Craftsman EZ 917.37742 Owner's Manual
Owner's Manual ® HORSEPOWER EZ MULCH POWER PROPELLED ROTARY LAWN MOWER Vlodel No. )17.377420 Safety o Assembly o Operation ⢠Maintenance o Espa_ol o Repair Parts .AUTnON. _ead and follow all ;afety Rules and instructions )efore operating this equipment ,ears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 14 Assembly 4 Storage 15 Operation 6 Troubleshooting 16 Maintenance Schedule 10 Repair Parts 33 Maintenance 10 Parts Ordering Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. tf this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: o Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. - Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con- tained in the owner's manual. Warranty service is available by returning the Craftsman power mower' to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 TRAiNiNG: ,, Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower prop- edy. Learn how to quickly stop mower. ,, Do not allow children to use your mower. Never allow adults to use mower without proper instructions. ⢠Keep the area of operation clear of all persons, especially small children and pets. ° Use mower only as the manufacturer intended and as described in this manu- al. o Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower: ° Do not use accessory attachments that are not recornrnended by the manufac- turer. Use of such attachments may be hazardous. o The blade turns when the engine is run- ning. PREPARATION: ,, Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury. o Always wear safety glasses or eye shields when starting and while using your mower° Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing. 2
Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine. Always make wheel height adjustments before starting your mower° Never attempt to do this while the engine is running_ Mow only in daylight or good artificial light. OPERATION: ⢠Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you. o Do not mow wet or slippery grass. Never run while operating your mower_ Always be sure of your footing -- keep a firm hold on the handles and walko o Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times, ⢠Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel--covered areas. o Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating ito o Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting° o Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower. - Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result° o Do not operate your mower if it vibrates abnormally. Excessive vibration is an in- dication of damage; stop the engine, safely check for the cause of vibration and repair as required. . Do not run the engine indoors. Exhaust fumes are dangerous, o Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow ex- cessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions maintain good footing. o Never operate your mower without prop- er guards, plates, grass catcher or other safety devices in place. MAINTENANCE AND STORAGE: = Check the blade and the engine mount- ing bolts often to be sure they are tight- ened properly. o Check all bolts, nuts and screws at fre- quent intervals for proper tightness to be sure mower is in safe working condition. o Keep all safety devices in place and working° ⢠To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil,, o Check grass catcher often for deteriora- tion and wear and replace worn bags. Use only replacement bags that are rec- ommended by and comply with specifi- cations of the manufacturer of your mower. o Always keep a sharp blade on your mower. o Allow engine to cool before storing in any enclosure. . Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. CAUTION: Always disconnect spark plug wire and place wire where it can- not contact spark plug in order to pre- vent accidental starting when setting up, transporting, adjusting or making repairs. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 3
These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets and sewice centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower: Some of these accessories may not apply to your lawn mower: LAWN MOWER PERFORMANCE CLIPPING DEFLECTOR FOR REAR DISCHARGE LAWN MOWERS GRASS CATCHERS FOR REAR DISCHARGE LAWN MOWERS LAWN MOWER MAINTENANCE ,,, ,,,,,,, ,,, MUFFr.ERS BELTS BLADES MULCHER KITS STABILIZER .................. GAS CANS ....... GRASS CATCHERS FOR SIDE DISCHARGE LAWN MOWERS AIR FILTERS ,i i,ii,,i BLADE ADAPTERS SPARK PLUGS WHEELS ENGINE OIL IMPORTANT; This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Safety standards require operator pres- ence controls to minimize the risk of injury'. "four unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls under any circumstances. Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purpos- es. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TO REMOVE LAWN MOWER FROM CARTON , Remove loose parts included with mower, o Cut down two end corners of carton and lay end panel down flat. o Remove all packing materials except padding between upper and lower han- dle and padding holding operator pres- ence control bar to upper handle, o Roll lawn mower out of carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR LAWN
_qOWER FO UNFOLD HANDLE MPORTANT: Unfold handles carefully so _s not to pinch or damage control cables,, Raise handles until lower handle section locks into place in mowing position. Remove protective padding, raise upper handle section into place on lower handles and tighten both handle knobs.. Remove handle padding holding opera- tor presence control bar to upper han- dle, , Your lawn mower handle can be adjust* ed for your mowing comfort,, Refer to "Adjust Handle" in the Service and Ad- justment section of this manual° Operator presenc_.___.._._, ._... control bar-"'--- _ / ",z_,,_ Upper han- ----,-_/Liftup// //_, die __,_./_/// I_,,_.. ///_" 2£/" Mo ' ng Lower __,_ position handle ___
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RUIFS BEFORE OPERATING YOUR LAWN MOWER. Compare the _lustralJons with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the prod- uct. Learn and understand their meaning° CAUTION ENGINE ENGINE FAST SLOW CHOKE OR WARNING ON OFF FUEL OIL DANGER, KEEP HANDS AND FEET AWAY Engine zone control cable Operator presence control bar Drive control lever' Starter handle knob Engine oil cap with dipstick Gasoline filler cap Primer Drive cover Deflector Mulcher door Lawn mower' housing Wheel adjuster' (on each wheel) MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U,S, Consumer' Product Safety Commission, The blade turns when the engine is running. OPerator Presence Control Bar,-must ' be starter Handle- used for starting the held down to the handle to start the engine. Release to stop the engine. Primer - pumps additional fuel from the car- buretor to the cylinder for use when starting a cold engine. engine. Drive Control Lever-- used to engage power-propelled forward motion of lawn mower. Mulcher Door - allows conversion to dis- charge or bagging operation.
[he operation of any lawn mower can esult in foreign objects thrown into the _yes, which can result in severe eye dam- _ge. Always wear safety glasses or eye _hields while operating your lawn mower or )efforming any adjustments or repairs.. We ecommea, d a wide vision safety mask over :he spectacles or standard safety glasses. :4OW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL the engine speed was set at the factor,] :or optimum performance° Speed is not _djustable. ENGINE ZONE CONTROL C, AUTiON: Federal regulations require _n engine control to be installed on this awn mower in order to minimize the isk of blade contact injury. Do not un- :ler any circumstances attempt to de- :eat the function of the operator control. 1-he blade turns when the engine is "unning. , Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower,. ro ADJUST CUTTING HEIGHT , Raise wheels for low cut and lower wheels for high cut,. , Adjust cutting height to suit your require- ments., Medium position is best for most lawns,. , To change cutting height, squeeze adjuster lever toward wheel,. Move wheel up or down to suit your requirements.. Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned _vhen plate tab inserts into hole in lever. _,lso, 9-position adjusters (if so equipped) allow lever to be positioned between the 3late tab& Lower Wheels for High Cut Plate Raise _,_ Wheels for ver Low Cut DRIVE CONTROL o Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive con- trol lever forward until it clicks; then release the lever, o Forward motion will stop when the opera- tor presence control bar is released° To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without self-propelling, o To keep drive control engaged when turning comers, push down on handle and lift front wheels off ground while turn- ing lawn mower, Operator presence control bar Drive con- To engage ('_k_% _ _rive control drive control disengaged TO INSTALL DISCHARGING DEFLECTOR o Lift door upward on it's hinge until the deflector frame can be hooked over the door mounting bracket as shown° o Release the door to rest against deflec- tor frame,. o To return to mulching operation, reverse the above steps and be sure door is in closed position° Mulcher Door Deflector 7
BEFORE STARTING ENGINE OIL Your lawn mower is shipped without oil in the engine. o Be sure mower is level and area around oil fill is clean. o Remove engine oil cap w/dipstick and fill to the full line on the dipstick. o Use 20 ozs. of oil. For type and grade of oil to use, see "ENGINE" in Customer Re- sponsibilities section of this manual. o Pour oil slowly. Do not over fill. o Check oil level before each use. Add oil if needed. Fill to full line on dipstick. o To read proper level, tighten engine oil cap each time. o Reinstall engine oil cap and tighten. ⢠Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. GAS o Fill fuel tank.. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Pur_, chase fuel in quantities that can be used within 30 days to assure fuel freshness. WARNING: Experience indicates that at.. cobol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an en- gine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer. Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner products in fuel tank or permanent damage may occur. TO START ENGINE o To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. o Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. To stop engine, release operator pres- ence control bar. , o NOTE: In cooler weather it may be neces- san! to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start, if you do flood engine, wait a few minutes before attempt- ing to startand do not repeat priming steps. Gasoline filler cap Engine oil cap w/dipstick MOWING TIPS o Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. o For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better dis- charge of grass. ° When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time. o If a trail of grass clippings is left on the fight side of a rear discharge !awn mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass. o Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. , Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catchers off with water and let dry before using. 8
_ULCHING MOWING TIPS MPORTANT: For best performance, keep nower housing free of built-up grass and rash° Clean UNDERSIDE OF MOWER -lOUSING after each use, See "Cleaning" n CUSTOMER RESPONSIBILITIES sec- ion of this manual, The special mulching blade wilt recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed° Also, the mulched grass will biodegrade quickly to provide nutri- ents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.. o For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut, mow slowly and raise the rear of the lawn mower one wheel adjuster setting higher than the front. ° Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the clippings° When doing a second cut, mow across or perpendicular to the first cut path° o Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week_ This wilt help prevent matting and grain- ing of the lawn,, MAX 1/3 9
Check for Loose Fasteners _ I ........ _,f ......................... Clean/InSpect Grass Catcher (if Equipped} ................. t_ V* _. . , _ .................... l_ Clean Lawn Mower _v I V" , .............. O clean Under Drive Cover W (Power-Propelled MOWers) ........... _" Check drive be|t/pulleys ...................... : ................ (power-Propelled Mowers) R .Check/Sharpen/Replace Blade .. ........ _/3 .......... : L ubricati°n chart ......................... $/ : 1_' Clean Battery/Recharge .... ........... (me_, .c S!a,t Mew.ers) ...... ... E Check Engine oi| Level .... i_ i :: N Change Engine Oil .... _/'t,_ "" G ..Crean Air Fi!ter ........................ _ , ,, .... , I inspect Muffler .......... _ ............. N cleap, or R_p!aCe spark PJ,g " . .... _ ..... E Replace Air Filter Paper Cartridge t_2 I Change morn often when epemting under a heavy load or in high ambl0n! temperatures 2 Service mere often when opemftng in ditty or dusty conditions,. 3 * Repla_:e b|ades more aften when mowing in sancb/soil 4 Charge 48 hours at end o! sea._on GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manu= al. Some adjustments wilt need to be made periodically to properly maintain your unit. Atl adjustments in the Service and Adjust- ments section of this manual should be checked at least once each season. ,, Once a year, replace the spark plug, replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assures proper airffuel mixture and helps your engine run better' and last longer. (_ o Follow the maintenance schedule in this manual (_) BEFORE EACH USE o Check engine oil level. ⢠Check for loose fasteners° LUBRICATION Keep unit well lubricated (See "LUBRICA- TION CHART") LUBRICATION CHART (_ Wheel adjusters (_) Brake spring bracket ® Engine oil (_ Handle bracket mounting pin SPRAY LUBRICANT SAE 30 MOTOR OIL. REFER TO ENGINE- CUSTOMER RESPONSIBILITIES SECTION IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will at- tract dust and dirt that will shorten the life ( the self lubricating bearings. If you feel the must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly° i 0
RODUOT SPE¢ F CATUONS MODEL NUMBER 917.377420 SERIAL NUMBER DATE OF PURCHASE HORSEPOWER: 6.5 DISPLACEMENT: 1256 CUo IN. GASOLINE CAPACITY/TYPE: Io25 QtJARTS UNLEADED REGULAR OIL TYPE (API-SFiSG/SH): SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 20 OZS. SPARK PLUG(GAP: °030") CHAMPION RJ19LM OR J19LM VALVE CLEARANCE: INTAKE: ,,004" - °008" EXHAUST: °004" - ,008" SOLID STATE IGNITION AIR GAP: .0125 IN. BLADE BOLT TORQUE: 35-40 FT. LBSo ⢠The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing Record both serial number and date of purchase in space pro- vided above. LAWN MOWER Always observe safety rules when perform- ing any maintenance. TIRES ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. , Avoid stumps, stones, deep ruts, sharp objects and other hazards that may o Remove blade and attaching hardware (bolt, lock washer and hardened wash- er),_ NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly,. Replace adapter if damaged. TO REPLACE BLADE cause tire damage., BLADE CARE For best results, mower blade must be kept sharp_ Replace bent or damaged blades° TO REMOVE BLADE o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. o Turn lawn mower on its side, Make sure air filter and carburetor are up. o Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. o Protect your hands with gloves and/or wrap blade with heaw cloth. o Remove blade bolt by turning counter- clockwise. Use a 9/16" box or open-end wrench. 11 o Position the blade adapter on the engine crankshaft° Be sure key in adapter and keyway in crankshaft are aligned. o Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. o Be sure the trailing edge is up toward the engine_ o install the blade bolt with the lock wash- er and hardened washer into blade adapter and crankshaft, o Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwiseo ⢠The recommended tightening torque is 35-40 fto Ibs.
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. TO SHARPEN BLADE Care should be taken to keep the blade bal- anced. An unbalanced blade will cause eventual damage to lawn mower or engine. o The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower: o To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced_ Blade Crank adaptor ... _ha_ key- Blade. Key_ _ "_7" Blade O;o"o,wos',or . ,0enod \. \-S aJ washer Trailing adaptor edge GRASS CATCHER (if purchased as an accessory) o The grass catcher may be hosed with water, but must be dry when used. . Check your grass catcher often for darn- age or deterioration. Through normal use it will wear: if catcher needs replac- ing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when order- in. DRI_fE WHEELS Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, check both front wheels. o Remove hubcaps, hairpin cotters and washers o Remove wheels from wheel adjusters. ° Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth. - Put wheels back in place, - If after cleaning, the drive wheels do not turn freely, contact your nearest autho- rized service center: GEAR CASE ° To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build--up. Clean under the drive cover twice a season. ° The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. * If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No. 750355. Do not substitute. ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF, SH or SG: Select the oil's SAE viscosity grade according to your expected operating tem- )erature_ ........ , SAE V!SCOSITY GRADES 1, l r ] F -2_r O* 30* 32" alO* 6G _ BO* 10_ I TEMP_ERATUR_ RANGE ANTtCIPAfEID BEFORE NEXT OIL CHANGE NOTE: Although multi--viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi--viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of op- eration or at least once a year if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level before start- ing the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. 12
.'£O CHANGE ENGINE OIL NOTE" Before tipping lawn mower to :lrain oil, drain fuel tank by running engine until fuel tank is empty. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. Remove engine oil cap; lay aside on a clean surface° , Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine. o Wipe off any spilled oil on lawn mower and on side of engine. ⢠Fitl engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT OVER FILLo o Replace engine oil cap. , Reconnect spark plug wire to Spark plug. Container AIR FILTER Your engine wilt not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more often if you mow in very dusty, dirty conditions. TO CLEAN AIR FILTER o Remove the air filter by turning clockwise to the stop and pull away from collar° ,, Remove filter from inside of cover.. o Clean the inside of the cover and the col- lar to remove any dirt accumulation. o Insert new filter into cover. ° Put air filter cover and filter into collar aligning the tab with the slot. - Push in on cover and turn counter clock- wise to tighten. CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean car- tddge. They may cause deterioration of the cartridge° Do not oil cartridge. Do not use pressurized air to clean or dry cartridge° o Install cartridge, then replace cover mak- ing sure the tabs are aligned with the slots in the back plate. Fasten screw securely. Collar Slo_ Cfip Air filter Turn clockwise to remove Tab Air filter cover Turn counter-- clockwise to MUFFLER tighten Inspect and replace corroded muffler as it could create a fire hazard and!or damage. SPARK PLUG Change your spark plug each year to make your engine start easier and run better Set spark plug gap at .030 inch CLEANING IMPORTANT: For best performance, keep mower housing free of builtmup grass and trash. Clean underside of mower housing after each use. CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug o Turn lawn mower on its side_ Make sure air filter and carburetor are upo Clean the underside of your lawn mower by scrap- ing to remove build--up of grass and trash. o Clean engine often to keep trash from accumulating_ A clogged engine runs hot- ter and shortens engine life. o Keep finished surfaces and wheels free of all gasoline, oil, etc. o We DO NOT recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out° Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build--up of trash or grass on underside of drive cover. 13
CAUTION: Before performing any ser- vice or adjustments: o Release control bar. o Make sure the blade and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual. REAR DEFLECTOR The rear deflector, attached between the mar wheels of your lawn mower, is provid- ed to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator's mowing posi- tion. If the rear deflector becomes damaged, it should be replaced. TO REMOVE/REPLACE DRIVE BELT = Remove drive cover. Remove belt by pushing down on gear case pulley and rolling belt off it. o Turn lawn mower on its side with carbu- retor and fuel cap up. ° Remove blade° ⢠Remove debris shield. ° Remove belt from engine pulley on crankshaft. o Install new belt by reversing above steps. o Always use factory approved belt to assure fit and long life. °.v°_m_ cover Belt Push down TO ADJUST HANDLE '(our lawn mower handle can be raised or lowered for your mowing comfort, Four (4) positions are available: high, medium high, medium low and low. Handles are shipped mounted in the medium low posi- tion. o To change from medium low to medium high position, the upper and lower handle sections will have to be turned over. o Remove the cable clips. ⢠Remove the controls and operator pres- ence control bar from the upper handle. o Remove the starter' rope guide from the lower handle_ ° Remove hairpin cotters. ⢠Disconnect the lower handle from the handle brackets. o Turn the handle over and reassemble the hairpin cotters that have been removed. o Reassemble the starter rope guide. = Reassemble the controls and the opera- tot presence control bar to the upper han- dleo CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when control bar is released,, Do not over tighten the fasteners holding the controls to the upper handle,, ° To change from medium low to high position only the upper handle section wiJ! have to be turned over_ = To change from medium low to low posi- tion, onty the lower handle section will have to be turned over: Medium Low Medium High Shipping Position Lower Handle 14
_'NGINE _,ARBURETOR Y'our carburetor has a non-adjustable fixed -nain jet for mixture control, tf your engine :loes not operate properly due to suspect- _d carburetor problems, take your lawn -nower to an authorized service center for epair or adjustment° ENGINE SPEED Your engine speed has been factory seL Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment. immediately prepare your lawn mower for _torage at the end of the season or if the unit will not be used for 30 days or more.. LAWN MOWER When lawn mower is to be stored for a peri- od of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry are& , Clean entire lawn mower (See "CLEAN- ING" in the Customer Responsibilities section of this manual). = Lubricate as shown in the Customer Responsibilities section of this manua!., Be sure that all nuts, bolts, screws, and pins are securely fastened,. Inspect mov- ing parts for damage, breakage and wear. Replace if necessary_. o Touch up all rusted or chipped paint sur- faces; sand lightly before painting. HANDLE You can fold your lawn mower handle for storage. o Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward, o Loosen upper handle mounting bolts enough to allow upper handle to be fold- ed back. IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables. ⢠When setting up your handle from the storage position, the lower handle will automatically lock into the mowing posi- tion. Lower Handle Bracket Squeeze to fold /- Hairpin Cotter Operator Presence Control Bar Upper Handle Fold Backward Mowing Position Fold Forward For Storage ENGINE FUEL SYSTEM Lower Handle UMPORTANT: it is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indbates that aicolol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage. o Drain the fuel tank. o Start the engine and let it run until the fuel lines and carburetor are empty, o Never use engine or carburetor cleaner prod- ucts in the fuel tank or pen*nanent damage may occur. o Use fresh fuel next season, NOTE: Fuel stabilizer is an acceptable alterna- tive in minimizing the formation of fue! gum deposits during storage. Add stabilizer to gaso_ line in fuel tank or storage container. Always fol- low the mix ratio found on stabilizer container, Run engine at least 10 minutes after adding sta- bilizer to allow the stabilizer to reach the carbu- retor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with dean engine oil, (See "ENGINE" in the Customer Responsibilities section of this man- ual), 15
CYUNDER ° Remove spark plugo o Pour one ounce (29 ml) of oil through spark plug hole into cylinder. ° Putt starter handle slowly a few times to c[_ tn'bute oil. o Replace with new spark plug_ OTHER ° Do not store gasoline from one season to another, o Replace your gasoline can if your can starts to rust. Rust and!or dirt in your gasoline will cause problems, o If possible, store your unit indoors and cover it to give protection from dust and dirt, o Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust, IMPORTANT: Never cover mower while engine and exhaust areas are still warm. CAbTION: Never'store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure. tROUBLESHOOTING CHART PROBLEM Does not start Loss of power CAUSE o Dirty air filter,, = Out of fuel. o Stale fuel. o Water in fuel. = Spark plug wire is disconnected. CORRECTION o CleanJreplace air filter: ° Fill fuel tank. = Drain tank and refill with fresh clean fuel. ° Drain fuel tank and carburetor and refill tank with fresh gasoline,, ⢠Connect wire to plug. o adapter. o Control bar in released position. ° Control bar defective. Bad spark plug. ° Loose blade or broken blade o o Rear of lawn mower housing or cutting blade dragging in heavy grass. o Cutting too much grass. o Dirty air filter. ° Buildup of grass, leaves, and trash under mower_ o Too much oil in engine. o Walking speed too fast. Replace spark plug_ "l]ghten blade bolt or replace blade adapter. Depress control bar to handle. Replace control bar. Set to "Higher Cut" position. o Set to "Higher Cut" position. o Clean/replace air filter. o Clean underside of mower housing. = Check oil level. = Cut at slower walking speed. ' : .,, : 16 ',.'
"ROUBLESHOOTING CHART PROBLEM CAUSE Poor cut - uneven Excessive vibration Starter rope hard to pull Grass catcher not filling (if so equipped) o Worn, bent or loose blade_ o Wheel heights uneven. o Buildup of grass, leaves and trash under mower. o Worn, bent or loose blade. o Bent engine crankshaft.. ⢠Engine flywheel brake is on when control bar is released. o Bent engine crankshaft.. o Blade adapter broken.. o Blade dragging in grass.. CORRECTION ,,,,, ,, ,,,,,, o Replace blade° Tighten blade bolt,. o Set all wheels at same height o Clean underside of mower housing. ⢠Replace blade_ Tighten blade boll o Contact an authorized service center.. o Depress control bar to upper handle before pulling starter rope. o Contact an authorized service center. o Replace blade adapter.. o Move lawn mower to cut grass or to hard surface to start engine.. ° Cutting height too low. o Raise cutting heighL o Lift on blade worn off. o Replace bfade. o Catcher not venting air. = o Grass is too high or wheel o o Hard to push Clean grass catcher.. Raise cutting height.. height is too low.. Rear of lawn mower o housing or blade dragging in grass. Grass catcher too full. Handle height position not right for you° Raise rear of lawn mower housing one (1) setting higher.. Empty grass catcher. Adjust handle height to suiL 17
For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 prn, 7 days a week 1 =800-,366=PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Catt 24 hours a day, 7 days a week I=800o4=REPAnR (1-800-473-7274) Para pedir servicio de reparaci6n a domicilio - 1-800-676-581"1 For the location of a Sears Parts and Repair' Center in your area Call 24 hours a day, 7 days a week ! =800=488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pro, Monday-Saturday 1=800=827=6655 When requesting service or ordering parts, always prov!de the following information: ⢠Product Type = Part Number = Model Number o Part Description SEARS America s Repair Specia{tsts 161746 04.21.98 REV.5 VB/RDNB Printed in U.S.A.
Warranty 2 Product Specifications 11 Safety Rules 2 Service and Adjustments 14 Assembly 4 Storage 15 Operation 6 Troubleshooting 16 Maintenance Schedule 10 Repair Parts 33 Maintenance 10 Parts Ordering Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. tf this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This Warranty does not cover: o Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. - Repairs necessary because of operator abuse or negligence, including bent crank- shafts and the failure to maintain the equipment according to the instructions con- tained in the owner's manual. Warranty service is available by returning the Craftsman power mower' to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179 TRAiNiNG: ,, Read this operator's manual carefully. Become familiar with the controls and know how to operate your mower prop- edy. Learn how to quickly stop mower. ,, Do not allow children to use your mower. Never allow adults to use mower without proper instructions. ⢠Keep the area of operation clear of all persons, especially small children and pets. ° Use mower only as the manufacturer intended and as described in this manu- al. o Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower: ° Do not use accessory attachments that are not recornrnended by the manufac- turer. Use of such attachments may be hazardous. o The blade turns when the engine is run- ning. PREPARATION: ,, Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury. o Always wear safety glasses or eye shields when starting and while using your mower° Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing. 2
Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine. Always make wheel height adjustments before starting your mower° Never attempt to do this while the engine is running_ Mow only in daylight or good artificial light. OPERATION: ⢠Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you. o Do not mow wet or slippery grass. Never run while operating your mower_ Always be sure of your footing -- keep a firm hold on the handles and walko o Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times, ⢠Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel--covered areas. o Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating ito o Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting° o Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower. - Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result° o Do not operate your mower if it vibrates abnormally. Excessive vibration is an in- dication of damage; stop the engine, safely check for the cause of vibration and repair as required. . Do not run the engine indoors. Exhaust fumes are dangerous, o Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow ex- cessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions maintain good footing. o Never operate your mower without prop- er guards, plates, grass catcher or other safety devices in place. MAINTENANCE AND STORAGE: = Check the blade and the engine mount- ing bolts often to be sure they are tight- ened properly. o Check all bolts, nuts and screws at fre- quent intervals for proper tightness to be sure mower is in safe working condition. o Keep all safety devices in place and working° ⢠To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil,, o Check grass catcher often for deteriora- tion and wear and replace worn bags. Use only replacement bags that are rec- ommended by and comply with specifi- cations of the manufacturer of your mower. o Always keep a sharp blade on your mower. o Allow engine to cool before storing in any enclosure. . Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc. CAUTION: Always disconnect spark plug wire and place wire where it can- not contact spark plug in order to pre- vent accidental starting when setting up, transporting, adjusting or making repairs. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 3
These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets and sewice centers. Most Sears stores can also order repair parts for you, when you provide the model number of your lawn mower: Some of these accessories may not apply to your lawn mower: LAWN MOWER PERFORMANCE CLIPPING DEFLECTOR FOR REAR DISCHARGE LAWN MOWERS GRASS CATCHERS FOR REAR DISCHARGE LAWN MOWERS LAWN MOWER MAINTENANCE ,,, ,,,,,,, ,,, MUFFr.ERS BELTS BLADES MULCHER KITS STABILIZER .................. GAS CANS ....... GRASS CATCHERS FOR SIDE DISCHARGE LAWN MOWERS AIR FILTERS ,i i,ii,,i BLADE ADAPTERS SPARK PLUGS WHEELS ENGINE OIL IMPORTANT; This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Safety standards require operator pres- ence controls to minimize the risk of injury'. "four unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls under any circumstances. Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purpos- es. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TO REMOVE LAWN MOWER FROM CARTON , Remove loose parts included with mower, o Cut down two end corners of carton and lay end panel down flat. o Remove all packing materials except padding between upper and lower han- dle and padding holding operator pres- ence control bar to upper handle, o Roll lawn mower out of carton and check carton thoroughly for additional loose parts. HOW TO SET UP YOUR LAWN
_qOWER FO UNFOLD HANDLE MPORTANT: Unfold handles carefully so _s not to pinch or damage control cables,, Raise handles until lower handle section locks into place in mowing position. Remove protective padding, raise upper handle section into place on lower handles and tighten both handle knobs.. Remove handle padding holding opera- tor presence control bar to upper han- dle, , Your lawn mower handle can be adjust* ed for your mowing comfort,, Refer to "Adjust Handle" in the Service and Ad- justment section of this manual° Operator presenc_.___.._._, ._... control bar-"'--- _ / ",z_,,_ Upper han- ----,-_/Liftup// //_, die __,_./_/// I_,,_.. ///_" 2£/" Mo ' ng Lower __,_ position handle ___
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUALAND SAFETY RUIFS BEFORE OPERATING YOUR LAWN MOWER. Compare the _lustralJons with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the prod- uct. Learn and understand their meaning° CAUTION ENGINE ENGINE FAST SLOW CHOKE OR WARNING ON OFF FUEL OIL DANGER, KEEP HANDS AND FEET AWAY Engine zone control cable Operator presence control bar Drive control lever' Starter handle knob Engine oil cap with dipstick Gasoline filler cap Primer Drive cover Deflector Mulcher door Lawn mower' housing Wheel adjuster' (on each wheel) MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U,S, Consumer' Product Safety Commission, The blade turns when the engine is running. OPerator Presence Control Bar,-must ' be starter Handle- used for starting the held down to the handle to start the engine. Release to stop the engine. Primer - pumps additional fuel from the car- buretor to the cylinder for use when starting a cold engine. engine. Drive Control Lever-- used to engage power-propelled forward motion of lawn mower. Mulcher Door - allows conversion to dis- charge or bagging operation.
[he operation of any lawn mower can esult in foreign objects thrown into the _yes, which can result in severe eye dam- _ge. Always wear safety glasses or eye _hields while operating your lawn mower or )efforming any adjustments or repairs.. We ecommea, d a wide vision safety mask over :he spectacles or standard safety glasses. :4OW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL the engine speed was set at the factor,] :or optimum performance° Speed is not _djustable. ENGINE ZONE CONTROL C, AUTiON: Federal regulations require _n engine control to be installed on this awn mower in order to minimize the isk of blade contact injury. Do not un- :ler any circumstances attempt to de- :eat the function of the operator control. 1-he blade turns when the engine is "unning. , Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower,. ro ADJUST CUTTING HEIGHT , Raise wheels for low cut and lower wheels for high cut,. , Adjust cutting height to suit your require- ments., Medium position is best for most lawns,. , To change cutting height, squeeze adjuster lever toward wheel,. Move wheel up or down to suit your requirements.. Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned _vhen plate tab inserts into hole in lever. _,lso, 9-position adjusters (if so equipped) allow lever to be positioned between the 3late tab& Lower Wheels for High Cut Plate Raise _,_ Wheels for ver Low Cut DRIVE CONTROL o Self-propelling is controlled by holding the operator presence control bar down to the handle and pushing the drive con- trol lever forward until it clicks; then release the lever, o Forward motion will stop when the opera- tor presence control bar is released° To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down to handle to continue mowing without self-propelling, o To keep drive control engaged when turning comers, push down on handle and lift front wheels off ground while turn- ing lawn mower, Operator presence control bar Drive con- To engage ('_k_% _ _rive control drive control disengaged TO INSTALL DISCHARGING DEFLECTOR o Lift door upward on it's hinge until the deflector frame can be hooked over the door mounting bracket as shown° o Release the door to rest against deflec- tor frame,. o To return to mulching operation, reverse the above steps and be sure door is in closed position° Mulcher Door Deflector 7
BEFORE STARTING ENGINE OIL Your lawn mower is shipped without oil in the engine. o Be sure mower is level and area around oil fill is clean. o Remove engine oil cap w/dipstick and fill to the full line on the dipstick. o Use 20 ozs. of oil. For type and grade of oil to use, see "ENGINE" in Customer Re- sponsibilities section of this manual. o Pour oil slowly. Do not over fill. o Check oil level before each use. Add oil if needed. Fill to full line on dipstick. o To read proper level, tighten engine oil cap each time. o Reinstall engine oil cap and tighten. ⢠Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. GAS o Fill fuel tank.. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Pur_, chase fuel in quantities that can be used within 30 days to assure fuel freshness. WARNING: Experience indicates that at.. cobol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an en- gine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer. Drain the fuel tank, start the engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional informa- tion. Never use engine or carburetor cleaner products in fuel tank or permanent damage may occur. TO START ENGINE o To start a cold engine, push primer five (5) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. o Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. To stop engine, release operator pres- ence control bar. , o NOTE: In cooler weather it may be neces- san! to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start, if you do flood engine, wait a few minutes before attempt- ing to startand do not repeat priming steps. Gasoline filler cap Engine oil cap w/dipstick MOWING TIPS o Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. o For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better dis- charge of grass. ° When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time. o If a trail of grass clippings is left on the fight side of a rear discharge !awn mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass. o Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. , Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catchers off with water and let dry before using. 8
_ULCHING MOWING TIPS MPORTANT: For best performance, keep nower housing free of built-up grass and rash° Clean UNDERSIDE OF MOWER -lOUSING after each use, See "Cleaning" n CUSTOMER RESPONSIBILITIES sec- ion of this manual, The special mulching blade wilt recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed° Also, the mulched grass will biodegrade quickly to provide nutri- ents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.. o For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut, mow slowly and raise the rear of the lawn mower one wheel adjuster setting higher than the front. ° Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the clippings° When doing a second cut, mow across or perpendicular to the first cut path° o Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week_ This wilt help prevent matting and grain- ing of the lawn,, MAX 1/3 9
Check for Loose Fasteners _ I ........ _,f ......................... Clean/InSpect Grass Catcher (if Equipped} ................. t_ V* _. . , _ .................... l_ Clean Lawn Mower _v I V" , .............. O clean Under Drive Cover W (Power-Propelled MOWers) ........... _" Check drive be|t/pulleys ...................... : ................ (power-Propelled Mowers) R .Check/Sharpen/Replace Blade .. ........ _/3 .......... : L ubricati°n chart ......................... $/ : 1_' Clean Battery/Recharge .... ........... (me_, .c S!a,t Mew.ers) ...... ... E Check Engine oi| Level .... i_ i :: N Change Engine Oil .... _/'t,_ "" G ..Crean Air Fi!ter ........................ _ , ,, .... , I inspect Muffler .......... _ ............. N cleap, or R_p!aCe spark PJ,g " . .... _ ..... E Replace Air Filter Paper Cartridge t_2 I Change morn often when epemting under a heavy load or in high ambl0n! temperatures 2 Service mere often when opemftng in ditty or dusty conditions,. 3 * Repla_:e b|ades more aften when mowing in sancb/soil 4 Charge 48 hours at end o! sea._on GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manu= al. Some adjustments wilt need to be made periodically to properly maintain your unit. Atl adjustments in the Service and Adjust- ments section of this manual should be checked at least once each season. ,, Once a year, replace the spark plug, replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assures proper airffuel mixture and helps your engine run better' and last longer. (_ o Follow the maintenance schedule in this manual (_) BEFORE EACH USE o Check engine oil level. ⢠Check for loose fasteners° LUBRICATION Keep unit well lubricated (See "LUBRICA- TION CHART") LUBRICATION CHART (_ Wheel adjusters (_) Brake spring bracket ® Engine oil (_ Handle bracket mounting pin SPRAY LUBRICANT SAE 30 MOTOR OIL. REFER TO ENGINE- CUSTOMER RESPONSIBILITIES SECTION IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will at- tract dust and dirt that will shorten the life ( the self lubricating bearings. If you feel the must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly° i 0
RODUOT SPE¢ F CATUONS MODEL NUMBER 917.377420 SERIAL NUMBER DATE OF PURCHASE HORSEPOWER: 6.5 DISPLACEMENT: 1256 CUo IN. GASOLINE CAPACITY/TYPE: Io25 QtJARTS UNLEADED REGULAR OIL TYPE (API-SFiSG/SH): SAE 30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) OIL CAPACITY: 20 OZS. SPARK PLUG(GAP: °030") CHAMPION RJ19LM OR J19LM VALVE CLEARANCE: INTAKE: ,,004" - °008" EXHAUST: °004" - ,008" SOLID STATE IGNITION AIR GAP: .0125 IN. BLADE BOLT TORQUE: 35-40 FT. LBSo ⢠The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing Record both serial number and date of purchase in space pro- vided above. LAWN MOWER Always observe safety rules when perform- ing any maintenance. TIRES ⢠Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. , Avoid stumps, stones, deep ruts, sharp objects and other hazards that may o Remove blade and attaching hardware (bolt, lock washer and hardened wash- er),_ NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly,. Replace adapter if damaged. TO REPLACE BLADE cause tire damage., BLADE CARE For best results, mower blade must be kept sharp_ Replace bent or damaged blades° TO REMOVE BLADE o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. o Turn lawn mower on its side, Make sure air filter and carburetor are up. o Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. o Protect your hands with gloves and/or wrap blade with heaw cloth. o Remove blade bolt by turning counter- clockwise. Use a 9/16" box or open-end wrench. 11 o Position the blade adapter on the engine crankshaft° Be sure key in adapter and keyway in crankshaft are aligned. o Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. o Be sure the trailing edge is up toward the engine_ o install the blade bolt with the lock wash- er and hardened washer into blade adapter and crankshaft, o Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwiseo ⢠The recommended tightening torque is 35-40 fto Ibs.
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. TO SHARPEN BLADE Care should be taken to keep the blade bal- anced. An unbalanced blade will cause eventual damage to lawn mower or engine. o The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower: o To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position, if either end of the blade moves downward, sharpen the heavy end until the blade is balanced_ Blade Crank adaptor ... _ha_ key- Blade. Key_ _ "_7" Blade O;o"o,wos',or . ,0enod \. \-S aJ washer Trailing adaptor edge GRASS CATCHER (if purchased as an accessory) o The grass catcher may be hosed with water, but must be dry when used. . Check your grass catcher often for darn- age or deterioration. Through normal use it will wear: if catcher needs replac- ing, replace only with a manufacturer approved replacement catcher. Give the lawn mower model number when order- in. DRI_fE WHEELS Check front drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, check both front wheels. o Remove hubcaps, hairpin cotters and washers o Remove wheels from wheel adjusters. ° Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth. - Put wheels back in place, - If after cleaning, the drive wheels do not turn freely, contact your nearest autho- rized service center: GEAR CASE ° To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build--up. Clean under the drive cover twice a season. ° The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. * If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No. 750355. Do not substitute. ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF, SH or SG: Select the oil's SAE viscosity grade according to your expected operating tem- )erature_ ........ , SAE V!SCOSITY GRADES 1, l r ] F -2_r O* 30* 32" alO* 6G _ BO* 10_ I TEMP_ERATUR_ RANGE ANTtCIPAfEID BEFORE NEXT OIL CHANGE NOTE: Although multi--viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi--viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of op- eration or at least once a year if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level before start- ing the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. 12
.'£O CHANGE ENGINE OIL NOTE" Before tipping lawn mower to :lrain oil, drain fuel tank by running engine until fuel tank is empty. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. Remove engine oil cap; lay aside on a clean surface° , Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine. o Wipe off any spilled oil on lawn mower and on side of engine. ⢠Fitl engine with oil. Fill only to the "FULL" line on the dipstick. DO NOT OVER FILLo o Replace engine oil cap. , Reconnect spark plug wire to Spark plug. Container AIR FILTER Your engine wilt not run properly and may be damaged by using a dirty air filter. Replace the air filter every year, more often if you mow in very dusty, dirty conditions. TO CLEAN AIR FILTER o Remove the air filter by turning clockwise to the stop and pull away from collar° ,, Remove filter from inside of cover.. o Clean the inside of the cover and the col- lar to remove any dirt accumulation. o Insert new filter into cover. ° Put air filter cover and filter into collar aligning the tab with the slot. - Push in on cover and turn counter clock- wise to tighten. CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean car- tddge. They may cause deterioration of the cartridge° Do not oil cartridge. Do not use pressurized air to clean or dry cartridge° o Install cartridge, then replace cover mak- ing sure the tabs are aligned with the slots in the back plate. Fasten screw securely. Collar Slo_ Cfip Air filter Turn clockwise to remove Tab Air filter cover Turn counter-- clockwise to MUFFLER tighten Inspect and replace corroded muffler as it could create a fire hazard and!or damage. SPARK PLUG Change your spark plug each year to make your engine start easier and run better Set spark plug gap at .030 inch CLEANING IMPORTANT: For best performance, keep mower housing free of builtmup grass and trash. Clean underside of mower housing after each use. CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug o Turn lawn mower on its side_ Make sure air filter and carburetor are upo Clean the underside of your lawn mower by scrap- ing to remove build--up of grass and trash. o Clean engine often to keep trash from accumulating_ A clogged engine runs hot- ter and shortens engine life. o Keep finished surfaces and wheels free of all gasoline, oil, etc. o We DO NOT recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out° Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build--up of trash or grass on underside of drive cover. 13
CAUTION: Before performing any ser- vice or adjustments: o Release control bar. o Make sure the blade and all moving parts have completely stopped. o Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTTING HEIGHT See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual. REAR DEFLECTOR The rear deflector, attached between the mar wheels of your lawn mower, is provid- ed to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator's mowing posi- tion. If the rear deflector becomes damaged, it should be replaced. TO REMOVE/REPLACE DRIVE BELT = Remove drive cover. Remove belt by pushing down on gear case pulley and rolling belt off it. o Turn lawn mower on its side with carbu- retor and fuel cap up. ° Remove blade° ⢠Remove debris shield. ° Remove belt from engine pulley on crankshaft. o Install new belt by reversing above steps. o Always use factory approved belt to assure fit and long life. °.v°_m_ cover Belt Push down TO ADJUST HANDLE '(our lawn mower handle can be raised or lowered for your mowing comfort, Four (4) positions are available: high, medium high, medium low and low. Handles are shipped mounted in the medium low posi- tion. o To change from medium low to medium high position, the upper and lower handle sections will have to be turned over. o Remove the cable clips. ⢠Remove the controls and operator pres- ence control bar from the upper handle. o Remove the starter' rope guide from the lower handle_ ° Remove hairpin cotters. ⢠Disconnect the lower handle from the handle brackets. o Turn the handle over and reassemble the hairpin cotters that have been removed. o Reassemble the starter rope guide. = Reassemble the controls and the opera- tot presence control bar to the upper han- dleo CAUTION: The operator presence control bar must pivot freely to permit blade brake engagement when control bar is released,, Do not over tighten the fasteners holding the controls to the upper handle,, ° To change from medium low to high position only the upper handle section wiJ! have to be turned over_ = To change from medium low to low posi- tion, onty the lower handle section will have to be turned over: Medium Low Medium High Shipping Position Lower Handle 14
_'NGINE _,ARBURETOR Y'our carburetor has a non-adjustable fixed -nain jet for mixture control, tf your engine :loes not operate properly due to suspect- _d carburetor problems, take your lawn -nower to an authorized service center for epair or adjustment° ENGINE SPEED Your engine speed has been factory seL Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment. immediately prepare your lawn mower for _torage at the end of the season or if the unit will not be used for 30 days or more.. LAWN MOWER When lawn mower is to be stored for a peri- od of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry are& , Clean entire lawn mower (See "CLEAN- ING" in the Customer Responsibilities section of this manual). = Lubricate as shown in the Customer Responsibilities section of this manua!., Be sure that all nuts, bolts, screws, and pins are securely fastened,. Inspect mov- ing parts for damage, breakage and wear. Replace if necessary_. o Touch up all rusted or chipped paint sur- faces; sand lightly before painting. HANDLE You can fold your lawn mower handle for storage. o Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward, o Loosen upper handle mounting bolts enough to allow upper handle to be fold- ed back. IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables. ⢠When setting up your handle from the storage position, the lower handle will automatically lock into the mowing posi- tion. Lower Handle Bracket Squeeze to fold /- Hairpin Cotter Operator Presence Control Bar Upper Handle Fold Backward Mowing Position Fold Forward For Storage ENGINE FUEL SYSTEM Lower Handle UMPORTANT: it is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indbates that aicolol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage. o Drain the fuel tank. o Start the engine and let it run until the fuel lines and carburetor are empty, o Never use engine or carburetor cleaner prod- ucts in the fuel tank or pen*nanent damage may occur. o Use fresh fuel next season, NOTE: Fuel stabilizer is an acceptable alterna- tive in minimizing the formation of fue! gum deposits during storage. Add stabilizer to gaso_ line in fuel tank or storage container. Always fol- low the mix ratio found on stabilizer container, Run engine at least 10 minutes after adding sta- bilizer to allow the stabilizer to reach the carbu- retor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with dean engine oil, (See "ENGINE" in the Customer Responsibilities section of this man- ual), 15
CYUNDER ° Remove spark plugo o Pour one ounce (29 ml) of oil through spark plug hole into cylinder. ° Putt starter handle slowly a few times to c[_ tn'bute oil. o Replace with new spark plug_ OTHER ° Do not store gasoline from one season to another, o Replace your gasoline can if your can starts to rust. Rust and!or dirt in your gasoline will cause problems, o If possible, store your unit indoors and cover it to give protection from dust and dirt, o Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust, IMPORTANT: Never cover mower while engine and exhaust areas are still warm. CAbTION: Never'store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure. tROUBLESHOOTING CHART PROBLEM Does not start Loss of power CAUSE o Dirty air filter,, = Out of fuel. o Stale fuel. o Water in fuel. = Spark plug wire is disconnected. CORRECTION o CleanJreplace air filter: ° Fill fuel tank. = Drain tank and refill with fresh clean fuel. ° Drain fuel tank and carburetor and refill tank with fresh gasoline,, ⢠Connect wire to plug. o adapter. o Control bar in released position. ° Control bar defective. Bad spark plug. ° Loose blade or broken blade o o Rear of lawn mower housing or cutting blade dragging in heavy grass. o Cutting too much grass. o Dirty air filter. ° Buildup of grass, leaves, and trash under mower_ o Too much oil in engine. o Walking speed too fast. Replace spark plug_ "l]ghten blade bolt or replace blade adapter. Depress control bar to handle. Replace control bar. Set to "Higher Cut" position. o Set to "Higher Cut" position. o Clean/replace air filter. o Clean underside of mower housing. = Check oil level. = Cut at slower walking speed. ' : .,, : 16 ',.'
"ROUBLESHOOTING CHART PROBLEM CAUSE Poor cut - uneven Excessive vibration Starter rope hard to pull Grass catcher not filling (if so equipped) o Worn, bent or loose blade_ o Wheel heights uneven. o Buildup of grass, leaves and trash under mower. o Worn, bent or loose blade. o Bent engine crankshaft.. ⢠Engine flywheel brake is on when control bar is released. o Bent engine crankshaft.. o Blade adapter broken.. o Blade dragging in grass.. CORRECTION ,,,,, ,, ,,,,,, o Replace blade° Tighten blade bolt,. o Set all wheels at same height o Clean underside of mower housing. ⢠Replace blade_ Tighten blade boll o Contact an authorized service center.. o Depress control bar to upper handle before pulling starter rope. o Contact an authorized service center. o Replace blade adapter.. o Move lawn mower to cut grass or to hard surface to start engine.. ° Cutting height too low. o Raise cutting heighL o Lift on blade worn off. o Replace bfade. o Catcher not venting air. = o Grass is too high or wheel o o Hard to push Clean grass catcher.. Raise cutting height.. height is too low.. Rear of lawn mower o housing or blade dragging in grass. Grass catcher too full. Handle height position not right for you° Raise rear of lawn mower housing one (1) setting higher.. Empty grass catcher. Adjust handle height to suiL 17
For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 prn, 7 days a week 1 =800-,366=PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio - 1-800-659-7084 For in-house major brand repair service Catt 24 hours a day, 7 days a week I=800o4=REPAnR (1-800-473-7274) Para pedir servicio de reparaci6n a domicilio - 1-800-676-581"1 For the location of a Sears Parts and Repair' Center in your area Call 24 hours a day, 7 days a week ! =800=488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pro, Monday-Saturday 1=800=827=6655 When requesting service or ordering parts, always prov!de the following information: ⢠Product Type = Part Number = Model Number o Part Description SEARS America s Repair Specia{tsts 161746 04.21.98 REV.5 VB/RDNB Printed in U.S.A.