Craftsman EZ 917.270752 Owner's Manual
Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270752 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts III I III from preV!oUsly built engines; Before You Start the engine; read _ and underotandthla Owner s Manual ! : .......... ...................... ..... CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.
Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270752 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts III I III from preV!oUsly built engines; Before You Start the engine; read _ and underotandthla Owner s Manual ! : .......... ...................... ..... CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.
Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270752 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts III I III from preV!oUsly built engines; Before You Start the engine; read _ and underotandthla Owner s Manual ! : .......... ...................... ..... CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.
Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270752 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts III I III from preV!oUsly built engines; Before You Start the engine; read _ and underotandthla Owner s Manual ! : .......... ...................... ..... CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.
Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270752 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts III I III from preV!oUsly built engines; Before You Start the engine; read _ and underotandthla Owner s Manual ! : .......... ...................... ..... CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.
Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270752 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts III I III from preV!oUsly built engines; Before You Start the engine; read _ and underotandthla Owner s Manual ! : .......... ...................... ..... CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.
Owner's Manual ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270752 ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts III I III from preV!oUsly built engines; Before You Start the engine; read _ and underotandthla Owner s Manual ! : .......... ...................... ..... CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................ 2 Safety Rules .......................................... 3 Product Specifications .......................... 5 Assembly ............................................... 7 Operation ............................................ 10 Maintenance Schedule ....................... 17 Maintenance ....................................... 17 Service and Adjustments .................... 21 Storage ............................................... 27 Troubleshooting .................................. 28 Repair Parts ........................................ 32 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. ⢠Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual. ⢠Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in sedous injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. ⢠Slow down before turning. ⢠Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the Influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unload- ing the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes 3 require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area,
⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. ⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Adjust and service as required. ⢠Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be alert and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Mow up and down slopes (15 = Max), not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Ta// grass can hide obstac/es. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do nottum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. 4
ALook for this symbol to point out important safety precautions. It means CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .040") VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006" GROUND SPEED FORWARD: (MPH): 1 _ 1.2 2 No 1.5 3 RD 2.4 4 TM 3.5 5 TM 4,8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 16 AMPS@ 3600 RPM SYSTEM: BAT-I'ERY: AMP/HR: 28 MIN. CCA: 230 CASE SIZE: U1R BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. 5 Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under "Mainte- nance" and "Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/ department (See REPAIR PARTS section of this manual).
Steering Wheel Insert Steering Wheel (1) Hex Bolt 5/16-18 x 1-1/4 @ (1) Locknut 5/16-18 _ Steering Wheel ' I I , Adapter O (1) Hex Bolt 3/8-16 x I I_ (1) Large Flat Washer (1) Lockwasher 318 Steering Extension Steering Shaft Boot Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge i_(1) Knob (1) Shoulder Bolt 5/16-18 Keys (2) Keys Slope Sheet Video Casseffe 6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFTAND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/ 16 hex bolt and Iocknut. Tighten securely. ⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. Insert /-_/3/8 Hex Bolt y/3/8 Loekwasher _ Large Rat Wheel )__._Boot Extension Tabs Shaft v.,_.. _--_ Adapter L5/loc6nut -_'_:__ 5/16 Bo,t Lower , . -'--- Steering _ ' "" ' Tabs Shaft __ Slots _ lit HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised position and open battery box door. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 7
Battery Box Door INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. ⢠Pivot seat upward and remove from the cardboard packing. Remove the carboard packing and discard. â¢Placa seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and fiat washer loosely. Do not tighten. ⢠Lower seat into operating position and sit on seat. ⢠Slide seat until a comfortable position is roached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving Its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat Seat Pan Shoulder _ _ _._, _/ Bolt _ ,._ Adjus_tm_nt_Flat Washer Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operetlon section for location and function of controls) ⢠Press lift lever plunger and raise attachment lift lever to its highest position. ⢠Release parking brake by depressing clutch/brake pedal. ⢠Place gearshift lever in neutral (N) position. ⢠Roll tractor forward off skid. ⢠Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. ⢠Be sure all the above assembly steps have been completed. ⢠Check engine oil level and fill fuel tank with gasoline. ⢠Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Press lift lever plunger and raise attachment lift lever to Its highest position. ⢠Start the engine. After engine has started, move thro_tle control to idle position. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. ⢠Slowly release clutch/brake pedal and slowly drive tractor off skid. ⢠Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. ⢠Turn ignition key to "OFF" position. Continue with the instructions that follow. INSTALL MULCHER PLATE (If previously removed) ⢠Raise and hold deflector shield in upright position. ⢠Piece front of mulcher plate over front of mower deck opening and slide Into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. 8
_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. Deflector Shield _('\ _ Mulcher ( t Hoo_ TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. v' CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: / All assembly instructions have been completed. / No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: 4 Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. / Become familiar with all controls - their location and function. Operate them before you start the engine. 4" Be sure brake system is in safe operat- ing condition. 9
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning, BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference, Attachment Light Clutch Lever Ignition Switch Ammeter Switch Choke Control Throttle Control Clutch/ Brake Pedal Lift Lever Plunger Attachment Lift Lever o O Height Adjustment Indicator Parking Brake Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed, CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. ⢠Depress clutch/brake pedal into full "BRAKE" position and hold. ⢠Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Throttle _ Control Clutch/Brak= Pedal "Drive '_ 'Disengaged" Position STOPPING Attachment Clutch Lever "Engaged" Position _-_ //Ignition Key I-_ y. "Disengaged" _ yPosition _,,,-_,, I Parking B_ake .". "_ ',__ / Engaged Position "Brake' Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to "DISENGAGED" position. GROUND DRIVE - ⢠To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". ⢠Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. ACAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. ⢠Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. 12
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. ⢠Grasp lift lever. ⢠Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. ⢠Adjust gauge wheels with tractor on a flat level surface. ⢠Adjust mower to desired cutting height (See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat for opposite side installing gauge wheel in same adjustment hole. Gauge Wheel .2_-_-_,_ Mounting\ _F f _ Bracket "'_ \ _i_ _ 3/8 Washer __...E-_ ._ "J Shoulder Gauge Wheel _ _ Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. ACAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever "Engaged" ⢠Attachment Uft Lever High Position Low Position Position TO OPERATE ON HILLS ⢠kCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠If slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to lst gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 13
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER A'I-I'ACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "liros can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is roached. Do not overfill. ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 14
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to "DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the enginedoes not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly. NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 15
MOWING TIPS ⢠Mower should be properly leveled for best mowing performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash, Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. ⢠Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ⢠For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. ⢠Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. ⢠Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3 16
F iLLINOATE Check Brake Operation _ Check 13re Pressure Check Operalor Presence and T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_ A Sharpe,VRepface Uowe, B,ades _, T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals I_ Check Transsxle Cooling v' Adjust Blade Belt(s) Tension Ks Adjust Motion Ddve Belt(s) Tension V's Check Engine Oil Level I1_ I# # Change Engine Oil V_1.2,_ E Clean Air Filter 11_2 N Clean Air Screen V/2 G Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _,= N Clean Engine Coo_ing Fins If z Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'= Replace Fuel Filter I1_ 1 - Cha,_ge mo_e ellen when operating under a hea W kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system. 2 - Sefv_e more offBn when operating in dirty or dust'/cor, ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - If equipped with c_l filter, ¢henge oil even/50 hours, 7 - Tighten front aXle pivol boll to 35 rt.-Ibs, m axln_m, 4 - Replace b_ades more often when mowing in man_y soil, Do net overti_hten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation, ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose fasteners. LUBRICATION CHART - _Spinde Zerk Zerk @Front (_Front Wheel Wheel Bearing -, Beadng Zerk Zerk @Engine I I I f I - - - ' - - - _ Pivots OSAE 30 or 10w30 motor oil @General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 17
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as described below, repair the problem immediately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, look washer and flat washer securing blade. ⢠install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailinc Up Mandrel Assembly Blade Center Hole Rat Washer Lock Was h e_---...._. _Star _:-Hex Bolt (Grade 8)' *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 5/8" Bolt _ or Pin ------------.__Y._,_'_. 7" Blade BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with an automotive charger will extend its life. 18
⢠Keep battery and terminals clean. ⢠Keep battery bolts tight. ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. ⢠Open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. "nghten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill Cap/ Dipstsick Oil Drain CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. 19
Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knobs and cover. TO SERVICE PRE-CLEANER ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. TO SERVICE CARTRIDGE ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall precleaner cartridge, cover and secure with knobs. IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not usa pressurized air to clean or dry cartridge. Cover _ Knobs Foam _ Cartridge Pre.-Cleana_ ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in position in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. _PFiltar CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasoline, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 2O
_CAUTION: Before performing any service or adjustments: ⢠Depress clutch,_rake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in "DISENGAGED" position. ⢠Turn ignition key "OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in "DISEN- GAGED" position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Remove small retainer spring, and lift clutch spring off pulley bolt. ⢠Remove large retainer spring, slide collar off and push housing guide out of bracket. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spring. ⢠Disconnect suspension arms from rear deck brackets by removing retainer springs. ⢠Disconnect front links from deck by removing retainer springs. Small Retainer Spring Clutch ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position. ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Spring Anti-Sway Bar Collar (Both Sides) Link Housing Guide Large Retainer Spring 21
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflatad, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower. measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only, ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ __ Bottom Edge of Mower to f-_ _ fT_of Mower to Ground \ I l_,uF 4 _-_,_l }Ground ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8", ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To lower front of mower loosen nut "E" on both front links an equal number of turns. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. ⢠To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns, ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel _ r,o Both Front Links Should be Equal in Length Suspension FRONT-TO-BACK ADJUSTMENT IMPORTANT=. Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Front Links TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake, BELT REMOVAL - ⢠Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and idler pulleys. ⢠Pull belt away from mower. 22
BELT INSTALLATION - ⢠Install new belt in reverse order of removal, ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instatl mower in reverse order of removal instructions, Mandrel Idler Pulleys Pulley Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut "A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service centerldepartment. With Parking Brake "Engaged" Nut "A" /am Nut _Operating Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley Clutching Idler Stationary / Idler Transaxle Pulley ___ .,._... D TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment bolt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. 23
Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers TO START ENGINE WITH A WEAK BA'I-FERY ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT:. Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both batteries. Positive Terminal Negative Terminal Retaining Ring Axle Cover I Square Key (Rear Wheel Only) Positive Terminal Ca_es Cha_ed Ba_e_ Negative Terminal 24
REPLACING BA'FrERY _CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift seat pan to raised position and open battery box door. ⢠Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. ⢠Install new battery with terminals in same position as old battery. ⢠First connect RED battery cable to positive ( ) terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close battery box door. Batter Box Door x Bolt Positive (Red) Negative (BLack) Cable Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the grill. ⢠Replace bulb in holder and push bulb holder securely back inlo the hole in the backside of the gdll. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire conneci.or. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. od Headlight Wirenector 25
ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust- ment is necessary, proceed as follows: ⢠With engine not running, move choke control (located on dash panel) to full choke position. ⢠Loosen knob and remove cover assembly from air cleaner. ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Replace air cleaner cover assembly and tighten knob. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments. Stop Swivel Clamp Screw Clamp Screw 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stonng in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent t_uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). ⢠Turn ignition key to "START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Engine will not turn over !1 CAUSE CORRECTION ⢠Out of fuel. ⢠Engine not"CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter, ⢠Water in fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment Engine valves out of adjustment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment, Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). ⢠Fill fuel tank. ⢠See '_O START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. ⢠Check all wiring. ⢠See To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/ department. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See "1"o Adjust Carburetor" in Service Adjustments section. =, Contact an authorized service center/department. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized service center/department. 28
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Engine clicks but ⢠Weak or dead battery. ⢠Recharge or replace battery. will not start ⢠Corroded battery terminals. ⢠Clean battery terminals. ⢠Loose or damaged wiring. ⢠Check all wiring. ⢠Faulty solenoid or starter. ⢠Check/replace solenoid or starter. ⢠Cutting too much grass/too fast. ⢠Throttle in "CHOKE" position. ⢠Build-up of grass, leaves and trash under mower. i ⢠Dirty air filter. ,⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Waterin fuel. Loss of power Excessive vibration Engine continues to run when operator leaves seat with attachment clutch engaged ⢠Spark plug wire loose. ⢠Dirty engine air screen/fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjustment. ⢠Engine valves out of adjustment. ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). ⢠Faulty operator-safety presence control system. ⢠Set in "Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carburs tot, refill tank with fresh gasoline and replace fuel filter. ⢠Connect and tighten spark plug wire. ⢠Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service Adjustments section. ⢠Contact an authorized service center/department. ⢠Replace blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM Poor cut - uneven Mower blades will not rotate Poor grass discharge Headllght(s) not worklng (If so equlpped) Battery will not charge Engine "backfires" when turning engine "OFF" CAUSE ⢠Worn, bent or loose blade. ⢠Mower deck not level, ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pressure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly installed. ⢠Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is "OFF". ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Replace blade, "13ghten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing, ⢠Replace blade mandrel. ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in "FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower deck. ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. "nghten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower ddve belt. ⢠Reinstall blades sharp edge down. ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch "ON". ⢠Replace bulb(s). ⢠Check]replace light switch. ⢠Check wiring and connections. ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections, ⢠Replace regulator. I" Replace alternator. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 3O
TRACTOR - - MODEL NUMBER 917.270752 SCHEMATIC BATTERY r AMMETER FUSE STARTER (OPTIONAL) '-_ -I _ACK """_j ,O ' ,OHm [ _ ........ J CLUTCH / BRAKE (PEDAL UP) WHITE , i_w._;_: / r r SEA TSW,TDH .... _ - - - _ (NOT OCCUPIED) IGNITION WHITE I i ........ i ........ !11 _ , _d-T-b_, _ _111 (_ ⢠SPARK : BLACK IGNITION PLUG uN,, oAP PLUGS ON TWIN CYL ENGINES) i I FUEL SHUT-OFF SOLENOID (IFSO EQUIPPED) SOLENOID IGNITION SWITCH POSITION i CIRCUIT "MAKE" OFF M G A1 NONE RUN/LIGH1 B A1 A2 L RUN B A1 NONE START 3 S A1 NONE BROWN NON-REMOVABLE CONNECTIONS HEADLIGHTS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270752 22 21 ⢠26 I 27 i 29 i I i s t t I r I i / 32
TRACTOR - - MODEL NUMBER 917.270752 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hax Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 153664 Switch, Interlock 21 166182 Harness Asm Light W/4152J 22 4152J Bulb Light #1156 24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric 28 4207J Cable Ground 6 Ga 12" black 29 121305X Switch Plunger 30 163968 Switch Ign 33 140403 Key Ign 40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 45 122822X Ammeter Rectangular 15 Amp 52 141940 Protection Wire Loop NOTE: All component dimensions given In U.S. inches 1 inch =25.4 mm 33
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES 28 58 12 31 208 53 54 F 2O6 6O / 3 74 208 34
TRACTOR - - MODEL NUMBER 917.270752 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 Chassis 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 9 168337X013 Dash 10 STD533710 Bolt, Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H. 12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H. 17 144983X558 Hood Assembly 18 126938X Bumper Hocd 25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut 28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle 30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support 37 17490508 Screw Thdrol 5/16-18 x 1/2 38 169834 Pivot Bracket Assembly, Rear 51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 145201 Bracket Grille Pickoff LH 54 161464 Screw Hax Wshd 8-18 x 7/8 55 145202 Bracket Grille Plckoff RH 67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air 60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash Lower BTLT 74 STD541437 Nut Crownlock 3/8016 UNC 114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4 142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis 144 154207 Bracket Pnt Footrest STLT 145 156524 Rod Pivot Chassis/Hood 206 170165 Bolt Shoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt 208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock 212 165919 Insert Lens Reflective - - 5479,1 Plug, Button NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.270752 GROUND DRIVE 51 7O 116 _66 150 48 27 151 51 i 26 27 36
TRACTOR -- MODEL NUMBER 917.270752 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION 1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865 13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x I Gr.5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd, Broke 85 150360 Nut, Nylook 24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114 26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga. 28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bellcrank Clutch Grnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 173898 Keeper Belt TransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner 59 169691 Keeper, Belt, Center Span 202 72110612 Bolt Carr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5 62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: All component dimensions given In U. S. Inches 1 inch = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270752 STEERING ASSEMBLY _'_ 36 ,_ ..... _-. ..... i----I _41 L 62 44 51_54 27 "-_ 22..... "_ i/, 11 4o "/ 25 1S 46 47 43 / / / r 38
TRACTOR -- MODEL NUMBER 917.270752 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 6265H 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD55 t 137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 1544O6 26 126847X 27 136874 28 19131416 29 17060612 30 STD561210 32 13O465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 5! STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 1544O4 67 72140618 68 169827 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Splodle Assembly, R.H. Beadng, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Ton( Plttman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steedng Screw Insert, Steedng Wheel Washer 13/32 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hexw/_ns. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNCx 1-1/4 Kit Steedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Beadng Arm Plttman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-114 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp, Chassis Front Fastner Chdstmas Tree All component dimensions given In U.S, Inches 1 Inch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270752 ENGINE _25 14 _"_ 26 29 OPTIONAL EQUIPMENT Spark Arrester 13 81 4O
TRACTOR - - MODEL NUMBER 917.270752 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 160589 6 159955 8 150176 10 162797 13 165391 14 13280336 15 13200300 16 STD551237 17 17490624 23 169837 25 145996 26 73920600 29 137180 31 109202X 32 158990 33 123487X 37 137040 3 8 ....... 40 124028X 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 81 73510400 NOTE: Control, Throttle Screw Hex Thd Cut 1/4-20 x 5/8 Engine (See Breakdown) Bdggs Model 407777-0121 -E5 Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4 Shield Browing B&S Intak II Muffler Gasket Nipple, Pipe Elbow, Standard 90 °, 3/8-18 NPT Washer, Lock Ext tooth 3/8 Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebds Guard Control Choke Nut Kaps 3/8-24 UNF Arrestar, Spark Tank, Fuel Cap, Fuel Clamp, Hose BIk Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing Snap Nyl BIk Fuel Une Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlol Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Kaps Hex 1/4-20 Unc All component dimensions given in U,S. inches 1 Inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.270752 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION 140123 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X Seat 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852 Spdng Seat Cprsn 2 250 BIk Zl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) Knob Seat Adj Wlngnut Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Bpdng Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 X12Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U,S. inches 1/rich = 25.4 mm 42
TRACTOR - - MODEL NUMBER 917.270752 DECALS 9 13 6 4 2 13 10 2O 21 14 8 12 KEY PART NO, NO, 1 156368 2 174321 3 171696 4 171697 5 167049 6 133644 7 138047 8 166887 g 163204 10 156439 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516 Decal, HP Engine 21 163207 Decal, Customer Malntenanea - - 138311 Decal, Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal, Fender, Craftsman - - 174801 Decal, Fender Danger - - 174802 DESCRIPTION Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Bait Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 1 ,,.-_.,,__,,._._._ 2 _ ;,8 7 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 4,10 5 106732X427 / 6 278H 3,9 7 9040H _/ 8 106108X427 11 9 122082X 10 7152J 11 104757X - - 144334 DESCRIPTION Cap Value Tire Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Baadng Range Rim Asm 8"rear White Service Tire R "Is 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE:All component dimensions given In U.S. inches 1 Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY 13 /'///' I'll I'11_ 5 !'/ i '1 19 13 13 ---o_ 31 32 19 13 2O 15 20 44
TRACTOR - - MODEL NUMBER 917.270752 LIFT ASSEMBLY K]EY PART NO. NO, DESCRIPTION 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 31 169865 32 73540600 NOTE= Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Beadng Nylong Gdp Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm lift R.H. Retainer Spdng Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Mower Retainer Sprtng Beadng, Pvt. Lift Nut Crownlock 3/8-24 All component dimensions given In U.S. Inches 1 inch = 25.4 mm 45
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK >21 ! 16 I 18 13-- 10_ 9_ 29 _18 27 46
TRACTOR - - MODEL NUMBER 917.270752 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 165892 Mower Deck Assembly, 42" 68 144959 2 STD533107 Bolt 92 STD541437 3 138017 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J 9 STD551137 Washer, Lock 111 155197 10 140296 Washer, Hardened 112 155198 11 134149 Blade, Mulching 113 17060512 12 129895 Baadng, Ball 114 73510500 13 137645 Shaft Assembly, Mandrel, 115 72110504 Vented (includes Key 116 4898H Number 12) 117 165746 14 128774 Housing, Mandrel, Vented 118 73930600 15 1t0485X Baadng, Ball, Mandrel 119 19121414 16 140329 Stdppar, Vented Mower Deck 121 143723 18 72140505 Bolt, Cardage 5/16-18 x 5/8 128 153390 19 132827 Bolt, Shoulder 129 19131312 20 159770 Baffle, Vortex 130 STD523710 21 STD541431 Nut Crownlock 5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710 23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634 26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891 28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022 30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216 32 153535 Pulley, Mandrel 151 169670 33 137266 Nut, Toplock, Ranged 152 169676 34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671 37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669 44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer 46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794 49 155066 Roller Assembly, Cam Follower 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD5414f0 Locknut - - 169583 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer 59 141043 Guard, TUV Idler 67 149846 Knob Custom Oval DESCRIPTION V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16.Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Flat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hax Thd Cut 1/4-20 x 5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Comp(ete (Standard Deck, Order Separataly Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111- 121) NOTE: All component dimensions given in U.S. Inches 1 Inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 35A 157 13 157 48
TRACTOR - - MODEL NUMBER 917.270752 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. 41A 790079 1 772147 Transaxle Cover 42 792073A 2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075 4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066 6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691 8 792180 Shift Key 49 778356 8A 792047 Woodruff Key #9 50 778338 9 784352 Shift Collar 51 778354 10 784378 Shift Rod & Fork 52 778352 11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 Input Bevel Pinion (13 teeth) 54 778346 13 778368 Bevel Gear (13 teeth) 56 778355 (Include. 14) 57 778337 14 778368 Bevel Pinion (13 teeth) 58 778353 (include. 13) 69 778351 15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345 18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _ dia 66 776422 21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170 25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187 25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092 27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A 29 780072 Thrust Washer .627 ID x 79 792144 ⢠031W 82 778333 29A 780160 Thrust Washer .762 ID x .031W 83 778338 29B 780051 Thrust Washer .762 ID x 85 792154 .031W 87 788089A 29C 780199 Anti-Rotation Washer .632 150 788093A 30 780108 Cup Washer 1.127 ID x 157 788088A .032W 180 730229A 31 780001 Flat Washer .750 ID x .056W 900 794712 (Use As Needed) 31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4 _ Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Flat Washer ,563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Fiat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206- 545C Transaxle NOTE: All component dimensions given in U.S, inches 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 029 t 11_ ? 10 267 216 1R8 _:_' 222 REQUIRES SPECIALTOOLS 265r_ TO INSTALL SEE REPAIR _ 718 INSTRUC_ON MANUAL 267 8471523 842 287_ 524 220 750 J 16 lO35 _ I 1058 OWNER'S MANUAL J I 1035 EMISSIONS LABEL ] 5_ 445 1151s LABEL KnT 1 3 a4_ 555_ 163 _ 41 lo17_ 12_=p 552_ 89 691 447A B65B_ 447A ¢P 447 122 51A_ 5o_ 54 _ 654 o 1027D 551 1033 VALVE OVERHAUL KIT 868 _(_ 7_ 51_ 883 _q_/ 153 50
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 08& 35 _, 023 11022 _ 13j_ _....o 211 _ ho23AI _1_11 _,o REQUIRES SPECIAL TOOLS TO,NSTAL'. SOOREPA, R _..J_ ] 240 _ _ l J _" INSTRUCTION MANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 | I_--__/_.I °°'_ 628 =" 163_ _ I"_'-I .r-;--_._., _ I 9180 _ 415_' I-_11 "%_ I 141 I 2311 672 _ I _i 11 '°u_ I e121CARBURETOR KIT I _, o I "J_" ' t "1 1' ,_, .... 108(_ I _ , _ 130 95, __r_) 11_ I _ _..._1--_- I---_z _o 51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I I'_"LJ II S62Ae _ , _-_.J _ o_2_1 1_o_11 _,2_ _,r_ ',_:_,_1 i o4_. 276 @ 104_ 552A8 [ r_l 1123 _ _6 _ lO4_ I --- [_E,_ I (.-.. I 15o _ .2_,_ 117,_ 276 _147 I 90;,@ 1123 _ 1124 _ 633 @ 51
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 74 T 635_ 1005 332 _ 75 _) 934 _ 11191' 3631_ 1006 8 _16 ._ _ 334Y 1 851 _ I -k 355 GASKET SET 720_' 40 573_ 197 697 52
TRACTOR - - MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 690231 2 499585 3 391086 4 690069 5 499587 5A 499595 7 690962 8 499601 9 690937 10 690960 11 690942 12 690945 13 690360 15 690946 16 691046 20 690947 22 690308 23 691053 24 222698 25 499588 499589 499590 499591 26 499604 499605 499606 499607 27 690975 28 499582 29 499583 32 690976 33 499596 34 499597 35 690963 36 690963 40 690964 42 499586 45 690977 45 690978 48 693893 50 690948 51 90949 51A 690950 53 690951 54 690953 73 691055 74 691057 75 691056 89 690283 95 690718 98 499802 104 690984 105 690985 108 690986 117 690232 690989 BCylinder Assembly ushing-Cylinder * Seal-Oil Sump-Engine Head-Cylinder No. 1 Head-Cylinder No. 2 *-_- Gasket-Cylinder Head Breather Assembly * Gasket-Breather Screw (Breather Assy.) Tube-Breather ,* Gasket-Crankcase Screw ICylinder Head) Plug-Od Drain Crankshaft * Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembl _d_ O.S.) Piston Assembl; Piston Assembl; .020 O.S.) Piston Assembl; .030 O.S.) Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.) Ring Set-Piston 020 O,S,) RingSâ¢t-Piston 030 O,S.) Lock-Piston Pin Pin-Piston Rod-Connecting Screw(Connecting Rod) Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Valve Tappet Cam Shaft Short Block Manifold-Intake *e_ Gasket-Intake ,ke⢠Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screen-Rotating Screw (Rotating Screen) Washer (Flywheel) Plug-Oil Screw ('Throttle Valve) Idle Speed Kit ⢠Pin-Float Hinge ⢠Valve-Float Needle Valve-Choke O Jet-Main (Standard) Jet-Main (High Altitude) 121 499811 Carburetor Overhaul Kit 122 690952 Spacer-Carburetor 125 499804 Carburetor 130 690993 Valve-Throttle 131 499805 Throttle Shaft Kit 133 499806 Float-Carburetor 135 499803 Fuel Transfer Tube 137 690994 â¢â¢ Gasket-Float Bow! 141 499807 Choke Shaft Kit 142 499808 ⢠Nozzle-Carburetor 146 94388 Key-'Nming 150 690995 â¢â¢ Gasket-Nozzle 160 690996 Retainer-Solenoid 163 691001 *_ Gasket-Air Cleaner 187 691050 Line-Fuel (Cut to Required Length) 187A 691049 Line-Fuel 188 690960 Screw (Control Brecket) 192 690083 Adjuster-Rocker Arm 197 690960 Screw (Back Plate) 209 691018 Spring-Governor 211 691019 Spring-Governod Idle 212 691020 Link-Throttle 213 691021 Brecket-Choke Control 216 691022 Link-Choke 219 394346 Gear-Governor 220 690412 Washer (_Govemor Lever) 222 691023 Bracket-Control 227 691048 Control Lever-Governor 231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel 250 690957 Retainer-Breather 252 690956 Element-Breather 265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,kâ¢<_ Sealing Washer 278 690097 Washer (Gov. Control Lever) 287 690960 Screw (Dipstick Tube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing) 309 691262 Motor-Starter 310 691263 Bolt-Starter Motor 311 497608 Brush Set 332 691059 Nut (Flywheel) 333 691060 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 691043 Spark Plug 358 499889 Gasket Set 363 691062 Flywheel Puller Included in Engine Gasket Set, Raf. No. 358 ⢠Included in Carburetor Overhaul K_t, Ref, No. 121 ⢠Included in Carburetor Gasket Set. Ref. No. 977 Included in Valve Overhaul Kit, Ref. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53
TRACTOR -- MODEL NUMBER 917.270752 BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 383 690966 385 690960 387 608656 404 690442 418 690999 445 499486 447 691003 447A 690960 462 691261 467 691008 474 691064 501 691185 505 691029 510 497606 513 692024 523 691036 524 691032 525 691037 526 690960 544 552 690552 552A 690553 562 690311 573 691009 579 691029 601 691038 615 690317 616 691045 628 690960 633 690998 635 66538 654 690958 668 691215 672 690234 691 690657 697 690372 703 691010 718 690959 726 499612 729 694123 741 690980 742 690328 750 691033 783 693058 788 691039 789 695050 797 693167 798 690967 801 691283 802 691286 8O3 842 691031 847 499602 851 591234 Wrench-Spark Plug 855 691011 Adapter-Air Screw(Fuel Pump) 865 691012 Cover-Air Guide Pump-Fuel 865A 691014 Cover-Air Guide Washer (Governor Crank) 865B 691015 Cover-Air Guide Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-Air Cleaner Cartridge 871 690969 Bushing-Guide Screw (Air Guide Cover) 877 399916 Alternator Connector/Wire Screw (Air Guide Cover) 883 690970 * _: Gasket-Exhaust Washer (Starter Cable) 914 690960 Screw(Rocker Cover) Knob-Air Cleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket) Nut (Gov. Control Lever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump Clutch-Drive Cover) Solenoid-Fuel Dipstick 947 499809 ⢠Dipstick Tube Seal 965 499613 Oil Pump Cover Dipstick Tube 967 273638 Filter-Pre-Cleaner Screw (Regulator) 968 499786 Cover-Air Cleaner Armature-Starter (Service 975 499810 Bowl-Float with 691262 Starter Motor) 977 499812 Gasket Set-Carburetor Bushing-Governor Crank 987 691000 Oe Seal-Throttle Shaft Bushing-Governor Crank 1005 691243 Fan-Flywheel Bolt (Gov. Control Lever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-Oil Filter Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit Retainer-Governor Shaft 1022 690971 *,_ Gasket-Rocker Cover Crank-Govsmor 1023 499599 Cover-Rocker (Cyl. No. 1) Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker (Cyl. No. 2) ⢠<_ Seal-Choke Shaft 1024 499054 Pump-Oil Boot-Spark Plug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A 690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil ⢠v Gasket-Carburetor Plate 1029 690972 Rocker Arm ⢠Governor Shaft Seal 1033 499890 Valve Overhaul Kit Screw (Drive Cap) 1035 691042 Shaft-Pump Clip 1036 695104 Emissions Label Ptn-Looating 1051 691265 Ring-Retaining Owner's Manual Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 Rocker Arm Pivot E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pump cover) 1123 690987 â¢â¬ O-Ring Seal (Solenoid Gear-Pinion Retainer) O-Ring Seal-Fuel Transfer Fuel Pump Bracket 1124 690988 â¢e Harness-Wiring Tube Screw (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tubs Screw _RockerArm) 1127 690992 Screw (Float Bowl) Cap-Drive 1128 690990 ⢠Screw (Carburetor Nozzle) Cap-End 1169 690990 Screw (Carburetor Cover Housing_Sewice with Plate) 691262 Starter Motor) --- 445777-0027-E2 Replacement Engine ⢠Dipstick/l'ube Seal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ube Assembly High Speed: 3000-3200 TsrminaI-Sparkplug * Included in Engine Gasket Set, Ref. No. 358 ⢠Included in Carburetor Overhaul Kit, Ref. No. 121 <_ Included in Carburetor Gasket Set, Ref. No. 977 Included in Valve Overhaul Kit, Rsf. No. 1033 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _ Operate your Tractor up and down the face of slopes (not I I greater than 15 ), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme
For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! .......... .... iiiii ii i i iti_! .......... 4 MY HOME s" Anytime dayornight ............ ............ 1 800 ........ . m m m L .............. (1 800 469--4663) ...... ....... www, sears.com ..... To bring in products such as vacuums, ....... lawn equipment and electronics for repair, call for .... i il i i'iiii!i_!:!!i; the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Aoytirne, day of night ))))))i)il))) www.sears.com ....... call Sears PartsDirectSM! ....... .......... that you need to do it yourself ........... I ......... 1 800 366 PART 6a 11pro CST, (1 .... Boo 366 727_) 7' mdays' -- a we_k" m [ ......... (' [ ........ _.... sears com/partsdirect ......... ...... ;) _iilil To purchase or inquire about a Sears Service Agreement: ...... 1-800-827-6655 5 p CST, MO ........ 7 a.m.- .m. n.- Sat, Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais: y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s. ....... 1-888-su-.oGARo" (1-._-_3-.9_) (1-888-784-6427) { l_,_/C_e _t _11 s. © Sears, Roebuck and Co, ® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TM Marca de F_orica de Sears, Roebuck and Co, 174801 05.05.00 RH Printed in U.S.A.