 188967 Washer Hardened 97 74780564 Bolt 5/16-18 uric x 4" L Gr. 5 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.275370 40 I 33 23 37 29 38 72 62 81 E 78 / 13 4 OPTIONAL EQUIPMENT Spark Arrester engine-bs.lcyl 49 KEY PART NO. NO. 1 170545 2 17720408 4 137352 13 165291 14 148456 23 169837 29 137180 31 187750 32 140527 33 123487X DESCRIPTION KEY PART NO. NO. Control, Throttle/Choke 37 Screw, Hex Head, Thread Cutting 38 1/4-20 x 5/8 40 Engine, Briggs Model No. 44 31C707-0230-E1 (See Breakdown) 45 Muffler 46 Gasket 62 Tube Drain Oil Easy 72 Shield Brn/Dbr Guard 78 Arrestor, Spark 81 Tank, Fuel Cap Assembly Fuel Clamp, Hose DESCRIPTION 137040 181654 124028X 17670412 17000612 19091416 10010500 71070512 17060620 73510400 Line, Fuel Plug, Drain Oil Easy Bushing Snap Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Screw Hex Wsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Split Screw Hex Hd Cap 54/16-18 x 3/4 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 40
TRACTOR - - MODEL NUMBER 917.275370 SEAT ASSEMBLY 5 8_ °q '! 17 seat It.knob 9 12 6 /1 21 \ \ \ \ KEY PART NO. NO. DESCRIPTION 1 188716 Seat 2 180166 Bracket, Pivot, Seat 3 71110616 Bolt 4 19131610 Washer 13/32 x 1 x 10 Ga. 5 145006 Clip, Push-In Hinged 6 STD541437 Nut 7 124181X Spring, Seat 8 17000616 Screw 3/8-16 x 1-1/2 9 19131614 Washer 13/32 x 1 x 14 Ga. 10 180186 Pan, Seat 11 166369 Knob Seat 12 174648 Bracket, Switch Mounting KEY NO. 13 14 15 16 17 21 22 24 PART NO. DESCRIPTION 121248X Bushing, Snap 72050412 Bolt, Carriage 1/4-20 x 1-1/2 134300 Spacer, Split .28 x .88 121250X Spring 123976X Locknut, Flange 1/4 Gr. 5 171852 Bolt, Shoulder 5/16-18 unc STD541431 Nut 19171912 Washer 17/32 x 1-3/16 x 12 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
DECALS TRACTOR - - MODEL NUMBER 917.275370 14 6 11 7 3 5 14 10 8 12 15 16 13 KEY PART NO. NO. 1 193308 2 186377 3 186280 4 179128 5 186281 6 133644 7 195879 8 138047 9 186282 10 149516 DESCRIPTION Decal Fender Opr. Inst. Decal HP Engine Decal Decal Decal Decal Decal Decal Decal Decal Hood RH Deck Hood LH Customer Maintenance Replacement Battery Fender Battery, Dngr/Psn Eng KEY PART NO. NO. 11 156439 12 193545 14 186787 15 160396 16 172331 -- 138311 -- 184310X428 -- 184311X428 -- 195888 -- 195889 DESCRIPTION Decal, Danger Fender Eng/Span Decal, Side Panel Decal, Panel Dash Decal, V-Belt Sch Decal, Deck Heavy Duty Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Manual, Owner's, English Manual, Owner's, Spanish WHEELS & TIRES 5,8 4,10 wheel 1 11 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 59192 Valve Cap, Tire 65139 Stem, Valve 106222X Tire, Front 59904 Tube, Front Tire (Not Provided, Service Item Only) 106732X624 Rim, Front 278H Fitting, Grease (Front Wheel Only) 9040H Bearing, Flange (Front Wheel Only) 106108X624 Rim, Rear 106268X Tire, Rear 7152J Tube, Rear Tire (Not Provided, Service Item Only) 104757X428 Cap, Axle 144334 Sealant, Tire 10 oz. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.275370 LIFT ASSEMBLY 7 19 13 32 13 32 19 13 6 5 2O 18 20 \_" 15 lift-rh.lpiece 3 KEY PART NO. NO. 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Ga. Bearing, Nylon Grip, Handle, Fluted Button, Plunger, Red Link, Lift, L.H. Link, Lift, R.H. Retainer Spring KEY PART NO. NO. DESCRIPTION 15 173288 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 uric 17 175689 Trunnion 18 73800800 Locknut, Hex, with Washer Insert 1/2-13 unc 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spring 31 169865 Bearing, Pvt, Lift 32 73540600 Nut, Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.275370 MOWER DECK 67 185 ii47142 5 6 f 19 21 42 D man-topath stir 3 16 21 28 29 27 44
TRACTOR - - MODEL NUMBER 917.275370 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 165892 Mower Deck Assembly, 42" 44 140088 2 STD533107 Bolt 45 STD624003 3 138017 Bracket Assembly, Sway Bar, Front 46 137729 4 165460 Bracket Sway Bar 38/42" eck 48 133944 5 STD624008 Retainer Spring 52 139888 6 178024 Bar Sway Deck 53 184907 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 54 178515 9 STD551137 Washer, Lock 55 155046 10 140296 Washer, Hardened 56 165723 (The following blades are available) 59 141043 11 134149 Blade, 42" Mulching STD 67 149846 (For mulching mowers only) 68 144959 - - 139775 Blade, 42" Mulching Premium 92 73800600 (For better wear when mulching) 129 19131312 - - 138971 Blade, 42" Hi-Lift 130 74780616 (For bagging or discharging) 131 72140608 13 137645 Shaft Assembly, Mandrel, Vented 142 165890 14 128774 Housing, Mandrel, Vented 143 157109 15 110485X Bearing, Ball, Mandrel 144 158634 16 174493 Stripper, Mower Deck 145 165888 18 72140505 Bolt, Carriage 5/16-18 x 5/8 146 171977 19 132827 Bolt, Shoulder 147 131335 20 159770 Baffle, Vortex 148 169022 21 STD541431 Nut Crownlock 5/16-18 unc 149 165898 23 177563 Bracket, Deflector 150 19091210 24 105304X Cap, Sleeve 152 169676 25 123713X Spring, Torsion, Deflector 158 17720408 26 110452X Nut, Push 159 72140614 27 130968X428 Shield, Deflector 184 19131410 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 185 188234 29 131491 Rod, Hinge - - 130794 30 173984 Screw Thdrol DOD PT Hex 31 187690 Washer, Spacer 32 153535 Pulley, Mandrel - - 171639 33 178342 Nut, Toplock, Flanged 34 STD533717 Bolt 36 131494 Pulley, Idler, Flat 40 73900600 Nut Lock Fig. 3/8-16 unc Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Bolt, Shoulder 5/16-18 unc Arm Assembly, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Lock Hex w/Ins. 3/8-16 Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 unc xl Gr. 5 Bolt, Rdhd Sqnk 3/8-16 unc x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 Unc x 1 3/4 Washer 13/32 x 7/8 x 10 Ga. Head Asm. Cable Clutch Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included) Replacement Mower, Complete (Std. Deck-Order separately mul- cher cover components key nos. 101 - 106) NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.275370 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 29B 5 47 O _71B 8 70 6A 82 11 83 18 4 ;426 MODEL and SERIAL NUMBERS HERE i-o_',,;,_o% 'o' ] 79 51 29 35 157 41A (_ 42A 46
TRACTOR - - MODEL NUMBER 917.275370 PEERLESS TRANSAXLE - - MODEL NUMBER 206-5450 REF PART REF PART NO. NO. DESCRIPTION NO. NO. 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion 53 778350 (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (Include. 13) 59 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X .695 65 780189 20 792077A Ball 5/16" dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 29 780072 Thrust Washer .627 ID x 77 788078A .031W 79 792144 29A 780160 Thrust Washer.762 ID x 82 778333 .031W 29B 780051 Thrust Washer.762 ID x 83 778338 .031W 85 792154 29C 780199 Anti-Rotation Washer.632 87 788089A 30 780108 Cup Washer 1.127 ID x 150 788093A .032W 157 788088A 31 780001 Flat Washer .750 I D x.056W 180 730229A (Use As Needed) 900794712 31A 780195 Flat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Flat Washer .312 I D x .059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) S )ur Gear (29 teeth) S )ur Gear (27 teeth) S )ur Gear (23 teeth) S )ur Gear (19 teeth) S )ur Gear (16 teeth) S )ur Gear (15 teeth) S )ur Gear (11 teeth) S )ur Gear (13 teeth) S )ur Gear (17 teeth) S )ur Gear (21 teeth) S )ur Gear (24 teeth) S )ur Gear (25 teeth) Flat Washer .563 ID x 062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206-545C Transaxle NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.275370 BRIGGS ENGINE-MODEL NUMBER 31C707, TYPE NUMBER 0230-E1 25_ 27 307_ 358 ENGINE GASKET SET 20@ 6170 868_) 943 O 81_ 524 @ 1022 691 (_ 8420 1266 0 I 1019 LABEL KIT ] I 1088OWNER'S MANUAL I [ 1036 EMISSION LABEL ] 11 .Jl 24 43,_ 741 584_ 1264_ 15_ 41 12 48
TRACTOR - - MODEL NUMBER 917.275370 BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1 238 g5 1 o22 6170 1022 914 1095 VALVE GASKET SET 617 0 1022 868 13_ ..4_ 635.m4_ 524 O 102_: 616_ 404,, _ 614_ /!J 216 _ 1_ 267 _' 334 49
TRACTOR - - MODEL NUMBER 917.275370 BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1 142_ 117 _}-- 106 105 137 276@ 95o_ [ 1091 1869 127 G 108A _ e,. 118 4311 1266 0 1266A 0 121 CARBURETOR OVERHAUL KIT 104 _ 127_ 231_ 51 276@ 105 _ 137 634__ 93_ 106 [_ 142 6170 95e 117_ 987(_ 1266@ 1266A 0 977 CARBURETOR GASKET SET 51% 137 0 276@ 50
TRACTOR - - MODEL NUMBER 917.275370 BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1 305A _ 3041 968 3o_ 1265 801 (_ 603 _ 310 1 802 (_ 87-q-- _o1_ (_ 783A_ 544A 310 [ 513_ 803A _A _/311A NOTE: For Replacement Starter Motor, See Reference 309. 729 697 _ 363 51
TRACTOR - - MODEL NUMBER 917.275370 BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 697174 2 399265 3 391086 4 697106 5 698147 7 692410 9 697109 10 697157 11 697113 12 697110 13 690360 15 690946 16 697127 20 690947 22 692125 23 693557 24 222698 25 697159 697160 697162 697163 26 697164 697165 697171 697172 27 697100 28 697099 29 697126 32 692852 33 495856 34 495857 35 691279 36 691279 37 697352 40 691752 43 691968 45 690564 46 697687 48 697761 o 50 690193 51 692137•G_ 53 690227 54 691148 73 697384 74 697987 75 690582 78 691003 93 690602 G 94 498030 95 691636 98 495800 104 690525 G 105 231855 G 106 690577 G 108 690464 108A 692344 117 694352 Q Cylinder Assembly 118 697492 Kit-Bushing/Seal (Magneto Side) 121 697241 Seal-Oil (Magneto Side) 125 697190 Sump-Engine 127 695005 Head-Cylinder 130 691750 Gasket-Cylinder Head 131 494379 Gasket-Breather 133 494381 Screw (Breather Assembly) 137 281165 Tube-Breather 141 495097 Gasket-Crankcase 141A 495931 Screw (Cylinder Head) 142 697140 Plug-Oil Drain 146 691639 Crankshaft 186 692317 Seal-Oil (PTO Side) 187 691050 Screw (Crankcase Cover/Sump) Flywheel 188 691693 Key- Flywheel 192 691986 Piston Assembly (Standard) 202 691841 Piston Assembly (.010" Over- 209 692208 size) 216 691840 Piston Assembly (.020" Over- 222 694042 size) 227 691374 Piston Assembly (.030" Over- 231 691636 size) 232 691842 Ring Set (Standard) 238 691843 Ring Set (.010" Oversize) 240 394358 Ring Set (.020" Oversize) 265 691024 Ring Set (.030" Oversize) 267 695134 Lock-Piston Pin 276 692255 Pin-Piston 304 698402 Rod-Connecting (Standard) 305 697102 Screw (Connecting Rod) 305A 697103 Valve-Exhaust 306 697107 Valve-Intake 307 691003 Spring-Valve (Intake) 309 693551 Spring-Valve (Exhaust) 309A Guard-Flywheel Retainer-Valve Slinger-Governor/Oil 310 690323 Tappet-Valve 311 497608 Camshaft 311A 395538 Short Block (31C707-0230-E2 333 492341 Replacement Engine-art 334 691061 not available) 337 491055 Manifold-Intake 358 697191 Gasket-Intake 363 19203 Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Screw (Flywheel Guard) Bushing-Throttle Shaft Kit-Idle Mixture Screw (Throttle Valve) Kit-Idle Speed Pin-Float Hinge Valve-Float Needle Seat-Inlet Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic) Jet-Main (Standard) Jet-Main (High Altitude) Kit-Carburetor Overhaul Carburetor Plug-Welch Valve-Throttle Kit-Throttle Shaft Float-Carburetor O:1: Gasket-Float Bowl Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic) O Nozzle-Carburetor Key-Timing Connector-Hose Line-Fuel (Cut to Required Length) Screw (Control Bracket) Adjuster-Rocker Arm Link-Mechanical Governor Spring-Governor Link-Choke Bracket-Control Lever-Governor Control Screw (Choke Valve) Spring-Governor Cap-Valve Filter-Fuel Clamp-Casing Screw (Casing Clamp) O:1: Washer-Sealing Housing-Blower Screw (Blower Housing) Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield) Motor-Starter Motor-Starter (For Replacement Starter Motor, See Reference 309) Bolt (Starter Motor) Brush Set Brush Set Armature-Magneto Screw (Magneto Armature) Plug-Spark Gasket Set-Engine Flywheel Puller RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 • Included in Engine Gasket Set, Key. No. 358 O Included in Carburetor Overhaul Kit, Key. No. 121 :1: Included in Carburetor Gasket Set, Key. No. 977 Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 52
TRACTOR - - MODEL NUMBER 917.275370 BRIGGS ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0230-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 89838 Wrench-Spark Plug 851 692424 404 691691 Washer (Governor Crank) 868 690968 431 697122 Elbow-Intake 876 495877 445 698083 Filter-Air Cleaner Cartridge 877 393456 462 691261 Washer (Starter Cable) 896 691641 474 696459 Alternator 914 690960 503 691532 Strap-Starter 947 694393 505 691251 Nut (Governor Control Lever) 950 691657 510 693699 Drive-Starter 967 697015 510A 497606 Drive-Starter 968 698403 513 692024 Clutch-Drive 975 495933 523 697086 Dipstick 977 690192 524 691032 • Seal-Dipstick Tube 987 691326 525 697184 Tube-Dipstick 1005 697853 544 692034 Starter-Armature 1019 697143 544A 390837 Starter-Armature 1022 272475 552 697144 Bushing-Governor Crank 1023 692492 562 691119 Bolt (Governor Control Lever) 1026 692003 579 691029 Nut (Starter Cable) .... 692011 584 697112 Cover-Breather Passage 1029 691751 601 95162 Clamp-Hose 1034 690822 614 691620 Pin-Cotter 1036 695700 616 692012 Crank-Governor 1040 698368 617 692138 O • SeaI-O Ring (Intake Manifold) 1044 691658 634 690801 O Spring/Seal Assembly (Manual 1051 691265 Choke) 1058 275038 634A 690802 O Spring/Seal Assembly (Choke 1070 690372 A Matic) 1083 691626 635 691909 Boot-Spark Plug 1083A 690958 643 698401 Retainer-Air Filter 1090 691293 654 690958 Nut (Carburetor) 1091 691333 691 692407 • Seal-Governor Shaft 1095 690190 697 690372 Screw (Drive Cap) 1119 691183 718 690959 Pin-Locating 1263 697124 729 691224 Clip-Wire 1264 697104 741 697128 Gear-Timing 1265 697125 757 697607 Link-Counterweight 1266 691917 758 697134 Counterweight 1266A697123 759 697392 Pin-Counterweight 1267 697575 783 693713 Gear-Pinion 1270 697156 783A 693059 Gear-Pinion 1279 690960 789 698329 Harness-Wiring 797 693167 Nut (Brush Retainer) 801 691283 Cap-Drive 801A 394856 Cap-Drive 802 691286 Cap-End 802A 395537 Cap-End 803 693757 Housing-Starter 803A 398159 Housing-Starter 830 691095 Stud (Rocker Arm) 842 691031 • SeaI-O Ring (Dipstick Tube) 847 697611 Dipstick/Tube Assembly Terminal-Spark Plug • Seal-Valve Kit-Pinion Spring Wire-Connector/Alternator Pin-Drive Retainer Screw (Rocker Cover) Solenoid-Fuel Screw (Float Bowl) Filter-Pre Cleaner Cover-Air Cleaner Bowl-Float Gasket Set-Carburetor (D Seal-Throttle Shaft Fan-Flywheel Kit-Label • Gasket-Rocker Cover Cover-Rocker Arm Rod-Push (Intake) Rod-Push (Exhaust) Arm-Rocker Guide-Push Rod Label-Emission Plate-Trim Screw (Flywheel) Ring-Retaining Owner's Manual Screw (Flywheel Fan) Nut (Starter Terminal) Nut (Starter Terminal) Retainer-Brush Cap-Limiter Gasket Set-Valve Screw (Alternator) Reed-Breather Screw (Breather Reed) Support-Blower Housing • 0 Seal-O Ring (Intake Elbow) (D Seal-O Ring (Intake Elbow) Latch-Blower Housing Plug-AVS Counterweight Screw (Blower Housing Support) RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 • Included in Engine Gasket Set, Key. No. 358 O Included in Carburetor Overhaul Kit, Key. No.121 :1: Included in Carburetor Gasket Set, Key. No. 977 Included in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION O7 O7 ...... ..,,... ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. _[i ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. FoBd this page among dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3, Sight across the fomd in the direction of hill slope you want to measure, 4, Compare the angle of the fomd with the amope of the hill.
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