Craftsman 917.27538 Owner's Manual

Owner's Manual JCRRFTSMRN°J LAWN TRACTOR 17.5 HP, 42" Mower Electric Start Automatic Transmission Model No. 917.275380 [_ his product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual, IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications ........................... 6 AssemblyPre-Operation ........................ 8 Operation ............................................. 11 Maintenance ....................................... 18 Maintenance Schedule ........................ 18 Service and Adjustments ..................... 23 Storage ................................................ 29 Troubleshooting ................................... 30 Repair Parts ......................................... 34 Sears Service ........................ Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. WARNING: In order to prevent ac- cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproduc- tive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades. • Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces. • Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or un- loading the machine into a trailer or truck. • Always wear eye protection when oper- ating machine. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Followthe manufacturer's recommen- dation for wheel weights or counter- weights. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II, SLOPE OPERATION Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera- tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Mow up and down slopes, not across. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Choose a low ground speed so that you will not have to stop or shift while on the slope. • Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. • Use extra care while operating ma- chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes. • Do not try to stabilize the machine by putting your foot on the ground. • Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. IV. TOWI NG • Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point. • Followthe manufacturer's recom- mendation for weight limits for towed equipment and towing on slopes. • Never allow children or others in or on towed equipment. • On slopes, the weight of the towed equipment may cause loss of traction and loss of control. • Travel slowly and allow extra distance to stop. V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sources of ignition. • Use only approved gasoline container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never fuel the machine indoors. • Never store the machine or fuel con- tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances. • Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. • If fuel is spilled on clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condi- tion. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing. • If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting. • Never make any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary. • Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruc- tion labels, as necessary. • Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. • Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator. • Be alert and turn machine off if a child enters the area. • Before and while backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Choose a low ground speed so that you will not have to stop or shift while on the slope. • Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible. 5
PRODUCT SPECIFICATIONS Gasoline 1.25 Gallons Capacity Unleaded and Type: Regular Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30 (Below 32°F) Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC (GAP: .030") Ground Speed Forward: 5.2 (MPH): Reverse: 2.7 Tire Pressure: Front: 14 PSI Rear: 12 PSI Charging System: 3 Amps Battery 5 Amps Headlights Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R Blade Bolt 27-35 Ft. Lbs. Torque: CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in main- taining, caring for and using your tractor. • Follow the instructions under"Mainte- nance" and "Storage" sections of this owner's manual. _,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod- ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profe- sional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte- nance check. • Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Pur- chase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY- HOME®
Steering Wheel Insert (1) 5/16 Lock Washer Steerin_ Boot Steering Wheel (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 4 -_-'_ Steering Extension Shaft Steering Wheel Adapter (1 Washer 1Lf)/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge '@1 Steering Wheel Insert 5/16 Hex Bolt 5/16 Lock Washer Large Flat Washer \ Steering When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steer- ing shaft. 2. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely. 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from trac- tor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. 5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten. Lower seat into operating position and sit in seat. . 8
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 8. Get off seat without moving its ad- justed position. 9. Raise seat and tighten adjustment knob securely. Seat Seat Shoulder Bolts Flat Washer Adjustment Knob CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions). Seat Pan Label Terminal Terminal NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest po- sition. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in "trans- mission disengaged" position (See "TO TRANSPORT" in the Operation section of this manual). 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "trans- mission engaged" position. (See "TO TRANSPORT" in the Operation section of this manual). 4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest posi- tion. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11 .Turn ignition key to "STOP" position. Continue with the instructions that follow.
CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. #'CHECKLIST Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight- ened securely. ,/All tires are properly inflated. (For ship- ping purposes, the tires were overin- flated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). v" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. v" Check wiring. See that all connections are still secure and wires are properly clamped. v" Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline. v" Become familiar with all controls, their location and function. Operate them before you start the engine. v" Be sure brake system is in safe operat- ing condition. v" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Opera- tion and Maintenance sections in this manual). ¢" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and trans- mission purging instructions (See "TO START ENGINE" and "PURGE TRANS- MISSION" in the Operation section of this manual). 10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N H L I\1 REVERSE NEUTRAL HIGH LOW CHOKE FAST REVERSE ENGINE ON OPERATION SYSTEM(ROS) FUEL OIL PRESSURE SLOW IGNITION SWITCH 0 G o, I ® @ ENGINE OFF ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED ol OVER TEMP LIGHT m ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED FREE WHEEL (Automatic Models only) LIGHTS ON & Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage. BATTERY REVERSE DANGER, KEEP HANDS AND FEET AWAY t FORWARD MOWER HEIGHT MOWER LIFT KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) & & & DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11
KN OW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ignition Switch (ROS) "ON" Position Light Switch Throttle/Choke _ Control Attachment Lift Lever Clutch/Brake Pedal o Height Adjustment Indicator Freewheel Control Parking Brake Lever Control Lever 02838 LSW Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION - Turns the headlights on and off. IGNITION SWITCH - Used for starting and stopping the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. PARKING BRAKE LEVER- Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. REVERSE OPERATION SYSTEM (ROS) "ON" POSITON - Allows operation of mower deck or other powered attachment while in reverse. 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac- tor secure. Throttle/ Choke Control Attachment Clutch Lever "Engaged" Position nition Key "Brake" Position "Disengaged" Position Motion Control Lever /// Parking Clutch/Brake _ Brake Pedal "Disengaged .... Engaged" Position Position STOPPING MOWER BLADES - • To stop mower blades, move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal all the way down. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE - • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) posi- tion, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _,CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13
• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills. 1. Select desired height of cut. 2. Start mower blades by engaging at- tachment clutch control. TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment ....... Attachemnt Clutch Lever""_i<'_ _b: / Lift Lever "Engaged" _ '_b,_.:._ Z ,,-;_ High. Position _._tlon "D senrlaned<'_ _; _ z Pos t o ° .... _" _ \\_ uerlec_or _..\__ Shield REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. _i_WARNING: Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. USING THE REVERSE OPERATION SYSTEM - 1. Move motion control lever to neutral (N) position. 2. With engine running, turn ignition key counterclockwise to ROS "ON" posi- tion. 3. Look down and behind before backing. 4. Slowly move motion control lever to reverse (R) position to start movement. 5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position Engine "ON" Position (Normal Operating) TO OPERATE ON HILLS ,_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before start- ing up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. 14 • Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest posi- tion with attachment lift control. 2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. Transmission Engaged Transmission Disengaged NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Mainte- nance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in- crease carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to assure fuel freshness. _bCAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 3. Place motion control lever in neutral (N) position. 4. Move attachment clutch to disengaged position. 5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 15
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used dur- ing the engine warm-up period after the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.) PURGE TRANSMISSION To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor. 1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake. 2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. 3. Slowly move motion control lever to full forward position and hold for five (5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi- tion and hold for five (5) seconds, or approximately 20 feet. After the tractor moves approximately 20 feet in reverse return the motion control lever to the neutral (N) position. Repeat this proce- dure three (3) times. Your transmission is now purged and now ready for normal operation. 16
MOWING TIPS • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. f 00272 • If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mow- ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used. 17
MAINTENANCE SOHEOU'E F ILL IN OATES ASYOUCOMPLETEREGULARSERVlCE "_'__O_'_'-O'_" _ _" %_ %_ _£x_ _.O'" i,f _r/_ _E R VICED A TES C :i;; kk TBiraek; rOpe[ _i ° n _ Check Operator Presence and T ROS Systems R Check for Loose Fasteners _ Ks A Sharpen/Replace Mower Blades V'3 C Lubrication Chart V _ ll_ 0 Check Battery Level 1_4 R Clean Battery and Terminals If V' Check Transaxle Cooling v' Check V-Belts If Check Engine Oil Level ll_ if Change Engine Oil (with oil filter) lI_1,2 If E Change Engine Oil (without oil filter) VJl,2 V p N Clean Air Filter V'2 G Clean Air Screen VP2 Inspect Muffler/Spark Arrester v' E Replace Oil Filter (If equipped) 1_,2 Clean Engine Cooling Fins If 2 Replace Spark Plug If V p Replace Air Filter Paper Cartridge V P2 Replace Fuel Filter 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. Do not overtighten. LUBRICATION CHART SI: Spindle Zerk Zerk _Front Wheel _Front Wheel Bearing ,_earing Zerk Zerk @Engine o.- --- B B BB 01964 ir _ _i_ General Purpose Grease @ REFER TO Maintenance "ENGINE" SECTION At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE 1. Check engine oil level. 2. Check brake operation. 3. Check tire pressure. 4. Check operator presence and ROS systems for proper operation. 5. Check for loose fasteners. IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- 8dered graphite type lubricant sparingly. 1
TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rub- ber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen- gaged position. CHECK OPERATOR PRESENCE SYSTEM • When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never op- erate unless the operator is in the seat. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with the ignition switch in the engine "ON" posi- tion and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine. ROS "ON" Position Engine "ON" Position (Normal Operating) • When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. A CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty. BLADE REMOVAL 1. Raise mower to highest position to al- low access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts. Trailing Mandrel iembly Edge Blade Center Flat Lock Washer --._ _-Blade Bolt 19
TO SHARPEN BLADE NOTE: We do not recommend sharp- ening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 4. Coat terminals with grease or petro- leum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjust- ments section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the trans- axle ever leak or require servicing, contact a Sears or other qualified service center. 5/8" Bolt or Pin Blade Center Hole BATT E RY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES oilviE ¢¢ha tl ÷ NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, they will result in increased oil consumption when used above 32°E Check your engine oil level more frequent- ly to avoid possible engine damage from running low on oil. with wire brush until bright. 20
Change the oil after every 25 hours of op- eration or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SG-SL • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve Closed and Locked Yellow Cap Tube 3. Unlock drain valve by pushing inward slightly and turning counterclockwise. 4. To open, pull out on the drain valve. 5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. 6. Remove the drain tube and replace the cap onto to the end of the drain valve. 7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished. AIR FILTER Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Pull up on air filter cover handle and rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge. 5. Place new pre-cleaner and cartridge firmly in base. 6. Align tabs on cover with slots in blower housing and replace cover. 7. Hook handle on cover and push down on handle to close. IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge. ?Handle Cover Cartridge Tabs CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers. 21
ENGINE COOLING SYSTEM Debris may clog the engine's air cool- ing system. Remove blower housing and clean area shown to prevent overheating and engine damage. Air Screen Clean out chaff and debris _4 MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbu- retor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gaso- line. Clamp_ Clamp Fuel Filter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with auto- motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission covered to keep water out. Water in en- gine or transmission will shorten the usful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. 22
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISEN- GAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch Spring Small Retainer Clutch S 9. Raise lift lever to raise suspension arms. Slide mower out from under trac- tor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO 1. 2. 3. 4. 5. INSTALL MOWER Raise attachment lift lever to its highest position. Slide mower under tractor with deflec- tor shield to right side of tractor. Lower lift lever to its lowest position. Connect front links to mower deck and secure with retainer springs. Connect suspension arms to rear deck brackets and secure with retainer springs. Flat _ _ _ _ _ _ _ _ _ _ _ >"-------Square Hole Washer _ _ _ Engine Pulley Retainer Spring Front Link Anti-Sway Bar Retainer Springs (Both Sides) Deflector Housing Guide Retainer Spring 23
6. Connect anti-sway bar to chassis bracket and secure with retainer spring. 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjust- ment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge Bottom edge of mower to ground Check adjustment on right side of trac- tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal num- ber of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. o_ , oo, _ Mandrel Both Front Links Should be Equal in Length n Arm Lift Link N_ Adjustment Nut Trunnion ,_E _ FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake. 24
BELT REMOVAL - 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION - 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). Mandrel Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Disengage transmission by placing freewheel control in "transmission dis- engaged" position. Pull freewheel con- trol out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor for- ward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake oper- ating arm and nut "A" on brake rod. 3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A". 4. Engage transmission by placing freewheel control in "transmission engaged" position. 5. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center. OperaWta_ 'N u t TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley. 5. Remove belt from center span keeper and pull belt away from tractor. BELT INSTALLATION - 1. Carefully work new belt down onto the input pulley. 2. Slide belt into the center span keeper. 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). 25
Engine Pulley Clutching Idler _ Stationary Idler j Center Span ............ Keeper Transmission Input Pulley TRANSAXLE MOTION CONTROL LE- VER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Loosen adjustment bolt in front of the right rear wheel and lightly tighten. 2. Start engine and move motion con- trol lever until tractor does not move forward or backward. 3. Hold motion control lever in that posi- tion and turn engine off. 4. While holding motion control lever in place, loosen the adjustment bolt. 5. Move motion control lever to the neu- tral (N) (lock gate) position. 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: 1. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4. Start engine and test. 5. If tractor still creeps, repeat above steps until satisfied. Motion Control Lever Lock Gate Adjustment Bolt TRANSMISSION REMOVAL/ REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely. FRONT WHEEL TOE-IN/CAM BER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE WHEEL FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover Square Key (Rear Wheel Only) I"/_ TO START ENGINE WITH A WEAK BAT- TERY ,_WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from bat- teries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BAT- TERY" in the MAINTENANCE section of 26this manual).
If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - 1. Connect one end of the RED cable to the POSITIVE ( ) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. Terminal Keps Nut _ Hex Bolt Positive (Red) Cable Negative (Black) Cable TO REMOVE CABLES, REVERSE ORDER - 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 02614 Weak or Dead Battery Fully Charged Battery REPLACING BATTERY _,WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. 27 TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL AS- SEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to re- connect the headlight wire connector. \ \ \
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec- essary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke posi- tion. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely. Governor Control Lever Governor Control Plate ( / "A" Clamp Screw Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differ- ences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY SETTING - 1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments. 2. Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING -(See "TO ADJUST THROTTLE CONTROL CABLE" in this section of the manual.) 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. 2. Move throttle control lever to slow posi- tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3. While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then coun- terclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (coun- terclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust or damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Idle Speed _- Screw _ C Idle Mixture Valve with / Limiter z_ 28 Throttle
Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TER- MINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage. • Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car- buretor. Do not empty the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s)into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable pro- tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 29
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9. Carburetor out of adjustment. 10. Engine valves out of adjustment. 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment. 1. Brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. Weak or dead battery. 2. Corroded battery terminals. 3. Loose or damaged wiring. 4. Faulty solenoid or starter. 1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Empty fuel tank and refill tank with fresh, clean gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 1. Depress brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. Recharge or replace battery. 2. Clean battery terminals. 3. Check all wiring. 4. Check/replace solenoid or starter. 1. Raise cutting height/reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 30
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center =ROBLEM CAUSE CORRECTION Loss of power 6. Faulty spark plug. 6. Clean and regap or change (continued) spark plug. 7. Dirty fuel filter. 7. Replace fuel filter. 8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline. 9. Water in fuel. 9. Empty fuel tank and carbure- tor, refill tank with fresh gas- oline and replace fuel filter. 10. Spark plug wire loose. 10. Connect and tighten spark plug wire. 11. Dirty engine air screen/fins. 11. Clean engine air screen/fins. 12. Dirty/clogged muffler. 12. Clean/replace muffler. 13. Loose or damaged wiring. 13. Check all wiring. 14. Carburetor out of adjustment 14. See "To Adjust Carburetor" in Service and Adjustments section. 15. Engine valves out of 15. Contact a Sears or other adjustment, qualified service center. Excessive vibration Engine dies when tractor is shifted into reverse Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven Mower blades will not rotate 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). . . . 2. 3. 4. 5. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. Faulty operator-safety presence control system. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. . . Turn ignition key to ROS "ON" position. See Operation section. Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes. 1. Remove obstruction. 2. Replace mower drive belt. 3. Replace idler pulley. 4. Contact a Sears or other qualified service center. 31
TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" 1. Engine speed too slow. 2. Travel speed too fast. 3. Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. . 8. 9. 10. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Light switch is "OFF". 2. Bulb(s) or lamp(s) burned out. 3. Faulty light switch. 4. Loose or damaged wiring. 5. Blown fuse. 1. Bad battery cell(s). 2. Poor cable connections. 3. Faulty regulator (if so equipped). 4. Faulty alternator. 1. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken. 3. Air trapped in transmission during shipment or servicing. . Engine throttle control not set between half and full speed (fast) position before stopping engine. 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. 1. Turn light switch "ON". 2. Replace bulb(s) or lamp(s). 3. Check/replace light switch. 4. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. Replace alternator. 1. Place freewheel control in "engaged" position. 2. Replace motion drive belt. 3. Purge transmission. . Move throttle control between half and full speed (fast) position before stopping engine. 32
SCHEMATIC TRACTOR - - MODEL NUMBER 917.275380 02836 193374 / 390 BATTERY ,it, RED A -" RED AMMETER FUSE (OPTIONAL) SOLENOID STARTER i i i TO I C7 i i i i I i i i __ CLUTCH / BRAK-E BLACK GRAY IGNITION O_(- _ PARKAPLUG_ UNIT (2 PLUGS ON TWIN CYL. ENGINES) BLUE F BLUE r-'l HOUR 8L_CK METER I FUEL I (OPTIONAL) I LINE I I I C HARGDI NG@SY6SoTFRMp_U T P U T _cSHVAOLTS ACsM/_E_ _OOoR P NM ECT E D ) IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G A1 RUN/OVERRIDE B A1 RUN B A1 L A2 START B S A1 NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS HEADLIGHTS • O NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING. 02836 33
ELECTRICAL TRACTOR - - MODEL NUMBER 917.275380 24. 42 41 22 , _21 I / i I { i 26 / // tt 33 J 30 / / / I 48 52 29 \ \ \ \ \ ! / / // ! // ! / \/ I 1 34
ELECTRICAL TRACTOR - - MODEL NUMBER 917.275380 KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 176689 Box Battery Fender 16 176138 Switch, Interlock 21 183759 Harness Asm Light W/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga. 11" red 25 146147 Cable Battery 6 Ga. w/16 wire red 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1/4-20 unc 28 4207J Cable Ground 6 Ga. 12" black 29 192749 Switch Seat DP w/Ramps 30 193350 Switch Ign 33 140403 Key Ign 34 110712X Switch Light/Reset 40 193374 Harness Ign 41 71110408 Bolt BIk. Fin Hex 1/4-20 uncx 1/2 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Battery Fender 92 193465 Harness Pigtail Reverse Switch 93 192540 Screw Plastite 10-14 x 2.00 94 191834 Module Reverse ROS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.275380 CHASSIS AND ENCLOSURES 29 / 28 39 278 209 _/5 @/5 208 2O7 209 208 209 _209 60 6O 74 209 -209 37 ;j209 14 3_ 38_114 208 chassis-Laser-It.stlt 27 36
TRACTOR - - MODEL NUMBER 917.275380 CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 174619 2 176554 5 155272 9 193510X012 10 STD533710 11 174996 13 172105X010 14 17490608 17 185682X613 18 184921 26 STD541437 28 193258 29 174332X599 30 192394X613 31 139976 37 17490508 38 175710 39 174714 60 72140606 64 154798 74 73680600 142 175702 143 186689 144 175582 145 156524 206 170165 207 17670508 208 17670608 209 17000612 212 175143 278 191611 -- 5479J -- 187801 DESCRIPTION Chassis Stamping Drawbar Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, L.H. Panel, Dash, R.H. Screw Thdrol 3/8-16 x 1/2 Hood Assembly Laser Bumper Extrusion Nut Grille Lens Asm (include Key nos. 29 and 212) Lens, Laser Fend/Ftrest Pnt STLT Bracket, Fender Support ScrewThdrol 5/16-18 x 1/2Tyt Bracket Asm. Pivot Mower Rear Bracket Pivot Laser Bolt Rdhd Sqnk 3/8-16 unc x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 unc Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis/Hood Bolt Shoulder 5/16 -18 TT Screw Thdrol 5/16-18 x 1/2 TYTT ScrewThdrol 3/8-16 x 1/2 Screw Hexwsh Thdr. 3/8-16 x 3/4 BI. Insert Lens Reflective Screw 10 x 3/4 Single Lead-Hex Plug, Button Plug, Dome, Plastic NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.275380 GROUND DRIVE 32 52 32 16 30 78 76 dfive.hydro,stlt_72 1 74 75 38
TRACTOR - - MODEL NUMBER 917,275380 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 Transaxle Peerless LTH2000 70 134683 (See Breakdown) 74 137057 8 192502 Rod Shift Fender Adjust 75 121749X 10 STD561210 Pin Cotter 1/8 x 1 CAD 76 STD581075 14 10040400 Washer Lock Hvy Helical 77 123583X 15 74490544 Bolt Hex FLGHD 5/16-18 Gr.5 78 121748X 16 STD541431 Nut Lock Hex W/Ins. 5/16-18 uric 81 178140 19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 82 165711 21 130564 Knob 1/2-13 83 19171216 22 178141 Rod, Brake 85 150360 24 73350600 Nut, Hex Jam 3/8-16 Uric 89 192387X428 25 106888X Spring, Brake Rod 95 178134 27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 28 175765 Rod, Parking Brake 112 19091210 29 71673 Cap, Parking Brake 116 72140608 30 174973 Bracket, Transaxle 120 73900600 32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 150 175456 34 175578 Shaft, Foot Pedal 151 19133210 35 120183X Bearing, Nylon 156 166002 36 19211616 Washer 158 165589 37 1572H Pin, Roll 159 183900 38 179114 Pulley, Composite 161 72140406 39 72110622 Bolt Rdhd 3/8-16 uric x 2 3/4 Gr. 5 162 73680400 41 175556 Keeper, Belt idler 163 74780416 47 127783 Pulley, idler, V-Groove 48 154407 Bellcrank, Clutch 165 165623 49 123205X Retainer, Belt 166 17490510 50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5 168 165492 51 STD541437 Nut Crownlock 3/8-16 Uric 169 165580 52 STD541431 Nut, Crownlock 5/16-18 Uric 197 169613 53 105710X Link, Clutch 202 72110614 55 105709X Spring, Return, Clutch 207 169845 56 17060620 Screw 3/8-16 x 1-1/4 212 145212 57 178138 V-Belt 245 178122 59 169691 Keeper, Center Span 246 178121 61 17120614 Screw 3/8-16 x .875 247 181463 62 8883R Cover, Pedal 251 17060516 63 175410 Pulley, Engine 252 19131616 64 173937 Bolt Hex 7/16-20 x 4 Gr. 5 263 17000612 65 STD551143 Washer 66 154778 Keeper Belt Engine Hydro 69 142432 Screw Hex, Wsh, Hi-Lo 1/4 x 1/2 unc Keeper Belt Engine Spacer Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Ga. Shaft Asm Cross Tapered Spring Torsion Washer 17/32 x 3/4 x 16 Ga. Nut Lock Center 1/4-28 FNTHD Console, Shift Disconnect Asm Rod Bypas LTH Washer 9/32 x 3/4 x 10 Ga. Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig 3/8-16 Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Uncx 1 Gr5 Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Nyliner Snap-in 5/8"1D Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5 Washer Nylon Nut Hex Flange Lock Strap Torque Lh LTH2000 Strap Torque Rh LTH2000 Link Shift Transaxle LTH2000 Screw 5/16-18 x 1 Washer 13/32 x 1 x 16 Ga. Screw Hex Wsh Thdr 3/8-16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917,275380 STEERING ASSEMBLY -38 / / x i / i / ............... J / "--'2 ....... 2-" ..... r_ i _42 88 65 67 67 67 /'3 _ 82 / 1" / / \_ 40 15 steering pl.lt 58 43 / 8 / • f 40
TRACTOR - - MODEL NUMBER 917.275380 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 186780 Steering Wheel 2 175131 Axle Assembly 3 169840 Spindle Assembly, L.H. 4 169839 Spindle Assembly, R.H. 5 6266H Bearing, Race, Thrust, Hardened 6 121748X Washer 25t32 x 1-5/8 x 16 Ga. 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 8 12000029 Ring, Klip 9 3366R Bearing, Steering Column 10 175121 Draglink 11 STD551137 Washer, Lock 12 73940800 Nut Hex Jam Toplock 1/2-20 unf 13 136518 Spacer Bearing Axle Front 15 145212 Nut, Hex Flange Lock 17 190753 Shaft Assembly, Steering 26 126847X Bushing, Link, Drag 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17000612 Screw 3/8-16 x 3/4 30 STD561210 Pin Cotter 32 192757 Rod, Tie 34 10040500 Washer Lock Hvy HLCL Spr. 5116 36 155099 Bushing, Steering 37 152927 Screw 38 186781 Insert, Steering Wheel 39 19113812 Washer 11/32 ID x 2-3/80D x 12 Ga. 40 73540600 Nut Crownlock 318-24 unf 41 186737 Adaptor, Steering Wheel 42 145054X428 Boot, Steering Shaft 43 121749X Washer 25t32 x 1-1/4 x 16 Ga. 44 190752 Extension Shaft Steering 46 121232X Cap, Spindle 47 183226 Fitting, Grease 65 160367 Spacer Brace Axle 67 72110618 Bolt RDHD Sqnk 3/8-16 x 2-1/4 68 169827 Axle, Brace 71 175146 Steering Asm. 82 169835 Bracket Susp. Chassis Front 88 175118 Bolt Shoulder 7/16-20 91 175553 Clip Steering 97 74780564 Bolt 5116-18 unc x 4" L Gr. 5 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR - - MODEL NUMBER 917,275380 31 40 29 33 78 37 33 81 I 14 78 23 72 62 / 13 4 OPTIONAL EQUIPMENT Spark Arrester engine-bs.lcyl 17 42
ENGINE TRACTOR - - MODEL NUMBER 917,275380 KEY PART NO. NO. DESCRIPTION 1 170545 2 17720408 3 4 137352 13 165291 14 148456 23 169837 29 137180 31 187750 32 140527 33 123487X 37 137040 38 181654 40 124028X 44 17670412 45 17000612 46 19091416 62 10010500 72 71070512 78 17060620 81 73510400 NOTE: All component 1 inch = 25.4 mm Control Throttle/Choke Screw Hex Thd Cut 1/4-20 x 1/2 Engine Briggs Model 31C707-0230-E1 (See Breakdown) Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Tube Drain oil easy Shield Browning/Debris Guard Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel Clamp Hose BIk Line Fuel 20" Plug drain oil easy Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20 x 3/4 Screw 3/8-16 x 3/4 Washer 9132 x 7/8 x 16 Ga. Washer Split Screw Hex Head Cap 5t16-18 x 3/4 Screw 3/8-16 x 1-1/4 Nut Flange 1/4-20 Starter Nut dimensions given in U.S. inches 43
TRACTOR - - MODEL NUMBER 917.275380 SEAT ASSEMBLY 17 seaUt.knob_9 5 11 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 188716 180166 71110616 19131610 145006 STD541437 124181X 17000616 19131614 180186 166369 DESCRIPTION Seat 3350 BIk/blk Craftsman Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16 unc x 1 Washer 13/32 x 314 x 10 Ga. Clip Push In Hinged Nut Hex Lock w/Ins 3/8-16 unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 x 1 Washer 13/32 x 1 x 14 Ga. Pan Pnt Seat Knob Seat Adj Wingnut KEY PART NO. NO. DESCRIPTION 12 174648 13 121248X 14 72050412 15 134300 16 121250X 17 123976X 21 171852 22 STD541431 24 19171912 Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 Spacer Split 28 x 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr. 5 Zinc Bolt Shoulder 5/16-18 unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 x 1-3t16 x 12 Ga. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 44
DECALS TRACTOR - - MODEL NUMBER 917.275380 13 6 3 7 7 1 X 2 13 10 4 20 11 15-- 14 12 16 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 193307 Decal, Oper. Instr. 13 186787 2 194161 Decal, Hood Replacement 14 160396 3 186280 Decal, Hood, R.H. 15 186377 4 186281 Decal, Hood, L.H. 16 172331 5 179128 Decal, Deck "B" 42" 20 149516 6 133644 Decal, Customer Maintenance - - 178392 7 193545 Decal Hood Side - - 138311 9 186282 Decal, Fender, Craftsman - - 184310X428 10 156439 Decal, Fender Danger - - 18431 lX428 11 138047 Decal, Battery - - 194224 12 146046 Decal, V-Belt Drive Schematic - - 194225 DESCRIPTION Decal, Dash Panel Decal, V-Belt Schematic Decal, Engine Decal, Mower Hvy. Duty 12 Ga. Decal Battery DngrlPsn Eng Decal Chass Disconnect Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS &TIRES 5,8 7 4,10 wheel 1 11 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 5 106732X624 6 278H 7 9040H 8 106108X624 9 106268X 10 7152J 11 104757X428 -- 144334 DESCRIPTION Cap Value Tire Stem Value Tire FTs 15 x 6 0 - 6 Service Tube inner Front #35060 Rim Asm 6" front White Service Fitting Grease Bearing Flange Rim Asm 8" rear White Service Tire RTs 18 x 9 5-8 Service Tube Rear 9 5 x 8 Service Cap Axle BIk 1 50 x 1 00 Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917,275380 LIFT ASSEMBLY 7 11 19 13 13 6 19 13 3 \ 6 5 20 o 161718 20 15 lift-rh,lpiece 3 46
TRACTOR - - MODEL NUMBER 917.275380 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Washer Asm Inner Spring W/Plunger 2 159471 Shaft Asm. Lift 3 105767X Pin Groove 4 12000002 E Ring #5133-62 5 19211621 Washer 21t32 x 1 x21 Ga. 6 120183X Bearing Nylong 7 125631X Grip Handle Fluted 8 122365X Button Plunger Read 11 139865 Link Asm Lift L.H. 12 139866 Link Asm Lift R.H. 13 STD624008 Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 112-13 unc 17 175689 Trunnion 18 73800800 Nut Lock w/Wsh 1/2-13 unc 19 139868 Arm Suspension Mower 20 163552 Retainer Spring 31 169865 Bearing, Pvt. Lift 32 73540600 Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917,275380 MOWER DECK 67 34 42 D man-t-path stlt 3 21 \ 2 16 1 10-.--< 9 .---_ 18 18 27 48
TRACTOR - - MODEL NUMBER 917.275380 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 36 131494 2 STD533107 Bolt 37 STD551037 3 138017 Bracket Assembly, Sway Bar, 40 73900600 Front 44 140088 4 165460 Bracket Sway Bar 38/42" Deck 45 STD624003 5 STD624008 Retainer Spring 46 137729 6 178024 Bar Sway Deck 48 133944 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 52 139888 9 STD551137 Washer, Lock 53 184907 10 140296 Washer, Hardened 54 178515 (The following blades are 55 155046 available) 56 165723 11 138971 Blade, 42" Hi-Lift (For bagging 59 141043 or discharging) 67 149846 - - 134149 Blade, 42" Mulching STD (For 68 144959 mulching mowers only) 92 STD541437 - - 139775 Blade, 42" Mulching Premium 129 19131312 (For better wear when mulching) 130 STD523710 13 137645 Shaft Assembly, Mandrel, Vented 131 STD533710 14 128774 Housing, Mandrel, Vented 142 165890 15 110485X Bearing, Ball, Mandrel 143 157109 16 174493 Stripper, Vented Mower Deck 144 158634 18 72140505 Bolt, Carriage 5/16-18 x 5/8 145 165888 19 132827 Bolt, Shoulder 146 171977 20 159770 Baffle, Vortex 147 131335 21 STD541431 Nut Crownlock 5/16-18 unc 148 169022 23 177563 Bracket, Deflector 149 165898 24 105304X Cap, Sleeve 150 19091210 25 123713X Spring, Torsion, Deflector 152 169676 26 110452X Nut, Push 158 17720408 27 130968X428 Shield, Deflector 159 72140614 28 19111016 Washer 11/32x5/8x16Ga. 184 19131410 29 131491 Rod, Hinge 185 188234 30 173984 Screw Thdrol Washer Head - - 130794 31 187690 Washer, Spacer 32 153535 Pulley, Mandrel 33 178342 Nut, Toplock, Flanged 34 72110612 Bolt Carr. Sh. - - 171639 3/8-16 x 1-1/2 Gr. 5 DESCRIPTION Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Ga. Nut Lock 3/8-16 unc Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 518 Washer, Hardened Bolt, Shoulder 5/16-18 unc Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler Knob Custom Oval V-Belt Nut Washer 13t32 x 13/16 x 12 Ga. Bolt, Fin Hex 318-16 unc x 1 Gr. 5 Bolt, Rdhd Sqnk 318-16 unc x 1 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 10 Ga. Cable Clutch 42 In Screw HexThd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 unc x 314 Washer 13/32 x 7/8 x 10 Ga. Head Asm. Cable Clutch Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley Not Included Replacement Mower, Complete NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917,275380 PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000 79_ _2" 25 206 1 _ 150 o7 _15 # 0 06_0 li5 87 157 _113 3_2 _49_ _ _) (_114_, " 87 3 I_[ " 191 • ............... 204 190 203 I / o 208 200 25 / 105 1 O' 28 185-- i _ "" "" 184 _ I" 50
TRACTOR - - MODEL NUMBER 917.275380 PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772151 Cover LH. 70 786196 Spacer .625.765 3 770135 Case 79 792201 Spring 5 776355 Counter Shaft 85 792154 Oil Fill Plug 6 778263 Spur Gear 11T 87 788088A Oil Seal 3/4" 9 786197 Neutral Sleeve (.572) 99 792141 Washer .3771D .058W 13 778368 Bevel Gear (Incl. 14) (13 Teeth) 100 792200 Snubber Washer 14 778368 Bevel Gear (Incl. 13) (13 Teeth) 101 792199 Snubber Spring .471D 15 778373 Ring Gear (54 Teeth) 102 792184 Washer .4371D .078W 17 786139 Drive Pin 103 792193 Screw, 1/4-28 x .490 22 792194 Spring 104 792198 Nut, 3/8-24 23 792195 Washer .750 ID 105 780096 Washer .625 ID .057W 25 792073A Screw 1/4-20 x 1-1/4" 106 786162 Sleeve Assembly 26 792125 Retaining Ring 107 792046 Screw, 1/4-20 x 1" 28 792035 Retaining Ring 109 788104 "O" Ring 29 780065 Washer .627 ID .091W 113 786199 Sleeve Ass'y (Incl. 157) 31 780189 Washer .563 ID .062W 114 786200 Sleeve Ass'y (Incl. 87) 36 790071 Brake Disk 115 786198 Sleeve Assembly (Incl. 87) 37 790007 Brake Pad Plate 127 784384 Shift Lever Ass'y (Incl. 109) 38 799021 Brake Pad 150 788093A Liquid Gasket RTV Silicon 40 792204 Roll Pin .25 157 788102 Oil Seal 9t16"1D 41 790102 Brake Lever 180 730229 BOil Spec. (80W90) 42 792202 Screw, 1/4-20 x 3/4 182 788103 Grommet 42A 792203 Screw, 114-20 x 1-3/4 183 792118 Relief Valve 43 792171 Screw, 10-24 x .500 184 792196 Hose Barb 44A 790100 Inside Brake (Mach) 185 798050 Tubing 1/2 x 5 44B 790099 Outside Brake (Casting) 190 792150 Washer 45 790101 Actuator Rod 191 792151 Nut 7/16-20 47 774869 Axle 16.812 200 794787 Differential (Gear Reduction 48 774688 Axle 11.625 Drive) 49 778378 Spur Gear 18T 203 798044 Pulley & Hub Ass'y 56 778379 Spur Gear 81T 206 798055 Disconnect Lever 65 780195 Washer .7501D .062W 207 798053 Mounting Plate 67 776440 Brakeshaft 208 798040 Fan 209 798054 Control Lever 210 794788 Hydro Module LH Fender Con- trol 51
TRACTOR - - MODEL NUMBER 917.275380 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1 27 307_ 3@ 358 ENGINE GASKET SET 12 20@ 6170 61_ 691_ 524 @ 8420 868 (_) 24 943 O 1266 0 434 741 lOI' 11_ 584_ 1264'_ I 1019 LABEL KIT ] I 1058 OWNER'S MANUAL ] [ 1036 EMISSION LABEL I 12 156 22_ 2O 52
TRACTOR - - MODEL NUMBER 917.275380 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1 y 238 O @ 35 1022 103z 6170 1022 914 ¢? 1095 VALVE GASKET SET 7 51_ 617 0 1022 868 6240 1 O2: 616_ 4o4,_ _ G14_ /_ /_%_5°5<_ J 267 _, 334 53
TRACTOR - - MODEL NUMBER 917.275380 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1 1091 I 947 108A 634A,_ e. 118 601 1266 0 1266A O 93'_ 95 e' 121 CARBURETOR OVERHAUL KIT 104 _ 1270 231_' 105 _ 137 0 276@ 634 e 1060 142 6170 117,_ 987(_ 1266 0 1266A O 977 CARBURETOR GASKET SET 51(_ 1370 276@ 54
TRACTOR - - MODEL NUMBER 917.275380 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707, TYPE NUMBER 0230-E1 305A 643 1267 30_ 801 803_ 310 1 _ __I 5o_ 462 ! 797 " 802 1783A.@_ 513 801A 544A _ 31o_ 803A NOTE: For Replacement Starter Motor, See Reference 309. 729 697 _ 74 1070 1051& 55
TRACTOR - - MODEL NUMBER 917.275380 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 697174 2 399265 3 391086 4 697106 5 698147 7 692410 9 697109 10 697157 11 697113 12 697110 13 690360 15 690946 16 697127 20 690947 22 692125 23 693557 24 222698 25 697159 697160 697162 697163 26 697164 697165 697171 697172 27 697100 28 697099 29 697126 32 692852 33 495856 34 495857 35 691279 36 691279 37 697352 40 691752 43 691968 45 690564 46 697687 48 697761 . 50 690193 51 692137•05 53 690227 54 691148 73 697384 74 697987 75 690582 78 691003 93 690602 O 94 498030 95 691636 98 495800 104 690525 O 105 231855 O 106 690577 O 108 690464 108A 692344 117 694352 O Cylinder Assembly 118 697492 Kit-Bushing/Seal (Magneto Side) 121 697241 Seal-Oil (Magneto Side) 125 697190 Sump-Engine 127 695005 Head-Cylinder 130 691750 Gasket-Cylinder Head 131 494379 Gasket-Breather 133 494381 Screw (Breather Assembly) 137 281165 Tube-Breather 141 495097 Gasket-Crankcase 141A 495931 Screw (Cylinder Head) 142 697140 Plug-Oil Drain 146 691639 Crankshaft 186 692317 Seal-Oil (PTO Side) 187 691050 Screw (Crankcase Cover/Sump) Flywheel 188 691693 Key-Flywheel 192 691986 Piston Assembly (Standard) 202 691841 Piston Assembly (.010" Over- 209 692208 size) 216 691840 Piston Assembly (.020" Over- 222 694042 size) 227 691374 Piston Assembly (.030" Over- 231 691636 size) 232 691842 Ring Set (Standard) 238 691843 Ring Set (.010" Oversize) 240 394358 Ring Set (.020" Oversize) 265 691024 Ring Set (.030" Oversize) 267 695134 Lock-Piston Pin 276 692255 Pin-Piston 304 698402 Rod-Connecting (Standard) 305 697102 Screw (Connecting Rod) 305A 697103 Valve-Exhaust 306 697107 Valve-Intake 307 691003 Spring-Valve (Intake) 309 693551 Spring-Valve (Exhaust) 309A Guard-Flywheel Retainer-Valve Slinger-Governor/Oil 310 690323 Tappet-Valve 311 497608 Camshaft 311A 395538 Short Block (31C707-0230-E2 333 492341 Replacement 334 691061 Engine-art not available) 337 491055 Manifold-Intake 358 697191 Gasket-Intake 363 19203 Stud (Carburetor) Screw (Intake Manifold) RPM Settings: Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Included Screw (Flywheel Guard) O Included Bushing-Throttle Shaft 121 Kit-idle Mixture $ Included Screw (Throttle Valve) 977 Kit-Idle Speed Included Pin-Float Hinge Valve-Float Needle Seat-Inlet Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic) Jet-Main (Standard) Jet-Main (High Altitude) Kit-Carburetor Overhaul Carburetor Plug-Welch Valve-Throttle Kit-Throttle Shaft Float-Carburetor O5 Gasket-Float Bowl Kit-Choke Shaft (Manual Choke) Kit-Choke Shaft (Choke A Matic) O Nozzle-Carburetor Key-Timing Connector-Hose Line-Fuel (Cut to Required Length) Screw (Control Bracket) Adjuster-Rocker Arm Link-Mechanical Governor Spring-Governor Link-Choke Bracket-Control Lever-Governor Control Screw (Choke Valve) Spring-Governor Cap-Valve Filter-Fuel Clamp-Casing Screw (Casing Clamp) O5 Washer-Sealing Housing-Blower Screw (Blower Housing) Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield) Motor-Starter Motor-Starter (For Replacement Starter Motor, See Reference 309) Bolt (Starter Motor) Brush Set Brush Set Armature-Magneto Screw (Magneto Armature) Plug-Spark Gasket Set-Engine Flywheel Puller Low Speed: 1900-2100 High Speed: 3000-3200 in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No. in Carburetor Gasket Set, Key. No. in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 56
TRACTOR - - MODEL NUMBER 917.275380 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 89838 404 691691 431 697122 445 698083 462 691261 474 696459 503 691532 505 691251 510 693699 510A 497606 513 692024 523 697086 524 691032 525 697184 544 692034 544A 390837 552 697144 562 691119 579 691029 584 697112 601 95162 614 691620 616 692012 617 692138 634 690801 634A 690802 635 691909 643 698401 654 690958 691 692407 697 690372 718 690959 729 691224 741 697128 757 697607 758 697134 759 697392 783 693713 783A 693059 789 698329 797 693167 801 691283 801A 394856 802 691286 802A 395537 803 693757 803A 398159 830 691095 842 691031 847 697611 O • O O Wrench-Spark Plug 851 692424 Washer (Governor Crank) 868 690968 Elbow-Intake 876 495877 Filter-Air Cleaner Cartridge 877 393456 Washer (Starter Cable) 896 691641 Alternator 914 690960 Strap-Starter 947 694393 Nut (Governor Control Lever) 950 691657 Drive-Starter 967 697015 Drive-Starter 968 698403 Clutch-Drive 975 495933 Dipstick 977 690192 • Seal-Dipstick Tube 987 691326 Tube-Dipstick 1005 697853 Starter-Armature 1019 697143 Starter-Armature 1022 272475 Bushing-Governor Crank 1023 692492 Bolt (Governor Control Lever) 1026 692003 Nut (Starter Cable) .... 692011 Cover-Breather Passage 1029 691751 Clamp-Hose 1034 690822 Pin-Cotter 1036 695700 Crank-Governor 1040 698368 SeaI-O Ring (Intake Manifold) 1044 691658 SpringlSeal Assembly (Manual 1051 691265 Choke) 1058 275038 Spring/Seal Assembly (Choke A 1070 690372 Matic) 1083 691626 Boot-Spark Plug 1083A 690958 Retainer-Air Filter 1090 691293 Nut (Carburetor) 1091 691333 • Seal-Governor Shaft 1095 690190 Screw (Drive Cap) 1119 691183 Pin-Locating 1263 697124 Clip-Wire 1264 697104 Gear-Timing 1265 697125 Link-Counterweight 1266 691917 Counterweight 1266A 697123 Pin-Counterweight 1267 697575 Gear-Pinion 1270 697156 Gear-Pinion 1279 690960 Harness-Wiring Nut (Brush Retainer) RPM Settings: Cap-Drive Cap-Drive Cap-End Included Cap-End O Included Housing-Starter No. 121 Housing-Starter _ Included Stud (Rocker Arm) 977 • SeaI-O Ring (Dipstick Tube) Included Dipstick/Tube Assembly Terminal-Spark Plug • Seal-Valve Kit-Pinion Spring Wire-Connector/Alternator Pin-Drive Retainer Screw (Rocker Cover) Solenoid-Fuel Screw (Float Bowl) Filter-Pre Cleaner Cover-Air Cleaner Bowl-Float Gasket Set-Carburetor O Seal-Throttle Shaft Fan-Flywheel Kit-Label • Gasket-Rocker Cover Cover-Rocker Arm Rod-Push (Intake) Rod-Push (Exhaust) Arm-Rocker Guide-Push Rod Label-Emission Plate-Trim Screw (Flywheel) Ring-Retaining Owner's Manual Screw (Flywheel Fan) Nut (Starter Terminal) Nut (Starter Terminal) Retainer-Brush Cap-Limiter Gasket Set-Valve Screw (Alternator) Reed-Breather Screw (Breather Reed) Support-Blower Housing • O SeaI-O Ring (Intake Elbow) O SeaI-O Ring (Intake Elbow) Latch-Blower Housing Plug-AVS Counterweight Screw (Blower Housing Support) Low Speed: 1900-2100 High Speed: 3000-3200 in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. in Carburetor Gasket Set, Key. No. in Valve Gasket Set, Key. No. 1095 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 57
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION (O1 (.O ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. _ ARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® Anytime, day or night (1-800-469-4663) (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: 1-888-SU-HOGAR sM (1-888-784-6427) Au Canada pour service en frangais: 1-800-LE-FOYERMC (1-800-533-6937) www.sears.ca iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiii 02410 TM SM ® Registered Trademark / Trademark / Service Mark of Sears, Roebuck and Co. TM ® Marca Registrada / Marca de Fabrica / SM Marca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / MD Marque depos_e de Sears, Roebuck and Co. 194224 09.28.04 TR Printed in U.S.A.