Craftsman EZ 917.270814 Owner's Manual
Owner's Manual [RAFTXMI:IN" 19.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.270814 EZ ⢠Safety ⢠Assembly ⢠Operation ⢠Maintenance ⢠Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equip- ment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pro, Mort -:Sat Seam, Roebuck and Co., Hoffman Estates, tL 60179 Visit our Craftsman websitet www.sears.com/craftsman
Warrahty.J. ...... _......: ................................ 2 Safety: Rules ...:...... ...... _ ......................... 2 Prpduct Specifications .......................... 5 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ....................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 22 Storage ............................................... 28 Troubleshooting .................................. 29 Repair Parts ........................................ 34 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home war- ranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman dding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as recks, toys, wire, etc., which could be picked up and thrown =by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. 2
⢠Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unloading the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injudes. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from sedous injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide ob- stacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly tum over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be aled and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. 3
⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al- low objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Ad- just and service as required. ⢠Be sure the area is clear of other people ⢠Mow up and down slopes (15 ° Max), not before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful cars of another responsible adult. ⢠Be alert and tum machine off if children ⢠enter the area. ⢠Before and when backing, look behind and down for small children. _LLook for this sy.mbol to point out impor. ⢠tant safety pracadtions. It means CAU- TIONt!! BECOME AWAREt!! YOUR SAFETY IS INVOLVED. _LCAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug. _CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not tum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. _CAUTION: Tow only the attachments that are recommended by and comply with spocif'mations of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: The anqine exhaust from this product contains chemicals known to the State of California to cause cancer, 4 birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (above 32°F) _PI-SF/SG/SH): SAE 5W-30 (below 32°1=) 01L CAPACITY: 3.0 PINTS SPARK PLUG: Champion RJ19LM OR GAP: .030") J19LM VALVE INTAKE: .004"-,006" CLEARANCE: EXHAUST: .007"-.009" GROUND SPEED (MPH): FORWARD: 1 sT 1.2 2 ND 1.5 3 RD 2.3 4 TM 3.5 5 TM 4.8 6 TM 5A REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS ARTERY.' AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R BLADE BOLT 27--35 FT. LBS. TORQUE: I CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de- signed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained techni- cians and the proper tools to service or re- pair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail- able on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of Califomia the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). 5
PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large FlatWasher (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher _8 (1) Hex Bolt 5/16-18x 1-1/4 @ (1) Locknut 5/16-18 (1) Shoulder Bolt 5/16-18 (I) Washer 17/32 x 1-3/16 x 12 Gauge © (1) Knob 6
PARTS BAG CONTENTS SHOWN FULL SIZE (2) Weld Nuts #10 ( (2) Screws _ (2) Lock _, _ #10 x 5/8 _1_ Washers #10 ! I (2) Washers =, 3/16 x 3/4 x 16 Gauge v Pads packet separately in carton Seat Pads Bag contents not shown full size Video Cassette Mulcher iF_ Plata_ Steering Whlae _ Pads Bag i I s I i I i I Steedng ', Boot ' 1 Manual Steering Wheel Adapter Latch Hook (2) Assemblies Steedng C{,_I' _ , i Wheel Insert I Steedng Extension Shaft = (2) Keys Slope Sheet 7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Phillips Screw- (1) Pliers driver (1) Tire pressure (1) Utility knife gauge (1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex belt and Iocknut. Tighten securely. IMPORTANT: Tighten belt and nut securely to 18-22 ft. Ibs. torque. '⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Slide steering wheel adapter onto steedng shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hoed and gdll. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. 8
HOW TO SET UP YOUR TRACTOR CONNECT BATTERY ⢠Lift hood to raised position. ⢠If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTE- NANCE section of this manual for charging instructions). ÷÷- ,_// _...~ ,- , ., Label INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove cardboard packing on seat pan. ⢠Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and flat washer loosely. D ° not tighten. ⢠Lower seat into operating position and sit on seal ⢠Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat s ,0or \ }r-i A_ustmen_t__=t Washer Knob INSTALL MULCHER PLATE ⢠Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down, ⢠Tighten hardware securely. ⢠Raise and hold deflector shield in upright position. ⢠Place front of mulcher plate over front of mower deck opening and slide into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove discharge guard from mower. Raise and hold guard when atlaching muicher plate and allow it to rest on plate white in operation. Weld Nut From Hook Points The Top Down Look Weld Washer Latch Latch J Nut Lock Washer Washer Washer Mulcher '_.._ Screw Plate Deflector Shield Latch Hooks 9
TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tiros on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. V" CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). 4' Seat is adjusted comfortably and tight- ened securely. ,/All tires are propedy inflated. (For ship- ping purposes, the tires were overin- flated at the factory). ⢠/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. Sea that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. ⢠/ Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline. ⢠/ Become familiar with all controls - their location and function. Operate them be- fore you start the engine. / Be sure brake system is in safe operat- ing condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Leam and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATrACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED PARKING. BRAKE __) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY (SEE SAFETY RULES SECTION) Ei= FREE WHEEL (Automatic Models only) 11
KNOW YOUR TRACTOR , .... _ ...... _. : _ ..... , _ , , R_DTHIS OWNER'S MANUAL AND.SAF_ RULES BEFORE OPERATING i_ _ YOUR TRACTOR .... Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Choke Control Throttle Control Clutch/Brake Pedal Attachment Clutch Lever . \ ignmon ⢠â¢_ _ Switch .s Light Lift Lever Plunger Attachment Lift Lever Brake Height Adjustment Gearshift Knob Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine, PARKING BRAKE: Locks clutch/brake pedal into the brake position. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or performing any adjust- ments or repairs. We recommend a wide vision safety mask over spec- tacles, or standard safety glasses. HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE ⢠Depress clutch/brake pedal into full =BRAKE" position and hold. ⢠Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Attachment Clutch Lever "Engaged" Position Throttle Control Position Position Brake / "Engaged" Position ⢠Turn ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. A, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. CHOKE CONTROL "Disengaged" Position STOPPING Gearshift Lever Adjustment Knob Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to =DISENGAGED" position. GROUND DRIVE - ⢠To stop ground ddve, depress clutch/ brake pedal into full =BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". Use choke control whenever you are starting a cold engine. DO not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. * Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor tO a complete stop before shifting or changing gears. Fa'durs to do so will shorten the useful life of your transaxle. 13
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming the height adjustment knob in desired direction. ⢠Turn knob clockwise (r_) to raise cutting height. ⢠Tum knob countemlockwise (_,_)to lower cutting height. The cutting height range is approximately 1-1/2" to 4 =. The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in he!ght should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain condi- tions. ⢠Adjust gauge wheels with tractor on a fiat level surface. ⢠Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat tot opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Mounting Bracket TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Lower mower with attachment lift control. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Attachment Lift Lever Le ve r "E ng aged"F_-_-- _ High Position Positi_n_. _ . =Disengaged" ____Low Position __.__4"--N Position TO OPERATE ON HILLS _CAUTION: DO not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠It slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 3/8-16 Locknu 3/8 Washel Shoulder Gauge Wheel 14
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠RII fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _I_WARNING: Experience indicates that alcohol blended fuels (called gssohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠I_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 15
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to =DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as descdbed above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used dudng the engine warm-up period and may require the choke control be pulled out slightly. NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 16
MOWING TiPS ⢠.Tire chains cannot be used when the mower housing is attached to tractor. ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT. For best performance, keep mower housing free of built-up gras.= and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly t_ provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely hea W mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. Change your cutting pattem from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE =.._./_._j_ o.__o__. Check'nm _m iT Inmrlo_ Systems I/ R Chock _ L=o_ F==o,_m _ _, V' Lubd_on Chart _ R Clean Battery and Terminals ! I_ Check Transaxle Cooling I_ Adjust Motion D_ve Belt(s) Tewsion _s Ch_ _,_ C_ Lo_ _ E Clean Air Filter N c_=n _Ur S¢r=m I_ Replace Oil Filter (If equipped) l_.i EN Clean Engine Coolk_g Fins Replace Spark Plug _i Replace Aft Filter Piper Cllrtddge II_= 1. Clwlge nlonl oitlll idllm opitilig ulidw ii Ilelvy load or in htgtl _lnl tlil_1_rldu_lil. S - ff equipped _h _p_ble =y_er_ 2. Semite mor_ ofl_ whe. _)r_lng b _ln'y o* du_y cotillions, il - Noi tequiiid II liqulpplid tilh n_illilimm_e-hlie bii_y, 3. _ equlpp_ with ol _, ch_m_e ol _ SO hounk 7 - T_llt_m f ro_ _le picot bolt to _ ft,-Ib_ mmdmum. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter ⢠assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation. ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose tasteners. LUBRICATION CHART Zerk Zerk Wheel _) Front Wheel Besdng Bearing Zerk Zerk ® Engine | Attachment _ : l Clutch I ' I I Pivot(s) I i (I) SAE 30 or 10w30 Motor OIL Pivots @ General Purpose Grease Refer to Maintenance "Engine" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant spar- 18 ingly"
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in aU tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as de- scribed below, repair the problem immedi- ately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, lock washer and flat washer securing blade. ⢠Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailing Edge, Mandrel Assembly Center Hole Flat Washer Lock _-Hex Bolt (Grade 8) *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthreaded portion of the steel bolt or pin and hold the belt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. // 5/8" Bolt _ Blade or Pin _ BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with 19 an automotive charger will extend its life.
⢠Keep battery and terminalsclea n. ⢠Keep battery bolts tight. _ ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter- minals can cause the battery to =leak" power. ⢠Remove terminal guard. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manu- al). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on 0il. Change the oil after every 25 hours of : operation or at least once a year Jf the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change, All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Air Screen Oil Plug Oil CLEAN AIR-SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING RNS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See =TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). 2O
Knob Wing Nut Foam Pre-Cleaner Cover Plate Cartddge Air q Cover (Both Sides) AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knob(s) and cover. TO SERVICE PRE-CLEANER ⢠Slide foam pre-cleaner off cartridge. ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. ⢠Reinstall pre-cleaner over cartridge. ⢠Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE ⢠Remove wing nuts and cartridge plate. ⢠Carefully remove cartridge to prevent debris from entering carburetor. ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge, Air Scre_ MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS _ section of this manual, IN-LINE FUEL FILTER The fuel filter should be replaced once each season, if fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in positio n in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasotine, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 21
AqI_CAUTION: Before performing any service or adjustments: ⢠Depress clutch/brake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in =DISENGAGED" position. ⢠Turn ignition key *OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug: TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in =DISEN- GAGED _ position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Disconnect clutch rod from clutch lever by removing retainer spring. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spdng, ⢠Disconnect suspension arms from rear deck brackets by removing retainer spdngs. ⢠Disconnect front links from deck by removing retainer springs. ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position, ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Arms Pulley Front Link Retainer Spring AnU-Swaybar Retainer Springs (Both Sides) Retainer Spdngs (Both Sides) 22
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ Bottom Edge of Mower to _ _/_-_t Mower to A| / U Ground Line U ! ;_A ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8". ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To tower front of mower loosen nut =E" on both front links an equal number of tums. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts =P' against trunnion on both front links. ⢠To raise front of mower, loosen nut =F" from trunnion on both front links. Tighten nut =E" on both front links an equal number of tums. ⢠When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nut =F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel Both Front Links Should be Equal in Length (_ Suspension Lift Unk Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of Front Unks t=E ⢠TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade dri';'e belt rpay be replaced without tools. Park the tractor on level surface. Engage parking brake. mower housing as shown. idler pulleys. 23" Pull belt away from mower. BELT REMOVAL - ⢠Remove mower from tractor (See =TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and
BELT INSTALLATION - ⢠Install new belt in reverse order of re- moval. ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instafl mower in reverse order of re- moval instructions. Mandrel Idler Pulleys TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut =A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. With parking Brake .=17 °°°" i/j _perating Arm ⢠TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley_ Clutching.---- Idler Stationary/ Idler Transaxle Pulley ___ TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment belt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment belt, move mower deck height to the lowest position. 24
Gearshift Lever Neutral Lock Gate Adiustment /.," / ._'. I Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steedng wheel end reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor, if damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining dng and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On roar wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. I! your battery is too weak to start the engine, it should be recharged. (See 'BATTERY" in the MAINTANCE section o this manual). 11 "jumper cables" are used for emergenc, starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable t_ the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both battedes. =Positive" ( ) "Negative" (-} 25
REPLACING BATTERY , _ _CAUTION: Do not short battery' : : terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift hood to raised position. ⢠Remove terminal guard: ⢠Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. ⢠install new battery with terminals in same position as old battery. ⢠Reinstall terminal guard. ⢠First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close terminal access doors. ⢠Close hood. Positive Cable Terminal Guard Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the gdll. ⢠Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse; The fuse holder is located behind the dash. TO REMOVE HOODAND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire connector. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. Connector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO't'rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move choke 26
⢠â¬0niroi (l_tecI-Qri â¬!ash panel) to full _' FINA_:S_ING _::: ::!; i _ _, _''!-_ .Choke position. " - " - - " ⢠Start erigi_e_:a_l alloWtO' warhl f<_rfivi o Remove air cleaner cover, filter and cartddge plate to expose carburetor choke (see =AIR FILTER" in the Maintenance section of this manual). ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Reassemble air cleaner. Choke CI_ Screw "L _ _q"A -'-_ Choke Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjust- ment, proceed as follows: In general, tuming the mixture screw In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counter- clockwise) increases the supply of fuel to the engine giving a dcher fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is tumed in too tight. PRELIMINARY SETTING - ⢠Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above). ⢠With engine off tum idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns. minutes. Make final adjustments with engine running and shift/motion contl lever in neutral (N) position. ⢠With throttle control lever in slow position, hold throttle lever against idh speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM. ⢠While still holding throttle lever agains idle speed screw, tum idle mixture screw in (clockwise) until engin e begil to die and then tum out (counterclock wise) until engine runs rough. Turn screw to a point midway between tho._ two positions. ⢠Continue to hold throttle lever against idle speed screw and adjust idle spee( screw to obtain 900 to 1200 RPM. Release throttle lever. ACCELERATION TEST - ⢠Move throttle control lever from slow t¢ fast position. If engine hesitates or die turn idle mixture screw out (counter- clockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the en- gine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set- ting can be dangerous. If you think the er gine-govemed high speed needs adjust- ing, contact your nearest authorized ser- vice canter/department, which has propeJ equipment and experience to make any necessary adjustments. ldle Speed rew Idle Mixture Screw rottle Lever 0 Idle Speed Screw __ ThrotUe Idle Lev r " Mixture e crew 27
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, botts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand tightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables disconnect- ed and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system pads such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). â¢Tum ignition key to =START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensa- tion to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are stilt warm. 28
TROUBLESHOOTING CHART PROBLEM CAUSE Will not start Hard to start Engine will not tum over ⢠Out of fuel. ⢠Engine not =CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter. ⢠Water in fuel. Engine clicks but will not start ⢠Loose or damaged wiring. ⢠Carburetor out of adjust- ment. ⢠Engine valves out of ad- justment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjust- ment, ⢠Engine valves out of ad- justment. ⢠Clutch/brake pedal not de- pressed. ⢠Attachment clutch is en- gaged. . Weak or dead battery. ⢠Blown fuse. ⢠Corroded battery termi- nals. ⢠Loose or damaged wiring. ⢠Faulty ignition switch. ⢠Faulty solenoid or starter, ⢠Faulty operator presence switch(es). ⢠Weak or dead battery. ⢠Corroded battery termi- nals. CORRECTION ⢠⢠Fill fuel tank. ⢠See "TO START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel fil- ter. ⢠. Check all wiring. ⢠See "To Adjust Carburetor" in Service and Adjustments section. ⢠Contact an authorized ser- vice center. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See =To Adjust Carburetor" in Service and Adjustments section. ⢠Contact an authorized ser- vice center. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized ser- vice center. ⢠Recharge or replace battery. ⢠Clean battery terminals. 29
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION i ii Engine clicks but ⢠Loose or damaged widng. ⢠Check all wiring. will not start ⢠Faulty solenoid or starter. I ⢠Check/replace solenoid or (cont'd) starter. Loss of power ⢠Set in _Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Cutting too much grass/ too fast. ⢠Throttle in "CHOKE" posi- tion. ⢠Build-up of grass, leaves and trash under mower. ⢠Dirty air filter. ⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter, ⢠Stale or dirty fuel. ⢠Water in fuel. ⢠Spark plug wire loose. ⢠Dirty engine air screen/ fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjust- ment. ⢠Engine valves out of ad- justment. Excessive vibration ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). Engine continues to run when opera- tor leaves seat with attachment clutch engaged I. Faulty operator-safety presence control system. Poor cut - uneven ⢠Worn, bent or loose blade. ⢠Mower deck not level. ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carbure- tor, refill tank with fresh gaso- line and replace fuel filter. ⢠Connect and tighten spark j. plug wire. Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service and Adjustments section. ⢠Contact an authorized ser- vice center. ⢠Replac e blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Re- place damaged parts. ⢠Check wiring, switches and connections. If not corrected, contact an autho- rized service center. ⢠Replace blade. Tighten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing. ⢠Replace blade mandrel. 3O
TROUBLESHOOTING CHART PROBLEM CAUSE Poor cut - uneven â¬ont'd) Mower blades will not rotate I Poor grass dis- charge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning en- gine "OFP ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pres- sure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly in- stalled. ⢠Improper blades used. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is =OFP. ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. ⢠Engine throttle control not set at =SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in =FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower dect_ ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. Tighten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower drive belt. ⢠Reinstall blades sharp edge down, ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch =ON". ⢠Replace bulb(s). ⢠Check/replace light switch. ⢠Check wiring and connections, ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections. ⢠Replace regulator, ⢠Replace _llternato,r. ⢠Move throttle control to =SLOW" position and allow to idle for 30 seconds before stopping engine. 31
32
SCHEMATIC TRACTOR - - MODEL NUMBER 917.270814 BATTERY AMMETER (OPTIONAL) IGNYnON SWITCH I L ......... I GROUNDING CONNECTOR A (OPTIONAL) 'v SPARK eL_K (_ IGNITIONuNIT _ PLUGGAp 1(2 PLUGS ON TWIN CYL, ENGINES) IGNITION SWITCH NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS HEADUGHTS --e-- O F, NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WILL BECOME THEIR BRIGHTEST. WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270814 24_ 8 I i I 41 21 / I / /! 34
, TRACTOR -- MODELNUMBER 917.2708i4 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 12 VOLT 28 AMP 2 74760412 Bolt Hex Hd 1/4-20unc x 3/4 8 7603J Case Battery 10 145211 Boit, Btr Front 1/4-20 x 7-1/2 11 150109 Hoiddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 153664 Switch, Interlock Push-In 19 Std551125 Washer Lock 1/4 20 73350400 Nut Jam Hex 1/4-20 Unc 21 166182 Harness L!ght Socket 0N/4152j) 22 4152J Bulb Light #1156 24 4799J Cable Battery 25 146148 Cable Battery 26 166180 Fuse 15 .amp 27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 CId_le Ground 29 121305X Switch Seat 30 140301 Switch Ign 4 Position 31 12421 IX Nut Ignition 32 141226 Cover Ignition Switch 33 109310X Key Molded Craftsman 40 166145 Hamses Ign 41 71110408 Bolt BIk. Rn Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal 43 145673 Solenoid .44 73640400 Nut Keps BIk Hex 114-20 Unc 45 121433X Ammeter Rectangular 6 Amp 52 141940 Protection Wire Loop 55 17490508 Screw'rbdroi 5/16-18 x 1/2 70 166658 Harness Engine B&S NOTE: All component dimensions give in U.S. inches 1 lbch = 25A mm 35
TRACTOR -- MODEL NUMBER 917.270814 CHASSIS AND ENCLOSURES 28 58 12 31 63 55 14 36
TRACTOR - - MODEL NUMBER 917.270814 CHASSIS AND ENCLOSURES KEY PART NO. NO. I 166819 2 140356 3 17490612 4 STD551025 5 155272 9 161917X013 10 STD533710 11 155927 12 145660 13 155936 14 17490608 17 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STD541437 28 145198)(558 29 155217X599 30 151287X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 161464 55 145202 57 STD522507 58 140547 60 STD533707 64 154798 74 STD541437 114 158112 115 17490620 116 19131614 140 158418 142 165867 143 154966 144 154207 145 156524 DESCRIPTION Chassis Assembly Drawbar Screw, Thd. Roll 3/8-16 x 1 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH. Clip Tinnerman Grille p/t_ Panel, Dash, R.H. ScrewThdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hax, with Insert 3/8-16 Unc Gdlla w/Clips MS-558 Lens, Grille Fend/Ftrest Bracket, Fender Support ScrewThdrol 5/16-18x 1/2 Pivot Bracket Assembly, L.H. Pivot Brecht Assembly, R.H. NUt Lock w/Insert 114-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickoff LH Screw Hex Wshd 8-16 x 7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 114-20 UNC x .75 Air Duct P/L 18HP B&S Opp.Twin Bolt Rdnd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Cmwnlock 3/8-16 UNC Keeper Belt Rear Lh Stl Scrow Thrdel 3/8-16 x 1-1/4 Washer 13/32 x 1 x 14 Ga. Bracket Suspension Front Plate Reinfomement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/H(xxI NOTE: All component dimensions give in U.S. inches 1 k_.,h = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270814 GROUND DRIVE 197 61 ,, 151 4 ,. 51 47 37 32 30 170 2 62 26 27 38
TRACTOR- - MODEL NUMBER 917:270814 GROUND DRIVE ' KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 ........ Transaxle (See Breakdown) 57 130801 V-Belt, Ground Drive Peerless 206-545C 58 127274X Keeper, Belt, R.H. 2 146682 Spdng, Return, Brake 59 140312 Keeper, Belt, Center Span 3 123666X Putiey, Tmnsaxle 61 17490612 Screw, "Thd., Rolt. 3/6-16 x 3/4 4 12000028 Ring, Retainer 62 8883R Cover, Pedal 5 121520X Strap, Torque 63 140186 Pulley, Engine 6 17490512 Screw, Thd., Roll. 5/16-18 x 3/ 64 71170764 Bolt, Hex Heed, F{n. 4 7/16-20 x 4 Grade 5 8 165866 Rod Shitter Fender STLT 65 STD551143 Washer Lock 7/16 10 STD561210 Pin, Cotter 1/8 x 1 66 154778 Keeper, Belt, Engine, Fool- 11 105701X Washer, Shift Plate Proof 13 74550412 Be_t 1/4-28 UNF W/Patch Gr. 8 70 134683 Guide, Mower Ddve Belt, R.H. 14 STD551125 Washer Lock 1/4 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 18 STD523710 Bolt Fin Hex 3/8-16 UNC x 1. 74 137057 Spacer, Axle Gr 5 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 19 STD541437 Nut Lock Hex W/Ins.3/8-16 76 STD581075 E-Ring 21 106933X Knob 77 123583X Key, Square 2.0 x .1845/.1865 22 130804 Rod, Brake 78 121748X Washer 25/32 x 1-5/8 x 16 24 STD541237 Nut Hex Jam 3/8-16 Gauge 25 106888X Spdng, Brake Rod 79 STD580025 Key Woodruff 26 STD551037 Washer 13/32 x 13/16 x 18 Ga. 80 145090 Arm, Shift 27 $3"D561210 Pin Cotter 1/8 x 3/4 81 165592 Shaft Assembly 28 145204 Rod, Parldng Brake 82 165711 Spdng, Torsion 29 124236X Cap, Parking Brake, Red 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 30 130807 Bracket, Trar_saxle 84 166231 Transaxle Link 31 127275X Keeper, Belt, LH 85 150360 Nut, Nylock 32 STD523107 Bolt Flex lid. 5/16-18 x 3/4 89 158391)(428 Conso|e, Shift, STLT 34 155071 Shaft Assembly, Foot Pedal 90 124346X Nut, Selt-Thding, Wsh Hd 114 35 120183X Boadng, Nylon 96 BTD624003 Retainer Spdng 1" 36 BTD551062 Washer 21/82 x 1 x16Ga. 112 19091210 Washer 9/32 x3/4 x 10 Gauge 37 STD571810 Roll Pin 3/16 x 1" 113 127285X Strap Torque 90 Degrees 38 131494 Pulley, Idler, Rat 116 72110610 Bolt Rdhd Sqneck 3/8-16 x 1.25 39 STO523727 Bolt Fin Hex 3/18-16 x 2-3/4 145 74490540 Bolt, He= Rghd 5/16-18 Gr. 5 40 4470J Spacer, Split .395 x ,59 150 165850 Bushing Bellcrank 41 165838 Keeper, Bolt, idler 151 19133210 Washer 13/32 x 2 x 10 Ge. 42 19131312 Washer 13/32 x 13/16 x 12 156 166002 Washer Brrtad 5/161D x 1.125 Ga. 158 165589 Bracket Shift Mount 47 127783 Pulley, Idler, V-Groove, Plastic 159 165494 Hub tapered Flange Shift 48 154407 Bellcrank Clutch Grnd Dry Stl 160 19292016 Washer 29/32 x 1-1/4 x 16 ga. 49 123205X Retainer, Belt 161 72140406 Bolt 1/4-20 3/4 gr.5 50 STD523715 Bolt Hex Hd. 3/6-16 x 1-1/2 162 73680400 Nut Crownlock 1/4-20 Uoc 51 STD541437 Nut Crown Lock 3/8-16 UNC 163 74780416 Belt Flex Fin 1/4-20 52 STD541431 Nut Crown Lock 5/16-18 UNC Lk_xl Gr5 53 105710X Unk, Clutch 164 -19091010 Washer 518 x .281 x 10 Ga 65 105709X Spring, Clutch Retum 165 165623 Bracket Pivot Lever 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 166 166880 Screw 5/16-18 x 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Ptate Faster_ Cross NOTE: All component dimensions give in U.S. inches 1 ioch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270814 STEERING ASSEMBLY _41 $i Sl_s4 u 16 47 13 40 / 40
TRACTOR - ,' MODEL NUMBER 917,270814 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 156438 11 STD551137 13 154779 15 73901000 17 156546 18 57079 19 160395 22 165857 23 165851 25 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 100711L 42 145054 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 54 7478O520 62 167902 63 STD523710 65 154780 66 154404 67 74781044 68 154429 79 19132012 80 74950612 Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-114 x 16 Gauge Ring; KIIp Beerlng, steedng Column Draglink Extended Stamped Washer, Lock 3/8 Beadng Axle STLT/GT Nut, Lock, Flange 5_-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Screw Hex Wsh. Hd Ton( Pittman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/3 x 16 Gauge Screw, Thd., Roll. 3/8-16 x 3/4 Pin Cotter 1/8 x 3/4 Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Nut Lock Center 3/8-24 Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge ⢠Extension Shaft steedng LR.LT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steering Aem Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm PIttman Bolt, Fin Hex 5/6.11 UNC x 2-3/4 Axle, Brace Washer 13/32 x 1 1/4 x 12 Ga. Bolt Hax Nylon 3/8-16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR - - MODEL NUMBER 917.270814 31 39 15 38 14 13 32 29 \ OPTIONAL EQUIPMENT Spark Arrester 42
ENGINE TRACTOR - - MODEL NUMBER 917.270814 KEY PART NO. NO. 1 162152 2 17720410 3 ...... 4 149723 5 144069 6 144063 7 138129 8 150176 10 145552 11 STD551125 12 STD522507 13 165287 14 1328O336 15 13200300 16 STD551237 17 17490624 23 159880 25 145996 26 73920600 27 152927 29 137180 31 157103 32 161696 33 123487X 34 106082X 35 17490512 37 8543R 38 .... =.. 39 109227X 81 128861 DESCRIPTION Control, Throt Paddle 32 22 Screw, He_ Thd Cut 114-20 x 5i8 Engine, B&S, (See Breakdown) No. 461707-0145-E1 Muffler Exhaust Exhauet _.sm. Le_ Exhaust Asm. Righl Clamp Tube Double Engine Bolt 5/16-18unc x 3/4 W/Seres Heat Shield Lt Washer Lock Hvy. Helical 114 Bolt Rn He)( 1/4-20Unc x .75 Gasket, Muffler Nipple, Pipe 4-1/2 Elbow, Standard 90 °, 3/8-18 NPT Washer Lock Ext Tooth 3/8 Screw Thdml 3/6.16x1-1/2 Tytt Shlald, BnVDbr Guard Control Choke Nut Keps 3/8-24 Unf Screw TT #10-32 x 5 x 3/8 Flange Arrestor, Spark Tank, Fuel Cap Fuel Guage c_np, Hose Spacer Pad Screw Thdrol 5/16-18 x 3-4 Tyt Line, Fuel Plug, Oil Drain (Order From Engine Manufacturer) Pad Idter Nut Flange 1/4-20 Stmter Nut NOTE: All component dimensions given in U,S. inches I Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270814 SEAT ASSEMBLY KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 140123 2 140551 3 STD523710 4 19131610 5 145006 6 STD541437 7 124181X 8 17490616 9 19131614 10 155925 11 166369 12 166396 Seat 3350 BIk/blk Craftsman 13 121248X Bracket Pnt Pivot Seat (folk) 14 72050412 Bolt Fin Hex 3/8-16uric X 1 15 134300 Washer 13/32 X 3/4 X 10 Ga 16 121250X Clip Push In Hinged 17 123976)( Nut Hex Lock w/ins 3/8-16 Unc 21 153236 Spring Seat Cprsn 2 250 BIk Zi 22 STD541431 Screw Thdrol 3/8-16 X 1 Ty-tt 24 19171912 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) 25 127016X Knob Seat Adj. Wingnct Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 86 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/'32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm 44
DECALS TRACTOR -- MODEL NUMBER 917.270814 8 6 4 1 11 9 15' 13 5 KEY PART NO. NO. I 156439 2 165392 3 163200 4 163202 5 163207 6 7 133644 163259 167180 163204 DESCRIPTION KEY PART NO. NO. Decal, Fender Danger Sears 11 156368 Decal, Engine B&S Decal, Hood, R.H. Craftsman 13 146046 Decal, Hood, L.H. Craftsman 15 160396 Decal, Fender SD. WhL Rad/ 19 138047 6Sp 42" 20 166887 Decal, Maintenance 22 149516 Decal, Panel Dash B&S 19,5 - - 138311 Turbo - - 154515 Decal Replacement SRS - - 168779 Decal, Fender, Crsftsman Gold - - 172206 - - 172207 DESCRIPTION Decal, Fender STL'r Oper Inst E/S Decal, V-Beit Dr Sch Tractor Decal, Mower Drive Schematic Decal, Battery Diehard Sears Decal, Deck Mower EZ3 Decal, Battery Oecat, Ult Hand_ Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owners Manual, Spanish WHEELS & TIRES = _ s,8 4,10 11 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 5 106732X427 6 278H 7 90401"1 8 106108X427 9 122082X 10 7152J 11 104757X -- 144334 NOTE: All component 1 Inch = 25A mm 45 DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Seneca Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, F_n_ (Front Whe_ Only3 Rim, Rear Tire, Rear Tube, Rear "rke (No_ Provided, Sen,tca Item Only) Cep, A_de Sealant, Tire 10 oz. dimensions given In U.S. Inches
TRACTOR - - MODEL NUMBER 917.270814 LIFT ASSEMBLY 27 5 49 3O 3 / / / / / i / / 20 46
TRACTOR - - MODEL NUMBER 917.270814 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assemio_y 2 159471 Shaft Assembly, Lift 3 105767X Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x 21 Gauge 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted 8 122365)( Button, Plunger, Red 11 139865 Link, Lift, LH. 12 139866 Link, _ R.H. 13 STD624008 Retainer Spdng 15 127218 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 130171 Trunnion 18 73680800 Nut Lock 1/2-13 UNC 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spdng 23 110807X Nut, Special 24 19131016 Washer 13/32 x 5/8 x 16 Gauge 25 2876H Spring 28 76020308 Pin, Cotter 3/32 x 1/2 27 126971X Rod, Adjust, Lift 29 73350600 Nut, Hex, Jam 3/8-18 UNC 29 138057 Knob, Inf. 3/8-16 30 150233 Trunnion, Inf Height 31 140302 Beadng, Pvt, Lift Special 32 73540600 Nut, Crownlock 3/8-24 49 145212 Nut Flange Lock 50 110452X Nut Push Phos & Oil NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270814 MOWER DECK 76 73 71 31 ,_21 >21 4 \ 6 21 21 22 48
TRACTOR - ' MODEL NUMBER 917,270814 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 164961 Mower Deck Asseml_y, 42" 58 140086 2 STD533107 Bolt Rdhd 5/16-18 x 3/4 59 141043 3 138017 Bracket Assembly, Sway Ba r, 67 162113 Front 68 144200 4 138440 Bracket Assembly, Sway Bar 71 142427 5 STD624008 Retainer Spdng 72 131870 6 130832 Arm, Suspension, Rear 73 127847 8 850857 Bolt, Hex 3/8-24 x 1.25 74 121748X Grade 8 9 STD551137 Washer, Lock 3/8 75 12000029 10 140296 Washer, Hardened 76 128903 11 134149 Blade, Mulching 12 129895 Bearing, Bali 77 127845 13 137645 Shaft Assembly, Mandrel, 78 160570 Vented (Includes Key 79 127498 Number 12) 80 153701 14 128774 Housing, MendreJI, Vented 91 73350600 15 110485X Beadng, Ball, Mandrel 82 142028 16 140329 Stripper, Vented Mower Deck 83 120958X 17 72110610 Bolt, Cardage 3/8-16 x 1-1/4 84 156084 18 72140505 Bolt, Cardage 5/16-16 x 5/8 85 72140620 19 132827 Bolt. Shoulder 92 STD541437 20 159770 Baffle, Vortex 101 136420 21 STD541431 Nut Crownleck 5/16-18 UNC 102 71161010 22 134753 Stiffener Bracket 103 19061216 23 131267 Bracket, Deflector 104 STD551110 24 105304X Cap, Sleeve 105 160793 25 123713X Spdng, Torsion, Deflector 106 2029,,I 26 110452X Hut, Push 111 155197 27 130968 Shield, Deflen_r 112 155198 28 19111016 Washer 11/32 x 5/8 x 16 113 17490512 Gauge 114 STD541431 29 131491 Red, Hinge 115 72110504 30 157722 Screw Thdrol Washer Head 116 4898H 31 129963 Washer, Spacer 117 165746 32 153535 Pulley, Mandrel 118 739306(X) 33 137266 Hut, Topiock, Flanged 119 STD551037 34 STD533717 Bolt Rdhd 3/8-16 x 1-3/4 121 143723 35 133835 Fastner, Chflstmas Tree 128 153390 36 131494 Pulley, Idler, Rat 129 19131312 37 STD551G'37 Washer 13/32 x 13/16 x 16 130 STD523710 Gauge 40 STD541437 Nut CrOwniock 3/8-16 UNC 131 STD533710 41 133551 Rod, Pivot, with Nibs 43 140083 Rod, CkJtch, Seconded/, with 132 19132203 Nibs 44 140088 Guard, Mandrel, L.H. 141 6266H 45 STD624003 Retainer Spdngl" - - 130794 46 137729 Screw, Thd. RoKI 1/4-20 x 5/8 48 133944 Washer, Hardened 49 155066 Rotter Assembly, Cam Folk_er - - 164963 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD541410 Locknut #10-24 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Ann, k:Uer 56 122052X Spacer, Retainer DESCRIPTION Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Lever Asm. Clutch Pri PIm STLT Bushing, Large, Brass Spdng, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer Sioterad Keeper Belt Idler Bolt Carriage 3,'8-16 x 2ol/2 Nut Lock 3/8-16 Mulcher Cover Screw Washer #10 Washer, Lock #10 Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. ScrewThdrol 5/16-18 x 3/4 NUt, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centarlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 BOY(, RDHD SQNK 3/8-16 UNC x 1 Spacer Washer 13/32 I.D. x 1-3/80.D. x 1/4 Washer Thrust .75 x 1.230 Mandrel Assembly (Includes Key Numbera 8-10, 12-15, 31 and 32) Mower Deck, Complete (Stan- (lard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S,inshes 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270814 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C 47 Cw.-27 O.--29 8 706A 150 13 41A 5O
TRACTOR - - MODEL NUMBER 917.270814 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 772147 Tmnsaxle Cover 41A 790079 2 780086A Need|e Bearing 5J8" 42 792073A 3 770128 Transaxle Case 42A 792086A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevet Gear (13 teeth) (include. 54 778346 14) 56 778355 14 778368 Bevel Pinion (13 teeth) (In- 57 778337 clude. 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 776351 17 786188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 776345 20 792077A Ball 5/16` dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 22 792079 Spring .310 OD x .625 L 67 7763,96 25 792073A Screw 1/4 - 20 x 1-1/4 * 69 792170 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 26 792125 Retaining Ring (pkg of 2) 71 788069 27 792035 Rata'l_ng Ring 71B 788092 28 788040 Retaining Ring 76 780090 29 780072 Thrust Washer .627 ID x .031W 77 788078A 29A 780160 Thrust Washer .762 ID x .031W 79 792144 29B 780051 Thrust Washer .762 ID x .031W 82 778333 29<3 780199 Anti-Rotation Washer .632 30 780108 Cup Washer 1.127 ID x .032W 83 778338 31 780001 Flat Washer .750 ID x .056W 85 792154 (Use As Needed) 87 788069A 31A 780195 Flat Washer .750 ID x .062W 150 788093A 32 788083 Oil Seat 5/8" 157 788088A 34 780194 Bushing .563 180 730229A 35 780193 Flanged Bushing 5 / 8" ID 900 794712 35A 780197 F_nged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) NOTE: 39 786026 Dowel Pin 40 792076A Rat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1 14" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) F!at Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spaeer ,890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .43O OD x .SO00 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fdl Plug Oil Seal 9/16` Liquid Gasket RI"V Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206-545C Transax|a All component dimensions given in U.S. inches 1 inch = 25A mm 51
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 52
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 51 _ 447 122 51A 861 PUMP REPAIR KIT i 392 ⢠402 _ 306 _- 121 CARBURETOR KIT I 402_ 3020 104_, 102<_ 30a Y 1138 11:_8 _,, I "A" REQUIRES SPE_AL _LS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL 278o 592 8ss 30_ 402_,_ _._ 391 425 968 !97 643_ 1036 LABEL KIT-EMISSION I 535 161 _133 971 807 ⢠267 1474 1 877 53
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRA'I-rON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-EI 697 _#' 309] 5101 513 783 __ lO61 _ y 803 544' 02 797 @ 801 358 GASKET SET 1770 51A_ _ 634 _ 7 569 _ 54
TRACTOR - - MODEL NUMBER 917.270814 B RIGGS & STRA'I-rON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 498583 Cylinder Assembly 102 693509 ⢠Gasket-Carburetor Body 2 399265 Bushing/Seal Kit 104 693506 Q P_n-P, oat H_nge 3 91086 '/r Seal-Oil 105 692078 ⢠Valve-Float Needle 4 493304 Sump-Eng_ne 107 693482 Body Assembly-Lower 5 214517 Head-Cylinder #1 108 693505 Valve-Choke 5A 214518 Head-CyUnder #12 109 693498 Shaft-Choke 7 271867 *oGasket-Cylinder Head #1 117 693538 Jet-Main 7A 271868 *,Gasket-Cylinder Head #2 693500 Jet-Main (High Altitude) 8 496754 Breather Assembly (Cylinder # 1) 121 491539 Carburetor Kit 9 27803 4r,Gasket-Breather 122 281411 Spacer 10 94382 Scraw (Breather Assembly) 125 693479 Carburetor 10A 94380 Screw (Breather Cover) 130 693504 Valve.Throttle 11 280225 Tube-Breather 133 693512 Float-Carburetor 273390 * Gasket-Crankcase 146 94196 Key-Timing (.015" Thick, Std.) 147 693508 Jet-Pilot 271188 , Gasket-Crankcase (.005" Thick) 161 496599 Base-Air Cleaner 271189 , Gasket-Crankcase (.009" Thick) 163 271411 * Gasket-AirCleaner 13 94565 Screw (Cyllnder Head) 177 271170 * Seal-O-Ring t5 94239 Plug-Oil Drain 187 299146 Line-Fuel (Cut to Required Length) 16 690666 Crankshaft 197 96063 Screw (Back Ptata) 19 399264 Bushing 202 262683 Link-Mechenical Governor 20 291675 "t- Seat-Oit 203 280997 Crank-Ball 23 491180 Flywheel 205 93971 Screw (Bell Crank) 209 262352 Spring-Governor 24 222699 Kay-Ft_eet 25 499180 Piston Assembly (Standard) 211 261563 Spdng-Govemor 499181 Piston Assembly (.010 "O.S.) 212 693985 Link-Throttle 499182 Piston Assembly (.020" O.S.) 215 224816 Guide-Air 499183 Piston Assembly (.030" O.S.) 219 394348 Gear-Govemor 220 222773 Washer-Throst (Governor Gear) 26 499184 Ring Set, Piston (Standard) 499285 Ring Sat, Piston (.010 "O.S.) 222 491282 Bracket-Control 499186 Ring Set, Piston (.020 "O.S.} 227 491297 Lever-Governor 499187 Ring Set, Piston (.030 "O.S.) 235 224995 Shield-Fuel Spray 27 263129 Lock-Piston Pin 240 394358 Filter-Fuel 28 498319 Pin Assembly, Piston (Std.! 244 230318 Connector-Hose (Pulse Line) 498320 Pin Assembly-Piston (.005 O.S.) 258 94930 Screw (Engine Sump) 29 498314 Rod-Connecting (Standard) 267 93897 Screw (Casing Clamp) 498541 Rod-Connecting (.020 U.S.) 276 94942 Washer (Governor Lever) 32 95017 Screw (Connecting Rod) 297 94289 Nut-Wing _Air Fiite_ Retainer) 33 390420 Valve-Exhaust (Include(a): 304 691390 Housing-Blower 494553 Keeper-Valve (Rat. No. 42)) 308 690960 Screw (Blower Housing) 34 891302 Valve-Intake 306 222846 Shield-Cylinder 35 65906 Spring-Valve (intake) 306A 223734 Shield-Cylinder 36 26828 Spring-Valve (Exhaust) 307 94930 Screw (Cylinder Shield) 40 221596 Retainer-Valve (Exhaust) 309 497596 Motor-Starter 41 292260 Retainer-Valve (Exhaust) 310 94003 Bolt (Starter Motor) 42 494553 Keeper-Valve 311 497608 Brush Set 45 261368 Tappet-Valve 332 230674 Nut (Flywheel) 46 214487 Camshaft 333 394891 Armature-Magneto 47 393415 Stinger-Oil 334 94731 Screw (Magneto Armature) 48 498542 Short Block 337 802592 Plug-Spark 50 213290 Manitold-intake 356 494705 Wire-Stop 61 271412 *â¢Gasket-Intake 81A 270884 4r_l.Gaskst-lntake ir Included in Gasket Set, Ref Number 358. ⢠Included in Carburetor Kit, Re| Number 121. 53 93970 Screw (Carburetor) 54 93208 Screw (Intake Manifold) , Included in Value Overhaul Kit, Rat Number 73 691438 Screen-Rotating 1095. 75 222511 Washer (Flywheel) Included in Fuel Pump Kit, Ref Number 861 78 691134 Screw (Flywheel Fan) 91 693483 Body Assembly-Upper NOTE: All component dimensions given in U.S. 95 690718 Screw (Throttle Valve) inches 1 inch = 25.4 mra 97 693465 Shaft-Throttle 98 807923 Kit-idle Speed 55
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 358 495868 Gasket Set 802 497607 Cap-End 383 89838 Wrench-Spark Plug 803 497604 Housing-Starter 386 693490 e Gasket-Pump 807 693511 Spacer 391 693487 Body-Pump 622 693497 Washer-Seal (Throttle Shaft) 392 693491 e Spring-Pump Diaphragm 847 495715 Dipstick/Tube Assembly 404 223882 Washer (Governor Crank) 851 493880 Terminal-Cable 423 94674 Screw (Air Cleaner Base) 859 693488 e Diaphragm-Fuel Pump 425 94823 Screw (Air Cleaner Cover) 861 393397 Kit-Fuel Pump 432 693492 e Cap-Spring 865 224774 Cover-Air Guide 433 693489 e Diaphragm-Fuel Pump 865A 224775 Cover-Air Guide 434 693493 Cover-Diaphragm 868 497656 Seal-Valve 435 693494 Screw (Diaphragm Cover) 868A 273312 Seal-Valve 441 222875 Bracket-Oil Flit 869 261463 Seat-Valve (intake) 445 394019 Filter-Air 870 262924 Seat-Valve (Exhaust) 447 93343 Screw (Air Guide Cover) 871 261961 Bushing-Guide (Exhaust) 449 94882 Screw (oil Fill Bracket) 231218 Bushing-Guide (Intake) 474 93474 Altamator 877 393456 Wire-Aitemator 482 93621 Screw (Alternator) 881 495901 Plate-Cover 510 497606 Ddve-Starter 918 393815 Hose-Vacuum (Cylinder-To- 513 398003 Clutch-Odve trnpu|se Pump)(Cut to Require 523 494947 Dipstick Length) 525 495348 Tube-Oil Fill 934 94627 Screw (Fan Retainer) 527 223167 Clamp-Tube 955 693513 Plug-Carburetor 535 272490 Filter-Air 968 225008 Cover-Air Cleaner 544 97603 Armature-Starter 971 805540 Screw (Upper Body To Lower 552 262332 Bushing (Governor Crank) Body) 552A 262331 Bushing (Governor Crank) 1005 498157 Fan-Flywheel 562 93853 Bolt-Carriage (Governor Lever) 1006 224901 Retainer-Fan 569 272645 .A- Gasket-Baea 1019 496726 Label Kit 572 222892 Cover-Breather (Cylinder #2) 1036 499382 Label Kit-Emission 573 491304 Plate-Back 1051 263080 Ring-Retaining 592 92278 Nut (Govemor Lever) 1058 273688 Owne¢s Manual 601 95162 Clamp-Hose 1081 280860 _r Seal-O-Ring 615 94296 Retainer (Govemor Crank) 1090 497605 Retainer-Brush 615A 93898 Retainer-Governor Shaft 1095 498047 Gasket Set-Valve Overhaul 616 491530 Crank-Governor 1125 94724 S_ew (Cover Plate) 634 491287 tk Seal-Governor Shaft 1132 94675 Screw (Oil Slinger) 634A 271013 Washer-Foam 1136 94297 Screw (Governor, Control Roc 635 66538 Boot-Spark Plug 1137 220680 Washer (Governor, Control 637 693510 Washer-Seal Rod) 643 496700 Retainer-Air Filter 1138 94298 Nut (Governor, Control Rod 689 262337 Spdng-Fdction ---- 460707-0145-EIRep_oamant Engk_e 697. 93585 Screw (Ddve Cap) 725 280866 Shield-Heat _r Included in Gasket Set, Ref Number 358. 726 91362 Gear-Ring ⢠Included in Carburetor Kit, Ref Number 121. 741 262989 Gear-Th_ng ⢠Included In Value Ovethaut Kit, Ref Number 783 693059 Gear-StaRer 1095. 797 94010 Nut (StarterTerminal) Included in Fuel Pump Kit, Ref Number 861 797A 693167 Nut (Starter Termlnel) 801 394860 Cap-Ddve NOTE: All component dimensions given in U.S. inches I inch = 25.4 ram 56
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58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL O1 (D 15 ° MAX. I_ Operate your Tractor up and down the face of slopes (not I I greater than 15°), never across the face. Make turns gredu- I ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME =' (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pibces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect s" 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domiciUo 1-600-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance ⢠Agreement or to inquire about an existing Agreement: Call 9 am - 5 pm, Monday - Saturday 1-800-627-6655 172206 10.28.99 RD Pdntad in U.S.A.
Warrahty.J. ...... _......: ................................ 2 Safety: Rules ...:...... ...... _ ......................... 2 Prpduct Specifications .......................... 5 Assembly .............................................. 8 Operation ............................................ 12 Maintenance Schedule ....................... 18 Maintenance ....................................... 18 Service and Adjustments .................... 22 Storage ............................................... 28 Troubleshooting .................................. 29 Repair Parts ........................................ 34 Parts Ordering ....................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: ⢠Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. ⢠Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. ⢠Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in the owner's manual. ⢠Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home war- ranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman dding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION ⢠Read, understand, and follow all instructions in the manual and on the machine before starting. ⢠Only allow responsible adults, who are familiar with the instructions, to operate the machine. ⢠Clear the area of objects such as recks, toys, wire, etc., which could be picked up and thrown =by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. 2
⢠Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. ⢠Turn off blades when not mowing. ⢠Stop engine before removing grass catcher or unclogging chute. ⢠Mow only in daylight or good artificial light. ⢠Do not operate the machine while under the influence of alcohol or drugs. ⢠Watch for traffic when operating near or crossing roadways. ⢠Use extra care when loading or unloading the machine into a trailer or truck. ⢠Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injudes. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from sedous injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: ⢠Mow up and down slopes, not across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide ob- stacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. ⢠Use extra care with grass catchers or other attachments. These can change the stability of the machine. ⢠Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: ⢠Do nottum on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. ⢠Do not mow near drop-offs, ditches, or embankments. The mower could suddenly tum over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. ⢠Do not mow on wet grass. Reduced traction could cause sliding. ⢠Do not try to stabilize the machine by putting your foot on the ground. ⢠Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. ⢠Keep children out of the mowing area and under the watchful care of another responsible adult. ⢠Be aled and turn machine off if children enter the area. ⢠Before and when backing, look behind and down for small children. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Never allow children to operate the machine. ⢠Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE ⢠Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. ⢠Never run a machine inside a closed area. 3
⢠Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ⢠Never tamper with safety devices. Check their proper operation regularly. ⢠Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. ⢠Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. ⢠Never make adjustments or repairs with the engine running. ⢠Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al- low objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ⢠Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. ⢠Check brake operation frequently. Ad- just and service as required. ⢠Be sure the area is clear of other people ⢠Mow up and down slopes (15 ° Max), not before mowing. Stop machine if anyone enters the area. ⢠Never carry passengers or children even with the blades off. ⢠Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. ⢠Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ⢠Keep children out of the mowing area and under the watchful cars of another responsible adult. ⢠Be alert and tum machine off if children ⢠enter the area. ⢠Before and when backing, look behind and down for small children. _LLook for this sy.mbol to point out impor. ⢠tant safety pracadtions. It means CAU- TIONt!! BECOME AWAREt!! YOUR SAFETY IS INVOLVED. _LCAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug. _CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. across. ⢠Remove obstacles such as rocks, tree limbs, etc. ⢠Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall grass can hide obstacles. ⢠Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ⢠Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. ⢠If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ⢠Do not tum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible. _CAUTION: Tow only the attachments that are recommended by and comply with spocif'mations of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. _WARNING: The anqine exhaust from this product contains chemicals known to the State of California to cause cancer, 4 birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR OIL TYPE SAE 30 (above 32°F) _PI-SF/SG/SH): SAE 5W-30 (below 32°1=) 01L CAPACITY: 3.0 PINTS SPARK PLUG: Champion RJ19LM OR GAP: .030") J19LM VALVE INTAKE: .004"-,006" CLEARANCE: EXHAUST: .007"-.009" GROUND SPEED (MPH): FORWARD: 1 sT 1.2 2 ND 1.5 3 RD 2.3 4 TM 3.5 5 TM 4.8 6 TM 5A REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS ARTERY.' AMP/HR: 30 MIN. CCA: 240 CASE SIZE: U1R BLADE BOLT 27--35 FT. LBS. TORQUE: I CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de- signed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained techni- cians and the proper tools to service or re- pair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail- able on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ⢠Read and observe the safety rules. ⢠Follow a regular schedule in maintain- ing, caring for and using your tractor. ⢠Follow the instructions under =Mainte- nance" and =Storage" sections of this owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of Califomia the above is re- quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). 5
PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large FlatWasher (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher _8 (1) Hex Bolt 5/16-18x 1-1/4 @ (1) Locknut 5/16-18 (1) Shoulder Bolt 5/16-18 (I) Washer 17/32 x 1-3/16 x 12 Gauge © (1) Knob 6
PARTS BAG CONTENTS SHOWN FULL SIZE (2) Weld Nuts #10 ( (2) Screws _ (2) Lock _, _ #10 x 5/8 _1_ Washers #10 ! I (2) Washers =, 3/16 x 3/4 x 16 Gauge v Pads packet separately in carton Seat Pads Bag contents not shown full size Video Cassette Mulcher iF_ Plata_ Steering Whlae _ Pads Bag i I s I i I i I Steedng ', Boot ' 1 Manual Steering Wheel Adapter Latch Hook (2) Assemblies Steedng C{,_I' _ , i Wheel Insert I Steedng Extension Shaft = (2) Keys Slope Sheet 7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (2) 1/2" wrench (1) Phillips Screw- (1) Pliers driver (1) Tire pressure (1) Utility knife gauge (1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON ⢠Remove all accessible loose parts and parts boxes from shipping carton. ⢠Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. ⢠Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT ⢠Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex belt and Iocknut. Tighten securely. IMPORTANT: Tighten belt and nut securely to 18-22 ft. Ibs. torque. '⢠Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL ⢠Position front wheels of the tractor so they are pointing straight forward. ⢠Slide steering wheel adapter onto steedng shaft extension. ⢠Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. ⢠Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. ⢠Snap steering wheel insert into center of steering wheel. ⢠Remove protective materials from tractor hoed and gdll. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. 8
HOW TO SET UP YOUR TRACTOR CONNECT BATTERY ⢠Lift hood to raised position. ⢠If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTE- NANCE section of this manual for charging instructions). ÷÷- ,_// _...~ ,- , ., Label INSTALL SEAT Adjust seat before tightening adjustment knob. ⢠Remove cardboard packing on seat pan. ⢠Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. ⢠Assemble adjustment knob and flat washer loosely. D ° not tighten. ⢠Lower seat into operating position and sit on seal ⢠Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. ⢠Get off seat without moving its adjusted position. ⢠Raise seat and tighten adjustment knob securely. Seat s ,0or \ }r-i A_ustmen_t__=t Washer Knob INSTALL MULCHER PLATE ⢠Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down, ⢠Tighten hardware securely. ⢠Raise and hold deflector shield in upright position. ⢠Place front of mulcher plate over front of mower deck opening and slide into place, as shown. ⢠Hook front latch into hole on front of mower deck. ⢠Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove discharge guard from mower. Raise and hold guard when atlaching muicher plate and allow it to rest on plate white in operation. Weld Nut From Hook Points The Top Down Look Weld Washer Latch Latch J Nut Lock Washer Washer Washer Mulcher '_.._ Screw Plate Deflector Shield Latch Hooks 9
TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. CHECK TIRE PRESSURE The tiros on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ⢠Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. V" CHECKLIST Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: ,/ All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged.(Minimum 1 hour at 6 amps). 4' Seat is adjusted comfortably and tight- ened securely. ,/All tires are propedy inflated. (For ship- ping purposes, the tires were overin- flated at the factory). ⢠/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. Sea that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: / Engine oil is at proper level. ⢠/ Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline. ⢠/ Become familiar with all controls - their location and function. Operate them be- fore you start the engine. / Be sure brake system is in safe operat- ing condition. 10
These symbols may appear on your tractor or in literature supplied with the product. Leam and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATrACHMENT REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED PARKING. BRAKE __) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY (SEE SAFETY RULES SECTION) Ei= FREE WHEEL (Automatic Models only) 11
KNOW YOUR TRACTOR , .... _ ...... _. : _ ..... , _ , , R_DTHIS OWNER'S MANUAL AND.SAF_ RULES BEFORE OPERATING i_ _ YOUR TRACTOR .... Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Choke Control Throttle Control Clutch/Brake Pedal Attachment Clutch Lever . \ ignmon ⢠â¢_ _ Switch .s Light Lift Lever Plunger Attachment Lift Lever Brake Height Adjustment Gearshift Knob Lever Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used for starting and controlling engine speed. CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine, PARKING BRAKE: Locks clutch/brake pedal into the brake position. HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging ( ) or discharging (-). 12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glass- es or eye shields while operating your tractor or performing any adjust- ments or repairs. We recommend a wide vision safety mask over spec- tacles, or standard safety glasses. HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE ⢠Depress clutch/brake pedal into full =BRAKE" position and hold. ⢠Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. Choke Control Attachment Clutch Lever "Engaged" Position Throttle Control Position Position Brake / "Engaged" Position ⢠Turn ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ⢠Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. A, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle. ⢠Operating engine at less than full throttle reduces the battery charging rate. ⢠Full throttle offers the best bagging and mower performance. CHOKE CONTROL "Disengaged" Position STOPPING Gearshift Lever Adjustment Knob Position MOWER BLADES - ⢠To stop mower blades, move attach- ment clutch lever to =DISENGAGED" position. GROUND DRIVE - ⢠To stop ground ddve, depress clutch/ brake pedal into full =BRAKE" position. ⢠Move gearshift lever to neutral (N) position. ENGINE - ⢠Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". Use choke control whenever you are starting a cold engine. DO not use to start a warm engine. ⢠To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. ⢠Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ⢠Move gearshift lever to desired posi- tion. * Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor tO a complete stop before shifting or changing gears. Fa'durs to do so will shorten the useful life of your transaxle. 13
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming the height adjustment knob in desired direction. ⢠Turn knob clockwise (r_) to raise cutting height. ⢠Tum knob countemlockwise (_,_)to lower cutting height. The cutting height range is approximately 1-1/2" to 4 =. The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. ⢠The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. ⢠For best cutting performance, grass over 6 inches in he!ght should be mowed twice. Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain condi- tions. ⢠Adjust gauge wheels with tractor on a fiat level surface. ⢠Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ⢠With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. ⢠Repeat tot opposite side installing gauge wheel in same adjustment hole. Gauge Wheel Mounting Bracket TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. ⢠Select desired height of cut. ⢠Lower mower with attachment lift control. ⢠Start mower blades by engaging attachment clutch control. ⢠TO STOP MOWER BLADES - disen- gage attachment clutch control. _CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Clutch Attachment Lift Lever Le ve r "E ng aged"F_-_-- _ High Position Positi_n_. _ . =Disengaged" ____Low Position __.__4"--N Position TO OPERATE ON HILLS _CAUTION: DO not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. ⢠Choose the slowest speed before starting up or down hills. ⢠Avoid stopping or changing speed on hills. ⢠It slowing is necessary, move throttle control lever to slower position. ⢠If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ⢠Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. ⢠To restart movement, slowly release parking brake and clutch/brake pedal. ⢠Make all turns slowly. 3/8-16 Locknu 3/8 Washel Shoulder Gauge Wheel 14
TO TRANSPORT ⢠Raise attachment lift to highest position with attachment lift control. ⢠When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. ⢠Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER ATTACH- MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ⢠The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. ⢠Check engine oil with tractor on level ground. ⢠Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill ⢠For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainten- ance section of this manual). ⢠To change engine oil, see the Mainten- ance section in this manual. ADD GASOLINE ⢠RII fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _I_WARNING: Experience indicates that alcohol blended fuels (called gssohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠I_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. 15
TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. ⢠Sit on seat in operating position, depress clutch/brake pedal and set parking brake. ⢠Place gear shift lever in neutral (N) position. ⢠Move attachment clutch to =DISEN- GAGED" position. ⢠Move throttle control to fast position ⢠Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. ⢠Insert key into ignition and turn key clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F AND ABOVE) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. ⢠The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as descdbed above. COLD WEATHER STARTING (50 ° F AND BELOW) ⢠When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. ⢠The attachments can be used dudng the engine warm-up period and may require the choke control be pulled out slightly. NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. 16
MOWING TiPS ⢠.Tire chains cannot be used when the mower housing is attached to tractor. ⢠Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. ⢠The left hand side of mower should be used for trimming. ⢠Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribu- tion of clippings and more uniform cutting. ⢠When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished ⢠If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height. ⢠Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. ⢠Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired. ⢠When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used. MULCHING MOWING TIPS IMPORTANT. For best performance, keep mower housing free of built-up gras.= and trash. Clean after each use. ⢠The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly t_ provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely hea W mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path. Change your cutting pattem from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 17
CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE =.._./_._j_ o.__o__. Check'nm _m iT Inmrlo_ Systems I/ R Chock _ L=o_ F==o,_m _ _, V' Lubd_on Chart _ R Clean Battery and Terminals ! I_ Check Transaxle Cooling I_ Adjust Motion D_ve Belt(s) Tewsion _s Ch_ _,_ C_ Lo_ _ E Clean Air Filter N c_=n _Ur S¢r=m I_ Replace Oil Filter (If equipped) l_.i EN Clean Engine Coolk_g Fins Replace Spark Plug _i Replace Aft Filter Piper Cllrtddge II_= 1. Clwlge nlonl oitlll idllm opitilig ulidw ii Ilelvy load or in htgtl _lnl tlil_1_rldu_lil. S - ff equipped _h _p_ble =y_er_ 2. Semite mor_ ofl_ whe. _)r_lng b _ln'y o* du_y cotillions, il - Noi tequiiid II liqulpplid tilh n_illilimm_e-hlie bii_y, 3. _ equlpp_ with ol _, ch_m_e ol _ SO hounk 7 - T_llt_m f ro_ _le picot bolt to _ ft,-Ib_ mmdmum. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to propedy maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. ⢠Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter ⢠assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE ⢠Check engine oil level. ⢠Check brake operation. ⢠Check tire pressure. ⢠Check operator presence and interlock systems for proper operation. ⢠Check for loose tasteners. LUBRICATION CHART Zerk Zerk Wheel _) Front Wheel Besdng Bearing Zerk Zerk ® Engine | Attachment _ : l Clutch I ' I I Pivot(s) I i (I) SAE 30 or 10w30 Motor OIL Pivots @ General Purpose Grease Refer to Maintenance "Engine" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant spar- 18 ingly"
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES ⢠Maintain proper air pressure in aU tires (See "PRODUCT SPECIFICATIONS" section of this manual). ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. ⢠Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working propedy. If your tractor does not function as de- scribed below, repair the problem immedi- ately. ⢠The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. ⢠When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. ⢠When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. ⢠The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL ⢠Raise mower to highest position to allow access to blades. ⢠Remove hex bolt, lock washer and flat washer securing blade. ⢠Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole isn blade must align with star on mandrel assembly. ⢠Reassemble hex bolt, lock washer and flat washer in exact order as shown. ⢠Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Trailing Edge, Mandrel Assembly Center Hole Flat Washer Lock _-Hex Bolt (Grade 8) *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. ⢠The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ⢠To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. ⢠Slide blade onto an unthreaded portion of the steel bolt or pin and hold the belt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. // 5/8" Bolt _ Blade or Pin _ BATTERY Your tractor has a battery charging system which is sufficient for normal use. How- ever, periodic charging of the battery with 19 an automotive charger will extend its life.
⢠Keep battery and terminalsclea n. ⢠Keep battery bolts tight. _ ⢠Keep small vent holes open. ⢠Recharge at 6-10 amperes for1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter- minals can cause the battery to =leak" power. ⢠Remove terminal guard. ⢠Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. ⢠Rinse the battery with plain water and dry. ⢠Clean terminals and battery cable ends with wire brush until bright. ⢠Coat terminals with grease or petroleum jelly. ⢠Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manu- al). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on 0il. Change the oil after every 25 hours of : operation or at least once a year Jf the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change, All oil must meet API service classification SF, SG or SH. ⢠Be sure tractor is on level surface. ⢠Oil will drain more freely when warm. ⢠Catch oil in a suitable container. ⢠Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. ⢠Remove drain plug. ⢠After oil has drained completely, replace oil drain plug and tighten securely. ⢠Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" section of this manual. ⢠Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Air Screen Oil Plug Oil CLEAN AIR-SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING RNS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed. Remove side panels and hood (See =TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual). 2O
Knob Wing Nut Foam Pre-Cleaner Cover Plate Cartddge Air q Cover (Both Sides) AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ⢠Remove knob(s) and cover. TO SERVICE PRE-CLEANER ⢠Slide foam pre-cleaner off cartridge. ⢠Wash it in liquid detergent and water. ⢠Squeeze it dry in a clean cloth. ⢠Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. ⢠If very dirty or damaged, replace pre- cleaner. ⢠Reinstall pre-cleaner over cartridge. ⢠Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE ⢠Remove wing nuts and cartridge plate. ⢠Carefully remove cartridge to prevent debris from entering carburetor. ⢠Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. ⢠Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge, Air Scre_ MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS _ section of this manual, IN-LINE FUEL FILTER The fuel filter should be replaced once each season, if fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. ⢠With engine cool, remove filter and plug fuel line sections. ⢠Place new fuel filter in positio n in fuel line with arrow pointing towards carbu- retor. ⢠Be sure there are no fuel line leaks and clamps are properly positioned. ⢠Immediately wipe up any spilled gasoline. CLEANING ⢠Clean engine, battery, seat, finish, etc. of all foreign matter. ⢠Keep finished surfaces and wheels free of all gasotine, oil, etc. ⢠Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. 21
AqI_CAUTION: Before performing any service or adjustments: ⢠Depress clutch/brake pedal fully and set parking brake. ⢠Place gearshift lever in neutral (N) position. ⢠Place attachment clutch in =DISENGAGED" position. ⢠Turn ignition key *OFF" and remove key. ⢠Make sure the blades and all moving parts have completely stopped. ⢠Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug: TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. ⢠Place attachment clutch in =DISEN- GAGED _ position. ⢠Move attachment lift lever forward to lower mower to its lowest position. ⢠Roll belt off engine pulley. ⢠Disconnect clutch rod from clutch lever by removing retainer spring. ⢠Disconnect anti-swaybar from chassis bracket by removing retainer spdng, ⢠Disconnect suspension arms from rear deck brackets by removing retainer spdngs. ⢠Disconnect front links from deck by removing retainer springs. ⢠Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links. TO INSTALL MOWER ⢠Raise attachment lift lever to its highest position, ⢠Slide mower under tractor with dis- charge guard to right side of tractor. ⢠Lower lift lever to its lowest position. ⢠Install mower in reverse order of removal instructions. Retainer Arms Pulley Front Link Retainer Spring AnU-Swaybar Retainer Springs (Both Sides) Retainer Spdngs (Both Sides) 22
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See =PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT ⢠Raise mower to its highest position. ⢠At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the same or within 1/4" of each other. ⢠If adjustment is necessary, make adjustment on one side of mower only. ⢠To raise one side of mower, tighten lift link adjustment nut on that side. ⢠To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". ⢠Recheck measurements after adjusting. Bottom Edge _ Bottom Edge of Mower to _ _/_-_t Mower to A| / U Ground Line U ! ;_A ⢠Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8". ⢠If links are not equal in length, adjust one link to same length as other link. ⢠To tower front of mower loosen nut =E" on both front links an equal number of tums. ⢠When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts =P' against trunnion on both front links. ⢠To raise front of mower, loosen nut =F" from trunnion on both front links. Tighten nut =E" on both front links an equal number of tums. ⢠When distance =D" is 1/8" to 1/2" lower at front than rear, tighten nut =F" against trunnion on both front links. ⢠Recheck side-to-side adjustment. Mandrel Both Front Links Should be Equal in Length (_ Suspension Lift Unk Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to- side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of Front Unks t=E ⢠TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page) The mower blade dri';'e belt rpay be replaced without tools. Park the tractor on level surface. Engage parking brake. mower housing as shown. idler pulleys. 23" Pull belt away from mower. BELT REMOVAL - ⢠Remove mower from tractor (See =TO REMOVE MOWER" in this section of this manual). ⢠Work belt off both mandrel pulleys and
BELT INSTALLATION - ⢠Install new belt in reverse order of re- moval. ⢠Make sure belt is in all pulley grooves and inside all belt guides. ⢠Instafl mower in reverse order of re- moval instructions. Mandrel Idler Pulleys TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ⢠Depress clutch/brake pedal and engage parking brake. ⢠Measure distance between brake operating arm and nut =A" on brake rod. ⢠If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". ⢠Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. With parking Brake .=17 °°°" i/j _perating Arm ⢠TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ⢠Remove mower (See "TO REMOVE MOWER" in this section of this manual.) ⢠Remove belt from stationary idler and clutching idler. ⢠Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. ⢠Pull belt toward front of tractor and remove downwards from around engine pulley. ⢠Install new belt by reversing above procedure. Engine Pulley_ Clutching.---- Idler Stationary/ Idler Transaxle Pulley ___ TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: ⢠Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. ⢠Loosen adjustment belt in front of the right rear wheel. ⢠Position the gear shift lever in the neutral (N) position. ⢠Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment belt, move mower deck height to the lowest position. 24
Gearshift Lever Neutral Lock Gate Adiustment /.," / ._'. I Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steedng wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steedng wheel end reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor, if damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS ⢠Block up axle securely. ⢠Remove axle cover, retaining dng and washers to allow wheel removal (rear wheel contains a square key - Do not lose). ⢠Repair tire and reassemble. ⢠On roar wheels only: align grooves in rear wheel hub and axle. Insert square key. ⢠Replace washers and snap retaining ring securely in axle groove. ⢠Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Ring Axle Cover I Square Key (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. I! your battery is too weak to start the engine, it should be recharged. (See 'BATTERY" in the MAINTANCE section o this manual). 11 "jumper cables" are used for emergenc, starting, follow this procedure: IMPORTANT: Your tractor Is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - ⢠Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. ⢠Connect one end of the BLACK cable t_ the NEGATIVE (-) terminal of fully charged battery. ⢠Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - ⢠BLACK cable first from chassis and then from the fully charged battery. ⢠RED cable last from both battedes. =Positive" ( ) "Negative" (-} 25
REPLACING BATTERY , _ _CAUTION: Do not short battery' : : terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. ⢠Lift hood to raised position. ⢠Remove terminal guard: ⢠Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. ⢠install new battery with terminals in same position as old battery. ⢠Reinstall terminal guard. ⢠First connect RED battery cable to positive ( ) battery terminal with hex bolt and keps nut as shown. Tighten securely. ⢠Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely. ⢠Close terminal access doors. ⢠Close hood. Positive Cable Terminal Guard Cable TO REPLACE HEADLIGHT BULB ⢠Raise hood. ⢠Pull bulb holder out of the hole in the backside of the gdll. ⢠Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. ⢠Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. ⢠Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse; The fuse holder is located behind the dash. TO REMOVE HOODAND GRILL ASSEMBLY ⢠Raise hood. ⢠Unsnap headlight wire connector. ⢠Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. ⢠To replace, reverse above procedures. Connector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO't'rLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move throttle control lever to fast position. ⢠Check that swivel is against side of quarter circle. If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as de- scribed below before loosening cable. If adjustment is necessary, proceed as follows: ⢠With engine not running, move choke 26
⢠â¬0niroi (l_tecI-Qri â¬!ash panel) to full _' FINA_:S_ING _::: ::!; i _ _, _''!-_ .Choke position. " - " - - " ⢠Start erigi_e_:a_l alloWtO' warhl f<_rfivi o Remove air cleaner cover, filter and cartddge plate to expose carburetor choke (see =AIR FILTER" in the Maintenance section of this manual). ⢠Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. ⢠Reassemble air cleaner. Choke CI_ Screw "L _ _q"A -'-_ Choke Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjust- ment, proceed as follows: In general, tuming the mixture screw In (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counter- clockwise) increases the supply of fuel to the engine giving a dcher fuel/air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is tumed in too tight. PRELIMINARY SETTING - ⢠Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above). ⢠With engine off tum idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns. minutes. Make final adjustments with engine running and shift/motion contl lever in neutral (N) position. ⢠With throttle control lever in slow position, hold throttle lever against idh speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM. ⢠While still holding throttle lever agains idle speed screw, tum idle mixture screw in (clockwise) until engin e begil to die and then tum out (counterclock wise) until engine runs rough. Turn screw to a point midway between tho._ two positions. ⢠Continue to hold throttle lever against idle speed screw and adjust idle spee( screw to obtain 900 to 1200 RPM. Release throttle lever. ACCELERATION TEST - ⢠Move throttle control lever from slow t¢ fast position. If engine hesitates or die turn idle mixture screw out (counter- clockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the en- gine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed set- ting can be dangerous. If you think the er gine-govemed high speed needs adjust- ing, contact your nearest authorized ser- vice canter/department, which has propeJ equipment and experience to make any necessary adjustments. ldle Speed rew Idle Mixture Screw rottle Lever 0 Idle Speed Screw __ ThrotUe Idle Lev r " Mixture e crew 27
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. ⢠Clean entire tractor (See =CLEANING" in the Maintenance section of this manual). ⢠Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). ⢠Lubricate as shown in the Maintenance section of this manual. ⢠Be sure that all nuts, botts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. ⢠Touch up all rusted or chipped paint surfaces; sand tightly before painting. BATTERY ⢠Fully charge the battery for storage. ⢠After a period of time in storage, battery may require recharging. ⢠To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMI- NALS" in the Maintenance section of this manual). ⢠After cleaning, leave cables disconnect- ed and place cables where they cannot come in contact with battery terminals. ⢠If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system pads such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. ⢠Drain the fuel tank. ⢠Start the engine and let it run until the fuel lines and carburetor are empty. ⢠Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ⢠Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See =ENGINE" in the Maintenance section of this manual). CYLINDER(S) ⢠Remove spark plug(s). ⢠Pour one ounce of oil through spark plug hole(s) into cylinder(s). â¢Tum ignition key to =START" position for a few seconds to distribute oil. ⢠Replace with new spark plug(s). OTHER ⢠Do not store gasoline from one season to another. ⢠Replace your gasoline can if it starts to rust. Rust and/or dirt in your gasoline will cause problems. ⢠If possible, store your tractor indoors and cover it to give protection from dust and dirt. ⢠Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensa- tion to form and cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are stilt warm. 28
TROUBLESHOOTING CHART PROBLEM CAUSE Will not start Hard to start Engine will not tum over ⢠Out of fuel. ⢠Engine not =CHOKED" properly. ⢠Engine flooded. ⢠Bad spark plug. ⢠Dirty air filter. ⢠Dirty fuel filter. ⢠Water in fuel. Engine clicks but will not start ⢠Loose or damaged wiring. ⢠Carburetor out of adjust- ment. ⢠Engine valves out of ad- justment. ⢠Dirty air filter. ⢠Bad spark plug. ⢠Weak or dead battery. ⢠Dirty fuel filter. ⢠Stale or dirty fuel. ⢠Loose or damaged wiring. ⢠Carburetor out of adjust- ment, ⢠Engine valves out of ad- justment. ⢠Clutch/brake pedal not de- pressed. ⢠Attachment clutch is en- gaged. . Weak or dead battery. ⢠Blown fuse. ⢠Corroded battery termi- nals. ⢠Loose or damaged wiring. ⢠Faulty ignition switch. ⢠Faulty solenoid or starter, ⢠Faulty operator presence switch(es). ⢠Weak or dead battery. ⢠Corroded battery termi- nals. CORRECTION ⢠⢠Fill fuel tank. ⢠See "TO START ENGINE" in Operation section. ⢠Wait several minutes before attempting to start. ⢠Replace spark plug. ⢠Clean/replace air filter. ⢠Replace fuel filter. ⢠Drain fuel tank and carbure- tor, refill tank with fresh gasoline and replace fuel fil- ter. ⢠. Check all wiring. ⢠See "To Adjust Carburetor" in Service and Adjustments section. ⢠Contact an authorized ser- vice center. ⢠Clean/replace air filter. ⢠Replace spark plug. ⢠Recharge or replace battery. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Check all wiring. ⢠See =To Adjust Carburetor" in Service and Adjustments section. ⢠Contact an authorized ser- vice center. ⢠Depress clutch/brake pedal. ⢠Disengage attachment clutch. ⢠Recharge or replace battery. ⢠Replace fuse. ⢠Clean battery terminals. ⢠Check all wiring. ⢠Check/replace ignition switch. ⢠Check/replace solenoid or starter. ⢠Contact an authorized ser- vice center. ⢠Recharge or replace battery. ⢠Clean battery terminals. 29
TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION i ii Engine clicks but ⢠Loose or damaged widng. ⢠Check all wiring. will not start ⢠Faulty solenoid or starter. I ⢠Check/replace solenoid or (cont'd) starter. Loss of power ⢠Set in _Higher Cut" position/ reduce speed. ⢠Adjust throttle control. ⢠Cutting too much grass/ too fast. ⢠Throttle in "CHOKE" posi- tion. ⢠Build-up of grass, leaves and trash under mower. ⢠Dirty air filter. ⢠Low oil level/dirty oil. ⢠Faulty spark plug. ⢠Dirty fuel filter, ⢠Stale or dirty fuel. ⢠Water in fuel. ⢠Spark plug wire loose. ⢠Dirty engine air screen/ fins. ⢠Dirty/clogged muffler. ⢠Loose or damaged wiring. ⢠Carburetor out of adjust- ment. ⢠Engine valves out of ad- justment. Excessive vibration ⢠Worn, bent or loose blade. ⢠Bent blade mandrel. ⢠Loose/damaged part(s). Engine continues to run when opera- tor leaves seat with attachment clutch engaged I. Faulty operator-safety presence control system. Poor cut - uneven ⢠Worn, bent or loose blade. ⢠Mower deck not level. ⢠Buildup of grass, leaves, and trash under mower. ⢠Bent blade mandrel. ⢠Clean underside of mower housing. ⢠Clean/replace air filter. ⢠Check oil level/change oil. ⢠Clean and regap or change spark plug. ⢠Replace fuel filter. ⢠Drain fuel tank and refill with fresh gasoline. ⢠Drain fuel tank and carbure- tor, refill tank with fresh gaso- line and replace fuel filter. ⢠Connect and tighten spark j. plug wire. Clean engine air screen/fins. ⢠Clean/replace muffler. ⢠Check all wiring. ⢠See "To Adjust Carburetor" in Service and Adjustments section. ⢠Contact an authorized ser- vice center. ⢠Replac e blade. Tighten blade bolt. ⢠Replace blade mandrel. ⢠Tighten loose part(s). Re- place damaged parts. ⢠Check wiring, switches and connections. If not corrected, contact an autho- rized service center. ⢠Replace blade. Tighten blade bolt. ⢠Level mower deck. ⢠Clean underside of mower housing. ⢠Replace blade mandrel. 3O
TROUBLESHOOTING CHART PROBLEM CAUSE Poor cut - uneven â¬ont'd) Mower blades will not rotate I Poor grass dis- charge Headlight(s) not working (if so equipped) Battery will not charge Engine "backfires" when turning en- gine "OFP ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Obstruction in clutch mechanism. ⢠Worn/damaged mower drive belt. ⢠Frozen idler pulley. ⢠Frozen blade mandrel. ⢠Engine speed too slow. ⢠Travel speed too fast. ⢠Wet grass. ⢠Mower deck not level. ⢠Low/uneven tire air pres- sure. ⢠Worn, bent or loose blade. ⢠Buildup of grass, leaves and trash under mower. ⢠Mower drive belt worn. ⢠Blades improperly in- stalled. ⢠Improper blades used. ⢠Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. ⢠Switch is =OFP. ⢠Bulb(s) burned out. ⢠Faulty light switch. ⢠Loose or damaged wiring. ⢠Blown fuse. ⢠Bad battery cell(s). ⢠Poor cable connections. ⢠Faulty regulator (if so equipped). ⢠Faulty alternator. ⢠Engine throttle control not set at =SLOW" position for 30 seconds before stopping engine. CORRECTION ⢠Clean around mandrels to open vent holes. ⢠Remove obstruction. ⢠Replace mower drive belt. ⢠Replace idler pulley. ⢠Replace blade mandrel. ⢠Place throttle control in =FAST" position. ⢠Shift to slower speed. ⢠Allow grass to dry before mowing. ⢠Level mower dect_ ⢠Check tires for proper air pressure. ⢠Replace/sharpen blade. Tighten blade bolt. ⢠Clean underside of mower housing. ⢠Replace mower drive belt. ⢠Reinstall blades sharp edge down, ⢠Replace with blades listed in this manual. ⢠Clean around mandrels to open vent holes. ⢠Turn switch =ON". ⢠Replace bulb(s). ⢠Check/replace light switch. ⢠Check wiring and connections, ⢠Replace fuse. ⢠Replace battery. ⢠Check/clean all connections. ⢠Replace regulator, ⢠Replace _llternato,r. ⢠Move throttle control to =SLOW" position and allow to idle for 30 seconds before stopping engine. 31
32
SCHEMATIC TRACTOR - - MODEL NUMBER 917.270814 BATTERY AMMETER (OPTIONAL) IGNYnON SWITCH I L ......... I GROUNDING CONNECTOR A (OPTIONAL) 'v SPARK eL_K (_ IGNITIONuNIT _ PLUGGAp 1(2 PLUGS ON TWIN CYL, ENGINES) IGNITION SWITCH NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS HEADUGHTS --e-- O F, NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WILL BECOME THEIR BRIGHTEST. WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33
ELECTRICAL TRACTOR - - MODEL NUMBER 917.270814 24_ 8 I i I 41 21 / I / /! 34
, TRACTOR -- MODELNUMBER 917.2708i4 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 Battery 12 VOLT 28 AMP 2 74760412 Bolt Hex Hd 1/4-20unc x 3/4 8 7603J Case Battery 10 145211 Boit, Btr Front 1/4-20 x 7-1/2 11 150109 Hoiddown Battery Front Mount 12 145769 Nut, Push Nylon Battery Front 1/4 16 153664 Switch, Interlock Push-In 19 Std551125 Washer Lock 1/4 20 73350400 Nut Jam Hex 1/4-20 Unc 21 166182 Harness L!ght Socket 0N/4152j) 22 4152J Bulb Light #1156 24 4799J Cable Battery 25 146148 Cable Battery 26 166180 Fuse 15 .amp 27 73510400 Nut Keps Hex 1/4-20 Unc 28 145491 CId_le Ground 29 121305X Switch Seat 30 140301 Switch Ign 4 Position 31 12421 IX Nut Ignition 32 141226 Cover Ignition Switch 33 109310X Key Molded Craftsman 40 166145 Hamses Ign 41 71110408 Bolt BIk. Rn Hex 1/4-20 Unc x 1/2 42 131563 Cover Terminal 43 145673 Solenoid .44 73640400 Nut Keps BIk Hex 114-20 Unc 45 121433X Ammeter Rectangular 6 Amp 52 141940 Protection Wire Loop 55 17490508 Screw'rbdroi 5/16-18 x 1/2 70 166658 Harness Engine B&S NOTE: All component dimensions give in U.S. inches 1 lbch = 25A mm 35
TRACTOR -- MODEL NUMBER 917.270814 CHASSIS AND ENCLOSURES 28 58 12 31 63 55 14 36
TRACTOR - - MODEL NUMBER 917.270814 CHASSIS AND ENCLOSURES KEY PART NO. NO. I 166819 2 140356 3 17490612 4 STD551025 5 155272 9 161917X013 10 STD533710 11 155927 12 145660 13 155936 14 17490608 17 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STD541437 28 145198)(558 29 155217X599 30 151287X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 161464 55 145202 57 STD522507 58 140547 60 STD533707 64 154798 74 STD541437 114 158112 115 17490620 116 19131614 140 158418 142 165867 143 154966 144 154207 145 156524 DESCRIPTION Chassis Assembly Drawbar Screw, Thd. Roll 3/8-16 x 1 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH. Clip Tinnerman Grille p/t_ Panel, Dash, R.H. ScrewThdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hax, with Insert 3/8-16 Unc Gdlla w/Clips MS-558 Lens, Grille Fend/Ftrest Bracket, Fender Support ScrewThdrol 5/16-18x 1/2 Pivot Bracket Assembly, L.H. Pivot Brecht Assembly, R.H. NUt Lock w/Insert 114-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Grille Pickoff LH Screw Hex Wshd 8-16 x 7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 114-20 UNC x .75 Air Duct P/L 18HP B&S Opp.Twin Bolt Rdnd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Cmwnlock 3/8-16 UNC Keeper Belt Rear Lh Stl Scrow Thrdel 3/8-16 x 1-1/4 Washer 13/32 x 1 x 14 Ga. Bracket Suspension Front Plate Reinfomement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/H(xxI NOTE: All component dimensions give in U.S. inches 1 k_.,h = 25.4 mm 37
TRACTOR - - MODEL NUMBER 917.270814 GROUND DRIVE 197 61 ,, 151 4 ,. 51 47 37 32 30 170 2 62 26 27 38
TRACTOR- - MODEL NUMBER 917:270814 GROUND DRIVE ' KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 ........ Transaxle (See Breakdown) 57 130801 V-Belt, Ground Drive Peerless 206-545C 58 127274X Keeper, Belt, R.H. 2 146682 Spdng, Return, Brake 59 140312 Keeper, Belt, Center Span 3 123666X Putiey, Tmnsaxle 61 17490612 Screw, "Thd., Rolt. 3/6-16 x 3/4 4 12000028 Ring, Retainer 62 8883R Cover, Pedal 5 121520X Strap, Torque 63 140186 Pulley, Engine 6 17490512 Screw, Thd., Roll. 5/16-18 x 3/ 64 71170764 Bolt, Hex Heed, F{n. 4 7/16-20 x 4 Grade 5 8 165866 Rod Shitter Fender STLT 65 STD551143 Washer Lock 7/16 10 STD561210 Pin, Cotter 1/8 x 1 66 154778 Keeper, Belt, Engine, Fool- 11 105701X Washer, Shift Plate Proof 13 74550412 Be_t 1/4-28 UNF W/Patch Gr. 8 70 134683 Guide, Mower Ddve Belt, R.H. 14 STD551125 Washer Lock 1/4 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga. 18 STD523710 Bolt Fin Hex 3/8-16 UNC x 1. 74 137057 Spacer, Axle Gr 5 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 19 STD541437 Nut Lock Hex W/Ins.3/8-16 76 STD581075 E-Ring 21 106933X Knob 77 123583X Key, Square 2.0 x .1845/.1865 22 130804 Rod, Brake 78 121748X Washer 25/32 x 1-5/8 x 16 24 STD541237 Nut Hex Jam 3/8-16 Gauge 25 106888X Spdng, Brake Rod 79 STD580025 Key Woodruff 26 STD551037 Washer 13/32 x 13/16 x 18 Ga. 80 145090 Arm, Shift 27 $3"D561210 Pin Cotter 1/8 x 3/4 81 165592 Shaft Assembly 28 145204 Rod, Parldng Brake 82 165711 Spdng, Torsion 29 124236X Cap, Parking Brake, Red 83 19171216 Washer 17/32 x 3/4 x 16 Ga. 30 130807 Bracket, Trar_saxle 84 166231 Transaxle Link 31 127275X Keeper, Belt, LH 85 150360 Nut, Nylock 32 STD523107 Bolt Flex lid. 5/16-18 x 3/4 89 158391)(428 Conso|e, Shift, STLT 34 155071 Shaft Assembly, Foot Pedal 90 124346X Nut, Selt-Thding, Wsh Hd 114 35 120183X Boadng, Nylon 96 BTD624003 Retainer Spdng 1" 36 BTD551062 Washer 21/82 x 1 x16Ga. 112 19091210 Washer 9/32 x3/4 x 10 Gauge 37 STD571810 Roll Pin 3/16 x 1" 113 127285X Strap Torque 90 Degrees 38 131494 Pulley, Idler, Rat 116 72110610 Bolt Rdhd Sqneck 3/8-16 x 1.25 39 STO523727 Bolt Fin Hex 3/18-16 x 2-3/4 145 74490540 Bolt, He= Rghd 5/16-18 Gr. 5 40 4470J Spacer, Split .395 x ,59 150 165850 Bushing Bellcrank 41 165838 Keeper, Bolt, idler 151 19133210 Washer 13/32 x 2 x 10 Ge. 42 19131312 Washer 13/32 x 13/16 x 12 156 166002 Washer Brrtad 5/161D x 1.125 Ga. 158 165589 Bracket Shift Mount 47 127783 Pulley, Idler, V-Groove, Plastic 159 165494 Hub tapered Flange Shift 48 154407 Bellcrank Clutch Grnd Dry Stl 160 19292016 Washer 29/32 x 1-1/4 x 16 ga. 49 123205X Retainer, Belt 161 72140406 Bolt 1/4-20 3/4 gr.5 50 STD523715 Bolt Hex Hd. 3/6-16 x 1-1/2 162 73680400 Nut Crownlock 1/4-20 Uoc 51 STD541437 Nut Crown Lock 3/8-16 UNC 163 74780416 Belt Flex Fin 1/4-20 52 STD541431 Nut Crown Lock 5/16-18 UNC Lk_xl Gr5 53 105710X Unk, Clutch 164 -19091010 Washer 518 x .281 x 10 Ga 65 105709X Spring, Clutch Retum 165 165623 Bracket Pivot Lever 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 166 166880 Screw 5/16-18 x 5/8 168 165492 Bolt Shoulder 5/16-18 x .561 169 165580 Ptate Faster_ Cross NOTE: All component dimensions give in U.S. inches 1 ioch = 25.4 mm 39
TRACTOR - - MODEL NUMBER 917.270814 STEERING ASSEMBLY _41 $i Sl_s4 u 16 47 13 40 / 40
TRACTOR - ,' MODEL NUMBER 917,270814 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 156438 11 STD551137 13 154779 15 73901000 17 156546 18 57079 19 160395 22 165857 23 165851 25 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 100711L 42 145054 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 54 7478O520 62 167902 63 STD523710 65 154780 66 154404 67 74781044 68 154429 79 19132012 80 74950612 Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-114 x 16 Gauge Ring; KIIp Beerlng, steedng Column Draglink Extended Stamped Washer, Lock 3/8 Beadng Axle STLT/GT Nut, Lock, Flange 5_-11 UNC Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Screw Hex Wsh. Hd Ton( Pittman Shaft Assembly Bracket, Steedng Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/3 x 16 Gauge Screw, Thd., Roll. 3/8-16 x 3/4 Pin Cotter 1/8 x 3/4 Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Nut Lock Center 3/8-24 Adaptor, Steedng Wheel Boot, Steedng Shaft Washer 25/32 x 1-1/4 x 16 Gauge ⢠Extension Shaft steedng LR.LT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steering Aem Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Axle Bearing Arm PIttman Bolt, Fin Hex 5/6.11 UNC x 2-3/4 Axle, Brace Washer 13/32 x 1 1/4 x 12 Ga. Bolt Hax Nylon 3/8-16 x 3/4 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
ENGINE TRACTOR - - MODEL NUMBER 917.270814 31 39 15 38 14 13 32 29 \ OPTIONAL EQUIPMENT Spark Arrester 42
ENGINE TRACTOR - - MODEL NUMBER 917.270814 KEY PART NO. NO. 1 162152 2 17720410 3 ...... 4 149723 5 144069 6 144063 7 138129 8 150176 10 145552 11 STD551125 12 STD522507 13 165287 14 1328O336 15 13200300 16 STD551237 17 17490624 23 159880 25 145996 26 73920600 27 152927 29 137180 31 157103 32 161696 33 123487X 34 106082X 35 17490512 37 8543R 38 .... =.. 39 109227X 81 128861 DESCRIPTION Control, Throt Paddle 32 22 Screw, He_ Thd Cut 114-20 x 5i8 Engine, B&S, (See Breakdown) No. 461707-0145-E1 Muffler Exhaust Exhauet _.sm. Le_ Exhaust Asm. Righl Clamp Tube Double Engine Bolt 5/16-18unc x 3/4 W/Seres Heat Shield Lt Washer Lock Hvy. Helical 114 Bolt Rn He)( 1/4-20Unc x .75 Gasket, Muffler Nipple, Pipe 4-1/2 Elbow, Standard 90 °, 3/8-18 NPT Washer Lock Ext Tooth 3/8 Screw Thdml 3/6.16x1-1/2 Tytt Shlald, BnVDbr Guard Control Choke Nut Keps 3/8-24 Unf Screw TT #10-32 x 5 x 3/8 Flange Arrestor, Spark Tank, Fuel Cap Fuel Guage c_np, Hose Spacer Pad Screw Thdrol 5/16-18 x 3-4 Tyt Line, Fuel Plug, Oil Drain (Order From Engine Manufacturer) Pad Idter Nut Flange 1/4-20 Stmter Nut NOTE: All component dimensions given in U,S. inches I Inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.270814 SEAT ASSEMBLY KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 140123 2 140551 3 STD523710 4 19131610 5 145006 6 STD541437 7 124181X 8 17490616 9 19131614 10 155925 11 166369 12 166396 Seat 3350 BIk/blk Craftsman 13 121248X Bracket Pnt Pivot Seat (folk) 14 72050412 Bolt Fin Hex 3/8-16uric X 1 15 134300 Washer 13/32 X 3/4 X 10 Ga 16 121250X Clip Push In Hinged 17 123976)( Nut Hex Lock w/ins 3/8-16 Unc 21 153236 Spring Seat Cprsn 2 250 BIk Zi 22 STD541431 Screw Thdrol 3/8-16 X 1 Ty-tt 24 19171912 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) 25 127016X Knob Seat Adj. Wingnct Bracket Pnt Mounting Switch Bushing Snap BIk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 86 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/'32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm 44
DECALS TRACTOR -- MODEL NUMBER 917.270814 8 6 4 1 11 9 15' 13 5 KEY PART NO. NO. I 156439 2 165392 3 163200 4 163202 5 163207 6 7 133644 163259 167180 163204 DESCRIPTION KEY PART NO. NO. Decal, Fender Danger Sears 11 156368 Decal, Engine B&S Decal, Hood, R.H. Craftsman 13 146046 Decal, Hood, L.H. Craftsman 15 160396 Decal, Fender SD. WhL Rad/ 19 138047 6Sp 42" 20 166887 Decal, Maintenance 22 149516 Decal, Panel Dash B&S 19,5 - - 138311 Turbo - - 154515 Decal Replacement SRS - - 168779 Decal, Fender, Crsftsman Gold - - 172206 - - 172207 DESCRIPTION Decal, Fender STL'r Oper Inst E/S Decal, V-Beit Dr Sch Tractor Decal, Mower Drive Schematic Decal, Battery Diehard Sears Decal, Deck Mower EZ3 Decal, Battery Oecat, Ult Hand_ Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owners Manual, Spanish WHEELS & TIRES = _ s,8 4,10 11 KEY PART NO. NO. 1 59192 2 65139 3 106222X 4 59904 5 106732X427 6 278H 7 90401"1 8 106108X427 9 122082X 10 7152J 11 104757X -- 144334 NOTE: All component 1 Inch = 25A mm 45 DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Seneca Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, F_n_ (Front Whe_ Only3 Rim, Rear Tire, Rear Tube, Rear "rke (No_ Provided, Sen,tca Item Only) Cep, A_de Sealant, Tire 10 oz. dimensions given In U.S. Inches
TRACTOR - - MODEL NUMBER 917.270814 LIFT ASSEMBLY 27 5 49 3O 3 / / / / / i / / 20 46
TRACTOR - - MODEL NUMBER 917.270814 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Lift Lever Inner Wire Assemio_y 2 159471 Shaft Assembly, Lift 3 105767X Pin, Groove 4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x 21 Gauge 6 120183X Bearing, Nylon 7 125631X Grip, Handle, Fluted 8 122365)( Button, Plunger, Red 11 139865 Link, Lift, LH. 12 139866 Link, _ R.H. 13 STD624008 Retainer Spdng 15 127218 Link, Front 16 73350800 Nut, Hex, Jam 1/2-13 UNC 17 130171 Trunnion 18 73680800 Nut Lock 1/2-13 UNC 19 139868 Arm, Suspension, Rear 20 163552 Retainer Spdng 23 110807X Nut, Special 24 19131016 Washer 13/32 x 5/8 x 16 Gauge 25 2876H Spring 28 76020308 Pin, Cotter 3/32 x 1/2 27 126971X Rod, Adjust, Lift 29 73350600 Nut, Hex, Jam 3/8-18 UNC 29 138057 Knob, Inf. 3/8-16 30 150233 Trunnion, Inf Height 31 140302 Beadng, Pvt, Lift Special 32 73540600 Nut, Crownlock 3/8-24 49 145212 Nut Flange Lock 50 110452X Nut Push Phos & Oil NOTE: All component dimensions given in U.S. inches I inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.270814 MOWER DECK 76 73 71 31 ,_21 >21 4 \ 6 21 21 22 48
TRACTOR - ' MODEL NUMBER 917,270814 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 164961 Mower Deck Asseml_y, 42" 58 140086 2 STD533107 Bolt Rdhd 5/16-18 x 3/4 59 141043 3 138017 Bracket Assembly, Sway Ba r, 67 162113 Front 68 144200 4 138440 Bracket Assembly, Sway Bar 71 142427 5 STD624008 Retainer Spdng 72 131870 6 130832 Arm, Suspension, Rear 73 127847 8 850857 Bolt, Hex 3/8-24 x 1.25 74 121748X Grade 8 9 STD551137 Washer, Lock 3/8 75 12000029 10 140296 Washer, Hardened 76 128903 11 134149 Blade, Mulching 12 129895 Bearing, Bali 77 127845 13 137645 Shaft Assembly, Mandrel, 78 160570 Vented (Includes Key 79 127498 Number 12) 80 153701 14 128774 Housing, MendreJI, Vented 91 73350600 15 110485X Beadng, Ball, Mandrel 82 142028 16 140329 Stripper, Vented Mower Deck 83 120958X 17 72110610 Bolt, Cardage 3/8-16 x 1-1/4 84 156084 18 72140505 Bolt, Cardage 5/16-16 x 5/8 85 72140620 19 132827 Bolt. Shoulder 92 STD541437 20 159770 Baffle, Vortex 101 136420 21 STD541431 Nut Crownleck 5/16-18 UNC 102 71161010 22 134753 Stiffener Bracket 103 19061216 23 131267 Bracket, Deflector 104 STD551110 24 105304X Cap, Sleeve 105 160793 25 123713X Spdng, Torsion, Deflector 106 2029,,I 26 110452X Hut, Push 111 155197 27 130968 Shield, Deflen_r 112 155198 28 19111016 Washer 11/32 x 5/8 x 16 113 17490512 Gauge 114 STD541431 29 131491 Red, Hinge 115 72110504 30 157722 Screw Thdrol Washer Head 116 4898H 31 129963 Washer, Spacer 117 165746 32 153535 Pulley, Mandrel 118 739306(X) 33 137266 Hut, Topiock, Flanged 119 STD551037 34 STD533717 Bolt Rdhd 3/8-16 x 1-3/4 121 143723 35 133835 Fastner, Chflstmas Tree 128 153390 36 131494 Pulley, Idler, Rat 129 19131312 37 STD551G'37 Washer 13/32 x 13/16 x 16 130 STD523710 Gauge 40 STD541437 Nut CrOwniock 3/8-16 UNC 131 STD533710 41 133551 Rod, Pivot, with Nibs 43 140083 Rod, CkJtch, Seconded/, with 132 19132203 Nibs 44 140088 Guard, Mandrel, L.H. 141 6266H 45 STD624003 Retainer Spdngl" - - 130794 46 137729 Screw, Thd. RoKI 1/4-20 x 5/8 48 133944 Washer, Hardened 49 155066 Rotter Assembly, Cam Folk_er - - 164963 50 131340 Bolt, Shoulder #10-24 Grade 5 51 STD541410 Locknut #10-24 52 139888 Bolt, Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake 54 133943 Washer, Hardened 55 155046 Ann, k:Uer 56 122052X Spacer, Retainer DESCRIPTION Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Lever Asm. Clutch Pri PIm STLT Bushing, Large, Brass Spdng, Mower Clutch Nut, Hex Jam 3/8-16 Unc Trunnion, Adj. Washer Sioterad Keeper Belt Idler Bolt Carriage 3,'8-16 x 2ol/2 Nut Lock 3/8-16 Mulcher Cover Screw Washer #10 Washer, Lock #10 Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. ScrewThdrol 5/16-18 x 3/4 NUt, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge Nut, Centarlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 BOY(, RDHD SQNK 3/8-16 UNC x 1 Spacer Washer 13/32 I.D. x 1-3/80.D. x 1/4 Washer Thrust .75 x 1.230 Mandrel Assembly (Includes Key Numbera 8-10, 12-15, 31 and 32) Mower Deck, Complete (Stan- (lard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) NOTE: All component dimensions given in U.S,inshes 1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.270814 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C 47 Cw.-27 O.--29 8 706A 150 13 41A 5O
TRACTOR - - MODEL NUMBER 917.270814 PEERLESS TRANSAXLE-MODEL NUMBER 206-545C KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. 1 772147 Tmnsaxle Cover 41A 790079 2 780086A Need|e Bearing 5J8" 42 792073A 3 770128 Transaxle Case 42A 792086A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevet Gear (13 teeth) (include. 54 778346 14) 56 778355 14 778368 Bevel Pinion (13 teeth) (In- 57 778337 clude. 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 776351 17 786188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 776345 20 792077A Ball 5/16` dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 22 792079 Spring .310 OD x .625 L 67 7763,96 25 792073A Screw 1/4 - 20 x 1-1/4 * 69 792170 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 26 792125 Retaining Ring (pkg of 2) 71 788069 27 792035 Rata'l_ng Ring 71B 788092 28 788040 Retaining Ring 76 780090 29 780072 Thrust Washer .627 ID x .031W 77 788078A 29A 780160 Thrust Washer .762 ID x .031W 79 792144 29B 780051 Thrust Washer .762 ID x .031W 82 778333 29<3 780199 Anti-Rotation Washer .632 30 780108 Cup Washer 1.127 ID x .032W 83 778338 31 780001 Flat Washer .750 ID x .056W 85 792154 (Use As Needed) 87 788069A 31A 780195 Flat Washer .750 ID x .062W 150 788093A 32 788083 Oil Seat 5/8" 157 788088A 34 780194 Bushing .563 180 730229A 35 780193 Flanged Bushing 5 / 8" ID 900 794712 35A 780197 F_nged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) NOTE: 39 786026 Dowel Pin 40 792076A Rat Washer .312 ID x ,059W DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1 14" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1/2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) F!at Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spaeer ,890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .43O OD x .SO00 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fdl Plug Oil Seal 9/16` Liquid Gasket RI"V Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206-545C Transax|a All component dimensions given in U.S. inches 1 inch = 25A mm 51
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 52
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 51 _ 447 122 51A 861 PUMP REPAIR KIT i 392 ⢠402 _ 306 _- 121 CARBURETOR KIT I 402_ 3020 104_, 102<_ 30a Y 1138 11:_8 _,, I "A" REQUIRES SPE_AL _LS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL 278o 592 8ss 30_ 402_,_ _._ 391 425 968 !97 643_ 1036 LABEL KIT-EMISSION I 535 161 _133 971 807 ⢠267 1474 1 877 53
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRA'I-rON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-EI 697 _#' 309] 5101 513 783 __ lO61 _ y 803 544' 02 797 @ 801 358 GASKET SET 1770 51A_ _ 634 _ 7 569 _ 54
TRACTOR - - MODEL NUMBER 917.270814 B RIGGS & STRA'I-rON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 498583 Cylinder Assembly 102 693509 ⢠Gasket-Carburetor Body 2 399265 Bushing/Seal Kit 104 693506 Q P_n-P, oat H_nge 3 91086 '/r Seal-Oil 105 692078 ⢠Valve-Float Needle 4 493304 Sump-Eng_ne 107 693482 Body Assembly-Lower 5 214517 Head-Cylinder #1 108 693505 Valve-Choke 5A 214518 Head-CyUnder #12 109 693498 Shaft-Choke 7 271867 *oGasket-Cylinder Head #1 117 693538 Jet-Main 7A 271868 *,Gasket-Cylinder Head #2 693500 Jet-Main (High Altitude) 8 496754 Breather Assembly (Cylinder # 1) 121 491539 Carburetor Kit 9 27803 4r,Gasket-Breather 122 281411 Spacer 10 94382 Scraw (Breather Assembly) 125 693479 Carburetor 10A 94380 Screw (Breather Cover) 130 693504 Valve.Throttle 11 280225 Tube-Breather 133 693512 Float-Carburetor 273390 * Gasket-Crankcase 146 94196 Key-Timing (.015" Thick, Std.) 147 693508 Jet-Pilot 271188 , Gasket-Crankcase (.005" Thick) 161 496599 Base-Air Cleaner 271189 , Gasket-Crankcase (.009" Thick) 163 271411 * Gasket-AirCleaner 13 94565 Screw (Cyllnder Head) 177 271170 * Seal-O-Ring t5 94239 Plug-Oil Drain 187 299146 Line-Fuel (Cut to Required Length) 16 690666 Crankshaft 197 96063 Screw (Back Ptata) 19 399264 Bushing 202 262683 Link-Mechenical Governor 20 291675 "t- Seat-Oit 203 280997 Crank-Ball 23 491180 Flywheel 205 93971 Screw (Bell Crank) 209 262352 Spring-Governor 24 222699 Kay-Ft_eet 25 499180 Piston Assembly (Standard) 211 261563 Spdng-Govemor 499181 Piston Assembly (.010 "O.S.) 212 693985 Link-Throttle 499182 Piston Assembly (.020" O.S.) 215 224816 Guide-Air 499183 Piston Assembly (.030" O.S.) 219 394348 Gear-Govemor 220 222773 Washer-Throst (Governor Gear) 26 499184 Ring Set, Piston (Standard) 499285 Ring Sat, Piston (.010 "O.S.) 222 491282 Bracket-Control 499186 Ring Set, Piston (.020 "O.S.} 227 491297 Lever-Governor 499187 Ring Set, Piston (.030 "O.S.) 235 224995 Shield-Fuel Spray 27 263129 Lock-Piston Pin 240 394358 Filter-Fuel 28 498319 Pin Assembly, Piston (Std.! 244 230318 Connector-Hose (Pulse Line) 498320 Pin Assembly-Piston (.005 O.S.) 258 94930 Screw (Engine Sump) 29 498314 Rod-Connecting (Standard) 267 93897 Screw (Casing Clamp) 498541 Rod-Connecting (.020 U.S.) 276 94942 Washer (Governor Lever) 32 95017 Screw (Connecting Rod) 297 94289 Nut-Wing _Air Fiite_ Retainer) 33 390420 Valve-Exhaust (Include(a): 304 691390 Housing-Blower 494553 Keeper-Valve (Rat. No. 42)) 308 690960 Screw (Blower Housing) 34 891302 Valve-Intake 306 222846 Shield-Cylinder 35 65906 Spring-Valve (intake) 306A 223734 Shield-Cylinder 36 26828 Spring-Valve (Exhaust) 307 94930 Screw (Cylinder Shield) 40 221596 Retainer-Valve (Exhaust) 309 497596 Motor-Starter 41 292260 Retainer-Valve (Exhaust) 310 94003 Bolt (Starter Motor) 42 494553 Keeper-Valve 311 497608 Brush Set 45 261368 Tappet-Valve 332 230674 Nut (Flywheel) 46 214487 Camshaft 333 394891 Armature-Magneto 47 393415 Stinger-Oil 334 94731 Screw (Magneto Armature) 48 498542 Short Block 337 802592 Plug-Spark 50 213290 Manitold-intake 356 494705 Wire-Stop 61 271412 *â¢Gasket-Intake 81A 270884 4r_l.Gaskst-lntake ir Included in Gasket Set, Ref Number 358. ⢠Included in Carburetor Kit, Re| Number 121. 53 93970 Screw (Carburetor) 54 93208 Screw (Intake Manifold) , Included in Value Overhaul Kit, Rat Number 73 691438 Screen-Rotating 1095. 75 222511 Washer (Flywheel) Included in Fuel Pump Kit, Ref Number 861 78 691134 Screw (Flywheel Fan) 91 693483 Body Assembly-Upper NOTE: All component dimensions given in U.S. 95 690718 Screw (Throttle Valve) inches 1 inch = 25.4 mra 97 693465 Shaft-Throttle 98 807923 Kit-idle Speed 55
TRACTOR - - MODEL NUMBER 917.270814 BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 358 495868 Gasket Set 802 497607 Cap-End 383 89838 Wrench-Spark Plug 803 497604 Housing-Starter 386 693490 e Gasket-Pump 807 693511 Spacer 391 693487 Body-Pump 622 693497 Washer-Seal (Throttle Shaft) 392 693491 e Spring-Pump Diaphragm 847 495715 Dipstick/Tube Assembly 404 223882 Washer (Governor Crank) 851 493880 Terminal-Cable 423 94674 Screw (Air Cleaner Base) 859 693488 e Diaphragm-Fuel Pump 425 94823 Screw (Air Cleaner Cover) 861 393397 Kit-Fuel Pump 432 693492 e Cap-Spring 865 224774 Cover-Air Guide 433 693489 e Diaphragm-Fuel Pump 865A 224775 Cover-Air Guide 434 693493 Cover-Diaphragm 868 497656 Seal-Valve 435 693494 Screw (Diaphragm Cover) 868A 273312 Seal-Valve 441 222875 Bracket-Oil Flit 869 261463 Seat-Valve (intake) 445 394019 Filter-Air 870 262924 Seat-Valve (Exhaust) 447 93343 Screw (Air Guide Cover) 871 261961 Bushing-Guide (Exhaust) 449 94882 Screw (oil Fill Bracket) 231218 Bushing-Guide (Intake) 474 93474 Altamator 877 393456 Wire-Aitemator 482 93621 Screw (Alternator) 881 495901 Plate-Cover 510 497606 Ddve-Starter 918 393815 Hose-Vacuum (Cylinder-To- 513 398003 Clutch-Odve trnpu|se Pump)(Cut to Require 523 494947 Dipstick Length) 525 495348 Tube-Oil Fill 934 94627 Screw (Fan Retainer) 527 223167 Clamp-Tube 955 693513 Plug-Carburetor 535 272490 Filter-Air 968 225008 Cover-Air Cleaner 544 97603 Armature-Starter 971 805540 Screw (Upper Body To Lower 552 262332 Bushing (Governor Crank) Body) 552A 262331 Bushing (Governor Crank) 1005 498157 Fan-Flywheel 562 93853 Bolt-Carriage (Governor Lever) 1006 224901 Retainer-Fan 569 272645 .A- Gasket-Baea 1019 496726 Label Kit 572 222892 Cover-Breather (Cylinder #2) 1036 499382 Label Kit-Emission 573 491304 Plate-Back 1051 263080 Ring-Retaining 592 92278 Nut (Govemor Lever) 1058 273688 Owne¢s Manual 601 95162 Clamp-Hose 1081 280860 _r Seal-O-Ring 615 94296 Retainer (Govemor Crank) 1090 497605 Retainer-Brush 615A 93898 Retainer-Governor Shaft 1095 498047 Gasket Set-Valve Overhaul 616 491530 Crank-Governor 1125 94724 S_ew (Cover Plate) 634 491287 tk Seal-Governor Shaft 1132 94675 Screw (Oil Slinger) 634A 271013 Washer-Foam 1136 94297 Screw (Governor, Control Roc 635 66538 Boot-Spark Plug 1137 220680 Washer (Governor, Control 637 693510 Washer-Seal Rod) 643 496700 Retainer-Air Filter 1138 94298 Nut (Governor, Control Rod 689 262337 Spdng-Fdction ---- 460707-0145-EIRep_oamant Engk_e 697. 93585 Screw (Ddve Cap) 725 280866 Shield-Heat _r Included in Gasket Set, Ref Number 358. 726 91362 Gear-Ring ⢠Included in Carburetor Kit, Ref Number 121. 741 262989 Gear-Th_ng ⢠Included In Value Ovethaut Kit, Ref Number 783 693059 Gear-StaRer 1095. 797 94010 Nut (StarterTerminal) Included in Fuel Pump Kit, Ref Number 861 797A 693167 Nut (Starter Termlnel) 801 394860 Cap-Ddve NOTE: All component dimensions given in U.S. inches I inch = 25.4 ram 56
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL O1 (D 15 ° MAX. I_ Operate your Tractor up and down the face of slopes (not I I greater than 15°), never across the face. Make turns gredu- I ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME =' (1-800-469-4663) Para pedir servicio de reparaci6n a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pibces 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect s" 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domiciUo 1-600-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance ⢠Agreement or to inquire about an existing Agreement: Call 9 am - 5 pm, Monday - Saturday 1-800-627-6655 172206 10.28.99 RD Pdntad in U.S.A.