Craftsman EZ3 917.259172 Owner's Manual

® 917.259172 OWNER'S MANUAL ° Assembly o Operation o Customer Responsibilities o Service and Adjustments o Repair Parts For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat CAUTION: Read and follow all safety rules and instructions before operating this equipment. liMmmmillllll ill i i lllll llllllllllllllllllllll ii ii ill
ii/_ iil ¸ . SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE lS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS= FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting • Only allow responsible adults, who are familiar with the instructions, to operate the machine° • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing Stop, machine if anyone enters the area. • Never carry passengers° • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing • Be aware of the mower discharge direction and do not point it at anyone, Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning° • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting_ • Turn off blades when not mowing. ° Stop engine before removing grass catcher or unclogging chute - Mow only in daylight or good artificial light • Do not operate the machine while under the influence of alcohol or drugs • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes requite extra caution, If you cannot back up the slope or' if you feel uneasy on it, do not mow it. DO: ° Mow up and down slopes, not across= - Remove obstacles such as rocks, tree limbs, etc_ • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles, • Use slow speed. Choose a low gear so that you wilt not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for' wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. , Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or' direction.. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowfy straight down the slope. DO NOT: ° Do not turn on slopes unless necessary, and then, turn slowfy and gradually downhill, if possible._ • Do not mow near drop-oils, ditches, or embankments.. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves ino • Do not mow on wet grass. Reduced traction could cause sliding. ° Do not try to stabilize the machine by putting your foot on the ground. ° Do not use grass catcher on steep slopes. !!1. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children_ Children are often attracted to the machine and the mowing activity_ Never assume that children will remain where you fast saw them. = Keep children out of the mowing area and under the watchful care of another responsible adult° = Be alert and turn machine off if children enter the area. ° Before and when backing, look behind and down for sma!_ children, • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ° Never allow children to operate the machine. ° Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE ° Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive, - Use only an approved container - Never remove gas cap or add fuel with the engine running, AIEow engine to cool before refueling. Do not smoke_ Never refuel the machine indoors° Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area.. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. ° Never tamper with safety devices.. Check their proper operation regularly_ ° Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spiElage.. Allow machine to cool before storing.. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when nec- essary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. ................ iJlll[_l[lll i A o oo ou safety precautions_ It means CAUTION!!! BECOME ALERTII! YOUR SAFETY IS INVOLVED. i ......................... :: IIII'IIIIllJIIIJIUll I I I Illlllllllll i _ CAUTION: AIwaysdisconnect sparkplug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. I,IHILIIlU 1,1,11,,11111111 WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproduc- tive harm.
CONGRATULATIONS on your purchase of a Sears Tractor° It has been designed, engineered and manufac- tured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department Department. We have com- petent, welFtrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual,, The instructions will enable you to assemble and maintain your tractor properly., Always observe the "SAFETY RULES"° MODEL NUMBER 917o259172 SERIAL NUMBER DATE OF PU RCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT, YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod- ucL Contact your nearest Sears store for detail& PRODUCY SPECIIFKCATmONS HORSEPOWER: 19,.5 GASOLINE CAPACITY 3°5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SGtSH): SAE 30 (above 32°F) SAE 5W_30 (below 32°F) OIL CAPACITY: &0 PINTS SPARK PLUG: CHAMPION RJ19LM (GAP: .030") VALVE CLEARANCE: INTAKE: ,004"-..006" EXHAUST: 007"-.009" GROUND SPEED (MPH): FORWARD: 0- 5.5 REVERSE: 0-2.4 TIRE PRESSURE: FRONT: t4 PSI REAR: t0 PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMPtHR: 30 MINo CCA: 240 CASE SIZE: U1R BLADE BOLT TORQUE: 27-35 FT. LBS, CUSTOMER RESPONSIBULmTgES • Read and observe the safety rules° ° Follow a regular schedule in maintaining, caring for and using your tractor. ° Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual,, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)° If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws,, Federal laws apply on federal land& A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual). LINiITED TWO YEAR WARRANTY ON CRAFTSIViAN RIDmNG EQUIPIViENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc,. = Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.. - Riding equipment used for commercial or rental purposes. LliVHTED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wili replace the battery at no charge° IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT lS IN THE UNITED STATES., This Warranty gives you specific Iegal rights, and you may also have other rights which may vary from state to state° SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, 1L 60179 3
TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOr_IER RESPONSIBILITIES ..................... 3, 17-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ........................................................... 11-14 MAINTENANCE SCHEDULE ...................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-26 STORAGE ................................................................... 27 TROUBLESHOOTING ............................................ 28-29 REPAIR PARTS - TRACTOR ................................. 31-48 REPAIR PARTS - ENGINE .................................... 49-55 PARTS ORDERINGtSERViCE .................. BACK PAGE UNDEX A Accessories ......................................................... 5 Adjustments: Brake .................................................... 22 Carburetor .................................................. 25 Mower: Front-To-Back ............................ 21 Side-To-Side ..................................... 21 Throttle Control Cable ..................... 25 Air Filter, Engine ........................................ 18 Air Screen, Engine .................................... 18 Assembly ............................................................. 7-9 B Batten]: Charging ............................................... 17 Cleaning .................................................. 17 Starting with Weak Battery ........... 24 Storage .................................................... 27 Terminals ............................................... 17 Belts: Motion Drive Removal/Replacement ............. 22 Mower Blade Drive Removal/Replacement ........... 22 Blade: Sharpening ............................................... 17 Replacement .......................................... 17 Brake Adjustment ..................................... 22 C Carburetor Adjustment .............................. 25 Controls, Tractor ....................................... 12 Customer Responsibilities .......... 3, t7-19 Engine: Air Filter .......................................... 18 Air Screen, Engine ................... 18 Battery ............................................. 17 Cooling Fins, Engine .................. 19 Engine Oil ....................................... 18 Fuel Filter ........................................ 19 Spark Plugs ................................ t9 Tractor: Blades .............................................. 17 Lubrication Chart ....................... 16 Maintenance Schedule ........... 16 Tire Care ............................ 8,17,23 Cutting Height, Mower ......................... 12 E Electrical: tnterlocks and Relays ..................... 24 Schematic .................................................. 30 Wiring Diagram ............................... 31 Engine: Air Filter ...................................................... !8 Air' Screen ................................................ 18 Cooling Fins, Engine .......................... 19 Oil Change ........................................... 18 Oil Level ............................................... 13,18 Oil Type ..................................................... 18 Preparation ............................................. 13 Repair Pads .................................. 49-55 Starling .................................................... 13 Storage ................................................... 27 F Filters: Air ................................................................ 18 Fuel ......................................................... 19 Fuel: Type .......................................................... 13 Storage ................................................... 27 Fuse .............................................................. 24 G Gauge Wheels ................................................... 8 H Hood Removal/Installation ................... 24 L Leveling Mower Deck .............................. 2t Lubrication Chart ......................................... 16 M Maintenance Schedule .......................... 16 Mower: Adjustment, Front-to-Back ........... 21 Adjustment, Side-to-Side ............... 21 Blade Sharpening .......................... 17 Blade Replacement ......................... 17 Cutting Height ....................................... 12 installation ............................................... 20 Operation ........................................ 11-14 Removal .................................................. 20 Mowing Tips .................................................. 14 Muffler ....................................................... 19 Spark Arrester .................................. 3,41 Mulcher Plate ............................................. 9 O Oil: Cold Weather Conditions ........ 13,18 Engine ..................................................... 18 Storage ................................................... 27 Operation ......................................................... 11-14 Operating Mower ...................................... 12-13 Options: Accessories .................................................. 5 Spark Arrester ..................................... 3,41 P Parking Brake .................................... 11-t2 Parts Bag ................................................... 6 Parts, Replacement/Repair ............ 31-48 Product Specifications ............................ 3 R Repair Parts .......................................... 31-48 S Safety Rules ........................................................ 2 Seat ..................................................................... 8 Service and Adjustments .................. 20-26 Brake ......................................................... 22 Carburetor ........................................... 25 Fuse ................................................... 24 Hood Removal/Installation ............. 24 Motion Drive Belt Removal/Replacement ........... 22 Mower Blade Drive Belt Removal/Replacement .............. 22 Mower Adjustment: Front-to.Back ............................. 21 Side-to-Side .................................... 21 Mower Installation .......................... 20 Mower Removal .................................... 20 Tire Care ..................................... 8,17,23 Slope Guide Sheet .............................. 56 Spark Plugs ............................................... 19 Specifications ................................................ 3 Stading the Engine ........................ 13-14 Steedng Wheel ................................... 7,23 Stopping the Tractor ................................... 12 Storage .......................................................... 27 T Throttle Control Cable Adjustment ...... 25 Tires ................................................. 8,17,23 Trouble Shooting Chad ..................... 28-29 Transaxle Repair Pads .................. 47-48 W Warranty ...................................................... 3 Wiring Diagram .......................................... 31 Wiring Schematic .................................... 30 4
ACCESGORIEG AN ATTACHMENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE SPARK PLUG AIR FILTER GAS CAN ENGINE OIL FUEL STABILIZER MAINTENANCE BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you,, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the accessories and attachments that are available for your tractor. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching, AERATOR promotes deep root growth for a healthy lawn.. Ta- pered 2.5-inch steel spikes mounted on 10*inch diameter discs puncture holes in soil at close intervals to let moisture soak in.. Steel weight tray for increased penetration. BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn., Two Permanex containers hold 30-gallon plastic bags_ BUMPER protects front end of tractor from damager CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolty_ CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots.. 36-inch swath 24 hardened steel coring tips. 150 Ib, capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain,. GANG HITCH lets you tow 2 or 3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)., GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneven terrain_ For mower decks not so equipped.. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring line teeth,. Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TtNE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper,. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades. For models not equipped as 3-in-1 Convertible mowers.. See "MOWER" in the Repair Parts section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck.. Use with 2 x 8 or 2 x 10 lumber.. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds upto3901bs, ofweighL Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum. SNOW BLADE for snow removal only. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or righL Raises, lowers with side lever° Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath ._ Drum-type auger handles powdery and wet/heavy snow_ Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source° Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern° For applying herbicides, insecti- cides, fungicides and liquid fertilizers.. SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de- icers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue.. Tiller has its own built_in lift and depth control system and does NOT require a steeve hitch. Fitsanylawn yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling.....without tools° TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include= tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top_ VAOS for powefful collection of heavy grass clippings and leaves_ Optional wand attachment to pick up debris in hard-to-reach ptaces_ VAC/CHIPPER includes a chipper-shredder,. WEIGHT BRACKET for drawbar for snow removal appiications_ Uses (1) 55 tb. weighL WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials..
CONTENTS OF HAF DWA E PACK Parts Bag contents shown full size (1) Hex Bolt 3/8-16 x I (1) Large Flat Washer '1) Hex Bolt 5/!6-18 x 1-1/4 _J (1) Lockwasher 3/8 (1) Locknut 5116-18 (t) Shoulder (1) Hex Bolt Bolt 5/16-18 1/2-13 x I (1) Lock Washer 1/2 _(2) Lock _ Washers _ ) (2) Washers _. ,/3/16 x 3/4 x 16 Gauge (2) Screws _.!!!!!,!!_{!!!!!!!! !!!1 #10 × 518 !,!!J.! (2) Weld Nuts #10 Q (2) Hex Bolts 1/4-20 x 3/4 _ (2) Rex Nuts 1/4-20 12) Washers 9/32 x 5/8 x 16 Gauge .... (2) Lock Washers 1/4 i,,,i , , i,,lll,ll ,_,ll _,_,,,, _ _ll L Parts packed separately in carton Seat Video Cassette Steering Wheel Manual Steering Boot Mulcher Plate Parts Bag Parts bag contents not shown full size (2) Shoulder Bolts © (2) Center- lock Nuts Steering Wheel Adapter Assemblys (2) Washers 3/8 x 7/8 x 14 Gauge (2) Gauge Wheels (2) Keys Steering Wheel Insert Slope Sheet Steering = Extension Shaft G 6
ASS LY Your new tractor has been assembled at the factor,] with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUHRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 9/16" wrench (1) 3/4" Socket widdve rachet (2) 7/16" wrenches Philtips Screwdriver (2) 1/2" wrenches Tire pressure gauge Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel), TO REMOVE TRACTOR FROM CARTON UNPACK CARTON = Remove all accessible loose parts and parts cartons from carton (See page 6) • Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. • Check for any additional loose parts or cartons and remove BEFORE ROLUNG TRACTOR OFF SKnD ATTACH STEERING WHEEL (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT ° Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5/16 hex bolt and IocknuL Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT LBS TORQUE ° Place tabs of steering boot over tab slots in dash and push down to secure,. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward,. ° Slide steering wheel adapter onto steering shaft exten- sion. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. . Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. = Snap steering wheel insert into center of steering wheel o Remove protective materials from tractor hood and grill, IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR iS TO ROLL OFF SKID TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con- trols) ° Press lift lever plunger and raise attachment lift lever to its highest position. . Release parking brake by depressing clutch/brake pedal° WHEEL ADAPTER STEERING BOOT EXTENSION SHAFT 5/16 HEX BOLT 7 SHAFT FIG. 1 o Place freewheel control in freewheeling position to disengage transmission (See 'q'o TRANSPORT" in the Operation section of this manual). o Roll tractor backwards off ski& • Remove banding holding discharge guard up against tractor,, HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. 2) CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden- tal grounding. - Lift hood to raised position° . Open terminal access doors, remove terminal protec- tive caps and discard_ = If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amp& ° First connect RED battery cable to positive ( ) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown, Tighten securely
............................................. i TL o Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nuL Tighten securely. ° Close terminal access doors. Use terminal access doors for: ° Inspection for secure connections (to tighten hard- ware). ° Inspection for' corrosion. ° Testing battery. ° Jumping (if required). Periodic charging. LOCK FLAT HEX NUT WASHER WASHER FIG. 2 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment bolt. ° Remove cardboard packing on seat pan° ° Place seat on seat pan and assemble shoulder bolt. Tighten shoulder' bolt securely° ° Assemble adjustment bolt, lockwasher'andflatwasher loosely. Do not tighten. ° Lower seat into operating position and sit on seat. = Slide seat until a comfortable position is reached which allows you to press clutch!brake pedal all the way down,. - Get off seat without moving its adjusted position. ° Raise seat and tighten adjustment bolt securely, SEAT BOLT SEAl* PAN SHOULDER BOLT \ 5_j_ FIG. 3 LARGE FLAT WASHER LOCK WASHER CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted, See ''TO ADJUST BRAKE" in the Service and Adjustments section of this manual, ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4) The gauge wheels are designed to keep the mower deck in proper position when operating mower_ Be sure they are properly adjusted to ensure optimum mower performance, ° Assemble gauge wheels with tractor on a flat level surface. = Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual). ° With mower' in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground° Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely. = Repeat for' opposite side installing gauge wheel in same adjustment hole. i GAUGE WHEEL MOUNTING BRAC KET \ 3!8-16 3/8" WASHER GAUGE WHEEL' FIG. 4 SHOULDER i BOLT 8
INSTALL iVlULCHER PLATE (See Figs. 5 & 6) • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Preoassemble weld nut to latch by hook inserting weld nut from the top with hook pointing dow n. • Tighten hardware securely° • Raise and hold deflector shield in upright position, ° Place front of mulcher plate over front of mower deck opening and slide into place, as shown. = Hook front latch into hole on front of mower deck. o Hook rear latch into hole on back of mower deck° ASSEM .......... ..................... iii n 111 r; iii : _:: : ..... CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory° NOTE: It is not necessary to change bladesr The mulcher blades are designed for discharging and bagging also WELD NUT FROM THE TOP HOOK POINTS DOWN LY LOCK WELD WASHER NUT,.. /SCREW -_.._ LATCH LOCK WASHER DEFLECTOR SHIELD FIG. 6 WASHER FIG. 5 MULCRER PLATE LATCH HOOKS ,/"CHECKLIST BEFORE YOU OPERATE AND EtVJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT_ PLEASE REVIEW THE FOLLOWING CHECKLIST: HOOK WELD NUT Z" All assembly instructions have been completed° J No remaining loose parts in carton. ,/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps)_ v" Seat is adjusted comfortably and tightened securely° ,/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory)_ v" Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results (Tires must be properly inflated for leveling)° v" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. v" Check wiring. See that all connections are still secure and wires are properly clamped ,/ Before driving tractor, be sure freewheel control is in drive position. WHILELEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTEIVTION TO THE FOLLOWING IMPORTANT ITEMS: v" Engine oil is at proper level Z" Fuel tank is filled with fresh, clean, regular unleaded gasoline. ¢" Become familiar with all controls - their location and function° Operate them before you start the engine ,/ Be sure brake system is in safe operating condition° #' It is important to purge the transmission before operat- ing your tractor for the first time° Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op- eration section of this manual)_ 9
OPERATION These symbols may appear on your tractor or in titerature supptied with the product. Learn and understand their meaning_ BATTERY CAUTION OR REVERSE FORWARD FAST WARNING ENGINE ON ENGINE OFF CLUTCH LIGHTS ON FUEL CHOKE OIL PRESSURE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE LOCK LOCKED SLOW OVER TEMP LIGHT UNLOCKED MOWER LIFT' REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW ÷ ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL (Hydro Models only) 10
OPERATmON KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference_, LIGHT IGNITION SWITCH CHOKE AMMETER SWITCH POSITION LIFT LEVER PLUNGER CLUTCH/ BRAKE PEDAL © ATTACHMENT LIFT LEVER HEIGHT ADJUSTMENT KNOB FREEWHEEL CONTROL ATTACHMENT CLUTCH LEVER PARKING BRAKE - APPROX. ........ SPEED "_ 3 MPH 2MPH 1MPH MOTION CONTROL LEVER FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute, ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor° LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control engine speed° CLUTCHIBRAKE PEDAL: Used fordeclutching and brak- ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position., FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine of L CHOKE CONTROL: Used when starting a cold engine_ MOTION CONTROL LEVER: Selects the speed and direc- tion of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor,, LIFT LEVER PLUNGER: Used to release attachment lift fever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. HEIGHTADJUSTMENT KNOB: Used toadjustthe mower cutting height,, AMMETER: Indicates battery charging ( ) or discharging (4. 11
OPERATmON HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensing switch, When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine_ = Depress clutch/brake pedal into full "BRAKE" position and holdo . Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor' secure. The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. 1" i CAUTION: Always stop tractor com- pletely, as described above, before leav.. ing the operator's position; to empty grass catcher, etc. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION CHOKE "\ "DISENGAGED" CONTROL POSITION PARKING BRAKE "ENGAGED" POSITION THROTTLE MOTION "BRAKE" CONTROL POSITION LEVER ISENGAGED" CLUTCH/BRAKE HEtGH1 POSITION PEDAL"DRIVE" ADJUSTMENT POSITION KNOB FIG. 8 STOPPING (See Fig. 8) MOWER BLADES - o Move attachment clutch lever' to "DISENGAGED" po* sition. GROUND DRIVE - o Depress clutch/brake pedal into full "BRAKE" position. ° Move motion control lever' to neutra_ (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE - o Move throttle control to slow position_ NOTE= Failureto movethrottlecontrot tos!ow position and allowing engine to idle before stopping may cause engine to "backfire"_ ° Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ° Never use choke to stop engine° NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas° TO USE THROTTLE CONTROL (See Fig. 8) Always operate engine at full throttle. o Operating engine at less than fullthrottle reduces the batter/charging rate_ = Full throttle offers the best bagging and mower perfor- mance,, TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. ° To engage choke control, pull knob out° Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD (See Fig. 8) The direction and speed of movement is controlled by the motion control lever= o Start tractor with motion control lever in neutral (N) position_ ° Release parking brake and clutch/brake pedal° ° Slowly move motion control lever to desired position° TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) The cutting height is controlled by turning the height adjust- ment knob in desired direction° ° Turn knob clockwise ((_) to raise cutting height. ° Turn knob counterclockwise (_#-'_) to lower cutting heighL The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed° ° The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over3 inches during hot months° For healthier and better looking lawns, mow often and after' moderate growth,, - For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired heighL 12 TO OPERATE MOWER (See Fig. 9) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine° ° Select desired height of cut. ° Lower mower with attachment lift control. = Start mower blades by engaging attachment clutch control. ° TO STOP MOWER BLADES- disengage attachment clutch control
OPERATgON CAUTION: Do not operate the mower R without either the entire grass catcher, on mowers so equipped, or the dis- charg e guard in place. _ ! NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor° Use an appropriate means of tying hood to tractor (rope, cord, etc.). FIG, 9 TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills, • If slowing is necessary, move throttle control lever to slower position_ o if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ° Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED° ° To restart movement, slowly release parking brake and clutch!brake pedal. ° Slowly move motion control lever to slowest setting. ° Make alt turns slowly° TO TRANSPORT (See Fig. 10) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor_ • Raise attachment lift to highest position with attach- ment lift control • Pull freewheel control knob out and hold in position by inserting retainerspring into forward hole of control rod. ° Do not push or tow tractor at more than two (2) MPH. ° To reengagetransmission, reverse above procedure. 13 FIG. 10 BEFORE STARTING THE ENGUNE CHECK ENGINE OiL LEVEL (See Fig. '15) • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil_ • Check engine oil with tractor on level ground_ ° Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level° tf necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill° o For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). ° To change engine oi!, see the Customer Responsibili_ ties section in this manual. ADD GASOLINE ° Fill fuel tank_ Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline wilF increase carbon and tead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING_ WARNING: Experience indicates that alcohol blended fuels (called gasohot or using ethanoI or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage, To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run untit the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame,
OPERATION TO START ENGINE (See Fig. 7) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. , Sit on seat in operating position, depress clutch/ brake pedal and set parking brake° • Place motion control lever in neutral (N) position. ° Move attachment clutch to "DISENGAGED" posi- tion,. • Move throttle control to fast position = Pull choke control out for a cold engine start at- tempt. For a warm engine start attempt the choke control may not be needed. Note: Before starting, read the warn] and cold starting procedures below. ° Insert key into ignition and turn key cloctcwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again° if engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) ° When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. o The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) o When engine starts, slowly push choke control in until the engine begins to run srnoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in_ If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm- up period from several seconds to several minutes, depending on the temperature° HYDROSTATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the trans- mission should be warmed up as follows: o Be sure the tractor is on level ground. = Place the motion control lever in neutral. R e- lease the parking brake and let the clutch/ brake slowly return to operating position° ° Allow one minute for'transmission to warm up. This can be done during the engine warm up period° = The attachments can be used during the engine warm-up period after the transmission has been warmedup and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for' best engine performance. See '_ro ADJUST CARBURETOR" in the Service and Adjustments section of this manual_ PURGE TRANSMISSION To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time_ This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATtON BEFORE OPERATING THE TRACTOR_ ° Place tractor safely on level surface with engine off and parking brake seL ° Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual)° = Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. ° Move motion control lever to full forward position and hold for five (5) seconds, Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. ° Move motion controllever to neutral (N) position. Shut- off engine and set parking brake. ° Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual)_ • Sitting in the tractor seat, startengine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever' in neutral (N) position, slowly disengage clutch/brake pedal. ° Slowly move motion control lever forward, after' the tractor' moves approximately five (5) feet, slowly move motion control lever to reverse position° After the tractor moves approximately five (5) feet return the motion control lever'to the neutral (N) position. Repeat this procedure with the motion control lever' three (3) times. ° Your tractor is now purged and now ready for normal operation. 14
OPERATION NIOWING TIPS MULCHRNG IVIOWING TIPS o Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properIy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,. The left hand side of mower should be used for trim- ming. Drive so that clippings are discharged onto the area that has been cut° Have the cut area to the right of the tractor.. This will result in a more even distribution of clippings and more uniform cutting., When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etco After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig° 11 ), If grass is extremely tall, it shou{d be mowed twice to reduce load and possible fire hazard from dried clip- pings,, Make first cut relatively high; the second to the desired heighL Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps,. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge of material Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired° When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being use& IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH° CLEAN AFTER EACH USE,, = The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they wiil disperse into the grass and not be noticed_ Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet° Wet grass tends to form clumps and interferes with the mulching action° The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun_ ° For best results, adjust the mower cutting height so that the mower cuts off only the top one4hird of the grass blades (See Fig. 12)o For extremely heavy mulching, reduce your width of cut and mow slowly. o Certain types of grass and grass conditions may re- quire that an area be mulched a second time to completely hide the clippings,, When doing a second cut, mow across or perpendicular to the first cut path,, = Change your cutting pattern from week to week° Mow north to south one week then change to east to west the next week, This will help prevent matting and graining of the lawn. MAX 1f3 f L ............. FIG. 12 FIG. 11 15
CUSTO PeNS L TIES scHEod& AS You COMPL E REGULARSERVICE __ERVIOE DATES Check Brake Operation ......... _--_ ................... - ...................... : ...... _ ............. ........ Check Tire Pressure _ 6#'* T Check for Loose Fasteners I_ # ........... _z 6f I a sha_eniReplace Mowe; Btades t6/4 i i ....... ob,ca,,o; €,,, .......................... i ............ ' ........ T ...Check Battery LeveVRecharge ......................... 6##_ ................................ Clean Battery and Terminals _1 ....................... = ........ o e,' R . CheckTransaxte Cooling ....... _ .............. Adjust Blade Belt(s) Tension _ Adjust Motion Drive Belt(s) Tension i , _ Change Engine Oil _t2,3 E " Clean Air Filter 6/2 N CleanAir Screen G Inspect MuffledSpark Arrester 6# # L • , ................ • I Replace Oil Filter (If equipped) = 6#_,2 _ ' . Clean Engine Cooling Fins Q##'2 ........................... " ' '_ ' ' t Replace Spark Plug 6# # Replace Air Filter Paper Cartridge Of/2 Replace Fuel Filter' 1 - Change more o{[en when operating under a heavy lead or In high ambient temperatures 2 _ Service more often when operalfng in dirty or dusty conditions,. 3 - If equipped with oil Mter, change of! every 50 hours 4 _ Replace blades more often when mowing tn sandy soil GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence_ To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. Al! adjustments in the Service and Adjustments section of this manual should be checked at least once each season. Once a year you should replace the spark plug, clean or i'eplace air filter, and check blades and belts for wear'.. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer., BEFORE EACH USE o Check engine oil level ,, Check brake operation. ,, Check tire pressure,. • Check for loose fasteners,. 5 - If equipped with adjustable system,. 6 - Not requked if equipped with matnlenance4rea battery. 7 - Tighten front axle pivot bolt te 35 ft,-Ibs maximum, Do not overttghten, LUBRICATION CHART (_) SPINDLE ZERK _-- ZERK(_) (_} "IFRONT WHEEL (_ BEARING ZERK _ "_ BEARING ZERK ...... =_ ENGINE (_) ® CLUTCH PIVOT(S) .... (_ SAE 30 OR 10W30 MOTOR OIL 16 (_) GENERAL PURPOSE GREASE (_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS.. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
OUSTOME RESPON ILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.. (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual),. TIRES o Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual), • Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage° NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion., BLADE CARE For best results mower blades must be kept sharp. Re- place bent or damaged blades° BLADE REMOVAL (See Fig. 13) ° Raise mower to highest position to allow access to blades° ° Remove hex bolt, lock washer and flat washer securing blade. ° Install new or resharpened blade with trailing edge up towards deck as shown° o Reassemble hex bolt, lock washer and flat washer in exact order as shown° ° Tighten bolt securely (30-35 Ft. Lbso torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced. BLADE MANDREL TRAILING EDGE FLAT WASHER ! LOCK WASHER HEX BOLT (GRADE *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD, TO SHARPEN BLADE (See Fig. 14) Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even- tual damage to mower and engine° ,' The blade can be sharpened with a file or on a grinding wheel,. Do not attempt to sharpen while on the mower_ o To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancero (When using a cone balancer, follow the instructions supplied with bal- ancer). .;_ • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. if blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. CENTER HOLE 518" BOLT OR PIN BLADE FIG. 14 BATTERY Your tractor has a battery charging system which is suffi- cient for normal use° However, periodic charging of the battery with an automotive charger will extend its lifeo , Keep battery and terminals clean. • Keep battery bolts tight, o Keep smallvent holes open° - Recharge at 6-t0 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power_ - Remove terminal guard_ • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. ° Clean terminals and battery cable ends with wire brush until bright.. • Coat terminals with grease or petroleum jelly_ • Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual). FIG. 13 17
¢USTO ESPONS LnTmES V-BELTS Check V-belts for deterioration and wear' after t 00 hours of operation and replace if necessary_ The belts are not adjustable.. Replace belts if they begin to slip from wear. TRANSAXLE COOLING The fan and cooling fins of transmission should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. = Inspect cooling fan to be sure fan blades are intact and clean° After' oil has drained completely, replace oil drain plug and tighten securely. Refill engine with oil through oil fitl dipstick tube. Pour slowly. Do not overfill, For approximate capacity see "PRODUCT SPECIFICATIONS on page 3 of this manual. Use gauge on oil fill cap/dipstick for checking level° Be sure dipstick cap is tightened securely for accurate reading° Keep oil at "FULL" line on dipstick_ Inspect cooling fins for dirt, grass clippings and other' materials_ To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins_ TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxleo St_ould the transaxle ever leak or require servicing, contact your near- est authorized service center/departmento ENGgNE LUBRICATION Only use high quality detergent oil rated with APt service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES =F *20 = 0 ° 30" 32 _ 40 ° 60 ° B0 ° t00 _ _ _ ~ °c ._0 o -2¥ -_o_' ;o t'oo 2oo' aoo 40° TEMPERATURE RANGEANTICIPATEDBEFORENEXTOILCHANGE FIG. 15 NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your' engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year,. Checkthe crankcase oil level before starting the engine and after' each eight (8) hours of operation, Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 15 & 16) Determine temperature range expected before oit change. Aft oil must meet AP1 service classification SF, SG or SHo . Be sure tractor' is on level surface. * Oil will drain more freely when warm., o Catch oil in a suitable container. = Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. = Remove drain plug. FIG, 16 CLEAN AIR SCREEN (See Fig, 16) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating_ Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. AIR FILTER (See Fig. 17) Your engine will not run properly using a dirty air fiiter, Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. = Remove knob(s) and cover° TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge, = Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth, ° Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil = If very dirty or damaged, replace pre-cfeaner. o Reinstall pre-cleaner over cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE ° Remove wing nuts and cartridge plate_ o Carefully remove cartridge to prevent debris from en- tering carburetor. = Clean cartridge by tapping gently on flat surface, tf very dirty or damaged, replace cartridge. = Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s). 18
OUSTO ER ESPONS BILmES IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OILCARTR1DGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. KNOB COVER IDGE PLATE CARTRIDGE FOAM PRE-CLEANER AIR SCREEN MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. IN-LINE FUEL FILTER (See Fig. 19) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. With engine cool, remove filter and plug fuel line sections. o Place new fuel filter in position in fuel line with arrow pointing towards carburetor. - Be sure there are no fuel line leaks and clamps are properly positioned. o Immediately wipe up any spilled gasoline_ FIG. 17 ENGINE COOLING FINS (See Fig. 18) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be removed_ Remove side panels and hood (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual),. FUEL / \ FILTER - "-" FIG. 19 TOP AIR GUIDE ENGINE COOLING FINS AIR GUIDE COVER (BOTH SIDES) CLEAN6NG • Clean engine, battery, seat, finish, etc. of all foreign matter° o Keep finished surfaces and wheels free of all gasoline, oil, etc. o Protect painted surfaces with automotive type wax., We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out° Water in engine can result in a shortened engine life. FIG. 18 19
,i,,i,,11111 , ,, i, i, ,i ,,i, ,,_ SERVICE AN ..................... ............... ii " :": AOJUSTMENT$ ................... i ............ ii .... i CAUTION: O O o @ o o BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake, Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. .................................... i ,,11 i1,1,,,1111 '1 iii ,i ................ ................. iii i TRACTOR TO REMOVE MOWER (See Fig. 20) Mower will be easier to remove from the right side of tractor, o Place attachment clutch in "DISENGAGED" position , Move attachment lift lever forward to lower mower to its lowest position , o Roll belt off engine pulley , Disconnect clutch rod from clutch lever by removing retainer spring. - Disconnect anti-sway bar' from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs = Disconnect front links from deck by removing retainer springs o Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, REMOVE THE FRONT LINKS TO INSTALL MOWER (See Fig. 20) o Raise attachment lift lever to its highest position • Slide mowerundertractorwith discharge guard to right side of tractor, = Lower lift lever' to its lowest position. = Install mower in reverse order of removal instructions CLUTCH LEVER RETAINER SPRING ENGINE >ULLEY SUSPENSION FRONT LINK RETAINER SPRINGS BOTH SIDES) RETAINER SPRING ANTI SWAY BAR RETAINER SPRINGS (BOTH SLOES) FIG. 20 20
$£RV C£ AN ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs° X3 and X4) Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower° SIDE-TO-SIDE ADJUSTMENT(See Figs° 21 and 22) • Raise mower to its highest position_ • At the midpoint of both sides of mower, measure height from bottom edge of mowerto ground° Distance "A" on both sides of mower should be the same or within 1/4" of each other. If adjustment is necessary, make adjustment on one side of mower only,. To raise one side of mower, tighten lift link adjustment nut on that side. o To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8"_ . Recheck measurements after adjusting.. BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO GROUND GROUND IMPORTANT; DECK MUST BE LEVEL SIDE-TO-SIDE, IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT iS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDED To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor_ Measure dis- tance "D" directty in front and behind the mandrel at bottom edge of mower housing as shown° o Before making any necessary adjustments, checkthat both front links are equal in length_ Both links should be approximately 10-3/8'L • If links are not equal in length, adjust one link to same length as other linko • To lower front of mower loosen nut "E" on both front links an equal number of turns° ° When distance "D" is 1/8" to I/2" lower at front than rear, tighten nuts "F" against trunnion on both front links° ° To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns° • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F' against trunnion on both front links. Recheck side-to-side adjustment GROUND LINE A FIG. 21 LIFT LINK ADJUSTMENT NUT FIG. 22 __ %,, "", t o o_ MANDREL FIG. 23 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT "F"_ NUT "E" FRONT LINKS TRUNNION FIG. 24 21
SERVHCE A ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 25) The mower blade drive belt may be replaced without tools, Park the tractor on level surface° Engage parking brake. BELT REMOVAL - o Remove mower from tractor' (See "TO REMOVE MOWER" in this section of this manual)_ • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION - , Install new belt in reverse order of removal ° Make sure belt is in all pulley grooves and inside all belt guides, ° Install mower in reverse order of removal instructions_ MANDREL IDLER PULLEY PULLEYS MANDREL PULLEY FIG. 25 TO ADJUST BRAKE (See Fig. 26) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted_ o De_0ress clutch/brake pedal and engage parking brake. ° Measure distance between brake operating arm and nut "A" on brake rod. if distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above.. Readjust if necessary, tf stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au _ thorized service centeddepartment. WITH PARKING BRAKE "ENGAGED" NUT "A" ARM DO NOT TOUCHTHIS NUT, IFFURTHER BRAKE ADJUST- MENTtS NECESSARY CONTACT YOUR NEAREST AUTHO- RIZED SERVICE CENTER/DEPARTMENT FIG. 26 TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on level surface_ Engage parking brake_ For assistance, there is a beIt installation guide decal on bottom side of left footrest. • Remove mower' (See ,,TO REMOVE MOWER" in this section of this manual.) ° Remove upper belt keeper. • Remove belt from stationary idler and clutching idler. o Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades° ° Pull belt toward front of tractor and remove downward from around engine pulley_ • Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. ENGINE'----.,.._ !1 PULLEY jLOCATOR "- TABS CLUTCHING --.-. _ I STATIONARY-"-,,LJ. ,i_, _ _ UPPER BELT IDLER __ KEEPER TRANSMISSION _L,,,__ f .......... '_ INPUT PULLEY ..... "'::'...' I 22 FIG. 27
SERVBCE AN ADJUSTMENTS L ,,, ,, .... ,,,,,,, , .......... TO ADJUST MOTION CONTROL LEVER (See Fig. 28) The motion control lever has been preset at the factory and adjustment should not be necessary° If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of transmission. o Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position, and engage parking brake. • Adjust motion control lever by tightening adjustment iocknut one half (1/2) turn° NOTE; If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut !/4 to 1/2 turn. Road test tractor after adjustment and repeat procedure if necessary. TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMIS- SION" in the Operation section of this manual r ADJUSTMENT LOCKNUT FIG. 28 TO ADJUST STEERING WHEEL AUGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/departmento TO REMOVE WHEEL FOR REPAIRS (See Fig. 29) • Block up axle securely_ o Remove axle cover, retaining ring and washers to aI_ow wheel remova_ (rear wheel contains a square key - Do not Iose)o • Repair tire and reassemble. . On rearwheels only: align grooves in rear wheel hub and axleo Insert square key. o Replace washers and snap retaining ring securely in axle groove° ° Replace axle cover,. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer,. Tire sealant also prevents tire dry rot and corrosion° WASHERS RETAINING RING AXLE COVER i E_" SQUARE KEY (REAR WHEEL ONLY) FIG. 29 23
SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY See Fig. 30) CAUTION: Lead-acid batteries gener- ate explosive gases. Keep sparks,flame and smoking materials away from bat- teries, Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. If "jumper' cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES o o TO TO ATTACH JUMPER CABLES - o Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not.to short against chassis. Connect one end of the BLACK cable to the NEGA- TIVE (-) terminal of fully charged battery._ Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery° REMOVE CABLES, REVERSE ORDER - BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. L.H. PANEL BOLT \ TO REPLACE HEADLIGHT BULB o Raise hood., o Pull bulb holder out of the hole in the backside of the grill. = Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. o Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. o Check wiring_ See electrical wiring diagram in the Repair Parts section of this rnanuaL TO REPLACE FUSE Replace with 30 arnp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31) o Raise hood. . Unsnap headlight wire connector'. = Stand in front of tractor° Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedures° HOOD HEADLIGHT WIRE CONNECTOR FIG. 31 FIG. 30 24
SERVnCE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32) The throttle control has been preset at the factory and adjustment should not be necessary, Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: o With engine not running, move throttle control lever to fast position. • Check that swivel is against side of quarter circleo If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle. Tighten cable clamp screw securely.. TO ADJUST CHOKE CONTROL (See Fig. 33) The choke control has been preset at the factory and adjustment should not be necessary° Check adjustment as described below before loosening cable, if adjustment is necessary, proceed as follows: ° With engine not running, move choke control (located on dash panel) to full choke position. ° Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the Customer Responsibilities section of this manual).. ° Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se- curely.. , Reassemble air cleaner_ CLAMP SCREW FIG, 32 CHOKE t CASING CLAMP SCREW _CHOKE LEVER I FIG. 33 25
ERV CE AND ADJUSTMENTS TO ADJUST CARBURETOR (See Figs. 34 & 35) The carburetor has been preset at the factory and adjust- rnent should not be necessary. However, minor adjust- rnent may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the mixture screw in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the miXture screw out (counterclock- wise) increases the supply of fuel to the engine giving a richer fuel/air mixture_ IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT. PRELIMINARY SETTING - o Be sure you have a clean air filter, and the throttle control cable and choke are adjusted properly (see above)._ ° With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclock- wise) 1-1/4 to 1-1/2 turns. FINAL SETTING - o Start engine and allow to warm for five minutes. Make final adjustments with engine running and shiftJ motion control lever in neutral (N) position. o With throttle control lever' in slow position, hold throttle lever' against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.. • While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out (counterclock- wise) until engine runs rough_ Turn screw to a point midway between those two positions. = Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM° Release throttle lever. ACCELERATION TEST - ° Move throttle control lever from slow to fast position, tf engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn° Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.. High speed stop is factory adjusted° Do not adjust - damage may resulL ....................... ii i:,l,j .: ::::..: ..... i IMPORTANT; NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. IDLE SPEED SCREW IDLE MIXTURE SCREW THROTTLE LEVER FIG. 34 IDLE MIXTURE LEVER SCREW FIG. 35 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage,. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.. o Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). = inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual). - Lubricate as shown in the Customer Responsibilities section of this manual ° Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear., Replace if necessary. = Touch up all rusted or chipped paint surfaces; sand lightty before painting_ BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. o To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. . Be sure battery drain tube is securely attached.. o tf battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGBNE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE iNDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHtLE IN STORAGE. o Drain the fuel tank° • Start the engine and let it run until the fuel lines and carburetor are empty° • Never use engine or carburetorcleaner products in the fuel tank or permanent damage may occur. ° Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age_ Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least I0 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil.. (See "ENGINE" in the Customer Responsibilities section of this manual)_ CYLINDERS • Remove spark ptug(s)_ = Pour one ounce of oil through spark plug hole(s) into cylinder(s). = Turn ignition key to"START" position for a few seconds to distribute oil. ° Replace with new spark plug(s)., OTHER ° Do not store gasoline from one season to another° o Replace your gasoline can if your can starts to rusL Rust and/or dirt in your gasoline will cause problems_ • If possible, store your tractor indoors and cover it to give protection from dust and dirt° ° Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.. 27
TROU LESHOOTING POre TS PROBLEM Will not start Hard to start IL !l ' ! III J IJI_LIIJlJ: : Engine will not turn over Engine clidks but will not start Loss of power Excessive vibration CAUSE 1, Out of fuel, 2, Engine not "CHOKED" properly. 3, Engtne flooded, 4, Bad spark plug,, 5_ Dirty air filter. 6 Dirty fuel filter. 7, Water in fuel, 8. Loose or damaged widng, 9, Carburetor out of adjustment 10,, Engine valves out of adjustment 1 Dirty air filter. 2_ Bad spark plug, 3. Weak or dead battery. 4 Dirty fuel fiiter_. 5. Stale or dirty fuel. 6, Loose or damaged winng,, 7,. Carburetor out of adjustment_ 8, Engine valves out of adjustment. 1. Clutch/brake pedal not depressed 2, Attachment dutch is engaged. 3. Weak or dead battery,, 4 Blown fuse 5. Corroded battery terminals, 6, Loose or damaged wiring,, 7. Faulty ignition switch, 8, Faulty solenoid or starter. 9, Faulty operator presence switch(es). 1_ Weakor dead battery, 2. Corroded battery terminals, 3. Loose or damaged wiring, 4. Faulty soteneid or starter. 1, Cutting too much grass/toe fast. 2. Throttte in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower,. 4. Dirty air' filter 5. Low oi1 fevelldtrty oit, 6o Faulty spark plug. 7. Dirty fuel filter.. 8, Stale or dirty fuel 9. Water in fuel 10 Spark plug wire loose, 11, Dirty engine air screen!fins,, 12, Dirty/clogged muffier_ 13. Loose or damaged widng. 14_ Carburetor out of adjustment 15, Engine valves out of adjustment. 1. Worn, bentor loose blade, 2, Bent blade mandrel, 3. Loose/damaged part(s)_ CORRECTION 1, FiI_ fuel tank. 2, See"TO START ENGINE" in Operation section. 3 Wait several minutes before attempting to start, 4, Replace spark plug. 5. Clean/replace air filter, 6. Replace fuel _ter, 7, Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8 Check all wiring, 9 See "To Adiust Carburetor" in Service Adjustments section. 10, Contact an authorized service centertdepartmsnt, 1, Clean/replace air filter, 2_ Replace sparkplug, 3 Recharge or replace battery_ 4_ Replace fuel filter, 5, Drain fuel tank and refilE with fresh gasotine_ 6, Check all wiring, 7. See "To Adjust Carburetor" in Service Adjustments section. 8o Contact an authorized service center/department 1, Depress clutch/brake pedal 2. Disengage attachment dutch. 3 Recharge or replace battery 4 Replace ruse, 5, Clean battery terminals. 6 Check all wiring., 7 Check/replace ignition switch 8, Check/replace solenotd or starter. 9. Contact an authorized service centerldepartment. iJ J .................... i iiiiiii 1, Recharge or replace battery,, 2, Clean battery terminals, 3_ Check all wiring 4. ChecWrepiace solenoid or starter° 1, 2_ 3_ 4_ 5 6. 7. 8, 9, 10 11, 12, 13, 14 15. Set in "Higher Cut" posttiontreduce speed Adjust throttle control, Clean underside of mower housing Clean/replace air filter, Check oil Ievellchange oil. CEean and regap or change spark plug, Replace fuel filter. Drain fuel tank and refill with fresh gasoline, Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel ftlter_ Connect and tighten spark plug wlra, Clean engine air screen/fins_ CleardrepEace muffter_ Check a13 wiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service centeddepartment 1 Replace blade. Ttghten beads bolt,, 2, Replace blade mandrel, 3_ Tighten loose part(s), Replace damaged parts, 28
TROV LESHOO G POUNT$ PROBLEM Engine continues to run when operator leaves sea with attachment clutch engaged Poor cut - uneven Mower blades will not rotate CAUSE t. Faulty operator_safety presence control system t. Worn, bent or loose blade. 2_ Mower deck not level. 3. Buildup of grass, leaves, and trash under mower.. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrelsr t. Obstruction in clutch mechanism 2. Worn/damaged mower drive belt. CORRECTION 1. Check wiring, switches and connections It not corrected, contact an authorized service center/ department t Replace blade. Tighten blade bolt.. 2 Level mower deck. 3 Clean underside of mower housing. 4 Replace blade mandrel.. 5 Clean around mandrels to open vent holes 1. Remove obstruction 2 Replace mower drive belt 3 Frozen idler pulley. 4. Frozen blade mandrel. Poor grass discharge 1. Engine speed too slow 2. Travel speed too fast 3. Wet grass 4. Mower deck not level 5. Low/uneven tire air pressure 6. Worn, bent or loose blade. 3 Replace idler pulley.. 4 Replace blade mandrel. 1. Place thrott[e control in "FAST" position° 2 Shift to slower speed, 3. Allow grass to dry before mowing 4. Level mower deck.. 5. Cheek tires for proper air pressure. 6. Replace/sharpen blade. Tighten blade bolt Headlight(s) not working (if so equipped) 7. Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn 9. Blades tmproperfy installed 10 Improper blades used 11 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Switch is "OFF'. 2 Bulb(s) burnedout. 3. Faulty light switch. 4. Loose or damaged wiring. 5 Blown fuse 7. Clean underside of mower housing.. 8, Replace mower drive bell 9_ Reinstall blades sharp edge down 10 Replace with blades listed in thts manual. 11. Clean around mandrels to open vent holes 1. Turn switch "ON" 2 Replace bulb(s). 3 Check/replace light switch. 4. Check wiring and connections. 5 Replace fuse. Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" t.. 2_ 3. 4. Bad battery cell(s). 1. Poor cable conneclions 2. Faulty regulator (if so equipped) 3. Faulty alternator. 4.. t 2. 3. 1. 1 Freewheel control in "disengaged" position.. 2. Motion drive belt worn, damaged, or broken. 3. Air trapped in transmission during shipment or servicing. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. Replace battery, Check/clean all connections, Replace regulator, Replace alternator0 Place freewheel control in "engaged" position.. Replace motion drive belt Purge transmission Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. 29
3O
SCHEMATIC TRACTOR -- MODEL NUMBER 917.259172 RED BATTERY BLACK AMMETER (OPTIONAL) S B IGNITION SWITCH RED WHITE FUSE 30 AMR ! ! | t 'O;O' ! 1 c_ -- J CLUTCH / BRAKE (PEDAL UP) IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF G M L NONE RUN/LIGHT B L ..... A Y ..... RUN B L NONE START B L S NONE SOLENOID WHITE I I | I • I ........ i _ _ _ aLACK ..... ( =) 1 SLACK BLACK HOUR METER (OPTIONAL) BLACK (_ IGNITION UNIT BLUE ORANGE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM° THE LIGHTS ARE NOT CHARGING SYSTiEM OUTPUT 3 AMP DO @ 3600 RPM j HEADLIGHTS BROWN SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR SPARK PLUG _} GAP _----_ } 1(2 PLUGS ON TWIN CYLo ENGINES) 28 VOLTS AC M1N, @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS @ NON-REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS /-) "7 WIRING INSULATED CLIPS NOTE- IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO WILL BECOME THEIR BRIGHTEST° PROPERLY SECURE YOUR WIRING° 31
REPAIR PARTS TRACTOR - - MODEL NUMBER 917=259172 ELECTRICAL T ! t I I I I I i i 52._ ) f 29 I i ! I ! , l 70 \ ,1 ,_, \ \ I | I I I I i I I i t I t i I I i I ! t I I I t I 1 I I / * I I I I // / / / ! / / ! # 32
REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259172 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 163465 2 74760412 3 STD551025 4 STD551125 6 STD541025 8 7603J 10 145211 11 150109 12 145769 16 153664 19 STD551125 20 73350400 21 147430 22 4152J 24 4799J 25 146148 26 108824X 28 145491 29 121305X 30 140301 3t 124211X 32 141226 33 109310X 40 156442 4'I 71'110408 42 131563 43 145673 44 73640400 45 121433X 52 141940 55 17490508 70 140413 Battery Bolt, Hex 1/4-20 x 3/4 Washer 9/32 x 5/8 x 16 Gauge Washer, Lock 1/4 Nut, Hex 1/4-20 Tray, Battery Bott, Btr Front 1/4-20 x 7-1/2 Holddown Battery Front Mount Nut, Push Nylon Battery Front I/4 Switch Interlock Push-in Washer, Lock I/4 Nut, Hex, Jam t/4-20 Harness, Light Socket (w/4152J) Light Bulb Cable, Battery Cable, Battery Fuse Cable, Ground Switch, Seat Switch, ignition 4 Position Nut, Ignition Cover, ignition Switch Key, Molded, Craftsman Harness, Ignition Bolt BIk Fin Hex t/4-20 UNC x t/2 Cover, Terminal Solenoid Nut Keps Blk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp Protection Wire Loop (Hour Meter) Screw Thdrol 5/16-18 x 1/2 Harness Engine B&SFFec Dual NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33
REPAnR PARTS TRACTOR -- MODEL NUMBER 917.259172 CHASSIS AND ENCLOSURES 29 28 58 12 t4 11_._ 3 37 6O 3 / 3 74 38_ 39 34 14 37 37 i 53 20 45 23 52 55 57 54
REPAIR PARTS TRACTOR - - MODEL NUMBER 9'17.259172 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 160392 2 140356 3 17490612 4 STD551025 5 155272 9 161917X011 10 STD533710 11 155927 12 145660 13 155936 14 174906O8 t7 144983X558 18 126938X 20 156437 23 124028X 25 19131312 26 STD541437 28 145198X558 29 155217 30 151287X558 31 139976 37 17490508 38 139886 39 139887 51 73800400 52 19091416 53 145201 54 161464 55 '145202 57 STD552507 58 140547 6O STD533707 64 154798 74 STD541437 140 158418 142 156095 '143 154966 144 154207 145 156524 Chassis Drawbar Screw, Thd. Roll. 3/8-16 x 3/4 Type TT Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash, Silkscreened Bolt, Carriage 3/8-16 x 1 Panel, Dash, LH Clip Tinnerman Grille P/L Panel, Dash, RH Screw, Thd,., Roll. 3/8-16 x 1/2 Type TT Hood Assembly Bumber Hood Plate Mtg Battery Fuel Tank Bushing, Snap, Nylon, Fuel Line Washer 13/32 x 13/16 x 12 Gauge Locknut, Hex, with Insert 3/8-16 UNC Grille, VV/Clips MS-558 Lens, Grille Fender/Footrest Bracket, Fender/Support Screw, Thdrol. 5/16-18 x I/2 TYT Pivot Bracket Assembly, LH, Mower, Rear Pivot Bracket Assembly, RH, Mower, Rear Nut Lock W/Insert 1/4 - 20 UNC Washer 9/32 X 7/8 X 16 Ga. Bracket Grille Pickoff LH Screw, Hex Head Wshd 8-18 x 7/8 Bracket Grille Pickoff RH Bolt FinHex 1/4 -20 UNC X_75 Air Duct P/L 18HP B&S Opp. Twin Bolt Rdhd Sqnk 3/8-'16 UNC x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 UNC Bracket Suspension Front Plate Reinforcement STLT Backrest Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis / Hood NOTE: All component dimensions given in U.So inches 1 inch = 25.4 mm 35
REPAnR PARTS TRACTOR - - MODEL NUMBER 917,259172 DRIVE 51 37 116 48 48 150 151 51 53 36
REPAPR DRIVE PARTS TRACTOR - - MODEL NUMBER 917,259172 KEY NOo 1 2 3 8 10 16 t8 19 21 22 24 25 26 27 28 29 3O 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 PART NO. ! 50071 14243 1 143995 154792 STD5612t0 STD541431 STD523710 STD541437 t30564 145627 STD541237 106888X STD551037 STD5612t 0 145204 124236X 130807 STD523107 t55071 t20183X 19211616 STD5718t 0 123674X STD523727 4470J 154777 19131312 t27783 t54407 123205X STD523715 STD541437 STD541431 105710X '105709X STD523712 161588 140312 17490612 8883R 161399 71 t70764 KEY PART DESCRIPTION NO. NO. DESCRIPTION Transaxle Assembly 65 Spring, Return, Brake 66 Pulley, Transaxle 70 Rod Shift Fender STLT 71 Pin Cotter 1/8 x 1 CAD 72 Nut Lock Hex W/lnso 5/16-18 Unc 73 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 74 Nut Lock Hex W?CCsh 3/8-16 Unc 75 Knob, Deluxe 1/2-13 76 Rod, Brake Hydro 77 Nut, Hex Jam 3/8-16 Unc 78 Spring, Brake Rod 81 Washer 82 Pin Cotter 1/8 x 3/4 CAD. 83 Rod, Parking Brake 84 Cap, Parking Brake 86 Bracket, Transaxle 87 Bolt Hex Hd 5/16-18 Uric x 3/4 88 Shaft, Foot Pedal 89 Bearing, Nylon 90 Washer 93 Pin, Roll 94 Pulley, Idler, Flat 95 Bolt 96 Spacer, Split 97 Keeper, Belt Idler 98 Washer 13/32 x 13/16 x 12 Gauge 100 Pulley, Idler, V-Groove 102 Bellcrank Clutch Grad Drv Stl 103 Retainer Belt 104 Bolt 105 Nut Crown!ock 3/8-16 UNC 106 Nut, Crownlock 5/!6-18 Unc 116 Link, Clutch 144 Spring, Return, Clutch 145 Bolt Hex 3/8-16 x 1_1/4 146 V-Belt, Ground Drive 147 Keeper, Center Span 148 Screw Thdroi. 3/8-16 x 3/4 Ty_ TT 149 Cover, Pedal 150 Pulley, Engine 151 Bolt Hex 7/16-20 x 4 Gr. 5 STD551143 161488 134683 140158 19132012 156347 121199X 12'1749X STD581075 123583X 121748X 161079 123782X 19171216 161901 157480 19212016 12000008 158388 124346X 142564 140462 '144643 STD624003 140469 73510600 19111216 141322 73940800 140156 71070516 74780520 72110610 19111016 74490540 74490536 74490524 159103 122052X 150935 19133210 Washer Keeper Belt Engine Guide Belt Mower Drive RH Strap Torque Lh Hydro 18/20" T Washer 13/32 X 1-1/4 X 12 Ga. Strap Torque Rh Hydro 0650 Spacer, Split Washer 25/32 x '1-1/4 x 't6 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asmo Cross Hydro 20" Tires Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. Rod, Tie Hydro 20" Tires Bushing Washer 21/32 x 1-1/4 x 16 Ga. Ring Klip #5304-62 Console, Shift Nut Self-Thd Wsh-hd t/4 Zinc Line Fuel Hydro 4" Fan, Hydro 7" Control Bypass Hydro 20" Tires Retainer Spring 1" Zinc/Cad Keeper Bolt Rh Hydro 0750. 18/20" Nut Keps Hex 3/8-16 Unc Washer 11/32 x 3/4 x 16 Ga. Washer Bellville .50iD x 1_50D Nut Hex ,Jam Toplock 1/4-20 Unf Arm, Control Hydro Screw Cap Hex 5/16 x 18 x 1 Bolt Fin Hex 5/16-18 Unc x I-1/4 Botl Rdhd Sq Neck 3/8-16 x 1_25 Washer 13/32 x 5/8 x 16 Ga. Bolt Hex Flghd 5/16-18 Gr_ 5 Bolt Hex Flanged 5/16_18 unc x 2 Bolt Hex Flanged 5/16-18 unc x 2 Spacer Spacer Retainer Pm Mower Bushing Nylon Collered Washer 13/32 x 2 x 10 Gao NOTE: All component dimensions given in UoSo inches 1 inch = 25.4 mm 37
REPA!IR PARTS TRACTOR - - MODEL NUMBER 917.259172 STEERING ASSEMBLY . tl 62 25 \ ' 68 1 t¸ \ 2o._,J z" "\29.- ._ o -I 47 65 38
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259172 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 139768 2 154427 3 156483 4 157473 5 6266H 6 121748X 7 192720'16 8 12000029 9 3366R 10 156438 !1 STD551t37 !3 154779 15 7390100O 17 156546 18 57079 t9 124035X 20 126684X 22 71200410 23 127501 25 154406 26 126847X 27 136874 28 19131416 29 17490612 3O STD5612t0 32 130465 36 155099 37 152927 38 139769 39 19133808 40 STD541537 41 100711L 42 145054 43 121749X 44 153720 46 121232X 47 6855M 51 STD54t431 54 74780520 62 156594 63 STD523710 65 154780 66 154404 67 74781044 68 154429 Wheel Steering Std Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 t/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg Blk Link Drag Extended Stamped Washer Lock Hvy Hlcl Spr 3/8 Bearing Axle STLT/GT Locknut Flange 5/8-11 UNC Shaft Asm Strg Private Label Washer Thrust 515x 750x 033 Support Shaft Washer Shim 1/4 X 5/8 X 062 Screw Hex Socket !/4-20 x 5/8 Shaft Asm Pittman Bracket Steering Bushing Rod Tie BIk Lt Gear Sector Washer 13/32 X 7/8 X 16ga Screw Thdrol 3/8-16x3/4 Ty-tt Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form t9 75 Mech Bushing Strg 5/8 ld Dash Screw TT #10-32x5x3/8 Flange Insert Cap Strg Wheel Std BIk Washer 13/32 X 2-3/8 X 8 Ga Nut Lock Center 3/8-24 UNF Adaptor Wheel Strg Boot Shaft Steering Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Non-Adjust Cap Spindle Fr Top Blk Fitting Grease Nut Lock Hex W/Ins 5/16 -18 UNC Bolt Fin Hex 5/16 - 18 UNC X 1 -1/4 Kit, Steering Assembly Bolt Fin Hex 3/8-16unc x 1 Gr,5 Spacer Axle Bearing Arm Pittman Bolt Fin Hex 5/8-1 ! UNC x 2-3/4 Axle Brace NOTE: All component dimensions given in US.. inches t inch = 25.4 mm 39
REPAaR PARTS TRACTOR - - MODEL NUMBER 917.259172 ENGINE 31 39 15 14 81 32 { 40 37 27 7 17 29 \ OPTIONAL EQUIPMENT Spark Arrester 23 / e 4 40
REPAIR ENGINE PARTS TRACTOR - - MODEL NUMBER 917,259172 KEY PART NO. NO. DESCRIPTION 1 2 3 162152 17720410 4 149723 5 144O69 6 144068 7 138129 8 150176 10 145552 11 STD551125 12 STD522507 13 272250 14 13280336 15 13200300 t6 STD55!237 17 17490624 23 159880 25 145996 26 73920600 27 152927 29 137180 31 157103 32 161696 33 123487X 34 106082X 35 17490512 37 8543R 38 ....... 39 109227X 40 3645J 41 139277 8! 128861 NOTE: Control Throt Paddle 32 22 Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Briggs Model Noo 42E707-2631-E1 Muffler Exhaust Exhaust Asmo Left Exhaust Asm. Right Clamp Tube Double Engine Bolt 5/16 - 18 UNC X 3/4 W/Sems Heat Shield Lt Washer Lock Hvy. Helical 1/4 Bolt Fin Hex 1/4-20 x 3/4 Gasket Muffler Nipple Pipe 4-1/2" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Screw Thdrol 3/8-16x1-1/2 Tytt Shield Browning / Debris Guard Control Choke Nut Keps 3/8-24 Unf Screw TT #10-32 x 5 x 3/8 Flange Arrestor Spark Tank Fuel 3 50 Rear Cap Fuel Guage STLT Clamp Hose BIk Spacer Pad Screw Thdro! 5/16-18 x 3/4 TYT Line Fuel Plug Oil Drain (Order From Engine Manufacturer) Pad idler 1_75 x °75 x °06 Bushing Stem Tank Fuel Nut, Flange 1/4-20 Starter Nut All component dimensions given in U,S, inches 1 inch = 25°4 mm 41
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259172 SEAT ASSEMBLY 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 13 PART NO. 140123 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 155925 121246X 121248X KEY PART DESCRIPTION NO. NO. DESCRIPTION Seat Bracket Pnt Pivot Seat (blk) Bolt Fin Hex 3/8-16 UNC x 1 Washer Flat 13/32 x I x 10 Ga Clip Push-In Nut Lock Hex W/Ins 3/8 -16 UNC Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16xl Washer 13/32 x I x 14 Ga Pan Pnt Seat (blk) Bracket Pnt Mounting Switch Bushing Snap Bik Nyl 50 ld 14 72O50412 15 134300 16 121250X 17 123976X 21 153236 22 STD541431 23 74780814 24 19171912 25 127018X 26 STD551150 Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer' Split 28 X 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5116-18 Unc Nut Lock Hex W/Ins 5/16-18 Bolt Fin Hex 1/2-t3 X 7/8 Gr5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Hlcl Spr 1/2 NOTE: All component dimensions given in U.So inches 1 inch = 25,4 mm 42
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259172 DECALS 6 7 74 2 10 \ 14 22 19 13 14 15 KEY NO. PART NO. 1 156439 2 156810 3 160284 4 160285 5 273503 6 133644 7 150927 9 146709 10 150333 11 156811 13 146046 KEY DESCRIPTION NO. Decal Fender Danger Sears 14 Decal Fend Auto Sears Gold 15 Decal Hood Rh Craftsman 19 Decal Hood Lh Craftsman 20 Decal Engine B&S 22 Decal Maint Customer Sears Dom - - Decal Panel Side B&S5 - - Decal Fender Craftsman Gold - - Decal, Cap CNSMR Help Line SRS - - Decal Fender STLTH Oper Inst E/S - - Decal V-belt Dr Sch Tractor E - - PART NO. 147138 160396 138047 156787 149516 138311 142341 154515 1545I6 164030 164031 DESCRIPTION Decal Chassis Hydro 42" Decal Mower Drive Schematic Decal, Battery Diehard Sears Decal Deck Mower EZ3 Mulching Decal Battery' Decal Lift Handle Decal, Drawbar Cntrl. Mvt. Hyd. LL Pad Footrest Lh STLT Pad Footrest Rh STLT Manual, Owner's (English) Manual, Owner's (Spanish) WHEELS & TIRES 2 __ 5,8 4,10 11 43 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 NOTE: 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 7152J 104757X 144334 Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire (10 oz. Tube) All component dimensions given in U. So inches 1 inch = 25_4 mm
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259172 MOWER LIFT 11 49 12 6 8 / 1 / / / /' / / /..../1 5 19 13 32 13 --_y" t t i 32 13 19 20 15 20 161718 15 20 44
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259172 MOWER LIFT KEY PART NO, NO. DESCRIPTION 1 159460 Wire Assy. Inner, Spring w/Plngr Lt 2 159471 Shaft Asmo Lift 3 105767X Pin Groove 4 12000002 E Ring #5133-62 5 192t 1621 Washer 21/32 x 1 x 21 Ga. 6 t20183X Bearing Nylon 7 125631X Grip Handle Fluted 8 122365X Button Plunger Read t'1 139865 Link Lift Lh Fixed Length 12 139866 Link Lift Rh Fixed Length 13 STD624008 Retainer Spring 15 127218 Link Front t6 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion Bik Zinc t8 73680800 Nut Crownlock 1/2-1/3 Unc 19 139868 Arm Suspension Rear 20 STD624008 Retainer Spring 23 110807X Nut Spring 24 19131016 Washer 13/32 x 5/8 x 16 Ga. 25 2876H Spring 2-1/8" 26 STD560907 Pin cotter 3/32 x 1/2 27 12697tX Rod Adj. Lift 28 STD541237 Nut Hex Jam 3/8-16 29 136057 Knob Info 3/8-t6 30 150233 Trunnion Infin. Height 31 140302 Bearing, Pivot, Lift, Special 32 73540600 Nut, Crownlock 3/8-24 49 145212 Nut Flange Lock 50 110452X Nut Push Phos & Oil NOTE: Aft component dimensions given in U.S. inches I inch = 25_4 mm 45
REPAhR PARTS TRACTOR - - MODEL NUMBER 917,259172 MOWER DECK 52 58 68 34 33 32 102 17 ''-104 105" .,_ 106 105 106 \ 2 16 18 21 22 23 24 25 26 27 46
REPAnR PARTS TRACTOR-- MODEL NUMBER 917.259172 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 144393 2 STD533107 3 138017 4 138440 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 !7 7211O610 18 STD533106 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968 28 19111016 29 131491 30 157722 31 '129963 32 '153535 33 137266 34 STD533717 35 133835 36 131494 37 STD551037 40 STD541437 41 '133551 43 140083 44 140088 45 STD624003 46 137729 48 133944 49 155066 50 131340 51 STD541410 52 139888 53 131845X900 54 133943 55 155046 56 122052X Mower Deck Assembly, 42" 58 Bolt 59 Bracket Asm Fr. Sway Bar 67 Bracket Asm Deck 42" Sway Bar 68 Retainer Spring 71 Arm, Suspension, Rear 72 Bolt 3/8-24 x 1.25 Grade 8 73 Washer, Lock 74 Washer, Hardened 75 Blade, Mulching, 42" Mower Deck 76 Bearing, Ball 77 Shaft Assembly, Mandrel, Vented 78 (Includes Key Number 12) 79 Housing, Mandrel, Vented 80 Bearing, Ball, Mandrel 81 Stripper, Vented Mower Deck 82 Bolt, Carriage 3/8-16 x 2-t/4 83 Boat, Carriage 5/16-18 x 5/8 84 Bolt, Shoulder 85 Baffle, Vortex 92 Nut Crownlock 5/16-18 101 Stiffener Bracket 102 Bracket, Deflector t03 Cap, Sleeve 104 Spring, Torsion, Deflector 105 Nut, Push 106 Shield, Deflector 111 Washer 11/32 x 5/8 x 16 Gauge 112 Rod, Hinge ! 13 Screw Thdrolling Washer Head t 14 Washer, Spacer 115 Pulley, Mandrel 116 Nut, Flanged, Toplock 9/16 1 I 7 Bolt 118 Fastner, Christmas Tree 119 Pulley, Idler, Flat 121 Washer 13/32 x 13/16 x 16 Gauge 128 Nut, Crownlock 129 Rod, Pivot, with Nibs 130 Rod, Clutch, Secondary, with Nibs 131 Guard, Mandrel, LH 132 Retainer Screw, Hex Hd, Thdcut I/4-20 x 5/8 141 Washer, Hardened ... Roller Assembly, Cam Follower Bolt, Shtoulder #10-24 Grade 5 _ - Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer 140086 141043 162113 144200 142427 131870 127847 121748X 12000029 128903 127845 160570 127498 153701 73350600 142028 t20958X 156084 72140618 STD541437 136420 71161010 19061216 STD551110 160793 2029J 155197 155198 17490512 STD541431 721105O4 137644 133957 73930600 STD551037 143723 153390 19131312 STD523710 STD533710 19132203 6266H 130794 145411 Spring, Torsion, Brake Guard, Idler Knob Custom Dual V-Belt, 42" Mower Rod, Clutch, Primary Spring, Extension, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 't6 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex, Jam 3/846 Trunnion Washer, Sintered Keeper, Belt Idler Bolt Rdhd Sq 3/8-16 Unc x 2-1/4 Locknut, Hex W/Wash Insert Mulcher cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L°Ho Bracket, Gauge, Wheel R.H. Screw, Thdrol 5/16 -18 x 3/4 Nut, Hex Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x I/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga.. Bracket, Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/I6 x 12 Ga Bolt Fin Hex 3/8d6 UNC x 1 Gr5 Bolt Rdhd Sqnk 3/8-16 UNC x 1 Spacer Washer 13/32 I.D. x 1-3/8 O.D_x 1/4 Washer Thrust .75 x 1 °230 Mandrel Assembly (Includes Key Numbers 8-t0, 12-15, 31 and 33) Mower Deck, Complete (Standard Deck; Order Mulcher Plate and Gauge Wheel Components Separately _ Key Nos_ 101-106, t11-119, 121) NOTE: All component dimensions given in U.S. inches 1 inch = 25°4 mm 47
REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259172 HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650 58 18 27 28 59 91 19 23 26 44 ÷ ./' 17 14 63 ÷ 4 5 3 11 11 -36 35 48
REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259172 HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 142930 Housing, Lower 43 t42884 Washer 7/16 x 7/8 x ,.060 2 142931 Assembly, Upper Housing 44 150829 Differential Assembly 3 142932 Seal, Lip 52 142991 Washer 3/4 x 1.5 x .13 4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1,_25 x .250 5 142933 Ring, Retaining 56 142963 Shaft, Input 6 142934 Bearing, Shaft Ball 58 142964 Bolt 1/4-20 x 1.38 7 142935 Bearing, Cradle 59 142965 Pin o50D x °43 ID x ,.750 8 15077t Bearing, Thrust 30 x 52 x 13 62 142966 Arm, Control 9 142937 Swashplate, Variable 63 142967 Puck, Dampener 13 142938 Block, Cylinder Assembly 64 142920 Set Screw 14 142939 Arm, Trunnion 68 142969 Spring t5 142940 Seal, Lip 69 144610 Stud 5/16-24 t7 142941 Guide, Slot 83 142971 Jackshaft Assembly 18 150772 Shaft, Motor 85 150806 Jackshaft 19 150773 Bearing, Thrust 42 x 68 x16 88 142973 Screw, Cap 23 142944 Block, Cylinder Assembly 89 142974 Washer 7/16 x'l x 1/2 24 t42945 Seal, Lip I0 x 25 x 7 90 142975 Sleeve Bearing 25 142946 Actuator, Bypass 91 t42976 Seal, Wiper 26 150774 Center Section Assembly Kit 92 142977 Spring, Block 27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust 28 142949 Ring, Retaining !13 142917 Cap, Vent Assembly 29 142950 Washer 26 x 35 x I 114 142918 Fitting, O_Ring Assembly 34 142951 Oil Filter Element 119 142980 Spacer 35 142952 Arm, Bypass 134 144607 Nut, Castle 5/16-24 36 142953 Ring, Retaining 135 144608 Pin, Cotter 37 142954 Arm, Actuating 139 150775 Spring, Compression 38 142955 Pin, Actuating 140 150776 Nut, Hex 5/16-24 39 150777 Bolt 5/t6-24 x i-3/4 40 150778 Locknut, Hex 5/16-24 UNJC NOTE: All component dimensions given in U.S. inches 41 142958 Brake Rotor/Stator Kit 1 inch = 25°4 mm 49
REPABR PARTS TRACTOR - - MODEL NUMBER 917.259172 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 615 ':_ 24 634A ÷ N SS2A ® 615 q_ 552 220 _ _ 2ao _ 32 868 _i) _ 40 35 33 219A _ 4s 534 t 642 165 643 525 523 I" 842 422 284A 535 445 284_, ___ 235 161 537 50
REPAIR PARTS TRACTOR-- MODEL NUMBER 917.259172 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 1358 GASKET SET,, I 1861 PUMP REPAIR KIT] ! 121 CARBURETOR KIT I 98 _ ,,_. ...... 391 8% 859 32 434 392 1270 9S _p ,o.© } 51 51A 51 52 _ 232 L 257 203 54 52 468 332 Q 75 188 10O6 356 1005 337 _)635 383 51
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259172 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 653 783 801 /_ 802 544 803 311 ill l , i,ii ii ill i,ii ................................. i ............... ii.l,i, ........ 229 @ 592 209A 209 201 414 207 y 307 52
REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259172 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 8A 9 10A 304 572 10 305 5A 13 1 Io.,9,.ASEL,,,TI "_ REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAl... 305 307 308 306 308A 307 305 53
REPA6R PARTS TRACTOR - - MODEL NUMBER 917.259172 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 497074 Cylinder Assembly 54 93208 Screw, Phillips 75 222511 Washer, Spring 2 399265 Bushing 3 391086 * Seal, Oil 78 95039 Screw, Hex 4 493304 Sump, Engine 91 499281 Body Assembly, Upper 95 93499 Screw, Sems 5 493457 Head, Cylinder #1 5A 493458 Head, Cylinder#2 96 221939 Valve, Throttle 7 271867 *Gasket, Cylinder Head #1 97 499172 Shaft, Throttle 7A 271868 * Gasket, Cylinder Head #2 98 91920 Screw, Fiilister Head 8 495754 Breather Assembly #1 99 26157 Spring, Throttle Adjust 8A 222892 Cover, Breather Cylinder #2 102 271607 ** Gasket, Carburetor Body 103 298514 Float, Carburetor (Used Only on Key #572, Air Baff e with Holes for Mounting) 104 231435 ** Pin, Float Hinge 9 27803 *Gasket, Breather 105 394682 ** Valve, Needle 10 94382 Screw, Sems 107 499655 Body Assembly, Lower 10A 94830 Screw, Serns _ 108 225373 Valve, Choke 11 280225 Tube, Breather 109 392673 Shaft, Choke 12 273208 * Gasket, Crankcase, .0t5" Thick t 16 280474 * O-Ring 271188 *Gasket, Crankcase, ,005" Thick 117 2320'18 Jet, Needle 'valve, Fixed 271189 * Gasket, Crankcase, .009" Thick 232022 Jet, Needle Valve, Fixed, 13 94565 Screw, Cylinder Head High Altitude 15 94239 Plug, Oil Drain 119 94152 Screw, Hex Head 121 491539 Carburetor Kit 16 394028 Crankshaft 125 19306 Carburetor 94196 Timing Gear Key 19 399264 Bushing 127 223472 ** Plug, Welch 20 291675 *Seal, Oil 161 496599 Base, Air Cleaner 22 94724 Screw, Seres 165 94289 Nut, Wing 23 491180 Flywheel 187 299146 Line, Fuel, 28" Long (Cut to Suit) 24 222698 Key, Flywheel 188 94627 Screw 25 498584 Piston Assembly, Standard Size 201 262683 Link 498585 Piston Assembly, o010" Oversize 202 262684 Link 498586 Piston Assembly, °020", Oversize 203 280997 Crank, Bell 498587 Piston Assembly, °030' Oversize 205 93971 Screw, Hex Head 26 394959 Ring Set, Standard Size 206 94298 Nut 394960 Ring Set, o010", Oversize 207 262337 Spring, Control, Rod 394961 Ring Set, _020 Oversize 209 262352 Spring, Governor i " 209A 261563 Spring, Governor Idle 394962 R'ng Set, °030 Oversize 27 263129 Lock, Piston Pin 219 394348 Gear, Governor 28 498319 Pin, Piston, Standard Size 219A 393415 Oil Slinger 391286 Pin, Piston, .005" Oversize 220 222773 Washer, Thrust 29 394306 Rod, Connecting, Standard Size 222 491282 Bracket, Control 397158 Rod, Connecting, .020" Undersize 224 94297 Screw, Torx® 32 94671 Screw, Connecting Rod . 33 390420 Valve, Exhaust Included in Gasket Set (495868) 34 261528 Valve, Intake 35 65906 Spring, Valve, Intake ** included in Carburetor Kit (491539) 36 26828 Spring, Valve, Exhaust 40 221596 Retainer, Valve, Intake *** Included in Carburetor Kit (491539), 41 292260 Retainer, Valve, Exhaust and Pump Repair Kit (393397) 42 494553 Keeper, Valve 45 261368 Tappet, Valve **** included in Gasket Set (495868), 46 214484 Gear, Cam and Carburetor Kit (491539) 50 213290 Manifold, intake 51 271412 **** Gasket, Carburetor Mounting NOTE: All component dimensions given in U_So inches 51A 281412 Spacer, Carburetor 1 inch = 25.4 mm 52 270884 * Gasket, Intake Manifold Mounting 53 93970 Screw, Hex Head, Carburetor to Manifold 54
REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259172 BRIGGS & STRATTON ENGINE - MODEL NUMBER 42E707, TYPE NUMBER 2631-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 556 93585 227 491297 Lever Assembly, Governor 562 93853 229 62199 Washer 567 94811 230 223882 Washer, Governor Crank, Inside 235 224995 Shield, Fuel Spray 569 272645 240 394358 Filter, Fuel 572 224816 244 230318 Connector, Fuel Line 573 491304 257 93897 Screw, Sems 592 92278 284 94674 Screw, Hex Head 601 93053 284A 94882 Screw, Hex Head 615 94296 304 495469 Housing, Blower, Red 6t5A 263080 305 94786 Screw, Sems 616 491530 306 222846 Shield, Cylinder 634 271013 306A 223734 Shield, Cylinder 634A 491287 Screw, Self-Tapping 307 94930 635 66538 308 224774 Cover, Air Guide 642 225008 308A 224775 Cover, Air Guide 643 496700 309 497596 Motor, Starter 653 93585 310 94003 Bolt, Thru 726 391362 311 497608 Brush Set 332 230674 Nut, Hex 741 262989 333 394891 Armature, Magneto 783 280104 334 94731 Screw, Seres 801 394860 337 802592 Plug, Spark 802 497607 356 494705 Wire, Stop 803 497604 358 495868 Gasket Set 819 94675 363 19203 Flywheel Puller 842 270920 383 89838 Wrench, Spark Plug 847 495715 391 280197 Body, Pump 85I 493880 392 261395 ***Spring, Diaphragm 858 270989 394 272638 *** Diaphragm, Carburetor 859 271025 414 220680 Washer 860 261358 422 222875 Bracket, Oil Fill 861 393397 432 221377 ***Cap, Spring m 868 497212 434 223688 Cover, Diaphrag 869 261463 435 93829 Screw, Diaphragm Cover 870 213316 445 394019 Filter, Air 871 261961 468 497908 Screen, Rotating 2312t8 474 393474 Alternator 877 393456 482 93621 Screw, 881 495901 510 497606 Drive, Starter 955 397882 523 494947 Cap, Oil Fill 1005 281053 524 271157 * Seal, FilITube 1006 224901 525 495348 Tube, Oil Fill (includes Seals !019 496726 528 393815 Hose, Vacuum 1090 497605 534 94823 Screw, Air Cleaner 535 272490 Filter, Air * 537 271411 .... Gasket, Air Cleaner 544 497603 Armature, Starter 552 262332 Lower Bushing, Governor 552A 262331 Upper Bushing, Governor Screw, Hex Head Bolt, Governor Lever Screw, Hex Head, Back Plate to Cylinder * Gasket, Base , Baffle, Air, Cylinder #2 PIate, Back Nut, Hex, Clamp, Hose Retainer, E-Ring Retainer Crank, Governor ** Washer, Throttle Shaft "Seal, Governor Shaft Boot, Spark Plug Cover, Air Cleaner Plate, Air Cleaner Screw, Hex Head Gear, Ring (includes Mounting Parts) Gear, Timing Gear, Starter Cap, Drive Cap, End Housing, Starter Screw, Hex Head * Seal, Cap Tube Assembly, Oil Terminal, Cable *** Diaphragm, Carburetor **" Gasket, Pump *** prin Dia hragm S_ g,.P Repair Kit, Pump Seal, Valve Seat, Valve, Intake Seat, Valve, Exhaust Bushing, Guide (Exhaust Only) Bushing, Guide (Intake, Brass) Wire, Alternator Plate, Cover Plug and Seal, Solenoid Fan, Flywheel Retainer, Fan Label Kit Retainer, Brush Included in Gasket Set (495868) *" Included in Carburetor Kit (491539) *** Kit Included in Carburetor (491539), and Pump Repair Kit (393397) **** Included in Gasket Set (495868), and Carburetor Kit (491539) NOTE: All component dimensions given in UoS.. inches 1 inch = 25.4 mm 55
SERVICE NOTES 56
$ERVRCE NOTES 57
SERVICE NOTES 58
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OWNER'S MANUAL MODEL NO. 917.259172 IF YOU NEED REPAIR SERVICE OR PARTS: FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: 1-800-4-REPAIR (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1-800-FON-PART (1-800-366-7278) FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 ® 19.5 HP ELECTRIC START 42" MOWER HYDROSTATIC LAWN TRACTOR Each tractor has its own model number. Each engine has its own model number'. The model number for your tractor will be found on the model plate located under the seat. The model number for your' engine will be found on the blower housing of the engine. All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Re- tail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • PRODUCT - TRACTOR • MODEL NUMBER - 917.259172 • ENGINE MODEL NO. - 42E707-2631-E1 • PART NUMBER ° PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell 164030 12.4.97 RD Printed in U.S.A, ...................................................... ,,, ,,,,,,.,,,, Illl I Illllllllllllllll Illlllllllllllll Illll I I I Illlllllllllllll IIIIIIIIIIIIHI I I I Illlllllllllll