Craftsman LAWN TRACTOR 917.27105 Owner's Manual

Owner's Manual (RRFTSMRN 15.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No. 917.271050 • Safety • Assembly • Operation • Maintenance • Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 5 Assembly .............................................. 7 Operation ............................................ 10 Maintenance Schedule ...................... 16 Service and Adjustments .................... 20 Storage ............................................... 26 Troubleshooting ................................. 27 Repair Parts ........................................ 32 Parts Ordering ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the al:ea of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolute- ly necessary. Always look down and behind before and while backing. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. SLOPE OPERATION Slopes are a major factor related to loss- of-control and tipover accidents, which 3 can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide ob- stacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope..If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT" • Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground, • Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regulady. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before stodng. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. 4 • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taft grass can hide obsta- cles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do notturn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
,A(_Look for this symbol to point out important safety precautions. It means CAUTION!ff BECOMEAWAREff! YOUR SAFETY IS INVOLVED. _,CAUTION" In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. _CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. ,ACAUTION" Tow only the attachments that are recommended by and comply with specifications of the manufacturer 0f your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with th( ground and cause you to lose control of your tractor. j_.LWARNING" The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. PRODUCT SPECIFICATIONS GASOLINE CAPACITY ANDTYPE: OILTYPE 1.25 GALLONS UNLEADED REGULAR SAE 10W30 (ABOVE 32°F) API-SF/SG/SH): SAE 5W-30 (BELOW 32°F) OIL CAPACITY: W/FILTER: 4.0 PINTS W/OFILTER: 3.5 PINTS _PARK PLUG: CHAMPION RC12YC 'GAP: .030") CALVE 3LEARANCE: NOT ADJUSTABLE 3ROUND SPEED FORWARD: ',MPH): 1 sT 1.2 2 "° 1.5 3 _° 2.4 4 TM 3.5 5 TM 4.8 6 TM 5.3 REVERSE: 1.5 TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI CHARGING 3AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHTS BA'I-I-ERY: AMPiHR: 30 MIN. CCA: 240 CASE SIZE: U 1 R BLADE BOLT 27-35 FT. LBS. TORQUE: i ;ONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well- trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintain- ing, caring for and using your tractor. • Follow the instructions under "Cus- tomer Responsibilities" and "Storage" sections of this owner's manual. WARNING= This tractor is equipped with an internal combustion eng=ne and should not be used on or near any unimproved forest-coverad, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arraster is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). 5
Steering Wheel Insert (1) Hex Bolt 5/16-18 x 1-1/4 Steering Wheel @ (1) Locknut 5/16-18 (1) Hex Bolt 3/8-16 x 1 (1) Large Flat Washer (1) Lockwasher 3/8 ___. [_ Steering Wheel , _ , Adapter Seat Steering Boot Steering Extension Shaft © (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Keys (2) Keys Slope Sheet (1) Shoulder Bolt 5/16-16 Video Cassette 6
Your new tractor has been assembled at the factory with exception of those parts left. unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16"wrench (1) Pliers (2) 1/2"wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts boxes from shipping carton. • Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat. • Remove mower and packing materi- als. • Check for any additional loose parts or boxes and remove. BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely. • Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension. _ Insert _------3/8 Hex Bolt ,_,_3/8 Lock Washer Large Flat Washer =g Boot Steering Wheel Tabs 7 • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR CHECK BATTERY • Lift seat pan to raised postion and open battery box door. • If this battery is put into service after month and year indicated on label (la- bel located between terminals) charge battery for minimum of one hour at 6- t 0 amps. (See "BATTERY" in MAINTE- NANCE section of this manual for charging structions.)
Label Seat Terminal Battery Door INSTALL SEAT Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. • Assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. Seat Shoulder Seat Pan Bolt Flat Washer Adjustment Knob NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section for location end function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. • Rol{ tractor forward off skid. • Remove banding holding discharge guard up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place gear shift lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. • Slowly release clutch/brake pedal and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. • Turn ignition key to =OFF" position. Continue with the instructions that follow. 8
INSTALL MULCHER PLATE (If previously removed) • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. _;_CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera- tion. Mulcher Deflector _.. Plate Shield Latch Hooks TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de- signed for discharging and bagging also, CHECK TIRE PRESSURE The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECKFORPROPERPOSITION OFALLBELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. /CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. 9 PLEASE REVIEWTHE FOLLOWING CHECKLIST: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. / Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). 4' Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). / Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. 4 Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,/Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. 4' Be sure brake system is in safe operating condition.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning, BA3-rERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED H L ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION) DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) 10
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compa(e the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Ignition Switch Light Switch Lift Ammeter Lever Plunger Throttle Control Attachment Lift Lever Clutch/Brake Height Pedal Adjustment Indicator "Parking Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging ( ) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine, GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed. 11
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "EN- GAGED" position and release pres- sure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged Position "Disengaged" Position Parking Brake Clutch/ Position Brake Position STOPPING Lever "BI Position MOWER BLADES - • To stop mower blades,move attach- ment clutch lever to =DISENGAGED" position. GROUND DRIVE - • To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE - • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. A CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THRO'I-FLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. • Move gearshift lever to desired position. • Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. TO ADJUST MOWER CUTTING HEIGHT 12 The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-112 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disen- gage attachment clutch control. _lb CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Lever Attechemnt "Eric High Position __ ._ Position Low Position "Disengaged_. Position Deflector Shield TO OPERATE ON HILLS A CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift leverto 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all tums slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING CARTS AND OTHER AI"rACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL 13 • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte- nance section of this manual). • To change engine oil, see the Cus- tomer Responsibilities section in this. manual. Oil Fill Cap/ Dipstick
ADDGASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh- ness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. a_c WARNING: Experience indicates that ohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _eCAUTION: Fill to bottom of gas tank r neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISEN- GAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature. • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine perfor- mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments section of this manual. 14
MOWING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribu- tion of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. ( J J MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. • For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass" blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen- dicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3" 15
FILL IN DATES A SYOOCOMPL 'E REo° ,. SERV,CE I 7 " SE"V'CE OA ES Check Brake Operation _1 _1 Check Tire Pressure Check Operator Presence and T Interlock Systems I# # R Check for Loose Fasteners V # _7 I_ SharperdRaplace Mower Blades _4 T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals !_ Check Transaxle Cooling Adjust Blade Belt(s) Tension V'6 Adjust Motion Drive Belt(s) Tension _s Check Engine Oil Level _ V' I Change Engine Oil _t=,3 E Clean Air Fitter _#; N I Clean Air Screen G Inspect Muffler/Spark Arrastar V / ; Replace Oil Filter (If equipped) I_1,; N Clean Engine Cooling Fins I_z i Replace Spark Plug _ II_ 1'2 Replace Air Filter Paper Cartndge Replace Fuel Filter I_ # 1 -Changerr_eoftenwhenoperaSngunderRheawIo_dorinhJgharnb_te_raturee. 5-ffequippedwifhld_ustablesyltem. 2 - Service more ¢aen when operating in dirty or dusty condifions. 6 Not required if equipped with maint enanc _*_ree hatteqL 3 - If equipped with oil filter, change oil every 50 hour=. 7 - Tighten Iror_ axle pivot bolt to 35 f_.-Ibs, maximum. 4 - Replace blade8 more often when mowing in sandy 8o 1. Do not overtighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to _ Spindle-- Zerk t_ - operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. (_Fmnt Wheel Some adjustments will need to be made Bearing periodically to properly maintain your Zerk tractor. All adjustments in the Service and Adjustments section of this manual (_Engine' should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and interlock systems for proper operation. • Check for loose fasteners. LUBRICATION CHART Zerk Beadng Ze_ t I I I I I I _--r T -j I I I ) shift Pivots (_SAE 30 or 10w30 MOTOR OIL (_,GENERAL PURPOSE GREASE @REFER TO Maintenance "ENGINE" SECTION IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricat- ing bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 16
TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. "13re sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assem- bly, center hole in blade must align with star on mandrel assembly. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Mandrel Assembly Edge Up Blade Center Hole Flat Washer\ Lock Washer _----Hex Bolt (Grade) *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TO SHARPEN BLADE 17 NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. 518" Center Hole _/
BA'n'ERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petro- leum jelly. • Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES I NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. • Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. /_._ve r Knob Air Cleanej.f_ _._ng Nut Cover [ _ _Rubber Foam_ _ ) Grommet P_eeaner _ ° _. "_Air Cleaner _b, _ Paper Cartridge .. \,tTdEk_,\Air Cleaner _creen _L_. .J\ _ -]_'_ Oil Fil Cap/ .,_ _.!_-_ Dipstick (_ Oil-Drain Plug 18
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre- cleaner after every 25 hours of operation or every season. Service paper car- tridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knob and cover. • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER • Slide foam pre-cleaner off cartridge. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. Allow it to dry. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. ClamP_amp Fuel Filter 19
CLEANING Clean engine, battery, seat, finish, etc. i of all foreign matter. Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automo- tive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a short- ened engine life. _CAUTION: Before performing any service or adjustments: Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. • Place attachment clutch in "DISEN- GAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. Small Retainer Spring • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring onto square hole in frame. TO INSTALL MOWER • Raise attachment lift lever to its highest position. • Slide mower under tractor with discharge guard to right side of tractor. • Lower lift lever to its lowest position. • Install mower in reverse order of removal instructions. Square Hole Suspension Arms Engine Pulley Retainer Anti-Sway (Both Sides) Link Housing Guide Large Spring 2O
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD- UCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. .. At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjust- ing. Bottom edge of Bottom edge of mower to _ mower to ground _ ground A-T_"-'_ Ground Line _]"_-A on Arm Lift Link Nut_ Adjustment FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance =D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjust- ments, check that both front links are equal in length. Both links should be approximately 10-3/8". • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of tums. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. 'D" Both Front Links Should be Equal in Length Nut "E" Front Links 21
TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION - • Install new belt in reverse order of removal. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower in reverse order of removal instructions. Mandrel Pull, Id • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact your nearest authorized service center/department. With Parking Brake "Engaged" \ ._Nut "A" _ Arm Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust- able brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut "A" on brake rod. • If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 22 TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. • Remove mower (See "TO REMOVE MOWER" in this section of this manual.) • Remove belt from stationary idler and clutching idler. • Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Pull belt toward front of tractor and remove downwards from around engine pulley. • Install new belt by reversing above procedure. Engine Pulley-- _ Clutchingldler f Stationary Idler Transaxle 0
TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. • Loosen adjustment bolt in front of the right rear wheel. • Position the gear shift lever in the neutral (N) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Gearshift Lever Neutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. "13re sealant also prevents tire dry rot and corrosion. Washer Retaining Axle Cover Square Key J (Rear Wheel Only) TO START ENGINE WITH A WEAK BA'I'rERY _CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emer- gency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES - • Connect each end of the RED cable to the POSITIVE ( ) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER - • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. 23
Positive Terminal Negative Terminal Hex Nut Bolt _les ged Battery Positive Terminal Negative Terminal REPLACING BATTERY CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • Lift seat pan to raised position and open battery box door. • Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable to positive ( ) terminal with hex bolt and nut as shown. Tighten securely. • Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and nut. Tighten securely. • Close battery box door. Sea Battery Door Box lRed) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOODAND GRILL ASSEMBLY • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. 24
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-read engine repair establish- ment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. • Check to see if hole in throttle lever and hole in speed control bracket are aligned. • If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. • Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. Cable "_ Clarnp..___ Screw Speed Control Bracket _ Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fueVair mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if needle is turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). • Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. • J_Li_Z_ccL_I - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 25
• IdlQ fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then tum out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. • Recheck idle speed. Readjust if necessary. ACCELERATION TEST - • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (countemlockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust o damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHO- RIZED service center/department, which has proper equipment and experience to make any necessary adjustments. Idle Speed Adjusting --........_ Screw _, __, Idle Fuel _T --_ I _--_..._ ] Adjusting.- " _ _ _ J I Needle ,' --__'_t.---_f" I O|llJ I 26
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. _u CAUTION: Never store the tractor hd ignaS °wl _er enf ut hmeJa _i n Siedec _ an "'g y open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Mainte- nance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent _]uUm deposits from forming in essential el system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while m storage. • Drain the fuel tank. • Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run. engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to =START" position for a few seconds to distribute oil. • Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic" cannot breathe which allows conden- sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. 27
TROUBLESHOOTING CHART PROBLEM Will not start Hard to start Enginewill not turn over CAUSE CORRECTION • Out of fuel. • Engine not "CHOKED" properly. • Engine flooded. • Bad spark plug. • Dirty air filter. • Dirty fuel filter. • Water in fuel. • Loose or damaged wiring. • Carburetor out of adjustment. • , Engine valves out of adjustment. • Dirty air filter. • Bad spark plug. • Weak or dead battery. • Dirty fuel filter. • Stale or dirty fuel. • Loose or damaged wiring. • Carburetor out of adjustment • Engine valves out of adjustment. Clutch/brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). • Fill fuel tank. • See "TO START ENGINE" in Operation section. • Wait several minutes before attempting to start. • Replace spark plug • Clean/replace air filter • Replace fuel filter • Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/ department. • Clean/replace air filter. I" Replace spark plug. I• Recharge or replace battery • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Depress clutch/brake pedal. • Disengage attachment clutch. • Recharge or replace battery. • Replace fuse. • Clean battery terminals • Check all widng. • Check/replace ignition switch. • Check/replace solenoid or starter. • Contact an authodzed service center/department. 28
TROUBLESHOOTING CHART CAUSE • Weak or dead battery. • Corroded battery terminals. • Loose or damaged wiring. • Faulty solenoid or starter. • Cutting too much grass/too fast. • Throttle in"CHOKE" position. • Build-up of grass, leaves and trash under mower. • Dirty air filter. • Low oil level/dirty oil. • Faulty spark plug. PROBLEM Engine clicks but will not start Loss of power Excessive vibration Enginecontinues • to run when operator leaves seat with attachment clutch engaged • Dirty fuel filter. • Stale or dirty fuel. • Water in fuel. • Spark plug wire loose. • Dirty engine air screen/fins. • Dirty/clogged muffler. • Loose or damaged wiring. • Carburetor out of adjustment. • Engine valves out of adjustment, Worn, bent or loose blade. Bent blade mandrel. Loose/damaged part(s). Faulty operator-safety presence control system. ICORRECTION • Recharge or replace battery. • Clean battery terminals. • Check all wiring. • Check/replace solenoid or starter. • Set in "Higher Cut" position/ reduce speed. • Adjust throttle control. • Clean underside of mower housing. • Clean/replace air filter. • Check oil level/change oil. • Clean and regap or change spark plug. • Replace fuel filter. • Drain fuel tank and refill with fresh gasoline. • Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. • Connect and tighten spark plug wire. • Clean engine air screen/fins. • Clean/replace muffler. • Check all wiring. • See "To Adjust Carburetor" in Service Adjustments section. • Contact an authorized service center/department. • Replace blade. Tighten blade bolt. • Replace blade mandrel. • Tighten loose part(s). Replace damaged parts. Check wiring, switches and connections. If not corrected, contact an autho rized service center/ department. 29
TROUBLESHOOTING CHART PROBLEM CAUSE Poorcut-uneven l •Worn, bentorlooseblade. Mower blades will not rotate • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. • Obstruction in clutch mechanism. • Worn/damaged mower drive belt. • Frozen idler pulley. • Frozen blade mandrel. • Engine speed too slow. • Travel speed too fast. • Wet grass. ,. Mower deck not level. _. Low/uneven tire air pressure • Worn, bent or loose blade. • Buildup of grass, leaves and trash under mower. • Mower drive belt worn. • Blades improperly installed. • Improper blades used. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Poor grass discharge Headlight(s) not working (if so equipped) • Switch is "OFF". • Bulb(s) burned out. • Faulty light switch. • Loose or damaged wiring. • Blown fuse. CORRECTION • Replace blade. Tighten blade bolt. • Level mower deck. • Clean underside of mower housing. • Replace blade mandrel. • Clean around mandrels to open vent holes. • Remove obstruction. • Replace mower drive belt. • Replace idler pulley. • Replace blade mandrel. ! • Place throttle control in "FAST" position. • Shift to slower speed. • Allow grass to dry before mowing. • Level mower deck. • Check tires for proper air pressure. • Replace/sharpen blade. Tighten blade bolt. • Clean underside of mower housing. • Replace mower drive belt. • Reinstall blades sharp edge down. • Replace with blades listed in this manual. • Clean around mandrels to open vent holes. • Turn switch"ON". • Replace bulb(s). ,• Check/replace light switch. • Check wiring and connection,' • Replace fuse. 30
TRACTOR - - MODEL NUMBER 917.271050 SCHEMATIC I _)AMMETER "lJlt RATrERY CLUTCH/BRAKE (PEDAL UP) SOLENOID i ..... 1 i STARTER IGNmON SWITCH i i BL_ I ATT'MENTCLUTCH (CLUTCH OF_ I t _ 185 86 i ........ _ BLUE I SEAT SWITCH (NOT OCCUPIED) ', 87 , 301 87A : OPERATOR PRESENCE RELAY #1 BLUE ,85 86 ' BL_CK I t , 30_ i I I LINE t J FUEL SHUT-OFF SOLENOID I ....... IGNITION OPERATOR UNIT yELLOW A SPARK PLUG GAP (2 PLUGS ON TWIN CYL. ENGINES) 211 VOLTS AC MIN Q 3BO0 I_OM CHARGING SYSTEM OUTPUT 3 AMP DC O 3600 RpM DIODE LIGHTtNG SySTeM _JTPUT 5 AM_ AC @ 3_00 RprA L ALTERNATOR _PM (LIGHTS Of'F) IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF M G At NONE RUN/UGHT B A1 A2 L RUN 8 A1 NONE START 3 S A1 NONE OPERATOR PRESENCE RELAY #3 ' 85 86 i 187 ' 30 A,O , _ REMOVABLE CONNECTIONS_ NON-REMOVABLE CONNECTIONS RELAY WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. HEADLIGHTS I_J_K RED NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BAT[ERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHT- NESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED, AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP. THE LIGHTS WILL BECOME THEIR BRIGHTEST, 31
TRACTOR - - MODEL NUMBER 917.271050 ELECTRICAL i / I 24 41 22 21 I 25 I I 16 , I _ \\\ I I I J p_ /I // /I I 32
ELECTRICAL TRACTOR -- MODEL NUMBER 917.271050 KEY PART NO. NO. DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20unc x 3/4 8 156417 Case Battery 16 161343 Switch, Interlock 21 166182 Harness Asm Light W/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga 1 ! • red 25 146147 Cable Battery 6 Ga w/16 wire red 26 166180 Fuse 15AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6 Ga 12" black 29 160784 Switch Plunger Normal Op Olive 30 163968 Switch Ign 33 140403 Key Ign 40 170219 Harness Ign 41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2 42 131563 CoverTerminal Red 43 145673 Solenoid 45 121433X Ammeter Rectangular 6 Amp 52 141940 Protection Wire Loop 70 170249 Harness Engine 81 109748X RelayAsm NOTE: All component dimensions given in U,S. inches 1 inch = 25.4 mm 33
TRACTOR - - MODEL NUMBER 917.271050 CHASSIS AND ENCLOSURES 28 58 12 31 207 208 53 54 11 211 .... 6O 74 / 3 208 34
TRACTOR - - MODEL NUMBER 917.271050 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 169830 2 169061 3 17060612 5 155272 9 168337X013 10 STD533710 1 ! 155927 12 145660 13 172107X010 17 144983X558 18 126938X 25 19131312 26 8TD541437 28 166271X558 29 155217X599 30 164918X558 31 139976 37 17490508 38 169834 51 73800400 52 19091416 53 145201 54 161464 55 145202 57 8TD522507 58 150127 60 72140606 64 154798 74 STD541437 114 158112 115 1706o0620 142 165867 143 154966 144 154207 145 156524 211 145212 206 170165 207 17670508 208 17870608 - - 5479J NOTE: Chassis Dmwbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 3/4 Panel, Dash, L.H Clip Tinnerman Grille P/L Panel, Dash, R.H. Hood Assembly BumperHood Washer 13/32 x 13/16 x 12 Gauge Nut Grille w/Clips MS-558 Lens, Grille Fend/Ftrest Bracket, Fender Support ScrewThdrol 5/16-18 x 1/2 Pivot Bracket Assembly, Rear Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga. Bracket Gdlle Pickoff LH Screw Hex Wshd 8-18 x 7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4o20 UNC x .75 Duct Air Engine Bolt Rdhd Sqnk 3/8-16 UNC x 3/4 Dash Lower STLT Nut Crownlock 3/8016 UNC Keeper Belt Rear Lh Stl P930 Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Nut Hex Flange Lock Bolt Shoulder 5/16-18 l-r Screw Thdrol 5/16-18 x 112 Tytt Screw Thdrol 3/8-16 x 1/2 Plug, Button All component dimensions given in U.S. inches 1 inch = 25.4 mm 35
TRACTOR - - MODEL NUMBER 917.271050 GROUND DRIVE 26 1 57 169 ^. 32 170 2 5 62 37 34 116 36 26 27 36
TRACTOR - - MODEL NUMBER 917.271050 GROUND DRIVE KEY PART KEY PART NO. NO, DESCRIPTION NO. NO. DESCRIPTION 1 ........ Transaxle (See Breakdown) 64 71170764 Bolt, Hex 7/16-20 x 4 Grade 5 Peerless 206-545C 65 STD551143 Washer 2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transaxle Proof 4 12000028 Ring, Retainer 70 134683 Guide, Mower Drive Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-114 x 12 Ga. 6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter FenderSTLT 75 121749X Washer 25/32 x 1-1/4 x 16 (_a. 10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shift Plate 77 123583X Key, Square 2.0 x .184511865 13 74550412 Bolt 114-28 UNF W/Patch Gr. 8 78 121746X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff 16 STD541431 Nut Lock Hx W/Ins 80 145090 Arm, Shift 5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered 18 STD523710 Bolt Fin Hex 650 20 3/8-16UNC x 1 Gr. 5 82 165711 Spring, Torsion 19 STD541437 Nut 83 19171216 Washer 17132 x 3/4 x 16 Ga. 21 106933X Knob 84 166231 Link Transaxle 22 130804 Rod, Brake 85 150360 Nut, Nylock 24 STD541237 Nut 69 158391)(426 Console, Shift, STLT 25 106888X Spring, Brake Rod 90 124346X Nut, Self-Thdlng, Wsh Hd 1/4 26 STO551037 Washer 96 STD624003 Retainer Spring 1" 27 STD561210 Pin 1t2 19091210 Washer 9/32 x 3/4 x 10 Ga. 28 145204 Rod, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt Rdhd Sqneck 30 169592 Bracket, Transaxle 3/6-16 x 1.25 32 s'rD523107 Bolt 145 74490540 Bolt, Hex Flghd 5/16-18 Gr. 5 34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing Bellcrank Grd. Drive 35 120183)( Bearing, Nylon 151 19133210 Washer 13132 x 2 x 10 Ga. 36 S'rD551062 Washer 156 166002 Washer Srrted 5/161D x 1.125 37 S'1"D571810 Roll Pin 158 165.589 Bracket Shift Mount 38 131494 Pulley, Idler, Flat 159 165494 HubTapered Flange Shift Lt 39 STD533727 Bolt 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 40 4470J Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, idler 162 73680400 Nut Crownlock 1/4-20Unc 42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 Bolt Hex Fin 47 127783 Pulley, Idler, V-Groove, Plastic 1/4-20Unc x 1 Gr 5 48 154407 Bencrank Clutch Gmd Drv Stl 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8 51 STD541437 Nut Crown Lock 3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Lock 5/16-18 UNC 169 165580 Plate Fastening Lt 53 105710X Link, Clutch 170 165849 Keeper Belt Transaxle Gear. 55 105709X Spdng, Clutch Return 197 169613 Nyliner Snap-In 56 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 198 169593 WasherNyliner 57 130801 V-Belt, Ground Drive 202 72110612 Bolt Can'. SH 59 169691 Keeper, Belt, Center Span 3/8-16 x 1-1/2 Gr. 5 61 17060612 Screw 3/8-16 x 3/4 204 17060516 Scraw 5/16-18 x 1 SMGML 62 8883R Cover, Pedal NOTE: All component dimensions given in U. S. 63 140186 Pulley, Engine inches 1 inch = 25/4 mm 37
TRACTOR - - MODEL NUMBER 917.271050 STEERING ASSEMBLY 62 38 _41 _t_-, ¢ "_ 22..... "_. -_L_\ ._ 25 15 47 28 30 60 67 13 67 67 38
TRACTOR - - MODEL NUMBER 917.271050 STEERING ASSEMBLY KEY PART NO. NO, DESCRIPTION 1 139768 2 154427 3 169840 4 169839 5 62661-1 6 121748X 7 19272016 8 12000029 9 3366R 10 169832 11 STD551137 13 136518 15 145212 17 156546 18 57079 19 160395 22 165857 23 165851 25 154406 26 !26847X 27 136874 28 19131416 29 17060612 30 STD561210 32 130465 36 155099 37 152927 38 139769 39 19133812 40 STD541537 41 100711L 42 145054X428 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 54 74780520 62 167902 63 STD523710 65 160367 66 154404 67 72140618 68 169829 79 19132012 80 74950612 82 169835 85 133835 NOTE: Steedng Wheel Axle Assembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, R.H. Beadng, Race, "rhrost, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Klip Beadng, Steedng Column Draglink Washer, Lock Spacer Bearing Axle Front Nut, Hex Flange Lock Shaft Assembly, Steering Washer, Thrust .515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Torx Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13132 x 2-3/8 x 12 Gauge Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins. 5/16-18 UNC Bolt Fin Hex 5/16-18 UNC x 1-1/4 Kit Steedng Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Bearing Arm Pittman Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga. Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp. Chassis Front FastenerChfistmas Tree All component dimensions given in U.S. inches 1 inch = 25.4 mm 39
ENGINE TRACTOR - - MODEL NUMBER 917.271050 *_,o,_ \ 37 "33 29 4 _ S s _, _'_ _. _" S 4 _* _'_' I s _ _ _" _'_\ I.R, sls_) _ #) _._ _ I Yr _1_ I OPTIONAL EQUIPMENT Spark Arrester 4O
ENGINE TRACTOR -- MODEL NUMBER 917.271050 KEY PART NO. NO. DESCRIPTION 1 1_1_ 2 1_2_10 4 159420 13 12-O41-03 14 13280328 15 13200300 16 STD551231 23 169837 29 137180 31 109202X 32 158990 33 123487X 37 137040 38 ....... 40 124028)( 44 17490412 45 17000612 46 19091416 62 SrD551131 77 19101216 79 M740108025 80 74760508 81 73510400 101 M73030800 NOTE: Control. Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown) Kohler ModelCV15-41567 Muffler Gasket Nipple, Pipe 3/8 NPT x 3-1/2 Elbow, Standard 90 °, 3/8-18 NPT Washer Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Sears, Vented Clamp, Hose Line, Fuel Plug, Oil Drain (See Engine Breakdown) Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Screw Hexwsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x !6 Gauge Washer, Lock Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Bolt Hex Hd 5/16-18 Uoc x 1/2 Nut Keps Hex 1/4-20 Uoc Nut Flange M8-1.25 Non-Lk Zinc All component dimensions given in U.S. inches 1 inch = 25.4 mm 41
TRACTOR - - MODEL NUMBER 917.271050 SEAT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 140122 140551 71110616 19131610 145OO6 STD541437 124181X 17000616 19131614 155925 166369 121246X KEY PART DESCRIPTION NO. NO. DESCRIPTION Seat 3350 BIk/blk Craftsman 13 121248X Bracket Pnt Pivot Seat (blk) 14 72050412 Bolt Fin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X 10 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Unc 21 171852 Spring Seat Cprsn 2 250 BIk Zi 22 STD541431 Screw 3/8-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Pnt Seat (blk) Knob Seat Adj Wingnut Bracket Pnt Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sht Nk 1/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ins 5/16-18 Washer 17/32 X 1-3/16 Xl 2Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 42
DECALS TRACTOR - - MODEL NUMBER 917.271050 13 6 4 13 10 2O 21 8 12 14 KEY PART NO. NO. 1 1_368 2 171762 3 171696 4 171699 5 138047 6 133644 8 166887 9 163204 10 156439 12 146046 KEY PART DESCRIPTION NO. NO. Decal, Oper. Instr. 13 163261 Decal, Replacement 14 160396 Decal, Hood, R.H. 20 149516 Decal, Hood, L.H. 21 163207 Decal, Battery - - 138311 Decal, Customer Maintenance - - 165800X428 Decal, Deck Mower EZ - * 165799X428 Decal, Fender, Craftsman - - 172203 Decal, Fender Danger - - 172204 Decal, V-Belt Drive Schematic DESCRIPTION Decal, Dash Panel Decal, V-Belt Schematic Decal Battery Dngr/Psn Eng Decal, Fender Sd. Wht Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish WHEELS & TIRES 2 _ S,8 4,10 11 KEY PART NO. NO. 1 59192 2 65139 3 196222X 4 599O4 5 196732X427 6 2_H 7 _9040H 8 1_1_X427 9 122_2X 10 7152J 11 104757X -- 1_3_ DESCRIPTION Cap Value Tire StemValue Tire F Ts 15 X 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6"front White Service Fitting Grease Bearing Flange Rim Asm 8"rear White Service Tire R Ts 20 X 10-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X 1 00 Sealant, Tire (10 oz. tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43
TRACTOR - - MODEL NUMBER 917.271050 LIFT ASSEMBLY / 7 13 4 6 2 , 8 / / / I / I / 6 5 19 13 32 13_ 13 19 20 15 44
TRACTOR - - MODEL NUMBER 917.271050 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 159460 Washer Asm Inner Spring W/Plunger 2 159471 Shaft Asm. Lift 3 105767X Pin Groove 4 12000002 E Ring#5133-62 5 19211621 Washer 21/32 x 1 x 21 Ga. 6 120183X Bearing Nylong 7 125631X Gdp Handle Fluted 8 122365X Button Plunger Read 11 139865 Link Asm Lift L.H. 12 139866 Link Asm Lift R.H. 13 STD624(X)8 Retainer Spdng 15 167253 Link Front 16 73350800 Nut Jam Hex 1/2-13 Uric 17 130171 Trunnion BIk Zinc 18 73800800 Nut Lock w/Wsh 1/2-13 Uric 19 139868 Arm Suspension Mower 20 163552 Retainer Spdng 31 140302 Bearing, Pvt. Lift. Spherical 32 73540600 Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45
TRACTOR-- MODEL NUMBER 917.271050 MOWER DECK _147 106 "_ , 102 103 105 >21 119 138_ I 114_ 29 115 _ 117 _116 27 46
MOWER DECK TRACTOR - - MODEL NUMBER 917.271050 KEY PART NO. NO. 1 165892 2 STD533107 3 138017 4 165460 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 !10485X 16 140329 18 72140505 19 132827 20 159770 21 STD541431 22 134753 23 131267 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 157722 31 129963 32 153535 33 137266 34 s'rD533717 35 133835 36 131494 37 STD551037 40 STD541437 44 140088 45 STD624003 46 137729 48 133944 49 155066 50 131340 51 STD541410 52 139888 53 131845 54 133943 55 155046 56 165723 59 141043 67 149846 KEY PART DESCRIPTION NO. NO, DESCRIPTION Mower Deck Assembly, 42" 68 144959 Bolt 92 STD541437 Bracket Assembly,Sway Bar, 101 136420 Front 102 71161010 Bracket Sway Bar 38/42" Deck 103 19061216 Retainer Spring 104 STD551110 Arm, Suspension, Rear 105 160793 Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J Washer, Lock 111 155197 Washer, Hardened 112 155198 Blade, Mulching 113 17060512 Beadng, Ball 114 73510500 Shaft Assembly, Mandrel, 115 72110504 Vented (Includes Key 116 4898H Number12) 117 165746 Housing, Mandrel, Vented 118 73930600 Bearing, Bali, Mandrel 119 19121414 Stripper, Vented Mower Deck 121 143723 Bolt, Cardage 5/16-18 x 5/8 128 153390 Bolt, Shoulder 129 19131312 Baffle, Vortex 130 STD523710 Nut Crownlock 5/16-18 UNC Stiffener Bracket 131 STD533710 Bracket, Deflector 142 165890 Cap, Sleeve 143 157109 Spring, Torsion, Deflector 144 158634 Nut, Push 145 165888 Shield, Deflector 146 165891 Washer 11/32 x 5/8 x 16 Ga. 147 131335 Rod, Hinge 148 169022 Screw Thdroi Washer Head 149 165898 Washer, Spacer 150 19091216 Pulley, Mandrel 151 169670 Nut, Toplock, Flanged 152 169676 Bolt 153 169674 Fastner, Christmas Tree 154 169675 Pulley, Idler, Flat 155 169671 Washer 13/32 x 13/16 x 16Ga. 156 169672 Nut Crownlock 3/8-16 UNC 157 169669 Guard, Mandrel, L.H. 158 17720410 Retainer Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 Washer, Hardened -. 130794 Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut - - 169583 Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Guard, TUV Idler NOTE: Knob Custom Oval V-Belt Nut MulcherCover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel Lh Bracket Gauge Wheel Rh Screw 5/16-18 x 3/4 Nut Keps 5/16-18 Unc Bolt Carr 5/16-Unc x 1/2 Bolt Shoulder Wheel Gauge Std Nut Centedock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga. Bracket Extruded Gauge Wheel Washer Felt Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl Arm Spdng Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spdng Yellow Zinc Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch 42 In Washer Fiat 3/8" Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1/4-20 x.5/ 8 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key Nos. 101-106 and 111-121) All component dimensions given in U.S. inches1 inch = 25.4 mm 47
TRACTOR - - MODEL NUMBER 917.271050 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C 157 47 8 70 BA 13 I t 11 18 4 150 29 35 57 79 42 48
TRACTOR - - MODEL NUMBER 917.271050 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772147 Transaxle Cover 41A 790079 2 780086A Needle Bearing 5/8" 42 792073A 3 770128 Transaxle Case 42A 792085A 4 776395 Countershaft 43 792075 5 776409 Output Shaft 44 790025 6 778364 Spur Gear (38 teeth) 45 786066 6A 778369 Spur Gear (15 teeth) 46 786086 7 778330 Spur Gear (11 teeth) 47 774690 8 792180 Shift Key 48 774691 8A 792047 Woodruff Key #9 49 778356 9 784352 Shift Collar 50 778338 10 784378 Shift Rod & Fork 51 778354 11 778334 Bevel Gear (30 teeth) 52 778352 12 778309 Input Bevel Pinion (13 teeth) 53 778350 13 778368 Bevel Gear (13 teeth) 54 778346 (Include. 14) 56 778355 14 778368 Bevel Pinion (13 teeth) 57 778337 (Include. 13) 58 778353 15 778370 Ring Gear (43 teeth) 59 778351 17 786188 Drive Pin 60 778349 18 786102 Spacer 1.130 X .695 61 778345 20 792077A Ball 5/16" dia 65 780189 21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422 22 792079 Spring .310 OD x ,625 L 67 776396 25 792073A Screw 1/4 - 20 x 1-1/4" 69 792170 25A 792177 Screw 1/4-20 x 1-3/8" 70 786187 26 792125 Retaining Ring (pkg of 2) 71 788069 27 792035 Retaining Ring 71B 788092 28 788040 Retaining Ring 76 780090 29 780072 Thrust Washer .627 ID x.031W 77 788078A 29A 780160 Thrust Washer 79 792144 ,762 ID x.031W 82 778333 29B 780051 Thrust Washer .762 ID x.031W 83 778338 29C 780199 Anti-Rotation Washer .632 85 792154 30 780108 Cup Washer 87 788089A 1.127 ID x .032W 160 788093A 31 780001 Flat Washer .750 ID x .056W 157 788088A (Use As Needed) 180 730229A 31A 780195 Flat Washer .750 ID x ,062W 900 794712 32 788083 Oil Seal 5/8" 34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID 35A 780197 Flanged Bushing .751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2) 39 786026 Dowel Pin 40 792076A Flat Washer .312 ID x .059W Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Locknut 5 / 16 - 24 Brake Pad Holder Spacer .2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear/13 teeth) Spur Gear 17 teeth) Spur Gear 21 teeth) Spur Gear 24 teeth) Spur Gear 25 teeth) Flat Washer .563 ID x .062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "O" Ring Flat Washer 1.128 ID x .058W Inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear _30& 13 teeth) pur Gear (27 teeth) Oil Fill Plug Oil Seal 9 / 16" Liquid Gasket RTV Silicone Oil Seal 3 14" Gear Oil 80W90 Replacement MST - 206-545C Transaxle NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm 49
TRACTOR - - MODEL NUMBER 917.271050 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 AIR INTAKE I 6--e 8--@ _ 11 -- _--10 --9 CRANKSHAFT I -1 | BLOWER HOUSING AND BAFFLES I .S is 14 \ 13-_ ENGINE CONTROLS I 9 2 ..F--V.., Ittt .,o-i' I.'(.'-._/1" EXHAUST I t--1 _4 / 6 50
TRACTOR - - MODEL NUMBER 917.271050 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 FUEL SYSTEM J 4 / I 7 / CYLINDER HEAD, VALVE AND BREATHER I 17 51
TRACTOR - ° MODEL NUMBER 917.271050 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 I IGNITION / ELECTRICAL 16, t _--7 OIL PAN / LUBRICATION I I , I I CRANKCASE I STARTING SYSTEM I 1 2 52
TRACTOR -- MODEL NUMBER 917.271050 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 AIR INTAKE ENGINE CONTROLS KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 12-743-05 2 25-341-02 3 12-096-24 4 12-083-08 5 12-100-01 6 X-25-63 7 12-083-05 8 12-313-04 9 12-094-12 10 12-072-05 11 12-086-01 12 12-041-02 NOTILLUSTRATED -- 12-113-53 Kit, Air Cleaner(Includes 1 Key Numbers 2 thru 12) 2 Knob, Air Cleaner Cover 3 Cover, Air Cleaner Precleaner Element 4 Wing Nut Washer, Plain 1/4 5 Element, Air Cleaner _ncludes #7) rommet 6 Base, Air Cleaner(Includes Key Numbers 9 and 10) 7 Stud, Mounting Plate M6 x 1.0 x 66 8 Screw, #10 Hi-Lo Thread 9 Forming (2) 10 Gasket, Air Cleaner 11 12 Decal, Air Cleaner CRANKSHAFT KEY PART NO. NO. DESCRIPTION 12-014-37 Crankshaft 12-139-01 Plug, Cup BLOWER HOUSING AND BAFFLES KEY PART NO. NO. DESCRIPTION 1 M-0545010 Screw, Hex Flange MS x 0.8 x 10 (8) 2 24-468-10 Washer, Plain 1/4 3 12-146-07 Plate, Blower Housing 4 M-0645020 Screw, Hex Flange M6 x 1.0 x 20 6 24-096-05 Cover, Pinion 7 12-027-32 Housing, Blower 9 12-141-01 Ring, Retainer (2) 8 12-096-28 Cover 10 25-154-02 Clip, Mounting (3) 11 M-0545020 Screw, Hex Flange M5 x .8 x 20 (3) 12 12-063-05 Baffle, Intake Side 13 M-0645016 Screw, Hex Flange M6 x 1.0 x 16 (2) 14 12-063-08 Baffle, Cylinder Head 15 12-063-01 Baffle, Cylinder NOT ILLUSTRATED -- 12-113-64 Decal, Horsepower 13 14 15 16 12-079-07 Linkage, Choke 12-237-01 Clamp, Cable M-0664020 Screw, Locked Socket M6 x 1.0 x 20 (2) M-0545016 Screw, Hex Flange M5 x .8 x 16 12-536-09 Control, Speed Assembly (Includes Key Numbers 6 through 9) M-0443020 Screw, Pan Head M4 x 0.7 x 20 SM-0443025 Screw, Pan Head M4 x 0.7 x 25 12-089-11 Spring, Choke Adjust (2) 12-089-23 Spring, Choke Return 12-089-24 Spring, Governor M-0641060 Nut, Hex Flange M6 x 1.0 SM-0642025 Screw, Hax Flange M6 x 1.0 x 25 12-090-05 Lever, Governor 25-158-t 1 Bushing, Throttle Linkage. 12-079-01 Linkage, Throttle 25-158-08 Bushing, Linkage Retaining EXHAUST KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 M-0829033 Stud, M8 x 1.25 x 33 (2) 12-041-03 Gasket, Exhaust Manifold M-0841080 Nut, Hex Flange M8 x 1.25 (2) 12-126-tl Bracket, Muffler 12-445-06 Strap, Liffing M-0645025 Screw, HexFlange M6 x 1.0 x 25 (2) NOT ILLUSTRATED KEY PART NO. NO. DESCRIPTION 12-522-18 Short Block 12-755-59 Gasket Set RPM Settings: Low Speed: 1500-2000 RPM Settings: High Speed: 3200-3400 NOTE: All component dimensions given in U.S. inches1 inch --- 25.4 mm 53
TRACTOR - - MODEL NUMBER 917.271050 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 FUEL SYSTEM KEY PART NO. NO, 1 12-853-56 2 12-041-02 3 12-053-56 4 12-041-01 5 12-089-23 6 12-079-07 7 12-265-04 8 X-426-9 9 25-353-10 10 25-050-02 11 47-154-01 12 12-086-07 13 12-431-01 14 12-368-05 15 12-089-09 16 12-086-04 17 12-089-09 18 12-146-03 19 25-086-27 20 12-144-09 21 12-144-08 22 12-089-10 23 12-146-02 24 12-337-03 25 12-757-02 26 12-041-05 27 12-104-01 28 12-757-09 29 12-041-06 30 M-0641060 31 X-25-63 32 X-22-11 33 M-0629122 NOTILLUSTRATED -- 12-041-01 -- 12-757-03 -- 12-518-05 -- 41-518-34 -- 277563 -- 12-454-03 DESCRIPTION Kit, Carburetor (Includes #2 thru 6) Gasket, Air Cleaner 1 12-351-01 Carburetor Assembly 2 12-755-60 (For Information Only - Not 3 12-411-01 Available Separately) 4 12-041-10 (Includes Key Numbers 12 5 12-017-01 thru 27) Gasket, Carburetor (2) 12-017-02 Spring, Choke Return 6 12-016-01 Linkage, Choke 12-016-02 Deflector, Heat Clamp, Hose (2) 7 12-146-13 Line, Fuel, 9" 8 12-468-05 Filter, Fuel 9 12-112-13 Clip, Cable Screw, Hex Cap 8-32 x 3/8 10 12-086-15 Sleeve, Insulating Needle, Idle, Fuel Adjust 11 12-089-01 Spring, Idle Fuel 12 12-173-01 Screw, Idle Speed Adjust 13 12-755-03 Spring, Idle Speed 14 X-426-9 Plate, Throttle 15 12-326-03 Screw, Throttle Plate (2) 16 M-0645020 Shaft, Throttle with Lever and Seal 17 12-096-07 Shaft, Choke 18 235011 Spring, Choke 19 24-032-05 Plate, Choke 20 M-0640034 Jet, Main Kit, Float 21 24-194-01 Gasket, Bowl 22 24-186-03 Bowl, Fuel 23 M-0545010 Kit, Solenoid Assembly (Includes Key Number 29) 24 12-018-01 Gasket, Bowl Retainer 25 12-402-02 Screw 26 12-318-09 Nut, Hex Flange 27 X-75-23 M6 x 1.0 (2) Washer, Plain 1/4 NOTE: Washer, Lock 1/4 Stud, M6 x 1.0 x 122 (2) Gasket, Carburetor Kit, Carburetor Repair Lead, Solenoid, Black, 5", 14 Gauge, Uninsulated Push-OnTabs Lead, Ground, Green, 5", 18 Gauge Insulated Grip Barrel Eyelets Connector Tie, Cable CYLINDER HEAD, VALVE AND BREATHER KEY PART NO. NO. DESCRIPTION Lifter, Valve (2) Kit, Cylinder Head Rod, Push (2) Gasket, Cylinder Head Valve, Intake, Standard Size Valve, Intake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, .25" Oversize Plate, Guide Washer, Plain 13/32 Spacer, Head Bolt Exhaust Port Screw, Hex Flange M10 x 1.5 x 81 (5) Spring, Valve (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Flange M6 x 1.0 x 20 (5) Cover, Valve with Nipple Retainer, Spring Seal, Valve Stem Screw, Hex Flange M6 x lx 34 (2) Pivot, Rocker Arm (2) Arm, Rocker (2) Screw, Hex Flange M5 x 0.8 xl0 Retainer, Breather Reed Reed, Breather Head, Cylinder Plug, Pipe, Allen Head 1/8 All component dimensions given in U.S. inches 1 inch = 25.4 mm 54
TRACTOR - - MODEL NUMBER 917.271050 KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567 IGNITION / ELECTRICAL CRANKCASE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 12-086-14 Screw, Hex Flange M10x 1.5x46 2 12-468-03 Washer, Plain 3/8 3 24-162-03 Screen, Grass 4 M-0639016 Screw, Hex Flange M6 x 1 x 16 (4) 5 12-112-01 Spacer, Fan (4) 6 12-157-02 Fan 7 X-42-15 . Key 8 12-025-37 Flywheel Assembly 9 12-155-02 Connector (4 Contact) 10 M-0548025 Screw, Hex Cap M5 x 0.8 x 25(2) 11 M-0545010 Screw, Hex Flange M5 x 0.8 x 10 (2) 12 12-154-02 Clip, Stator Harness 13 12-085-08 Stator Assembly 14 12-132-02 Spark Plug 15 X-728-1 Clip, Cable 16 12-584-01 Module, Ignition 17 M-0545020 Screw, Hex Flange M5 x 0.8 x20 (2) NOTIL_I_D - - 12-518-11 Lead, White, Ground To Kill (19", 18 Gauge, Fully Insulated Push-on Tab and Uninsulated Push-on Tab Ten'ninals) OIL PAN / LUBRICATION KEY PART NO. NO. DESCRIPTION 1 12-038-01 2 25-755-13 3 12_153-03 4 12-153-02 5 12-123-04 6 M-0545020 7 12-153-01 8 25-162-07 9 12-096-03 10 M-0545016 11 M-1039025 12 12-126-02 13 12-089-03 14 12-462-01 15 12-208-01 16 12-050-01 17 X-75-10 18 12-393-01 19 12-032-04 20 12-096-02 21 M-05450!6 22 12-032-03 23 SM-0839045 24 12-199-30 1 2 3 4 5 6 7 8 9 10 12-032-03 12-522-18 12-445-02 M-0839025 12-380-03 12-755-49 12-089-18 12-422-08 12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 12-422-07 12-144-27 12-874-07 12-874-08 12-874-09 11 12-018-02 12 12-108-07 12-108-08 12-108-09 13 12-067-05 12-067-06 14 12-380-01 15 12-043-05 16 M-0631005 17 12-144-02 18 52-139-09 19 12-755-64 Dipstick Assembly (Includes 20 12-144-24 Key Numbers 2 and 3) 21 X-25-102 Kit, Oil Fill Cap 22 12-032-01 23 SM-0631015 olnCludes Key #3) -Ring, Dipstick 24 12-154-05 O-Ring, Upper Oil Fill Tube Tube, Oil Fill STARTING SYSTEM Screw, Hex Flange M5 x 0.8 x 20 O-Ring, Lower Oil Fill Tube KEY PART Screen, Oil Pick-up NO. NO. Cover, Oil Pick-up Screen Screw, Hex Flange M5 x 0,8 x 16 1 M-0839070 Screw, Hex Flange M10 x 1.5 x 25 2 25-098-03 Sracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve Piston, Oil Pump Relief Valve 3 12-755-54 Body, Oil Pump Relief Valve 4 12-227-06 Filter, Oil 5 45-170-03 Plug, Square Head, Solid 3/8 7 12-227-11 Oil Pump Assembly 8 12-086-25 O-Ring, Oil Pump Cover Cover, Oil Pump Screw, Hex Flange M5 x 0.8 x 16 (3) NOTE: Seal, Oil (P.T.O. End) Screw, Hex Flange M8 x 1.25 x 45(12) Pan, Oil Seal, Crankshaft Block, Cylinder (Use Short Block) Strap, Lifting Screw, Hex Flange M8 x 1.25 x 25 Dowel, Locating (4) Kit, Camshaft (Includes Key #7 & 8) Spring, Actuating Shim, Camshaft, Blue Shim, Camshaft, Red (A.R.) - Shim, Camshaft, YeUow (A.R.) Shim, Camshaft, Green (A.R.) Shim, Camshaft, Grey (A.R.) Shim, Camshaft, Black (A.R.) Shim, Camshaft, White (A.R.) Shaft, Balance Piston wiring Set, Standard Piston w/Ring Set .25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2) Ring Set, Standard Ring Set .25" Oversize Ring Set .50" Oversize Connecting Rod, Standard Connecting Rod .25" Oversize Pin, Governor Regulating Gear, Governor Assembly Washer, Plain, 6ram Shaft, Governor Gear Plug, Cup Kit, Shaft, Governor Cross, with Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain, 6ram Clip, Hitch Pin DESCRIPTION Screw, Hex Flange M8 x 1.25 x 70 (2) StaRer Assembly (Includes Key Numbers 3 thru 8) Kit, Drive End Cap, Drive End Armature End Cap, Commutator Screw, Hex Flange 1/4-20 x 4-5/8 (2) All component dimensions given in U.S. inches 1 inch = 25.4 mm 55
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I "" SIGHTING _ CUT ' GUIDE THe. 8 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 1_ Operate your Tractor up and down the face of slopes (not | I greater than 15°), never across the face. Make turns gradu- I ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. T
For repair of major brand appliances in your own home... "' no matter who made it, no matter who sold it[ i [i:i:i:i:i:!:_ 1-800-4-MY-HOME s. Anytime, day or night (1-800-4694663) .............. www.sears.com [iiiii!i_]_!i! _ To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. ................. 1 800 488 1222 ._.ytime, day or night iii!i!!i!i!i_i_i [iiiiiiii ii_i For the replacement parts, accessories and owner's manuals iiiiiiiii that you need to do-it-yourself, call Sears PartsDirectSM! 1 800 366 PART i m m 6 a.m.- 11 p.m. CST, (1-800-366-7278) 7 days a week i!i_i_ i!i! _!iii ................. www sears com/partsdirect To purchase or inquire about a Sears Service Agreement: 1 800 827 6655 (;:::; : _ i m 7 a.m. - 5 p.m. CST, Mon. - Sat. [i iiiiiiiiiiiiiii!i ili::iiiiiiiiii i!i!iii!!!iii!!! Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas con antrega a domicilio: 1-888-SU-HOGAR s. (1-888-784-6427) Au Canada pour service an fran(_ais: 1-877-LE-FOYER s. (1-877-533-6937) © Sears, Roebuck and Co. ® Registered Trademark / T. Trademark of Sears, Roebuck and Co. ® Mama Registrada / T" Marca de Fdbdca de Sears, Roebuck and Co. 172203 Rev. 1 2.6.00 RD Printed in U.S.A.